Escolar Documentos
Profissional Documentos
Cultura Documentos
MINING
Disclaimer
2 UNDERGROUND MINING
‘Geo's find it, Engineers design it and Surveyors keep it in line’ by Greg Tossel. Snowden Photo Competition 2011. Image courtesy of Snowden.
and safety
benchmarks
Setting global
for productivity
UNDERGROUND MINING
3
Introduction Australian expertise and innovation in underground mining
INDUSTRY OVERVIEW has been developed over many years of domestic and
export success.
INDUSTRY STRENGTHS
Australia’s large and diverse local underground Australia is the largest single market in the world
COMPANIES AND mining industry produces a significant proportion for large underground articulated dump trucks,
depth, geology, seismicity, and mining methods, Much of this expertise and intellectual property
and a history of transition from large-scale is now being exported around the world.
openpits and associated mine infrastructure to This industry capability statement provides
underground operations, have also fostered a an overview of Australian capability in the
thriving services and technology sector. underground mining sector, including examples
It has some of the world’s most productive and of some of the many Australian companies with
technologically advanced longwall coal mines, specialist expertise.
and many mature, deep base and precious Talk to your local Austrade representative for more
metal underground operations accessed by both tailored advice and information about connecting
declines and shafts. and partnering with the Australian mining industry.
4 UNDERGROUND MINING
Abbot Point Port. Image courtesy of North Queensland Bulk Ports Corporation
UNDERGROUND MINING
5
Introduction Australian underground coal and
metal mine safety and productivity
Most of the mines (65 per cent)
are in Western Australia and
The Australian mining industry has
developed products that are delivering
Queensland, with a number also safety, efficiency and cost benefits at
INDUSTRY OVERVIEW benchmarks are among the
world’s best.
in NSW (15 per cent), Tasmania mines around the world. A number of
and South Australia (each 6 per cent), factors have helped drive growth in
INDUSTRY STRENGTHS In 2011-12, thirty underground coal Victoria (4 per cent) and the Northern
Territory (3 per cent).3-9
this area:
mines in New South Wales (including • s tringent government safety and
COMPANIES AND 20 longwall operations) produced These mines include one of the world’s health regulations
CAPABILITIES
27.4 per cent of the state’s 221 million largest block caving projects at Cadia
tonnes of raw coal output, while in • strict mining company safety codes
East in New South Wales.
Queensland, eleven underground • g
round support and monitoring
FURTHER longwall mines (out of 55 operating Some of the large companies involved
in underground mining in Australia are
requirements of deep and seismically
INFORMATION mines in total) produced 35.4 million
tonnes of the state’s 249 million total BHP Billiton, Rio Tinto, Xstrata, Anglo
active mines
6 UNDERGROUND MINING
Introduction ADDING VALUE AT EVERY STAGE -
Australian underground mining areas of expertise
INDUSTRY OVERVIEW
Site Stockpiles Mine
Communications technology
Mining software
Safety systems
Geotechnical services
UNDERGROUND MINING 7
Introduction remote and tele-remote control of plant and mobile equipment
INDUSTRY STRENGTHS
one and two-way underground communication
8 UNDERGROUND MINING
Customised software. Image courtesy of MST
UNDERGROUND MINING
9
Introduction METS companies have created Mine planning, design
a number of world-leading and optimisation ‘The mining industry
INDUSTRY OVERVIEW products, technologies and
services to help miners around The specific challenges of the
stands to benefit greatly
from high-performance
INDUSTRY STRENGTHS the world deal with the challenges
of harsh and sometimes
underground mining environment
have led to the development of computing.
some unique innovations. Australian
COMPANIES AND hazardous environments.
consulting companies, contractors There is capacity and
CAPABILITIES Rising mine development and
and engineering, procurement and
construction management experts opportunities that
operating costs during a period of
FURTHER declining average ore grades and
provide input into all aspects of could be turned on
mine planning.
INFORMATION
generally increasing mine depths and
geological complexity have meant Underground mine ventilation
now in simulation,
that clever design, technology and modelling software has been designed optimisation,
innovation have become increasingly
important in Australian mines.
to simulate airflows, pressure, heat
and refrigeration, radon, fire and other
forecasting
Building on a long history of working
critical ventilation data from a model of and design.’
mine airways. The software is currently
with the country’s export-focused Dr David Beck
being used by more than 1 000 mines,
underground mines to meet General Manager
universities, consultants and research
technical challenges and maintain Beck Engineering
organisations worldwide.11
high safety and environmental
standards, Australia’s METS sector Despite the sophistication of design
has accumulated a wealth of valuable capabilities and outputs, ease of use
expertise and know-how to bring to is a feature of this software and also
international markets. a range of mine planning, advanced
numerical modelling and simulation,
and ground-surface mapping software
developed by Australian companies for
underground miners.
10 UNDERGROUND MINING
Image courtesy of Palaris
UNDERGROUND MINING
11
Introduction Safety and
productivity ‘Some mines are opting for higher levels of
INDUSTRY OVERVIEW Automation now plays an important role automation than others.
INDUSTRY STRENGTHS in surface and underground mines. As
part of this shift, Australian mines have We are working with a number of customers
tested and proven vital technologies that to implement equipment semi-automation
COMPANIES AND have helped the industry achieve new
projects. At the same time we have a roadmap
CAPABILITIES productivity and safety benchmarks.
Remote and tele-remote control for implementing full automation as well.
FURTHER technologies, sophisticated machine
The really important thing with this type of
INFORMATION
guidance, fit-for-purpose, reliable
one and two-way underground
communication, and state-of-the-
technology is that the support is the number
art vehicle collision avoidance and one concern of customers, and I think that’s
detection systems are major foundation
technologies. Australia has an advanced
where we are recognised as having an edge
engineering, manufacturing and services in the market.’
base, and global supply presence in
these areas. Noel Northcott
Commercial Executive
Although automation is increasing, most Remote Control Technologies
of the advanced machinery working in
mines today is still operated by people.
Two areas in which Australia has
developed state-of-the-art expertise
and technology are personnel fatigue
monitoring and management devices,
and simulation training for underground
equipment operators. The leading
companies in these fields have
customers in all significant mining
regions of the world.
12 UNDERGROUND MINING
‘Through the arches’ by Ray Collins. Snowden Photo Competition 2012. Photo courtesy of Snowden
UNDERGROUND MINING
13
Introduction Mining services In addition, specialist underground
engineering services are available
Australian contractors offer
skills across all aspects of mine
INDUSTRY OVERVIEW The need to maximise the efficiency through firms such as AMC development and production
of decline truck haulage and maintain Consultants, RungePincockMinarco, techniques. In addition, the
its competitiveness with shaft haulage Snowden, CSA Global and Mining Plus. industry demonstrates expertise
INDUSTRY STRENGTHS has made Australia a major market Systems and equipment to in occupational health and safety,
for high-capacity underground improve in-mine drilling efficiency equipment management and
COMPANIES AND mine trucks and technologies that and safety is another area where
Australian companies have
maintenance, global purchasing,
and contract administration.
CAPABILITIES improve efficiency. It has also created
demand for specialised expertise and developed expertise.
These skills and expertise all contribute
resources.
FURTHER
Australian companies also have to optimising mine efficiency, safety
Delineation and integration proven expertise in vertical and and profitability.
INFORMATION of replacement and ‘satellite’ horizontal shaft development and
underground orebodies to sustain strong project delivery track records,
production from large, high-cost as well as experience operating coal
processing plants on the surface and hard-rock mines in all conditions.
has also helped drive innovation
in the contracting, consulting and
engineering fields.
Australia is home to several of the
world’s largest underground hard-
rock mining contractors, such as
Byrnecut Mining and Barminco
leading geotechnical and mining
consultancies.
14 UNDERGROUND MINING
Introduction Software developers have focused on
improved program display features
Earth, water and Australian researchers, consultants,
ground support product manufacturers
with logical workflow layouts, new blasting and technology companies continue
INDUSTRY OVERVIEW auto-population tools and streamlined
Increasing depths, higher mining rates
to be at the forefront of these
menus, increased file size handling and developments.
INDUSTRY STRENGTHS outputting, customisable settings, and
simpler integration with complementary
and complex geology are some of
the challenges that rock mechanics In mine water management, Australia
experts, drill and blast engineers is a global leader in the application and
COMPANIES AND programs. This has resulted in improved
operational efficiencies in the industry. and hydrogeologists face in modern development of dewatering systems,
UNDERGROUND MINING 15
Mine communications system. Image courtesy of MST
MST keeps miners
around the world safe
and productive
Case study: mine communications Today, PED systems are carried by
85 per cent of Australia’s underground
Mine Site Technologies (MST) has
coal miners and its technologies are
a long track record of installing its
deployed in hundreds of mines around
underground and surface mine
the world, including groups in South
communication technologies and
America, Europe and Asia.
products throughout Australia and
internationally. The ‘digital age’ for MST’s office network now extends
mine communications has seen MST throughout the US, South America,
expand even further. Europe, Africa and Asia and its
technical support and sales teams
Established by mining engineer Gary
speak German, Russian, Spanish,
Zamel in 1989, MST deployed the
Portuguese and Chinese.
first commercial personal emergency
device (PED) using ‘through-the- ‘We’ve been able to demonstrate that
earth’ technology developed in we’ve got fit-for-purpose kit, and that
conjunction with Australia’s national we’re available to service it, but more
science organisation, Commonwealth importantly, it goes underground into
Scientific and Industrial Research a harsh environment and it works, it
Organisation (CSIRO). functions and it delivers them value
for money,’ says Zamel, now managing
MST has subsequently built an
director of MST.
international presence with VDV leaky
feeder radio systems and responded
to demand for Wi-Fi based digital
communications with its ImPact ‘One
Network’ product suite.
16 UNDERGROUND MINING
Remote Control
Technologies delivers
an integrated solution
Case study: automation and
For RCT’s remote control, guidance
remote control
and automation technologies,
Australian company Remote Control ‘the size of [mining] projects both
Technologies (RCT) offers a wide nationally and internationally has
range of mobile equipment safety, grown, and there is greater demand
guidance and control products. for project remote control solutions
– for example, stockpile dozers
Best known for remote and
which require the remote control
tele-remote control technologies
solutions, operator accommodation,
that have helped transform
communications infrastructure and
underground mine safety and
operator aids such as obstacle
productivity in Australia.
detection,’ says founding managing
RCT has recently worked closely director Bob Muirhead.
with Rio Tinto and others on projects
‘If a task is inherently unsafe it should
focused on advanced equipment
be remote-controlled; if it is repetitive
control and guidance.
it should be automated,’ he adds.
RCT has also supplied remote control
‘Being an independent supplier
packages, training and support for
means that our integrated solution
surface mining equipment all over
will operate reliably across all
the world and has sold its products
equipment platforms, which does
in more than 60 countries.
not lock the customer into a
single supplier.’
UNDERGROUND MINING 17
Swick Mining Services
drills down to greater
efficiency
Case study: underground drills An automation package has been
developed specifically for the company’s
Kent Swick, a mechanical engineer and
mobile, purpose-built drill rigs, separating it
fourth generation driller, runs one of the
from existing drill automation systems. It is
world’s leading underground drilling
said to be simpler and more reliable than
contractors from the company’s Western
current systems.
Australian base. Swick Mining Services
has operations in North America, Asia and ‘What we’re looking for is a 30 per cent
Europe, a large fleet of purpose-built rigs, increase in productivity and a 35 per cent
and more than 600 staff. reduction in man-hours, and these three
projects should be able to deliver that,’
Swick now produces 95 per cent of
Kent Swick says.
its unique underground drills internally
after switching from outside sourcing. Developments such as bringing rig
The company invests A$3 million a year engineering and production in-house,
into research and development and is developing new technology, and the
determined to introduce design changes, company’s use of a customised business
technology and contract management intelligence platform which has given
methods that are expected to significantly management clearer, immediate insights
enhance the productivity of its drill fleet into operations and potential operational
within a few years. management improvements, are part of
Swick’s focus on its global competitiveness.
The introduction of new rod handling
and automation systems is set to follow In contrast to many of its competitors,
the installation of high-pressure, high-flow Swick Mining Services is almost completely
pumps on all the company’s drill rigs focused on underground mine drilling. ‘I
as part of its ‘high-speed core think we’ll just become more and more
recovery’ project. competitive, and offer greater and greater
value to the marketplace,’ Swick says.
18 UNDERGROUND MINING
Python unit on site. Image courtesy of Gekko
UNDERGROUND MINING 19
Coal trains in the Hunter Valley. Image courtesy of HunterNet
HunterNet has the numbers
for success
Case study: equipment and services Today, Hunternet member companies can
offer a range of products and services to
From its base in one of Australia’s longest-
underground mining clients:
established mining regions, HunterNet is
taking an innovative approach to competing • coal drilling and mining equipment
globally in mineral processing and major
• face mining equipment
resource projects.
• hard rock drilling and mining equipment
Formed in 1992 as a response to
the shifting economic climate of the • longwall mining equipment
1990s, which saw many of the smaller
• a
ncillary services such as compressed air
manufacturing and engineering companies
and bulk material handling systems
competing in a more limited market,
HunterNet is a network of small and • mine planning tools and advisory services
medium-sized manufacturing, engineering
• mine operations support
and consulting companies. It is located
in the Hunter region of NSW, traditionally • s afety systems and equipment such as
known for its coal mines. emergency response and gas detection
systems
Leveraging their skills, expertise and the
power of many, HunterNet markets the • s upport infrastructure such as power,
combined capability of its members, water, communication, ventilation and
provides business development and training man-access systems
opportunities, and promotes the Hunter as a
• u
nderground mobile equipment such
manufacturing and engineering region
as man transporters and LHDs.
of excellence.
20 UNDERGROUND MINING
Palaris review delivers
productive results
Case study: mine management After extensive consultation, site visits
and data analysis, the review identified
When the key stakeholders of a major
significant opportunities:
southern hemisphere coal producer
decided to undertake a comprehensive • o
perating cost reductions across
review of their operations, they engaged operations of between 15 and
Australian consultants Palaris. 24 per cent
The project involved examining the • c
apital expenditure reductions of
technical, operational and financial aspects 19 per cent
of their open cut mines, underground
• revenue improvements of 6 per cent.
mines, port facilities and tenement areas.
The team also provided recommendations
Taking a multi-disciplinary approach,
and advice on achieving the reductions
Palaris appointed a team of specialists in
and improvements.
geology, mining engineering, maintenance
management, environment, finance, Originally established in the Hunter Valley
marketing, processing and operations coal mining region of NSW, Palaris now has
management. Using a portfolio of business offices around Australia and a presence in
review tools, the team focused on: London. It provides project management,
business analysis and specialist
• reducing operating costs
consultancy services to mining companies
• reducing or deferring capital expenditure in existing and emerging markets around
the world. Palaris expertise spans coal,
• improving revenue via additional
metals, coal seam gas and ventilation, and
coal sales and blending.
its services cover the mining life cycle
from geology and exploration through to
sustainability management when the life of
a mine is complete.
.
UNDERGROUND MINING 21
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INDUSTRY OVERVIEW Allcover products
• • •
INDUSTRY STRENGTHS Alminco
•
AMC Consultants
COMPANIES AND Ampcontrol
• • • •
CAPABILITIES APC Technology
• •
FURTHER Ausproof Pty Ltd
•
INFORMATION Auto Control Systems
• • • •
Beck Engineering
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INDUSTRY OVERVIEW Geographe
• • •
INDUSTRY STRENGTHS Geomole Pty Ltd
GeoRes
COMPANIES AND GMC Global
CAPABILITIES Gordon Brother Industries Pty Ltd
•
FURTHER
IMC Mining Solutions
•
INFORMATION
Immersive Technologies
IQ LINK
The following table lists some
JKTech
examples of companies and their
capabilities. John Holland
•
Keech Australia
• •
Contact your local Australian Trade Leighton Contractors Pty Ltd
• • • • •
Commission representative for Linc Energy
assistance with connecting with the Lovells Technology Pty Ltd
• •
Australian businesses that best suit
your requirements.
Macmahon Underground Pty Ltd
•
Maddison Safety
Maptek
McLanahan Corporation
• •
Micromine
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INDUSTRY OVERVIEW Geographe
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INDUSTRY STRENGTHS Geomole Pty Ltd
•
GeoRes
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COMPANIES AND GMC Global
•
CAPABILITIES Gordon Brother Industries Pty Ltd
FURTHER
IMC Mining Solutions
•
INFORMATION
Immersive Technologies
•
Immersive Technologies Pty Ltd
•
IntierraRMG Resource Sector
•
IQ LINK
• •
JKTech
•
John Holland
•
Keech Australia
Micromine
•
Mine Site Technologies Pty Limited
• •
UNDERGROUND MINING 25
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INDUSTRY OVERVIEW MineARC Systems
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COMPANIES AND Modular Mining System
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INDUSTRY OVERVIEW MineARC Systems
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INDUSTRY STRENGTHS Minemax
• •
Minetec
•
COMPANIES AND Modular Mining System
•
CAPABILITIES NEPEAN Engineering & Innovation
FURTHER
NEPEAN Mining
•
INFORMATION
Nepean Power Technology
•
NLT Australia Pty Ltd
•
Orica Australia Pty Ltd
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INDUSTRY OVERVIEW SMEC International Pty Ltd
•
INDUSTRY STRENGTHS Specialised Vehicle Solutions Pty Ltd
SRK Consulting
28 UNDERGROUND MINING
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INDUSTRY OVERVIEW SMEC International Pty Ltd
•
INDUSTRY STRENGTHS Specialised Vehicle Solutions Pty Ltd
•
SRK Consulting
• • •
COMPANIES AND SRO Group Pty Ltd
CAPABILITIES Strata Safety Products
•
FURTHER
Swick Mining Services
INFORMATION
The Mancala Group
• •
University of Newcastle
•
University of NSW - School of Mining Engineering
•
University of Western Australia
•
VLI Pty Ltd
•
Wilco Technologies Pty Ltd
Wilshaw
• • • •
UNDERGROUND MINING 29
Introduction The following are some of the The Minerals Council of Australia References
government and industry bodies (MCA) represents Australia’s exploration,
mining and minerals processing industry,
INDUSTRY OVERVIEW involved in the Australian 1. Coal Services Annual Report
nationally and internationally, in its 2011-2012 coalservices.com.au/
mining industry. contribution to sustainable development annualreports.aspx
INDUSTRY STRENGTHS Contact your local Austrade and society. minerals.org.au
2. Q
ld Department of Natural
representative about connecting Austmine is an industry body Resources and Mines 2011-2012
COMPANIES AND and partnering with the Australian representing the Australian mining Financial Year Coal Statistics.
CAPABILITIES mining industry. equipment, technology and services
(METS) sector. austmine.com.au
mines.industry.qld.gov.au/mining/
coal-statistics.htm
FURTHER
austrade.gov.au AusIMM (the Minerals Institute) 3. d
mp.wa.gov.au
provides services to professionals
INFORMATION The Department of Industry provides engaged in all facets of the global
4. dnrm.qld.gov.au
30 UNDERGROUND MINING
The Australian Trade Commission –
Austrade – is the Australian Government’s
trade, investment and education
promotion agency.
Through a global network of offices,
Austrade assists Australian companies to
grow their international business, attracts
productive foreign direct investment into
Australia and promotes Australia’s education
sector internationally.
Austrade helps companies around the world
to source Australian goods and services.
We can help you reduce the time, risk and
cost involved in sourcing suppliers by:
• h
elping you identify and contact
Australian suppliers
• providing insight on Australian capabilities
• a
lerting you to the latest products and
services out of Australia to help you grow
your business.
Austrade partners the strengths of Australian
businesses with the needs of international
markets. We can open the door to a world of
opportunities for your business.
austrade.gov.au
UNDERGROUND MINING 31
austrade.gov.au