TAPMOTION® TD ISM®

INNOVATIVE MOTOR-DRIVE SOLUTIONS

WITH INTEGRATED MONITORING.
W WW.R EIN HAU S E N.COM
TAPMOTION ® TD ISM ®

TAPMOTION® TD ISM®.
THE INTELLIGENT MOTOR-DRIVE.

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As a global market leader in the regulation of power
transformers, we have made it our mission to respond to
the changing requirements of the energy technology
sector with innovative solutions and process improvements.
With the new TAPMOTION® TD ISM® motor-drive unit, we
are able to offer you a solution for the first time with a top
drive that makes the drive energy available directly at the
tap changer cover.

Key improvements – replace your equipment in a more effici-

maximum customer benefit
In the TAPMOTION® TD ISM®, the drive
energy is made available precisely
where it is needed, at the tap changer
cover. The drive commands generated
in the control cabinet are transmitted
to the motor installed above via a cable
connection. This removes the need for
a rigid drive shaft connection and the
complex and time-intensive task of
installing it. What's more, the precise
motor torque delivered to the driven tap
changer guarantees maximum safety
when switching loads.
ent and targeted manner. Providing you
with intelligent operational management
and optimized asset management.
The simple connection and configuration
process for the transformer sensors
means that commissioning can be carried
out quickly. In addition to monitoring
functions, you get the benefit of freely
available inputs, the data of which can
be viewed at any time. Furthermore, spe-
cially connected temperature sensors can
be visualized graphically. As a result, you
can configure your monitoring system
individually.

TAPMOTION® TD ISM® – the The recorded and evaluated data can be

integrated motor-drive solution
The TAPMOTION® TD ISM® is factory-fit-
ted with our very own ISM® (Integrated
Smart Module) technology. This electro-
nic automation platform is particularly
well suited to the special conditions of
energy technology. As well as controlling
the drive of the on-load tap-changer, this
state-of-the-art automation platform
also enables the recording and evalua-
tion of all relevant operating data from
the power transformer. This allows you
to plan how you operate, service, and
transferred directly to SCADA. This great-
ly reduces the amount of wiring needed
during installation and significantly
cuts costs compared with a conventional
connection method. Visualization takes
place via an integrated web server with
ISM® IICI (Intuitive Control Interface).
There is no need to install any other soft-
ware.

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TAPMOTION ® TD ISM ®

RELIABILITY MEETS
AUTOMATION.
Based on experience from more than 100,000 delivered motor drives from the
TAPMOTION® product family, with our latest TAPMOTION® product – the TD ISM® –
we are able to offer you optimum safety, reliability, and robustness.

I Gear motor IP protection class 66

I Integrated cable plug connector for simple connection of gear motor
and control cabinet
I Motor torque is specifically optimized for driving tap changers
I No alterations to the tap changer cover
I Suitable as retrofit solution

I Aluminum sheet housing

(protection class IP 66)
I Passive cooling thanks to
double-walled design
I Position display with mechanical
counter and status indicators
I LED strips for interior lighting
I Integrated laptop holder
I Thermostat-controlled anti-
condensation heating
I Key information also visible from
outside/UV-resistant inspection
window
I Integrated data interface and socket
I Manual operation

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The modular design means that the system can be extended to suit individual
needs and equipment can be adapted to future tasks perfectly. Developed by experts
for the special conditions that apply in the field of electrical energy technology.

I Maximum flexibility thanks to modular I 4 to 12* analog inputs/outputs

design
I Efficient hardware designed specifically
for substation requirements
I EMC-safe design
I 28 or 42* digital inputs
I 15 or 20* digital outputs
I Voltage measurement 1 ph. or 3 ph.*
I Current measurement 1 ph. or 3 ph.*
I 32 bit CPU with various communication interfaces
I Position indication via 4-20 mA signal or BCD*
I Optimized terminal arrangement for hassle-free electrical
connection with user-friendly terminal technology

*optional 5
TAPMOTION ® TD ISM ®

FOR EVERYONE WHO LIKES TO

CONCENTRATE ON THE ESSENTIALS.
Take advantage of our additional packages and integrate additional functions
such as voltage regulation into your TAPMOTION® TD ISM®. The easy-to-connect
sensors allow all the key operating data from a power transformer to be
recorded, processed, and made available via integrated web visualization.

Voltage regulation*
I Linear and integral regulation algorithm
I Up to 3 different desired values
I Adjustable time delays
I Over- and undervoltage monitoring
I RX line drop compensation or Z compensation
I Parallel control of up to 16 transformers, master/
follower or circulating reactive current methods
I 1-ph. or 3-ph. voltage measurement

Cooling system control*

I Various control algorithms for periodic
cooling-group activation or load-dependent,
predictive cooling
I Control of up to 6 cooling stages
I Switching points, hysteresis and delay times
adjustable to your needs
I Fail-safe mode
I Cooling-stage monitoring

Gas analysis (DGA)*

I Online assessment of up to 9 corrosive gases, relative
moisture in oil and relative overall gas content
I Configurable limit value for each gas
I Curve display of the measured values
I Measured value memory
I Connection of DGA sensors via universal
4..20mA signals or MODBUS interface*

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 OLTC monitoring
I Signals from motor-drive unit, motor protective
switch, motor running, door contact
I Tap position
I OLTC oil temperature
I Status of the protective devices, e.g. Buchholz
relay, RS2001
I OLTC tap-change statistics
Number of tap-change operations and operating
time per level
I Maintenance information and operator intervals
I Electronic nameplate
Additionally for OILTAP ® *:
I Contact wear, oil carbonization

Tx monitoring
I System voltage, load current,
frequency
I Active, reactive and apparent power,
load factor
I Ambient temperature
I Top-oil temperature
I Hot-spot calculation in acc. with
IEC 60076-7 or ANSI/IEEE C57.91
I Aging rate and lifetime consumption
I Status of the protective devices,
e.g. Buchholz relay
I Determination of bubbling tempera-
ture, paper moisture, overload
resistance incl. forecast simulation

TD motor control Communication with control Freely configurable

point and intelligent sensors* inputs and outputs
I Motor control and monitoring
I Motor current monitoring I IEC61850 (GOOSE function) Open, digital and analog
I Automatic centering using calibration run I IEC 60870-5-101; 103; 104 inputs/outputs can be
I Electronic end-position blocking I DNP 3 configured individually
I Tap position I Modbus TCP, RTU, ASCII
I OLTC PreCheck function I RSTP, PRP, HSR redundancy
I Conforms to IEC 60214 (2014) protocols

*optional 7
TAPMOTION ® TD ISM ®
FUTURE-PROOFED.
THE NEW ISM® TECHNOLOGY.
With ISM® technology, MR has created a pioneering and standardized basis,
covering all aspects of substation automation.
ISM® technology is the standardized hardware and
software basis that is being used for all MR automa-
tion solutions.
The hardware components and the universal soft-
ware architecture are distinguished by their user-
friendliness and flexibility. The system is, of course,
designed to meet the special requirements of energy
technology with regard to reliability, robustness,
and durability.
ISM® technology is also open and flexible, supporting
both the use of standard products as well as the in-
tegration of individual requirements in transformer
substation automation. Regardless of the application,
users benefit from standardized components, tools,
and operating interfaces – in short: the ISM® Intuitive
Control Interface (IICI).
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Software
I Robust operating system as the basis for all
system and application functions
I Database of current and historical operating data
as well as status and log information
I Web-based visualization in accordance with HTML
5 standard with SVG (Scalable Vector Graphics)
I All necessary SCADA protocols are available in
client or server functionality
Hardware
I Modular and efficient hardware design
I Integrated, flexible functions
I Specific modules for various tasks, such as
measurement or communication
I Supports all common interface standards
I 19" design or housing for installation on a cap
rail in a control cabinet or in a motor-drive unit
ALWAYS IN THE BEST HANDS.
We are always at your side. Our experts offer a complete service
and will develop customized solutions on request.

Designed with future requirements in mind
ISM® is also available as a retrofit model for all TAP-
MOTION® ED motor-drive units that have previously
been delivered.
tems for the areas of data management, link to
SCADA, control and regulation, equipment automa-
tion, and monitoring of energy supply components.
Benefit from our decades of experience in on-load
tap-changer regulation and monitoring.

Your TAPMOTION® motor-drive unit is easy to equip Our all-around service includes:
with additional intelligence in just a few hours, I Appraisal
allowing it to meet your individual requirements. As I Advice
an option, we can also deliver the ISM® in a separate I Development of a solution
stainless-steel cabinet. I Engineering
I Implementation and commissioning
Customized systems are available for more I Training

demanding customers
On request, our experts will develop solutions matched
perfectly to your needs. For power transmission or
power distribution systems, we offer customized sys-

Simple and cost efficient retrofitting:

Photo 1 The action: The ISM® is installed by our experts
Photo 2 The result: Fit for the future – thanks to additional intelligence in the existing motor-drive unit

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TAPMOTION ® TD ISM ®

TECHNICAL DATA
TAPMOTION® TD ISM®.

Motor-drive unit TAPMOTION® TD ISM®

VACUTAP® VM®, VR®, VV®
Avaliable OLTC types
OILTAP® V, M, R
Power consumption motor 0.12 kW
Supply voltage motor circuit 3 AC/380 V/400 V/415 V/440 V
Frequency 50 Hz/60 Hz*
Operation time motor-drive per switching cycle ca. 6.5 s
Maximum tap positions 35
Supply voltage control and heating circuit AC 220 V / 230 V / 240 V
Ambient temperature –25°C ... +50°C, optional 55°C
IP 66 nach DIN EN 60529
Protection degree Corrosion protection class C4 (in acc. with ISO 12944-2),
optional C5-M (in acc. with ISO 20340 Offshore
Isolation test voltage 2 kV/60 s
TDS ISM®: WxHxD 616 x 848 x 420 mm
Housing
TDL ISM®: WxHxD 616 x 1350 x 420 mm
Control cabinet TDS 53 kg
Weight Control cabinet TDL 85 kg
Gear motor 23,5 kg
Standards IEC 60214 (2014)
ISM technology
®

3 phase U/I measurement (motor current)

Measurements 1 phase U/I measurement (transformer)
3 phase U/I measurement (transformer)*
Galvanic isolated groups of inputs; signal voltage level 18-265 V AC/DC
Digital inputs/outputs
Potential free relay contacts; signal voltage level up to 265 V AC/DC
Galvanic isolated inputs 0..4..20 mA, 0..10 V DC, PT100
Analog inputs/outputs
Galvanic isolated outputs 0..4..20 mA, 0..10 V DC
Ethernet
RJ45 for SCADA communication
RJ45 for remote visualization*
RJ45 for HMI connection*
FO 1310 nm single port*
Communication interfaces FO 1310 nm dual port, redundancy protocols RSTP; PRP; HSR*

Serial
RS 232/422/485 for SCADA communication
FO FST or FSMA connector
Wave lenght 660 nm or 850 nm*
Standards IEC 61010-1, IEC 61010-2-030, IEC 61000-6-2/-4, IEC 60255-21-1/-2/-3 Class 1
Monitoring functions
Transformer monitoring Standard
OLTC monitoring Standard
Voltage regulation Optional
Cooling control Optional
DGA monitoring Optional
*optional
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MORE POWER,
MORE VALUE.
The ideal solution for operators of public and industrial distribution grids.

Maintenance-free and long-lasting

I Torque supplied directly at the tap-changer cover
I Simple connection of control cabinet and gear motor via cable connection
I No need for complex drive shaft installation
I Coupling-safe design – integrated self-centering function – maximum safety
I Optimized for the use of electronic components

Reliable transformer monitoring

I Recording, storage, and evaluation of the necessary transformer values
enables condition-based maintenance
I Minimal wiring needed thanks to direct transmission of the information to
the control or fleet monitoring system

Functionally integrated drive with modular monitoring solutions

I Modular and economic system, making ideal adaptation to all requirements possible
I Installation at any power transformer possible (no additional sensors required)
I Complex and individual automation and monitoring tasks possible
I Suitable as retrofit solution
I Integration of function (monitoring, voltage regulation and intelligent cooling control)
in the TAPMOTION® TD motor-drive unit with tested and ready-to-connect solution

Simple operation and state-of-the-art graphic display

ISM ®
I Intuitive user interface with simple operating concept
ISM
I Technology
®
Software does not have to be installed thanks to web-based visualization
ISM
Interface®for remote access included in standard scope of delivery
I Technology
I Simple connection of optionally available touch displays
Technology

Additional services
I Commissioning
I Performance of and support during factory/site acceptance tests (FAT/SAT)
I Modernization of facilities – including system consultations and wiring modifications
I General product training

MIR
I Technical training at our Regensburg training center or at local MR subsidiaries
Meine

MIR
I On-site practical training
Meine
I
Idee
Support during facility certification
für

MIR
Meine
Idee für
Reinhausen Meine Idee für Reinhausen
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Reinhausen Meine Idee für Reinhausen

Reinhausen Meine Idee für Reinhausen

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Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg, Germany

Phone: +49 941 4090-0

Fax: +49 941 4090-7001
E-mail: info@reinhausen.com

www.reinhausen.com

Please note:
The data in our publications may differ from
the data of the devices delivered. We reserve
the right to make changes without notice.

IN4378153/02 EN – TAPMOTION® TD ISM® –

F0332002 – 09/17 – uw –
©Maschinenfabrik Reinhausen GmbH 2016