Kirloskar HA294 Parts List

ILLUSTRATED SPARE PART LIST
FOR
HA294 G1 ENGINE
FOR POWER GENERATION
A/C – GOEM
APPLICATION CODE NO.

02.8322
KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in
NOVEMBER-2018 PUBLICATION NO. 02.675.93.0.00
1
GROUP INDEX
APPLICATION CODE 02.8322
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR GIUDE RING 02.32PM.01 1 5
2 AIR INLET MANIFOLD (STAGE 2) 06.398.2 1 6
3 AIR INTAKE SYSTEM 02.08PM.04 1 7
ALTERNATOR BRACKET & MOUNTING
4 02.1035.5 1 8
(W/O ALTERNATOR)
5 ALTERNATOR COUPLING FASTNERS 02.09PK.05 1 9
6 AVM ASSLY 02.12PM.01 1 10
7 BELT (AVX 10 1500 ) SPZ 02.1266 1 11
BOSCH INLINE FIP FOR HA294NA (20.5 HP
8 @ 1500 RPM, CPCB-II, BOSCH NO. E C40 02.480.7..MFG2 1 12
2743 00) ASSEMBLY
BOSCH INLINE FIP FOR HA294NA (20.5 HP
9 @ 1500 RPM, CPCB-II, BOSCH NO. E C40 02.480.7..MFG1 1 13
2743 00) UPFITMENT
10 BREATHER HOSE 02.13PM.01 1 14
CAMSHAFT ( US TIER 1 ) WITH 18 MM
11 02.581 1 15
WIDTH GEAR
12 CAP FOR INLET MANIFOLD 04.016.03.0.00 1 16
13 CHARGING ALTERNATOR 02.07PM.01 1 17
14 COMBINED LEAK OFF PIPE 02.525.1 1 18
15 CONROD AND PISTON (HA294 CPCB II) 02.618.1 2 19, 20
16 CONTROL PANEL MOUNTING FASTNER 02.872.4 1 21
CONTROL PANEL STAND MOUNTING
17 02.872.5 1 22
FASTNER
COOLING AIR BLOWER WITH FAN
18 02.1262 1 23, 24
PULLEY
19 CRANK PULLEY (HA2 VA/VE) 02.1047 1 25
20 CRANKSHAFT 02.537 1 26
CYLINDER HEAD (FOR ENGINES
21 SATISFYING EURO II NORMS AND CPCB 02.120 2 27 TO 30
STAGE 1)
22 CYLINDER LINER 02.019 2 31
23 DELIVERY TUBE 03.012 1 32
24 DIPSTICK RAISED TYPE 02.401 1 33
25 ENGINE MOUNTING FOOT (GEAR END) 02.532 1 34
ENGINE WIRING HARNESS ASEMBLY
26 02.847.2 1 35
WITH KG541 EMERALD
EXHAUST AIR BAFFLE
27 02.064.1 1 36
( W/O SCREEN PLATE )
28 EXHAUST MANIFOLD 02.1046 1 37
29 EXHAUST SYSTEM 02.11PK.03 1 38
30 FLANGE AND FASTENERS FOR TAIL PIPE 02.21PK.07 1 39
FLYWHEEL & FLYWHEEL HOUSING
31 02.04PM.01 1 40
( HA2 )
32 FLYWHEEL END FOOT 03.072.1 1 41
33 FRONT COVER (BELT GUARD)STAGE 2 03.049.2 1 42
2
PAGE
NO.
FRONT COVER (WEIGHT REDUCTION)
34 02.1031...MFG1 1 43, 44
ASSEMBLY
FRONT COVER (WEIGHT REDUCTION)
35 02.1031...MFG2 1 45
UPFITMENT
FRONT COWLING FOR 02.571.50.0.00 HOT
36 03.021.1..MFG2 1 46
AIR DUCTING ASSEMBLY
FRONT COWLING FOR 02.571.50.0.00 HOT
37 03.021.1..MFG1 1 47
AIR DUCTING UPFITMENT
38 FUEL INJECTION PUMP (STAGE 2) 06.441.2 1 48
39 FUEL PIPING 02.15PM.06 1 49
40 FUEL PUMP GEAR (18MM WIDTH) 02.535 1 50
FUEL PUMP MOUNTED STOP
SOLENOID(ENERGISE TO STOP)
41 ASSEMBLY 12V ELECTRAL DEVICES 02.663.10.0.00 1 51
MAKE WITH ALL PARTS& HARDWARE
FOR HA SERIES ENGINE.
42 FUEL TANK UNIT ASSEMBLY 2H.22PM.01 1 52
GENERATOR CONTROL UNIT KG541
43 D8.048.07.0.00 1 53
LEVEL - 0
44 HA2 CRANKCASE (LIGHT WEIGHT) 02.1263 1 54 TO 56
45 HOT AIR DUCTING 02.31PM.01 1 57
46 INJ.PIPES 02.065 1 58, 59
47 INJECTOR FOR HA294 G1 CPCB II 02.030.1 2 60
48 INLET MANIFOLD 02.058.3 1 61
49 INTERMEDIATE GEAR (18MM WIDTH) 02.536 1 62
ISI & BIS NAME PLATES FOR UNDER
50 02.503.11 1 63
19KVA ENGINE
51 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 6.5 64
KIT GROUP S/F CANOPY
52 02.748.14 1 65
(HA2 PROJECT EMERALD)
53 LIFTING HOOK 03.076 1 66
54 LOWER COWLING 02.061 1 67
55 LUB OIL COOLER(BOX TYPE) 02.083 1 68
56 LUB OIL FILTER HEADER 02.1033.1 1 69
57 LUB. OIL PUMP 02.056 1 70, 71
58 LUB. OIL SUMP (PRESSED) 02.539.1 1 72
59 LUBE OIL DRAIN ARRANGEMENT 3H.14PM.06 1 73
60 METALIC BREATHER PIPE (LONG) 03.239 1 74
61 NOZZLE LEAK OFF PIPE 02.500 1 75
62 OIL SEAL HOUSING F W E 03.007 1 76
63 OIL SPRAY NOZZLE 02.002 2 77
REAR COWLING FOR 02.571.50.0.00 HOT
64 02.063.1..MFG2 1 78
AIR DUCT ASSEMBLY
REAR COWLING FOR 02.571.50.0.00 HOT
65 02.063.1..MFG1 1 79
AIR DUCT UPFITMENT
66 SEMI FLEXIBLE FUEL PIPES FOR HA2 02.692 1 80
67 SENSOR GROUP ASSEMBLY 02.01PM.07 1 81
68 SET OF STICKERS 02.23PM.05 1 82, 83
3
PAGE
NO.
SINGLE BOWL SPIN ON FUEL FILTER 0.6
69 ltrs. AND MOUNTING S/F FIP MOUNTED 02.568.2 1 84
STOP SOLENOID
SPEED ADJUSTING UNIT (FIXED SPEED)
70 S/F VERTICAL PUMP MOUNTED STOP 03.065.1 1 85
SOLENOID
71 STARTER MOUNTING ASSEMBLY 02.06PM.02 1 86
72 SUCTION TUBE 02.556 1 87
73 TOP AIR BAFFLE 02.062 1 88
74 UPPER COWLING 02.068 1 89
75 VALVE MECHANISM 02.024.1 2 90 TO 92
NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.
4
TITLE: - AIR GIUDE RING GROUP: - 02.32PM.01
9
8
7
4
2
7
6
5
3
SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSLY OF AIR GUIDE RING CONSISTING
*1 02.930.10.0.00 (FIBRE GLASS) AND BRUSH 1 OF SR. NO.
(HA 294 COST REDUCTION) 2 TO 5
AIR GUIDE RING FIBRE GLASS
2 02.930.01.0.00 1
(HA294 COST REDUCTION)
BRUSH FOR AIR GUIDE RING
3 02.930.02.0.00 FIBRE GLASS 1
(HA294 COST REDUCTION)
BUFFER RING (BETWEEN FAN
BODY AND GUIDE RING)
4 02.930.03.0.00 1
FOR FIBRE GLASS AIR GUIDE
RING (HA2 COST REDUCTION)
5 04.670.04.0.00 SEALING RING 1
6 50.003.06.030. SET SCREW - M6X1X30 - 8.8 4
7 50.506.06.000. PLAIN MACHINED WASHER - M6 5
8 50.505.06.000. SPRING WASHER - M6 3
9 50.006.06.000. NUT - M6X1 - GR.8 3
5
TITLE: - AIR INLET MANIFOLD (STAGE 2) GROUP: - 06.398.2

PLASTIC CAP FOR INLET NOT SUPPLIED
1 4H.1048.05.0.00 1
ADAPTOR LOOSE
6
TITLE: -AIR INTAKE SYSTEM GROUP: -02.08PM.04
5
6
10
4
8

CONSISTING
*1 02.08PM.40.0.00 AIR CLEANER ASSEMBLY 1 OF SRNO.-2,
5 TO 10
DRY TYPE AIR CLEANER ASSLY CONSISTING
*2 02.542.30.0.00 1
FOR HA2 OF SRNO.-3, 4
AIR CLEANER ELEMENT OF
3 02.542.05.0.00 1
02.542.10.0.00
4 02.542.12.0.00 DUST UNLOADER 1
5 02.542.21.0.PR HOSE FOR AIR CLEANER 1
RESTRICTION INDICATOR -
6 47.113.15.0.00 1
20"W.G.
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
8 50.548.08.000. SPL.PLAIN M/CED WASHER 2
9 50.907.11.000. WORM DRIVE HOSE CLIP (80 MM) 1
JUPITER T -BOLT CLAMP S/F 83MM
10 F6.377.16.0.00 1
O.D
7
TITLE: - ALTERNATOR BRACKET &
GROUP: - 02.1035.5
MOUNTING (W/O ALTERNATOR)
8
9
4 11
5
10
6
2
1
12
8
7
8 3

1 4H.329.24.0.00 EYE BOLT (190MM) 1
LOCATING BOLT (FOR EYE BOLT)
2 4H.198.02.0.00 1
65MM
3 4H.329.26.0.00 SWIVEL PIECE 1
4 06.326.09.0.00 BUSH 1
5 03.088.03.0.00 SPACER ( 11 X 20 X 9 L ) 2
PULLEY FOR ALTERNATOR (SPZ
6 3H.041.04.0.00 1
68 PCD)
7 50.002.10.065. SET BOLT - M10X1.5X65 - 8.8 1
8 50.006.10.000. NUT - M10X1.5 - GR.8 4
9 50.505.10.0.00 SPRING WASHER - M10 2
10 50.002.10.115. SET BOLT - M10X1.5X115 - 8.8 1
11 02.1035.01.0.00 ALTERNATOR BRACKET (FINISH) 1
12 03.149.02.0.00 SPACER (11 X 20 X 6.5 L) 1
8
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - 02.09PK.05
2
6
3
4
5
1
3

1 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
2 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8
HARD WASHER
3 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH )
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
5 50.548.12.000. SPL. PLAIN WASHER - M12 2
6 50.505.10.000. SPRING WASHER - M10 20
9
TITLE: - AVM ASSLY GROUP: - 02.12PM.01
7
9
8 3
8
3 6
4 2
4 4
5 5

ANTI VIBRATION MOUNTING FOR
1 02.650.03.0.00 HA2 ENGINE ( 60 SHORE 2
HARDNESS WITH 100CRS )
ANTI VIBRATION MOUNTING FOR
2 02.650.02.0.00 ALTERNATOR (55 SHORE 2
HARDNESS WITH 90 CRS)
3 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 8
5 50.006.10.000. NUT - M10X1.5 - GR.8 8
7 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
8 50.505.12.000. SPRING WASHER - M12 4
9 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
10
TITLE: - BELT (AVX 10 1500) SPZ GROUP: - 02.1266

1 02.1266.01.0.00 BELT (AVX 10 1500) SPZ 1
11
TITLE: - BOSCH INLINE FIP FOR HA294NA (20.5
HP @ 1500 RPM, CPCB-II, BOSCH NO_. GROUP: - 02.480.7..MFG2
EC40 2743 00) ASSEMBLY
1 2
10
4
8
3
5
7
9
6

1 50.504.04.000. BANJO BOLT - M14X1.5 2
2 50.508.12.000. COPPER WASHER (14X20) 4
3 03.003.11.0.00 GASKET FOR FUEL PUMP 1
BOSCH INLINE FIP FOR HA294 G1
ENGINE (20.5 HP @ 1500 RPM,
4 02.015.04.0.00 1
CPCB-II, BOSCH P/N F002 A2Z 001,E
C40 2743 00)
SOCKET HEAD GRUB SCREW -
5 50.022.10.010. 1
M10X10
6 50.010.10.025. STUD - M10X1.5X25 - 8.8 3
7 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 1
SPECIAL BANJO BOLT
8 03.660.07.0.00 1
(L.O.SUPPLY TO PUMP)
9 50.508.07.000. COPPER WASHER (10X14) 4
L.O.SUPPLY HOSE (FIP) M10 BANJO
10 4H.006.01.0.00 1
ENDS X 235 L
12
TITLE: - BOSCH INLINE FIP FOR HA294NA (20.5
HP @ 1500 RPM, CPCB-II, BOSCH NO_. E GROUP: - 02.480.7..MFG1
C40 2743 00) UPFITMENT

BANJO BOLT WITH STRAINER (2
1 34.016.15.0.00 1
443 456 900)
2 50.508.12.000. COPPER WASHER (14X20) 2
13
TITLE: - BREATHER HOSE GROUP: - 02.13PM.01
1
2

BREATHER PIPE 75 KVA SILENT
1 4H.979.06.0.00 1
GENSET
14
TITLE: - CAMSHAFT (US TIER 1)
GROUP: - 02.581
WITH 18 MM WIDTH GEAR

CONSISTING
CAM SHAFT ASSEMBLY
*1 02.534.10.0.00 1 OF SR. NO.-
(WITH 18 MM CAM GEAR ) 2&3
NOT SUPPLIED
2 02.448.91.0.00 CAMSHAFT FINISH (CHILLED C.I.) 1 LOOSE
NOT SUPPLIED
3 02.534.01.0.00 CAM GEAR (18MM WIDTH) 1
LOOSE
THRUST WASHER NOT SUPPLIED
4 03.006.02.0.00 1
(FOR CAMSHAFT) LOOSE
15
TITLE: - CAP FOR INLET MANIFOLD GROUP: - 04.016.03.0.00

1 04.016.03.0.00 CAP FOR INLET MANIFOLD 1
16
TITLE: - CHARGING ALTERNATOR GROUP: - 02.07PM.01

1 46.390.01.0.00 ALT. (AUTOLEK, 12V, 35A) 1
17
TITLE: -COMBINED LEAK OFF PIPE GROUP: -02.525.1
3
2
3

COMBINED LEAK OFF PIPE FOR
1 02.525.50.0.00 1
HA2
2 02.525.06.0.00 FUEL HOSE 5.1/D X 11.5 / 12.7 O 1
18
TITEL: - CONROD AND PISTON
GROUP: - 02.618.1
(HA294 CPCB II)
6
12
13
7 8
14
16
10
15

CONSISTING
OF SR. NO. 2, 9
SUB ASSLY OF CON ROD AND
*1 02.618.40.0.00 1 (NOT
PISTON (CPCB II) SUPPLIED
ASSEMBLY)
CONSISTING
*2 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1
OF SR. NO. 3, 8
CONSISTING
CON ROD ASSEMBLY
*3 04.685.20.0.00 1 OF SR. NO.
(WITHOUT LE BEARING) 4 TO 7
CONNECTING ROD (DREAM NOT SUPPLIED
4 04.685.01.0.00 1
PROJECT) MACHINING LOOSE
5 04.692.03.0.00 CONNECTING ROD BOLT 2
6 02.021.03.9.00 SMALL END BUSH (S/F) 1
7 50.401.07.010. DOWEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
8 04.685.02.0.00 2
BEARING(NA) LOOSE
CONSISTING
PISTON ASSEMBLY COMPLETE
*9 02.618.30.0.00 1 OF SR. NO.
(HA294 CPCB II) 10,11,15,16
19
TITEL: - CONROD AND PISTON
GROUP: - 02.618.1
(HA294 CPCB II)
6
12
13
7 8
14
16
10
15

NOT SUPPLIED
10 02.443.18.0.00 PISTON FOR HA CPCBII ENGINE 1
LOOSE
CONSISTING
OF SR. NO.
*11 02.020.40.0.00 PISTON RING SET 1 NO. 1 12 TO 14
NOT
ILLUSTRATED
NOT SUPPLIED
12 02.020.07.0.00 CHROME PLATED COMP.RING 1
LOOSE
NOT SUPPLIED
13 02.020.08.0.00 PLAIN COMP.RING 1
LOOSE
CONFORMABLE OIL CONTROL NOT SUPPLIED
14 02.020.09.0.00 1
RING LOOSE
15 50.502.35.000. CIRCLIP (INTERNAL)- 35 MM 2
16 02.020.02.0.00 PISTON PIN 1
20
TITLE: - CONTROL PANEL MOUNTING FASTNER GROUP: - 02.872.4

2 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
21
TITLE: - CONTROL PANEL STAND MOUNTING
GROUP: - 02.872.5
FASTNER

1 50.548.10.000. SPECIAL PLAIN WASHER - M10 4
2 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 4
22
TITLE: - COOLING AIR BLOWER WITH
GROUP: - 02.1262
FAN PULLEY
11 5 6
13
7 4 12
3 10
8
7
15 9
17
16
16
16
17 14

CONSISTING
SUB ASSEMBLY OF FAN BODY,
*1 03.135.60.0.00 1 OF SR. NO.
STATOR AND IMPELLER 2 & 5 TO 12
ASSLY OF STATOR VANE AND FAN CONSISTING
*2 03.135.20.0.00 1
BODY OF SR. NO. 3, 4
3 03.135.02.0.00 STATOR VANE (UPDATED) 1
4 03.025.13.0.00 FAN BODY (UPDATED) 1
5 03.135.10.0.00 IMPELLER WITH BUSH (UPDATED) 1
6 02.027.04.0.00 QUILL SHAFT-UPDATED 1
BALL BEARING (20X47X14)
7 02.027.05.0.00 2
6204Z,C3
8 03.025.05.0.00 BUSH (SPACER) -UPDATED 1
9 50.502.47.000. CIRCLIP INTERNAL - 47 MM 1
10 50.002.12.140. SET BOLT - M12X1.75X140 - 8.8 1
11 50.006.12.000. NUT - M12X1.75 - GR.8.8 1
13 02.1262.01.0.00 PULLEY FOR FAN (80 PCD) 1
14 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 3
15 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
23
TITLE: - COOLING AIR BLOWER WITH
GROUP: - 02.1262
FAN PULLEY
11 5 6
13
7 4 12
3 10
8
7
15 9
17
16
16
16
17 14

17 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 1
24
TITLE: - CRANK PULLEY (HA2 VA/VE) GROUP: - 02.1047
3
1

1 02.1047.01.0.00 CRANK PULLEY 1
CRANK PULLEY BOLT-UPDATED
2 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
3 03.016.03.0.00 1
BOLT) - UPDATED
25
TITLE: - CRANKSHAFT GROUP: - 02.537
4
3
8
7

CONSISTING
CRANKSHAFT ASSEMBLY WITH
*1 02.537.10.0.00 1 OF SR.NO.
GEAR 2 TO 5,7,8
NOT SUPPLIED
2 02.053.02.0.00 HA2 COUNTER WEIGHT (F) 4
LOOSE
SOCKET HEAD BOLT -
3 04.005.12.0.00 8
M12X1.75X60 -10.9
HARD WASHER ( 13 I.D X 21O.D X
4 02.005.04.0.00 8
1.5 TH )
CONSISTING
CRANKSHAFT ASSEMBLY (W/O OF SR.NO.6
*5 02.537.30.0.00 1
CRANK GEAR) NOT SUPLIED
LOOSE
NOT SUPPLIED
6 02.053.03.0.00 CRANK SHAFT (EN 9 ) 1
LOOSE
7 50.401.08.045. DOWEL PIN 8X45 1
8 02.537.01.0.00 CRANK GEAR (18MM WIDTH) 1
9 50.540.11.018. SPRING DOWEL 1
26
TITLE: - CYLINDER HEAD (FOR ENGINES
SATISFYING EURO II NORMS AND GROUP: - 02.120
CPCB STAGE 1)
38 32
16 38
28 25
39 33
18 26 19
23 34
14
17
13 24 35
15
29 36
20
37
10
11 30
4
5
31
12
8
21 25
7
22 27

CONSISTING
CYLINDER HEAD ASSEMBLY
*1 02.120.20.0.00 1 OF SR NO.-2,
COMPLETE (FOR P TYPE NOZZLE) 23 TO 29
CYLINDER HEAD ASSEMBLY CONSISTING
OF SR NO.-
*2 02.120.30.0.00 WITH VALVES (FOR P TYPE 1
3 TO 6 &
NOZZLE) 13 TO 22
CONSISTING
*3 02.445.10.0.00 INLET & EXHAUST VALVE PAIR 2 OF SR NO.-
4&5
EXHAUST VALVE (US TIER 1
4 02.445.03.0.00 1
ENGINE )
INLET VALVE
5 02.445.02.0.00 1
(US TIER 1 ENGINE )
CYLINDER HEAD SUB CONSISTING
*6 02.120.40.0.00 ASSEMBLY WITH INSERTS & 1 OF SR NO.-
GUIDE (FOR P TYPE NOZZLE) 7 TO 9 & 12
CYLINDER HEAD( S/F P TYPE NOT SUPPLIED
7 02.120.01.0.00 1
INJECTOR) LOOSE
27
CPCB STAGE 1)
38 32
16 38
28 25
39 33
18 26 19
23 34
14
17
13 24 35
15
29 36
20
37
10
11 30
4
5
31
12
8
21 25
7
22 27

INLET VALVE SEAT INSERT (US
8 02.445.04.0.00 1
TIER 1 ENGINE)
CONSISTING
VALVE GUIDE & WIRE SNAP
*9 06.631.40.0.00 2 OF SR NO.-
RING ASSY. 10 TO 11
VALVE GUIDE - SEMI FINSH
10 06.631.01.9.00 1
(READY FOR F.BORE)
11 02.022.18.0.00 WIRE SNAP RING 1
12 04.684.02.0.00 VALAVE SEAT INSERT EXHAUST 1
SPECIAL STUD FOR CYLINDER
13 02.120.08.0.PR 3
HEAD & ROCKER SUPPPORT
14 02.022.13.0.00 VALVE SPRING 2
15 02.022.21.0.00 SPRING CUP 2
16 02.022.12.0.00 VALVE COLLET 4
17 50.010.10.075. STUD - M10X1.5X75 - 8.8 1
18 02.022.11.0.00 VALVE CUP 2
19 50.010.08.040. STUD - M8X1.25X40 - 8.8 4
20 06.631.02.0.00 VALVE SEAL 2
21 02.120.04.0.00 SLEEVE FOR NOZZLE 1
22 02.120.05.0.00 SEALING RING 1
28
CPCB STAGE 1)
38 32
16 38
28 25
39 33
18 26 19
23 34
14
17
13 24 35
15
29 36
20
37
10
11 30
4
5
31
12
8
21 25
7
22 27

23 02.022.09.0.00 LOCKING SCREW 2
24 02.022.25.0.00 COPPER WASHER 2
25 50.006.08.000. NUT- M8X1.25 - GR.8 3
26 08.030.04.0.00 FORK FOR INJECTOR 1
SPHERICAL WASHER(DIN 6319-
27 F6.031.05.0.00 1
C10.5)
28 50.006.10.000. NUT - M10X1.5 - GR.8 1
29 02.494.01.0.00 BUTTON FOR INECTOR YOKE. 1
30 02.022.03.0.00 CYLINDER HEAD BOLT 12X211 4
31 02.022.04.0.00 WASHER 4
INTERMEDIATE RING
32 04.291.11.0.00 1
(1.5 MM THICK)
INTERMEDIATE RING
33 04.291.15.0.00 1
(1.7 MM THICK)
INTERMEDIATE RING
34 06.292.01.0.00 1
(1.1 MM THICK)
INTERMEDIATE RING
35 04.291.22.0.00 1
(2.0 MM THICK)
29
CPCB STAGE 1)
38 32
16 38
28 25
39 33
18 26 19
23 34
14
17
13 24 35
15
29 36
20
37
10
11 30
4
5
31
12
8
21 25
7
22 27

INTERMEDIATE RING(1.3 MM
36 04.291.06.0.00 1
THICK)
INTERMEDIATE RING (1 MM
37 04.291.03.0.00 1
THK.)
38 50.006.08.000. NUT- M8X1.25 - GR.8 2
30
TITLE: - CYLINDER LINER GROUP: - 02.019

SHIM RING FOR CYL.LINER (0.2
1 02.019.03.0.00 2
THK.)
2 02.019.04.0.00 CYLINDER LINER 1
31
TITLE: - DELIVERY TUBE GROUP: - 03.012

1 03.012.04.0.00 YOKE SPRING (PIPE CLAMP) 1
2 03.012.11.0.00 DELIVERY TUBE (S/F -L.H.D -SA) 1
O-RING DELIVERY TUBE
3 03.012.02.0.00 2
(3x14, 21508)
32
TITLE: - DIPSTICK RAISED TYPE GROUP: - 02.401
1 .1
0.0
.00 1
.4 0
02

1 02.401.10.0.00 DIPSTICK ASSLY 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5, 21515 OR 21511)
33
TITLE: - ENGINE MOUNTING FOOT
GROUP: - 02.532
(GEAR END)

ENGINE MOUNTING
1 02.532.01.0.00 1
FOOT G.E. (STARTER SIDE)
ENGINE MOUNTING
2 02.532.02.0.00 1
FOOT G.E.( F.P. SIDE )
3 50.401.08.025. DOWEL PIN 8X25 2
34
TITLE: - ENGINE WIRING HARNESS
GROUP: - 02.847.2
ASEMBLY WITH KG541 EMERALD
D7 D4
STOP FUEL
D6 SOLENOIDE LEVEL SENSOR
LOP
SWITCH
D1
D5
WATER
TEMP SENSOR
D8
CONNECTOR SIDE TEMP
SWITCH
D3
STARTER
1
3
11 7
9
8 D2
ALTERNATOR
6 2
5 4 10

ENGINE WIRING HARNESS FOR
1 02.847.30.0.PR 1
15KVA HA2 EMERALD
2 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
CLIP FOR FLEXIBLE PIPE WITH
3 34.151.06.0.00 2
SLEEVE
4 3H.905.02.0.00 CLIP 25 DIA FOR FLEXIBLE PIPE 1
5 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 2
6 3H.905.15.0.00 RUBBER SLEEVE 16 DIA 3
7 3H.905.16.0.00 RUBBER SLEEVE 27 DIA 2
8 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 1
9 50.003.12.020. SET SCREW - M12X1.75X20 - 8.8 1
35
TITLE: - EXHAUST AIR BAFFLE
GROUP: - 02.064.1
(W/O SCREEN PLATE)
4
3
2

1 02.064.01.0.00 EXHAUST AIR BAFFLE 1
2 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 1
3 50.505.08.000 SPRING WASHER - M8 1
4 50.506.08.000 PLAIN MACHINED WASHER - M8 1
36
TITLE: - EXHAUST MANIFOLD GROUP: - 02.1046
2 1 3

EXHAUST
1 02.1046.01.0.00 1
MANIFOLD(MACHINING)
2 02.045.08.0.00 JOINT (FOR EXH. INLET) 2
3 02.022.24.0.00 NUT M8 (BRASS) 4
37
TITLE: - EXHAUST SYSTEM GROUP: - 02.11PK.03
14
15
8
9 12
11
10
8
11
2
12
3
4
5
6

CONSISTING
*1 02.11PM.10.0.00 EXPANSION BELLOW ASSLY 1 OF SR.NO.
2 TO 6
2 02.545.06.0.00 EXPANSION BELLOW (2.5'') 2PLY 1
3 46.256.05.0.00 SILENSER CLAMP 1
4 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
6 50.006.08.000. NUT- M8X1.25 - GR.8 1
CONSISTING
MATTING FLANGE & TAIL PIPE
*7 02.11PK.40.0.00 1 OF SR.NO.
MTG. FASTNERS 8 TO 12
JOINT FOR ADAPTOR ON
8 34.107.06.0.00 2
EX.MANIFOLD - SS MATERIAL
9 4H.487.84.0.PR FLANGE 2
10 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
12 50.006.08.000. NUT- M8X1.25 - GR.8 4
EXHAUST SILENCER MOUNTING CONSISTING
*13 02.11PM.50.0.00 1
FASTNER OF SR.NO.14,15
15 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 4
38
TITLE: -FLANGE AND FASTENERS FOR TAIL
GROUP: -02.21PK.07
PIPE
2
4
4
5

1 2H.154.04.0.00 SILENCER FLANGE VAVE 1
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
JOINT FOR EXHAUST SILENCER
3 3H.160.17.0.00 2
WITH( 174 OD)S/F UN SHANTI
5 50.006.10.000. NUT - M10X1.5 - GR.8 4
39
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - 02.04PM.01
(HA2)
9
10
4
6
8
2

CONSISTING
FLYWHEEL ASSEMBLY WITH
*1 02.523.10.0.00 1 OF SR. NO.
STARTER 2&3
STARTER RING 121 TEETH, 3.175
2 03.035.02.0.00 1
MODULE
3 02.523.01.0.00 FLYWHEEL 1
BOLT FOR FLYWHEEL(M10X45
4 04.024.02.0.00 10
LONG)
5 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
6 02.528.03.0.00 FLYWHEEL HOUSING (SAE 2) 1
7 50.505.08.000. SPRING WASHER - M8 8
8 50.002.12.050. SET BOLT - M12X1.75X50 - 8.8 6
9 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
40
TITLE: - FLYWHEEL END FOOT GROUP: - 03.072.1

1 03.072.01.0.00 FLYWHEEL END FOOT(FIL.SIDE) 2
3 50.002.12.045. SET BOLT - M12X1.75X45 - 8.8 4
41
TITLE: - FRONT COVER (BELT GUARD) GROUP: - 03.049.2
STAGE - 2

1 50.010.08.080. STUD - M8X1.25X80 - 8.8 2
2 50.006.08.000. NUT- M8X1.25 - GR.8 2
42
TITLE: - FRONT COVER
GROUP: - 02.1031...MFG1
(WEIGHT REDUCTION) ASSEMBLY
2 10
5
14 4
15 1 11
13
16
12
6 17
3 20
19
18
21 9
22 24 8
23 7

FRONT COVER (WEIGHT
1 02.1031.01.0.00 1
REDUCTION) MACHINING
2 02.520.02.0.00 JOINT FOR FRONT COVER 1
3 34.001.23.0.00 DOWEL FOR GEAR CASING 1
4 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
5 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 3
6 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 2
7 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
8 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 3
10 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 1
11 50.508.27.000. COPPER WASHER (24X29) 1
12 02.001.14.0.00 SPLIT BUSH 2
13 02.520.04.0.00 PRECOATED PLUG 1
15 02.1031.06.0.00 SPACER PLATE 1
16 50.006.08.000. NUT- M8X1.25 - GR.8 1
17 02.1031.08.0.00 TIMING POINTER 1
18 50.401.06.014. DOWEL PIN 1
43
GROUP: - 02.1031...MFG1
(WEIGHT REDUCTION) ASSEMBLY
2 10
5
14 4
15 1 11
13
16
12
6 17
3 20
19
18
21 9
22 24 8
23 7

19 50.003.06.012. SET SCREW - M6X1X12 - 8.8 1
21 F6.040.04.0.00 OIL FILLER CAP 1
SEALING WASHER (FOR OIL
22 F6.040.01.0.00 1
FILLING CAP)
23 03.013.03.0.00 COVER 1
24 03.013.11.0.00 O RING (3.2 X 78 SILICON) 1
44
GROUP: - 02.1031...MFG2
(WEIGHT REDUCTION) UPFITMENT

1 50.052.14.100. SET BOLT 4
45
TITLE: -FRONT COWLING FOR 02.571.50.0.00
GROUP: -03.021.1..MFG2
HOT AIR DUCTING ASSEMBLY
1 2
3
4
4
3
2
5
6
7

1 02.571.05.0.00 FRONT COWLING FOR HA2 1
2 50.003.06.012 SET SCREW - M6X1X12 - 8.8 3
3 50.505.06.000 SPRING WASHER - M6 3
4 03.023.02.0.00 SPL. PLAIN WASHER - M6 3
5 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 1
6 50.505.08.000 SPRING WASHER - M8 1
7 50.506.08.000 PLAIN MACHINED WASHER - M8 1
46
TITLE: - FRONT COWLING FOR 02.571.50.0.00
GROUP: - 03.021.1..MFG1
HOT AIR DUCTING UPFITMENT

1 02.029.04.0.00 RUBBER GROMMET 1
47
TITLE: - FUEL INJECTION PUMP (STAGE 2) GROUP: - 06.441.2

NOT SUPPLIED
1 10.027.02.0.00 LEAD SEAL (5945010300) 1
LOOSE
NOT SUPPLIED
2 10.027.03.0.00 SEALING WIRE (5945010600) 1
LOOSE
48
TITLE: - FUEL PIPING GROUP: - 02.15PM.06
7
4 6

FUEL RETURN PIPE (M12X1.5
1 02.486.42.0.PR ADAPTOR AND M14X1.5 UNION 1
NUT)
FUEL INLET PIPE (M14X1.5 BANJO
2 02.751.21.0.PR 1
AND M16X1.5 UNION NUT)
3 50.504.04.000. BANJO BOLT - M14X1.5 1
4 50.508.12.000. COPPER WASHER (14X20) 2
CLIP FOR FLEXIBLE PIPE WITH
5 34.151.03.0.00 2
SLEEVE
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
49
TITLE: - FUEL PUMP GEAR (18MM WIDTH) GROUP: - 02.535
2 1
4
3

1 03.716.01.0.00 HUB FOR FUEL PUMP GEAR 1
2 02.535.01.0.00 FUEL PUMP GEAR 1
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 3
50
TITLE: - FUEL PUMP MOUNTED STOP
SOLENOID (ENERGISE TO STOP)
ASSEMBLY 12V ELECTRAL DEVICES GROUP: -02.663.10.0.00
MAKE WITH ALL PARTS & HARD
WARE FOR HA SERIES ENGINE.

FUEL PUMP MOUNTED STOP
SOLENOID (ENERGISE TO STOP)
ASSEMBLY 12V ELECTRAL
1 02.663.10.0.00 1
DEVICES MAKE WITH ALL
PARTS& HARDWARE FOR HA
SERIES ENGINE.
51
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 2H.22PM.01

FUEL TANK UNIT WITH 130
1 4H.1649.21.0.00 1
EFFECTIVE HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
52
TITLE: - GENERATOR CONTROL UNIT KG541
GROUP: - D8.048.07.0.00
LEVEL - 0
KOEL
GREEN

GENERATOR CONTROL UNIT
1 D8.048.07.0.00 1
KG541 LEVEL - 0
53
TITLE: - HA2 CRANKCASE (LIGHT WEIGHT) GROUP: - 02.1263
16
17
18 15 19
21 8
20
11
12
10
25
26 9
28
29
23
5
7 14
13
4
6 3

CONSISTING
CRANKCASE ASSEMBLY
*1 02.1263.20.0.00 1 OF SR. NO. 2,
(WITHOUT BEARING) 9 TO 21
CONSISTING
*2 02.1263.10.0.00 CRANKCASE AND CAP ASSLY. 1 OF SR. NO.
3 TO 8
3 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 6
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
4 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
5 03.001.24.0.00 2
HOLES LOOSE
BOLT FOR MB CAP(HEX HEAD)
6 03.001.22.0.00 6
M14X2X128
7 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 6
CRANKCASE-SEMIFINISH, READY NOT SUPPLIED
8 02.519.02.7.00 1
FOR CAP FITTING LOOSE
9 03.001.04.0.00 CAM BUSH 1
10 02.037.04.0.00 DIPSTICK GUIDE 1
DEFLECTOR PLATE (FOR HA2
11 02.519.03.0.00 1
REDUCED WEIGHT CR.CASE)
54
16
17
18 15 19
21 8
20
11
12
10
25
26 9
28
29
23
5
7 14
13
4
6 3

12 50.543.09.010. NOTCHED PIN 2
13 04.001.08.0.00 PRECOATED SCREW PLUG 2
14 50.508.19.000. COPPER WASHER (20X26) 2
15 03.001.07.0.00 SLOTTED PIN 3
16 4H.001.22.0.00 PRECOATED PLUG 3
17 50.508.10.000. COPPER WASHER (12X18) 3
18 02.001.13.0.00 DISC PLUG 1
19 34.001.23.0.00 DOWEL FOR GEAR CASING 2
20 03.001.06.0.00 SCREW PLUG 1
21 50.508.14.000. COPPER WASHER (16X22) 1
CONSISTING
*22 02.001.07.0.00 MAIN BRG TOP & BOTTOM 3 OF SR. NO. 23
23 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISTING
THRUST RING PAIR-
*24 03.001.18.0.00 1 OF SR. NO.
DRIVE END, 102 DIA.) 25, 26
25 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER
26 03.001.21.0.00 1
(DRIVE END,BOTTOM)
55
16
17
18 15 19
21 8
20
11
12
10
25
26 9
28
29
23
5
7 14
13
4
6 3

CONSISTING
*27 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO.
28, 29
28 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF
29 B2.005.19.0.00 1
(G.E.-BOTTOM)
56
TITLE: - HOT AIR DUCTING GROUP: - 02.31PM.01
3
1
2
5
7
4
6

1 02.571.50.0.00 HOT AIR DUCTING 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
4 50.548.06.000. WASHER 4
5 50.003.06.016. SET SCREW - M6X1X16 - 8.8 4
6 50.006.06.000. NUT - M6X1 - GR.8 4
7 50.505.06.000. SPRING WASHER - M6 4
57
TITLE: - INJ.PIPES GROUP: - 02.065
11
6
4 9
10
5

CONSISTING
SET OF HIGH PRESSURE PIPE HA294
*1 02.298.90.0.00 1 OF SR. NO.
EXPORT 2&7
HIGH PRESSURE PIPE CONSISTING
*2 03.723.20.0.00 1
ASSLY.DHA394 OF SR.NO. 3
CONSISTING
H.P.PIPE ASSLY.
*3 03.723.10.9.00 1 OF SR.NO.
(6 X 1.8 X 530 L)DHA 394 4 TO 6
HIGH PRESSURE PIPE NOT SUPPLIED
4 03.723.01.0.00 1
(6X1.8X535L)DHA 394 LOOSE
NOT SUPPLIED
5 03.723.02.0.00 UNION NUT (M12X1.5) 1
LOOSE
NOT SUPPLIED
6 03.723.03.0.00 UNION NUT (M14X1.5) 1
LOOSE
HIGH PRESSURE PIPE CONSISTING
*7 03.723.30.0.00 1
ASSLY.DHA394 OF SR.NO. 8
CONSISTING
H.P.PIPE ASSLY.
*8 03.723.10.9.00 1 OF SR.NO.
(6 X 1.8 X 530 L)DHA 394 9 TO 11
58
TITLE: - INJ.PIPES GROUP: - 02.065
11
6
4 9
10
5

HIGH PRESSURE PIPE NOT SUPPLIED
9 03.723.01.0.00 1 LOOSE
(6X1.8X535L)DHA 394
NOT SUPPLIED
10 03.723.02.0.00 UNION NUT (M12X1.5) 1 LOOSE
NOT SUPPLIED
11 03.723.03.0.00 UNION NUT (M14X1.5) 1 LOOSE
59
TITLE: - INJECTOR FOR HA294 G1 CPCB II GROUP: - 02.030.1

Injector for HA2 CPCB II (Bosch
1 02.030.08.0.00 Number - F 002 C7Z 462/ E 080 2462 1
00)
60
TITLE: - INLET MANIFOLD GROUP: - 02.058.3
1
3
5
4

1 02.058.01.0.00 HA2 AIR INLET MANIFOLD ( F ) 1
JOINT FOR AIR INLET MANIFOLD
2 02.058.07.0.00 2
( ASBESTOSS FREE )
3 03.180.12.0.00 SPACER FOR HOT AIR DUCTING 2
4 50.006.08.000. NUT- M8X1.25 - GR.8 2
61
TITLE: - INTERMEDIATE GEAR (18MM WIDTH) GROUP: - 02.536
3
2

CONSISTING
*1 02.536.10.0.00 INTERMEDIATE GEAR ASSEMBLY 1 OF SR. NO.
2&3
INTERMEDIATE GEAR (18MM NOT SUPPLIED
2 02.536.01.0.00 1
WIDTH) LOOSE
NOT SUPPLIED
3 02.536.91.0.00 INTERMEDIATE GEAR BUSH 1 LOOSE
SOCKET HEAD CAP SCREW-
4 50.076.10.060. 1
M10X60-12.9
5 03.008.06.0.00 SPLIT BUSH FOR SUPPORT 1
6 02.536.03.0.00 INTERMEDIATE GEAR SUPPORT 1
7 02.536.04.0.00 THRUST WASHER 1
62
TITLE: - ISI & BIS NAME PLATES FOR UNDER
GROUP: - 02.503.11
19KVA ENGINE
1
3

NAME PLATE FOR ENGINE
1 02.503.04.0.00 1
(CPCB-II)
P K DRIVE SCREW 1/8"X3/8"
2 10.046.02.0.00 4
(RIVET)
3 02.550.08.0.00 NAME PLATE (BIS) 1
63
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

6.5 NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4
LTR ILLUSTRATED
64
TITLE: -KIT GROUP S/F CANOPY
GROUP: - 02.748.14
(HA2 PROJECT EMERALD)
2 4
3
6
5

LEFT HAND LOCK WITH CATCHER
1 02.759.21.0.PR & PADLOCK ARRANGEMENT 2
(UPTO 10 KVA)
RIGHT HAND LOCK WITH
2 02.759.22.0.PR CATCHER & PADLOCK 2
ARRANGEMENT (UPTO 10 KVA)
SS LEFT HAND HINGE FOR
3 3H.408.90.0.00 4
CANOPY
SS RIGHT HAND HINGE FOR
4 3H.408.91.0.00 4
CANOPY
5 02.752.41.0.00 PLASTIC FUEL SPOUT AND CAP 1
6 4H.447.36.0.PR CUP FOR EMERGENCY STOP 1
65
TITLE: - LIFTING HOOK GROUP: - 03.076

1 03.076.02.0.00 LIFTING HOOK 2
66
TITLE: - LOWER COWLING GROUP: - 02.061
8 2
4
3
7
6
5
1

1 02.061.01.0.00 LOWER COWLING 1
2 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
4 50.505.08.000. SPRING WASHER - M8 1
5 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
6 50.505.06.000. SPRING WASHER - M6 2
8 50.006.06.000. NUT - M6X1 - GR.8 2
9 03.019.05.0.00 RUBBER GROMMET 1
67
TITLE: - LUB OIL COOLER (BOX TYPE) GROUP: - 02.083
1 7
9
8
5 4

LUB OIL COOLER(ALUMINIUM
1 02.083.04.0.00 1
CONSTRUCTION)
2 03.020.02.0.00 UNION SCREW 2
3 03.020.03.0.00 DOUBLE CONE RING 2
4 02.083.02.0.00 SEALING RING-L O COOLER 1
5 03.020.05.0.00 RUBBER BUSH 2
6 03.020.06.0.00 SPACER 1
7 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
8 50.505.08.000. SPRING WASHER - M8 1
68
TITLE: - LUB OIL FILTER HEADER GROUP: - 02.1033.1
4
2
8
6
3 7
11
5
9
10

CONSISTING
*1 02.1033.20.0.00 HEADER ASSEMBLY 1 OF SR. NO.
2 TO 7
2 02.1033.05.0.00 JOINT (FOR LUB. OIL HEADER) 1
HEADER (TOP) FOR SPIN ON
3 02.1033.06.0.00 1
FILTER FINISH
HEADER (BOTTOM) FOR SPI ON
4 02.1033.07.0.00 1
FILTER FINISH
5 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
6 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 2
8 02.1033.09.0.00 JOINT (BET. C'CASE & HEADER) 1
9 06.074.16.0.00 WASHER(SHEET METAL L.O.SUMP) 2
SPIN ON FILTER FOR LUBRICATING
10 04.270.01.0.00 1
OIL
SOCKET HEAD CAP BOLT M8X60
11 50.011.08.060. 2
LONG
69
TITLE: - LUB. OIL PUMP GROUP: - 02.056
20 15
19
14
16 10
9
17
13
3
4
8
12
18
7
11

CONSISTING
LUB OIL PUMP ASSEBLY WITH
*1 02.056.50.0.00 1 OF SR. NO.- 2,
DRIVING GEAR 5, 9 TO 17
CONSISTING
*2 02.056.40.0.00 LUB OIL PUMP BODY WITH BUSH 1 OF SR. NO.-
3&4
NOT SUPPLIED
3 02.056.01.0.00 LUB OIL PUMP BODY 1
LOOSE
NOT SUPPLIED
4 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1
LOOSE
CONSISTING
*5 02.056.10.0.00 ASSLY OF ROTOR & SPINDLE 1 OF SR. NO.-
6 TO 8
NOT SUPPLIED
6 02.056.03.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
7 02.056.04.0.00 ROTOR SPINDLE 1 LOOSE
NOT SUPPLIED
8 50.403.04.008 KEY 04X08 1
LOOSE
NOT SUPPLIED
9 02.056.07.0.00 OUTER ROTOR 1
LOOSE
70
TITLE: - LUB. OIL PUMP GROUP: - 02.056
20 15
19
14
16 10
9
17
13
3
4
8
12
18
7
11

10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
NOT SUPPLIED
11 03.010.12.0.00 COVER PLATE HA3 1 LOOSE
COUNTER SUNK SOCKET HEAD
12 06.010.01.0.00 2
SCREW.
13 03.010.13.0.00 RELIEF VALVE 1
14 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
15 03.010.15.0.00 CUP FOR SPRING 1
16 50.036.07.010 SPLIT COTTER PIN - 1/8"X1-1/2" 1
NOT SUPPLIED
17 03.010.04.0.00 L.O. PUMP DRIVING GEAR 1
LOOSE
18 03.010.02.0.00 SCREEN PLATE 1
SOCKET HEAD CAP BOLT M8X60
19 50.011.08.060. 2
LONG
20 50.505.08.000. SPRING WASHER - M8 2
71
TITLE: - LUB. OIL SUMP (PRESSED) GROUP: - 02.539.1
5
4
7
6

CONSISTING
*1 02.539.30.0.00 LUB OIL SUMP (FLAT FACE) 1
OF SR. NO.2, 3
NOT SUPPLIED
2 02.539.11.0.00 LUB. OIL SUMP (PRESSED) 1
LOOSE
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR. NO. 4, 5
4 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD SCREW -
6 50.011.08.016. 15
M8X1.25X16 - 8.8
WASHER(SHEET METAL
7 06.074.16.0.00 15
L.O.SUMP)
72
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - 3H.14PM.06
1
6
3
12
4
2
5
11
8
6
10
13
9

1 50.508.17.000. COPPER WASHER (18X24) 2
ADAPTOR WITH HOSE TAIL FOR
2 3H.153.14.0.00 1
SUMP DRAIN
3 50.504.06.000. BANJO BOLT - M18X1.5 1
4 3H.153.11.0.00 DRAIN COCK 1
5 3H.790.21.0.00 DRAIN PIPE FOR LUBE OIL SUMP 1
CONSISTING
*7 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR.NO. 8,9
8 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
9 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
11 50.009.20.000. LOCK NUT 20X1.5 1
12 3H.147.09.0.00 ADAPTOR FOR LUB OIL DRAIN 1
13 T4.241.23.0.00 ADAPTOR FOR SUMP DRAIN 1
73
TITLE: - METALIC BREATHER PIPE (LONG) GROUP: - 03.239

1 03.239.01.0.00 METALIC BREATHER PIPE (LONG) 1
74
TITLE: - NOZZLE LEAK OFF PIPE. GROUP: - 02.500

1 02.500.30.0.00 NOZZLE LEAK OFF PIPE 1
75
TITLE: - OIL SEAL HOUSING F W E GROUP: - 03.007
2
3
5
4

CONSISTING
FWE OIL SEAL HOUSING WITH CR
*1 03.007.50.0.00 1 OF SR. NO.
MAKE SEAL 2&3
2 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1
3 03.007.01.0.00 OIL SEAL HOUSING ( F) 1
4 50.505.08.000. SPRING WASHER - M8 8
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 8
76
TITLE: - OIL SPRAY NOZZLE GROUP: - 02.002

CONSISTING
*1 02.002.10.0.00 OIL SPRAY NOZZLE ASSY 1 OF SR. NO.-
2 TO 5
NOT SUPPLIED
2 02.002.01.0.00 OIL SPRAY NOZZLE BODY 1 LOOSE
NOT SUPPLIED
3 02.002.02.0.00 SPRING 1 LOOSE
NOT SUPPLIED
4 02.002.03.0.00 BUSH 1 LOOSE
NOT SUPPLIED
5 02.002.04.0.00 STEEL BALL 1 LOOSE
6 02.002.05.0.00 SPRING WASHER (M8) 1
77
TITLE: - REAR COWLING FOR 02.571.50.0.00
GROUP: - 02.063.1..MFG2
HOT AIR DUCT ASSEMBLY
6
4
5

1 02.571.06.0.00 REAR COWLING 1
2 50.505.06.000. SPRING WASHER - M6 5
4 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
5 50.505.08.000. SPRING WASHER - M8 1
7 50.003.06.014. SET SCREW - M6X1X14 - 8.8 5
78
TITLE: - REAR COWLING FOR 02.571.50.0.00
GROUP: - 02.063.1..MFG1
HOT AIR DUCT UPFITMENT

1 02.029.04.0.00 RUBBER GROMMET 1
79
TITLE: - SEMI FLEXIBLE FUEL PIPES FOR HA2 GROUP: - 02.692
3
2

FUEL PIPE (FEED PUMP TO FUEL
1 02.692.01.0.00 1
FILTER)
FUEL PIPE (FUEL FILTER TO FUEL
2 02.692.02.0.00 1
PUMP)
3 50.508.12.000. COPPER WASHER (14X20) 8
80
TITLE: - SENSOR GROUP ASSEMBLY GROUP: -02.01PM.07
3
2
4

CONSISTING
*1 2H.092.16 LOP SWITCH HONEYWEL MAKE 1 OF SR.NO.
2 TO 4
LUBE OIL PRESSURE SWITCH FOR
2 02.846.11.0.00 1
HONEYWELL MAKE
3 03.040.06.0.00 BANJO BOLT 1
4 50.508.08.000. COPPER WASHER (10X16) 2
CONSISTING
*5 02.01PM.10.0.00 CYL HEAD TEMP SWITCH 1 OF SR.NO. 6
6 06.087.02.0.00 TEMP SWITCH 1
7 2H.910.01.0.PR WATER TEMP. SENSOR 1
81
TITLE: - SET OF STICKERS GROUP: - 02.23PM.05
2
3 4 5
6 7
8
9
10
11 12 13
DIESEL
14
15 16
17 19 20
18

CONSISTING
SET OF STICKERS FOR AIR
*1 02.075.70.0.PR 1 OF SR.NO.
COOLED ENGINE 2 TO 20
2 2H.075.23.0.00 KOEL (STICKER WORD)-A 2
3 2H.181.04.0.00 FLUE GAS (STICKER WORD) 1
4 2H.181.09.0.00 STICKER FOR "BREATHER" 1
STICKER FOR DO`S, DON?T`S &
5 D8.340.26.0.00 1
POWER
6 D8.340.33.0.00 STICKER FOR FRESH AIR INLET 3
7 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
8 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
9 D8.340.36.0.00 STICKER FOR DIESEL 1
10 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
11 38.065.13.0.00 STICKER FOR "EARTHING" 2
12 38.065.65.0.00 STICKER FOR "REFER MANUAL" 1
13 38.065.74.0.00 DANGER STICKER 1
14 D8.340.28.0.00 STICKER FOR LIFT HERE 4
15 D8.340.32.0.00 STICKER FOR HOT AIR OUTLET 1
82
TITLE: - SET OF STICKERS GROUP: - 02.23PM.05
2
3 4 5
6 7
8
9
10
11 12 13
DIESEL
14
15 16
17 19 20
18

STICKER FOR KOEL I GREEN
16 2H.075.44.0.PR 2
LOGO
17 2H.075.52.0.PR KOEL (WHITE WORD STIKCER) 1
18 2H.075.53.0.PR KOEL (MOBILE NUMBER ) 2
19 2H.075.46.0.PR GENSET FLOWER DESIGN (LH) A 1
20 2H.075.48.0.PR GENSET FLOWER DESIGN (RH) A 1
83
TITLE: -SINGLE BOWL SPIN ON FUEL FILTER
0.6 ltrs. AND MOUNTING S/F FIP GROUP: - 02.568.2
MOUNTED STOP SOLENOID
4
3
5 11
6
10
2
11
1
8
10 7
9

SPACER (DIA 20 O.D x DIA.11 I.D &
1 02.568.01.0.00 2
70 mm LENGTH )
PLATE FOR FUEL FILTER
2 03.113.02.0.00 SUITABLE FOR 0.6 LTR SINGLE 1
BOWL
3 50.002.10.100. SET BOLT - M10X1.5X100 - 8.8 2
4 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
5 50.505.10.000. SPRING WASHER - M10 2
6 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
FUEL FILTER 0.6 ltrs. SINGLE BOWL CONSISTING
7 03.922.40.0.00 1
SPIN ON (MICO NO. : F 002 H20 130) OF SR.NO. 8,9
8 03.922.41.0.00 SEALING RING FOR FUEL FILTER 1
9 03.922.42.0.00 FUEL FILTER ELEMENT 1
10 50.504.04.000. BANJO BOLT - M14X1.5 4
11 50.508.12.000. COPPER WASHER (14X20) 8
84
TITLE: - SPEED ADJUSTING UNIT (FIXED
SPEED) S/F VERTICAL PUMP GROUP: - 03.065.1
9
5
3
6
10
4 7
4
3

ASSLY OF SPEED ADJUSTMENT CONSISTING
*1 03.065.30.0.00 UNIT S/F PUMP MOUNTED STOP 1 OF SR. NO.
SOLENOID 2 TO 5
2 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
3 03.065.04.0.00 KNURLED NUT 2
4 03.065.05.0.00 SPHERICAL WASHER 2
5 50.006.06.000. NUT - M6X1 - GR.8 1
7 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
FIXED SPEED BRACKET FOR
8 03.508.13.0.00 HA294 FOR NEW MICO PUMP 1
O RING - DIPSTICK
9 03.036.01.0.00 2
(2X5,21515 OR 21511)
10 50.003.06.016. SET SCREW - M6X1X16 - 8.8 2
85
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - 02.06PM.02
5
3
4

1 02.410.01.0.00 STARTER (12V) 1
PRECOATED STUD (FOR FUEL
2 03.001.12.0.00 3
PUMP MOUNTING)
4 50.006.10.000. NUT - M10X1.5 - GR.8 3
5 50.505.10.000. SPRING WASHER - M10 3
86
TITLE: - SUCTION TUBE GROUP: - 02.556
7 1
10
12
14
13 5
4
9
8 11

1 50.505.08.000. SPRING WASHER - M8 2
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
CONSISTING
*3 02.556.20.0.00 SUCTION TUBE ASSEMBLY 1 OF SR.NO.
4 TO 6
4 03.011.02.0.00 UNION SCREW 1
5 03.011.03.0.00 DOUBLE CONE RING 1
CONSISTING
*6 02.556.10.0.00 SUCTION TUBE ASSEMBLY 1 OF SR.NO.
7 TO 13
7 03.011.04.0.00 CLIP FOR PIPE 2
8 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
10 50.006.06.000. NUT - M6X1 - GR.8 2
11 02.556.01.0.00 SUCTION PIPE (TUBE) 1
12 03.011.05.0.00 STRAINER FUNNEL 1
13 03.011.06.0.00 STRAINER WIRE GAUZE 1
14 50.505.06.000. SPRING WASHER - M6 2
87
TITLE: - TOP AIR BAFFLE GROUP: - 02.062
4 3

1 02.062.01.0.00 TOP AIR BAFFLE 1
2 03.022.02.0.00 RUBBER GROMMET 1
3 03.022.03.0.00 RUBBER GROMMET 1
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 3
5 50.505.06.000. SPRING WASHER - M6 4
88
TITLE: - UPPER COWLING GROUP: - 02.068
5
4

CONSISTING
*1 02.068.10.0.00 UPPER COWLING ASSEMBLY 1 OF SR NO.
2 TO 5
UPPER COWLING (EPOXY NOT SUPPLIED
2 02.068.01.0.00 1
COATED) LOOSE
NOT SUPPLIED
3 03.029.02.0.00 COWLING CLAMP ASSLY RIGHT 2 LOOSE
NOT SUPPLIED
4 03.029.04.0.00 COWLING CLAMP ASSLY LEFT 1 LOOSE
NOT SUPPLIED
5 03.029.03.0.00 WELDED ANGLE PIECE 2 LOOSE
89
TITLE: - VALVE MECHANISM GROUP: - 02.024.1
9 7
12 2
11
10
28
3
1
20 19
25 24
17
24 21
16
6
26
23 26
28
16 4
17
18 5
27

1 02.024.01.0.00 VALVE TAPPET 2
2 02.024.70.0.00 PUSH ROD (WELDED) 2
3 02.024.33.0.00 PUSH ROD TUBE COVER - HA 2
4 02.024.02.0.00 SEALING RING BOTTOM 2
5 02.024.03.0.00 SEALING RING CAP 2
6 02.024.04.0.00 SPRING 2
O RING - TOP P.R.TUBE
7 02.024.05.0.00 2
(5.3X17,21507)
CONSISTING
SUB ASSLY OF ROCKER COVER
*8 02.024.100.0.00 1 OF SR.NO.
WITH FOAMET GASKET 9,10
9 02.024.32.0.00 ROCKER COVER (ALU) 1
GASKET FOR ROCKER COVER
HIGH TEMPERATURE
10 02.024.97.0.00 APPLICATION IN 1
FLUOROELASTOMER FOAMET
(FKM)
12 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 1
90
9 7
12 2
11
10
28
3
1
20 19
25 24
17
24 21
16
6
26
23 26
28
16 4
17
18 5
27

CONSISTING
*13 02.024.50.0.00 ROCKER LEVER ASSEMBLY 1 OF SR.NO.
14 TO 22
CONSISTING
*14 02.024.20.0.00 VALVE ROCKER ASSLY 2 OF SR.NO. 15,18
TO 21
ROCKER ARM SUB ASSEMBLY CONSISTING
*15 02.024.23.0.00 1
(WITH VR BUSH) OF SR.NO. 16,17
NOT SUPPLIED
16 02.024.11.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
17 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
18 02.024.15.0.00 V.R.TOE 1
LOOSE
19 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
20 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
21 02.024.14.0.00 OIL METERING SCREW 1
CONSISTING
*22 02.024.30.0.00 V.R.SUPPORT SUB-ASSLY. 1 OF SR.NO.
23 TO 28
91
9 7
12 2
11
10
28
3
1
20 19
25 24
17
24 21
16
6
26
23 26
28
16 4
17
18 5
27

NOT SUPPLIED
23 02.024.08.0.00 ROCKER ARM SUPPORT 1
LOOSE
NOT SUPPLIED
24 02.024.25.0.00 BUSH FOR SUPPORT 2
LOOSE
25 02.024.09.0.00 WASHER 2
26 02.024.31.0.00 STUD 2
27 50.006.10.000. NUT - M10X1.5 - GR.8 2
28 50.505.10.000. SPRING WASHER - M10 2
92

Kirloskar HA294 Parts List

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ILLUSTRATED SPARE PART LIST

APPLICATION CODE NO.

KIRLOSKAR OIL ENGINES LIMITED

NOVEMBER-2018 PUBLICATION NO. 02.675.93.0.00

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

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