EXCH TYPE: AES(H) SERVICE: Feed Bottom SHELL PER UNIT: 2 NO.

OF UNITS: 2
DESIGN DATA NOZZLE DATA
SHELL TUBE NOZZLE SIZE ANSI SCH/THK FLG FLG. FACE DESIGNATION
SIDE SIDE MARK (inch) CLASS TYPE FINISH
DESIGN PRESS. Kg/cm2g 12.00 12.000 N1,1N 8 150 40 WNRF 125 AARH SHELL INLET
DESIGN TEMP. 0C 250.0 280.00 N2,2N 8 150 40 WNRF 125 AARH SHELL OUTLET
HYD. TEST PRESS. Kgf/cm2g 15.6 15.6 N3, 3N 4 300 XS WNRF 125AARH CHANNEL INLET
FLUID CIRCULATED Interphase Near HSD N4,4N 4 300 XS WNRF 125AARH CHANNEL OUTLET
NO. OF PASSES 1 4 N5 1.5" 300 XS WNRF 125AARH SHELL VENT + BF
OPERATING PRESS. Kgf/cm2g 5.00 5.500 N6 1.5" 300 XS WNRF 125AARH SHELL DRAIN + BF
0
OPERATING TEMP.(IN/OUT) C 40/138.9 196/60 N7-N8 1.5" 300 XS WNRF 125AARH MP. CONN. + BF
CORROSION ALLOW. mm 3.0 3.0 N9-N10 1.5" 300 XS WNRF 125AARH MP. CONN. + BF
STRESS RELIEVING No No
RADIOGRAPHY Yes Yes
JOINT EFFICIENCY 0.85 0.85
INSULATION mm 65 65

BUNDLE WT. (Kg)

0 01.12.11 Issued for Package MB AG SPS EMPTY WT.( Kg)
NO. DATE REVISION PRPD. CHKD. APPD. HYD.WT.(Kg)
MECHANICAL DETAILS MR No. Sht REV.
PDEC ITEM NO. E-01A/B/C/D 1 of 3
RHQ, New Delhi Job: Pipeline Interphase Processing Facility
Location:
 MECHANICAL DETAILS
ITEM NO. E-01A/B/C/D TEMA CLASS R 2007 EDITION. ASME SEC.VIII DIV.1 2010 EDITION
SIZE: 322X 4500 TYPE -AES (H) , CONNECTED IN SERIES STACKING - YES
DUTY/UNIT:325498 Kcal/Hr SURFACE AREA / SHELL 13.57 m2 NO. OF UNITS - TWO SHELLS/UNIT - TWO

DESCRIPTION MATERIAL DETAILS wt (Kg)

SHELL SA516Gr60 O.D. = 334 , THK =6
SHELL COVER BARREL SA516Gr60 O.D. = 421 , THK = 10
SHELL COVER BONNET SA516Gr60 O.D. = 421 , THK =10 ELLIPSOIDAL
CHANNEL SA516Gr60 O.D. = 334 , THK = 6
CHANNEL BONNET - O.D. = , THK = ( MIN - ) SF = -
TUBES SA179 O.D. = 20 , THK (Avg)= 2.5 . L = 4500 NO = 48 PITCH=25.6
TUBES SHEET SA105 , THK = 32
BAFFLES SA516Gr60 TYPE = Single Segment , THK =4.8 , NO =22 , CUT = 24.6
FLOATING HEAD DISH SA105 INSIDE RADIUS = 286 , THK =11

TYPE/FA GASKET DATA BOLT DATA wt (Kg)

FLANGE NO. MATERIAL A B C Go G1 h t
CE D W NO. DIA.
1 C/1 SA105 543.0 401.0 495.0 10 15 35 35 464 10 20 M20
2 C/1 SA105 543.0 322.0 495.0 6 9 36 39 464 10 20 M20
3/4 C/1 SA105 452.0 322.0 404.0 6 9 35 44 373 10 16 M20
5/6 C/1 SA105 452.0 322.0 404.0 6 9 35 44 373 10 16 M20
FL.FG. T/0 SA105 391.0 285.7 343.0 50 312 10 12 M20
A= Outside Diameter,B= Inside Daimeter,C=Bolt circle Diameter,go= Hub thickness shell side, g1=Hub thickness flange side,t= flange thickness, h= Hub length
Flange Type: C= Integral with hub, T= Lap-type joint(loose)
Flange Face: 0= Flat Face unconfined,1= Male-female semi-confined
DESCRIPTION GASKET MATL. BOLTING MATERIAL. DESC. MATERIAL REMARKS wt (Kg)
FLANGE 1-2 3thk SSJkt NA SA193GrB7/SA194Gr2H CHNNL COVER SA105
FLANGE 3 3thk SSJkt NA SA193GrB7/SA194Gr2H BACKING RING SA105/SA516Gr60
FLANGE 4 3thk SSJkt NA SA193GrB7/SA194Gr2H CONN. PIECE SA516Gr60
FLANGE 5 3thk SSJkt NA SA193GrB7/SA194Gr2H PARTITION PL. SA516Gr60 THK= 9.5
FL. HD. FLANGE 3thk SSJkt NA SA193GrB7/SA194Gr2H IMP. PLATE SA516Gr60 THK = 6
SHELL NOZZLES 4.5thk SS SPWD SA193GrB7/SA194Gr2H SUPPORT PL. SA516Gr60 THK = 4.8
CHANNEL NOZZ 4.5thk SS SPWD SA193GrB7/SA194Gr2H TIE RODS IS 2062GrB DIA =9.52 Nos. = 10
SHELL SIDE CHANNEL SIDE. Wt(Kg) SPACERS IS 2062GrB O.D. =20 THK =2.11
NOZZLE NECK SA106GrB SA106GrB SEALING STRIPS IS 2062GrB WIDTH =50 THK = 10 NO=2
NOZZLE FLGS. SA105 SA105
PAD SA516GrB60 SA516GrB60 SADDLE PLATE IS 2062GrB
GUSSET/LUGS SA516GrB60 SA516GrB60 NAME PL/BKT. SS
COUPLING/PLUGS EYEBOLT/PLUG. SA105

TESTRING - YES TEST FLANGE - NO TUBE TO TUBE SHEET JOINT - EXPANDED WITH TWO GROOVES

NOTES:
1. ALL DIMENSIONS ARE IN MM. UNLESS OTHERWISE STATED.
2. FOR CONSTRUCTIONAL DETAIL REFER CODES/STANDARDS AND IOCL SPECIFICATION
3. REFER GUIDELINES FOR PREPARING TUBE LAYOUT.

0 01.12.11 Issued for Package MB AG SPS

NO. DATE REVISION PRPD. CHKD. APPD.
Sht Rev
2 of 3
RHQ, New Delhi Job: Pipeline Interphase Processing Facility
Location:
 BAFFLES SUPPORT PL. TUBE O.D/THK TYPE OF EXCH. AES(H0
OD 318.83 318.83 NO OF TUBES: 48 SHELL ID: 322
TIE ROD HOLE. DIA 11.0 11.0 TUBES PITCH: 26 OUTER TUBE LIMIT: 279.67
TUBE HOLE DIA 20 20 TIE ROD DIA / NOS:9.52/10
PERCENT CUT 24.6 SPACER O.D. / THK: 20/2.11 IMP PLATE- TOP YES / BOTT: NO
NO. OF PASSES SHELL-1 TUBE-4 TUBE LAYOUT:

PASS 1 2 3 4
TUBES 12 12 12 12

A-

2 1

3 4

NO. DATE REVISION PRPD. CHKD. APPD.

MECHANICAL DETAILS MR No. Sht REV.
PDEC ITEM NO. 3 of 3
RHQ, New Delhi Job:
Location: