JOB HAZARD ANALYSIS

PT TECHNIC (M) SDN. BHD.

HOW TO USE THIS FORM : Installation/Facility UREA

1) Crew performing task reviews ALL generic JHA considerations. Location Pipe
2) Review previous JHA update(s) for useful information which will help this task. Associated Work Permit Type HW
3) Create new JHA update with generic form and ALL considerations for this task. Associated Work Permit Number -
4) Carry out task as per plan. If any conditions change ---STOP & RE-ASSESS. Electrical Isolation Certificate Number -
5) File JHA update for future reference. Physical Isolation Certificate Number -
WORK ACTIVITY FITTING AND WELDING WORKOF PIPE AND PIPE
HOT WORK SUPPORT ON UREA PIPE TRENCH.
JHA Cross-Reference Number

Job Description of Potential Potential Recovery

L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
.
a. Unauthorized and a. PTW to be
incompetent display at
a. Failure will 1.1 Applicant, authorizing, approval signatories
personnel to do work site.
cause be familiar with the job.
work. b. Method
1. damage to 2 3 6 1.2 Competent personnel to perform the task 2 2 4 Tolerable
Prepare PTW b. Unorganized and statement of
equipment being identified.
unplanned work work to be
and 1.3 Ensure PTW are applied and valid prior to
will expose approved
personnel. work.
personnel to before
hazard. commencing
of work.
2.1 Toolbox meeting to be conducted prior start a. Ensure the
a. Obstruction. of work. access way
b. Collision with 2.2 Ensure vehicle and equipment are certified to area is
Mobilization of Personnel with sticker from consortium. accessible
a. Personal Injury
equipment and and 2.3 Driver to observe speed limits. for the prior
b. Damage to
2. piping material equipment. 2 2 4 2.4 Park vehicle at designated location. mobilization. 1 2 2
equipment.
to installation c. Lost control of 2.5 Neat and proper arrangement of equipment. b. Remove any
Acceptable
area. vehicle due 2.6 Moved cylinders via carriage and valve must objects
to poor be shut while transporting. obstructing
accessibility. 2.7 Personnel to be vigilant and alert during the path (if
driving. applicable)

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
Job Description of Potential Potential Recovery
L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
3.1 Make sure work area and access way is free
from obstruction.
3.2 To do use mechanical aid to lift heavy tools a. All trip hazard
a. Manual lifting of and materials. to be
heavy object. 3.3 Do not manually lift heavy object alone, use eliminate or
b. Long hours of buddy to lift. to be clearly
Manual handling a. Back ache /
repetition 3.4 Use suitable and correct PPE (Hand glove) marked with
3. of equipment injury /Slip disc 2 2 4 1 2 2
movement. 3.5 Personnel to be vigilant and alert during signage.
and materials. b. Slip and trip
c. Protruding work. b. To cascade
Hazard. 3.6 Walk on even ground or path. JSA to all
d. Pinch point 3.7 Vision of sight must not be blocked by carried worker
materials. during TBM.
3.8 Do not walk on wet and slippery surface
while carrying materials.
4.1 Regular inspection of hose, connection and
leak test to be done prior to start working.
Fitting of a. Cylinder under 4.2 All cylinders bottle to be positioned upright
a. All flammable,
welding cable, pressure and secured.
combustible
hose b. Spark and 4.3 Wear welding face shield and glove.
materials are
connection, flame a. Personnel Injured 4.4 Ensure cable, joint and gauge meter in good
removed
4. cutting torch, c. Electric shock b. Fire and explosion 2 2 4 condition prior start. 1 2 2
prior to
grinding, d. Defective c. Gas leaking out 4.5 Welding machine to be a securely earth.
working.
gouging welding d. Fire and explosion 4.6 All electrodes holder to be insulated.
b. Fire Acceptable
equipment and equipment. 4.7 Welding machine to be a securely earthed.
extinguisher
hand tools. 4.8 All cylinders regulator to be shut during break
is in place.
hours.
4.9 Welding equipment to be checked and
inspected for safe use.
a. All flammable,
combustible
materials are
5.1 Provide proper access inside pipe trench.
Entering Pipe a. Slip and fall removed
5. 1 2 2 5.2 Hard barricade all around pipe trench. 1 1 1
trench inside pipe a. Personnel injured prior to
5.3 Only authorized personnel to enter pipe
trench. working.
trench.
b. Fire
extinguisher
is in place.

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
Job Description of Potential Potential Recovery
L S R Control Measures L S R Result
Step Job Step Hazards Impact Measures
a. Engine must
be stopped
a. Personal injury
a. Cylinder under once gas
b. Fire explosion.
pressure. 6.1 Wear welding face shield and glove break is
c. Gas leaking out.
b. Hoses rupture 6.2 Ensure area is well ventilated detected.
d. Health hazards
c. Spark and 6.3 Use correct classification of PPE b. Fire
(inhalation)
flame. 6.4 Used qualified welder. extinguisher
Commencing of e. Body scald
d. Exposure to 6.5 Install fire blanket as barrier to avoid spark and fire
welding, cutting f. Body injury.
toxic fume. and flame contact with personnel working watcher
and grinding g. Pinching.
e. Hot surface. below scaffold standby at
6. work for piping h. Personal injury, 2 2 4 1 2 2 Acceptable
f. Excessive 6.6 Use correct PPE welding
and pipe i. Falling from height
overheating. 6.7 Cordon off the working area. area.
support inside j. Expose to illness
g. Sharp cutting 6.8 Certified and validated scaffold. c. All personnel
trench. risk for long
blades. 6.9 Display proper warning signage to familiarize
hours exposure
h. Exposure to 6.10 To provide ventilation / air blower at trench work site
of mineral dust.
Biological depth more than 1.5 meter. assemble
k. Expose to
and dust point.
poisonous critter
hazard. d. First aid and
and insect bite.
first aider.
e. Activate ERP.
7.1 Remove all materials from access way.
a. Polluted 7.2 Wear hand gloves.
a. All personnel
area 7.3 Cleaning up all oil spills.
to familiarize
b. Tripping 7.4 Barricade work area.
a. Fall and Slip work site
hazard due 7.5 Do not leave equipment’s, uninstalled
b. Protruding hazard. assemble
7. Housekeeping to material 1 2 2 materials and residue of materials in working 1 2 2 Acceptable
c. Minor injury. point.
and platform.
b. First aid and
equipment 7.6 Arrange all materials neatly.
first aider.
on working 7.7 Area cleaning before and after work.
c. Activate ERP.
platform. 7.8 Wear proper PPE.

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
JHA Number: PTTM-HW-1/5 TASK SAFETY MANAGEMENT OUTLINE Date This JHA Created : 23.10.2013

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.

Date JHA Last Revised : 24.5.2014

WORK ACTIVITY EQUIPMENT
Type of Equipment Manufacturer Tag. No. Precise Work Site
Chain Block As per attach list As per attach list Urea Pipe Trench
Welding machine Airman AIT+ELEC 001 Urea Pipe Trench
Welding machine Airman AIT+ELEC 002 Urea Pipe Trench
Grinder OKATZ AIT 1323 / AIT 1324 Urea Pipe Trench
Acetylene gas x 2 unit - - Urea Pipe Trench
Oxygen Gas x 2 unit - - Urea Pipe Trench
WORK ACTIVITY PARTICIPANTS THIS JHA CREATED BY
Performed
Name Discipline Position Name Discipline/Position Sign
Job Before?

Tham Chew Toong Construction Supervisor Yes Azmi Fauzi Safety / HSEM

Hoo Chee Onn Construction Foreman Yes Mohd Azril Azli Engineering / PE

William A/K Jamili Construction Fitter Yes

Sodrie Bin Said Construction Welder Yes

Jasmil Bin Arif Construction Welder Yes

Boniface A/K Unang Construction Semi skill Yes

Rehim Bin Gaiber Construction Semi skill Yes

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 JOB HAZARD ANALYSIS
PT TECHNIC (M) SDN. BHD.
JHA SUBMITTED BY SUBCONTRACTOR JHA REVIEW BY CONSORTIUM ENDORSED BY
WORK LEADER HSE DEPT. HSE DEPT. RECEIVING AUTHORITY APPROVING AUTHORITY
Name :- Tham Chew Tong Name :- Azmi Fauzi Name :- Name :- Name :-
Signature :- Signature :- Signature :- Signature :- Signature :-

Date :- Date :- Date :- Date :- Date :-

Time :- Time :- Time :- Time :- Time :-

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