Escolar Documentos
Profissional Documentos
Cultura Documentos
N0363
Date: 20.01.2012
Product Specification
Decanter
Machine no. Description
Separator
Including:
EE1 Starter Not included Motor power supply
EE2 Control system EE2 Starter and control VNPX 810 50 Hz 400 V
EE3 Local valve panel Automatic CIP 60 Hz 440 V
EE4 Operating water system Other voltage
EE5 Valve/Fitting Automatic CIP
EE7 Flow meter for 20 m³/h
Language of Spanish
EE8 Pump unit for sludge tank
manuals
EE10 Pump unit for oil - on request
EE11 Pump unit for stick water for AFPX407 and UVPC510 - on request
Comments
Componentlist N0363 (EE2, EE3, EE4, EE5, EE7)
3180190392 TEE ISO 51/25, T=1.2, SHORT OUTLET/REDUCED, EN1.4404, OD/ID: POLISHED 1 41708 EH. Mejerimontage ApS
3180190392 TEE ISO 51/25, T=1.2, SHORT OUTLET/REDUCED, EN1.4404, OD/ID: POLISHED 2 41708 EH. Mejerimontage ApS
3180190393 TEE ISO 51/38, T=1.2, SHORT OUTLET/REDUCED, EN1.4404, OD/ID: POLISHED 2 41708 EH. Mejerimontage ApS
61312034 OPERATING WATER TANK W/SUPPORT 1 11811 EH. Mejerimontage ApS
6133545325 FLEXIBLE CONNECTOR Ø25 MM 1 11627 EH. Mejerimontage ApS
6133545351 FLEXIBLE CONNECTOR Ø51 MM 1 11627 EH. Mejerimontage ApS
6133545351 FLEXIBLE CONNECTOR Ø51 MM 1 11627 EH. Mejerimontage ApS
6133545376 FLEXIBLE CONNECTOR Ø76MM 1 11627 EH. Mejerimontage ApS
9611300382 UNION COMPL. ISO 25 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9611300382 UNION COMPL. ISO 25 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 3 41708 EH. Mejerimontage ApS
9611300382 UNION COMPL. ISO 25 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9611300382 UNION COMPL. ISO 25 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9611300382 UNION COMPL. ISO 25 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9611300384 UNION COMPL. ISO 51 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 1 41708 EH. Mejerimontage ApS
9611300384 UNION COMPL. ISO 51 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9611300384 UNION COMPL. ISO 51 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 3 41708 EH. Mejerimontage ApS
9611300384 UNION COMPL. ISO 51 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 4 41708 EH. Mejerimontage ApS
9611300384 UNION COMPL. ISO 51 SMS, WELD EN1.4307, SB, NBR, THREAD: ROUND, ISO 2037 4 41708 EH. Mejerimontage ApS
9611300663 BEND 45 ISO 51, WELD, EN1.4307 (51X1.2), OD/ID:SB, ISO 2037 2 41708 EH. Mejerimontage ApS
9611310201 CLAMP FERRULE ISO 38, EN1.4307 WELD, SB, ISO 2852 1 41708 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9611310201 CLAMP FERRULE ISO 38, EN1.4307 WELD, SB, ISO 2852 1 41708 EH. Mejerimontage ApS
9611330382 UNION COMPL. ISO 25 SMS, WELD EN1.4404, SB, NBR, THREAD: ROUND, ISO 2037 1 41708 EH. Mejerimontage ApS
9611330382 UNION COMPL. ISO 25 SMS, WELD EN1.4404, SB, NBR, THREAD: ROUND, ISO 2037 1 41708 EH. Mejerimontage ApS
9611330383 UNION COMPL. ISO 38 SMS, WELD EN1.4404, SB, NBR, THREAD: ROUND, ISO 2037 2 41708 EH. Mejerimontage ApS
9639110143 RUBBER WATER TUBE, RIBBED 1" 6 BAR 4 12105 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9639110143 RUBBER WATER TUBE, RIBBED 1" 6 BAR 1 12105 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9639110143 RUBBER WATER TUBE, RIBBED 1" 6 BAR 1 12105 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9639110143 RUBBER WATER TUBE, RIBBED 1" 6 BAR 1 12105 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9639110143 RUBBER WATER TUBE, RIBBED 1" 6 BAR 1 12105 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9680113061 HOSE CLAMP TYPE MC 25 1" SS 2 12120 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9680123425 MALE PART 3/4"RG L=40 EN1.4404 2 15178 EH. Mejerimontage ApS
9680123425 MALE PART 3/4"RG L=40 EN1.4404 3 15178 EH. Mejerimontage ApS
9680123425 MALE PART 3/4"RG L=40 EN1.4404 6 15178 EH. Mejerimontage ApS
9680123425 MALE PART 3/4"RG L=40 EN1.4404 2 15178 EH. Mejerimontage ApS
9680124381 HANDLE, MSV EN1.4408 1 17038 EH. Mejerimontage ApS
9680124381 HANDLE, MSV EN1.4408 1 17038 EH. Mejerimontage ApS
9680126084 SLANGEBÅND 30 - 40MM 6 12190 TEMP CUSTOMER FOR ALL SUPPLY ORDERS
9680156420 SOCKET REDUCED DAMSTAHL: SOCKET REDUCED, 2"-1 1/4", 24153 1 13046 EH. Mejerimontage ApS
9680156422 SOCKET REDUCED DAMSTAHL: SOCKET REDUCED, 1 1/4"-3/4", 24085 1 13046 EH. Mejerimontage ApS
Instruction book
High Speed Separator
AFPX 810XGV-14CG/74CG
2
593308-02
Contents
593308-02
5.1.4 Start ............................................................................... 58
5.1.5 Running ......................................................................... 60
5.1.6 Normal stop ................................................................... 63
5.1.7 Emergency stop ............................................................ 64
5.2 CIP (Cleaning In Place).......................................... 65
593308-02
6.7 Actions after assembly ....................................... 172
6.7.1 Control of machine plates and safety labels .............. 172
6.8 Oil Change ............................................................... 176
6.8.1 When changing oil....................................................... 176
6.8.2 Oil change procedure ................................................. 178
6.8.3 Lubrication chart, general ........................................... 179
6.8.4 Recommended lubricants ........................................... 181
6.8.5 Recommended lubricating oils ................................... 185
6.8.6 Recommended oil brands ........................................... 186
6.9 Lifting instructions ............................................... 188
6.9.1 Lifting the separator .................................................... 188
6.9.2 Lifting the bowl ............................................................ 190
6.9.3 Other parts .................................................................. 191
6.10 Operating water module (OWMC) ................... 192
6.10.1 Dismantling (MS-service) ............................................ 193
6.10.2 Assembly (MS-service) .............................................. 195
6.10.3 Air tank ....................................................................... 196
593308-02
8 Technical Reference ........................................... .205
8.1 Product description .............................................. 205
8.1.1 Directives and standards ............................................ 206
8.2 Technical data ....................................................... 207
8.3 Connection List ...................................................... 208
8.4 Interface Description ........................................... 211
8.4.1 Scope .......................................................................... 211
8.4.2 References................................................................... 211
8.4.3 Definitions .................................................................... 212
8.4.4 Goal ............................................................................. 212
8.4.5 Description of separator modes .................................. 213
8.4.6 Handling of connection interfaces............................... 214
8.5 Quality requirements ........................................... 227
8.5.1 Operating Water .......................................................... 227
8.5.2 Compressed Air........................................................... 228
8.6 Drawings .................................................................. 229
8.6.1 Basic size drawing ...................................................... 229
8.6.2 Foundation drawing ..................................................... 232
8.6.3 Interconnection diagram ............................................. 233
8.7 Electric motor......................................................... 234
8.7.1 Motor drive data .......................................................... 236
8.8 Guidelines for frequency converter drives ... 238
8.9 Dimensioning of a frequency converter......... 242
8.9.1 Dimensioning and programming of a
frequency converter .................................................... 242
8.9.2 Selecting the motor with correct voltage
and frequency for a variable frequency drive ............. 242
8.9.3 Dimensioning of a frequency converter for
an actual application ................................................... 245
8.9.4 Programming the frequency converter........................ 246
8.9.5 Braking methods ......................................................... 247
8.10 Monitoring kit ......................................................... 250
8.10.1 Inductive sensor (for speed) ....................................... 251
8.10.2 Vibration sensor ........................................................... 252
8.10.3 Pressure transmitter..................................................... 253
8.10.4 Temperature sensor ..................................................... 254
8.10.5 Cover interlocking switch ............................................ 255
8.11 Paring disc characteristics................................ 257
593308-02
9 Installation ...................................................................259
9.1 Introduction ............................................................ 259
9.1.1 Storage and transport of goods .................................. 260
9.1.2 Planning of installation................................................. 262
9.1.3 Foundations ................................................................. 267
9.1.4 Protection and storage of goods ................................. 268
9.1.5 Maintenance service ................................................... 269
9.1.6 Connections to surrounding equipment ...................... 270
9.2 Storage at out of operation ............................... 271
9.3 Before start-up ....................................................... 271
593308-02
INSTRUCTION BOOK
8
593308-02
INSTRUCTION BOOK 1 READ THIS FIRST
Safety Instructions
Pay special attention to the safety instructions
for the separator. Accidents causing damage to
equipment and/or serious injury to persons or
personnel can result if the safety instructions
are not followed.
Operating Instructions
This chapter contains operating instructions for
the separator only.
593308-02 9
INSTRUCTION BOOK 1 READ THIS FIRST
Fault Finding
Refer to this chapter if the separator functions
abnormally.
If the separator has been installed as a part of a
processing system, always refer to the trouble-
tracing instructions, in the System
Documentation.
Technical Reference
This chapter contains technical data
concerning the separator and drawings.
Installation
This chapter contains specifications and
recommendations concerning separator
installation.
NOTE
10
593308-02
2 Safety Instructions
G 0 0 10 42 1
• Stopping time is long
11
2 SAFETY INSTRUCTIONS
Disintegration hazards
S0 15 12 F 1
• If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
S0 15 12 N1
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
S0 15 1 2P1
• Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
S01 5 12 L1
serious break down.
• Since the separator is equipped with a
frequency controlled motor, it is
extremely important to ensure that the
motor speed does not exceed the
allowed maximum speed. A serious
break down may be the consequence.
12
2 SAFETY INSTRUCTIONS
Disintegration hazards
S0 15 12 4 1
• Inspect regularly for corrosion and
erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
S0 15 12 H1
Crush hazards
S01 5 12 M1
Do not work under a hanging load.
S0 15 12 Y1
protection etc.
• Use of lubricants in various situations.
13
2 SAFETY INSTRUCTIONS
Cut hazards
S01 5 12 B 1
Flying objects
S0 15 1 2C1
Entrapment hazards
14
2 SAFETY INSTRUCTIONS
Electrical hazard
S01 51 2 71
lock power supply before starting any
dismantling work.
Noise hazards
S0 15 12 9 1
Burn hazards
S 0 1 51 2A 1
Health hazard
15
2 SAFETY INSTRUCTIONS
GE R
! DAN
ING
WARN
!
ON
CAUTI
!
NOTE
16
2 SAFETY INSTRUCTIONS
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal
straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a
licensed waste incineration plant.
Metal straps should be sent for material
recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with
local regulations.
Rubber and plastics should be burnt at a
licensed waste incineration plant. If not
available they should be disposed to a suitable
licensed land fill site.
Bearings and other metal parts should be sent
to a licensed handler for material recycling.
Seal rings should be disposed to a licensed land
fill site. Check your local regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material
recycling.
17
2 SAFETY INSTRUCTIONS
2.3 Requirements of
personnel
Only skilled or instructed persons are
allowed to operate the machine, e.g. operating
and maintenance staff.
• Skilled person: A person with technical
knowledge or sufficient experience to enable
him or her to perceive risks and to avoid
hazards which electricity/mechanics can
create.
• Instructed person: A person adequately
advised or supervised by a skilled person to
enable him or her to perceive risks and to
avoid hazards which electricity/mechanics
can create.
In some cases special skilled personnel may
need to be hired, like electricians and others. In
some of these cases the personnel has to be
certified according to local regulations with
experience of similar types of work.
18
INSTRUCTION BOOK 3 BASIC PRINCIPLES OF SEPARATION
G 08 70 11 1
Continuous separation and sedimentation can be
achieved in a settling tank having outlets
arranged according to the difference in density of
the liquids.
Heavier particles in the liquid mixture will settle Gravity
and form a sediment layer on the tank bottom.
Lighter
liquid
Heavier
liquid Sediment layer of
heavier particles
G 0 87 02 1 1
593308-02 19
INSTRUCTION BOOK 3 BASIC PRINCIPLES OF SEPARATION
G 0 87 03 1 1
Centrifugal force
3.3 Temperatures
For some types of process liquids a high
separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and
density and should be kept constant
throughout the separation.
20
593308-02
INSTRUCTION BOOK 4 DESIGN
4 Design
201
221
220
OWMC
G 1 0 08 98 1
Motor
593308-02 21
INSTRUCTION BOOK 4 DESIGN
G 0 67 74 Q 1
The motor rotates the bowl via the flexible
coupling and the worm gear.
The worm gear has a ratio which increases the
bowl speed several times compared with the
motor speed. For correct ratio see chapter ‘‘8.2
Technical data” on page 207.
To reduce bearing wear and the transmission of
bowl vibrations to the frame and foundation,
the top bearing of the bowl spindle is mounted
in a bearing support with rubber buffers.
The worm wheel runs in a lubricating oil bath.
The bearings on the spindle and the worm
wheel shaft are lubricated by the oil splash
produced by the rotating worm wheel.
To keep the oil temperature low, a cooling coil is
installed in the worm gear housing.
22
593308-02
4 DESIGN INSTRUCTION BOOK
4.1.2 Motor
23
593308-02
INSTRUCTION BOOK 4 DESIGN
Inlet bend
Unseparated liquid inlet 201
Inlet pipe
Nut
Sediment port
Center screw
Distributor Sliding bowl bottom
Distributing cone
Operating slide
Nozzle
Operating ring
Hydraulic ring G 1 02 56 1 1
24
593308-02
4 DESIGN INSTRUCTION BOOK
G0631031
nut at the top of the inlet pipe.
The discharge cover is fastened to the separator
Paring disc (discharge pump) for light phase liquid
frame hood. Height adjusting rings determine
the height position of the paring disc in the
paring chamber. Correct height adjustment
ensures that sufficient clearance between the
stationary and the rotating parts is
maintained.
25
593308-02
INSTRUCTION BOOK 4 DESIGN
Separator bowl
The separator bowl with its sediment discharge
mechanism is built-up as follows:
The bowl body and bowl hood are held together
by the large lock ring. Inside the bowl are the
distributing cone, the distributor, the disc stack
and the top disc. The disc stack is kept
compressed by the bowl hood. The sliding bowl
bottom forms an internal separate bottom in
the bowl.
The bowl top is covered by the paring chamber
cover which is tightened to the bowl hood by
the small lock ring.
Inside the distributor the center screw is fitted
which accelerates the liquid fed into the bowl to
the bowl speed.
The sediment space is the space between the
sliding bowl bottom and the bowl hood in the
bowl periphery. It is kept closed by the sliding
bowl bottom which seals against a seal ring in
the bowl hood.
Sediment discharge mechanism
At intervals decided by the operator, the sliding
bowl bottom drops to empty the sediment from
the bowl.
The sediment discharge mechanism, which
controls the sliding bowl bottom, comprises the
operating slide and the operating liquid device
consisting of an operating ring; hydraulic ring
and a control paring disc. Passive parts are the
nozzle and the drain valve plugs. The operating
liquid device supplies discharge and make-up
water to the discharge mechanism.
The discharge liquid is injected by the
operating water module (OWMC), which is
further described next.
A closer description of the sediment discharge
mechanism can be found in ‘‘4.3.2 Sediment
discharge cycle” on page 41.
26
593308-02
4 DESIGN INSTRUCTION BOOK
Purpose
The separator bowl can be emptied from solids
by two different sediment discharge volumes
determined by the duration of the increased
operating liquid flow from the Operating Water
Module Compact (OWMC), i.e. the time the
bowl is open. The two discharge volumes may
be regarded as small and large respectively.
Design
1. Check valve
2. Two-step adapter
3. Water cylinder
4. Piston
5. Servo valve
6. Air reservoir
7. Silencer
8. Needle valve
27
593308-02
INSTRUCTION BOOK 4 DESIGN
Flow
Discharge water
Closing water
Time
Working principle
Introduction
The OWMC is working as an integrated part of
the operating water system in this separator. It
creates an instant increase in the liquid flow to
the separator discharge mechanism which will
initiate the sediment discharge. A complete
sediment discharge cycle is described in section
‘‘4.3.2 Sediment discharge cycle” on page 41.
G0878411
28
593308-02
4 DESIGN INSTRUCTION BOOK
4
506c
5
506a 6
G 0 87 85 9 1
Operating liquid is supplied into the separator bowl
29
593308-02
INSTRUCTION BOOK 4 DESIGN
506a 6
G 08 78 5A 1
7
Operating liquid is supplied into the OWMC from the
liquid supply system (375)
30
593308-02
4 DESIGN INSTRUCTION BOOK
G 0 87 85 C1
31
593308-02
INSTRUCTION BOOK 4 DESIGN
Settings
Start to set the large discharge volume.
Proceed in following way:
1 Set the air pressure regulator (11) to 200 kPa
(2 bar).
2 Initiate a discharge by opening solenoid
valve for air supply inlet (506c).
3 Measure the discharged volume.
4 Adjust the discharged volume by altering the
pressure of the compressed air. A higher
pressure gives a larger volume. The air
pressure can be regulated between
2 - 6 bar.
G0878411
Continue with the small discharge in following
way:
1 Open the needle valve (8) 3 turns.
2 Initiate a discharge by opening solenoid
valve for air supply inlet (506b).
3 Measure the discharged volume.
The recommended volume for a small
discharge is the sediment space volume of
the bowl given in ‘‘8.2 Technical data” on
page 207.
4 Adjust the discharged volume by regulating
the needle valve. A more open valve (anti-
clockwise) gives a larger volume.
NOTE
NOTE
32
593308-02
4 DESIGN INSTRUCTION BOOK
4.1.5 Cyclone
When accumulated sediment in the bowl is
discharged, it leaves the bowl at high speed. To
prevent reaction forces on the separator this
speed must be reduced before the sediment
leaves the separator. This is done in the outlet
821
821b
a
821
cyclone where the sediment will rotate while its
c
speed is gradually reduced by the wall friction
until its speed is low enough to be discharged
by gravity by outlet 222.
When the sediment is suddenly discharged into
the cyclone there will be a positive gas pressure
shock in the cyclone and a corresponding
negative pressure shock in bowl enclosure
because a certain volume of material is
suddenly moved from one region to another.
After the discharge the pressure will be
222
equalized by back flow of gas from the cyclone
to the bowl enclosure. This back flow will
contain some sediment that might cause build
up of sediment deposits on the surfaces in the
bowl cover. A part of the pressure shock will
G 0 96 4 6L 1
also go out by the connection 222 into the
external sediment receiving system where it
can damage the system or spread aerosols to
the surroundings.
The cyclone is equipped with blocked
connections (821a, 821b, 821c) at the top.
Connection 821b can be used for ventilation of
the cyclone which will reduce the pressure
chock at a sediment discharge. Connection 821c
could be used for mounting a spray ball or
turbine in such applications where the
properties of the sediment is such that it will
stick to the walls of the cyclone and needs to be
flushed out. Connection 821a could be used for
mounting a level probe in the cyclone to give an
alarm if the sediment accumulates in the
cyclone because the cyclone outlet or the
receiving system outside the separator is
blocked or full. If the cyclone is full and the
discharged sediment can not leave the bowl
enclosure then the rotating bowl can hit the
discharged sediment which will cause the
separator to stop by overload and/or vibration
that might damage the equipment.
33
593308-02
INSTRUCTION BOOK 4 DESIGN
4.1.6 Flushing
To avoid sediment deposits inside the bowl
enclosure, the separator is equipped with
several flushing possibilities. By the bowl
rotation the liquid is thrown to the inside of the
frame hood which then will be cleaned.
A nozzle is placed in the sediment channel
(connection 304) to clean this channel.
How to use the flushing possibilities depends
on the process and the properties of the
product. In many cases no flushing at all is
needed. In other cases it is only done at CIP
(cleaning in place) and in some cases both at
production and CIP.
Normally flushing is done in connection with
discharges. A typical sequence is that a few
seconds flush is given to wet the surfaces just
before the discharge. When the main part of the
discharged sediment has drained from the 304
cyclone a new flush is done to remove the final
part of the sediment. Possibly another flush can
be done after a new draining period. If the
G 0 96 46 M 1
separator is supervised by a control system
which controls the flushing the timers ought to
be adjustable so the flushing can be adapted to
suit the actual requirements.
When making a flush it could be possible to
feed flushing liquid to all flushing connections
at the same time. To minimize the flushing
liquid consumption and dilution of the
discharged sediment it is however of advantage
if the different flushing points could be
controlled individually.
34
593308-02
4 DESIGN INSTRUCTION BOOK
4.2 Sensors
Speed sensor Vibration sensor
The proximity speed sensor is of inductive type, giving a The vibration sensor is of accelerometer type.
number of pulses per revolution of the spindle shaft. The When any of the two limit values is exceeded appropriate
number of pulses is stated in chapter Connection List. The countermeasures should be undertaken. The two levels are
bowl speed may also be calculated from the gear ratio and warning for unacceptable vibrations and safety stop
the r/minute of the motor shaft. respectively in case of extreme unbalance. The vibration
During normal operation the speed is allowed to vary within levels are further described in chapter Interface Description.
speed limits described in chapter Interface Description.
Cover interlocking switch (option)
Temperature sensor (option)
The cover of the separator is equipped with an interlocking
Temperature sensors is mounted to check the temperature in switch. When cover is closed the interlocking circuit in the
the neck bearing and the oil bath. control system is closed which makes it possible to start the
separator.
Pressure transmitter
For technical references see page 253.
Temperature
sensor
see page
254
Pressure
transmitter
see page
253
Vibration
sensor
See page
252
G 0 87 00 7 1
35
593308-02
INSTRUCTION BOOK 4 DESIGN
Speed sensor
• Check that the electrical cables and
connections are not damaged.
• Check the clearance, 2 + 0,5 mm according
to the drawing.
• Check that the sensor and its bracket are
well attached. The tightening torque of the
nuts fixing the sensor in the bracket are 50
Nm.
Vibration sensor
• Check that the electrical cables and
connections are not damaged.
• Check that the sensor is well attached to the
frame. If the sensor has to be tightened:
– check that the contact surfaces on the
sensor and separator frame are clean.
– Tighten torque when mounting the sensor:
35 Nm.
Temperature sensors
• Check that the electrical cables and
connections are not damaged.
Pressure transmitter
• Check that the electrical cables and
connections are not damaged.
36
593308-02
4 DESIGN INSTRUCTION BOOK
Contact closed D
Contact open
G 06 36 4D 1
For technical references see ‘‘8.10 Monitoring
kit” on page 250 and ‘‘8.10.5 Cover interlocking
switch” on page 255.
37
593308-02
INSTRUCTION BOOK 4 DESIGN
D2
D1
D3
G0503721
Sediment (solids)
38
593308-02
4 DESIGN INSTRUCTION BOOK
Bowl
Gravity disc
The characteristic part of the purifier bowl
(which has two liquid outlets) is the gravity S0 1 24 91 1
39
593308-02
INSTRUCTION BOOK 4 DESIGN
Position of interface
An interface (1) must be formed between the
light and heavy phases in the bowl. In order to
achieve optimum separation, the interface
must be maintained in the correct position,
which is between the disc stack and the outer
edge of the top disc. If the interface moves
outside the outer edge of the top disc the liquid
seal will break and light phase will be
discharged with the heavy phase. An interface
G 00 47 0 31
positioned inside the disc stack will cause bad
separation results.
The position of the interface is adjusted by Interface position (1)
altering the pressure balance of the liquid
phases inside the separator. That is done by
exchanging the gravity disc. For this purpose a
number of gravity discs with various hole
diameters are delivered with the separator.
40
593308-02
4 DESIGN INSTRUCTION BOOK
The illustrations in this description of a sediment discharge cycle are of a general nature and
do not necessarily correspond exactly to the actual bowl
.
R1
R2
10
11
12
20
19
13
G 09 6 48 E 1
375 R3
S01240C1
S0124051
Closed bowl (normal operation) The operating liquid exerts an upward pressure
Discharge of the solids takes place through a on the sliding bowl bottom (12) exceeding the
number of slots or ports (11) in the bowl counter-acting downward pressure from the
wall. Between discharges, these ports are process liquid, because the underside of the
closed by a large valve slide, the so-called sliding bowl bottom has a larger pressure surface
sliding bowl bottom (12), which constitutes (radius R1) than its upper side (radius R2).
an inner bottom in the separating space. The
Operating liquid (375) is supplied at the
sliding bowl bottom is forced upwards
underside of the bowl through a paring disc
against a seal ring (10) by the liquid force
device. Leakage or evaporation of operating
acting on its underside.
liquid is made up for automatically by the paring
The operating slide (13) is pressed upwards disc, which maintains a constant operating
by the hydraulic force and the valve plugs liquid level (radius R3) as its pumping effect
(19) then cover the drain channels (20). counter balances the static pressure from the
supply. During a sediment ejection, this feed of
During rotation, the pressure of the liquid
operating liquid continues even during the
increases with the distance from the axis of
ejection cycle described in the following
rotation because of the centrifugal force.
illustrations.
41
593308-02
INSTRUCTION BOOK 4 DESIGN
12
20
19
13
G 0 96 48 F1
18 375 R3
42
593308-02
4 DESIGN INSTRUCTION BOOK
11
12
20
19
13
G 09 64 8G 1
18 375 R3
43
593308-02
INSTRUCTION BOOK 4 DESIGN
12
20
19
13
G 09 64 8H 1
18 375
44
593308-02
4 DESIGN INSTRUCTION BOOK
G 00 11 72 1
45
593308-02
INSTRUCTION BOOK 4 DESIGN
G 0 0 11 83 1
B. Great density differences/low throughput
2. Gravity disc
To compensate for the above factors the
interface is adjusted to a correct position by
altering the outlet for the heavy phase, i.e.
exchanging the gravity disc. Changing to a
gravity disc with larger hole diameter will
move the interface towards the bowl periphery
whereas a disc with smaller hole diameter will
move the interface closer to the bowl centre.
A. Gravity disc with large hole diameter
G 00 11 9 21
B. Gravity disc with small hole diameter
46
593308-02
4 DESIGN INSTRUCTION BOOK
y
4.4.4 Sediment content
G0613321
An increased quantity of sediment in a process 2 1
liquid will influence the separating result 1. Large particle
through the optimum transporting capacity of 2. Small particle
the disc set. An increased sediment content can A. Smooth particle
B. Irregular particle
be compensated by reducing the throughput in x. Throughput
order to restore the optimum separating y. Particle size
efficiency.
4.4.5 Throughput
The throughput depends on the separating
ability and the sediment space volume of the
bowl relative to the concentration, particle size,
density and viscosity of the process liquid.
The throughput also depends on the counter
pressure in the outlet for separated liquid. see
‘‘4.4.8 Counter pressure regulation” on page 48.
47
593308-02
INSTRUCTION BOOK 4 DESIGN
G0677631
For best result keep the counter pressure as
high as possible without leakage from the
distributor occurs. It is important to set correct counter pressure
48
593308-02
4 DESIGN INSTRUCTION BOOK
G0830811
• A normal sediment discharge is represented
by the volume (X). This discharge may be
regarded as “small” and should as a rule be Small discharge volume
used in order to avoid loss of process liquid.
• A sediment discharge used during e.g. a
stand by program is represented by the
volume (Y). This discharge may be regarded
as “large” and is used for obtaining a large
discharge volume from the separator bowl.
The operating water module (OWMC) is
described in ‘‘4.1.4 Operating water module
compact (OWMC)” on page 27.
G0830821
49
593308-02
INSTRUCTION BOOK 4 DESIGN
ING
WARN
!
Disintegration Hazards
Ensure that correct discharge intervals and
cleaning procedures are used.
Unbalance due to improper discharge of
solids may lead to solids accumulation and
unbalance which may lead to contact between
rotating and non-rotating parts.
V = The sediment volume (in litres or dm3) 1. Total sediment space volume
which may be allowed to accumulate in V. Allowed sediment volume
the bowl without impairing the
separating result or without packing too
firmly. As a rule, “V” should be maximum
three quarters of the sediment space
volume, calculated from the outer edge of
the top disc. The sediment space volume
can be found in chapter ‘‘8.2 Technical
data’’.
50
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
5 Operating Instructions
These operating instructions describe routine
procedures to follow before and during the
start, running and stopping sequences of the
separator.
593308-02 51
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
G0262011
• After the separator has been started, the
discharge volumes at sediment ejections Fill oil in the gear housing
has to be set. This is described in chapter
‘‘ Settings” on page 32.
52
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
G 07 57 9 31
for each process.
When selecting a gravity disc the general rule Fit correct gravity disc
is to use the disc having a hole making the light
phase as clean as possible.
When the light phase is wanted more free from
the heavy one, the interface should be placed
nearer the bowl periphery.
For a more detailed description of the interface
position, see ‘‘Interface position” on page 45.
2 2
s1 D3 – D2
---- = -----------------------
-
s2 D3 – D1
2 2
53
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
2 s 2 2
D2 = D 3 – ----1 ⋅ ( D 3 – D 1 )
s2
Density Suitable
quotient gravity disc
(s1/s2) (D2)
0,94 107
0,93 111
0,92 115
0,91 119
0,89 122
0,88 127
0,86 132
0,84 136
NOTE
54
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5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
NOTE
55
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
S0009821
ON
CAUTI
! Check for leakages (not admitted)
56
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
G0262011
Fill if necessary. See chapter ‘‘6.8.6
Recommended oil brands” on page 186.
Check the oil level
NOTE
ON
CAUTI
!
Disintegration Hazard
This machine must not be operated with
higher bowl speed than max. allowed speed;
6250 r/minute.
57
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
5.1.4 Start
S00 68 8 21
always check direction of rotation. If
incorrect, vital rotating parts could unscrew.
S0 05 56 11
ING
WARN
!
Disintegration hazard
When excessive vibration occurs, keep bowl filled and stop
separator.
The cause of the vibration must be identified and rectified
before the separator is restarted. Excessive vibration may be
due to incorrect assembly or insufficient cleaning of the bowl.
58
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
59
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
5.1.5 Running
221
NOTE
220
found in chapter ‘‘8 Technical
Reference” on page 205.
G 10 08 98 1
separability of the process liquid.
ING
WARN
!
Disintegration hazard
Ensure that correct discharge
intervals and cleaning procedures
are used.
Unbalance due to improper
discharge of solids may lead to
solids accumulation and unbalance
which may lead to contact between
rotating and non-rotating parts.
60
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
S0 00 98 2 1
couplings are not leaking.
Escaping hot and/or corrosive liquid can
cause skin injuries.
Disintegration hazards
When excessive vibration occurs, keep bowl
filled and stop separator.
The cause of the vibration must be identified
and rectified before the separator is restarted.
S0 05 5 61 1
d Check the oil level in gear housing.
Fill if necessary. See chapter ‘‘6.8.4
Recommended lubricants” on page 181 for a
list of recommended oils.
NOTE
G 0 26 2 01 1
61
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
NOTE
62
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
ING
WARN
!
Disintegration hazards
The bowl must always be filled with liquid
during the run-down period to prevent
excessive vibration if there is uneven sludge
accumulation in the bowl.
c Shut off:
63
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INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
S0 00 99 1 1
b Evacuate the room. The separator may be
hazardous when passing its critical speeds
during the run-down.
ING
WARN CAUTI
ON
! !
Disintegration hazards Disintegration hazards
Do not discharge an excessive After a safety stop the cause of the
vibrating separator. fault must be identified.
Out-of-balance vibration can become If all parts have been checked and
worse if only part of the sediment is the cause remains unclear, contact
discharged. Alfa Laval for advice.
64
593308-02
5 OPERATING INSTRUCTIONS INSTRUCTION BOOK
65
593308-02
INSTRUCTION BOOK 5 OPERATING INSTRUCTIONS
66
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
The following directions for periodic Place the separator parts on clean, soft
maintenance give a brief description of parts to surfaces such as pallets.
be cleaned, checked and renewed at different 2 Inspect and clean the dismantled separator
maintenance intervals. parts according to the maintenance log and
The maintenance log for each maintenance description in ‘‘6.4 Actions Before
interval on page 69 gives a detailed list of Assembly” on page 105.
actions to be performed. 3 Fit all the parts delivered in the service kit
Daily checks consist of minor check points to while assembling the separator as
carry out for detecting abnormal operating described in chapter ‘‘6.6 Assembly” on
conditions. page 130.
4 When the separator is assembled, make
final checks described in ‘‘6.7 Actions after
Intermediate service i i assembly” on page 172.
An Intermediate consists of an overhaul of the
separator bowl, inlet/outlet, oil change and
operating water device every 3 months or 2000
ING
operating hours. WARN
!
Seals in bowl and gaskets in inlet/outlet device
are renewed. Disintegration Hazards
Separator parts that are either missing, worn
beyond their safe limits or incorrectly
assembled, may cause severe damage or fatal
Major service M injury.
An Major consists of an overhaul of the
complete separator (including separator bowl,
inlet/outlet and operating device) every 12
months or 8000 operating hours. Seals and ON
CAUTI
bearings in the separator are renewed. !
593308-02 67
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
M10 33 3,4 24 39 3,9 28,7 Some CIP liquids can be corrosive to parts
which are included in the separator.
M12 57 5,8 42 68 6,9 50
M16 140 14 100 155 15,8 114 ON
CAUTI
!
M20 270 28 200 325 33 239
M24 470 48 340 570 58 420 Use only Alfa Laval recommended CIP liquids.
68 593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Date: Signature:
Intermediate
Check
Major
69
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Intermediate
Check
Major
Part i M Action Page Note
Driving device vertical
- All parts x Clean, check for corrosion and cracks 105-108
- Bottom bearing housing x Renew O-rings 144
- Top bearing housing x Renew springs 141
- Bowl spindle x Pre-lubricate and renew ball bearing 154
x Pre-lubricate and renew self-aligning 143
roller bearing
x Renew rubber buffers 140,141
x Measure the radial wobble 145
x Lubricate 154
- Distributing cover x Renew gasket 147
Driving device horizontal
- All parts x Clean, check for corrosion and cracks 105-108
- Worm wheel shaft and x Check radial wobble of worm wheel 138
gear housing shaft
x Renew bearings, O-rings, sealings 130
and tolerance ring
x x Renew oil in gear housing 171
-Flexible coupling x Check axial play of elastic plates 134
70
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Intermediate
Check
Major
Part i M Action Page Note
Monitoring equipment
- Sensors x x Function check 36
OWMC
- Cylinder x Clean and check 194
x Renew seal and garter strap 194
- Piston x Clean and check, 194
x Renew seal rings 194
x Lubricate 195
- Two-pulse adapter x Clean and check 195
Electrical motor
- Electrical motor x Lubricate if nipples are fitted. See sign 234
on motor
Signs and labels on separator
- Machine plate x Check attachment and legibility 172
- Power supply frequency x Check attachment and legibility 172
- Lifting instructions x Check attachment and legibility 172
- Safety labels x Check attachment and legibility 172
- Name plate x Check attachment and legibility 172
- Representative label x Check attachment and legibility 172
71
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
6.3 Dismantling
6.3.1 Introduction
The separator must be dismantled regularly
for cleaning and inspection.
NOTE
ING
WARN
!
Entrapment hazard
To avoid accidental start, switch off and lock-
out the power supply before starting any
dismantling work.
72
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6.3.2 Tools
Special tools from the tool kit must be used
for dismantling and assembly, as well as
Standard tools (not included). The special
tools are specified in the Spare Parts Catalogue
and are illustrated at the beginning of each
dismantling section.
Standard Tools
1
2 3
6
4
G 0 96 3 2A 1
1 Screwdriver
2 Dial indicator with magnetic base
3 Heating equipment for bearings
4 Sliding calliper
5 Adjustable spanner
6 Spanners (various sizes)
73
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Inlet bend
O-ring
Nut
Plug
Discharge housing
G 0 97 01 M 1
O-ring
O-rings
1 2
Inlet pipe
Height adjusting
rings
3
G 08 60 6 I1
Frame hood
ING
WARN
! G 1 02 60 1 1
Entrapment hazard
To avoid accidental start, switch off and lock-
out the power supply before starting any
dismantling work.
74
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 10 26 02 1
75
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
O-ring
Seal ring
O-ring
Top disc
1 2
3
Bowl disc Wing insert
with neck
4 6
5
Bottom disc
7 8 Distributor
9
Insert
10 11 12 O-ring
Centre screw
O-ring
Distributing cone
14
13
Liner O-ring
O-ring
Wear protection
1 Lifting eye bolts (large lock ring). Rectangular ring
2 Lifting tool (distributor).
Sliding bowl
3 Driving out pin (sealing ring). bottom
4 Spanner (large lock ring).
Screw & washer
5 Lifting tool (Bowl body)
6 T-handle (lock ring) (M5) Bowl body
7 Lifting tool (sliding bowl bottom)
G 10 2 61 11
Hydraulic ring
76
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
O-ring
Seal ring
O-ring
Top disc
1 2
3
Bowl disc Wing insert
with neck
4 6
5
Bottom disc
7 8 Distributor
9
Insert
10 11 12 O-ring
Centre screw
O-ring
Distributing cone
14
13
Liner O-ring
O-ring
Wear protection
1 Lifting eye bolts (large lock ring). Rectangular ring
2 Lifting tool (distributor). Sliding bowl
3 Driving out pin (sealing ring). bottom
4 Spanner (large lock ring).
Screw & washer
G 1 02 6 1A 1
Hydraulic ring
77
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 10 26 03 1
2 Removing the small lock ring.
NOTE
Left-hand thread!
G07 2 79 N1
78
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 1 02 6 12 1
79
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 05 31 2 21
NOTE
G 05 31 3 11
80
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
Left-hand thread!
G 0 5 31 41 1
b Release the pressure in the
compressing tool and remove it
from the lifting tool.
G 05 31 3 11
c Fit two eye bolts (M16) and
remove the large lock ring by a
hoist.
NOTE
81
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
a Separate the bowl hood from the bowl body by using the
compression tool.
Fit the compressing tool by screwing the pole of the tool into the
threads of the distributor using the horizontal handle.
The control lever on the compressing tool should be in position 0.
G 0 5 43 95 1
b Fit the lifting tool on the bowl hood.
Separate the bowl hood from the bowl body by pumping the
horizontal handle.
G 0 54 40 11
Then refit the lifting tool.
ON
CAUTI
!
Cut hazard
G 05 3 99 21
82
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 7 28 34 1
8 Removing the disc stack.
ON
CAUTI
!
Cut hazard
Sharp edges on the bowl
discs may cause cuts
83
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
Left-hand thread!
G 10 26 1 31
b Fit the lifting tool to the
distributing cone and lift
it out.
G 0 66 9 44 1
84
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 01 84 9 11
11 Dismantle the sliding bowl bottom.
G 0 9 63 1N 1
85
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Guide lug
b Fit the lifting tool into the bowl body bottom with the
three screws.
Hydraulic ring
NOTE
86
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 08 6 10 A 1
87
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 86 10 G 1
88
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
5 6
7
G 0 86 05 P1
8 9 10
G 08 63 3 I1
4 Lifting tool (spindle) (rigid ball bearing)
5 Tube (mount bearing). 10 Sleeve (dismounting
6 Pin spanner (oil fan) top bearing)
Rubber buffer
Distributing cover
Ball bearing holder
O-ring
Worm
Screw
O-ring Support washer
Bottom bearing
housing
Screw
G 0 96 32 V1
89
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
1 Removing the control paring disc, hydraulic ring and the distributing cover.
a Remove the control paring disc b Unscrew the screws holding the
and the hydraulic ring. distributing cover.
G 0 9 63 42 1
2 Removing the protecting plate and protecting collar.
90
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
.
3 Removing the guide ring, protecting cap and O-ring.
G 0 9 63 65 1
4 Drain the oil.
Burn hazard
Lubricating oil and various
machine surfaces can be
hot and cause burns.
0 48 4 24 1
.
91
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
ON
CAUTI
!
Crush hazard
The worm wheel is quite
heavy. Hold it firmly when
dismantling. Risk of
jamming injury.
G 02 07 92 1
b Push the worm wheel to one
side before removing the
spindle. If worm wheel is stuck
use a piece of wood to loosen it.
92
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 96 3 83 1
8 Removing the worm from the spindle.
93
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
9 Remove the round nut, the lock washer and the spacing washer.
G 0 18 83 1 1
10 Removing the oil fan.
Mounting tube
G 01 8 95 31
94
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 01 8 86 81
95
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 1 88 73 1
13 Removing the ball bearing holders.
G 0 18 8 84 1
96
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 01 8 89 51
15 Removing the bottom bearing housing from the frame.
G 0 83 1 59 1
97
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
1 3
2
5
4
6
G 0 8 60 5H 1
7
G 02 46 5Z 1
Worm gear end
1. Round nut* 8. Clamp element 13. Cooling coil
2. Frame bottom part 9. Small ball bearing 14. Washer
3. Bearing housing* with O-ring 10. Gasket 15. Nut
4. Round nut 11. Bearing shield 16. Washer
5. Large ball bearing 11A.O-ring 17. Screw
6. Lock ring (left hand thread) 11B.Corrugated shim 18. Seal ring
7. Worm wheel 12. Worm wheel shaft
98
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6.3.8
G 07 78 26 1
13 Motor adapter
99
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 79 79 11
c Remove the nuts and washers fixing
the cooling coil to the bearing shield
and press the two tube ends up into
the bearing shield.
G 0 21 2 42 1
ON
CAUTI
!
Crush hazard
The shield is quite heavy (15 kg
cast iron). Hold the shield firmly
or use two longer screws as
guide pins to prevent dropping
it during dismantling.
100
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 02 12 5 21
b Remove the clamping element and
worm wheel.
ON
CAUTI
!
Crush hazard
The worm wheel is quite heavy.
Hold it firmly when dismantling.
Risk for jamming injury.
G 0 2 07 82 1
101
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 7 78 2B 1
Pull out the motor carefully.
102
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6 Removing the lock ring on the worm wheel and knock loose the worm wheel shaft
G 01 92 3 11
b Knock loose the worm wheel
shaft by means of a piece of
wood and a tin hammer. Use
light blows from the motor side.
G 0 21 34 21
103
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 2 12 61 1
b Remove the ball bearing. Put
some cotton twist into the tool
to avoid damage to the shaft.
The pressure should be
applied to the inner race of the
ball bearing.
G 0 21 27 11
104
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6.4.1 Cleaning i M
Clean the separator parts according to the
diagram below. Afterwards, protect all cleaned
carbon steel parts against corrosion by oiling.
Frame and The external cleaning of the frame and motor should be Water and de-greasing agent.
motor restricted to brushing, sponging or wiping while the motor is
running or still is hot.
ING
WARN
!
Electrical hazard
Never wash down a separator with a direct
water stream.
Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct
hosing to the same extent as open motors,
resulting in short-circuit and internal corrosion.
Driving device Use a sponge or a soft brush. White spirit, cleaning-grade kerosene
or diesel oil.
105
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Max. 1,0 mm
ING
WARN
!
G 0 2 05 24 1
Disintegration hazards
Always contact your Alfa Laval representative if
you suspect that the depth of the corrosion
damage exceeds 1,0 mm or if cracks have been
found. Do not continue to use the separator
until it has been inspected and given clearance
for operation by Alfa Laval.
Non-stainless steel Water or dampness Rust If damage exceeds 1,0 mm, contact
and cast iron parts Alfa Laval.
Stainless steel Chlorides or acidic Acidic solutions cause general Polish dark-coloured spots and
solutions corrosion. other corrosion marks with a fine
Chloride corrosion begins as small grain emery cloth. This may prevent
dark spots that can be difficult to further damage.
detect, and goes on to local damage If damage exceeds 1,0 mm contact
such as pitting, grooves or cracks. Alfa Laval.
ING
WARN
!
Disintegration hazard
Pits and spots forming a line may indicate
cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
106
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
ING
WARN
!
Disintegration hazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability
of components.
Always replace a part if cracks are present.
ING
WARN
!
Disintegration hazards
Always contact your Alfa Laval representative if
you suspect that the depth of the damage
exceeds 1,0 mm.
Do not continue to use the separator until it
has been inspected and given clearance for
operation by Alfa Laval.
593308-02 107
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
1 Inspect the bowl and inlet/outlet parts for 2 Replace parts if erosion is suspected.
erosion damages.
ING
NOTE WARN
!
Always contact your Alfa Laval representative if
you suspect that the depth of the damage Disintegration hazard
exceeds 1,0 mm. Do not continue to use the Erosion damage weakens parts by reducing
separator until it has been inspected and the thickness of the material.
cleared for operation by Alfa Laval. Pay special attention to the pillars between
the sludge ports in the bowl wall.
Replace parts if erosion is suspected of
affecting strength or function.
108 593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
S0 03 2 01 1
b Fasten the mounting tool
between the wall pillars. Clamp
the wear liner with the tool.
G 0 2 98 61 1
109
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 29 8 92 1
b Back off the nut of the tool and
remove it.
G 02 9 89 41
Remove the liner and cut the
shank so that it ends 0,5-1,5
mm (A) from the bowl wall.
S00 31 8 11
593308-02 110
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
G 0 25 89 B 1
locked with Loctite and then
renew the two rubber cushions.
Set screw
111
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 68 38 31
100 Nm.
112
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
G 0 54 7 96 1
emery cloth (e.g. No. 320).
113
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 05 3 52 81
2 Check alignment marks
(MAX 25 )
ING
WARN
!
Wear on large lock ring thread
must not exceed safety limit.
The φ-mark on lock ring must
not pass opposite φ-mark by
more than the specified
distance.
114
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
ON
CAUTI
!
Cut hazard
The lock ring thread may
have sharp edges which
can cause cuts.
G 0 53 72 N1
If damage is established, rectify by using a
whetstone or fine emery cloth
(recommended grain size 240). Do not use
rotating files etc. If the damage is
considerable, use a fine single-cut file,
followed by a whetstone.
Remove the damage material on top of the
surface. Just take away the damage, not the
undamaged material.
115
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
0 37 82 V1
Sliding bowl bottom
NOTE
G 03 78 2 W1
Bowl body
B
Before fitting the parts, apply lubricant
according to ‘‘6.8.4 Recommended
lubricants” on page 181 with a well-cleaned
brush on surfaces indicated A and B.
B
G 0 37 82 Z1
Operating slide
A
G 1 0 08 31 1
Operating ring
116
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 2 05 51 1
Recommended tools for correction of galling:
G 0 20 56 11
b If the galling is excessive, first use the
fine single-cut file. The file should be
used with caution so that the damage
is not made worse.
Remove the high spots on the surface.
Do not use rotating files or similar.
Remove the high spots only - not the
undamaged material.
G 02 0 57 11
117
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 02 05 8 11
d Finish off by polishing the damaged
spot with the fibre brushes and brush
wax. It is recommended that the whole
area where galling may occur is
polished. Polishing will help smooth
the whole of the damaged area, even
in the deepest parts.
G 0 20 59 11
Prime the repaired area with slide lacquer. Read
the correct procedure under checkpoint ‘‘6.4.9
Lock ring; priming (non-food applications only)”
on page 119.
Apply Alfa Laval lubricating paste or Molykote
1000 Paste to the surface after priming.
118
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Degreasing agent
2 fibre brushes
G 0 53 72 O 1
2 Clean the lock ring and spray surfaces with slide lacquer.
G 02 06 91 1
119
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 02 07 3 11
b Spray the lock ring a second time and let
it dry for about 15 minutes.
G 02 07 21 1
c Polish the slide lacquer to a black shiny
surface which will now last about a year.
NOTE
120
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 77 8 5H 1
121
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Bowl body
(for non-food applications also
apply D321 on guide pin)
Operating slide
Operating ring
G 10 25 6 41
Hydraulic ring
122
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Max. permitted indentation of Poor sealing between the bowl hood seal ring
the seal ring is 1 mm and the sealing edge of the sliding bowl
bottom will cause a leakage of process liquid
from the bowl.
G 02 0 63 41
ING
WARN
!
123
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 02 06 4 11
NOTE
124
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
O-ring
NOTE
G 09 6 31 N1
Sliding bowl bottom
Check that a new wear liner is
available before removing the
fitted wear liner.
125
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G0587321
Only Alfa Laval genuine spare parts should be
used.
1 Outer race
A bearing that appears equivalent to the 2 Ball/roller
genuine may differ considerably in various 3 Inner race
4 Cage
respects: inside clearances, design and
tolerances of the cage and races as well as
material and heat treatment.
NOTE
Dismantling
For bearings where no driving-off sleeve is
included in the tool kit, remove the bearing
from its seat by using a puller. If possible, let
the puller engage the inner ring, then remove
the bearing with a steady force until the
bearing bore completely clears the entire length
of the cylindrical seat.
The puller should be accurately centred during
G0587411
126
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Assembly
• Leave new bearings in original wrapping
until ready to fit. The anti-rust agent
protecting a new bearing should not be
removed before use.
• Use the greatest cleanliness when handling
the bearings.
• To facilitate assembly and also reduce the
risk of damage, first clean and then lightly oil
the bearing seating on shaft (spindle) or
alternatively in housing, with a thin oil.
G0587511
Clean and oil the bearing seating
before assembly
If heating in oil or exceeding the temperature Bearing with two seals (1)
above, the grease in the bearing will be
dissolved and the lifetime of the bearing will
be considerably reduced.
127
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
G0587611
Heat the bearing in a clean container.
ING
WARN
!
Burn hazard
Use protective gloves when handling the heated
bearings.
128
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G0587711
Use a driving-on sleeve for
bearings that are not
heated.
G0587211
bearings with the wide shoulder of the inner
race facing the axial load (upwards on a bowl
The wide shoulder of the
spindle). inner race must face the
axial load.
Lubrication
NOTE
129
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
6.6 Assembly
NOTE
NOTE
ING
WARN
!
Burn hazard
Use protective gloves when handling the
heated bearings.
NOTE
130
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 19 24 11
heated before fitting.
Seal ring
G 0 57 66 51
131
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 2 13 52 1
NOTE
Left-hand thread!
G 02 46 01 1
132
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 77 77 1 1
b Lock the coupling disc in its
position by means of the plain
washer, spring washer and
centre screw.
G 04 8 59 11
as far it goes and apply some grease to its
washer. Then turn the tool until the pulley is in
position. Lock with the lock screw.
133
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 7 78 29 1
8 Check the axial play
134
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 19 1 92 1
b Clean the worm wheel shaft and the
inner surface of the worm wheel
nave thoroughly with a clean cloth.
Then oil the surfaces. The oil must
be of the same quality as used in
the worm gear housing.
G 05 71 83 1
Carefully push the worm wheel as
far as possible onto the shaft.
135
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 48 56 11
Hitting with heavy
strokes can
damage the inner
bearing on the
worm wheel shaft.
G 0 79 80 5 1
136
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
13 Fit corrugated shim, O-ring, seal strip and gasket in the bearing shield and cooling coil.
G 08 28 6 E1
NOTE
137
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
G 0 24 6 17 1
138
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Top bearing
139
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 1 89 24 1
minutes.
Mounting tube
c Lower the bowl spindle
upside down into the
tube and be sure that the
parts come into their
positions.
G 0 18 9 34 1
140
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 01 89 42 1
141
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 1 89 54 1
6 Fit the worm wheel and spacing sleeve
142
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 18 99 61
b Fit the spacing
washer, the lock
washer and the round
nut.
G 01 90 01 1
c Fasten the whole
assembly with the
lock washer.
G 01 9 01 11
143
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 83 15 A 1
9 Fit the spindle assembly into the frame
144
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 68 14 11
b Use the coupling drum to
revolve the spindle manually.
G 06 81 91 1
11 Fit rubber ring M protecting cap and guide ring
145
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
G 0 9 63 54 1
146
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
13 Fitting the distributing cover, hydraulic ring and control paring disc.
G 0 96 3 45 1
147
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
a Gaskets to be
mounted in such a way
that the dimension 142
+ 0,7 is obtained.
G 0 86 7 7C 1
NOTE!
Always mount at least
one gasket.
NOTE
148
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 20 7 84 1
d Then tighten all the screws uniformly
and successively around the
clamping ring in the order indicated in
the illustration (1-12). Do not tighten
crosswise.
NOTE
149
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 6 83 41 1
removed.
150
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6.6.3 Bowl
G 06 70 6 41
2 Fitting new valve plugs on the operating slide i i .
G 0 53 69 1 1
151
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
152
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 86 10 A 1
c Turn the bowl body in an upright
position.
153
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Hydraulic ring
Screws
G 05 35 9 41
154
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
6 Change seal ring i i on the sliding bowl bottom and fit the sliding bowl bottom
G 02 07 5 11
b Turn the sliding bowl bottom in its
upright position and fit a new seal
ring i . NOTE
Chamfer up!
G 0 20 7 59 1
c Assemble the sliding bowl bottom
as described on page 125.
155
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 06 69 4 41
b Apply silicone grease on the O-ring
G 10 26 1 41
i for the centre screw.
Left-hand thread!
G 10 26 15 1
156
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6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 1 02 61 8 1
157
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
ING
WARN
!
Cut hazard
a Assemble the discs one by Sharp edges on the
one on the distributor. The separator discs may
distributor has one guide rib cause cuts.
for positioning the discs
correct.
NOTE
158
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 07 28 3 41
159
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 05 39 9 21
b Check that the O-ring
i and the seal ring of the
bowl hood are properly fitted
and lubricated.
G 07 3 22 51
160
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 5 44 76 1
161
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 53 15 D1
b Fit the lifting tool onto the bowl
hood.
G 0 53 12 21
c Fit the compressing tool by
screwing the pole of the tool
into the threads of the
distributor by the horizontal
handle.
G 0 53 13 11
in position 0.
162
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Left-hand thread!
G 0 57 11 31
NOTE
A
The assembly marks
must never pass each
other more than 25°
which corresponds to
A=100 mm.
G 05 7 81 31
(MAX 25 )
If the assembly marks have passed each
other by more than 25° after tightening
the lock ring, contact your Alfa Laval
representative.
b Release the pressure in the
compressing tool by turning
the control lever to position 0
and then remove the
compressing and lifting tools.
163
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
NOTE
164
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 5 33 63 1
released through the relief valve.
• Measure the height (H1) of the piston rod
(see illustration) with the slide calliper depth
gauge. Make a note of the reading obtained.
• Release the pressure in the compressing
tool by turning the control lever to position 0.
The piston rod will now move downwards
slightly when the disc set is released inside
the bowl.
• Measure once again the height (H2) of the
piston rod with the slide calliper and make a
note of the reading obtained.
G 09 70 1
165
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INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
O-rings i
G 1 02 61 71
b Fit the gravity disc
166
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Left-hand thread!
G 0 72 7 9O 1
167
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
168
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 1 02 60 51
Alfa Laval ref. 589162, rev. 0
169
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 1 02 6 02 1
170
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
G 0 6 81 91 1
fitting of the outlet pipe may
be the cause.
G 0 82 69 1 1
171
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
11
3
1 4
A B
7
5
!
2. leve
r le
t de
avan
ions
truct
d´ins
FR uel
le manur.
Lire rate lyft.
sépa före in-
ken t de
1. liftin
g. SE
instr
uktio
nsbo
tild,
eers
re t opge
befo d- Läs word
ual Han ukt n.
im NL proding leze
n man en uma
GB uctio itung het
at dleid s de
d instr Anle Vord tihan s ante
Rea erst struc uçõe
er instr.
imm
DE en il ma- PT de
ual açõo
Heb ere elev
dem n! e,
legg o man de
8
Vor lese rator Leia açõo
buch oper
il sepa
IT vare ntar
solle ne. leva JP
a di ruzio s de
Prime d´ist ante
nual ones
ucci
ES instr
de
ual GR
Ar
el man ra.
Lea rado
t.N
la sepa
o.5
RU
ta.
amis
85
n nost
en
9
enne
FI jeet rator
töoh n sepa
käyt inde
Lue len,
anua
DK nsm
uktio
instr 2
Læss op. Rev.
løfte 001
1270
No.
Art.
G 10 27 91 1
C D
1. Machine plate 7. Frequency sign
3. Safety label 8. Lifting instructions
4. Name sign 11. Hot surface sign
5. Plate with arrow
172
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Separator
Manufacturing serial No. / Year
Product No.
In- and outlet device
Bowl
Machine bottom part
Max. speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Max. density of operating liquid
Process temperature min./max.
Warning
! WA R N I N G
Read the instruction manuals before installation, operation and maintenance.
Consider inspection intervals.
XXXXXXXXXXXXXXXXX
XXXX XXXX XXXX
XXXXXXXXXXXX XXX
XXXXXXX XXXXX XX
XXXXX XXXXXXX
XXX XXX X XXX XX XXXX
XXXX XX X X XXXXX XXX
X XXX XXXX XXX XX XX X
XX X XXXXX XX X XXXX
XXX XXX X XXXXXX
Failure to strictly follow instructions can lead to fatal injury.
XXXXXXXXX. X XXX X XXX. XXX XXX XXX X XXXXX
XXX X XXXX .
XXXXX XXX XXXX XXX
XXXXX XXXX X XXXX XXX XXXXX X XXXXX XX X
XX. XXX XX XXX XXX XX X.
If excessive vibration occurs, stop separator and keep bowl filled with liquid
XXXXXXX/XX,X XX
during rundown.
Out of balance vibration will become worse if bowl is not full.
Separator must stop rotating before any dismantling work is started.
Designed for:
! WA R N I N G Motor speed 1500 rpm
Designed for: Motor connection frequency 50 Hz
Motor speed 1500 rpm
Motor connection frequency 50 Hz See instruction manual!
See instruction manual!
173
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
10.1
10.5
4
10.2
6
3
10.6
462
G
E F
10.8 10.10
G 10 2 79 21
G H
174
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
10.12 10.15
10.11
506c
10.14
506a
10.13 506b
I J
701 730
10.17
10.16
K L
10.28
10.24 760
733
10.27 731
10.25
750
10.23
741a
729
10.26
G 1 02 7 93 1
175
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 0 56 8 04 1
bowl spindle, push the worm wheel to one
side first.
1. Worm
Position the spindle in correct place before
2. Worm wheel
fitting the worm wheel.
ING
WARN
!
G0205411
Disintegration hazard
Check that gear ratio is correct for power
Check the gear ratio (number of
frequency used. If incorrect, subsequent teeth) when replacing the gear.
overspeed may result in a serious breakdown.
NOTE
176
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
Important!
When using mineral-type oil in the worm gear
housing, the presence of black deposits on the
spindle parts is an indication that the oil base
has deteriorated seriously or that some of the
oil additives have precipitated. If pitting is
found on the worm gear, the cause could be that
the additives are not suitable for this purpose.
In all these cases it is strongly recommended to
change to a high-temperature oil.
For further information, see ‘‘6.8 Oil Change”
on page 176.
G0538711
when the gear is subjected to only moderate
load during its running-in period. Satisfactory teeth
Worn teeth:
Permissible wear is as a rule 1/3 of the
thickness of the upper part of a tooth, provided
that
• the wear is uniform over the whole of the
G0538811
flank of a tooth
Worn teeth
• all teeth are worn in the same way.
Spalling:
Small bits of the teeth have broken off, so-
called spalling. This is generally caused by
excessive load or improper lubrication. Damage
G0538911
177
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Cover
Sight glass
Drain plug
G 0 82 8 33 1
a Place a collecting tray under
the drain hole, remove the
cover and drain plug and
then drain out the oil.
ON
CAUTI
!
Burn hazard
The lubricating oil and various
machine surfaces can be
sufficiently hot to cause burns.
G 0 48 4 24 1
2 Fill oil
178
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
179
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
ON
CAUTI
!
Check the oil level before start.
Do not overfill.
180
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
Bonded coatings:
181
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
182
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
183
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
BP Energrease MP-MG2
Energrease LS2
Energrease LS-EP2
Castrol APS 2
Spheerol EPL 2
Shell Alvania EP 2
Albida EP2
SKF LGEP 2
LGMT 2
LGFB 2 NSF registered H1 (14
sept 2005)
BP Energrease MP-MG2
Energrease LS2
Energrease LS-EP2
184
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
185
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
Manufacturer Designation
* These oils must be used when the frame temperature is above 80 °C. If you
can’t verify the temperature by measuring, a rough estimate is that 80 °C is
when you can touch the surface of lower part of frame for a short time only.
186
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
The list of recommended oil brands are not complete. Other oil brands may
be used as long as they have equivalently quality as the brands
recommended. The oil must have the same viscosity class and shall follow
the requirements in one of the standards below. The oil must also be
endorsed for worm gear with brass worm wheel. The use of other lubricants
than the recommended is done on the exclusive responsibility of the user or
oil supplier.
Standard Designation
187
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
1 2
G 0 86 05 G 1
1 Lifting eye (frame).
2 Screw.
S0 10 0 01 1
ING
WARN
!
Crush hazard
Use only the three special
lifting eyes for lifting the
separator.
A falling separator can
cause accidents resulting
G 0 79 8 37 1
188
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
ING
WARN
!
Crush hazard
A falling separator can cause accidents
resulting in serious injury and damage.
Never lift the separator by any other method
than described in this manual.
NOTE
189
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
G 05 44 6 E1
NOTE
ING
WARN
!
Crush hazard
A falling bowl can cause accidents resulting in
serious injury and damage.
Never lift the bowl by any other method than
described in this manual.
NOTE
190
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
191
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Nut
Cylinder
Turcon AQ-seal
(3 pieces)
Locking wire
Piston
O-rings
Outlet O-ring
Screw
Two-pulse adapter
End protection
Bracket
G 08 7 83 61
Nut
192
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
ING
WARN
!
Crush hazard
Never dismantle the OWMC when
pressurized.
NOTE
NOTE
illustrated.
193
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
Piston
Rod
G 08 78 34 1
5 Checkpoints
194
593308-02
6 SERVICE, DISMANTLING, ASSEMBLY INSTRUCTION BOOK
NOTE
G 0 87 8 18 1
c Place the locking wire end in the hole in
the air tank. Secure the cylinder to the air
tank with the locking wire by turning the
cylinder clockwise relative to the air tank
until the hook on the locking wire reaches
the groove.
Silencer
506a
Inlet for compressed 506b
air to air tank Inlet for activating a
small discharge
G 0 87 80 41
195
593308-02
INSTRUCTION BOOK 6 SERVICE, DISMANTLING, ASSEMBLY
NOTE
Bracket
G 08 78 37 1
Nuts
196
593308-02
INSTRUCTION BOOK 7 FAULT FINDING
7 Fault Finding
These fault finding instructions are for the
separator only.
7.1.1 Smell
Cause Corrective actions
Bearing is damaged Renew
Oil level in gear housing is too low Check oil level and add oil if necessary
Motor is over-heated due to frequent repeated start Allow the motor to cool down before attempting to re-start
sequences
Motor failure Repair/renew motor
7.1.2 Noise
Cause Corrective actions
Oil level in gear housing is too low Check oil level and add oil if necessary
Height adjustment of the outlet device for processed liquid Stop the separator, measure and adjust the height
is incorrect
Worm wheel and worm are worn Renew worm wheel and worm
Bearing is damaged or worn Renew
Incorrect play between elastic plates in coupling Adjust the play
Too high or too low counter pressure Adjust, see page 48
593308-02 197
INSTRUCTION BOOK 7 FAULT FINDING
NOTE
ING
WARN
!
Disintegration hazards
If excessive vibration occurs, stop separator
and keep bowl filled with liquid during rundown.
The cause of the vibration must be identified
and corrected before the separator is restarted.
- incorrect assembly Check the number of bowl discs, compare with the number
in Spare Parts Catalogue. If necessary, rebalance the
- incorrect disc stack compression bowl.
- bowl assembled with parts from other separators
Uneven sediment deposits in sediment space Dismantle and clean the separator bowl
Height adjustment of the outlet paring disc is incorrect Stop the separator, measure and if necessary adjust the
height
Bowl spindle bent (max 0,05 mm) Renew the bowl spindle
Bearing is damaged or worn Renew
Vibration damping rubber cushions are worn out Renew all rubber cushion
Too weak foundation Investigate
198
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7 FAULT FINDING INSTRUCTION BOOK
Liquid flows through the bowl Try to close the bowl/stop the flow.
199
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INSTRUCTION BOOK 7 FAULT FINDING
200
593308-02
7 FAULT FINDING INSTRUCTION BOOK
201
593308-02
INSTRUCTION BOOK 7 FAULT FINDING
202
593308-02
7 FAULT FINDING INSTRUCTION BOOK
203
593308-02
INSTRUCTION BOOK 7 FAULT FINDING
204
593308-02
INSTRUCTION BOOK 8 TECHNICAL REFERENCE
8 Technical Reference
8.1 Product description
Alfa Laval ref. 589160, rev. 2
NOTE
Restrictions:
Hydraulic capacity: 17 m³/h
Feed temperature: 0 °C to +100 °C
Ambient temperature 0 °C to +35 °C
Discharge intervals: 1-60 min.
Maximum discharge volume: 13 litres
Maximum allowed speed: 6250 r/min.
Maximum feed pressure: 400 kPa.
Only land based installations permitted.
Bowl must be kept filled during stopping
sequence.
Risk for corrosion and erosion have to be
investigated in each case by the application
centre.
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409 Inlet for cooling oil cooler See page ‘‘Operating Water” on page 227.
• Consumption 120 litres / hour
• Pressure Max. 50 kPa
410 Outlet for cooling/heating oil cooler Should be possible to drain liquids by
gravity.
462 Drain of frame top part, lower Should be possible to drain liquids by
gravity.
463 Drain of frame top part, upper Should be possible to drain liquids by
gravity to a liquid seal.
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8.4.1 Scope
This document gives information,
requirements, and recommendations about
operational procedures and signal
processing for safe and reliable operation of
the separator. It is intended to be used for
designing auxiliary equipment and control
systems for the separator.
8.4.2 References
This Interface Description is one
complementary document to the separator.
Other such documents that contain necessary
information and are referred to here are:
• ‘‘8.6.3 Interconnection diagram’’
• ‘‘8.3 Connection List’’
• ‘‘8.2 Technical data’’
• ‘‘8.7.1 Motor drive data’’
• ‘‘8.8 Guidelines for frequency converter
drives’’
• ‘‘8.9 Dimensioning of a frequency converter’’
• ‘‘5.2 CIP (Cleaning In Place)’’ - CIP Program
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8.4.3 Definitions
For the purpose of this document, the following
definitions apply:
• Synchronous speed: The speed the machine
will attain when it is driven by a three phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system.
• Full speed: The synchronous speed minus
normal slip.
8.4.4 Goal
Information and instructions in this document
aim at preventing situations as the following:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing
accumulation in the bowl. system which might cause harm.
Too high bowl speed. Too high stress on bowl which might
cause harm.
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Starting means:
• The power to the separator motor is on.
• The bowl is rotating and accelerating
Running means:
• The power to the separator motor is on.
• The bowl is rotating at set speed.
• RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
– STAND BY: Separator is in a waiting mode
and not producing.
– PRODUCTION: Separator is fed with
product and producing.
– CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.
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Stopping means:
• The power to the separator motor is either off
or used for braking.
• The bowl is rotating and decelerating.
• STOPPING is a collective denomination for a
number of sub modes which e.g. can be:
– NORMAL STOP: A manually or
automatically initiated stop.
– SAFETY STOP: An automatically initiated
stop at too high vibrations.
– EMERGENCY STOP: A manually initiated
stop at emergency situations. This stop
will be in effect until it is manually reset.
Electrical connections:
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Fluid connections
Complementary information is given in the
document Connection List.
201 Inlet
Processing in STAND STILL:
• Shall be closed.
Processing in STARTING:
• Should be closed. Bowl will be open and
empty or closed and filled depending on if
start is done from STAND STILL or
STOPPING.
Processing in RUNNING:
• Could be closed or open.
• Shall be open at discharges
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Processing in CLEANING:
• A sequence of cleaning liquids should be
fed to the separator. The flow rate should be
as high as possible and preferably not less
than the production flow rate.
An example of a procedure is given in the
document CIP-program.
Processing in NORMAL STOP or
EMERGENCY STOP:
• Could be closed or open but the bowl should
be filled unless the stop is initiated in
STARTING.
Processing in SAFETY STOP:
• Could be closed or open but the bowl shall
be filled unless the stop is initiated in
STARTING.
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Processing in RUNNING:
• Could be used at any time but is normally
used only in connection with discharges and
in many cases only at discharges in
CLEANING.
• When flushing is used it should not be on
continuously but in short pulses. It is
possible to flush at all connections at the
same time but it is an advantage if each
connection can be controlled individually as
flushing time then can be adapted to actual
requirements.
• When flushing is used at discharges, a
normal procedure is to make a short flush
(e.g. 3 seconds) before the discharge to wet
the surfaces. Then wait until the discharged
material has left the sludge drain (e.g. 20
seconds) and then make a new flush (e.g. 10
seconds).
• Flushing can be done with water or CIP-
liquids.
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Pneumatic connections:
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Other connections
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Operating water is used in the separator for several different functions: e.g. to operate the
discharge mechanism, to lubricate and cool mechanical seals.
Poor quality of the operating water may with time cause erosion, corrosion and/or operating
problem in the separator and must therefore be treated to meet certain demands.
NOTE
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The air must thus be dried with regard to the lowest temperature existing
after the drying device, so that condensate in the instruments is avoided.
Note that the air will also be cooled through expansion after passing
constrictions and nozzles in the instruments, with condensation as a result.
In view of the above, the following must be observed:
At the inlet to an instrument, the dew point of the compressed air should lie
at least 10 °C below the lowest ambient temperature. This is usually
obtained by using an absorption drier of suitable capacity. If the air contains
much water, provide a primary separator before the filter.
Air filters should be placed so as to be easily surveyable and accessible in
order to facilitate daily condition checks, and exchange of the filter cartridge.
NOTE
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8.6 Drawings
201
729
221
302a
731
302b
733
446
741a
750
1667
1621
760 479
1436
1285
1417
611
140
844
222
493
370
506a
145
409
506b
506c
360 339
410
919
508
462
416 162
821a
+
Tightening
821b
torque 100 Nm
+
821c
+
684
Adjusting
558
washers
546
432
126
max. 4 cs/foot
179
214
436
G 1 02 57 11
701 730
919
Connection 302 a,b and 303 a,b only valid for high speed machine, 7200 rpm.
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304
230
462
657 connection 303b 168
303b
578 connection 375
46
140
3
375
195
479
220 164
290
36
30
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Connections
Nut, size 50 DIN 11850 Loose flange DN 200, PN 10, DIN 2642
ISO-R1/4
4
Rd 78x1/6
50
ISO G3/8
50,5
35,6
463 303a
222
ISO-G 1/2
409 410
11
50,5
304
375
22,6
ISO-G 1/2
Needle valve
50
6c
303b 302b
Rd 85-6
76
220
ISO-G 3/8
+
Blind flange
6a
50
50
6b
G 10 25 7 31
6
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A B
M
D
E
J
N
O
F
P
G
Q
K Total vertical/horizontal
L dynamic instantaneous
I foundation forces (sum of all
G 09 77 66 1
feet) +20 kN
(static forces excluded.
H
A Min. lifting capacity required during service: 900 kg
B Max. height of largest component incl. lifting tool.
C Recommended speed for lifting:
Low speed 0,5 - 1,5 m/min.
High speed: 2-6 m/min.
D Horizontal max. deviation 0,4 o
E Installation according to stated foundation forces.
F Floor level
G Foundation plate
H Anchor bolt
I Expanding concrete
Structural concrete
J Center for lifting device.
K 7 holes ∅20
L 3 holes M20 for horizontal adjustment
M Service side
N Recommended free floor space for unloading when
doing service.
O No fixed installation within this area.
P Vertical dynamic forces +20 kN/foot
(static forces excluded).
Q Horizontal dynamic forces +20 kN/foot
(static forces excluded)
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Junction box
Interlocking switch (frame top part)
Temperature sensor (lube oil)
Temperature sensor (neck bearing)
Vibration sensor
Speed sensor PNP (motor shaft speed)
Separator motor with Speed sensor NAMUR (motor shaft speed)
G 08 7 00 61
thermistor Speed sensor NAMUR (motor shaft speed)
Pressure transmitter (OWMC water)
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G 1 0 25 81 1
Shaft dimensions
234 593308-02
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IM 3061 IP 55
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Motor speed
l/ln
G 10 25 8 21
7
Acceleration time 6 minutes Time (minutes)
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400 35 50 10 6
440 35 40 6 6
460 34 40 6 6
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Frequency converter.
For dimensioning and programming of a frequency converter
see ‘‘8.9 Dimensioning of a frequency converter’’:
When choosing the rated power for the converter, regard must
be paid to the motor current peaks, which occur during the
automatic discharges of centrifuge.
When dimensioning an electrical brake it is essential to be
aware of the current of the motor. The current should not
exceed the nominal current for the motor.
The start of the centrifuge shall be carried out using a suitably
adjusted acceleration ramp. The acceleration period is to be
chosen with regard to the moment of inertia of the rotor, and
the rated torque of the motor.
The limit of current during start should be below 140 % the
rated current for the motor. The main reasons are heat in the
motor and the stress on the transmission.
If there are adjustable parameters, which set the level for over
speed, it is required, that a password and/or a hardware lock
protect the parameter adjustment function. In order to avoid
unintentional altering of the parameter settings, two separate
operations must be performed before parameter adjustment is
enabled. Examples of interlocks are password, hardwiring
with jumpers and disconnecting of control panel.
When the frequency converter will be installed in the process
area, the code of protection of the enclosure shall be at least
IP54. When installed in a special room, an electrical operation
area, the enclosure can be of IP20.
The frequency converter is to be set for one direction of
rotation only and the motor connected for correct direction of
rotation with the use of this setting. The direction is to be
found on the machine plate.
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Centrifuge.
The rotor must not exceed 'Maximum allowed speed'. Too high rotor
speed or frequency shall stop the centrifuge with automatically
initiated stop. The stop shall be in effect until it is manually reset.
Maximum allowed speed and if applicable the minimum allowed speed
for the rotor could be found in Technical Data for the centrifuge.
To reduce the hazard for overspeed there shall be two systems for
supervision of the rotor speed, which are independent from each other.
One system can for example, be the supervision system in the VFD and
the other should be the speed supervision of the rotor. When the speed
monitoring system is used as a part of an over speed protection system,
it shall be designed in accordance with EN 954 Category 3, with
continuous checking of the function.
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Control systems
The control system of the centrifuge should be connected to the frequency
converter so that start and stop of the centrifuge can be initiated from the
control panel. Furthermore, the control system should monitor the rotor
speed via a speed sensor mounted in the centrifuge. The control system
should stop the centrifuge if the speed exceeds or falls below the allowed
speed limits, which are stated in the documentation for the corresponding
centrifuge.
The emergency stop stop should break the power supply to the frequency
converter.
The restart should not be possible during safety stop or emergency stop.
The starting sequence for the centrifuge should be interrupted if the speed
supervision system or the frequency supervision system is not in
operation.
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Electrical installation
The installation of the frequency converter shall be in accordance with EC-
regulations e.g. EMC Directive. Instructions shall always be supplied together
with a frequency converter.
In order to suppress the emitted electromagnetic radiation a correct cabling
system shall be used. It consists of symmetric shortest possible power cable
equipped with concentric protective copper shield round the phase leads or with
concentric Cu/Al-shield round the three symmetrical conductors for protective
grounding and the phase leads. The correct supplying cable shall be connected
with 360 degrees termination of cable shield at both the motor terminal box end
and converter end with shortest possible earth lead to the earthing bolts (PE-
terminal) in both ends. Thus unsymmetrical cables can be used up to 10 mm 2
cable size and up to 30 kW motor power, shielded cable is always recommended.
To reduce circuit-bound electrical disturbances to the power supply, the converter
shall be supplied with a power supply filter, an RFI-filter.
Attention shall be paid to the motor cable's length, so that tripping-out of the
converter because of excessive currents, as well as impaired properties of power
supply filter can be avoided. In doubtful cases, the converter's manufacturer
should be consulted regarding maximum allowable cable length.
The signal outputs and the control connections of the converter shall conform to
the requirements for immunity to electromagnetic disturbances as stated in the
EMC directive or corresponding regulations.
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8.9 Dimensioning of a
frequency converter
Alfa Laval ref. 570285, rev. 2
For safety precautions of a variable frequency drive see ‘‘8.8 Guidelines for
frequency converter drives” on page 238.
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T=P/ω
T = torque (Nm)
P = power (W)
ω = motor speed (rad/s)
ω = n x (2 x Π / 60)
n = actual motor speed (rpm) = relative speed factor x nominal speed
T = P / ω = P x 60 / n x 2 x Π
Continuously needed motor torque at maximum capacity = 35000 x
Π
60 / 1,2 x 1780 x 2 x = 156 Nm.
During discharges needed motor torque = 70000*) x 60 / 1,2 x 1780 x 2
Π
x = 313 Nm.
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**) 2,5 is a factor for the relationship between maximum and nominal
motor torque, Tmax/Tn, as found in motor catalogue.
Both values are higher than in centrifuge operation needed torque values.
The motor is correct for the application.
G0962351
A. Relative speed
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I m ≈ (P load / P n) x I n
I m = actual motor current (A)
P load = actual needed power by driven machine during discharges (W) *)
P n = motor's nominal power (W)
I n = motor's nominal current (A)
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– Set the start time, value given in Technical Data or Motor Drive
Data.
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DC braking:
NOTE! Not to be used in explosive atmospheres!
DC braking can be performed with or without a frequency converter.
With a frequency converter, a stop command makes the frequency
converter switch to supplying the motor with direct current,
developing a braking torque. Same effect can also be achieved using
the DC brake unit, for dimensioning of the unit see document 565309.
The main drawbacks of the DC injection braking are:
• The motor flux control is lost during braking, e.g. no control of adjusted
braking time.
• Heat losses in the motor.
• Not recommended in explosive atmospheres.
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Temperature
sensor
Speed sensor
Pressure
sensor
Vibration
sensor
Temperature sensor G 0 87 89 9 1
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4
M 12 x1
4,5
G06361J1
40 L
General installation
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G0688621
A. Sensitive axis
B. Black -
C. White +
D. Screen
Technical data:
- Frequency response 2 Hz to 1 kHz
- Mounted resonance 18 kHz min
- Measurement range 50 gpeak
- Isolation: base isolated
- Temperature sensitivity: 0,08%/Co
- Electrical noise: 0,3 mV max
- Transverse sensitivity: less than 5%
- Supply voltage 10-32 Voltage DC
- Output signal: 4-20 mA
- Standard cable: 5 metres over braided twin core PTFE
- Case material: Stainless steel
- Weight: 150 gms (nominal)
- Sealing: IP 67
- Example of supplier: Monitran Ltd.
- Suppliers denomination: MTN/1185CM-25 PG7 (0-25 mm/sec. RMS)
MTN/1185CM-50 PG7 (0-50 mm/sec. RMS)
MTN/1185CM-100 PG7 (0-100 mm/sec. RMS)
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Approx. 61
Pin 1: + supply
Pin 2: - common
G 0 77 64 Y1
Technical data:
- Pressure range: 0 - 2,5 bar relative
- Out signal: 4 - 20 mA
- Housing material: stainless steel
- Power supply: 12,5 - 28 VDC, max 28 mA
- Electrical connection according to: DIN 43 650 - A
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G 09 3 76 11
1.Temperature sensor a.White
2.Screw b.Red
3.Cable length 3 m, diameter 2,5 mm, colour: black
Electric data
Sensing element: PT 100
Mechanical data
Materials:
- Cable: Teflon
- Sensor body: SIS 2343
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G0636451
A. Cable:
– Colour: Grey
– Leads area: 0,75 mm2
– Material: PVC
B. Switching points
C. Contact closed
D. Contact open
G 0 86 77 N1
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Approvals:
Type code:
Mechanical data:
Resistance against;
Enclosure;
- Material: Zinc
Switch mechanism;
Electrical data:
Switching capacity:
DC load in W: 7 7 9 13 --
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G 10 2 59 11
100 Pin 5
0 0
0 5 10 15 20
Flow (m3/h)
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9 Installation
9.1 Introduction
These installation specifications are valid for
the AFPX 810XGV-14CG/74CG separator.
NOTE
593308-02 259
INSTRUCTION BOOK 9 INSTALLATION
Storage
Specification
Upon arrival to the store, check all
components and keep them:
• Well stored and protected from mechanical
damage.
• Dry and protected from rain and humidity.
• Organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.
Fixed on a pallet.
The separator must be stored in a storage
room well protected from mechanical damage
and also dry and protected from rain and
humidity.
G 0 40 2 72 1
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G 0 40 27 41
Transport
Specification
ING
WARN
!
Crush Hazard
Use correct lifting tools and follow lifting
instructions.
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Specification
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G 0 87 37 2 1
Important measurements are:
- minimum lifting height for lifting bowl parts
- shortest distance between driving motor and wall
- space for control and operation
- free passage for dismantling and assembly
- space for maintenance work
- space on floor for machine parts during maintenance
work
Specification
Recommendation
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Specification
Recommendation
G 0 48 42 41
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Specification
• If the local safety regulations prescribe that
the installation has to be inspected and
approved by responsible authorities before
the plant is put into service, consult with
such authorities before installing the
equipment and have the projected plant
approved by them.
• Ensure that all service media (compressed
air, electric power, operating, cooling and
safety liquids etc.) required for the separator
have the correct quality and capacity. In
cases where supply failure of the service
media might cause damage, automatic
supervision is recommended. This applies to
operating media for solids discharging
separators where a failure could cause
unbalance or water leakage into the
lubricating oil.
• If the starting equipment containing the main
switch is placed in such a position that it
cannot be seen from the separator, most
local safety regulations require that a
separate safety switch must be installed in
the power supply to the separator motor.
• As the separator stands on soft rubber
mountings, always design the pipe-work to
and from the separator in such a way that
there will be sufficient flexibility. Possible
vibration should not be allowed to be
transmitted via the piping.
• For specification of flexibility for feed inlet
and outlets, see ‘‘8.6.1 Basic size drawing”
on page 229.
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9.1.3 Foundations
NOTE
Specification
• The separator should be installed at floor level, see chapter ‘‘8.6.2 Foundation
drawing” on page 232 for measures and how to pour the foundation plate in concrete.
• The separator must be installed on a strong and rigid foundation to reduce the
influence of vibrations from adjacent machinery.
G 0 66 70 4 1
adjusting washers (7).
1. Rubber cushion
NOTE 2. Frame foot
3. Rectangular ring
Tighten the set screws before 4. Washer
mounting the bowl or cyclone. 5. Screw
6. Holder
7. Adjusting washer
d Mount the bowl and check that the frame is
8. Foot on foundation plate
horizontal by means of a level placed on the 9. Set screw
C 00 58 6F 1
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Hot water and compressed air should be available near the work
bench to make maintenance work easier.
NOTE
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G 0 8 73 91 1
plant design approved by them.
Service media
Ensure that all service media (electric power,
operating and safety liquids etc.) required for the
separator have the correct quality and capacity.
G 0 87 40 11
Sludge discharge tank
If the sediment from the separator is discharged
into a tank, this tank must be sufficiently
ventilated. The connection between the
separator and the tank must be of the size and
configuration specified.
If the solids are discharged from the separator
bowl casing into a closed system, ensure that
this system cannot be overfilled or closed in such
a way that the solids cannot leave the bowl
casing. This could cause a hazardous situation. G 0 87 4 31 1
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6 months or longer
1 Perform an Intermediate service i i and
make sure to pre-lubricate the spindle
bearings.
2 Change the oil before starting.
18 months or longer
1 Perform an Major service M .
G 08 6 87 P1
2 Change the oil before starting.
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AFPX 810XGV-14CG/74CG
AFPX 810XGV-14CG/74CG
7 Cyclone complete 42
8 Monitoring kit 44
12 Set of plates 52
3
15 Set of tools 58
18 Foundation plate 68
4
1 Read this first
The name plate - the guide for finding the correct spare part numbers. See also Warnings
in chapter ‘‘1.1 General information” on page 7.
Maskinskylten - en guide till det rätta reservdelsnumret. Se även Varningar i kapitel “1.1
Allmän information” på sidan 8.
Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer. Siehe auch Warnhinweise
in Kapitel “1.1 Allgemeine Informationen” auf Seite 9.
La plaque de la machine - un guide pour trouver le numéro de piéce de rechange correct.
Voir à ce propos les mises en garde du chapitre “1.1 Informations générales ” en page 10.
La placa-marca de la máquina - guía del número correcto del repuesto. Consulte también
las Advertencias del capítulo “1.1 Información General” en la página 11.
Фирменная табличка машины — указатель правилного номера запасной части. См.
также предупреждения в главе “1.1 Общие сведения” на странице 12.
La targhetta della macchina - guida al corretto numero dei ricambi. Vedere anche le
Avvertenze nel capitolo “1.1 Informazioni generali” a pagina 13.
A placa do fabricante da máquina - um guia do número correto das partes sobressalentes.
Consultar também os Avisos no capítulo “Informação Geral 1.1” da página 14.
Konekilpi - opastin oikeaan varaosanumeroon. Katso myös kappaleessa 1.1 sivulla 15
olevaa kohtaa “Yleiset tiedot ”.
Η πινακίδα της μηχανής είναι ο οδηγός του σωστού ανταλλακτικού. Δείτε επίσης τις
προειδοποιήσεις του κεφαλαίου "1.1 ΓΕΝΙΚΕΣ ΠΛΗΡΟΦΟΡΙΕΣ", στη σελίδα 16.
Het gegevensplaatje - een wegwijzer naar het juiste onderdeelnummer. Zie ook
Waarschuwingen in hoofdstuk “1.1 Algemene informatie”, op blz. 17.
first Typeskiltet - en guide til det rette reservedelsnummer. Se også under Advarsler i
kapitel “1.1 Generelle oplysninger” på side 18.
5
1 Read this first
6
1.1 General information 1 Read this first
XXXXXX
WARNING B
XXXXXX
WARNING C
Certain bowl parts carry milling marks from the balancing of the
complete separator bowl. These parts must not be replaced
without rebalancing the complete bowl. The rebalancing should
be made by an Alfa Laval service shop.
7
AFPX 810XGV-14CG/74CG
XXXXXX
VARNING B
XXXXXX
VARNING C
8
1.1 General information 1 Read this first
XXXXXX
WARNUNG B
XXXXXX
WARNUNG C
9
AFPX 810XGV-14CG/74CG
XXXXXX
AVERTISSEMENT B
XXXXXX
AVERTISSEMENT C
10
1.1 General information 1 Read this first
XXXXXX
ADVERTENCIA B
XXXXXX
ADVERTENCIA C
11
AFPX 810XGV-14CG/74CG
XXXXXX
ПРЕДУПРЕЖДЕНИЕ B
XXXXXX
ПРЕДУПРЕЖДЕНИЕ C
12
1.1 General information 1 Read this first
XXXXXX
AVVERTENZA B
XXXXXX
AVVERTENZA C
13
AFPX 810XGV-14CG/74CG
XXXXXX
AVISO B
XXXXXX
AVISO C
14
1.1 General information 1 Read this first
XXXXXX
VAROITUS B
XXXXXX
VAROITUS C
15
AFPX 810XGV-14CG/74CG
XXXXXX
ΠΡΟΣΟΧΗ B
XXXXXX
ΠΡΟΣΟΧΗ C
16
1.1 General information 1 Read this first
XXXXXX
WAARSCHUWING B
XXXXXX
WAARSCHUWING C
17
AFPX 810XGV-14CG/74CG
XXXXXX
ADVARSEL B
XXXXXX
ADVARSEL C
18
1.2 Translation list 1 Read this first
Översättningslista
Übersetzungsliste
Liste de traduction
Lista de traducciones
Machine unit description Maskinblocksbenämning Bezeichnung des Dénomination de partie Descripción de sección de
Maschinenblocks de machine la máquina
Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine nº No. de sección de
máquina
Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livré comme piéce de No se entrega como pieza
part reservdel geliefert rechange de recambio
19
AFPX 810XGV-14CG/74CG
Словарь перевда
Lista traduzioni
Lista para tradução
Käännösluttelo
Machine unit description Наименование блока Descrizione unita Descricao da unidade da Koneenosan nimitys
машины macchina maquina
Machine unit no. Блок машины № Nr. unita macchina Numero de unidade da Koneenosan no
maquina
Subassembly description Наименование группы Descrizione sottogruppo Descriao do subconjunto Alaryhmän nimitys
Product name Наименование артикула Nome prodotto Nombre del producto Tuotteen nimi
Exchange necessitates Замена требует La sostituzione comporta El racmbio requiere el Vaihdettaessa kuula
rebalancing of bowl балансировки барабана la equilibratura del reequilibrado del rotor tasapainoitettava
tamburo uudelleen
See separate spare parts См. отдельный перечень Vedi lista separata delle Véase la lista de piezas Katso erillistä
list запасных частей parti di ricambio separada varaosaluetteloa
Not delivered as spare Не поставлена вместе с Non fornito come parte di No se entrega como pieza Ei toimiteta varaosana
part запасными частями ricambio de recambio
20
1.2 Translation list 1 Read this first
ΓΛΩΣΣΑΡΙ
Vertaallijst
Oversættelseliste
Not delivered as spare part Δεν παραδίδεται ως Niet geleverd als Levereres ikke som reservedel
ανταλλακτικό reserveonderdeel
21
AFPX 810XGV-14CG/74CG
22
2 Machine bottom part
28.1
,25.1
12
1554N
23
AFPX 810XGV-14CG/74CG
24
2.1 Driving device horizontal 2 Machine bottom part
4
5 1
16 2
11 12 13
15
14
8
7
6
9E
9D
9B 9C 10
9A 9
9F
17 17A
0087G
25
AFPX 810XGV-14CG/74CG
26
2.2 Driving device vertical 2 Machine bottom part
27
26
25
21 24 12
32
11
5
22
6
23 8
20 7
28 9
13 15
10
16
17
18
19
30
4 31
2
1.1
3
2015L
27
AFPX 810XGV-14CG/74CG
28
3 Machine top part
29
18
17
16
10
12
27 13
9
8
7 6
5
3
3.1
3.2
24
14
28
23
21
1
22
25
20
26
2299B
19
26
29
AFPX 810XGV-14CG/74CG
30
3.1 Inspection box 3 Machine top part
0333C
31
AFPX 810XGV-14CG/74CG
32
4 Separator bowl, Purifier
31
30 18
39
36 18.1
34
29 47; 47.1; 47.2; 47.3; 47.4 15
38
16
28
14
37 14B 14A
11D
27 11C
11E
11B 11
24
12
26
11A
25
1.1
35
13
10
32
1
22.1
22.2
2
23 5
3
22 4
7
41 8
9
21 42
19
20 6
45
46
17 44
43
2132N
33
AFPX 810XGV-14CG/74CG
34
4 Separator bowl, Purifier
31
30 18
39
36 18.1
34
29 47; 47.1; 47.2; 47.3; 47.4 15
38
16
28
14
37 14B 14A
11D
27 11C
11E
11B 11
24
12
26
11A
25
1.1
35
13
10
32
1
22.1
22.2
2
23 5
3
22 4
7
41 8
9
21 42
19
20 6
45
46
17 44
43
2132N
35
AFPX 810XGV-14CG/74CG
36
5 Separator bowl, Concentrator
31
30 18
39
36 18.1
34
29 47; 47.1; 47.2; 47.3; 47.4 15
38
16
28
14
14A
37 14B
11D
27 11C
11E
11B 11
24
12
26
11
11A
25
1.1
35
13
10
32
1
22.1
22.2
2
23 5
3
22 4
7
41 8
9
21 42
19
20 6
45
46
17 44
43
2132O
37
AFPX 810XGV-14CG/74CG
38
5 Separator bowl, Concentrator
31
30 18
39
36 18.1
34
29 47; 47.1; 47.2; 47.3; 47.4 15
38
16
28
14
14A
37 14B
11D
27 11C
11E
11B 11
24
12
26
11
11A
25
1.1
35
13
10
32
1
22.1
22.2
2
23 5
3
22 4
7
41 8
9
21 42
19
20 6
45
46
17 44
43
2132O
39
AFPX 810XGV-14CG/74CG
40
6 Inlet and outlet device
15 16
10
17
9 6
8
15 16
14
17
1
3
7
4
2
12
13
18
2122D
41
AFPX 810XGV-14CG/74CG
7 Cyclone complete
Machine unit number or
Subassembly description
585719-
Ref Part No Description -81 Notes
Quantity
1 575978 82 Cyclone 1
14 540579 05 Gasket 1
15 221046 09 Screw 8
16 221891 16 Lock nut 8
42
7 Cyclone complete
16
14
15
2184B
43
AFPX 810XGV-14CG/74CG
8 Monitoring kit
Machine unit number or
Subassembly description
585124-
Ref Part No Description -01 Notes
Quantity
1 585164 80 Junction box 1
2 221121 08 Screw 2
3 552042 01 Inductive sensor 1
4 567112 01 Vibration sensor 1
5 569089 01 Pressure transmitter 1
6 568592 26 Cable 1
7 554627 01 Shrinking tubing 1
8 556416 04 Protective tube 1
9 552869 94 Tube clip 2
10 221126 51 Screw 2
12 582821 01 Stopping plug 1
15 552618 04 RYW-clip double 3
16 221121 15 Screw 3
45 554627 02 Shrinking tubing 1
44
8 Monitoring kit
C G
F F
B 45
1
2
15
16 4
A-A B
5
6
7
8
9;10
A A E
12
C
F-F
G
2228I
45
AFPX 810XGV-14CG/74CG
46
9 Parts for mounting of motor
0590D
47
AFPX 810XGV-14CG/74CG
48
10 Operating water module compact M18
1534G
49
AFPX 810XGV-14CG/74CG
50
11 Fittings for OWMC
4
5 3 1 2
4
7 6 3
0782A
51
AFPX 810XGV-14CG/74CG
12 Set of plates
Machine unit number or
Subassembly description
571098-
Ref Part No Description -25 Notes
Quantity
3 1270019 Set of safety labels 1
4 956264 13 Name sign 1
5 52406 Plate with arrow 1
6 66169 Drive screw 2
7 585933 02 Frequency sign 50 Hz 1
8 1270001 Lifting instruction 1
9 554214 02 Cable tie 1
11 566453 04 Hot surface sign 1
52
12 Set of plates
1 2 3,3A-S
! WA R N I N G
4 5 6
7 8 9
! WA R N I N G
Designed for:
Motor speed 1500 rpm
Motor connection frequency 50 Hz
See instruction manual!
1. 2.
Art.No.585933-02 Rev.0 GB FR
Read instruction manual before lifting. Lire le manuel d´instructions avant de lever le
séparateur.
DE
SE
Vor dem Heben immer erst Anleitungen im Hand-
buch lesen! Läs instruktionsboken före lyft.
11 IT
ES PT
RU JP
a Ä qe hlpqoriuh lm.
Oeoednmdyekmk nomvhq
FI GR
Lue käyttöohjeet ennen nostamista. Diabaste to egceiridio me tiz odhgiez protou
Bgalete th suskeuh apo to kibwtio.
DK
2118N
53
AFPX 810XGV-14CG/74CG
54
13 Temperature sensor kit
14; 46
13
11
12
2228E
55
AFPX 810XGV-14CG/74CG
56
14 Temperature sensor kit
20; 47
17
19
34
18
2228D
57
AFPX 810XGV-14CG/74CG
15 Set of tools
Machine unit number or
Subassembly description
573039-
Ref Part No Description -06 Notes
Quantity
1 544302 02 Puller 1 Worm wheel, worm
2 544265 02 Puller 1 Ball bearing worm wheel shaft
3 543553 80 Dismounting tool 1 Brake pulley
4 543551 01 Ring 1 Dismounting ball bearing
5 544261 01 Ring 1 Mounting worm wheel shaft
6 543550 01 Ring 1 Mounting ball bearing
7 531296 81 Driving-off tool 1 Top bearing
10 544690 01 Tube 1 Mounting top bearing
11 544702 01 Sleeve 1 Dismounting top bearing
13 260001 43 Screw 1
14 537441 01 Washer 1 Dismounting brake pulley
15 537707 80 Pin spanner 1 Oil fan
17 543552 01 Mounting tool 1 Rigid ball bearing
18 546547 01 Screw 2 Bearing shield
20 549435 80 Spanner for lock ring 1 Large lock ring
20A 221046 29 Screw 1
21 260154 05 Lifting eye bolt 2 Large lock ring
22 549701 81 Mounting tool 1 Wear protection
23 585819 80 Lifting tool 1 Bowl body
58
15 Set of tools
1 2 3
4 5 6
7 8 9
10 11 13
14 15 17
18 20 21
A
22 23 24
2021D
59
AFPX 810XGV-14CG/74CG
60
15 Set of tools
26 30 31
32 33 34
35 37 42
43 44 45
46 47 48
49 50 51
52 53 54
2021E
61
AFPX 810XGV-14CG/74CG
62
15 Set of tools
55 67
58
69 71
68
70 72 73
74 76 75
77 78
79 80 81
82 83 84
2021W
63
AFPX 810XGV-14CG/74CG
64
16 Cover interlocking kit
C G
26
23
F F
25
24 B
33; 48
23
A-A B
A A E
27
28
30
32 31 50 29 C
F-F
G
2228K
65
AFPX 810XGV-14CG/74CG
66
17 Service kit for foundation feet
781C
67
AFPX 810XGV-14CG/74CG
18 Foundation plate
Machine unit number or
Subassembly description
543688-
Ref Part No Description -80 Notes
Quantity
1 543687 01 Foundation plate 1
2 542059 02 Foundation bolt 3
68
18 Foundation plate
2044A
69
AFPX 810XGV-14CG/74CG
70
19 Intermediate service kit
780A
71
AFPX 810XGV-14CG/74CG
72
20 Major service kit
781A
73
AFPX 810XGV-14CG/74CG
74
21 OWMC service kit
KI
T
No
.
781N
75
22 Cross reference list
+ Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
1270001 52 8 221803 28 48 42 260083 44 26 8
1270019 52 3 221803 29 28 25 260104 21 72 16
190601 50 2 221803 34 46 15 260104 21 26 28
190601 72 29 221803 40 22 15 260121 11 28 22
190606 30 2 221891 16 42 16 260154 01 59 33
190618 30 11 223101 33 28 5 260154 02 61 76
221031 29 28 9 223101 37 28 17 260154 03 61 78
221035 61 24 9E 223101 37 22 14 260154 05 58 21
221035 61 24 17A 223101 61 28 23 260164 02 61 73
221036 19 26 24 223101 61 22 18 260164 03 59 49
221036 20 28 6 223101 61 22 25.1 260164 04 59 50
221041 01 28 24 223101 61 22 28.1 260168 89 72 8
221041 01 22 19 223107 28 24 12 260168 89 26 1.1
221041 01 26 3 223142 04 46 9 260176 01 46 13
221041 20 22 22 223316 05 70 29 260254 02 26 27
221041 20 22 25 223316 05 72 1 37167 72 2
221041 20 22 28 223316 05 22 5 37167 22 7
221041 26 22 37 223402 17 72 14 38411 72 9
221046 09 42 15 223402 17 26 23 38411 26 2
221046 22 40 14 223402 79 32 26 38685 72 7
221046 29 58 20A 223402 79 37 26 38685 22 8
2210463 03 28 18 223402 79 70 11 38706 72 21
2210463 34 61 68 223402 81 32 27 38706 26 30
221116 01 30 12B 223402 81 37 27 43626 22 17
221121 08 44 2 223402 81 70 12 43626 72 5
221121 15 44 16 223406 10 33 37 517774 02 33 38
221121 15 64 30 223406 10 37 37 517774 02 37 38
221121 46 30 14 223406 10 70 37 517774 02 70 38
221126 51 44 10 223406 25 72 19 519761 12 30 13
221126 51 64 26 223406 29 48 43 521121 45 28 13
221126 56 64 28 223406 29 74 15 521121 45 70 34
221131 04 40 12 223406 32 48 17 521121 48 33 41
221131 08 22 10 223406 32 74 6 521121 48 37 41
221581 69 46 10A 223406 36 22 16A 521121 48 70 30
221706 24 48 12 223406 36 72 17 521121 51 32 13
221711 07 48 35 223406 42 48 37 521121 51 36 13
221711 23 30 7 223406 42 74 13 521121 51 70 6
221711 24 48 9 223406 43 48 18 521196 16 61 77
221716 04 26 15 223406 43 74 7 523215 02 22 6
221716 16 30 5 223412 16 72 15 52406 52 5
221716 16 32 19 223412 16 26 25 525643 27 32 2
221716 16 36 19 223521 98 24 2 525643 27 36 2
221721 13 50 7 223521 98 72 30 525643 27 70 1
221726 05 46 12 223610 32 24 14 525643 45 32 8
221726 06 26 20 233211 94 24 7 525643 45 36 8
221726 08 28 26 233211 94 72 22 525643 45 70 3
221731 11 46 4 260001 21 46 8 525643 46 32 7
221731 11 66 1 260001 21 66 4 525643 46 36 7
221731 18 28 2 260001 39 24 11 525643 46 70 2
221803 26 64 25 260001 43 58 13 526186 02 46 5
76
AFPX 810XGV-14CG/74CG
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
77
22 Cross reference list
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
78
AFPX 810XGV-14CG/74CG
585306 82 36 1 588550 80 28 1
585395 01 50 1 588686 80 32 21
585396 80 50 5 588686 81 32 22
585397 80 50 6 588686 81 32 22.1
585415 80 22 1 588686 81 32 22.2
585670 01 40 13 588686 82 32 21
585673 01 40 18 588686 83 32 22
585673 01 72 36 588686 83 32 22.1
585819 80 58 23 588686 83 32 22.2
585886 01 26 32 588734 01 32 34
585899 80 22 3 588734 01 37 34
585933 02 52 7 60571 24 15
586027 80 28 19 60571 72 34
586034 02 28 8 63366 61 79
586107 01 32 6 64324 59 54
586107 01 36 6 65235 46 7
586167 01 28 4 65235 66 3
587391 01 22 36 66169 52 6
587835 01 32 30 66415 59 48
587835 01 37 30 66432 61 80
587838 01 32 32 67474 26 31
587838 01 37 32 67478 24 6
587839 80 32 17 68011 33 36
587840 80 36 17 68011 33 39
587840 81 36 17 68011 37 36
587841 80 32 23 68011 37 39
587842 80 36 23 68011 70 36
587844 01 36 14A 69584 30 8
587844 80 36 14 69696 61 55
587849 80 36 21 70490 46 14
587849 81 36 22 71162 30 9
587849 81 36 22.1 71194 59 37
587849 81 36 22.2 71440 32 25
587849 82 36 21 71440 37 25
587849 83 36 22 71440 70 10
587849 83 36 22.1 72112 32 14B
587849 83 36 22.2 72112 36 14B
587849 84 36 21 72243 59 53
587849 85 36 22 72244 59 43
587849 85 36 22.1 75420 59 44
587849 85 36 22.2 785332 02 46 2
587849 86 36 21 8379 24 10
587849 87 36 22 8379 72 23
587849 87 36 22.1 956264 13 52 4
587849 87 36 22.2
588100 80 32 24
588100 80 37 24
588112 01 28 16
588225 01 40 2
588371 80 40 1
79
Snavssamler med gevind
Snavssamler med gevindPLENTY FILTERGevindmuffer
Generelle data
Type : SIMPLEX
Materiale : Støbejern BS1452 Gr220
Trykklasse : PN 16
Filtersi : Rustfrit stål, 2,0mm perforering
Pakning : Viton O-ring
Drænprop : 1/2" BSPT
Indbygningslængde : Se skema
Filtre
* Universel montering
* Udskifteligt filter/Andre maskestørrelser
Generelle data
Type : 74A
Materiale : Rødgods RG 5
Trykklasse : PN 20
Dæksel : EN12165 CW617N
Filter : Rustfrit stål
Pakning : Asbestfri fiberpakning
Filtre
Temperatur : 180ºC. 20bar
100oC
* Universel montering
* Udskifteligt filter/Andre maskestørrelser
Generelle data
Type : Armstrong CA41SC
Materiale : Støbejern ASTM A 48
Trykklasse : PN 17
Filter : AISI 304
Pakning : Asbestfri fiberpakning
Indbygningslængde : se tabel
Tilslutning : Gevindmuffer BSPT, alternativt NPT
Filtre
Temperatur : + 207ºC(damp).
* Universel montering
* Udskifteligt filter
Generelle data
Type : KP-4750
Materiale : Stål A 105
Trykklasse : PN 100
Filter : AISI 316
Pakning : AISI 316 + Grafit
Prop : Stål A 105
Filtre
Temperatur : -10ºC til 425ºC
* Universel montering
* Udskifteligt filter
Generelle data
Type : KP-4758
Materiale : AISI 316
Trykklasse : PN 100
Filter : AISI 316
Pakning : AISI 316 + Grafit
Prop : AISI 316
* Universel montering
* Udskifteligt filter
Generelle data
Type : JY-800S
Materiale : AISI 316
Trykklasse : PN 40
Filter : AISI 316
Pakning : PTFE
Prop : AISI 316
Filtre
Temperatur : -30ºC til 200ºC
Liquiphant T FTL20H
Level limit switch for liquids in the foodstuff industry, compact
design, housing made of corrosion-resistant stainless steel
TI379F/00/en
71096275
Liquiphant T FTL20H
Table of contents
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 11
Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Endress+Hauser
Liquiphant T FTL20H
AS-interface
PLC
U–
...
~ 230 V
L00-FTL20Hxx-14-05-xx-en-001
Endress+Hauser 3
Liquiphant T FTL20H
Input
Measured variable Density
Output
Switching outputs
Function Positive voltage signal at the switch output Switching the Switching the
of the electronics (PNP) power supply line D0 bit
Switching delay approx. 0.5 s on coverage / approx. 1.0 s on tuning fork becoming uncovered
other switching time on request
Hysteresis 3 ±0.5 mm
Operating modes for variants The FTL20H can be connected in two operating modes. By choosing the suitable operating mode
AC and DC-PNP (MAX or MIN safety), you ensure that the FTL20H switches safely even in the event of a fault (e.g. if the power
supply line is disconnected).
4 Endress+Hauser
Liquiphant T FTL20H
Power supply
Cable entry
a e f g h
1.) 2.)
27.5 mm
27.5 mm
i d
min. 40 mm min. 40 mm
b
c d
c
d d d
L00-FTL20Hxx-04-05-xx-xx-001
Material:
a: Polyamid; b: NBR/SEBS; c: PPSU; d: 316L; e: PUR blue; f: PVC grey; g: PVC transparent; h: PVC orange; i: Cu Sn/Ni
Accessories
1.) 4 x 0.34 M12 (Cu Sn/Ni) elbowed (order number: 52010285)
2.) 4 x 0.34 + female angled connector M12 (316L) without built-in LEDs (order number: 52024216) or
4 x 0.34 + female angled connector M12 (316L) with built-in LEDs (order number: 52018763)
Endress+Hauser 5
Liquiphant T FTL20H
Operating mode MAX (NC contact) Operating mode MIN (NO contact)
1 2 1 4
1 2 1 4
L00-FTL20xxx-04-05-xx-xx-002 L00-FTL20xxx-04-05-xx-xx-003
2 1 1: BN 2 1 1: BN
2: WT 3: BU
3 4 3: BU 3 4 4: BK
R 0.5 A R 0.5 A
L– L+ L– L+
L00-FTL20xxx-04-05-xx-xx-009 L00-FTL20xxx-04-05-xx-xx-010
Operating mode MAX (NC contact) Operating mode MIN (NO contact)
3 2 2 3
3 2 2 3
L00-FTL20xxx-04-05-xx-xx-004 L00-FTL20xxx-04-05-xx-xx-005
1 2 1 2
+
3 3 +
R
– R
–
0.5 A 0.5 A
PE L– L+ PE L– L+
(Ground) (Ground)
L00-FTL20xxx-04-05-xx-xx-011 L00-FTL20xxx-04-05-xx-xx-012
6 Endress+Hauser
Liquiphant T FTL20H
1 3 1 2
1 3 1 2
L00-FTL20xxx-04-05-xx-xx-006 L00-FTL20xxx-04-05-xx-xx-007
1 1 2
3
> 19 V > 19 V
R R
0.5 A 0.5 A
PE L1 N PE L1 N
(Ground) (Ground)
L00-FTL20xxx-04-05-xx-xx-013 L00-FTL20xxx-04-05-xx-xx-014
! Note!
Approved for relays with a holding power/rated power >2.5 VA (253 V) or > 0.5 VA (24 V).
Relays with lower holding power/rated power can be operated via a parallel-connected RC-element (option).
AS-i + 1: BN
2 1 3: BU
3 4
AS-i –
L00-FTL20xxx-04-05-xx-xx-008
The address is defaulted to 0 (HEX). It is changeable via the bus master or programming unit.
Data bit:
Endress+Hauser 7
Liquiphant T FTL20H
Cable specification Max 1.5 mm2 and IEC 60947-5-2 Max 1.5 mm2 and IEC 62026-2
ø 3.5...6.5 ø 3.5...6.5
Power consumption < 825 mW < 825 mW < 810 mW < 825 mW
Performance characteristics
Switching delay 0.5 s when covering
1.0 s when becoming free
Other switching time on request
Repeatability ±0.5 mm
Influence of Negligible
ambient temperature
8 Endress+Hauser
Liquiphant T FTL20H
L00-FTL20Hxx-11-05-xx-xx-001
70
60
50
40
20
TP
0
–40 –20 0 30 60 90* 120 150 °C
–20
–25**
–40
L00-FTL20Hxx-05-05-xx-xx-002
Endress+Hauser 9
Liquiphant T FTL20H
Tp
–1 °C
–40 0 (–14.5) 150 (°F)
(–104) (32) (300)
L00-FTL20Hxx-05-05-xx-xx-001
10 Endress+Hauser
Liquiphant T FTL20H
Mechanical construction
! Note!
All dimensions in mm
Design, dimensions
M12x1 QUICKON Valve connector
40
45
30
28.5
36
51.5
45.5
ø40 ø40
185.5
179.5
173
32 AF 32 AF 32 AF
38.2
38.2
38.2
*1
*1
*1
13
13
13
2 2
3.5 * 2 3.5 * 3.5 *
ø17.1 ø17.1 ø17.1
*2 *2 *2
L00-FTL20Hxx-06-05-xx-en-001
93 63.9
22.7 32 AF 16 38
L00-FTL20xxx-06-05-xx-en-003
Endress+Hauser 11
Liquiphant T FTL20H
93 74.5
22.7 32 AF 18.6 47.9
L00-FTL20xxx-06-05-xx-en-004
L00-FTL20xxx-06-05-xx-en-004
R½ RRJ
DIN 2999
93 (63.9)
22.7 32 AF 47.9
L00-FTL20xxx-06-05-xx-en-005
R¾ RSJ
DIN 2999
93 (63.9)
22.7 32 AF 47.9
L00-FTL20xxx-06-05-xx-en-005
12 Endress+Hauser
Liquiphant T FTL20H
Clamping ring and front seal are not included and can be
purchased from retailers.
108.8 47.9
22.7
L00-FTL20xxx-06-05-xx-xx-008
108.8 47.9
22.7
L00-FTL20xxx-06-05-xx-xx-009
Flush-mounted for welding neck 1" UPJ Welding neck max. 40 bar
Works standard (tuning fork max. 100 °C
Endress+Hauser with silicone seal and can be aligned)
coupling nut (accessory 52021715): included Endress+Hauser max. 25 bar
52001047 max. 150 °C
EHEDG
FDA approved
116 52.9 materials according
22.7 47.9 to 21 CFR
Part 177.1550/2600
L00-FTL20xxx-06-05-xx-xx-010
Materials Sensor and housing made of 316L, surface quality Ra < 1.5 μm
(In the area of the weld surface grade is not defined.)
Endress+Hauser 13
Liquiphant T FTL20H
Human interface
Function test with test magnet Variants AC and DC-PNP:
On testing, the current state of the electronic switch is reversed.
Variant AS-interface:
On testing, D0 is inverted.
Performing test
Hold the test magnet against the mark on the nameplate:
L00-FTL20Hxx-19-05-xx-xx-001
gn rd
L00-FTL20Hxx-07-05-xx-xx-001
14 Endress+Hauser
Liquiphant T FTL20H
gn
rd
ye
L00-FTL20Hxx-07-05-xx-xx-002
Endress+Hauser 15
Liquiphant T FTL20H
ye 1
ye 2 gn
L00-FTL20Hxx-07-05-xx-xx-003
Green light (gn) lighting, both yellow lights (ye 1+2) does not come on
Error:
short-circuit in load circuit.
– Rectify the short-circuit
Error:
Internal sensor error or sensor corroded.
– Replace device
16 Endress+Hauser
Liquiphant T FTL20H
CE mark, The instrument is designed to meet state-of-the-art safety requirements, has been tested and left the factory in
declaration of conformity a condition in which it is safe to operate.
The instrument complies with the applicable standards and regulations as listed in the EC declaration of
conformity and thus complies with the statutory requirements of the EG directives.
Endress+Hauser confirms the successful testing of the instrument by affixing to it the CE mark.
Sanitary compatibility EHEDG (see process connections on Page 11), approval number: 3119/03/0445
Other standards and AS-i profile S-3.A.1 as per EN 50295 (limit switch)
guidelines
Ordering information
Liquiphant T FTL20H 10 Approval: *
0 Non-hazardous area, WHG (leakage monitoring)
3 CSA General Purpose, CSA C US
9 Special version
20 Process Connection:
GCJ Thread ISO228 G ½, 316L
GDJ Thread ISO228 G ¾, 316L installation > accessory: welding neck
GEJ Thread ISO228 G 1, 316L installation > accessory: welding neck
RCJ Thread ANSI NPT ½, 316L
RDJ Thread ANSI NPT ¾, 316L
RRJ Thread DIN2999 R ½, 316L
RSJ Thread DIN2999 R ¾, 316L
UPJ Flush-mounted, 316L installation > accessory: welding neck
1" 52001047
TCJ Tri-Clamp ISO2852 DN25-38 (1...1½"), 316L
TDJ Tri-Clamp ISO2852 DN40-51 (2"), 316L
MNJ DIN11851 DN25 PN40, 316L
MPJ DIN11851 DN32 PN40, 316L
MQJ DIN11851 DN40 PN40, 316L
YY9 Special version
30 Switch Output:
1 2-wire 19...253 V AC
2 3-wire, PNP 10... 35 V DC
3 AS-i bus
9 Special version
Endress+Hauser 17
Liquiphant T FTL20H
Accessories
! Note!
• All dimensions in mm
• More detailed information about weld-in adapter can be taken from TI426F/00.
32 AF
L00-FTL20xxx-00-05-xx-en-001
ø50 –0.4
ISO 228
• With defined thread start * ø32
G¾
• Sensor cannot be aligned
Material: corrosion-resistant steel
1.4435 (AISI 316L) L00-FTL20xxx-06-05-xx-xx-011
Weight: 0.13 kg
Seal: silicone O-ring
Order number: 52021717 (5 piece set)
FDA approved materials according to
21 CFR Part 177.1550/2600
! Note!
Use only for FTL20 and FTL20H!
(Use order number 52001052 for
FTL50, FTL50H, FTL51, FTL51H)
18 Endress+Hauser
Liquiphant T FTL20H
ISO 228
Ø 32 –0.4
G 3/4
Ø 26
Ø 29
• With defined thread start *
• Sensor cannot be aligned
Material: corrosion-resistant steel
1.4435 (AISI 316L) A0008265
Weight: 0.10 kg
Seal: silicone O-ring
Order number: 52021717 (5 piece set)
FDA approved materials according to
21 CFR Part 177.1550/2600
! Note!
Use only for FTL20 and FTL20H!
(Use order number 71093129 for
FTL50, FTL50H, FTL51, FTL51H)
ø60 –0.4
ISO 228
ø41
G1
Weight: 0.19 kg
Seal: silicone O-ring
Order number: 52014472 (5 piece set)
FDA approved materials according to
21 CFR Part 177.1550/2600
* The tolerance of the defined thread beginnings between welding neck and sensor amounts to ± 15°.
Endress+Hauser 19
Liquiphant T FTL20H
RD 52 x 1 6
ø42.3
ø65
connection EE2, UPJ
• Sensor can be aligned
Material: corrosion-resistant steel
1.4435 (AISI 316L)
~26
Weight: 0.15 kg
L00-FTL5xxxx-06-05-xx-xx-022
Profile gasket: Silicone
Order number: 52014424 (5 piece set)
FDA approved materials according to
21 CFR Part 177.1550/2600
RD 52 x 1/ 6
ø56
ø63
ø36
Weight: 0.17 kg
When ordering "process connection for flush-
mounted installation (UPJ)" the delivery
includes the coupling nut.
21
L00-FTL20Hxx-06-05-xx-xx-007
20 Endress+Hauser
Liquiphant T FTL20H
27.5
Body: PVC (transparent)
Coupling nut: 316L min. 40
Protection: IP69K (fully locked)
L00-FTL20Hxx-07-05-xx-xx-005
Temperature range: –25 °C to +70 °C
Supplementary documentation
Operating Instructions • FTL20H
KA214F/00/a6
• Welding neck G ¾
KA219F/00/a6
! Note!
The specified certificates and approvals are available on www.endress.com È download.
Endress+Hauser 21
Liquiphant T FTL20H
22 Endress+Hauser
Liquiphant T FTL20H
Endress+Hauser 23
Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
TI379F/00/en/05.09
71096275
SL/FM+SGML6.0 ProMoDo
71096275
Keep an Eye on your Product
LKGG-1 and LKGL-1 In-Line Sight Glass PD 65083 GB4 2002-02
Application
In-line sight glass type LKGG-1 and LKGL-1 is used in pipelines
to allow visual observation of product flow.
Standard design
LKGG-1 consists of a perforated stainless steel shield tube fitted
with a welding union at each end. A special glass tube is fixed in
the shield tube so that it is unaffected by possible stresses in the
pipelines.
LKGL-1 has a stainless steel light fitting unit welded onto the
shield tube so that the product flow can be illuminated.
Materials
Seals: EPDM rubber.
Steel grade: Stainless steel AISI 304 or acid-
resistant steel AISI 316.
Glass: Borosilicate.
Sizes
25 mm (1"), 38 mm (1½"), 51 mm (2"), 63.5 mm (2 ½") and
76 mm (3").
Technical data
Max. test pressure (20oC): 500 kPa (5 bar).
Recommended max.
Working temperature: 110oC.
Max. thermal shock: 100oC.
Bulb: 24 V / 24 W.
Bulb socket: B 15.
Options
Material grades
A) Seals of Nitrile (NBR).
Ordering
Please state the following when ordering: Upper: LKGG-1, In-line sight glass.
- Materials, AISI 304 or 316. Lower: LKGL-1, In-line sight glass.
- Type: LKGG-1 or LKGL-1.
- Size.
Dimensions (mm)
A
200
t
ID
OD
B B
a. LKGG-1. b. LKGL-1.
Fig. 3. Dimensions.
PD 65083 GB4 2002-02 The information contained herein is correct at the time of
issue, but may be subject to change without prior notice.
Magnet
electronic equipment against
penetration by dust particles or liquids.
ThinkTop Basic
These are mid-level units that fulfil basic requirements for
the automated control and monitoring of sanitary valves,
with a reduced number of digital inputs and outputs.
IndiTop
IndiTop indicator units are designed to transmit small
amounts of data as feedback about the current position
of any sanitary valve. No solenoids are used, eliminating
the need for adjustment over time and, making this a true
“set and forget” system.
Combination
of different
communication
protocols
DeviceNet
Alfa Laval in brief
Alfa Laval is a leading global provider of
specialized products and engineered
solutions. Our equipment, systems and
services are dedicated to helping
customers to optimize the performance
of their processes. Time and
time again.
We help our customers to heat,
cool, separate and transport products
such as oil, water, chemicals,
beverages, foodstuffs, starch and
pharmaceuticals.
Our worldwide organization works
closely with customers in almost 100
countries to help them stay ahead.
ESE00669EN 0804
6213
www.burkert.com p. 1/5
6213
Technical data
Power consumption
Orifice Coil Power consumption 1) Coil insulation class Weight
DN size Inrush Hold (hot coil) Seal Seal NBR brass stainless
AC DC AC [VA] AC [VA/W] DC [W] (hot coil) EPDM and FKM [kg] steel [kg]
10 32 40 34 14/8 10 (11) H B 0.4 0.4
13 32 40 36 14/8 10 (11) H B 0.45 0.55
20 32 40 38 14/8 10 (11) H B 1.0 1.1
25 42 42 150 37/16 72/4 H H 1.7 -
40 42 42 190 37/16 72/4 H H 3.5 -
1)
Values in brackets at coil temperature 20 ºC
Materials
Locknut:
Brass version: Steel (surface thick-film
passivated acc. to Rohs)
SS version: 1.4305
PTFE coated
Stopper:
DN 10-13 mm: 1.4113
DN 25-40 mm: 1.4105
Plunger:
DN 10-13 mm: 1.4113
DN 25-40 mm: 1.4105
O-rings: NBR, FKM, EPDM
Bonnet: Durethan BKV30H
Plunger seal: NBR, FKM, EPDM
Cover:
DN 10-25 mm 1.4301
DN 40 brass
Spring: 1.4310
Diaphragm: NBR, FKM, EPDM
Diaphragm
support: PPSGF40
p. 2/5
6213
Orifice [mm]
connection
Pressure
Kv value
function
[m3/h] 1)
024/DC
024/50
230/50
Circuit
[bar] 2)
range
water
A 2/2-way valve NC Port
Brass body, NBR diaphragm (Polyamide coil)
G 1/4 10 1.9 0 - 10 139 100 139 101 139 103
G 3/8 10 1.9 0 - 10 125 653 125 654 125 656
G 1/2 13 3.6 0 - 10 125 657 125 658 125 660
G 3/4 20 8.3 0 - 10 126 284 126 285 126 287
Brass body, FKM diaphragm (Polyamide coil)
G 1/4 10 1.9 0 - 10 139 104 139 105 139 107
G 3/8 10 1.9 0 - 10 126 264 126 265 126 267
G 1/2 13 3.6 0 - 10 126 276 126 277 126 279
G 3/4 20 8.3 0 - 10 126 292 126 293 126 295
Brass body, EPDM diaphragm (Epoxy coil)
G 1/4 10 1.9 0 - 10 139 096 139 097 139 099
G 3/8 10 1.9 0 - 10 135 217 135 218 135 220
G 1/2 13 3.6 0 - 10 135 226 135 227 135 229
G 3/4 20 8.3 0 - 10 135 234 135 235 135 237
Stainless steel body, FKM diaphragm (Polyamide coil)
G 1/4 10 1.9 0 - 10 141 187 141 188 141 190
G 3/8 10 1.9 0 - 10 141 191 141 192 141 194
G 1/2 13 3.6 0 - 10 141 215 141 216 141 218
G 3/4 20 8.3 0 - 10 141 239 141 240 141 242
G1 20 8.3 0 - 10 141 243 141 244 141 246
DN 25-40
Item no. per voltage/frequency [V/Hz]
connection
024/UC *
Pressure
Kv value
function
[m3/h] 1)
024/50
230/50
Orifice
Circuit
[bar] 2)
range
water
[mm]
Port
* For DN 25 and DN 40 with 24 V/UC, a cable plug with an integrated high-power electronics is provided as part of the delivery.
p. 3/5
6213
frequency
Voltage /
Circuitry
Fixing screw
Item no.
Flat seal
None (standard) 0 - 250 V AC/DC 008 376
further versions see datasheet Type 2508
The delivery of a cable plug includes the flat seal and the fixing screw. For other cable plug versions acc. to DIN EN 175301-803 Form A (previously
DIN 43650), see separate datasheet Type 2508.
Dimensions [mm]
DN 10 - 20
p. 4/5
6213
Dimensions [mm]
DN 25 - 40
A
B
D
F* F* G*
E SW
L
12
K
C
J
H
D
*G * NPT * Rc
DN A B C D E F1 G1 F2 G2 F3 G3 H J K L SW M
165 18 G1 16.8 NPT 1 16.8 Rc 1 95 41
25 137.5 78 78 40.5 43 27 55.5 7
169.5 20 G1 1/4 17.3 NPT 1 1/4 19.1 Rc 1 1/4 95 50
186 22 G1 1/2 17.3 NPT 1 1/2 19.1 Rc1 1/2 132 60
40 149 104.5 104.5 69 43 27 55.5 7
191 24 G2 17.6 NPT 2 23.4 Rc 2 132 70
To find your nearest Bürkert facility, click on the orange box www.burkert.com
p. 5/5
Instruction Manual
LKB Automatic or Manual Butterfly Valve and LKB-LP Low Pressure Butterfly Valve
TD 403-263
IM70730-EN6 2010-04
/RIGINAL )NSTRUCTIONS
)4 4RADUZIONE DELLE ISTRUZIONI ORIGINALI
4HE DESIGNATING COMPANY
!LFA ,AVAL
#OMPANY .AME
0HONE .O
HEREBY DECLARE THAT