TC544A / TC244AX / TC344AX / Proportional Band-Cool MAINTENANCE 4. Use the specified size of crimp terminals (M3.

5 screws)

selec DTC204A-2 / DTC324A-2

Operating Instructions
0.0 to 400.0°
Cycle Time-Cool
0.1 to 99.9 sec.
1. The equipment should be cleaned regularly to avoid
blockage of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use
to wire the terminal block. Tighten the screws on the
terminal block using the tightening torque within the
range of 1.2 N.m.
OP294-V05

Dead Band Isopropyl alcohol or any other cleaning agent. 5. Do not connect anything to unused terminals.
SPLL to SPHL (Programmable)
OUTPUT INSTALLATION GUIDELINES EMC GUIDELINES
Control Output (Relay or SSR user selectable) : 1. Use proper input power cables with shortest
Relay Contact (SPDT) 1. This equipment, being built-in-type, normally becomes a connections and twisted type.
05 A resistive@250V AC / 30V DC (TC544A : SPST RLY) part of main control panel and in such case the terminals do 2. Layout of connecting cables shall be away from any
10 A resistive*@250V AC / 30V DC not remain accessible to the end user after installation and internal EMI source.
(*For DTC204A-2 / DTC324A-2 ) Internal wiring.
SSR Drive Output (Voltage Pulse) 2. Do not allow pieces of metal, wire clippings, or fine metallic LOAD CONNECTIONS
12V DC, 50 mA fillings from installation to enter the product or else it may 1. The service life of the output relays depends on the
Auxiliary Output : lead to a safety hazard that may in turn endanger life or switching capacity and switching conditions. Consider
Relay Contact (SPDT) cause electrical shock to the operator. the actual application conditions and use the product
3. Circuit breaker or mains switch must be installed between within the rated load and electrical service life.
05 A resistive@250V AC / 30V DC(TC544A : SPST RLY)
power source and supply terminals to facilitate power 'ON' 2. Although the relay output is rated at 5/10 amps it is
SSR Drive Output (Voltage Pulse)
always necessary to use an interposing relay or
12V DC, 50 mA or ‘OFF’ function. However this switch or breaker must be
contactor that will switch the load. This avoids damage to
POWER SUPPLY installed in a convenient position normally accessible to the
the controller in the event of a fault short developing on
SPECIFICATIONS Supply Voltage operator. the power output circuit.
85 to 270V AC/DC (AC : 50 or 60 Hz ) 4. Use and store the temperature controller within the 3. Always use a separate fused supply for the “power load
Display Optional - 24V AC/DC specified ambient temperature and humidity ranges as circuit”and do not take this from the live and neutral
4 + 4 digit, 7 segment digital display Power Consumption mentioned in this manual. terminals supplying power to the controller.
4 digit for DTC204A-2 / DTC324A-2 6 VA max@230V AC
LED Indications Temperature CAUTION For load current less than 0.5A
1 : Output 1 ON Operating : 0 to 50°C 1. When powering up for the first time, disconnect the L N
2 : Output 2 ON Storage : -20 to 75°C TC
output connections.
T : Auto tune Humidity (non-condensing) TC
2. Fuse Protection : The unit is normally supplied without a
S : Dwell timer* (Applicable for TCX44A/AX) 95% RH LOAD
power switch and fuses. Make wiring so that the fuse is C NO
Keys Weight placed between the mains power supply switch and the R C
3 keys for digital setting TC544A : 142 gms controller. (2 pole breaker fuse - rating : 275V AC,1A for
INPUT SPECIFICATIONS TC244AX / DTC204A-2 : 200 gms MOV
electrical circuitry is highly recommended) Snubber
Input Signal TC344AX / DTC324A-2 : 252 gms 3. Since this is a built-in-type equipment (finds place in main
Thermocouple (J,K,T,R,S) / RTD (Pt100) control panel), its output terminals get connected to host For bigger loads, use interposing relay / contactor
Sampling time SAFETY PRECAUTIONS equipment. Such equipment shall also comply with basic
250 ms L TC N
All safety related codifications, symbols and instructions EMI/EMC and other safety requirements like BSEN61326-1
Input Filter (FTC) and BSEN 61010 respectively.
that appear in this operating manual or on the equipment must TC Contactor
0.2 to 10.0 sec 4. Thermal dissipation of equipment is met through
Resolution be strictly followed to ensure the safety of the operating
personnel as well as the instrument. ventilation holes provided on chassis of equipment. Such C NO
0.1/1° for TC/RTD input ( Fixed 1° for R & S type TC input ) ventilation holes shall not be obstructed else it can lead to a R C
Temperature Unit If the equipment is not handled in a manner specified by
o the manufacturer it might impair the protection provided by the safety hazard. MOV
C / °F selectable 5. The output terminals shall be strictly loaded to the Snubber
equipment. C
Indication Accuracy manufacturer specified values / range.
For TC inputs : 0.25% of F.S ±1° LOAD
Read complete instructions prior to installation and
For R & S inputs : 0.5% of F.S ± 2°
operation of the unit. MECHANICAL INSTALLATION
(20 min of warm up time for TC input) ELECTRICAL PRECAUTIONS DURING USE
For RTD inputs : 0.1% of F.S ±1° Electrical noise generated by switching of inductive
WARNING : Risk of electric shock. NEW Outline Dimensions Panel Cutout
( F.S = Full Scale ) loads can create momentary disruption, erratic
FUNCTIONAL SPECIFICATIONS A G display, latch up, data loss or permanent damage to
Control Method WIRING GUIDELINES the instrument.
1) PID control with auto tuning D To reduce noise:
2) ON-OFF control WARNING : B 1 T F a) Use of snubber circuits across loads as shown
2 S
3) Heat-Cool (with auto-tuning) 1. To prevent the risk of electric shock power supply to the above, is recommended.
Proportional Band (P) equipment must be kept OFF while doing the wiring b) Use separate shielded wires for inputs.
C
1.0 to 400.0° arrangement. Do not touch the terminals while power is E
Integral Time (I) being supplied. TERMINAL CONNECTIONS
MODELS DIM A B C D E F G
0 to 9999 sec 2. To eliminate electromagnetic interference use short wire
Derivative Time (D) with adequate ratings; twists of the same in equal size shall TC544A 52 52 94 45 4 46 46 TC +/RTD1
L ( )

+
0 to 9999 sec be made. For the input and output signal lines, be sure to TC244AX /
Cycle Time use shielded wires and keep them away from each other. 72 72 83.7 67 4.5 69 69
DTC204A-2 N( ) SSR1 +
0.1 to 99.9 sec 3. Cable used for connection to power source, must have a
Hysteresis Width cross section of 1mm2 or greater. These wires shall have TC344AX / TC /RTD2
96 96 73 90.5 5 92 92

TC544A
0.1 to 99.9° insulation capacity made of at least 1.5kV. DTC324A-2 NO2 +
RTD3

SSR2
Dwell Timer 4. When extending the thermocouple lead wires, always use 1. Prepare the panel cutout with proper dimensions as shown
0 to 9999 min ( only for TCX44A/AX ) thermocouple compensation wires for wiring. For the RTD above.

-
Manual Reset Value type, use a wiring material with a small lead resistance (5Ω COM2 SSR1
2. Fit the unit into the panel with the help of clamp given.
-19.9 to 19.9° max per line) and no resistance differentials among three NO1 COM1
3. The equipment in its installed state must not come in
HEAT COOL PID wires.
Control Method close proximity to any heating sources, caustic vapors,
5. A better anti-noise effect can be expected by using
PID standard power supply cable for the instrument. oils, steam, or other unwanted process by-products.
Doc. Name : OP INST TC544A / TC244AX / TC344AX /
DTC204A-2 / DTC324A-2 OP294-V05 (Page 1 of 3)
 TERMINAL CONNECTIONS FRONT KEYS DESCRIPTION CALIBRATION CERTIFICATE
TCX44A/AX
FUNCTIONS KEY PRESS
TC + / RTD1 Programming online parameters
L (+) 1 8 ONLINE
- 2 9 To view Level 1 Press key for 3 sec.
TC244AX / DTC204A-2

N( ) - Setpoint 1 Default : 50
TC / RTD2 Date :
NO2 3
+ 10 To view Level 2 Press key for 3 sec.
Range : SPLL to SPHL

SSR2
RTD3
To view Protection Level Press + keys for 3 sec. If upper display is selected as then,
COM2 4 11

-
TCX44A/AX Lower display selectable between Pressing key will show on Upper display : Model No :
NC2 5 12 +

SSR1
To view online SET1/SET2/TIME using key. Lower display : <50>
parameters Press + / keys to increment / decrement
NO1 6 13

-
NOTE : Elapsed time / Remaining time dependent on the value.
COM1 7 14 selection of ONL parameter in level1. Claimed Accuracy :
NC1
(Not applicable for DTC204A-2 / DTC324A-2) For TC inputs : 0.25% of FS ±1°
DTC204A-2 / DTC324A-2 Display selectable between SET 1/ For R & S inputs : 0.5% of F.S ± 2°
* SSR2 Not applicable for DTC204A-2
To view online SET 2 using key. (20 min of warm up time for TC input)
parameters Note : Display shows parameter For RTD inputs : 0.1% of FS ±1°
TC + /RTD1
L (+) 1 10 SET 1 / SET 2 for 1 sec.
- To change online Press + / to change
N( ) 2 11 -
TC /RTD2 parameter values parameter value. Setpoint 2 / Dead band Default : 0 Sources calibrated against :
TC344AX / DTC324A-2

3 12 PROGRAMMING MODE
RTD3 Range : SPLL to SPHL
NO2 4 + 13 To view parameters on or key once to view the next or
If upper display is selected as / then,
SSR2

the same level. previous function in operational menu.

Pressing key will show on Upper display : /
COM2 5 14 Multimeter calibration report no :
-

To increase or decrease + to increase and + to Lower display: <0>

the value of a particular decrease the function value.
NC2 6 15 Press + / keys to increment / decrement
parameter. Note : Parameter value will not alter
when respective level is locked. / value.
NO1 7 16 +
SSR1

The calibration of this unit has been verified at the

NOTE : The unit will auto exit programming mode after 30 sec. of
8 17 following values :
-

COM1 inactivity.

NC1 9 18 OR By pressing the or or + keys for 3 sec.

CALIBRATION DISPLAY
SENSOR TEMP (°C) VALUE (°C)
* SSR2 Not applicable for DTC324A-2 INPUT RANGES (Table 1)
35.0 35.0
Use only the correct thermocouple wire or
FOR RTD
Dwell Timer Default : OFF J 300.0 300.0
compensating cable from the probe to instrument INPUT RANGES
terminals avoiding joints in the cable if possible. Range : OFF, 1 to 9999 min 600.0 600.0
Failure to use the correct wire type will lead to Resolution 1 0.1 If upper display is selected as / then, 35.0 35.0
inaccurate readings.
°C -150 to 850 -150 to 850 Pressing key will show on Upper display :
Ensure that the input sensor connected at the Pt100 K 700.0 700.0
terminals and the input type set in the temperature Lower display : <OFF>
°F -238 to 1562 -199 to 999 Press + / keys to increment / decrement 1350 1350
controller configuration are the same.
FOR THERMOCOUPLE time value. 0.0 0.0
FRONT PANEL DESCRIPTION INPUT RANGES PT100 400.0 400.0
DTC204A-2 / DTC324A-2 800.0 800.0
Resolution 1 0.1
°C -199 to 750 -199 to 750 Programming online parameters
The thermocouple / RTD curves are linearised in this
1 J microprocessor based product; and hence the values
°F -328 to 1382 -199 to 999 Setpoint 1 Default : 50
3 interpolated between the readings shown above are also
1 T
4 2
°C -199 to 1350 -199 to 999 Range : SPLL to SPHL equally accurate; at every point in the curve.
2 S
K
5 °F -328 to 2462 -199 to 999 If online parameter is selected as then,
6 Pressing key will show on display : & then <50> Unit is accepted as accuracy is within the specified limit of
°C -199 to 400 -199 to 400 Press + / keys to increment / decrement claimed accuracy and certificate is valid upto one year from
T value. the date of issue.
°F -328 to 750 -199 to 750
1) Displays a process value (PV).
1 Process-value (PV) / 2) Displays the parameter symbols °C 0 to 1750 N/A CHECKED BY :
Parameter name
at configuration mode/online menu. R&S
display °F 32 to 3182 N/A
3) Displays PV error conditions.
(refer Table 2 on page 2)

1) Displays the parameter settings

ERROR DISPLAY (Table 2)
2 Parameter setting
display at configuration mode/online menu.
When an error has occured, the upper display indicates error
(Not applicable for DTC204A-2 / DTC324A-2) Setpoint 2 / Dead band Default : 0
codes as given below.
3 Control output 1 The LED is lit when the control Range : SPLL to SPHL
indication output 1 is ON Meaning Control Output
Error If upper display is selected as / then,
Status
4 Control output 2 The LED is lit when the control
output 2 is ON
Pressing key will show on display : / &
indication Sensor break /
OFF then <0>
5 Tune Auto tune : Blinking over range condition
Press + / keys to increment / decrement
Blinking : Dwell timer is in progress. Sensor reverse / / value.
6 Dwell timer Continuous ON : Time over. under range condition OFF
(Not applicable for DTC204A-2 / DTC324A-2)
Doc. Name : OP INST TC544A / TC244AX / TC344AX /
DTC204A-2 / DTC324A-2 OP294-V05 (Page 2 of 3)
 CONFIGURATION INSTRUCTIONS
KEY FUNCTIONS

Press once to view online parameters Press for 3 sec to enter Level 2 Press once to view next parameter in configuration menu

Press for 3 sec to enter Level 1 Press once to view previous parameter in configuration menu + Press for 3 sec to enter protection Level

+ or + Allows the user to increase or decrease associated parameter value or or + To exit configuration menu press any of these keys for 3 sec

OPERATIONAL MENU

POWER ON

Note : At power ON lower display shows (momentary) input type selected in Level 1.
*Lower display not applicable for DTC204A-2/DTC324A-2
1 T
2 S
Press key for 3sec. Press + keys for 3sec.

Press key for 3sec.

Level 1 Level 2 Protection Level

Display Description Default Range Display Display Description Default Range Display Display Description Default Range Display
Value Condition Value Condition Value Condition
Input type
J/K/T/R/S/RTD Tune OFF/ON For CNTL=PID Lock setpoint 1 UNLK/LOCK
(Refer Table 1)
Not prompted
Display Resolution 1/0.1 Proportional band 1.0 to 400.0° For CNTL=PID Lock setpoint 2 UNLK/LOCK
for R & S type
Temperature unit °C/°F Integral time 0 to 9999 sec For CNTL=PID Lock level 1 UNLK/LOCK
Set point low limit Min range of sensor
selected to SPHL Derivative time 0 to 9999 sec For CNTL=PID Lock level 2 UNLK/LOCK
Set point high limit SPLL to Max range
of sensor selected Prompted when
Cycle time mode AUTO/USR.F For CNTL=PID Lock dwell time UNLK/LOCK
DWEL=YES
Filter time constant 0.2 to10.0 sec
Cycle time 0.1 to 99.9 sec For CNTL=PID Note
Control action for Not prompted 1. Locking parameters (LVL1 or LVL2 or SP or DWEL) will not permit
relay 1 RE/FD for HC=YES Hysteresis 1 0.1 to 99.9° For CNTL=ONF change in the value of respective level parameters.
Control logic PID/ONF Time value (online) can be altered only when DWEL is not locked
For CNTL=PID in protection level.
Manual reset -19.9 to +19.9°
Control Output selection RELAY/SSR & I=0 2. Continuous operation of + / keys for SP or other parameters
Proportional For CNTL=PID makes update speed faster in 3 stages after 3 sec.
Dwell mode enable NO/YES 1.0 to 400.0°
band-cool & HC=YES
Heat-cool mode For CNTL=PID
selection NO/YES Cycle time-cool 0.1 to 99.9 sec
& HC=YES
Control action for When HC=NO. For HC=NO or
RE/FD/TIME TIME prompted Hysteresis 2 0.1 to 99.9°
relay 2 HC=YES &
when DWEL CNTL=ONF
=YES
When When DWEL
Relay 2 type DEV/ABS Dwell time OFF, 1 to 9999 min
ACT2=RE/FD =YES (Specifications are subject to change, since development is a
When DWEL continuous process )
Online menu for timer REMN/ELPS Display bias -19.9 to 19.9°
=YES
When CNTL Selec Controls Pvt. Ltd.
Anti-reset windup % 1.0 to 100.0%
=PID Tel. No. : +91-22-40394200 / 40394202
Factory default Parameter marked not applicable for DTC204A-2 & DTC324A-2 Fax No. : +91-22-28471733 Toll free : 1800 227 353
(Reset all) NO/YES
Default value of = for DTC204A-2 & DTC324A-2 Website: www.selec.com Email: sales@selec.com
Doc. Name : OP INST TC544A / TC244AX / TC344AX /
DTC204A-2 / DTC324A-2 OP294-V05 (Page 3 of 3)