CUSTOMER JSW STEEL LTD.

PROJECT JSW COB#3B and COB# 4B

QUALITY ASSURANCE PLAN
CONTRACTOR PAUL WURTH INDIA PVT. LTD. DOC. NO. 12000298-JSW COB 3B & 4B- QAP_MECH

Contract no. & date - JSW/VJNR/COB#3A&4A/EMISSION/01 Dated 06.09.2017 and Amendment

Date & Rev 16/05/2019 & Rev 0
dated 03.04.2019
INSTRUCTION FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TESTS CERTIFICATES & DOCUMENTS.

1) QAP shall be submitted for each of equipment sepretly with break up of assembly/ Code Description Code Description Code Code Description
sub-assembly / component of the group of equipment having same specification. 1 Visual (Welding etc.) 23 Functional Checks 44 Painting Inspection D1 Approved GA drawings
2 Dimensional 24 Type Test & Routine test 45 Mfr. Test certificates D2 Information & other
2) Use numerical codes as indicated for extent of inspection & test and 3 Fitment & Alignment 25 Dynamic balancing 46 Chemical & Pysical Test Certificate reference Drgs./ stamped
submission of test certificates & documents. Aditional codes & description for 4 Physical Test (Sample) 26 Performance Test / Characteristic Curve 47 Wedge test for Welds drgs. Released for Mfg.
extent of inspection & test may be added as applicable for the plant and equipment. 5 Chemical Test (Sample)/ Chemical composition 27 No load / Free Running Test 48 Spike Weld test D3 Relevant catalogues
6 Ultrasonic Test 28 Load / Overload Test/Brake Test 49 Pouring Witness D4 Bill of material / item no./
3) Seprate identification number with Quantity for equipment shall be indicated wherever 7 Magnetic Partical Test 29 Measurement of speed 50 Ball pass test identification
equipment having same specification belonging to defferent facilities are grouped. 8 Radiography Test 30 Accoustical Test 51 Evidence of source of supply D5 Match mark details
9 Dye Penetration Test 31 Geometrical Accuracy 52 R.P. oil appl. D6 Line / layout diagrams
10 Metallographic Examination 32 Repeatable & positional accuracy 53 PWIN's Nominated Third Party D7 Approved erection procedure
11 Welder Qualification & Weld Procedure Test 33 Proving test Inspection D8 Unprices Sub. P.O.
12 Routine test as per relevent IS/other std. 34 Surface Preparation 54 PWIN's QIR with specification and
13 Heat Treatment 35 Mfrs. Test certificates for bought out items 55 Perform Test as per relevant IS / ASTM / Other Std. amendment, if any.
14 Pressure Test (Hydarulic & Pneumatic) 36 IBR / other statutory agencies compliance cert. 56 TMT QIR D9 Calibration certificate

15 Leakage Test 37 Internal Inspection report by Manufacturer 57 Certificate from factory inspector/Authorized person for measuring instuments

16 Balancing 38 Hardness Test D10 Guarantee Certificate

17 Vibration Test 39 Spark tset for lining D11 Paint Certificate
18 Amplitude Test 40 Caliberration D12 Technical Specification
19 Sponge Test 41 Safety device test D13 Schematic Diagram
20 Dust / Water Ingress Test 42 Ease of maintainance D14 Approved Datasheet
21 Friction Factor Test 43 Sub/Trail/Control Assembly
22 Adhesion Test
EQUIPMENT DETAILS INSPECTION AND TESTS
Manufacturer Expected Raw material and in process Final Inspection / Test by Test Certificate Acceptance criteria Remarks
BS. Description (with equipment heading, Quantity Unit name & schedule Stage Inspection documents to be Std./IS/BS/ASME/ /Sampling plan
No. place of use and brief specification) address of final inspn MFR PWIN JSW MFR PWIN JSW submitted to Norms and Documents
JSW

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 Base ring for mini stand pipes 386 Nos. 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
2 Ascension pipes extension 128 Nos. 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
3 Mini stand pipes proper 386 Nos. 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
4 Water sealing frame 386 Nos. 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
5 Mini stand-pipe lid 386 Lot 1,2,4,5 - - 1,2,35 2,35 R2 2,35,54 D2
6.A Coke and coal spillage chain conveyor -3B 1 Lot 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
6.B Coke and coal spillage chain conveyor - 4B 1 Lot 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2
7 Degrafitizing system 1 Lot 1,2,4,5 - - 1,2 R 37 R 37 37,54 D2

ABBREVIATIONS USED :
MFR MANUFACTURER Note :

PWIN PAUL WURTH INDIA

1.) Mfgs. Name & address shall be intimated at the time of inspection call.For standard boughtout items, vendor shall be from approved vendor list and for PW Tecnological & Proprietary items,
JSW JSW STEEL LTD. vendor shall be from PWIN nominated manufacturer under PW's design, Supervision & Quality control.
R REVIEW [ PWIN's Submitted documents to Customer ] 2.) Final Inspection to customer will be offered duly painted.
3.) Lot / set details to be submitted at the time of inspection request

Customer Document No. SHEET 1 - 1

For Customer For Contractor (stamp & signature) 12000298-JSW COB 3A & 4A- QAP_MECH REV. 0

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