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Keywords: Process instability has been a challenge to anaerobic digestion of foodwaste at higher organic loading rates. Co-
Anaerobic digestion digestion is one of the measures to improve stability. This study conducted batch experiments to compare liquid
Dairy manure dairy manure and dairy manure digestate as a co-substrate for anaerobic digestion of foodwaste. The batch co-
Digestate digestion experiments showed a two-stage biogas production process, which could be simulated with a mod-
Food waste
ification of the Gompertz model. The specific biogas yields derived with the two-stage biogas production model
Inhibition
was further simulated against the co-substrate ratios with substrate limitation – inhibition models for identifying
Kinetic model
the optimal co-substrate ratio. The Haldane model was the best to simulate co-substrate limitation – inhibition
kinetics in anaerobic co-digestion of foodwaste. A higher ratio of dairy manure could result in co-substrate
inhibition to biogas production due to recalcitrance of cellulose and toxicity of lignin and lignin derivatives.
Kinetic modeling shows that the optimal volatile solids (VS) ratio of liquid dairy manure is 16.6%, at which the
maximum specific methane yield is 0.54 L/g VS. Semi-continuous co-digestion of 88% foodwaste and 12% liquid
dairy manure at a hydraulic retention time of 14 d attained 94% of the simulated maximum methane yield.
Although co-digestion of foodwaste and manure digestate resulted in lower biogas yields than co-digestion with
liquid dairy manure, manure digestate is still an attractive co-substrate that has several operational advantages
compared with liquid dairy manure.
1. Introduction Animal manure has been the most common co-substrate for food-
waste digestion (Komilis et al., 2017). Earlier studies on co-digestion of
Laboratory anaerobic digestion studies have demonstrated high foodwaste and liquid dairy manure (Agyeman and Tao, 2014; Usack
biochemical methane potential of foodwaste. Process instability, how- and Angenent, 2015; Zarkadas et al., 2015) reported stable operation
ever, has been a challenge to long-term, continuous anaerobic digestion and synergistic effects at organic loading rates as high as 6.2–12 g VS/
of foodwaste, especially at a higher organic loading rate and under L/d, which were attributed to balanced biochemical composition, buf-
thermophilic conditions (Banks et al., 2012; Braguglia et al., 2018; fered pH, and supplementation of micronutrients from co-substrates.
Kawai et al., 2014; Komilis et al., 2017; Zhang et al., 2012, 2015). The Because of the high fiber content of liquid dairy manure (LDM), anae-
process instability and failure has been mostly attributed to fast acid- robically digested dairy manure (ADDM) from digesters without an
ification, ammonia inhibition to acetoclastic methanogens and sub- extended hydraulic retention time can have higher residual biomethane
sequent accumulation of volatile fatty acids, and inadequate avail- potential. Based on the measured biochemical composition of LDM and
ability of trace elements. The high contents of non-fiber carbohydrate ADDM at a dairy farm (Table 1), it was estimated with an equation
and fat of foodwaste may lead to fast acidification. Ammonia accu- developed by Angelidaki and Sanders (2004) that the ADDM would
mulation is attributed to its high protein content. Consequently, suc- have a biomethane potential close to that of the LDM. The higher
cessful long-term mono-digestion of foodwaste has been limited to or- biomethane potential of ADDM was mainly attributed to the increased
ganic loading rates typically less than 4.5 g VS/L/d unless an content of crude protein and non-fiber carbohydrate due to microbial
enhancement measure such as co-digestion is taken (Braguglia et al., growth in the digesters. Moreover, the ADDM had higher nutrient
2018; Komilis et al., 2017). concentrations than LDM (Table S1), which could be attributed to
∗
Corresponding author.
E-mail address: wtao@esf.edu (W. Tao).
https://doi.org/10.1016/j.jenvman.2018.07.016
Received 13 November 2017; Received in revised form 19 May 2018; Accepted 6 July 2018
Available online 10 July 2018
0301-4797/ © 2018 Elsevier Ltd. All rights reserved.
J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
Table 1 A screw press was used at the farm to remove coarse particles from the
Characteristics of substrates and inoculum used in this study.a digester effluent. The LDM was collected from the same farm at the
Main substrate Co-substrate Inoculum same time as the ADDM. Each digester was inoculated at 21.345 g VS
with anaerobically digested sludge and ADDM sieved through 0.5-mm
b
Foodwaste LDM ADDM Digested Digested mesh in the same VS ratios as the targeted foodwaste to co-substrate
manurec sludge ratios. Substrate to inoculum VS ratio was set at 0.82. The headspace
pH 4.8 7.7 7.9 7.6 7.5 was flushed with nitrogen gas and sealed immediately. The substrates
Total solids (g/L) 272.5 123.0 45.5 48.5 26.1 and inocula were characterized by Dairy One Forage Laboratory in
VS/TS (%) 92.1 84.6 68.2 67.4 55.4 Ithaca, New York, USA and the results are given in Table 1 and Table
Biochemical composition (% TS) S1. Biochemical composition was determined with the ANKOM Tech-
Crude protein 27.8 16.9 31.9 30.0 31.8
nology and AOAC methods. Elemental content was determined for
Crude fat 22.4 6.1 3.7 5.3 3.3
Non-fiber 35.1 7.5 11.6 7.9 4.9 samples after microwave-accelerated acid digestion, using a Thermo
carbohydrate iCAP 6300 inductively coupled plasma radial spectrometer.
Lignin 2.8 10.6 16.2 9.5 5.6 After 2 d of acclimation, the digesters were fed with substrates and
Cellulose 0.9 23.4 7.9 3.4 1.6
deionized water to a working volume of 1.8 L and set at temperature
Hemicellulose 3.2 21.9 8.0 11.4 14.3
36 °C. Biogas production was recorded every 15 min with Model 1615A
a
Average of two samples. digital mass flow gas meters (Omega Engineering, Norwalk,
b
ADDM after a screw press. Connecticut, USA), displaying biogas flow rate at temperature 25 °C and
c
ADDM passing a 0.5-mm sieve. pressure 1 atm. Based on the dynamics of biogas production rate, the
batch experiments lasted for 25–30 d. Biogas samples (0.1 mL each)
microbial assimilation and mineralization of nutrients. ADDM also has were collected weekly with a gas tight syringe and diluted with air in
greater alkalinity than LDM (Akhiar et al., 2017; Tao et al., 2016). 11.3-mL Restek serum vials for determination of methane content using
Therefore, ADDM can even be a better co-substrate than LDM. a Shimadzu GC-2014 gas chromatograph (Agyeman and Tao, 2014).
Synergistic effects of co-digestion on methane production have been This GC system used a HayeSep-D column to separate N2O, a Porapak-N
reported at different co-substrate ratios, whereas overdosing of a co- pre-column to backflush C2 compounds, a Porapak-N column to sepa-
substrate may result in disappearance of the synergies and even an- rate CO2, and a MS-13× column to separate air/CH4/CO into in-
tagonistic effects. The decreased performance of co-digestion, even dividual gases. Methane is detected with a flame ionization detector.
after extended acclimatization periods, has been attributed to the ef- Helium was used as carrier gas. The temperatures of oven, injector port
fects of a co-substrate that contains inhibitory or toxic compounds such and detector were 100, 140 and 100 °C, respectively. Measurements
as ammonia and other inorganic salts (Regueiro et al., 2015; Usack and were taken in the digesters for pH with a Hach H160 meter connected
Angenent, 2015). The optimum co-substrate ratio is typically de- to an ISFET NMR tube pH probe before feeding and at the end of each
termined through laboratory experiments at discrete substrate combi- batch. Initial and final concentrations of total solids (TS) and VS were
nations or by modeling without consideration of co-substrate inhibition determined for each batch according to Standard Methods 2540 B and E
(Cook et al., 2017; Owamah and Izinyon, 2015; Usack and Angenent, (APHA et al., 2012). Samples collected initially and at the end of each
2015). batch were centrifuged at 2500 g for 20 min and centrate samples were
The first objective of this study was to compare the effects of two co- diluted for determination of total ammonia nitrogen (TAN) concentra-
substrates for foodwaste digestion, i.e., LDM and ADDM, by means of tion with a QuickChem 8500 series automatic flow injection analyzer
batch anaerobic co-digestion experiments. Side-by-side comparison of (LaChat Instruments, Loveland, Colorado, USA), following Standard
the co-substrates could not only discover a new enhancement measure Method flow injection analysis (APHA et al., 2012).
for anaerobic digestion of foodwaste, but also demonstrate a new Both the commonly used first-order and Gompertz models
strategy for identifying a co-substrate. Based on specific biogas yields in (Equations (1) and (2)) were tested to fit the dynamics of cumulative
the batch co-digestion experiments at different co-substrate ratios, this biogas production in the individual batches. The first-order model fitted
study further used co-substrate limitation and inhibition models to si- the biogas production dynamics in the blanks well (R2 = 0.960 and
mulate the kinetics of co-substrate effects on specific biogas yield. By 0.996). The Gompertz model fitted the initial biogas accumulation
curve fitting to typical kinetic models, the second objective was to poorly and sometimes put out negative lag phase times. Finally, the
identify the best kinetic model and subsequently estimate the optimal Gompertz model was modified (Equation (3)) to fit the biogas pro-
co-substrate ratio for anaerobic co-digestion of foodwaste. Finally, the duction dynamics in the anaerobic co-digestion experiments, which
performance of anaerobic co-digestion at the optimal substrate com- showed two stages of biogas production. The kinetic constants were
bination was tested through semi-continuous anaerobic co-digestion of estimated simultaneously for each batch experiment using the Microsoft
foodwaste and liquid dairy manure. Excel 2013 Solver tool.
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J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
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J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
Fig. 1. Biogas production over time in batch anaerobic co-digestion of foodwaste with different VS ratios of a) anaerobically digested dairy manure (ADDM), and b)
liquid dairy manure (LDM).
differences could partially be attributed to no more than 50% co-sub- Ym = 0.374 − 1.249CLignin (11)
strate combined with foodwaste which could be hydrolyzed faster than
where Pmethane = biomethane potential (L CH4/g VS);
undigested and digested dairy manure. Biogas in all the batches had
Ym = experimental methane yield (L CH4/g VS); and Clignin, X, Y,
methane content varied between 58% and 68%, which increased over
Z = fraction of lignin, crude protein, lipid, and carbohydrate in VS.
the first 10 d. Because biogas production rate had substantial variations,
both hourly and daily as illustrated in Fig. S1, and there were only
weekly biogas sampling and determination of methane content, the 3.2. Kinetics of anaerobic digestion from co-substrate limitation to
discussion hereinafter is primarily based on the continuously recorded inhibition
biogas data instead of methane production.
There were steep initial increases in cumulative biogas production At low ratios of a co-substrate, the co-substrate serves as a supple-
at all the substrate combinations as shown in Fig. 1. It tended to sta- mentary source of organic carbon and nutrients for microorganisms. At
bilize in the first 4–5 d, indicating anaerobic oxidation of readily a high ratio, the co-substrate may introduce inhibitors to microbial
available organic compounds coming with the substrates. Cumulative growth, such as lignin. Inhibitory conditions were found to be the main
biogas production increased again after a lag phase and tended to sta- cause of microbiome divergence in anaerobic digesters fed at increasing
bilize again after approximately 25 d. Although the cumulative biogas organic loading rates with dairy manure and different co-substrates
production could be simulated with the Gompertz model (Equation (2)) (Regueiro et al., 2015). The values of lag phase length estimated with
outputting high R2 values, the Gompertz model did not reflect the two- the two-stage biogas production model are presented in Fig. 3. The
stage stabilization process and could generate negative lag phase times length of lag phase generally increased with the increasing LDM ratio.
as illustrated in Fig. S2. The two-stage biogas production model Increased lag phase length is the primary result of inhibition (Andrews,
(Equation (3)) strongly fitted the biogas production process in the co- 1968; Li et al., 2016). The longer lag phase at a higher LDM ratio could
digestion experiments (R2 = 0.993–0.998), and eliminated the errors in be attributed to the higher concentrations of recalcitrant cellulose and
estimation of lag phase time. non-digestible, toxic lignin in the combined substrate and inoculum
The batches with LDM yielded more biogas than those with ADDM (Table S2). The lag phase lengths in batch co-digestion with LDM had a
except for the similar biogas yields at 5% co-substrate (Fig. 2). Using strong correlation with the initial concentrations of lignin and cellulose
Equation (10) (Angelidaki and Sanders, 2004), however, biomethane (P = 0.009; R2 = 0.89). Although lignin and cellulose concentrations in
potential was estimated to be slightly higher for LDM (0.41 L CH4/g VS) co-digestion with ADDM increased as the ADDM ratio increased, there
than ADDM (0.38 L CH4/g VS). When excluding the non-biodegradable was no clear relationship of lag phase length and concentrations of
lignin from carbohydrate in Equation (10), the biomethane potentials lignin and cellulose, suggesting that ADDM could have other inhibitors
were still similar between LDM (0.36 L CH4/g VS) and ADDM (0.31 L such as lignin derivatives and other toxic phenolic compounds (Chen
CH4/g VS). When lignin is present in a substrate at a high concentra- et al., 2008).
tion, biomethane potential can be low, not only because of its non- Besides a longer lag phase, co-substrate inhibition may set off the
biodegradability under anaerobic conditions but also its toxicity effects of enhancers such as micronutrients in the co-substrate. At small
(Koyama et al., 2017; Li et al., 2013; Chen et al., 2008). The mechanism co-substrate ratios, anaerobic digestion is enhanced more at a greater
of lignin inhibition, especially to hydrolytic activity, can be irreversible co-substrate ratio or the co-substrate is a limiting factor for microbial
adsorption of cellulolytic enzymes on dissolved lignin (Koyama et al., activity. The kinetics of substrate limitation on anaerobic digestion has
2017). Li et al. (2013) found a negative linear relationship between been largely simulated with the Michaelis-Menten equation or its
lignin content and experimental methane yield for fiber-rich substrates modifications. Further increase in co-substrate ratio may result in de-
(Equation (11)). Using Equation (11), it was estimated that the LDM crease in microbial activity due to co-substrate inhibition. Although
would have a higher methane yield (0.24 L CH4/g VS) than the ADDM inhibition factors have been introduced to assess substrate inhibition to
(0.17 L CH4/g VS). Therefore, experimental biogas yield is likely a anaerobic digestion (Owamah and Izinyon, 2015; Zamanzadeh et al.,
function of the contents of crude protein, lipids and non-fiber carbo- 2016), substrate inhibition due to over-dosing of a co-substrate in
hydrate as well as lignin content. When looking for a potential source of anaerobic digestion has rarely been simulated except for the extended
co-substrate, it is important not only to evaluate biomethane potential Monod model described by Sung and Liu (2003). Inhibition often in-
under ideal incubation conditions but also avoid inhibition due to toxic volves multiple, rather than specific mechanisms, such as reduced ac-
components in a co-substrate. tivity of an enzyme by complexing with excess substrate, modification
of physiochemical variables, and imbalanced metabolism of the cells
Pmethane = 0.496X + 1.014Y + 0.415Z (10) (Chen et al., 2008; Edwards, 1970). As Edwards (1970) concluded upon
comparison of kinetic models that significant variations may occur in
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J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
Fig. 2. Curve fitting of co-substrate limitation-inhibition kinetics using a) Andrews (Equ. 4); b) Aiba (Equ. 7); c) Haldane (Equ. 6); d) Edwards (Equ. 5); e) extended
Monod (Equ. 8); and f) quadratic (Equ. 9) models for anaerobic co-digestion of foodwaste with ADDM and LDM.
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J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
Table 3 (stp) biogas/g VS or 0.54 L (stp) CH4/g VS. This estimate of specific
Kinetic constants obtained from curve fitting of co-substrate limitation-inhibi- methane yield is higher than those reported by earlier studies on co-
tion models to specific biogas yield against co-substrate VS ratio. digestion of foodwaste and LDM (Table 4) and falls into the upper end
Parameter Co-substrate limitation – inhibition model among mono- and co-digestion of foodwaste as reviewed by Braguglia
et al. (2018) and Komilis et al. (2017). The earlier studies compared
Andrews Edwards Haldane Aiba Extended methane yield in co-digestion of foodwaste and LDM at higher LDM
(Equation (Equation (Equation (Equation Monod
ratios than this study and the highest methane yields were attained at
(4)) (5)) (6)) (7)) (Equation
(8)) their lowest LDM ratios (Table 4).
Fig. 4. Irreversible impact of a temperature jump during days 29–32 on anaerobic co-digestion of foodwaste and liquid dairy manure. Error bar = 1 standard
deviation of 4 digesters. The results on Day 43–64 are not presented because it did not indicate recovery of biogas production.
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J. Masih-Das, W. Tao Journal of Environmental Management 223 (2018) 917–924
foodwaste processing site (Risberg et al., 2017). Furthermore, farms are Acknowledgements
often more willing to provide ADDM than LDM as LDM has traditionally
been land-applied as a liquid fertilizer. This study was supported by the U.S. Environmental Protection
Agency [SU835937]. The views expressed in this document are solely
those of the authors and do not necessarily reflect those of the Agency.
3.4. Semi-continuous co-digestion of foodwaste and liquid dairy manure
Appendix A. Supplementary data
When organic loading rate was increased stepwise from 1.0 to 2.0 g
VS/L/d in the semi-continuous co-digestion at a substrate VS combi- Supplementary data related to this article can be found at https://
nation of 88% foodwaste and 12% LDM, biogas production rate in- doi.org/10.1016/j.jenvman.2018.07.016.
creased steadily to 1.78 L/Lreactor/d (Fig. 4a) with 68.0% methane in the
biogas. Unfortunately, biogas production dropped to approximately References
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