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INVITED REVIEW
Abstract
Recent success with the fabrication of high-performance GaN-on-Si high-voltage HFETs has
made this technology a contender for power electronic applications. This paper discusses the
properties of GaN that make it an attractive alternative to established silicon and emerging SiC
power devices. Progress in development of vertical power devices from bulk GaN is reviewed
followed by analysis of the prospects for GaN-on-Si HFET structures. Challenges and
innovative solutions to creating enhancement-mode power switches are reviewed.
(Some figures may appear in colour only in the online journal)
Introduction books published during the last several years [3–5]. Any new
proposed technology must surpass the performance of not only
Silicon power devices have dominated the power electronics the traditional silicon power devices but be able to compete
application space during the second half of the 20th century. with these enhanced-performance silicon devices as well.
Beginning with bipolar power transistors and thyristors in the The first analysis relating the performance of power
1950s, the industry migrated to MOS-gated devices in the devices to the basic material properties of semiconductors
1980s. The silicon power MOSFET became well established was developed at GE in 1980 and published in 1982 [6]. The
as the device of choice for applications operating at power analysis produced a simple equation, now commonly referred
supply voltages below 200 V. This includes the lucrative to as Baliga’s figure of merit (BFOM), to evaluate the potential
automotive market and the computing sector. The high specific improvements in the drift region resistance of unipolar power
on-resistance of silicon power MOSFETs with larger devices by substituting silicon with other semiconductor
breakdown voltages spurred the creation of MOS-bipolar materials. This analysis indicated a 13.7-times improvement
functional integration resulting in the emergence of the by replacing silicon with gallium arsenide. Based upon this
insulated gate bipolar iransistor (IGBT) in the 1980s [1]. The projection, GaAs power devices with high performance were
low on-state voltage drop of high-voltage IGBTs, together with developed at GE in the 1980s [7, 8]. Subsequently, GaAs
ease of control and superb ruggedness, greatly reduced the cost Schottky power rectifiers with breakdown voltage of 200 V
and size of power electronic circuits making it the predominant became commercially available from several companies by
technology in consumer, industrial, transportation, lighting leveraging this work. These devices represent the first-power
and renewable energy applications. Any new technology must semiconductor products based upon replacing silicon with
offer substantial improvements to the on-state voltage drop wide bandgap semiconductor material.
and switching losses, while retaining all the other attributes of The predicted BFOM for silicon carbide of more than
ease of control and ruggedness, in order to displace this widely 1000 provided strong motivation for development of unipolar
accepted technology. A detailed description and analysis of devices from the available 6H-SiC polytype material in the
silicon unipolar and bipolar power devices is available in 1990s. The first high-voltage (400 V) SiC Schottky rectifier
a recent textbook [2]. During the 1990s, many innovative with low (∼1 V) on-state voltage drop and excellent reverse
ideas have been proposed and demonstrated for silicon power recovery characteristics was reported by NCSU in 1992 [9].
devices that have now become available as products. These This work demonstrated the promise of SiC-based power
ideas have been described and analyzed in supplementary devices for mainstream power electronic applications which
0268-1242/13/074011+08$33.00 1 © 2013 IOP Publishing Ltd Printed in the UK & the USA
Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
RON,SP (GaN) = 3.12 × 10−12 BV2.5 (9) The ability to grow high-quality gallium nitride layers
on silicon substrates has been a major technological
breakthrough. Due to the low cost of large diameter silicon
if a mobility of 1000 cm2 (V s)−1 is used independent of the
doping concentration. Values for the specific on-resistance for wafers, this has created the opportunity to develop high-
GaN obtained by using this equation are compared with those performance GaN power devices circumventing the road-
for silicon and 4H-SiC devices in figure 6. It can be concluded block of the high cost and small size of GaN substrates. In
that the ideal specific on-resistance for GaN vertical power addition, a powerful approach to achieving low on-resistance
devices is 1.78-times smaller than that for 4H-SiC and 2130- has evolved based upon using the high electron mobility
times smaller than that for silicon at all breakdown voltages. transistor (HEMT) structure. The HEMT structure was first
Vertical GaN power devices can be fabricated either from developed for microwave applications using GaN layers grown
bulk GaN substrates or by the homo-epitaxial growth of on high-resistivity SiC and sapphire substrates [24]. In the
lightly doped thin GaN layers on thick more heavily doped HEMT structure shown in figure 7, an AlGaN layer is grown on
GaN substrates. The development of Schottky rectifiers from top of the GaN layer to create a large polarization effect which
GaN grown on a variety of substrates has been reviewed produces a two-dimensional electron gas at the AlGaN/GaN
by Zhang et al [18]. The emphasis of this work was on interface. A typical sheet carrier density of 1 × 1013 cm−2 with
achieving high breakdown voltages with relatively poor on- an electron mobility of 2000 cm2 (V s)−1 has been reported in
state characteristics. Edge terminations for the devices play the 2D-gas [25].
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
The critical electric field for breakdown for the lateral HEMT
structure can be derived by performing the ionization integral
with a uniform electric field in the drift region with equation (5)
for the impact ionization coefficient. Equating the ionization
integral to unity yields
1/6
6.667 × 1041
EC,L = . (15)
BV
The solution indicates that the critical electric field for
breakdown of a lateral HEMT structure will decrease
with increasing breakdown voltage. This is due to the
longer impact ionization path along the drift region with
increasing breakdown voltage. Combining equation (15) with
equation (10),
LD (HEMT) = 1.07 × 10−7 BV7/6 . (16)
Substituting this expression into equation (12),
Figure 7. GaN HEMT structure with ideal electric field distribution.
7.154 × 104 BV7/3
RON,SP (HEMT) = . (17)
μ QS
A simple analysis of the ultimate performance for the
lateral HEMT structure can be performed by assuming an Using the typical sheet carrier density of 1 × 1013 cm−2 with
idealized uniform electric field distribution along the x-axis an electron mobility of 2000 cm2 (V s)−1 reported in the 2D-gas
between the edge of the gate and the drain. The structure for the AlGaN/GaN HEMT structures yields
undergoes breakdown when the maximum electric field RON,SP (HEMT) = 3.577 × 10−12 BV7/3 . (18)
becomes equal to the critical electric field (EC,L) for breakdown It is worth pointing out that the power law relating the specific
in a structure with uniform electric field along the drift region. on-resistance to the breakdown voltage for a lateral HEMT
This critical electric field is different from the previously structure is different from that given by equation (9) for a
derived critical electric field for devices with triangular shaped vertical power FET structure.
electric field distribution as discussed later in this section. The The specific on-resistance for the lateral GaN HEMT
length of the drift region is given by structure is plotted in figure 6. The line corresponding to the
BV lateral GaN HEMT devices is not parallel to the lines for
LD (HEMT) = . (10)
EC,L the other vertical device structures shown in the figure. The
In order to obtain the ideal specific on-resistance for a lateral above analysis indicates that the ideal specific on-resistance
HEMT structure, only the resistance of the drift region is taken for lateral GaN HEMT devices is lower than that predicted
into account while neglecting the space occupied by the source, for the vertical GaN FET devices, and consequently superior
gate and drain contacts. The on-resistance of the drift region to 4H-SiC and Si devices as well. The lateral GaN HEMT
is given by structures are expected to have an ideal specific on-resistance
LD that is 1.88, 2.76 and 4.05-times smaller than for the vertical
RON (HEMT) = (11) GaN FET devices at breakdown voltages of 100, 1000 and
q μ QS Z
10 000 V, respectively.
where μ is the free carrier mobility in the 2D-gas, QS is
the sheet carrier density and Z is the width of the structure
orthogonal to the cross-section. The specific on-resistance for Lateral GaN HEMT devices
the lateral HEMT structure is obtained by multiplying the on-
AlGaN/GaN HEMT structures fabricated on GaN layers
resistance by the area (LD.Z):
grown on silicon substrates have attracted the most commercial
2
LD interest for power electronic applications in recent years due to
RON,SP (HEMT) = . (12)
q μ QS the prospects for creating a high-performance FET technology
Using equation (10) yields on a low-cost substrate. Companies that are pursuing this
approach include International Rectifier [26], MicroGaN [27],
BV2
RON,SP (HEMT) = . (13) Transphorm [28] and EPC [29]. Although the research effort
q μ QS EC,L
2
on GaN HFETs spans a broad range of blocking voltages,
The denominator of this equation serves as a figure-of-merit 600 V devices are considered an important target for solar
for lateral HEMT structures: inverters and motor drives for hybrid electric cars [30]. Several
reviews of the development activity for GaN HFETs have
BFOM (HEMT) = q μ QS EC,L
2
. (14)
been recently published [31, 32]. Most of the early work
The critical electric field for breakdown for the lateral HEMT has been focused on achieving high breakdown voltages
structure is a function of the breakdown voltage of the structure and preventing the current collapse phenomenon. This was
(as is also the case for the vertical power FET structures). achieved by using gate and source connected field plates as
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
illustrated in the structure on the left-hand side of figure 8 [33]. Another approach taken to achieve a normally off
Normally on or depletion-mode devices with blocking voltage AlGaN/GaN HFET device is to use the recessed MOS
of 1.3 kV were successfully fabricated with a maximum gate structure illustrated on the right-hand side of figure 8.
current of 120 amperes and a specific on-resistance of Furukawa Electric has reported 500 V, 70-A devices with a
5.2 m cm2. Although an excellent low specific on-resistance positive threshold voltage of 2.8 V in 2009 [39] with specific
was achieved when compared with silicon devices, it is 2 orders on-resistance of 16 m cm2. These structures utilized a
of magnitude above the ideal specific on-resistance predicted p-type magnesium-doped GaN layer. Subsequently, 600 V,
by the analysis in the previous section indicating room for 100-A normally off AlGaN/GaN HFET devices with a
further improvements. For example, the gate-to-drain length threshold voltage of 2.7 V and specific on-resistance of 9.3 m
used for these devices was 15 μm when compared with only cm2 have been reported by this group in 2010 [40]. Although
3.4 μm for the ideal case indicating that there is opportunity these results are very promising, the specific on-resistance for
to make the electric field more uniform along the drift the AlGaN/GaN MOS-HFET structures remains substantially
region. Promising approaches that have been proposed and larger than that for normally on AlGaN/GaN HFET structures
demonstrated to increase the breakdown voltage are a greater with the same blocking voltage.
buffer layer thickness [34] and source vias to ground the silicon
substrate [35]. Hybrid GaN/Si devices
For power electronic applications, it is essential that
transistors have a normally off or enhancement-mode In the 1990s, the development of power MOSFETs from
characteristic to prevent shoot-through problems during circuit silicon carbide was stymied by poor mobility for electrons
power up. Since the basic AlGaN/GaN HFET structure has a in inversion layers and catastrophic failure of devices due to
normally on or depletion mode characteristic, modifications high electric fields generated in the gate oxide [10]. Better
have been proposed to move the threshold voltage from progress was made on the development of high-voltage JFET
negative to positive values. One of the methods to achieve structures with low specific on-resistance but these devices
normally off behavior in the AlGaN/GaN HFETs is to make a had normally on characteristics. The Baliga–Pair configuration
‘recessed-gate’ structure as illustrated on the left-hand side of [41], named after the inventor analogous to the Darlington–
figure 8. The typical thickness for the AlGaN layer is 20 nm. Pair [42], was proposed to address these problems. The concept
In order to obtain a zero threshold voltage, it is necessary to was first reported in the literature in 1996 [43]. In the Baliga–
reduce the AlGaN layer under the gate to only 5 nm [36]. The Pair configuration, a high-voltage normally on SiC JFET or
recess process must not only accurately reduce the AlGaN MESFET structure is paired with a low-voltage normally off Si
layer thickness but must be uniform across the wafer. 580 V power MOSFET to create a composite three-terminal device
HFETs have been fabricated with AlGaN layer thickness of as shown in figure 9. In the Baliga–Pair configuration, the
only 2 nm [37] with zero threshold voltage and a specific source of the high-voltage FET is connected to the drain of
on-resistance of 1.25 m cm2. A 600 V HFET with a positive the Si power MOSFET and the gate of the high-voltage FET
threshold voltage of 0.8 V and specific on-resistance of 2.8 m is connected to the source of the Si power MOSFET which
cm2 has also been reported by using a recessed-gate structure serves as the ground or reference terminal. The device can
with NiOx gate material [38]. These results are far superior to be controlled by biasing the gate of the Si power MOSFET
the specific on-resistance of 100 m cm2 for the typical 600 V while the drain of the high-voltage FET is connected to the
silicon power MOSFET and 30 m cm2 for the 600 V silicon load and the output power source. If the SiC JFET/MESFET
COOLMOS technology [4]. However, the threshold voltages is designed with a pinch-off voltage of 20 V, a 30 V Si
of these HFETs are too low for secure operation in power power MOSFET with very low on-resistance can be used in
circuits. this circuit while very high voltages can be controlled via
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
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Semicond. Sci. Technol. 28 (2013) 074011 Invited Review
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