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Construction and Building Materials 144 (2017) 392–398

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Mechanical properties of the concrete containing recycled fibers and


aggregates
a,⇑
Mohsen Ahmadi a, Saeed Farzin , Abolfazl Hassani b, Mana Motamedi a
a
Department of Civil Engineering, Semnan University, Semnan, Iran
b
Department of Civil Engineering, Tarbiat Modares University, Tehran, Iran

h i g h l i g h t s

 Mixed Recycled Aggregates contain recycled materials such as concrete, facade stones.
 The recycled steel wires recovered from waste tires are used as fibers.
 Recycled fibers can retrieve adverse effect of recycled aggregates in concrete.
 The required slab thickness reduces as the recycled fibers dosage was increased.

a r t i c l e i n f o a b s t r a c t

Article history: Mixed Recycled Aggregates (MRA) is a mixture of recycled concrete and masonry materials. These kinds
Received 7 October 2016 of aggregates have lower strength and higher water absorption than natural aggregates. Therefore, the
Received in revised form 5 March 2017 concrete with recycled aggregates has lower strength than the concrete with natural aggregates. Using
Accepted 28 March 2017
the steel fibers recovered from waste tires in the concrete with recycled aggregates improves the
Available online 3 April 2017
mechanical properties of this concrete as well as solving the environmental problem of these waste steel
wires. In this study, the effect of recycled steel fibers on the mechanical properties of normal concrete and
Keywords:
the concrete with recycled aggregate are investigated. Additionally, the effect of fibers on the reduction of
Mixed Recycled Aggregates
Recycled steel fibers
concrete pavement thickness is studied. The replacement percentage of natural coarse aggregates with
Structural concrete these aggregates is 0, 50 and 100%, with fiber percentage being 0.5 and 1% of concrete volume. Main
results indicate that by adding recycled fibers into the concrete with recycled aggregates lead to the pro-
duction of structural concrete by 50% replacement of aggregates. Moreover, adding recycled fibers by 0.5
and 1% of concrete volume reduces the thickness of concrete pavement for the amount of 8 and 16%,
respectively.
Ó 2017 Elsevier Ltd. All rights reserved.

1. Introduction aggregates produced from the recycling of CDW [1]. In industrial


countries, concrete waste has the most volume quantities in con-
Due to restriction in resources and maintenance the environ- struction waste so that 150 million tons of construction waste
ment quality, the need to recycle materials has become inevitable. are being produced annually in the European Union [2]. 170 mil-
Construction and demolition waste (CWD) are considered to have a lion tons of waste was estimated to be produced in the United
good potential to be recycled. CDW can be graded after separation States in 2003 [3].
and crushing, and can be used as aggregates in concrete produc- Both increment and reduction in the strength of concrete with
tion. Generally, CDW is buried underground. Therefore, their recy- recycled aggregates compared with normal concrete have been
cling not only solves the environment problems, but also helps to reported in previous researches [4–7]. The amount of this incre-
maintain the limited natural resources. Recycled concrete aggre- ment or reduction of concrete strength depends on water to
gates (RCA), recycled masonry aggregates (RMA) and Mixed Recy- cement ratio (w/c) in the mixture, replacement percentage of nat-
cled Aggregates (MRA) which is a mixture of concrete and masonry ural aggregates, type of aggregates and aggregates moisture condi-
materials having the highest volume amount, are the three types of tions [4]. In general, by increasing the replacement of normal
aggregates with recycled aggregates, mechanical properties of con-
⇑ Corresponding author. crete are reduced [5]. Moreover, in lower water to cement ratio,
E-mail address: Saeed.farzin@semnan.ac.ir (S. Farzin). this reduced amount is intensified [6,7]. Based on the research

http://dx.doi.org/10.1016/j.conbuildmat.2017.03.215
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398 393

results, if the ratio of water to cement is more than 0.55, the com- waste [24]. On the other hand, according to the European Commis-
pressive strength of concrete with 100% of recycled aggregates is sion, the burial of waste tires has been announced illegal since July
approximately equal to the strength of normal concrete [8]. 2006 [25]. However, recycling waste tires are being increased. 80%
Xiao et al. studied the use of recycled coarse aggregates by 30% of them are being recycled, while this percentage was equal to 20%
to 100% and the results showed that replacing of these aggregates in 1990. One of the byproducts in the process of recycling waste
up to 30%, the decrease in compressive strength of concrete is neg- tires is waste steel beads. Beads are made by the steel wires with
ligible [9]. Debieb and Kenai investigated the use of crushed brick high tensile strength (1500–1900 MPa), and used in car tires to
as aggregates in concrete production. The reduction in concrete ensure keeping the tire in the rim [26].
compressive strength is considered by the replacement of crushed Recently, many researches have been conducted on the con-
bricks as coarse aggregates, fine aggregates and a mixture of both crete reinforcement with these recycled steel fibers, providing
to be 35%, 30%and 40%, respectively [10]. Wagih et al. Results indi- acceptable results [25–26]. Moreover, the effect of various recycled
cated that the optimum percentages of recycled coarse aggregates fibers of car tire such as recycled tire steel, recycled tire Fabric and
are between 25% and 50% [5]. Carneiro et al. studied recycled recycled tire rubber strip have been examined [22]. The behavior of
aggregates replacement with a combination of 55% mortar, 20% concrete reinforced with these fibers can be comparable to that of
concrete and 25% brick. Concrete with 25% of recycled aggregates concrete reinforced with industrially produced steel fibers [27].
has a greater strength in comparison with concrete containing nat- The modulus of rupture, flexural toughness, and compressive
ural aggregates. The increment in the strength of concrete with strength tests on fiber reinforced HPC confirm the promising appli-
these aggregates is due to the change in concrete failure (fracture cation of waste fiber to reinforce the concrete. The use of waste
of aggregates) owing to better adhesion of recycled aggregates fiber within the range of volume ratio of 0.2–0.5% is recommended
with cement paste [4]. [28]. Centonze et al. investigated the behavior of reinforced con-
Several solutions have been proposed to compensate the con- crete with the recycled steel fibers and industrial steel fibers after
crete strength reduction with recycled aggregates such as adding cracking. The results indicated that the positive effect of recycled
fly ash, silica fume, increasing cement amount and using fibers steel fibers on the matrix toughness of concrete is similar to indus-
[2,11,12]. Since concrete is a brittle material, and its brittleness trial steel fibers [29]. Based on Aiello et al. results, disordered and
increases by strength increment, adding fibers not only strength- wave-shaped steel fibers from waste tires provide a better adhe-
ens the concrete, but also converts it into a ductile material, sion between cement paste and fibers. However, it seems that
increasing its energy absorption [13]. The ability of fibers in despite their geometrical disordered shape, these fibers have no
improving concrete properties with recycled aggregates depends effect on the compressive strength of the concrete [30]. Papakon-
on type of fibers, content, aspect ratio, surface friction and tensile stantinou et al. concluded that adding waste steel beads to the con-
strength of fibers [14]. crete, compressive strength is reduced, toughness is considerably
Carneiro et al. studied the effect of steel fibers on concrete with increased and concrete workability is almost not affected [26].
recycled aggregates. In this study, the recycled coarse aggregates The use of fibers in concrete pavements and subgrade slab pro-
by the amount of 25%, the hooked steel fibers with the aspect ratio duction goes back to 40 years ago [31]. Fibers are used to improve
of 65 and the volumetric ratio of 0.75% were used in the concrete. the cracking performance of concrete pavements, reduce slab
The results indicated that adding fibers and recycled aggregates required thickness, and increase the allowable distance of joints
increases concrete strength properties and improves failure pro- [32]. Regarding Rolling’s results, using steel fibers with the volume
cess as compared with the control concrete. The stress-strain ratio of 1–2% in the airport rigid pavement increases the concrete
behavior of concrete with recycled aggregates is affected by recy- flexural strength by the amount of 35–70%. Moreover, the slab ulti-
cled aggregates, and concrete with these kinds of aggregates is mate capacity is increased according to the full-scale traffic loading
more brittle than control concrete [4]. Guo et al. showed that the test [33]. Parker’s study results, the guidance for the army rigid
fibrous concrete with the recycled aggregates has equal or less pavement design was published in 1979 for the first time. Parker’s
strength as compared with the fibrous concrete with natural aggre- results showed that the steel fibrous concrete with the high ratio of
gates, having more strength than plain concrete [15]. fiber content decreases the pavement slab thickness by an amount
Awchat et al. used recycled concrete with steel and polymer of 30–50% [34]. Fiber reinforced concrete, increasing concrete effi-
fibers in concrete. Investigations demonstrated that increasing cient flexural strength by 30%, reduces the required thickness of
fibers in concrete with the recycled aggregates, the flexural and the airport rigid pavement by 17% [32]. Most of the published
compressive strengths are increased [16]. In another study per- information about fibrous concrete pavements is associated with
formed on glass fibers in the concrete with the recycled aggregates, 1% and 2% of fibers which increases the amount of cement in these
the results indicated that fiber increment to 0.03% of concrete vol- kinds of concrete compared to the plain concrete. Nowadays, using
ume increases the compressive, tensile and flexural strengths [17]. fibers in concrete slabs on the subgrade and concrete pavements
Vytlacilova utilized the recycled masonry aggregates (RMA) and has been restricted to 0.5% of concrete volume, due to economic
the recycled concrete aggregates (RCA) individually, as recycled and executive reasons [32].
aggregates by the amount of 100% with Polypropylene fibers.
According to the results, RMA showed better performance in the
concrete rather than RCA [18]. 2. Research aims
In previous researches, in addition to industrial fibers, recycled
fibers are used in the concrete [19–22]. Maddah et al. investigated In this study, in order to investigate the effect of recycled aggre-
the effect of recycled steel fibers and recycled Polypropylene fibers gates on the compressive, tensile and flexural strengths of the con-
on the concrete, individually and in combination, with different crete, the natural coarse aggregates are replaced with these
percentages and aspect ratios. They concluded that generally, duc- aggregates by the amount of 0.50% and 100%. Furthermore, the
tility, toughness and failure of concrete after cracking are improved Steel wires recycled from waste tires are used as fibers in the nor-
with these fibers, especially in combination condition [13]. Nowa- mal concrete and the concrete with the recycled aggregates by the
days, a lot of waste tires are being released into the nature. As a volume ratio of 0.5 and 1%. In order to study the effect of aggre-
case in point, 600,000 tons of waste tires are being buried annually gates on the concrete strength, a similar gradation is utilized for
in the European Union [23]. Every year, 242 million waste tires are both natural and recycled aggregates. After concrete production
produced in the United States, being approximately 1.2% of urban and 28 days of curing in water, compressive strength, indirect
394 M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398

Table 1
Chemical composition of the cement (w%).

SiO2 CaO Al2O3 Fe2O3 MgO SO3


CEM II 42.5 R 21 64 5.4 3.9 3.4 2.3

tensile strength and flexural strength tests were performed on the


specimens. Eventually, the role of fibers and recycled aggregates on
the thickness of concrete pavement slab is studied.

3. Experimental program

3.1. Materials

Cement: Portland cement (ASTM type II 42.5 R) is used in this


Fig. 1. size grading of fine and coarse aggregates.
study with the specific gravity of 3.11 g/cm3 and the specific sur-
face area of 3027 g/cm2. The chemical properties of the cement
are shown in Table 1.

3.1.1. Natural aggregates


Natural river aggregates are utilized in this study. Physical
properties and the grading curve of used aggregates are demon-
strated in Table 2 and Fig. 1, respectively.

3.1.2. Recycled aggregates


In this study, CDW is collected from a burial site of urban waste,
being milled and graded after separating unwanted materials. In
Iran, most of the CDWs are of the Mixed Recycled Aggregates
(MRA). Therefore, other materials such as facade stones, bricks
and ceramic are included in waste as well as concrete. The recycled
aggregates used in this study are the coarse aggregates containing
43.2% crushed concrete, 28.6% facade stones, 14.2% crushed cera-
mic and 14% crushed bricks. The gradation of these aggregates is
similar to the natural coarse aggregates. The physical properties
of these aggregates are illustrated in Table 2. Fig. 2. Recycled Steel Fibers with other waste Materials.

3.1.3. Recycled steel fibers


There are several methods for recycling of waste tires, such as
Shredding Process, Cryogenic Process, and Pyrolysis Process. In
Iran, all recycling sites use shredding process for recovering steel
fibers from used tires .The shredding process reduces tire into rub-
ber granules and steel fibers through a number of cutting and gran-
ulating stages. In the first stage of processing, a complete tire is
chopped or shredded until it is reduced to pieces ranging in size
from about 50 to 150 mm. The rubber pieces, which still contain
steel, are then fed into a second shredder that reduces them to
smaller pieces. At the end of this stage, magnets are used to sepa-
rate the steel from the rubber. Fibers containing small amounts of
rubber and fluff are demonstrated in Fig. 2. Fig. 3 shows fibers after
the magnetizing process. In order to investigate the effect of recy-
cled steel fibers on concrete mechanical properties, the steel fibers
with the diameter of 1 mm and the length of 30–70 mm are uti-
lized in mixes. Fig. 3. Separated Recycled Fibers.

Table 2
Physical properties of aggregates.

Property Standard Natural Recycled


Fine Coarse Coarse
Maximum nominal size (mm) ASTM C136 2.38 19 19
Density (kg/m3) ASTM C127 2600 2610 2580
Water saturated surface dry Absorption (%) ASTM C127 2.1 1.25 6.25
Fineness modulus ASTM C136 3.03 – –
Sand equivalent (%) ASTM D2419 84 – –
M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398 395

Table 3
Proportions of the concrete mixtures.

Concrete type Cement Water FNA (kg/m3) CAN (kg/m3) CRA (kg/m3) Fibers (%) Superplasticizer (kg/m3)
R0F0 352 190 831 970 0 0 0
R50F0 352 190 831 485 485 0 1.76
R100F0 352 190 831 0 970 0 1.76
R0F0/5 352 190 831 970 0 0.5 1.76
R50F0/5 352 190 831 485 485 0.5 1.76
R100F0/5 352 190 831 0 970 0.5 1.76
R0F1 352 190 831 970 0 1 1.76
R50F1 352 190 831 485 485 1 1.76
R100F1 352 190 831 0 970 1 1.76

Fig. 4. compressive strength and splitting tensile strength tests after 28 days curing of specimens.

3.1.4. Superplasticizer 4. Experiment results and discussion


Carboxylate-based SPC-N1 superplasticizer with the specific
weight of 1 g/cm3 and 0.5% of cement weight is used in concrete To prevent the evaporation of water from the unhardened con-
specimens in all mixes. crete, the specimens were covered immediately after finishing
with impervious plastic. All specimens were molded one day after
casting and cured in water saturated with calcium hydroxide at
3.2. Mix design 24 °C from the time of molding until the moment of tests. Samples
were tested after 28 days of curing. The average results of three
In accordance with the instructions of using recycled aggregates specimens for each mix are reported.
in some countries such as Japan, the replacement of natural fine
aggregates with recycled fine aggregates is not recommended
[35]. Because recycled fine aggregates contain a significant amount 4.1. Compressive strength
of old adhered mortar which leads to having the problem in
obtaining required slump, a considerable increment in deforma- The concrete compressive strength is measured using the cubic
tions, a sudden decrease in modulus of elasticity and strength. specimens with the dimensions of 150 * 150 * 150 mm in accor-
Therefore, the recycled aggregates used in this study are just coarse dance with BS 1881-116 standard (Fig. 4). The average results
aggregates. are illustrated in Fig. 5. In general, the replacement of natural
The mix design utilized in this study is based on AC1211.1-91 aggregates results in the reduction of the concrete compressive
and volumetric method considering a cylindrical compressive strength, but this reduction value is negligible and its maximum
strength of 30 MPa, which includes 352 kg/m3 cement, 970 kg/m3 is 10%. For instance, the compressive strength of R100F0 mixture
coarse aggregates, 831 kg/m3 fine aggregates and water to cement is equal to 90.4% of the control mix (R0F0). The angularity of recy-
ratio of 0.54. Table 3 indicates different amounts of aggregates in cled aggregates and the old cement paste adhered to these aggre-
concrete volume unit for several specimens. Concrete mixes are gates develop better adhesion between the aggregates and the new
labeled by Rx Fy, where x denotes the percentage of recycled cement paste; furthermore, they partially compensate for the
coarse aggregates and y denotes the volume ratio of recycled fiber. strength weakness of some aggregates. Using recycled aggregates
For instance, in R100F0.5 mixture, the percentage of recycled allows water infiltration due to porosity and improves concrete
coarse aggregates is equal to 100%, while the amount of recycled curing. Additionally, in accordance with previous results, if the
fibers is 0.5%. The quantity of water illustrated in mix designs is ratio of water to cement is larger than 0.55, the compressive
based on the moisture of aggregates in saturated surface dry strength of concrete with 100% of recycled aggregates is approxi-
(SSD). However, at the time of mixing process, dry aggregates were mately equal to normal concrete [8].
entered into the mixing machine, the required amount of addi- A comparison between the average compressive strength of
tional water was calculated and then, this amount of water was specimens in different amounts of fibers shows that adding fibers
added to the mixture. In this study, in order to investigate the by 0.5% increases the compressive strength to 10% at its highest
effect of recycled aggregates and fibers on concrete strength, the value. In contrast, adding fibers by 1% reduces the compressive
water to cement ratio was maintained constant. strength by 12% at its maximum amount. It has been indicated in
396 M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398

Fig. 5. Splitting tensile strength (MPa) and compressive strength (MPa) of the concrete with different percentages of fibers and recycled aggregates.

many studies that adding steel fibers is of the inconsiderable effect recycled steel fibers, the production of structural concrete with
on compressive strength of fibrous concrete [13,36]. In fact, the recycled aggregates is likely to be reasonable by 50% replacement.
main effective factor on the compressive strength of concrete is
aggregate strength, cement paste strength and their interfacial 4.3. Flexural strength
transition zone. Fiber addition has a slight effect on improving
the compressive strength if only specimens are well compacted. The flexural strength test was performed on the beam shaped
Based on Aeillo et al. results, the compressive strength of concrete specimens with the dimensions of 100 * 100 * 500 mm in accor-
is slightly affected by steel fibers recovered from waste tires. dance with ASTM C1018 standard (Fig. 6). The load-displacement
Increasing these recycled fibers to 0.26% of concrete volume, the curves for different specimens are demonstrated in Figs. 7–9. The
compressive strength is slightly increased [27]. In addition, the average results of the flexural strength test are indicated in
decrement in compressive strength of concrete in the specimens Fig. 10. As shown in Fig. 10, unlike the tensile and compressive
containing 1% of fibers is due to the pores developed by adding strengths, the flexural strength increases by the replacement per-
these fibers. Actually, the volume of pores developed in concrete centage increment of natural aggregates. The flexural strength
plays a key role on the compressive strength of the concrete. The mean value for the control specimen is 3.05 MPa which reaches
greater the length and the volume of these fibers is, the more pores to the amount of 3.42 and 3.51 MPa by replacing 50% and 100%
are developed and as a result, the compressive strength will be
lower.

4.2. Indirect tensile strength

The indirect tensile strength test was performed on the cylindri-


cal specimens with the dimensions of 150 * 300 mm in accordance
with ASTM C496-96 standard after 28 days of curing (Fig. 4). The
average Results are illustrated in Fig. 5. According to Fig. 5, the ten-
sile strength, like the compressive strength, decreases by increas-
ing the replacement of recycled aggregates. As a case in point,
the mean value of the indirect tensile strength in the control spec-
imen is equal to 3.29 MPa, which is reduced to 3.04 MPa and
2.88 MPa by replacing 50% and 100% of natural coarse aggregates
Fig. 6. Flexural strength test after 28 days curing of specimens.
with recycled aggregates, respectively. Adding recycled aggregates,
the concrete tensile strength reduction value is approximately
equal to 10% at its maximum amount, similar to compressive
strength. It can be stated that the indirect tensile strength, likewise
the compressive strength, is hardly related to the recycled aggre-
gates which show conformity with the results of previous studies
[11,37].
Adding fibers to the concrete, including the different percentage
of recycled aggregates, concrete tensile strength is increased where
specimens containing 1% amount of fibers have the maximum
strength. 1% fiber addition to the concrete causes an increment of
49–68% at the maximum level to its tensile strength where the
greatest amount is due to concrete containing 100% of natural
coarse aggregates.
Investigating the tensile and compressive strengths of the con-
crete with recycled aggregates, it can be concluded that by adding Fig. 7. Load – displacement of the concrete containing 0% recycled aggregates.
M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398 397

natural aggregates with recycled aggregates, respectively. A factor


that can account for this claim is the better adhesion of recycled
aggregates with the cement paste compared to natural aggregates.
Natural aggregates are rounded shape with smooth surfaces, while
recycled aggregates are crushed and angular with rough surfaces
which allow the cement paste to penetrate into recycled coarse
aggregate pores providing better involvement between the cement
paste and aggregates. A simple concrete specimen fracture surface
containing 50% of recycled aggregates is shown in Fig. 11. As can be
seen, the fracture surface passed through the contact zone of
cement paste and aggregates around normal aggregates areas
and in the middle of aggregates for recycled aggregates.
The more fiber content is, the more flexural strength of concrete
Fig. 8. Load – displacement of the concrete containing 50% recycled aggregates. becomes and this increment in concrete with 1% of fibers is greater
than the concrete with 0.5% of fibers. In contrast, the flexural
strength of concrete for specimens containing fiber is not depen-
dent on the replacement percentage of natural aggregates. For
instance, in specimens containing different percentage values of
recycled aggregates, the flexural strength is equal to approximately
3.9 MPa for the ones with 0.5% of fibers while this amount is equal
to 4.3 MPa of concrete with 1% of fiber content.

4.4. Effect of fibers on concrete pavement thickness

In this study, the PCA design method is utilized to investigate


the effect of recycled steel fibers on reducing the thickness of con-
crete pavement slab with recycled and natural aggregates. In the
PCA method, the parameters used in the design of slab thickness
based on fatigue failure mode include the concrete flexural
strength, the modulus of subgrade reaction and the amount of
Fig. 9. Load – displacement of the concrete containing 100% recycled aggregates.
loading repetition and variety. The details of the PCA concrete

Fig. 10. Flexural strength (MPa) and required thickness design (cm) of different concrete type.

Fig. 11. Fracture surface of the concrete containing 50% recycled aggregates.
398 M. Ahmadi et al. / Construction and Building Materials 144 (2017) 392–398

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