Technical Part 1 2 PDF

BS-VI Projects for Panipat Refineriy of IOCL
COLUMN/ TOWER CARBON STEE L, CLAD
(Document No : A882-999-CC-MR-6511)
Page 1 of 585
Click on the Document Title to go to that section of the document
Table of Contents
Document Number Rev. Document Title Page
Number
A882-999-CC-MR- A COLUMN/ TOWER CARBON STEE L, CLAD 6
6511
A882-80-42-LL-6511 A LIST OF ATTACHMENTS 27
A882-80-42-SP-6511 0 MR JOB SPECIFICATION 32
A882-80-42-SS-6511 A SCOPE OF WORK AND SUPPLY 35
A882-80-42-TR-6511 A INSTRUCTIONS TO BIDDERS 37
A882-999-80-42- A TECHNICAL COMPLIANCE STATEMENT 46
TCL-6511
A882-999-80-42- A VENDOR DATA REQUIREMENTS 48
VDR-6511
A882-999-81-41- A SCHEDULE OF QUANTITIES FOR LADDERS & PLATFORMS 52
SOQ-6511 FOR COLUMNS (CS)
A882-999-81-41- A VENDOR DOCUMENT REVIEW FOR COLUMNS (CS) 57
VDR-6511
A882-303-80-42-DS- 2 LCN SPLITTER (303-C-111) 59
3501
A882-303-80-42-DS- 2 MECHANICAL DATASHEETS 60
3501S2
3501S3
A882-303-80-42-DS- 0 2ND HDS AMINE ABS. COL & V (303-C-301 & 303-V-301) 62
3502
3502s2
3502s3
3502s4
A882-303-80-42-DS- 0 2ND HDS STABILIZER 303-C-302 66
3503
3503s2
3503s3
3503s4
A882-303-80-42-DS- 0 COKER NAPHTHA SPLITTER 303-C-401 70
3504
3504s2
3504s3
3504s4
A882-303-02-DS- 3 COLUMN DATASHEET 74
CO-C111
CO-C301
CO-C302
CO-C401
A882-303-02-DS- 2 VESSEL DATASHEET 124
DR-V304
A886-087-80-42-DS- 0 87-C-101 131
3501
Page 2 of 585
Table of Contents
Number
3501S2
3501S3
3501S4
3501S5
A886-087-80-42-DS- 0 87-C-102 136
3502
3502S2
3502S3
A886-87-02-DS-CO- 2 COLUMN D/S-FREE NUMBER FORMAT 139
C101
A886-87-02-DS-CO- 2 COLUMN D/S-FREE NUMBER FORMAT 147
C102
A886-87-02-DS-DR- 2 VERTICAL VESSEL D/S-FREE NUMBER FORMAT 158
B103
A887-306-80-42-DS- 0 AMINE ABSORBER (307-C-101) 165
3501
3501S2
3501S3
3501S4
3501S5
A887-307-02-DS- 2 COLUMN D/S-FREE NUMBER FORMAT 170
10CO-C101
A887-307-02-DS- 2 COLUMN D/S-FREE NUMBER FORMAT 179
10CO-C102
A887-307-02-DS- 2 VERTICAL VESSEL D/S-FREE NUMBER FORMAT 187
10DR-V102
3002
300202
300203
A888-86A-80-42-DS- 0 MECHANICAL DATASHEETS 197
3101
310102
3102
310202
310203
3103
310302
Page 3 of 585
Table of Contents
Number
310303
A888-86A-02-42-DS- 2 QUENCH TOWER 205
1001
A888-86A-02-42-DS- 2 MDEA ABSORBER 215
1002
A888-86A-02-42-DS- 2 COLUMN D/S-FREE NUMBER FORMAT 227
1003
6-12-0001 5 General specification for pressure vessels. 238
6-12-0002 7 Supplementary specification for carbon steel vessels. 251
6-12-0007 4 Supplementary specification for clad vessels. 258
6-12-0011 8 Standard specification for boiler quality carbon steel plates. 268
6-12-0014 6 Standard specification for weldable structural quality steel plates 275
for tanks and vessels
6-12-0015 4 Supplementary specification for clad plates. 280
6-12-0020 8 Standard specification for stainless steel plates. 285
6-14-0009 4 Packing, marking & shipping specifications for tray and tower 290
internals.
6-79-0013 1 Material requirements for carbon steel components used in sour 296
service for petroleum refinery environments
A882-00-000--ITP-6- 0 INSPECTION AND TEST PLAN (JOB SPECIFIC) 302
81-0001 Rev 01
A882-00-000--ITP-6- 0 INSPECTION AND TEST PLAN (JOB SPECIFIC) 310
81-0011 Rev 0
6-78-0001 1 Specification for quality management system requirements from 317
bidders
6-78-0003 1 Specification for documentation requirement from suppliers 324
A882-000-07-41-SP- 0 PAINTING SPECIFICATION FOR IOCL BS VI JOB 333
001121-02
6-68-0006 6 Standard specification civil & structural works structural steel 427
works.
General statement 7.0 IN-045-EN-7.0-General statement about selection and 451
about selection and specification of materials for equipment and piping
specification of
materials for
equipment and piping
06533_303_IN-043 2.1 STANDARD MATERIAL SPECIFICATIONS FOR WET H2S 470
SERVICES
Std material spec 2.1 IN-042.0-EN-2.1-Std material spec Carbon steels for pressure 484
Carbon steels for service
pressure service
7-12-0001 6 Vessel tolerances. 504
7-12-0004 7 Skirt base details. 506
7-12-0005 6 Skirt opening details. 507
7-12-0010 7 Manhole with davit. 509
7-12-0011 6 Ladder rungs for manhole/demister. 511
7-12-0013 6 Nozzle reinforcement and projection. 512
7-12-0015 6 Standard bolt hole orientation. 514
7-12-0016 6 Alloy liner details. 515
7-12-0018 6 Internal flanges. 517
7-12-0019 6 Vortex breakers. 518
7-12-0020 6 Inlet deflector baffle. 519
7-12-0021 6 Support ring & bolting bar. 520
7-12-0022 6 Support ring sizes for packed tower's interns. 521
Page 4 of 585
Table of Contents
Number
7-12-0023 7 Pipe davit. 522
7-12-0024 8 Lifting lug top head type (for vertical vessels / columns). 525
7-12-0026 6 Earthing lug. 526
7-12-0027 6 Name plate. 527
7-12-0028 6 Manufacturer name plate. 528
7-12-0029 6 Bracket for name plate. 529
7-12-0032 5 Supports for internal feed pipe. 530
7-12-0036 4 Typical details of wire mesh demister and its supports (for vessels 532
and columns).
A885-999-80-42-ST- 0 FIREPROOFING AND INSULATION SUPPORTS 536
0025
A885-999-80-42-ST- 0 JOB STANDARDS 537
25S2
A885-602-80-42-SK- A JOB SKETCHES 538
0001
7-68-0507 7 Details of steel ladder 539
7-68-0509 6 Steel ladder joint details 542
7-68-0512 5 Ladder support clips for hot vessels 546
7-68-0540 0 Platform Details for Horizontal Hot Vessels 548
7-68-0546 0 Details of brackets for circular platforms of hot vessels 554
7-68-0547 0 Platform support clips for hot vessels 559
7-68-0552 7 Circular platform for hot vessels 562
7-68-0553 7 Details of brackets of circular platforms for hot vessels 570
7-68-0557 5 Platform support clips for hot vessels 575
7-68-0697 3 Electroforged grating type-I & type-II 578
Page 5 of 585
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
MATERIAL REQUISITION (TOP SHEET)

ITEM DESCRIPTION: COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BA DESTINATION: As per Commercial Documents
MR CATEGORY: I DELIVERY PERIOD: As per Commercial Documents
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
A882 999 CC MR 6511 A 04/06/2018 80 42

JOB NO. UNIT/ MAIN DOC. SR. NO. REV. DATE DIVN. DEPT.
AREA COST CODE
CENTRE ORIGINATOR
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
NOTES :
1 This page is a record of all the Revisions of this Requisition.
2 The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3 Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
REV. DATE BY CHK. APPD. DETAILS
A 04/06/2018 AD TK TK ISSUED FOR BIDS

This is a system generated approved document and does not require signature.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI Client: IOCL

Sheet 1 of 7
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 6 of 585
TAG NO/
SR. NO. ITEM CODE/ [ ID. NO. ] DESCRIPTION QUANTITY
01.00 Residual Design & engineering,

procurement of materials and bought out
components, fabrication including
assembly/sub assembly at shop (refer note
no. 1), NDT & PWHT, inspection by TPIA,
testing at manufacturer's works,
hydrotest, surface preparation and
application of primer, cutting of
completed columns (only item nos. 303-C-
111 & 303-C-401) in two sections, all
structural supply & works (refer note-2),
pickling and passivation of SS surface,
packing, delivery including supply of all
mandatory spares & documentation as per
the enclosed specifications, instructions
to vendors, job specification, data
sheets etc. and other codes and standards

attached or referred to.
01.01 A1 303-C-111 LCN SPLITTER 1 Nos
01.02 A1 303-C-301 2ND HDS AMINE ABSORBER ALONG WITH 303-V- 1 Nos
304 (2ND HDS AMINE ABSORBER K.O. DRUM)
01.03 A1 303-C-302 2ND HDS STABILIZER 1 Nos
01.04 A1 303-C-401 COKER NAPHTHA SPLITTER 1 Nos
02.00 Loading & Unloading of column sections at
site (Refer Commercial document),
handling, storage, assembly,
installation, Site weld, Local NDS &
local PWHT (As applicable) of
Circumferential- seam (For item 303-C-111
& 303-C-401) in horizontal position, NDT,
surface preparation & application of
primer, inspection and completing the
column in all respects at site as per MR.
All machinery, lifting equipments, tools
and tackles, power rollers, pumps etc for
site assembly, local PWHT and local box
type hydrotest including strengthening /
compaction of ground if required, shall
be in vendor's scope.
02.01 A1 {02}303-C-111 For Sr. No. 01.01 1 Nos
02.04 A1 {02}303-C-401 For Sr. No. 01.04 1 Nos
03.00 Transportation of completed columns
having item nos. 303-C-301/303-V-304 &
303-C-302 from Vendor's work/ shop in
single piece to site (FOT) &
transportation of Column having item nos.
303-C-111 & 303-C-401 in two sections
from Vendor's work/ shop to site (FOT)
(Refer Commercial documents) for the
following as per the enclosed
specifications, instructions to vendors,
job specification, data sheets etc
03.01 A1 {03}303-C-111 For Sr. No. 01.01 1 Nos
03.02 A1 {03}303-C-301 For Sr. No. 01.02 1 Nos
03.03 A1 {03}303-C-302 For Sr. No. 01.03 1 Nos
03.04 A1 {03}303-C-401 For Sr. No. 01.04 1 Nos
04.00 << DELETED >>
05.00 << DELETED >>
06.00 Indicate charges for the following for
ENGINEERS INDIA LIMITED REQUISITION NO. REV.
NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

Sheet 2 of 7
Page 7 of 585
TAG NO/
future addition / deletion of components

06.01 PIPE DAVIT 100NB SCH 160 1 m
06.07 External Support clip of material SA 1 kg
516GR 60
06.08 External Support clip of material SA 516 1 kg

GR 70
06.09 External Support clip of material IS 2062 1 kg

GR E250BR
06.10 Insert Plate / Reinforcement pad of 1 kg

material SA 516 GR 60
material SA 516 GR 60 (NACE + HIC)
material SA 516 GR 70
06.13 Change in Support Dimension/ bracket/ 1 kg
Skirt height of material SA 516 GR 60
Skirt height of material IS 2062 GR
E250BR
06.16 Change in equipment dimension /thickness 1 kg
of material SA516 GR 60
of material SA516 GR 70
of material SA516 GR 60 (NACE+HIC)
06.19 Change in nozzle pipe size/ length of 1 kg
material SA 106 GR B (SEAMLESS)
material SA 516 GR.60
material SA 516 GR.70
material SA 516 GR. 60 (NACE+HIC)
(NACE+HIC)
06.24 Change in pipe fitting of material SA-234 1 kg
Gr. WPB (seamless)

Gr. WPB (seamless) (NACE+HIC)
06.26 Change in standard flange of material SA 1 kg

105

Sheet 3 of 7
Page 8 of 585
TAG NO/

105 (NACE+HIC)
06.28 Change in non standard flange / LWN/SRN 1 kg

nozzle of material SA 105

nozzle of material SA 105 (NACE+HIC)
06.30 Change in internals of material SA 516 1 kg

GR. 70

GR. 60

GR. 60 (NACE+HIC)
06.33 Change in internals of material SA 106 GR 1 kg

B (SEAMLESS) (NACE+HIC)
B (SEAMLESS)
06.35 Change in internals of material SS 304 1 kg
06.37 C-seam at site in horizontal position SA 1 kg
516 GR 60 to IS 2062 E250BR

516 GR 70 to IS 2062 E250BR
06.39 C-seam at site in horizontal position 1 kg

IS2062-E250B to IS2062-E250B

516 GR 70 to SA 516 GR 70

516 GR 60 to SA 516 GR 60

SA516 GR 60 (NACE+HIC) to SA516 GR 60
07.00 << DELETED >>
08.00 << DELETED >>
09.00 Drawings and documents as per attached Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00
10.00 << DELETED >>
11.00 << DELETED >>
12.00 << DELETED >>
13.00 << DELETED >>
14.00 << DELETED >>
15.00 << DELETED >>
16.00 << DELETED >>
17.00 << DELETED >>

Sheet 4 of 7
Page 9 of 585
TAG NO/
18.00 << DELETED >>
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.

Sheet 5 of 7
Page 10 of 585
LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
No. DOCUMENT TITLE DOCUMENT NO.
DATE DATE DATE DATE
1 List of attachments A882-80-42-LL-6511 A
2 Job specification for site A882-80-42-SP-6511 A

assembly of column (Horizontal
Assembly)
3 Scope of Supply A882-80-42-SS-6511 A
4 Technical Compliance Sheet A882-999-80-42- A

TCL-6511
5 Instructions to Bidders A882-80-42-TR-6511 A
6 Vendor data requirements A882-999-80-42- A

VDR-6511
7 Equipment Design Data for 303- A882-303-80-42-DS- 0
C-111 3501
C-301/303-V-304 3502
C-302 3503
C-401 3504
11 Schedule of Quantities for A882-999-81-41- A
Ladder & Platforms SOQ-6511
12 Vendor Data Requirements for A882-999-81-41- A
Ladder & Platforms VDR-6511
13 Process Data Sheet FOR 303-C- 06533_303_10CO_303
111 -C-111
301/303-V-304 -C-
301/06533_303_10DR
_303-V-304
302 -C-302
401 -C-401
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.
GENERAL NOTES:
1. BIDDER TO INCLUDE COST OF EXTERNALS (STRUCTURE & PIPING CLEATS) AS MENTIONED IN
CL. B.17 OF INSTRUCTION TO BIDDER DOC NO. A882-80-42-TR-6511 IN QUOTED PRICE.
2. BIDDER TO INCLUDE COST OF SUPPLY & FABRICATION OF ALL MATERIALS FOR PLATFORMS,
LADDERS, CAGE LADDERS, HOT DIPPED ELECTRO FORGED GALVANIZED GRATING, HAND RAILING AND
OTHER STRUCTURAL WORKS INCLUDING SHOP PRIMER AND HOT DIP GALVANIZING AS PER SCHEDULE
OF QUANTITIES DOCUMENT NO. A882-999-81-41-SOQ-6511.
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR SUPPLYLING
ALL COLUMNS FOR A1 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR BIDDER'S CAPABILITY,
REFER EIL-MSL)
4. REFER SL.NO.6 UNIT RATES:-
A.) QUOTED RATES SHALL BE APPLICABLE FOR COMPONENTS / PARTS / ATTACHMENTS INCLUDING
THE FABRICATION & TESTING.
B.) THE UNIT RATES QUOTED SHALL BE APPLICABLE FOR ADDITION AS WELL AS FOR DELETION OF
THE ITEMS.

Sheet 6 of 7
Page 11 of 585
LIST OF ATTACHMENTS
REVISION
DATE DATE DATE DATE
C.) VENDOR TO NOTE THAT FINISH / FABRICATED WlEIGHTS SHALL BE CONSIDERED

FOR FINAL S ETTLE.lolENT.
D.) THE WlEIGHTS INDICATED ON ENGINEERING DRAIHNGS DO NOT FORM THE
BASIS FOR OFFER,
SINCE THESE ARE APPROXIMATIONS ONLY

Sheet 7 of 7
Page 12 of 585

DOCUMENT NUMBER
A886 999 CC MR 6511 A 04/06/2018 80 42

AREA COST CODE
CENTRE ORIGINATOR
NOTES :


Sheet 1 of 5
Page 13 of 585
TAG NO/

102) in two sections, all structural
supply & works (refer note-2), pickling
and passivation of SS surface, packing,
delivery including supply of all

01.01 A1 87-C-101 2ND STAGE HDS AMINE ABSORBER ALONG WITH 1 Nos
87-B-103 (2ND STAGE AMINE ABSORBER K.O.
DRUM)
01.02 A1 87-C-102 2ND STAGE HDS STABILIZER 1 Nos
Circumferential- seam (For item 87-C-102)
in horizontal position, NDT, surface
preparation & application of primer,
inspection and completing the column in
all respects at site as per MR. All
machinery, lifting equipments, tools and
tackles, power rollers, pumps etc for
02.02 A1 {02}87-C-102 For Sr. No. 01.02 1 Nos
having item nos. 87-C-101/87-B-103 from
Vendor's work/ shop in single piece to
site (FOT) & transportation of Column
having item nos. 87-C-102 in two sections
from Vendor's work/ shop to site (FOT)
(Refer Commercial documents) for the
following as per the enclosed
job specification, data sheets etc.
03.01 A1 {03}87-C-101 For Sr. No. 01.01 1 Nos
03.02 A1 {03}87-C-102 For Sr. No. 01.02 1 Nos
04.00 << DELETED >>
05.00 << DELETED >>

Sheet 2 of 5
Page 14 of 585
TAG NO/

06.07 External Support clip of material SA 1 kg
516GR 60

GR E250BR

E250BR
material SA 106 GR B (SEAMLESS)(NACE+HIC)

105 (NACE+HIC)


GR. 60 (NACE+HIC)

516 GR 60 to IS 2062 E250BR

IS2062-E250B to IS2062-E250B

(NACE+HIC)
07.00 << DELETED >>
08.00 << DELETED >>
to Sr.No.8.00
10.00 << DELETED >>
11.00 << DELETED >>
12.00 << DELETED >>
13.00 << DELETED >>

Sheet 3 of 5
Page 15 of 585
TAG NO/
14.00 << DELETED >>

15.00 << DELETED >>
16.00 << DELETED >>
17.00 << DELETED >>
18.00 << DELETED >>
Sr.No.8.00
Note:

Sheet 4 of 5
Page 16 of 585
LIST OF ATTACHMENTS
REVISION
DATE DATE DATE DATE

Assembly)

TCL-6511

VDR-6511
C-101/87-B-103 3501
C-102 3502
11 Process Data Sheet FOR 87-C- A886-87-02-DS-CO-
101/87-B-103 C101
102 C102
13 Process Data Sheet FOR 87-B- A886-87-02-DS-DR-
103 B103_2
GENERAL NOTES:
3. GROUPING:
REFER EIL-MSL)
THE ITEMS.
C.) VENDOR TO NOTE THAT FINISH / FABRICATED WEIGHTS SHALL BE CONSIDERED FOR FINAL
SETTLEMENT.
D.) THE WEIGHTS INDICATED ON ENGINEERING DRAWINGS DO NOT FORM THE BASIS FOR OFFER,

Sheet 5 of 5
Page 17 of 585

DOCUMENT NUMBER
A887 999 CC MR 6511 A 30/05/2018 80 42

AREA COST CODE
CENTRE ORIGINATOR
NOTES :


Sheet 1 of 4
Page 18 of 585
TAG NO/

application of primer, all structural
01.01 A1 307-C-101 (N) 2ND STAGE AMINE ABSORBER ALONG WITH 307- 1 Nos
V-102 (N) (2ND STAGE AMINE ABSORBER K.O.
DRUM)
02.00 << DELETED >>
having item nos. 307-C-101 (N) /307-V-102
(N) from Vendor's work/ shop in single
piece to site (FOT) (Refer Commercial
documents) for the following as per the
enclosed specifications, instructions to
vendors, job specification, data sheets
etc
03.01 A1 {03}307-C-101 (N) For Sr. No. 01.01 1 Nos
04.00 << DELETED >>
05.00 << DELETED >>
06.01 External Support clip of material SA 516 1 kg
GR 60

GR E250BR

E250BR
material SA 106 GR B (SEAMLESS)(NACE+HIC)

105 (NACE+HIC)

Sheet 2 of 4
Page 19 of 585
TAG NO/


GR. 60 (NACE+HIC)

516 GR 60 to IS 2062 E250BR

IS2062-E250B to IS2062-E250B

(NACE+HIC)
07.00 << DELETED >>
08.00 << DELETED >>
to Sr.No.8.00
10.00 << DELETED >>
11.00 << DELETED >>
12.00 << DELETED >>
13.00 << DELETED >>
14.00 << DELETED >>
15.00 << DELETED >>
16.00 << DELETED >>
17.00 << DELETED >>
18.00 << DELETED >>
Sr.No.8.00
Note:

Sheet 3 of 4
Page 20 of 585
LIST OF ATTACHMENTS
REVISION
DATE DATE DATE DATE

Assembly)

TCL-6511

VDR-6511
C-101 3501
101 C101
11 Process Data Sheet FOR 307-V- A887-307-02-DS-
102 10DR-V102
GENERAL NOTES:
3. GROUPING:
REFER EIL-MSL)
THE ITEMS.
SETTLEMENT.

Sheet 4 of 4
Page 21 of 585

ITEM DESCRIPTION: COLUMN/ TOWER -SS CLADDED, COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BF,01BA DESTINATION: As per Commercial Documents
DOCUMENT NUMBER
A888 999 CC MR 6511 A 04/06/2018 80 42

AREA COST CODE
CENTRE ORIGINATOR
NOTES :


Sheet 1 of 5
File Name: f:\A888-999-CC-MR-6511-A.pdf
Page 22 of 585
TAG NO/

002) in two sections, all structural

01.01 A1 81-C-002 NAPHTHA STABILIZER 1 Nos
01.02 A1 86A-C-101 QUENCH TOWER 1 Nos
01.03 A2 86A-C-102 MDEA ABSORBER 1 Nos
01.04 A2 86A-C-103 MDEA REGENERATOR 1 Nos
Circumferential- seam (For item 81-C-002)
in horizontal position, NDT, surface
preparation & application of primer,
inspection and completing the column in
all respects at site as per MR. All
machinery, lifting equipments, tools and
tackles, power rollers, pumps etc for
02.01 A1 {02}81-C-002 For Sr. No. 01.01 1 Nos

03.00 Transportation of completed column having
item nos. 81-C-102 in two sections from
Vendor's work/ shop to site (FOT) (Refer
Commercial documents) for the following
as per the enclosed specifications,
instructions to vendors, job
specification, data sheets etc. and
transportation of completed columns( Tag
No:86A-C-101/86A-C-102/86A-C-103) from
Vendor's work / shop in single piece to
site (FOT) (Refer Commercial documents)
for the following as per the enclosed
job specification, data sheets etc.
03.01 A1 {03}81-C-002 For Sr. No. 01.01 1 Nos
03.02 A1 {03}86A-C-101 For Sr. No. 01.02 1 Nos
03.03 A2 {03}86A-C-102 For Sr. No. 01.03 1 Nos
03.04 A2 {03}86A-C-103 For Sr. No. 01.04 1 Nos
04.00 << DELETED >>

Sheet 2 of 5
Page 23 of 585
TAG NO/
05.00 << DELETED >>

06.01 External support clip of material SA 516 1 kg
GR. 60
06.02 External support clip of material IS 2062 1 kg

GR. E250 BR
06.03 Reinforcement pad/insert plate of 1 kg

material SA 516 GR. 60 (NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
06.04 Change in support dimension / skirt 1 kg
height of material SA 516 GR.60
06.05 Change in support dimension / skirt 1 kg

height of material IS 2062 GR.E250BR
06.06 Change in equipment dimension/thickness 1 kg
of material SA516 GR 60(NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
06.07 Change in equipment dimension/thickness 1 kg
of material SA516 GR60 (NACEHIC+6-79-13)+
SA240 GR.316LCLAD
material SA 516 GR. 60 (NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
Gr. WPB (seamless)
06.11 Change in non standard flange/LWN/SRN 1 kg
nozzle of material SA 105

105

GR. 60 (NACE MR0103+HIC+EIL SPEC. 6-79-
0013)
06.14 Pipe davit 100 NB Sch160 1 m

06.15 Pipe davit 150 NB Sch.80 1 m
material SA 516 GR. 60 (NACE+HIC+6-79-
13)+SA 240 GR.316L CLAD
+SS 316 WELD OVERLAY
06.21 Change in non standard flange/LWN/SRN 1 kg
nozzle of material SA 105+ SS 316L WELD
OVERLAY
06.22 Change in standard flange of material 1 kg
SA105+SS 316L WELD OVERLAY

Sheet 3 of 5
Page 24 of 585
TAG NO/
06.23 Change in internal for SA 240 GR 316L 1 kg

06.24 Change in internal for SA 312 TP 316L 1 kg
105 (NACE+HIC)

06.27 Change in internals of material SA 516GR. 1 kg
60 (NACE+HIC)

SA516 GR 60 to IS 2062 E250BR
06.29 C-seam at site in horizontal 1 kg

positionIS2062-E250B to IS2062-E250B

(NACE+HIC)
07.00 << DELETED >>
08.00 << DELETED >>
to Sr.No.8.00
10.00 << DELETED >>
11.00 << DELETED >>
12.00 << DELETED >>
13.00 << DELETED >>
14.00 << DELETED >>
15.00 << DELETED >>
16.00 << DELETED >>
17.00 << DELETED >>
18.00 << DELETED >>
Sr.No.8.00
Note:
of items are identified by A2, A1 where A2 indicates one group and so on.

Sheet 4 of 5
Page 25 of 585
LIST OF ATTACHMENTS
REVISION
DATE DATE DATE DATE

Assembly)

TCL-6511

VDR-6511
C-002 3002
10 Equipment Design Data for 86A- A888-86A-80-42-DS- 0
C-101 3101
C-102 3102
C-103 3103
GENERAL NOTES:
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1/A2. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR
SUPPLYLING ALL COLUMNS FOR A1/A2 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR
BIDDER'S CAPABILITY, REFER EIL-MSL)
THE ITEMS.
SETTLEMENT.

Sheet 5 of 5
Page 26 of 585
LIST OF APPLICABLE DOCUMENT No.
SPECIFICATIONS & A882-80-42-LL-6511
STANDARDS Rev. A
Page 1 of 5
LIST OF APPLICABLE
SPECIFICATIONS & STANDARDS
A 30.05.2018 ISSUED FOR BIDS AD TK TK

Rev. Prepared Checked
Date Purpose Approved by
No by by
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 27 of 585
STANDARDS Rev. A
Page 2 of 5
LIST OF APPLICABLE SPECIFICATIONS
[X] indicates applicability

Title Doc No. Shts. Rev
[X] General specification for pressure 6-12-0001 13 5
Vessels
[X] Supplementary specification for carbon 6-12-0002 7 7
steel vessels
[] Supplementary specification for low 6-12-0003 7 4
alloy steel vessels
7 5
[] Supplementary specification for 6-12-0006
austenitic stainless steel vessels
[X] Supplementary specification for 6-12-0007 10 4
stainless steel clad vessels
[] Supplementary specification for 6-12-0008 7 4
3½ % Ni steel pressure vessels
[X] Standard specification for boiler quality 6-12-0011 7 7
carbon steel plates
[X] Standard specification for weldable 6-12-0014 4 5
structural quality steel plates for
storage tanks and vessels
[X] Standard specification for clad plates 6-12-0015 5 4
[] Standard specification for 6-12-0016 6 4
3½%Ni steel plates for pressure
vessels
[] Standard specification for 1%Cr-½%Mo 6-12-0017 5 4
& 1½%Cr-½%Mo steel plates
[] Standard specification for 2.25-Cr-1 6-12-0018 7 4
Mo steel plates
[X] Standard specification for stainless 6-12-0020 5 7
steel plates
[X] Packing, marking & shipping 6-14-0009 6 4
specification.
[] General Specification for Wire Mesh 6-14-0017 6 3

Demisters
[] Standard specification for mechanical 6-26-0001 12 3
agitators
[X] Material requirements for carbon steel 6-79-0013 6 1
components used in sour service for
petroleum refinery environments
[X] Standard Specification for Positive A882-6-81-0001 9 0
Material Identification (PMI) at Vendor’s
works
[X] Inspection & Test Plan for Pressure A882-6-81-0011 7 0
Vessels/Columns
[] Inspection & test plan for weld overlay 6-81-0130 7 2
Page 28 of 585
STANDARDS Rev. A
Page 3 of 5

[] Standard Specification For Health, 6-82-0001 55 4
Safety & Environment (Hse)
Management At Construction Sites
[X] Specification for quality management 6-78-0001 7 1
system requirements from bidders
[X] Specification for documentation 6-78-0003 8+1 1
requirements from suppliers
[] Standard specification for positive 6-82-0002 9+1 2
material identification (PMI) at
construction sites
[] Standard specification for erection of 6-76-0001 22 2
equipment and machinery
[X] Specification for Surface Preparation & A882-000-07-41-SP-01121-02 94 0

Protective Coating(New Construction)
[X] Standard specification civil & structural 6-68-0006 24 6

works structural steel works
[X] Standard material specifications carbon IN-042.0 2.1 20

steels for pressure service
[X] Standard material specifications for wet IN-043 2.1 14

H2S services
[X] General statement about selection and IN-45 7 19

specification of materials for equipment
and piping
LIST OF APPLICABLE STANDARDS

[X] indicates applicability
[X] Vessel tolerances 7-12-0001 2 6

[] Support for horizontal vessel 7-12-0002 1 6
[] Wooden pillows for saddle support 7-12-0003 1 6
[X] Skirt base details 7-12-0004 1 7
[X] Skirt opening details 7-12-0005 2 6
[] Angle leg support 7-12-0006 2 6
[] Pipe leg support 7-12-0007 1 6
[] Bracket support for vertical vessel 7-12-0008 1 6
[] Manhole with hinged cover 7-12-0009 2 7
[X] Manhole with davit 7-12-0010 2 7
[X] Ladder rungs for manhole/ demister 7-12-0011 1 6
[] Retaining plate 7-12-0012 1 6
[X] Nozzle reinforcement and projection 7-12-0013 2 6
Page 29 of 585
STANDARDS Rev. A
Page 4 of 5
[] Pad nozzles for vessels 7-12-0014 1 6

[X] Standard bolt hole orientation 7-12-0015 1 6
[X] Alloy liner details 7-12-0016 2 6
[] Sight glasses for pressure vessels 7-12-0017 2 6
[X] Internal flanges 7-12-0018 1 6
[X] Vortex breakers 7-12-0019 1 6
[X] Inlet deflector baffle 7-12-0020 1 6
[X] Support ring and bolting bar (for 7-12-0021 1 6
guidance)
[X] Support ring sizes for packed towers 7-12-0022 1 6
internals (for guidance)
[X] Pipe davit 7-12-0023 3 7
[X] Lifting lug top head type 7-12-0024 1 8
[] Fire proofing and insulation supports 7-12-0025 2 6
[X] Earthing lug 7-12-0026 1 6
[X] Name plate 7-12-0027 1 6
[X] Manufacturer name plate 7-12-0028 1 6
[X] Bracket for name plate 7-12-0029 1 6
[] Name plate for small equipment 7-12-0030 1 5
[] Details of forged nozzles 7-12-0031 1 5
[X] Supports for internal feed pipe 7-12-0032 2 5
[] Hot insulation supports for horizontal 7-12-0033 1 5
vessel
[] Pipe davit support detail for cold 7-12-0034 1 5
insulated vessels
[X] Typical details of wire mesh demister 7-12-0036 4 4
and its supports (for guidance)
[] SR nozzle neck 7-12-0037 1 4
[] Allowable Nozzle loads 7-12-0038 4 0
[X] Fire proofing and insulation supports A885-999-80-42-ST-0025 2 0
[X] Monkey Ladder Sketch A885-602-80-42-SK-0001 1 0
[X] Details of steel ladder 7-68-0507 3 7
[X] Steel ladder joint details 7-68-0509 4 6
[X] Ladder support clips for hot vessels 7-68-0512 2 5
Page 30 of 585
STANDARDS Rev. A
Page 5 of 5
[X] Platform Details for Horizontal Hot and 7-68-0540 6 0

Vessels
[X] Details of brackets for circular platforms 7-68-0546 5 0
of hot vessels
[X] Platform support clips for hot vessels 7-68-0547 3 0
[X] Circular platform for hot vessels 7-68-0552 8 7
[X] Details of brackets of circular platforms 7-68-0553 5 7

for hot vessels
[X] Platform support clips for hot vessels 7-68-0557 3 5
[X] Electroforged grating type-I & type-II 7-68-0697 8 3
Page 31 of 585
JOB SPECIFICATION FOR DOCUMENT No.
SITE ASSEMBLY OF A882-80-42-SP-6511
COLUMN Rev 0
(HORIZONTAL ASSEMBLY) Page 1 of 3
JOB SPECIFICATION
FOR
SITE ASSEMBLY
OF
COLUMN
(HORIZONTAL ASSEMBLY)
0 30.05.2018 ISSUED AS JOB SPEC. AD TK TK

Rev. Prepared Checked Approved
Date Purpose
No by by by
Page 32 of 585
COLUMN Rev 0
This specification covers scope of work and supply at site (Refer Commercial
document) for site assembly and welding of site joint and subsequent local NDT, local
PWHT (as applicable) radiography, and box-type (from inside) hydrotest (as
applicable) for Column 303-C-111, 303-C-401, 081-C-002 & 87-C-102.
1. Vendor shall fabricate the complete column; carry out all NDT including the hydro
testing of entire Column in single piece at shop. After hydro test the Column shall be
cut in two sections (refer mechanical datasheet for site-seam location), and weld
edge prepared for welding at site. Vendor shall consider extra length to account for
cutting in sections & re-welding at site. Fabricator shall trial assemble the Column
sections after cutting the Column into sections at shop, match mark, provide
alignment/fitment cleats, spiders at open end sections to maintain circularity, etc.,
before dispatch of Column sections to site.
2. Transportation of Column sections to site (where final Circumferential-seam welding

shall be carried out), unloading at site, handling, conducting visual inspection of weld
edges and conducting DP test, completing site seam(s) in horizontal position. It is
vendor’s responsibility to maintain verticality and plumbness of the completed
Column. Erection of completed Column is NOT envisaged in vendor’s scope.
Requirements called out in the specifications, codes, standards, drawings and other
special conditions stipulated in the MR shall be adhered to.
3. Tentative location of site Circumferential seam (C-seam) is shown in the Mechanical
Datasheet of Columns. However, section length shall be decided based on
transportation feasibility so that all work is done at Fabricator’s shop and only
minimum closing circumferential seams are done at site. Fabricator to provide
additional length to take care of cutting and rejoining allowance.
4. Fabricator shall carry out complete route survey taking into account the overall
dimensions of Column sections from fabricator works to site and within site. It is the
responsibility of the bidder to obtain approval from various statutory bodies such as
follows for the movement of the consignment.
Electricity Board
Railways
P.W.D.
Local Authorities
Mercantile Marine Deptt.
Irrigation authorities
Environment authorities
All roads within the plant battery limit for transportation of column sections till the
assembly point are in bidder’s scope. In case of any required modifications like
strengthening of road or widening etc. the same shall be informed to EIL Engineer-in-
charge at site / Owner. Any required modification in route with in plant battery limit
shall be in bidder’s scope with permission of EIL Engineer / Owner. Overall plot plan
and equipment layout indicating equipment location at site will be provided to the
successful bidder.
5. Assembly of Column sections shall not be undertaken without the use of power rollers
/ automatic welding machine with mounting on column throughout the circumference
(the welding machine shall move on the mounting rail for complete circ. welding).
Fabricator shall mobilize crane(s) of adequate capacity to handle column sections for
site assembly in horizontal position. In case bidder adopts power roller option, bidder
Page 33 of 585
COLUMN Rev 0
shall provide power rollers of adequate capacity and numbers for carrying out the job
at site. The rollers shall be properly placed so that column is not damaged while
fabrication. In addition, supply of idlers of adequate capacity and number is the
responsibility of the fabricator. All power rollers and idlers shall be kept on compacted
ground/hard stand, as necessary and shall be properly leveled before rollers are kept.
Compaction/ strengthening of ground, if reqd. for assembly shall be in vendor’s scope
and shall be included for in the quoted price. Only plain leveled ground within the unit
shall be provided for site activities by Owner. (Refer Commercial document)
6. Fabricator shall erect stationary shed for all site activities. In addition a temporary
movable shed shall also be provided by fabricator to ensure protection from wind and
rain for all site activities like welding etc. In addition, fabricator shall provide proper
storage for all critical equipments, machinery, tools & tackles, consumables etc.
7. Based on the schedule and quantum of site activities, fabricator shall provide all
resources such as welders, fitters, markers, supervisors, QA/QC personnel, NDT
personnel, NDT equipments, welding materials, temporary circumferential stiffeners,
saddles of adequate strength, tools & tackles, baking ovens/portable ovens for
electrodes, saw machines etc. required for carrying out C-seam welds, NDT etc. All
welding shall be carried out by qualified welders with approved procedures. NDT
personnel shall be qualified to ASNT level-II. Qualified welding inspectors from
approved body shall be employed.
8. Lifting lug / Trunions / tailing lug shall be provided on the column sections for
assembly/ handling.
9. Construction power: Refer commercial document.
10. Construction/ Hydrotest water: Refer commercial document.
11. Pumps for hydrostatic test for item no. 84A-C-001 shall be of adequate capacity (to
be arranged by fabricator) so that filling and pressurizing is being carried out to the
required conditions. While draining water, adequate care shall be taken to avoid any
damage to the Column. Draining shall be so regulated that occurrence of vacuum and
subsequent damage is avoided. After hydrotest box type compartment shall be cut
and remaining portion of the same shall be ground flush with grinding. Drying of
Column shall be carried out by blowing hot/dry air.
12. Fabricator shall keep the Column sections well ventilated and well illuminated during
all activities inside the Column. For this purpose suitable exhaust, air purge
connections and low voltage/ I2V with step down transformer connection shall be
provided.
13. All safety requirements of the plant as dictated by the operation group of the client
shall be adhered to by fabricator. All necessary safety equipments required shall be
arranged by fabricator. Fabricator shall provide dedicated safety engineer throughout
the contract period.
14. After completion of all site activities and handing over the complete Columns in
horizontal position on saddles, vendor shall clear the site of all debris, scrap and all
materials used for assembly/testing etc. to the satisfaction of Engineer-in-Charge.
Page 34 of 585
SCOPE OF SUPPLY DOCUMENT No.
FOR COLUMNS A882-80-42-SS-6511Rev. A
Page 1 of 2
SCOPE OF SUPPLY
FOR
COLUMNS

Date Purpose
No by by by
Page 35 of 585
DOCUMENT No.
SCOPE OF SUPPLY A882-80-42-SS-6511
FOR COLUMNS Rev. A
Page 2 of 2
1.0 VENDOR’S SCOPE
1.1 Complete equipment along with all the accessories as per requirements of mechanical
data sheet and requisition except as covered in exclusions in clause 2.0
All items specifically not specified and also not covered in exclusions in clause 2.0 but
required to complete the work in all respect as per the requisition is in vendor’s scope
1.2 All consumables tools, tackles, machinery & accessories for completing the equipment
in all respect as per requisition.
1.3 Gasket / Studs / bolts and nuts for manway / handholes / internal flanges / nozzles with
blind flange / shell flange / reducing flange / companion flange, including jack bolts for
manways and reducing flanges
1.4 Supply of Platform and ladder including shop primer / galvanizing as per A882-999-80-
42-SOQ-6511.
1.5 Spares:
Mandatory Spares (to be included in base price):
i) 20% (min 2 nos. in each size) of fasteners and two sets of gaskets for each
nozzle shown with blind flange / reducing flange / shell flange / companion
flange.
ii) Demister / Mist eliminator / Coalescer - 20% (min. 4 nos. of each size/type)
extra fasteners (bolts, nuts, clamps, spacers etc.) as required for holding the
Demister / Mist eliminator / Coalescer.
1.6 All the drawings and documents (including residual design calculations) as specified in
the requisition.
1.7 Design and supply of anchor bolt assembly (including anchor bolts, nuts, washers etc.)
1.8 Calculation for erection of equipments and supply of non-welded type supporting /
bracing arrangement, if required.
1.9 For item nos. 303-C-111, 303-C-401, 87-C-102 & 81-C-002: Site assembly and
welding of site joint, subsequent local NDT, Local PWHT (as applicable),
radiography, etc. (Refer Job Specification #A885-80-42-SP-6511 & Mechanical
Datasheet)
2.0 EXCLUSIONS
2.1 Supply & installation of Permanent instruments
2.2 Supply & application of Finish paint.
2.3 Erection of equipment
2.4 Supply and application of Fire proofing
2.5 Tray/down comer/seal pan/chimney tray not welded to the equipment
2.6 Supply & application of insulation
2.7 Installation of ladder / platform members and gratings

Page 36 of 585
DOCUMENT No.
INSTRUCTIONS TO BIDDERS A882-80-42-TR-6511
Rev. A
Page 1 of 9
INSTRUCTIONS TO BIDDERS

Date Purpose
No by by by
Page 37 of 585
DOCUMENT No.
Rev. A
Page 2 of 9
INSTRUCTIONS TO BIDDERS
(A) Bidding Instructions
It is understood that-
a) The quoted price includes for the “HOLDS” details of which are indicated on the Drg.
b) The weights indicated on EIL Engineering Drgs. do not form the basis for offer, since
these are approximations only.
c) Spares as included in Doc. No. A882-80-42-SS-6511 are included in the quoted
price.
(B) Technical Instructions
1. The shape of dished end/toricone, profile of conical reducer, knuckle radius, cone angle
and overall height shall be as per engineering drawing. Minimum thickness of shell, cone
and dished end shall be achieved taking into account thinning and scaling etc.
2. Dished ends and hot formed pressure parts shall have 10% or 2mm (whichever is
higher) allowance for scaling and thinning, in order to achieve minimum thickness
specified on the drawing.
3. a. Wherever hot forming and subsequent heat treatment is involved, adopted

procedure shall not impair the mechanical properties of the material beyond the
limits specified in respective material specification.
b. For low temperature equipment and hot formed parts, number of production
coupons and the tests thereon shall be as per requisition.
4. Post weld heat treatment and all non-destructive testing like radiography, ultrasonic
testing, and magnetic particle/dye penetrant examination etc. shall be conducted as per
requisition.
5. Transportation of equipment to site shall be in a single piece/ two pieces with all
internals in installed condition.
6. Workmanship and materials, in Bidder's scope of supply, shall be guaranteed.
7. Pickling and passivation of stainless steel (SS) clad surfaces and internal / external
surface of SS internals shall be carried out as per ASTM A-380.
8. For IBR vessels complete design of equipment as per IBR, approval of drawings,
documents, stagewise inspection and final certification of the equipment by Inspectorate
of Boilers shall be included in Bidder’s scope.
9. For items which are to approved by PESO,Nagpur ,approval of drawings, documents,

stagewise inspection and final certification of the equipment by PESOshall be included in
Bidder’s scope and getting approval from PESO shall be sole responsibility of bidder.
10. The main equipment shall not be subcontracted, however the bought out items/
components can be sub-ordered or sub-contracted to EIL approved vendors/sub-
contractors only.
Page 38 of 585
DOCUMENT No.
Rev. A
Page 3 of 9
11. Demister/Mist Eliminator shall be procured from approved vendors only, as enclosed
elsewhere in the requisition.
12. Fabricator to supply template for checking the orientation of anchor bolts on foundation
and to ensure matching of base plate that is drilled in advance. The schedule of supply
of template at site shall be 8 weeks from LOI.
13. Gaskets used for hydrotesting of equipment shall be of the same specification as service
gaskets and the fabricator shall supply new gaskets for manholes and nozzles with blind
/companion flanges apart from spares. Gaskets used for hydrotest shall not be used for
actual hook up.
14. Design and supply of transportation saddles and extension pieces for multi modal
transportation of equipment upto site is in scope of vendor. Additionally design and
supply of stools required for unloading of equipment from trailor is also in vendor’s scope
of supply. Transportation saddles including extension pieces and stools shall not be
returned back and the same shall be included in base price.
While transporting complete equipment, fabricator shall design & provide suitable type
and number of supports so that no deformation of any part of the equipment takes place.
Finalisation of numbers and dimensions of transportation saddle shall be based on

reconciliation with transportation agency being mobilised at the time of execution for
both the locations i.e. at vendor’s works and site. Accordingly, dimensions of extension
pieces and stools shall be finalised. Equipment vendor to consider the same and include
the same in base price.
15. Fabricator shall exercise utmost care during loading/unloading of equipment so that no
damage to any part of the equipment occurs. Suitable type and no. of supports shall be
provided for supporting the equipment.
16. Following shall be considered for Transportation of equipment:
i) The Package / Equipment with length up to 20 Meter, width upto 4.0 Meter,
Height upto 4.0 Meter and Weight up to 32 MT can be transported on
Mechanical Trailers. However additional support is to be given for the
length to avoid overhanging.
ii) The EQUIPMENT / PACKAGE where any of the dimension (Length, Width,
Height or Weight) exceeds the limits indicated in Point No. 1 above, shall
compulsorily be transported by Hydraulic Axles in compliance to all
statutory norms of the authorities concerned.
iii) For the movement by Hydraulic Axles, the GPS Tracking System shall be
installed on the equipment being transported on Prime Mover(s) of the
vehicle(s). The operational password for the GPS Tracking System shall be
provided to EIL / Owner, to enable all concerned to monitor movement en-
route.
iv) Transportation of equipment tags 303-C-301/303-V-304 & 303-C-302 shall be

in single piece & 303-C-111 & 303-C-401 in two sections (refer respective
MDS) to Panipat Refinery.
Page 39 of 585
DOCUMENT No.
Rev. A
Page 4 of 9
v) Transportation of equipment tags 87-C-101 / 87-B-103 shall be in single

piece & 87-C-102 in two sections (refer respective MDS) to Haldia Refinery.
vi) Transportation of equipment tags 081-C-002 shall be in two sections (refer

respective MDS) to Bongaigaon Refinery.
vii) Transportation of equipment tags 307-C-101(N) / 307-V-102(N) shall be in

single piece to Mathura Refinery.
viii) All equipment shall be dispatched with all internals (as supplied by column
fabricator) in installed condition.
17. Fabricator to note that quoted price shall include following weights for Piping clips and
Structural Clips. Any increase / decrease in weight shall be settled as per Unit rates for
addition / deletion.
ITEM NO. SA 516 GR-60 IS-2062 GR. E250 B

303-C-111 2500 800
303-C-302 2000 700
303-C-401 2500 800
87-C-102 1000 300
081-C-002 1000 300
86A-C-102 800 700
18. Erection weight given in equipment data sheet is approximate. Vendor shall calculate the
actual equipment weight and furnish calculation. Erection weight furnished in vendor
drawing shall be based on fabricator’s calculation. Calculation of Centre of Gravity (C.G.)
of the equipment shall also be done by vendor and marked on the equipment &in the
fabrication GA drawing.
19. When spot radiography is specified the extent of radiography defined in Clause
5.4.2 of EIL specification 6-12-0001 Rev. 5 shall be replaced as follows:
Each category A or B pressure containing weld shall be spot radiographed in

accordance with ASME Section-VIII Division-I, paragraph UW-52 as a minimum
requirement. Each Spot radiograph shall be a minimum of six inches (150mm) in
length and minimum one spot shall be selected in each circumferential &
longitudinal seam. Additionally at least one T-joint in each circumferential seam
shall also be selected. Welds from each welding procedure, welded/welding
operator shall be examined.
20. For CS / LAS Equipment: All production welding shall be examined by RT. In case
vendor want to perform UT by TOFD technique in lieu of RT the same is acceptable
subject to the following:
a) Thickness of plate is greater than 38mm.
b) With Code Case 2235, Automated UT incorporating TOFD and pulse echo probes or
TOFD and Phased Array mounted on the same chassis that automatically traverses
along the joints to be inspected and displaying both results simultaneously on a
single screen may be considered in lieu of RT.
c) Calibration block of similar material/thickness shall be used. Calibration block shall
have suitable notches to simulate longitudinal as well as transverse cracks on
Page 40 of 585
DOCUMENT No.
Rev. A
Page 5 of 9
outside and inside surface. Setup should be capable of detecting defects on outside
as well as inside while scanning from one surface only.
d) The system that is proposed to be deployed in lieu of radiography shall be submitted
along with the track record prior to use for EIL review. The vendor shall demonstrate
successfully the capability of AUT machine and the defects evaluation in the same
screen during the site visit of EIL inspector/EIL representative.
21. For marine transportation, the following shall be taken care / provided by vendor:
After completion of all testing and inspection, the inside of complete equipment shall be
thoroughly drained and dried out. Equipment shall be completely dried by passing air for
sufficient time until no further increase in relative humidity of outgoing air is observed.
After drying, the equipment shall be purged and filled with dry N2 at 0.25 kg/cm2. The
equipment shall be provided with pressure gauge to monitor N2 pressure and ½” non-
return valve. Vendor to provide all accessories to ensure that N2 pressure is maintained
up to equipmentdelivery at site. All threaded holes other than tell-tale holes for testing
shall be suitably protected with steel bar plugs. All nozzles not provided with blind flange
shall be provided with steel covers, temporary gaskets and bolts. All external surfaces
shall be properly protected / covered against sea environments.
22. Refer to EIL Specification for pressure vessels # 6-12-0001:
a) Following new clause shall be considered after existing clause 3.5:

“3.6 Internals
3.6.1 For support beams, allowable deflection shall be limited to L/325 where L is the
length of the beam.
3.6.2 For plates, allowable deflection shall be limited to T/2 where T is the corroded
thickness of plate.
3.6.3 Allowable stress at design temperature shall be as per applicable Code.”
b) Following new clauses shall be considered at the end of existing clause 4.5 for Internals
and externals:
“4.5.8 Internal perforated plate inside the vessel shall be removable type unless
specified otherwise and should be able to pass through nearest manhole.
4.5.9 Unless specified otherwise, Full support rings shall be provided below catalyst
bed to support same.”
(C) General Instructions
1. Stage-wise & final inspection of the equipment including all components and internals
shall be carried out by third party inspection agency. Quoted price shall include for the
same.
For approved third party inspection agencies (TPIA), refer commercial documents.
Fabrication shall not commence before their approval except as noted at Sl.No. 2 & 3.
2. Raw material procurement may proceed prior to approval of vendor drawings on the
basis of Purchase Requisition. However for plates& nozzles where there is no Hold in
Page 41 of 585
DOCUMENT No.
Rev. A
Page 6 of 9
size, thickness, etc, material procurement shall be initiated by successful vendor based
on MR drawings immediately after placement of order.
3. Shell rolling/welding and dished - head fabrication shall commence without awaiting
fabrication drawing approval.
Inspection shall be carried out in accordance with Purchase Requisition documents till
approved fabrication drawings are available.
4. Material for shell, dished ends and skirt shall be considered as major raw material
wherever identification of major raw material is one of the payment milestones.
5. Purchase requisition shall be issued within two weeks of Fax of intent (FOI).Final nozzle
sizes (without any holds) shall be issued along with purchase requisition or latest within
two months of Fax of intent (FOI).
6. Nozzle orientation of the equipment shall be issued latest by mid of contractual delivery
period reckoned from date of issue of Fax of Intent (FOI).
7. Pipe support/structural clip details shall be issued latest by three months before
contractual delivery date.
8. Minimum course width shall be 1 meter. Maximum no. of longitudinal seams shall be as
follows:
( a) vessels upto 2 metre diameter : 1 seam
( b) vessels from 2 metre upto 4 metre dia. : 2 seam
( c) vessels from 4 metre upto 6 metre dia. : 3 seam
In any case, distance between two longitudinal seams shall not be less than 3 meter.
9. If any discrepancy is found during design and fabrication stages, the fabricator shall
inform EIL immediately and shall obtain necessary clarification/approval before
proceeding with that portion of the job any further.
EIL's review of fabricator's drawings and documents must not be considered as a check
and shall not relieve the fabricator of his responsibilities to supply equipment as per
requisition. Fabricator shall remain responsible for conflicts between his
drawings/documents and EIL drawings/documents.
10. English language and metric units shall be used in all documents. Drawings shall be
prepared in prescribed sizes as standardized by bureau of Indian standards (BIS) and
shall be preferably in the sizes such as 210 x 297, 297 x 420, 420 x 597, 597 x 841, 841
x 1189 mm.
11. All fabricator's drawings submitted to EIL shall be based on purchase requisition and
shall bear reference number and revision of the corresponding EIL drawings. In addition,
it shall indicate item number, client's name, project name, fabricator's name, purchase
order number, purchase requisition number,drawing number, revision number etc. all in
the lower right hand corner. All revisions shall be clearly marked by encircling with
revision marks.
12. Submission of required drawings/documents shall be the responsibility of fabricator. In

the event of fabricator's failure to meet this requirement, the supply of equipment shall
be considered as incomplete.
Page 42 of 585
DOCUMENT No.
Rev. A
Page 7 of 9
13. Preparation & Submission of Document Control Index (DCI):
Vendor shall prepare Document Control Index (list of those drawings,

which are to be submitted to EIL along with the submission dates for each
drawing) after placement of FOI. Vendor shall strictly adhere to this
drawing submission schedule. Successful bidder to submit DCI (document
control index) and all the vendor data through vendor portal
(http://edocx.eil.co.in/vportal) only. The detail guidelines for uploading the
documents on vendor portal are available on the site itself.
Vendor to note that unscheduled documents (documents which are not
listed in DCI) shall not be accepted by EIL. All vendor drawings/documents
shall be submitted as scheduled document only.
14. Dimensions of all flanges shall be as per ANSI B16.5 for nozzle sizes 24"NB and below
and as per ANSI B16.47 Series B for sizes greater than 24"NB unless otherwise stated.
15. Fabrication drawings shall be submitted in following stages:
Stage-I
- General arrangement drawing indicating design data, fabricated equipment's
weight, general notes, nozzle schedule, detail of shell, heads, skirt/supporting
arrangement, main weld seams, nozzle orientation plan, cutting layout (in case of
free issue material) etc.
- Detail of all nozzles, manholes, accessories etc.
- Bill of material for each item showing part size, quantity, material specification,
scope of supply and weight etc.
Stage-II
- Detail of internals such as tray, tray support ring, support beam, inlet weir and
bolting bar.
- Detail of internal distributor, demister support and packing support, etc.
- Detail of external clips for ladder, platform, pipe support, insulation, fire proofing,
pipe davit, lifting trunnion, tailing lugs, lifting lugs etc.
- Shell development drawing incorporating all attachments and weld seams,

highlighting all the fouling along with suggestions for resolution.
- Bill of material for each item showing part size, quantity, material specification,
scope of supply and weight etc.
- In case of owner's free issue plate material, fabricator shall submit plate cutting
diagram for EIL's approval.
16. After receipt of order, fabricator shall submit to EIL, the planning of fabrication which
shall indicate the details and scheduled date of:
Page 43 of 585
DOCUMENT No.
Rev. A
Page 8 of 9
- Sub orders.
- Purchase of materials such as plates, pipes, forged flanges, bolting, gaskets, etc.
- Start of fabrication of dished ends and shell, welding of shell and heads.
- Welding of nozzles and external attachments such as cleats etc.
- Phased program of shop/site fabrication of equipment section, shop assembly,

testing and dispatch to site.
This planning shall be established to extend from purchasing of equipment components
to the end of fabrication and delivery of equipment.
17. In case; any plate material is supplied by owner, fabricator shall tabulate each plate
detail as per following table:
Plate No./ Material Size of Plate Equipment Ref. Dwg. Part

Plate mark Specification Thk x Width x Length Number No. number and
(mm) x (M) x (M) qty.
Size of Plate Heat/ Plate Weight Used plate Burnout

Thk x Width x Length sample (Kgs.) weight (Kgs.) losses
(mm) x (M) x (M) number (Kgs.)
Returnable offcut Returnable offcut Non returnable scrap Remarks

size with sketch weight (Kgs.) weight (Kgs.)
Fabricator shall be allowed 2% burnout losses against the material consumed in case of
pressure vessels and 1% in case of storage tanks and spheres unless otherwise specified. In
general purchase conditions.all offcuts of width 800mm and perimeter 2400mm in carbon
steel materials and 150mm width and perimeter 1500mm in stainless steel materials shall be
returned to owner, unless otherwise specified. Returnable offcuts shall have original plate
markings transferred and duly stamped by inspector. All other non returnable scrap shall be
sold by fabricator on the basis of owner's instructions and approval.
18. Words “fabricator”, “vendor”, “contractor” appearing anywhere in the MR/Specifications/

Standards etc. shall be read as “bidder”.
19. Bidder to note that interference of nozzles with circumferential seams is not acceptable.
Vendor to take suitable care to avoid fouling of external/internal attachments with shell
seams.
20. Standard Inspection and test plans are attached with requisition for guidance. Vendor
shall submit inspection test plans for the approval of visiting inspection engineer.
Inspection shall take care of all the requirements of specifications. Inspection engineer
has the authority to modify the plan depending on the criticality of the item.
21. In the event of conflict, most stringent requirement in following order of

precedence shall govern:
Page 44 of 585
DOCUMENT No.
Rev. A
Page 9 of 9
a) EIL Mechanical Data Sheet

b) Process Data Sheet (as applicable)
c) Job specification
d) Licensor Standards & Specifications (as applicable)
e) EIL specifications and standards
f) Codes
However in event of conflict it shall be the duty of the Vendor to bring it to EIL /
IOCL attention for resolution and resolve it before proceeding with the
manufacture. EIL / IOCL comments shall be final and binding on vendor without
any cost and delivery implications.
Page 45 of 585
DOCUMENT No.
TECHNICAL COMPLIANCE A882-999-80-42-TCL-6511
STATEMENT Rev. A
Page 1 of 2
TECHNICAL COMPLIANCE STATEMENT
A 30.05..2018 ISSUED FOR BIDS AD TK TK

Date Purpose
No by by by
Page 46 of 585
DOCUMENT No.
TECHNICAL COMPLIANCE A882-999-80-42-TCL-6511
STATEMENT Rev. A
Page 2 of 2
TECHNICAL COMPLIANCE STATEMENT

(TO BE SIGNED BY VENDOR'S PRINCIPAL CORPORATE LEVEL SIGNATORY ON
COMPANY LETTERHEAD)
I, ON BEHALF OF M/s ______CONFIRM THAT THE PROPOSAL OF

----------------------------------------------------QUOTED BY M/s _____________ FOR
BS VI PROJECT AT PANIPAT, GUJARAT, MATHURA, HALDIA, BONGAIGAON AND
DIGBOI OF M/S INDIAN OIL COPORATION LIMITED AGAINST MATERIAL
REQUISITION /TENDER/PACKAGE No. -------------------------------------------------- IS IN
TOTAL COMPLIANCE TO THE FOLLOWING:
A. SCOPE OF SUPPLY AND WORK
B. PROCESS DATA SHEETS
C. EQUIPMENT DATA SHEETS

D. BATTERY LIMIT/INTERFACE REQUIREMENTS
E. TECHNICAL AMENDMENT IF APPLICABLE
F. ANY OTHER DOCUMENT ATTACHED AS PART OF MR
AS WELL AS ALL THE TECHNICAL SPECIFICATION AND NO DEVIATION,
VARIATION OR RESERVATION WHATSOEVER HAS BEEN MENTIONED IN THE
TECHNICAL OFFER. IT IS FURTHER AGREED THAT THE TECHNICAL DETAILS
FURNISHED IN OUR OFFER WILL BE REVIEWED BY EIL/IOCL DURING DETAILED

ENGINEERING STAGE AFTER ORDER AND ANY CHANGE REQUIRED TO MEET
THE REQUIREMENTS OF ENQUIRY SCOPE AND SPECIFICATION INCLUDING
AMENDMENT(S) (IF ANY) WILL BE INCORPORATED BY US WITHOUT ANY PRICE
AND TIME IMPLICATION.
(SIGNATURE WITH SEAL)
Page 47 of 585
Document No.
VENDOR DATA REQUIREMENTS A882-999-80-42-VDR-6511
FOR Rev. A
COLUMN Page 1 of 4
VENDOR DATA REQUIREMENTS

FOR
COLUMN
A 30-MAY-2018 ISSUED FOR BIDS AD TK TK

Rev. Date Purpose Prepared by Checked by Approved by
No.
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
Page 48 of 585
Document No.
FOR Rev. A
COLUMN Page 2 of 4
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. GENERAL ARRANGEMENT DRAWING
INDICATING DESIGN DATA, FABRICATED Documents shall be
EQUIPMENT WEIGHT, GENERAL NOTES, submitted within 3 to 4
weeks. Plate cutting
NOZZLE SCHEDULE, DETAIL OF SHELL, layout is not to be
HEADS, SUPPORTING ARRANGEMENT, submitted.
MAIN WELD SEAMS, NOZZLE ORIENTATION (NOTE-19)
PLAN, CUTTING LAYOUT ETC.
2. DETAIL OF NOZZLES, ACCESSORIES ETC Documents shall be
submitted within 3 to 4
weeks.
(NOTE-19)
3. DETAIL OF MANHOLES, ACCESSORIES ETC Documents shall be
weeks .
4. DETAIL OF INTERNALS SUCH AS TRAY, Documents shall be
submitted highlighting
TRAY SUPPORT RING, BOLTING BARS. areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
5. DETAILS OF DEMISTER. Documents shall be
weeks.
6. DETAILS OF PACKING SUPPORT, CWMS Documents shall be
SUPPORTS, GRATINGS, AND GRATING submitted within 3 to 4
SUPPORTS. weeks.
7. DETAIL OF INTERNAL DISTRIBUTOR. Documents shall be

weeks.
(NOTE-19)
8. DETAIL OF EXTERNAL CLIPS SUCH AS Documents shall be
LADDER, PLATFORM, PIPE SUPPORT. areas of discrepancy
10 to 12 weeks.
9. DETAIL OF INSULATION, FIRE PROOFING Documents shall be
areas of discrepancy
10 to 12 weeks.
10. DETAIL OF PIPE DAVIT Documents shall be
areas of discrepancy
10 to 12 weeks.
11. DESIGN CALCULATION AND DETAIL OF Documents shall be
LIFTING LUG,TRUNION AND TAILING LUG areas of discrepancy
ETC. or fouling, etc. within
10 to 12 weeks.
12. TEMPLATE DRAWINGS FOR EACH Documents shall be
EQUIPMENT weeks.
Page 49 of 585
Document No.
FOR Rev. A
COLUMN Page 3 of 4
POST ORDER
S. WITH WITH
BID
(FINAL)
13. SHELL DEVELOPMENT DRAWINGS Documents shall be
INCORPORATING ALL ATTACHMENTS AND areas of discrepancy
WELD SEAMS or fouling, etc. within
10 to 12 weeks.
14. ERECTION DRAWINGS INCLUDING Document shall be
submitted within 1
WEIGHTS, C.G & SLINGING FACILITIES week after final
ETC. inspection.
15. ASSEMBLY & INSTALLATION DETAILS Documents shall be
submitted within 12
weeks.
16. TRANSPORTATION SCHEME Documents shall be
submitted within 12
weeks.
17. CERTIFIED 'AS BUILT' DRAWINGS Documents approved
by Inspector shall be
INCORPORATING ACTUAL DIMENSIONS submitted within 2
AND MATERIAL USED, DULY CERTIFIED BY weeks after dispatch of
THE INSPECTOR @ equipment.
18. DATA FOLDER AS PER SPECIFICATION @ Documents approved
by Inspector shall be
submitted within 2
weeks after dispatch of
equipment.
19. INSPECTION AND TESTING PLAN @
20. WELDING PROCEDURES AND
QUALIFICATION TEST REPORTS @
21. DESTRUCTIVE AND NON-DESTRUCTIVE
TEST REPORTS @
22. MATERIAL TEST CERTIFICATES @
23. RADIOGRAPHIC EXAMINATION REPORTS Vendor to store these
WITH FILMS @ for 5 years.
24. HEAT TREATMENT PROCEDURE AND TIME

TEMPERATURE CHARTS @
25. CODE CERTIFICATES (INCLUDING
INSPECTION CERTIFICATE, HYDROSTATIC
TEST CERTIFICATE, LOCAL CODE
REQUIREMENTS, RUBBING OF CODE
STAMP AND NAME PLATE ETC.) @
26. PACKING AND FORWARDING
INSTRUCTIONS @
27. LIST OF SPARE PARTS WITH DETAILS Documents shall be
weeks .
Notes :
1. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
2. Document shall be provided with equipment no. while enlisting in vendor portal/DCI.
3. All post order document shall be submitted/ approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
Page 50 of 585
Document No.
FOR Rev. A
COLUMN Page 4 of 4
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. All drawings shall be thoroughly checked and duly signed by fabricator.Unchecked drawings and drawings
without revisions clearly marked shall be returned without review. Successive review of the same fabricator's
drawing shall apply only to PMC's latest data sheet/comments on the previous revision. Drawings and
documents returned to fabricator for revision shall be resubmitted preferably with in 10 days of receipt.
10. All drawings shall be drawn in AUTOCAD R-14 or above. No hand drawn drawings shall be accepted. All
residual calculations ahll be computerized.
11. Documents and letters shall be furnished in electronic format. The software used shall be as follows:
a) MS OFFICE 2000 or above
b) ABODE ACROBAT 5.0 & above
12. Vendor shall note that the vendor drawing for the following standard components (as applicable) shall not
be reviewed by EIL. It shall be solely vendor's responsibility to ensure the correctness of these drawings as per
EIL / LICENSOR Standards and Drawings. If any discrepancy/mistake is found at a later date the vendor shall
rectify the same at his time and cost.
-Manhole davit/hinge arrangement & Ladder rungs
-Pipe Davit
-EIL Name plate, Manufacturer's Nameplate, Nameplate bracket
-Skirt (Pipe) opening details, Access Opening Details, Skirt vent
-Lifting lugs (Standard Type)
-Fireproofing nad Insulation Support
-Earthing lug
-Pipe support cleats and ladder and platform cleats (Fouling of external support cleats (if any), shall be
highlighted to EIL along with shell development drawing and suggestion for resolution)
13. Bill of Material shall form part of the respective drawing.
14. Also refer other department's VDR :-
15. Structures
16. DCI shall be prepared by the vendor based on the VDR and submitted within 15 days from the date of FOA.
17. Vendor shall submit record / information category documents to Engineer-in-charge with one copy through
e-DMS portal to EIL-HO and vendor shall proceed further without waiting for comments from EIL / Owner.
18. "@" indicates submission of documents to Inspection Agency. All inspection related documents
(QA/QC/ITP) shall be submitted to TPIA.
19. SCOPE OF REVIEW OF VENDOR DRAWING WILL BE ONE ITEM PER PURCHASE
REQUISITION/ORDER.
20. DURATION OF SUBMISSION MARKED AGAINST EACH DRAWING / DOCUMENT SHALL BE
CONSIDERED FROM DATE OF FOA.
Page 51 of 585
SCHEDULE OF QUANTITIES Document No.
LADDERS & PLATFORMS A882-999-81-41-SOQ-6511
COLUMNS Rev No A
(STRUCTURAL) Page 1 of 5
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS FOR
COLUMNS
(CS)
(MR NO.: A882-999-CC-MR-6511)
(STRUCTURAL)
PROJECT : BS-VI PROJECT

OWNER : M/S INDIAN OIL CORPORATION LTD.
A 29.05.2018 ISSUED WITH MR CS SHARMA K. MADHAVILATA PAPIA MANDAL
Rev No Date Purpose Prepared by Reviewed by Approved by
Template No 5-0000-0001-T3 Rev 1 Copyrights EIL – All rights reserved
Page 52 of 585
COLUMNS Rev No A
QUANTITY- A887 QUANTITY- A888

QUANTITY- A882 (PANIPAT) QUANTITY- A886 (HALDIA)
(MATHURA) (BONGAIGOAN)
SL. DESCRIPTION OF
UNIT
NO. ITEMS
A882-303 A886-87 A887-307 A888-81
303-C-301/ 87-C-101/ 307-C-101(N) /

303-C-111 303-C-302 303-C-401 87-C-102 81-C-002
303-V-304 87-V-103 307-V-102 (N)
2ND STAGE AMINE 2ND STAGE AMIJNE

2ND STAGE HDS AMINE 2ND STAGE HDS
ABSORBER KOD/ 2ND COKER NAPTHA ABSORBER / 2ND
STRUCTURAL LCN SPLITTER HDS STABILIZER ABSORBER / 2ND STAGE STABILIZER NAPTHA STABILIZER
STAGE AMINE SPLITTER STAGE AMINE
AMINE ABSORBER KOD
ABSORBER ABSORBER KOD
Refer Item Description

1 at S. No. 1 Below
MT 16.0 - 9.50 11.5 - 9.50 - -

2 at S. No. 2 Below
MT 3.0 - 3.00 3.5 - 3.00 - -

3 at S. No. 3 Below
M 100.0 - 90.0 110.0 - 115.0 - -
QUANTITY- A888 (BONGAIGAON)

SL. DESCRIPTION OF
UNIT
NO. ITEMS
A888-86A
86A-C-101 86A-C-102 86A-C-103
STRUCTURAL QUENCH TOWER MDEA ABSORBER MDEA REGENERATOR

1. at S. No. 1 Below MT - 8.9 -

2. at S. No. 2 Below MT - 3.4 -

3. at S. No. 3 Below M - 73.8 -
Page 53 of 585
COLUMNS Rev No A
ITEM DESCRIPTION:-
S. No. Item Description
Supplying & fabricating bolted and/ or welded structural steel works of Grade E250 BR (conforming to IS:2062) comprising of rolled/ built-up sections made of joists, channels, angles, flats rounds, plates cut and/ or bent to any shape and size, in
1. beams, girders, trusses columns, brackets, bracings, ladders (with or without cage), safety chain brackets, staircases and platforms of any shape and size (excluding chequered plates/ gratings), on vertical and/ or horizontal equipment, in
miscellaneous valve operating platforms, pipe supports etc., including preparation and submission of all fabrication drawings, straightening, cutting and/ or bending the steel to required size/ shape, edge preparation, preheating, bolting, welding of
joints (including sealing of joints of box sections with continuous welding wherever shown), grinding the prepared edges/ surfaces to a smooth finish, preparation of surfaces and applying shop primer as per EIL Specification No. A882-000-07-41-SP-
01121-02 after fabrication, etc., all complete as shown, specified and directed. SUPPLY OF ALL MATERIAL IN PACKAGE VENDOR'S SCOPE.
Supplying & fabricating ELECTROFORGED GALVANISED GRATING (purchased from approved manufacturer by the PACKAGE VENDOR) conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) including cutting to
2. required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturer's supplied galvanized clamps, preparation and submission of fabrication
drawings, all complete as specified and directed.(SUPPLY OF ALL MATERIALS IN PACKAGE VENDOR'S SCOPE).
Supplying, fabricating and fixing in position (to already erected vertical posts for Hand Railing) at all locations ONLY TOP RAIL 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting,
3. welding, bending, surface preparation, shop primer as per EIL Specification No. A882-000-07-41-SP-01121-02 , preparation and submission of fabrication drawings etc. all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN
PACKAGE VENDOR'S SCOPE).
SPECIFIC INSTRUCTIONS:-
1) Bidder to ensure that all connections made for structural steel members are bolted connections and no field welds shall be envisaged.
2) Bidder to ensure that proper traceability is maintained right from preparation of drawing to identification of supplied parts at site. All fabrication drawings must contain the proper part number of the finished member being supplied loose and proper stencilling or punching is
carried out in the finished member at fabrication shop. The packing list must clearly specify these identification numbers along with the referred drawing so that after receipt of material at site, no problem is encountered at site.
3) During fabrication, bidder to ensure that the platform is pre-assembled at shop. Prior to detaching and packing, all parts are properly match marked so that no mismatch or missing members are encountered during erection at site.
4) In case the vendor’s stay at site for supervision erection gets extended due to such mismatches or missing members at site, the supervision charges shall not be considered tenable.
5) Refer Annexure-I of this document for considering rates for addition and deletion of any structure.
LIST OF APPLICABLE JOB STANDARDS/JOB SPECIFICATIONS (STRUCTURAL)

(For Structural steel works in platforms under scope of this MR)
S. No. STD. NO. DESCRIPTION OF STANDARD

1. 7-68-0507 Details of Steel Ladder
2. 7-68-0509 Steel ladder joint details.
3. 7-68-0512 Ladder support clips for hot vessels.
4. 7-68-0540 Platform details for horizontal hot vessels
5. 7-68-0546 Details of brackets for circular platforms of hot vessels
6. 7-68-0547 Platform support clips for hot vessels
7. 7-68-0552 Circular Platforms
8. 7-68-0553 Details of Brackets of Circular Platform
9. 7-68-0557 Platform support clips for hot vessels.
10. 7-68-0697 Electro forged Grating Type I or Type II
11. 6-68-0006 Standard Specification for Structural Steel Works.
12. A882-000-07-41-SP-01121-02 Specification for surface preparation & protective coating
(SIGNATURE OF THE BIDDER)
Page 54 of 585
COLUMNS Rev No A
ANNEXURE- I
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS FOR
COLUMNS
(CS)
(MR NO.: A882-999-CC-MR-6511)
(STRUCTURAL)
PROJECT : BS-VI PROJECT

OWNER : M/S INDIAN OIL CORPORATION LTD.
Page 55 of 585
COLUMNS Rev No A
RATE FOR ADDITION DELETION OF STRUCTURAL QUANTITY :
S. No. Item Description Unit UNIT RATE (INR) (FIGURES)
Supplying & fabricating bolted and/ or welded structural steel works of grade Grade E250 BR (conforming to IS:2062) comprising of rolled/
built-up sections made of joists, channels, angles, flats rounds, plates cut and/ or bent to any shape and size, in beams, girders, trusses
columns, brackets, bracings, ladders (with or without cage), safety chain brackets, staircases and platforms of any shape and size (excluding
chequered plates/ gratings), on vertical and/ or horizontal equipments, in miscellaneous valve operating platforms, pipe supports etc.,
1. including preparation and submission of all fabrication drawings, straightening, cutting and/ or bending the steel to required size/ shape, edge MT
preparation, preheating, bolting, welding of joints (including sealing of joints of box sections with continuous welding wherever shown),
grinding the prepared edges/ surfaces to a smooth finish, preparation of surfaces and applying shop primer as per EIL Specification No.
A882-000-07-41-SP-01121-02 after fabrication, etc., all complete as shown, specified and directed. SUPPLY OF ALL MATERIAL IN
PACKAGE VENDOR'S SCOPE.
Supplying & fabricating ELECTROFORGED GALVANISED GRATING (purchased from approved manufacturer by the PACKAGE VENDOR)
conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) including cutting to required size, shape, making holes,
2. notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturer's MT
supplied galvanized clamps, preparation and submission of fabrication drawings, all complete as specified and directed.(SUPPLY OF ALL
MATERIALS IN PACKAGE VENDOR'S SCOPE).
Supplying, fabricating and fixing in position (to already erected vertical posts for Hand Railing) at all locations ONLY TOP RAIL 32mm
nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, welding, bending, surface
3. M
preparation, shop primer as per EIL Specification No. A882-000-07-41-SP-01121-02 , preparation and submission of fabrication drawings etc.
all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN PACKAGE VENDOR'S SCOPE).
NOTE;
Bidders to note that above unit rate are required for addition & deletion purpose for change in SOR quantities as per Doc No. A882-999-81-41-SOQ-6511. However, Bidder to include cost of supply of all materials including painting, fabrication of
all platforms, ladders, cage ladders and other structural works, supply, fabrication of hot dipped electro forged galvanized grating, supply, fabrication and installation of hand railing and other works as per quantities & scope identified in
document no. A882-999-81-41-SOQ-6511 in the basic price quoted for respective equipment.
(SIGNATURE OF THE BIDDER)
Page 56 of 585
Document No.
FOR Rev. A
COLUMNS (CS) Page 1 of 2

FOR
COLUMNS (CS)
A 29-MAY-2018 ISSUED WITH MR CSS KML PM

Rev. Date Purpose Prepared by Checked by Approved by
No.
Page 57 of 585
Document No.
FOR Rev. A
COLUMNS (CS) Page 2 of 2
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
BID
(FINAL)
1. Drawing of equipment mounted platforms
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
Page 58 of 585
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY
NOM. DIA SCH./THK. FLANGES PROJECTIO PAD W
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SECTION VIII DIV.-1 EDITION 2015
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm g)
2
INT. TOP 6.5 BOT. 7.0
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 9.0 EXT. -
I1 1 250 120 300 WN RF 1270

115
FEED INLET
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) TOP 97 BOT. 188
XT 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 216
70 CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( C) 0
(-)0.7
I2 1 150 120 300 WN RF 1270
XT
REFLUX INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
X COATING (NEW CONSTRUCTION) A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM) 3 (NOTE-16)
195 FLANGE CONTACT FACE. TYPE OF HEAD 2:1 ELLIPTICAL
I3 1 450 16 THK. 300 WN RF 1620 REBOILER RETURN
XT 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 0.85 HEAD/TORICONE 1
160 CONSTRUCTION. RADIOGRAPHY SHELL SPOT HEAD/TORICONE FULL
0 O1 1 300 16 THK. 300 WN RF 1000 VAPOR OUTLET
XT 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT AS PER CODE
SEE 85 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
STANDARDS ¼LVS.MMZl½ HEAT TREATMENT HEAD/TORICONE-AS PER SPEC.
0 O2 1 200 80 300 WN RF LIQUID OUTLET
DWG. XT ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HC
SEE 175 SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 0.5904
O3 1 350 16 THK. 300 WN RF LIQUID TO REBOILER
DWG. XT 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION IS:875
O4 1 150 120 300 WN RF 1270

70
LCN DRAW OFF
NOZZLE PIPE. X SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
XT 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 135
255 FLATS 900 APART. ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
MH1 1 600 16 THK. 150 WN RF 1620 MANHOLE + B.F. + DAVIT
XT 10 VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm)(HEAT CONSERVATION) 0 50 mm X HOT COLD
MH 255 SPECIFICED DESIGN CONDITION & PROCESS FLUID. 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
BRACKET SUPPORT FOR VERTICAL VESSEL
4 600 16 THK. 150 WN RF 1320 MANHOLE + B.F. + DAVIT
2-5 XT 11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
MH6 1 600 16 THK. 150 WN RF 1320

255
MANHOLE + B.F. + DAVIT
MANHOLE. X MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 11.7
XT 12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
BY VENDOR AS PER PAINTING JOB SPEC. RETAINING PLATE 7-12-0012
0 UC 1 50 160 300 WN RF 1570 - UTILITY CONNECTION
13 ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED. X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
45 14 COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g PAD NOZZLES FOR VESSELS 7-12-0014
V 1 50 160 150 WN RF 1000 VENT
0 XT 0
@190 C. 0 X STANDARD BOLT HOLE ORIENTATION 7-12-0015
15 SPARES SHALL BE AS PER THE REQUISITION. ALLOY LINER DETAILS 7-12-0016 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
0 PI 1 50 160 300 WN RF 1570 - PRESSURE INDICATOR 16 CORROSION ALLOWANCE FOR INTERNALS: SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
0 PSV 1 250 120 300 WN RF 1000

85
PRESSURE SAFETY VALVE
FIXED = 3.0 mm
REMOVABLE = 1.5 mm
X INTERNAL FLANGES 7-12-0018
XT CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE. VORTEX BREAKERS 7-12-0019 SHELL/TORICONE SA 516 GR.70
TW 50.8 INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD SA 516 GR.70

0 4 - 300 LWN RF 1270 - THERMOWELL
1-4 ID 17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.70
SP VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES -
2 50 160 300 WN RF 1570 - STAND PIPE
1-2 18 VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG. LIFTING LUG SHALL BE X PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105
SP
2 50 160 300 WN RF 1270 - STAND PIPE
DESIGNED FOR ERECTION WEIGHT + INSULATION, FIRE PROOFING.
MECHANICAL DESIGN OF LIFTING LUG SHALL BE CARRIED OUT
X LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B
3-4 CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 NOZZLE NECK ABOVE 250 NB SA 516 GR.70
LT
2 50 160 300 WN RF 1570 - LEVEL TRANSMITTER (DP) FOR DRESSED UP EQUIPMENT AND AN IMPACT FACTOR OF 2.0. X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)
1-2 X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
LT3
3 50 160 300 WN RF 1570 - LEVEL TRANSMITTER (DP)
19 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 X MANUFACTURER NAME PLATE 7-12-0028
X BRACKET FOR NAME PLATE
0
A-C NOS., 180 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
LT4 END FOR INSPECTION. 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
NAME PLATE FOR SMALL EQUIPMENT
A-C 20 FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
LT7
3 50 160 300 WN RF 1270 - LEVEL TRANSMITTER (GWR)
>0.1%wt.
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.70 / IS 2062 GR.E 250 BR
A-C HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 BR
LT8 21 COLUMN SHALL BE FABRICATED, PWHT (IF ANY) & HYDROTESTED IN PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.70 / SA 106 GR.B
3 50 160 300 WN RF 1270 - LEVEL TRANSMITTER (GWR) SINGLE PIECE (COMPLETE IN ALL RESPECT) AT VENDORS
A-C TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SA 516 GR.70 / SA 106 GR.B
WORK/SHOP. FOR TRANSPORTATION, COLUMN SHALL BE CUT IN TWO
SKV S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.70
4 100 40 AS PER EIL STD. - SKIRT VENT PIECES AS PER LOCATION MARKED ON SHEET 2.
1-4 X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.70
250 22 VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY WRAPPER PLATE -
AO 1 500 14 THK. AS PER EIL STD. ACCESS OPENING FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
XT DEMISTER/GRID -
OF WELD EDGE FOR SITE JOINT.
PT 1570/ PAD FOR EXTERNAL ATTACHMENT SA 516 GR.70
0 2 50 160 300 WN RF - PRESSURE TRANSMITTER
1-2 1270 23 SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT PIPE DAVIT SA 106 GR.B / SA 53
SHALL BE DONE BY COLUMN VENDOR. LIFTING TRUNION / LUG SA 516 GR.70
TAILING LUG IS 2062 GR.E 250 BR
24 COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS NDT FOR EIL REVIEW.
0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½
25 COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION X NOZZLE ORIENTATIONS A882-303-16-43-NZ-4501
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
X LADDERS/PLATFORM CLEATS A882-303-81-41-16711/16712
26 COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION X PIPE SUPPORT CLEATS A882-303-16-43-EC-3501
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
X TRAY SUPPORT AND BOLTING BARS A882-303-80-42-4001
COLUMN SHALL BE TRANSPORTED TO SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
COLUMN FABRICATOR. DEMISTER DATA SHEET
IOCL, PANIPAT REFINERY X AXENS PROCESS DATA SHEET 06533_303_10CO_303-C-111
X AXENS STD. MATERIAL SPEC. IN-42.0 & IN-45.0
X MONKEY LADDER A885-602-80-42-SK-0001
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING

SPOOL.
FILE NAME : A882-303-80-42-DS-3501-2-1
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½

LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA (OPERATING CONDITION) INDIAN BOILER REGULATIONS (IBR)
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) 0 HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
to the borrower for the intended use.
MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS

TYPE MAX MOMENT AT BASE (M) (kgm)
(kg)
SIZE OF NOZZLES UC,V,PI,PSV,TW1-4 APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
SEISMIC PIPE SUPPORT CLEATS
LICENSOR'S STANDARD (DB) 845000 36000 SUPPORT HEIGHT LADDER/PLATFORM CLEATS
ERECTION $ 74000 OPERATING 160000
ykbZlsUlj LVS.MlZ SEISMIC DETAILS OF INTERNAL TRAY SUPPORT/BOLTING BARS
(MC) 970000 41000 PIPE DAVIT
HYDROTEST(SHOP) 209000 HYDROTEST ( FIELD ) 275000
PACKING SUPPORT
WIND 840000 34000 NUMBER OF ITEMS : ONE
JOB NO: UNIT NO: 2 09.05.2018 REVISED AS MARKED DINESH AD/RRJ TK DESIGN DATA fMtkbu MkVk DRAWING NUMBER
ENGINEERS INDIA LIMITED dk;Z l[;k A882
;÷fuV l[;k 303
1 23.04.2018 REVISED AS MARKED DINESH AD/RRJ TK MkbZx uEcj REV
NEW DELHI CLIENT :
DykbZV IOCL, PANIPAT
0 08.03.2018 ISSUED FOR PURCHASE SUJEET RRJ TK LCN SPLITTER ,y lh ,u LifyVj A882-303-80-42-DS-3501 2
C 17.11.2017 REVISED AS MARKED NS RRJ TK
bathfu;lZ bafM;k fyfeVsM PLANT : REVAMP OF FCC GASOLINE A 19.05.2017 ISSUED FOR BIDS/ENGG. NS RRJ TK
ITEM NO. 303-C-111 vkbVe uEcj 303&lh&111 SHEET 1 OF 3
¼Hkkjr ljdkj dk midze½ IykaV DESULPHURIZATION (PRIME G+) REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 59 of 585
Page 60 of 585
,y lh ,u LifyVj
vkbVe uEcj 303&lh&111
Page 61 of 585
,y lh ,u LifyVj
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (303-V-304) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½ (303-V-304)
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm 2g) INT. 14.8
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 20.1 EXT. FV @ AMB.
I1 1 200 # 300 SRWN RF # - FEED INLET

3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 45
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 120
SEE LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( 0C) (-)0.7
O1 1 50 XXS 300 WN RF
DWG.
- LIQUID OUTLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X COATING (NEW CONSTRUCTION) A882-000-07-41-SP-01121-02
FLANGE CONTACT FACE. TYPE OF HEAD 2:1 ELLIPTICAL
O2 1 200 # 300 SRWN RF # - VAPOR OUTLET 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD 1
50 CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD FULL
0 UC 1 XXS 300 WN RF 610 - UTILITY CONNECTION
HOLD 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-21)
50 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
STANDARDS ¼LVS.MMZl½ HEAT TREATMENT HEAD AS PER SPEC.
0 PI 1 XXS 300 WN RF 610 - PRESSURE INDICATOR
HOLD ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HC
LG SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 0.79
2 50 XXS 300 WN RF 610 - LEVEL GAUGE (MAGNETIC)
1-2 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION IS:875
LT
2 50 XXS 300 WN RF 610 - LEVEL TRANSMITTER (GWR)
1-2 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 10.35
LT FLATS 900 APART. ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
2 50 XXS 300 WN RF 610 - LEVEL TRANSMITTER (GWR)
3-4 10 VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm)(HEAT CONSERVATION) NIL X HOT COLD
SPECIFICED DESIGN CONDITION & PROCESS FLUID. BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
0 HH 1 200 # 300 SRWN RF 660 - HANDHOLE + B.F.
11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
SKV
2 100 40 AS PER EIL STD. - SKIRT VENT
5-6 12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
225 BY VENDOR AS PER PAINTING JOB SPEC. RETAINING PLATE 7-12-0012
AO2 1 450 14 THK. AS PER EIL STD. ACCESS OPENING
XT 13 ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED. X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
14 STEAM OUT IS PROHIBITED AS PER AXENS PAD NOZZLES FOR VESSELS 7-12-0014
0
X STANDARD BOLT HOLE ORIENTATION 7-12-0015
16 CORROSION ALLOWANCE FOR INTERNALS: SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
FIXED = 6.0 mm INTERNAL FLANGES 7-12-0018
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS REMOVABLE = NIL (MATL. = SS 304)
VORTEX BREAKERS 7-12-0019 SHELL SA 516 GR.60 *
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD SA 516 GR.60 *
EXPOSED FACE.
17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES SA 105 *
# REFER SHEET - 4
18 2nd HDS AMINE ABSORBER (303-C-301) IS STACKED ON TOP OF THIS X PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
EQUIPMENT. LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B *
19 VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 NOZZLE NECK ABOVE 250 NB SA 516 GR.60 *
BOLTED TO THE TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED
FOR ERECTION WEIGHT + INSULATION, FIRE PROOFING. MECHANICAL
X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
DESIGN OF LIFTING LUG SHALL BE CARRIED OUT CONSIDERING ACTUAL

X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN FOR DRESSED UP X MANUFACTURER NAME PLATE 7-12-0028
EQUIPMENT AND AN IMPACT FACTOR OF 2.0. X BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
20 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 BR
END FOR INSPECTION. HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 BR
21 COMPLETE EQUIPMENT INCLUDING SKIRT (INTERMEDIATE TOP COURSE) TO PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 / SA 106 GR.B
BE STRESS RELIEVED. HARDNESS OF CS PORTION WELD AND HAZ AFTER TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SA 516 GR.60 / SA 106 GR.B
PWHT SHALL NOT EXCEED 200 HB.
S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
THIS EQUIPMENT IS IN H2 + H2S 22 ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDINAL SEAMS) IN PRESSURE X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
SERVICE FITTING SHALL BE 100% RADIOGRAPHED.
WRAPPER PLATE -
DEMISTER/GRID SS 304
PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
PIPE DAVIT -
GUIDED EQUIPMENT, NO LIFTING TRUNION FOR BOTTOM SECTION -

TAILING LUG -
PIPING/LADDER CLIP IS ALLOWED ON
THIS EQUIPMENT
X NOZZLE ORIENTATIONS A882-303-16-43-NZ-4502
LADDERS/PLATFORM CLEATS * HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN-
COLUMN SHALL BE TRANSPORTED TO PIPE SUPPORT CLEATS 45.0) + NACE SP0472.
IOCL, PANIPAT REFINERY X TRAY SUPPORT AND BOLTING BARS A882-303-80-42-4002
DEMISTER DATA SHEET
X AXENS PROCESS DATA SHEET 06533_303_10DR_303-V-304
X AXENS STD. MATERIAL SPEC. IN-42.0, IN-43.0 & IN-45.0
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING

SPOOL.

lender to the borrower for the intended use.
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) HOLD UPS ¼gksYM vIl½
A882-303-80-42-DS-3502-0-1
ykbZlsUlj LisflfQds'lUl 0 DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)

(kg)
SIZE OF NOZZLES UC, PI APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
LICENSOR'S STANDARD (DB) - - SUPPORT HEIGHT LADDER/PLATFORM CLEATS
(MC) - - PIPE DAVIT
PACKING SUPPORT
WIND - - NUMBER OF ITEMS : ONE
JOB NO: UNIT NO: DESIGN DATA fMtkbu MkVk DRAWING NUMBER
ENGINEERS INDIA LIMITED dk;Z l[;k A882 ;÷fuV l[;k 303 MkbZx uEcj REV
2nd HDS AMINE ABSORBER/2nd HDS lSd.M ,p Mh ,l ,ekbu ,ct+kjcj@lSd.M ,p Mh
NEW DELHI CLIENT : 0 08.03.2018 ISSUED FOR PURCHASE SUJEET RRJ TK
B 05.10.2017 REVISED AS MARKED NS RRJ TK AMINE ABSORBER K.O. DRUM ,l ,ekbu ,ct+kjcj ds vks Mªe A882-303-80-42-DS-3502 0
ITEM NO. 303-C-301/303-V-304 vkbVe uEcj 303&lh&301@303&oh&304 SHEET 1 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 62 of 585
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (303-C-301) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½ (303-C-301)
MARK QTY
SERVICE
ukfeuy 'kMwy o N NOTE-4 xT
CLASS TYPE FACING 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm 2g) INT. TOP 14.4 BOT. 14.7
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 20.1 EXT. FV @ AMB.
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) TOP 52 BOT. 46
I1 1 200 # 300 SRWN RF # - RICH GAS INLET 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 120
LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( 0C) (-)1.0
I2 1 50 XXS 300 WN RF 610 - LEAN AMINE INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO COATING (NEW CONSTRUCTION)
A882-000-07-41-SP-01121-02
50 FLANGE CONTACT FACE. TYPE OF HEAD 2:1 ELLIPTICAL
0 I3 1 XXS 300 WN RF 610 - SKIMMING NOZZLE
HOLD 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD 1
CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD FULL
O1 1 200 # 300 SRWN RF # - SWEET GAS OUTLET FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
6 POST WELD HEAT TREATMENT YES (NOTE-21)
SEE 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
O2 1 80 # 300 SRWN RF - RICH AMINE OUTLET ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
DWG. VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HC
SERIES-B. UNLESS SPECIFIED OTHERWISE.
MH SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 1.01
2 500 # 300 SRWN RF # - MANHOLE + B.F. + DAVIT
500 NOZZLE PIPE. SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
MH3 1 # 300 SRWN RF # - MANHOLE
HOLD 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) REFER SHEET-1
50 FLATS 900 APART. ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
0 UC 1 XXS 300 WN RF 610 - UTILITY CONNECTION
HOLD PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm)(HEAT CONSERVATION) 0 25 X HOT COLD
50 BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
V 1 XXS 300 WN RF 430 - VENT
0 HOLD MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 26.13
0 PSV 1 150 # 300 SRWN RF # - PRESSURE SAFETY VALVE
LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
50 RETAINING PLATE 7-12-0012
0 PT 1 XXS 300 WN RF 610 - PRESSURE TRANSMITTER
HOLD NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
LG LEVEL TRANSMITTER PAD NOZZLES FOR VESSELS 7-12-0014
2 50 XXS 300 WN RF 610 -
1-2 (MAGNETIC) STANDARD BOLT HOLE ORIENTATION 7-12-0015
LT ALLOY LINER DETAILS 7-12-0016 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
2 50 XXS 300 WN RF 610 - LEVEL TRANSMITTER (DP)
1-2 SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
LT INTERNAL FLANGES 7-12-0018
3-4 VORTEX BREAKERS 7-12-0019 SHELL SA 516 GR.60 *
SKV INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD SA 516 GR.60 *
1-4 SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
200 SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES SA 105 *
XT PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B *
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 NOZZLE NECK ABOVE 250 NB SA 516 GR.60 *
EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
MANUFACTURER NAME PLATE 7-12-0028
BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 BR
# REFER SHEET - 4
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 / SA 106 GR.B
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SA 516 GR.60 / SA 106 GR.B
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
WRAPPER PLATE -
DEMISTER/GRID SS 304
PIPE DAVIT -
LIFTING TRUNION FOR BOTTOM SECTION -
TAILING LUG -
REFERENCE DRAWINGS¼jsQjsUl MkbZx½

NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS * HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN-
COLUMN SHALL BE TRANSPORTED TO PIPE SUPPORT CLEATS 45.0) + NACE SP0472.
IOCL, PANIPAT REFINERY TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET
X AXENS PROCESS DATA SHEET 06533_303_10CO_303-C-301
X AXENS STD. MATERIAL SPEC. IN-42.0, IN-43.0 & IN-45.0

QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
0 HOLD UPS ¼gksYM vIl½
A882-303-80-42-DS-3502-0-2
ykbZlsUlj LisflfQds'lUl DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)

MAX. SHEAR FORCE AT BASE (H) x NOZZLE ORIENTATIONS SIZE OF NOZZLES UC, V, PSV, PT APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
(kg)
NOZZLE ELEVATIONS, PSU
ERECTION REFER SHT.-1 OPERATING REFER SHT.-1
(MC) - - PIPE DAVIT
HYDROTEST(SHOP) REFER SHT.-1 HYDROTEST ( FIELD ) REFER SHT.-1
PACKING SUPPORT
2nd HDS AMINE ABSORBER/2nd HDS lSd.M ,p Mh ,l ,ekbu ,ct+kjcj@lSd.M ,p Mh
NEW DELHI CLIENT : 0 08.03.2018 ISSUED FOR PURCHASE SUJEET RRJ TK
B 05.10.2017 REVISED AS MARKED NS RRJ TK AMINE ABSORBER K.O. DRUM ,l ,ekbu ,ct+kjcj ds vks Mªe A882-303-80-42-DS-3502 0
ITEM NO. 303-C-301/303-V-304 vkbVe uEcj 303&lh&301@303&oh&304 SHEET 2 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 63 of 585
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj@
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vkbVe uEcj 303&lh&301@303&oh&304
Page 65 of 585
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj
ds vks Me
vkbVe uEcj 303&lh&301@303&oh&304
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm 2g) INT. TOP 9.4 BOT. 9.7
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 11.7 EXT. FV @ 2330C
I1
2 150 # 300 SRWN RF # - FEED INLET
A-B 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 246
76.2 LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( 0C) (-)0.7
I2 1
I.D.
- 300 LWN@ RF 720 - REFLUX INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X COATING (NEW CONSTRUCTION) A882-000-07-41-SP-01121-02
I3 1 300 # 300 SRWN RF # - REBOILER RETURN 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD/TORICONE 1
152.4 CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD/TORICONE FULL
O1 1 - 300 LWN@ RF 870 - VAPOR OUTLET
0 I.D. 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-25)
7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
O2 1 150 # 300 SRWN RF # - LIQUID OUTLET ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HDS (HOLD) (NOTE-26)
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 0.6442
O3 1 250 # 300 SRWN RF # - LIQUID TO REBOILER
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION IS:875
MH1 1 500 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT

9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 53
FLATS 900 APART. ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
MH2 1 600 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR 65 (IH)
10 PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm)(HEAT CONSERVATION) X HOT COLD
MH3 1 600 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT
11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm 2g) HORIZONTAL VERTICAL
UC 1 50 XXS 300 WN RF 1320 - UTILITY CONNECTION

MANHOLE. X MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 15.21 (AT TOP)
12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
V 1 50 - 0 150 LWN@ RF 870 - VENT
14 COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g PAD NOZZLES FOR VESSELS 7-12-0014
PI 1 50 XXS 300 WN RF 1320 - PRESSURE INDICATOR
0 @1900C . 0 X STANDARD BOLT HOLE ORIENTATION 7-12-0015
0 PT 1 50 XXS 300 WN RF 1320 - PRESSURE TRANSMITTER 16 CORROSION ALLOWANCE FOR INTERNALS: SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
PSV 1
152.4
- 300 LWN@ RF 870 - PRESSURE SAFETY VALVE
FIXED = 6.0 mm
REMOVABLE = 3.0 mm
0 I.D. VORTEX BREAKERS 7-12-0019 SHELL/TORICONE/INSERT PLATE SA 516 GR.60 *
CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE.
50.8 INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -
TW 1 - 300 LWN RF 1100 - THERMOWELL
0 I.D. 17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
SP VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES -
2 50 XXS 300 WN RF 1320 - STAND PIPE
0 1-2 18 SUPPLY OF LADDERS & PLATFORMS IS IN THE SCOPE OF EQUIPMENT X PIPE DAVIT 7-12-0023 NOZZLE FLANGES/LWN/SRWN SA 105 *
LT
FABRICATOR. EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL
MEMBERS FOR PLATFORMS & LADDERS SUPPORTED ON THE EQUIPMENT.
X LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B (SEAMLESS) *
0 1-2 FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 NOZZLE NECK ABOVE 250 NB SA 516 GR.60 *
LT
19 PROJECTION OF VACUUM STIFFENERS (OUTSIDE INSULATION) SHALL BE X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
0 3-4 PROVIDED WITH INSULATION.
X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
SKV
20 EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS). X MANUFACTURER NAME PLATE 7-12-0028
1-4 DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS.
X BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
250 NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
AO 1 500 14 THK. AS PER EIL STD. ACCESS OPENING CORRESPONDINGLY EQUIPMENT VENDOR SHALL SELECT LIFTING LUG BASED
XT ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT. DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 BR
21 LIFTING TRUNION SHALL BE DESIGNED BY VENDOR FOR BOTTOM SECTION, HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 BR
(CONSIDERING AN IMPACT FACTOR OF 2.0). CALCULATION TO BE SUBMITTED PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 * / SA 106 GR.B (SEAMLESS) *
@ LWN WITH LIP REFER SHEET - 4 FOR REVIEW. LIFTING LUG SHALL BE PROVIDED AT TOP AS PER EIL STD.
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SA 516 GR.60 * / SA 106 GR.B (SEAMLESS) *
# REFER SHEET - 4 X S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
22 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED WRAPPER PLATE -
END FOR INSPECTION. DEMISTER/GRID -
23 FULL RADIOGRAPHY WHEREVER SPECIFIED SHALL IMPLY 100%. PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS RADIOGRAPHY OF ALL BUTT WELDS. PIPE DAVIT SA 106 GR.B / SA 53
24 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN LIFTING TRUNION -
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TAILING LUG IS 2062 GR.E 250 BR
TO PIPE FITTING SHALL BE 100% RADIOGRAPHED. LIFTING LUG SA 516 GR.60
VACCUM STIFFENER SA 516 GR.60
25 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT 0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200
HB.
X LADDERS/PLATFORM CLEATS A882-303-81-41-06714
COLUMN SHALL BE TRANSPORTED TO 26 FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT X PIPE SUPPORT CLEATS A882-303-16-43-EC-3503 * HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN-
IOCL, PANIPAT REFINERY >0.1%wt.
MAXIMUM CONTINUOUS AROMATICS C7-C9>12.5%wt.
X TRAY SUPPORT AND BOLTING BARS A882-303-80-42-4003 45.0) + NACE SP0472.
DEMISTER DATA SHEET
X AXENS STD. MATERIAL SPEC. IN-42.0, IN-43.0, IN-45.0
EQUIPMENT IS IN WET H2S $ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
SERVICE (NOTE-26)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) HOLD UPS ¼gksYM vIl½
A882-303-80-42-DS-3503-0-1
ykbZlsUlj LisflfQds'lUl 0 DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)

(kg)
SIZE OF NOZZLES APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
LICENSOR'S STANDARD (DB) 722000 38000 SUPPORT HEIGHT LADDER/PLATFORM CLEATS
(MC) 829000 43000 PIPE DAVIT
PACKING SUPPORT
NEW DELHI CLIENT :
0 08.03.2018 ISSUED FOR PURCHASE NS CK TK 2nd HDS STABILIZER lSd.M ,p Mh ,l LVscykbt+j A882-303-80-42-DS-3503 0
B 08.11.2017 REVISED AS MARKED NS CK TK
bathfu;lZ bafM;k fyfeVsM PLANT : REVAMP OF FCC GASOLINE A 19.05.2017 ISSUED FOR BIDS/ENGG. NS CK TK
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 66 of 585
osLksy fMtkbu MkVk
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osLksy fMtkbu MkVk
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lSd.M ,p Mh ,l
LVscykbt+j
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE
2
(kg/cm g) INT. TOP 1.6 BOT. 2.0
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 4.0 EXT. FV @ 2400C 0
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 156
CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( 0C) (-)0.7
I2 1 80 # 300 SRWN RF # - REFLUX INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
I3 1 450 # 300 SRWN RF # - REBOILER RETURN 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD/TORICONE 1
CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD/TORICONE FULL
0 I4 1 80 # 300 SRWN RF # - MINIMUM FLOW RETURN POST WELD HEAT TREATMENT YES (NOTE-25)
6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
304.8 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
O1 1 - 300 LWN* RF 1050 - VAPOR OUTLET
0 I.D. ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM NAPTHA (NOTE-26)
O2 1 150 # 300 SRWN RF # - LIQUID OUTLET WIND SPECIFICATION IS:875
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003
O3 1 300 # 300 SRWN RF # - LIQUID TO REBOILER

9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 94.5
MH1 1 600 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR INSULATION THICKNESS (mm)(HEAT CONSERVATION) # HOT
10 PIPE LEG SUPPORT 7-12-0007 X COLD
SPECIFICED DESIGN CONDITION & PROCESS FLUID. FIRE PROOFING (BY OTHERS)
0 YES
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 NO
MH2 1 600 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL
11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009
MH
2 600 # 150 SRWN RF # - MANHOLE + B.F. + DAVIT
MANHOLE. X MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 5.2 (AT TOP)
UC 1 50 160 300 WN RF 1220 - UTILITY CONNECTION
14 COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g PAD NOZZLES FOR VESSELS 7-12-0014 # BELOW TRAY #1 = 40, ABOVE TRAY #1 = 25. 0
0 V 1 50 160 300 WN RF 1050 - VENT 0
@190 C. 0 X STANDARD BOLT HOLE ORIENTATION 7-12-0015
PI 1 50 160 300 WN RF 1220 - PRESSURE INDICATOR 16 CORROSION ALLOWANCE FOR INTERNALS: SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
PSV 1
254
- 300 LWN* RF 1050 - PRESSURE SAFETY VALVE
FIXED = 3.0 mm
REMOVABLE = 1.5mm
0 I.D. CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE. VORTEX BREAKERS 7-12-0019 SHELL/TORICONE/INSERT PLATE SA 516 GR.60
TW 50.8 INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -

2 - 300 LWN RF 1050 - THERMOWELL
0 1-2 I.D. 17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60
TW 50.8 VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES -
0 2 - 300 LWN RF 1250 - THERMOWELL
3-4 I.D. 18 SUPPLY OF LADDERS & PLATFORMS IS IN THE SCOPE OF EQUIPMENT X PIPE DAVIT 7-12-0023 NOZZLE FLANGES/LWN/SRWN SA 105
SP
2 50 160 300 WN RF 1220 - STAND PIPE
FABRICATOR. EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL
MEMBERS FOR PLATFORMS & LADDERS SUPPORTED ON THE EQUIPMENT.
X LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B (SEAMLESS)
0 1-2 X EARTHING LUG 7-12-0026 NOZZLE NECK ABOVE 250 NB SA 516 GR.60
LT
19 PROJECTION OF VACUUM STIFFENERS (OUTSIDE INSULATION) SHALL BE X NAME PLATE 7-12-0027 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)
0 1-2 PROVIDED WITH INSULATION.
X MANUFACTURER NAME PLATE 7-12-0028 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
LT3
20 EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS). X BRACKET FOR NAME PLATE 7-12-0029
0 A-4A DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER 7-12-0030 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS.
LT3 DETAILS OF FORGED NOZZLES 7-12-0031 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
2 50 160 300 WN RF 1220 - LEVEL TRANSMITTER (DP) CORRESPONDINGLY EQUIPMENT VENDOR SHALL SELECT LIFTING LUG BASED
0 B-4B ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT. X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 INTERNAL STUDS/BOLTS/NUTS SS 304
LT3 HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 BR
0 C-4C 21 LIFTING TRUNION SHALL BE DESIGNED BY VENDOR FOR BOTTOM SECTION, PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 BR
50.8 (CONSIDERING AN IMPACT FACTOR OF 2.0). CALCULATION TO BE 7-12-0036 INTERNAL PARTS (WELDED) SA 516 GR.60 / SA 106 GR.B (SEAMLESS)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
PT1 1 - 300 LWN RF 1050 - PRESSURE TRANSMITTER SUBMITTED FOR REVIEW. LIFTING LUG SHALL BE PROVIDED AT TOP AS PER
ID EIL STD. X S.R NOZZLE NECK 7-12-0037 INTERNAL PARTS (BOLTED) SA 516 GR.60 / SA 106 GR.B (SEAMLESS)
PT2 1
50.8
- 300 LWN RF 1250 - PRESSURE TRANSMITTER X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
ID 22 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
SKV NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED WRAPPER PLATE -
4 100 40 AS PER EIL STD. - SKIRT VENT END FOR INSPECTION.
1-4 DEMISTER/GRID -
250 23 FULL RADIOGRAPHY WHEREVER SPECIFIED SHALL IMPLY 100%. PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
AO 1 500 14 THK. AS PER EIL STD. ACCESS OPENING RADIOGRAPHY OF ALL BUTT WELDS.
XT PIPE DAVIT SA 106 GR.B / SA 53
24 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN LIFTING TRUNION -
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TAILING LUG IS 2062 GR.E 250 BR
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED. LIFTING LUG SA 516 GR.60
# REFER SHEET - 4 VACCUM STIFFENER SA 516 GR.60
25 COMPLETE EQUIPMENT INCLUDING SUPPORT (TOP COURSE) SHALL BE POST 0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½
WELD HEAT TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT
EXCEED 200 HB.
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS X LADDERS/PLATFORM CLEATS A882-303-81-41-06713

26 FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT X PIPE SUPPORT CLEATS A882-303-16-43-EC-3504
>0.1%wt.
27 COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE DEMISTER DATA SHEET
PIECE (COMPLETE IN ALL RESPECT) AT VENDORS WORK/SHOP. FOR
TRANSPORTATION, COLUMN SHALL BE CUT IN TWO PIECES AS PER
COLUMN SHALL BE TRANSPORTED TO LOCATION MARKED ON SHEET 2. X AXENS STD. MATERIAL SPEC. IN-42.0 & IN-45.0
IOCL, PANIPAT REFINERY X MONKEY LADDER A885-602-80-42-SK-0001

28 VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
OF WELD EDGE FOR SITE JOINT. $ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
29 SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT,
PWHT SHALL BE DONE BY COLUMN VENDOR. STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) 0 HOLD UPS ¼gksYM vIl½
A882-303-80-42-DS-3504-0-1
30 COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
MAX. SHEAR FORCE AT BASE (H)

NDT, PWHT EIL REVIEW. NOZZLE ORIENTATIONS
(kg)
31 COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2 NOZZLE ELEVATIONS - I4
LICENSOR'S STANDARD (DB) 780000 33000 32 COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION SUPPORT HEIGHT LADDER/PLATFORM CLEATS
ykbZlsUlj LVS.MlZ SEISMIC
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON DETAILS OF INTERNAL TRAY SUPPORT/BOLTING BARS
(MC) 884000 38000 SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
PIPE DAVIT
COLUMN FABRICATOR.
PACKING SUPPORT
;÷fuV l[;k 303
0 08.03.2018 ISSUED FOR PURCHASE NS CK TK MkbZx uEcj REV
NEW DELHI CLIENT :
C 29.11.2017 REVISED AS MARKED NS CK TK COKER NAPHTHA SPLITTER dksdj ukiFkk LifyVj A882-303-80-42-DS-3504 0
B 08.11.2017 REVISED AS MARKED NS CK TK
bathfu;lZ bafM;k fyfeVsM PLANT : REVAMP OF FCC GASOLINE A 19.05.2017 ISSUED FOR BIDS/ENGG. NS CK TK
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 70 of 585
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LifyVj
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LifyVj
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LifyVj
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NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (87-B-103) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½(FOR ITEM NO. 87-B-103)
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE
2
(kg/cm g) INT. 14.7
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm 2g) INT. 19 EXT. FV

4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) INT. 150 EXT. AMB.
CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( 0C) 5
0 O2 1 50 # 300 SRWN RF # - HC LIQUID OUTLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE. TYPE OF HEAD 2:1 ELLIPSOIDAL
UC 1 50 # 300 SRWN RF # - UTILITY CONNECTION POST WELD HEAT TREATMENT YES (NOTE-21)
V 1 50 # 300 SRWN RF # - VENT ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HYDROCARBON
LG SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 0.6
0 2 50 # 300 SRWN RF # - LEVEL GAUGE
LT
4 50 # 300 SRWN RF # -
LEVEL TRANSMITTER NOZZLE PIPE. X SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
0 1~4 FOR CONTROL COMMAND 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 0.325
HH 1 150 # 300 SRWN RF # - HANDHOLE + B.F. VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR INSULATION THICKNESS (mm) NIL HOT
10 PIPE LEG SUPPORT 7-12-0007 X COLD
SKV SPECIFICED DESIGN CONDITION & PROCESS FLUID. 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
BRACKET SUPPORT FOR VERTICAL VESSEL
2 100 40 AS PER EIL STD. SKIRT VENT
1-2 11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
MANHOLE. MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 24.7
12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
14 COLUMN 87-C-101 IS SUBJECT TO STEAM OUT 0.5 kg/cm2(g) @ 160°C. PAD NOZZLES FOR VESSELS 7-12-0014
15 SPARES SHALL BE AS PER THE REQUISITION. X STANDARD BOLT HOLE ORIENTATION 7-12-0015
16 CORROSION ALLOWANCE FOR INTERNALS: ALLOY LINER DETAILS 7-12-0016 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
FIXED = 6.0 mm SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
REMOVABLE SS 316L = 1mm (FOR 87-C-101)
INTERNAL FLANGES 7-12-0018
PACKING SS 316L = 1mm (FOR 87-C-101)
MIST ELIMINATOR SS 304 = 1mm (FOR 87-B-103)
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -
# REFER SHEET-5 EXPOSED FACE. HEADS
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 SA 516 GR.60 *
17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING SIZES FOR PACKED TOWERS (FOR GUIDANCE) 7-12-0022 SHELL FLANGES SA 105 *
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
18 VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B *
THIS EQUIPMENT IS IN H2+H2S SERVICE. BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR NOZZLE NECK ABOVE 250 NB
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 SA 516 GR.60 *
ERECTION WEIGHT + INSULATION. MECHANICAL DESIGN OF LIFTING LUG
SHALL BE CARRIED OUT CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
ADDITIONAL 25% MARGIN FOR DRESSED-UP EQUIPMENT AND WITH IMPACT X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
THE COLUMN IS STRUCTURE SUPPORTED/GUIDED.
FACTOR OF 2.0. X MANUFACTURER NAME PLATE 7-12-0028
19 CLOUMN 87-C-101 IS DESIGNED FOR PRESSURE DROP OF 0.2 Kg/cm2. X BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
20 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
0
NOS., 180 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
END FOR INSPECTION.
NO PIPING, PLATFORM & LADDER,PIPE DAVIT X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
SHALL BE SUPPORTED FROM COLUMN. 21 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 QUALITY BR
TREATMENT. HARDNESS OF BASE METAL,WELD AND HAZ SHALL NOT EXCEED 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 * / SA 106 GR.B *
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
200 BHN. INTERNAL PARTS (BOLTED)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 SS 304 *
COLUMN SHALL BE TRANSPORTED TO IOCL, 22 ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE X S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
HALDIA REFINERY. PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
FITTING SHALL BE 100% RADIOGRAPHED.
X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E 250 QUALITY BR
WRAPPER PLATE -
23 NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS DEMISTER/GRID SS 304
& GASKET. PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
24 FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100% PIPE DAVIT -
RADIOGRAPHY OF ALL BUTT WELDS. TAILING LUG IS 2062 GR.E 250 QUALITY BR
25 MAXIMUM CONTINOUS H2 PARTIAL PRESSURE = 15.2 kg/cm2(ABS) FOR 87-B-
103 & 15.1 kg/cm2(ABS) FOR 87-C-101.
26 MAXIMUM CONTINOUS H2S CONTENT = 0.03 MOL% IN VAPOR PHASE FOR 87-
B-103 & 305.6 PPM MOL AT VAPOR INLET. REFERENCE DRAWINGS¼jsQjsUl MkbZx½ * HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP 0472 (REFER AXENS SPEC. IN-43 FOR
27 2nd STAGE HDS AMINE ABSORBER (87-C-101) IS STACKED ON 2nd STAGE NOZZLE ORIENTATIONS ADDITIONAL REQUIREMENT)
AMINE ABSORBER K.O. DRUM (87-B-103). NOT APPLICABLE
LADDERS/PLATFORM CLEATS
28 RICH AMINE RESIDENCE TIME IN 87-C-101 = 10 minuts. PIPE SUPPORT CLEATS NOT APPLICABLE
TRAY SUPPORT AND BOLTING BARS
X AXENS PROCESS DATA SHEET 07213_87_10DR_87-B-103
X AXENS STD. MATERIAL RECOMMENDATIONS IN-42.0
X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S IN-43
X AXENS GENERAL STATEMENT ABOUT MOC. IN-45

A886-87-80-42-DS-3501-0-1
MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS SIZE OF NOZZLES LG1-2,LT1A-B,
(kg) LT2A-B,O2
APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
ERECTION 8000 OPERATING 14000
(MC) - - PIPE DAVIT
PACKING SUPPORT
;÷fuV l[;k 87 MkbZx uEcj REV
2nd STAGE HDS AMINE ABSORBER/ lSd.M LVst ,p Mh ,l ,ekbZu ,ctk+jcj@
NEW DELHI CLIENT :
DykbZV M/S IOCL
0 15.03.2018 ISSUED FOR PURCHASE NS RRJ TK 2nd STAGE AMINE ABSORBER K.O. DRUM lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe A886-87-80-42-DS-3501 0
bathfu;lZ bafM;k fyfeVsM PLANT : BS-VI PROJECT, HALDIA A 19.05.2017 ISSUED FOR BIDS/ENGG. SUNIL CSM/PSV AT
ITEM NO. 87-C-101/87-B-103 vkbVe uEcj 87&lh&101@87&ch&103 SHEET 1 OF 5
¼Hkkjr ljdkj dk midze½ IykaV PRIME G + (REVAMP) REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 131 of 585

NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (87-C-101) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½ (FOR ITEM NO. 87-C-101)
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. 6-12-0001 WORKING PRESSURE (kg/cm g)
2
INT. TOP 14.3 BOT. 14.6
GENERAL SPEC. FOR PRESSURE VESSELS
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (NOTE-19) (kg/cm2g) INT. 19 EXT. FV
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) TOP 42 BOT. 40
0 I1 1 50 # 300 SRWN RF # - LEAN AMINE INLET
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) INT. 150 EXT. 160
CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( C) 0
5
I2 1 150 # 300 SRWN RF # - GAS INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO COATING (NEW CONSTRUCTION)
A882-000-07-41-SP-01121-02
FLANGE CONTACT FACE. TYPE OF HEAD 2:1 ELLIPSOIDAL
HH 1 150 # 300 SRWN RF # - HAND HOLE +B.F. 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD 1
SEE CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD FULL
O1 1 150 120 300 SRWN RF - GAS OUTLET
DWG. 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-21)
0 O2 1 50 # 300 SRWN RF # - RICH AMINE OUTLET ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME OPERATING MEDIUM HYDROCARBON
VESSEL TOLERANCES 7-12-0001
B16.47 SERIES-B. UNLESS SPECIFIED OTHERWISE.
UC1 1 50 # 300 SRWN RF # - UTILITY CONNECTION WIND SPECIFICATION IS:875
NOZZLE PIPE. SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
UC2 1 50 # 300 SRWN RF # - SKIMMING OUTLET 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 1.3
V 1 50 # 300 SRWN RF # - VENT INSULATION THICKNESS (mm) NIL HOT
PIPE LEG SUPPORT 7-12-0007 X COLD
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
PSV 1 50 # 300 SRWN RF # - PRESSURE SAFETY VALVE HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
MANHOLE WITH HINGED COVER 7-12-0009
DIFFERENTIAL PRESSURE MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 24.7
PDT 2 50 # 300 SRLWN RF # -
TRANSMITTER LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
LT RETAINING PLATE 7-12-0012
0 3 50 # 300 SRWN RF # - LEVEL GAUGE
3A-3C NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
LT LEVEL TRANSMITTER PAD NOZZLES FOR VESSELS 7-12-0014
0 4A-4C 3 50 # 300 SRWN RF # -
FOR CONTROL STANDARD BOLT HOLE ORIENTATION 7-12-0015
SP ALLOY LINER DETAILS 7-12-0016 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
2 50 # 300 SRWN RF # - STAND PIPE
0 1-2 SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
SKV INTERNAL FLANGES 7-12-0018
3-4 VORTEX BREAKERS 7-12-0019 SHELL SA 516 GR.60 *
INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -

AO2 1 400 14 THK. AS PER EIL STD. ACCESS OPENING HEADS
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 SA 516 GR.60 *
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES SA 105 *
PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING AS PER ASME
MANUFACTURER NAME PLATE 7-12-0028 B16.20
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
# REFER SHEET-5 INTERNAL STUDS/BOLTS/NUTS
DETAILS OF FORGED NOZZLES 7-12-0031 SS 316L
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 QUALITY BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 * / SA 106 GR.B *
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SS 316L *
FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E 250 QUALITY BR
WRAPPER PLATE -
DEMISTER/GRID SS 316L
PIPE DAVIT -
TAILING LUG -
* HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC. IN-
REFERENCE DRAWINGS¼jsQjsUl MkbZx½ 43 FOR ADDITIONAL REQUIREMENT)
NOZZLE ORIENTATIONS
PIPE SUPPORT CLEATS
X AXENS PROCESS DATA SHEET A886-87-02-DS-CO-C101

ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
A886-87-80-42-DS-3501-0-2

MAX. SHEAR FORCE AT BASE (H) X NOZZLE ORIENTATIONS X SIZE OF NOZZLES I1,O2 APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
(kg)
SEISMIC
X NOZZLE ELEVATIONS PIPE SUPPORT CLEATS
ERECTION - OPERATING -
(MC) - - PIPE DAVIT
HYDROTEST(SHOP) - HYDROTEST ( FIELD ) -
WIND - - X PACKING SUPPORT
NUMBER OF ITEMS : -
;÷fuV l[;k 87 MkbZx uEcj REV
2nd STAGE HDS AMINE ABSORBER/ lSd.M LVst ,p Mh ,l ,ekbZu ,ctk+jcj@
NEW DELHI CLIENT :
DykbZV M/S IOCL
0 15.03.2018 ISSUED FOR PURCHASE NS RRJ TK 2nd STAGE AMINE ABSORBER K.O. DRUM lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe A886-87-80-42-DS-3501 0
bathfu;lZ bafM;k fyfeVsM PLANT : BS-VI PROJECT, HALDIA A 19.05.2017 ISSUED FOR BIDS/ENGG. sunil CSM/PSV AT
ITEM NO. 87-C-101/87-B-103 vkbVe uEcj 87&lh&101@87&ch&103 SHEET 2 OF 5
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 132 of 585

JOB NO. : A886 UNIT: 87 osLksy fMtkbu MkVk
Page 133 of 585

CLIENT : M/s. IOCL lSd.M LVst ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M LVst ,ekbu ,ctk+jcj
PLANT : BS-VI PROJECT,HALDIA ds vks Mªe
PRIME G + (REVAMP) vkbVe uEcj 87&lh&101@87&ch&103
Page 134 of 585

PLANT : BS-VI PROJECT,HALDIA ds vks Mªe
NOTE:
Page 135 of 585

PLANT : BS-VI PROJECT,HALDIA ds vks Me
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to
MARK QTY
SERVICE
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm 2g) TOP: 7.8 BOTTOM: 8.1
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (NOTE-19) 2
(kg/cm g) INT. 9.6 EXT. FV
I1 1 100 160 300 WN RF 720 60 XT FEED INLET

3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE 0
( C) TOP: 152 BOTTOM: 198
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) INT. 228 EXT. 198
50 CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE MDMT ( C) 0
5
I2 1
(HOLD)
XXS 300 WN RF 380 - REFLUX INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE. TYPE OF HEAD BOTTOM: 2:1 ELLIPSOIDAL TOP: BLIND FLANGE
I3 1 150 120 300 WN RF 720 85 XT REBOILER RETURN 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD/CONE 1
CONSTRUCTION. RADIOGRAPHY SHELL FULL HEAD/CONE FULL
O1 1 100 160 300 WN RF 430 60 XT VAPOUR OUTLET POST WELD HEAT TREATMENT AS PER CODE
STANDARDS ¼LVS.MMZl½
SEE 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER HEAT TREATMENT HEAD AS PER SPEC.
O2 1 200 100 300 WN RF 110 XT LIQUID OUTLET
DWG. ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HYDROCARBON
HH 1 150 120 150 WN RF 430 85 XT HAND HOLE + B.F. WIND SPECIFICATION IS:875
MH1 1 600 40 150 WN RF

SEE
- MANHOLE + BF
DWG. 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 14.86
FLATS 900 APART.
MH ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
3 600 16 THK. 150 WN RF 770 300 XT MANHOLE + BF+ DAVIT
2-4 10 VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm) 45mm (IH)(HOLD) X HOT COLD
50.8 SPECIFICED DESIGN CONDITION & PROCESS FLUID.
TW1 380 BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
3 - 300 LWN RF - THERMOWELL (NOTE-21)
TW2-3 I.D 670 11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
V 1 50 XXS 300 WN RF
SEE
- VENT
DWG. 12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB X TPIA
UC 1 50 XXS 300 WN RF 670 - UTILITY CONNECTION
PT 50.8 14 COLUMN IS SUBJECT TO STEAM OUT AT 0.5 kg/cm2 @ 160 C. PAD NOZZLES FOR VESSELS 7-12-0014
3 - 300 LWN RF 670 - PRESSURE TRANSMITTER
1-3 I.D 15 SPARES SHALL BE AS PER THE REQUISITION. X STANDARD BOLT HOLE ORIENTATION 7-12-0015
SP 16 CORROSION ALLOWANCE FOR INTERNALS: ALLOY LINER DETAILS 7-12-0016 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
2 50 XXS 300 WN RF 670 - STAND PIPE FIXED = 6.0 mm
1-2 SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
REMOVABLE = 3.0 mm
LT LEVEL TRANSMITTER INTERNAL FLANGES 7-12-0018
2 50 XXS 300 WN RF 670 - TRAY 11/13cr. = 1.0mm
1-2 (DP TYPE) FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH VORTEX BREAKERS 7-12-0019 SHELL/TORICONE SA 516 GR.60 *
LT LEVEL TRANSMITTER EXPOSED FACE. INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD SA 516 GR.60 *
2 50 XXS 300 WN RF 670 -
3-4 (DP TYPE) 17 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
SKV
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. X SUPPORT RING SIZES FOR PACKED TOWERS (FOR GUIDANCE) 7-12-0022 SHELL FLANGES SA 105 *
1-3 18 VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE X PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR.B *
LIFTING LUG TOP HEAD TYPE
AO 1 450 14 THK. AS PER EIL STD. ACCESS OPENING ERECTION WEIGHT + INSULATION + PLATFORM & LADDER. MECHANICAL
NOZZLE NECK ABOVE 250 NB SA 516 GR.60 *
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025
DESIGN OF LIFTING LUG SHALL BE CARRIED OUT CONSIDERING ACTUAL
EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN FOR DRESSED-UP X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
EQUIPMENT AND WITH IMPACT FACTOR OF 2.0. X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
19 CLOUMN IS DESIGNED FOR PRESSURE DROP OF 0.7 Kg/cm2. X MANUFACTURER NAME PLATE 7-12-0028
20 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 X BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
END FOR INSPECTION. 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
DETAILS OF FORGED NOZZLES
21 NOZZLE TW1 IS LOCATED AT TOP OF PACKING. X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
22 ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 QUALTY BR
PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 * / SA 106 GR.B *
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SA 516 GR.60 * / SA 106 GR.B *
23 NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS X S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
& GASKET.
X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS2062 Gr.E 250 QUALITY BR
24 FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100% WRAPPER PLATE -
RADIOGRAPHY OF ALL BUTT WELDS. DEMISTER/GRID -
25 MAXIMUM CONTINOUS H2 PARTIAL PRESSURE = 0.82 kg/cm2(ABS). PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
26 MAXIMUM CONTINOUS H2S CONTENT = 0.25 mol % IN VAPOR OVERHEAD PIPE DAVIT SA106 Gr.B/SA 53
OUTLET. TAILING LUG IS 2062 GR.E 250 QUALTY BR
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS BRACKET OF PIPE DAVIT SHALL BE DESIGNED AND MODIFIED BY VESSEL
27
VENDOR TO ACCOMMODATE THE TOP BODY FLANGE. MINIMUM THICKNESS
OF BRACKET SHALL BE CONSIDER AS 20mm (min.).
28 PROJECTION OF SIFFENERS (OUTSIDE INSULATION) SHALL BE PROVIDED

REFERENCE DRAWINGS¼jsQjsUl MkbZx½ * HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC IN-43 FOR
WITH INSULATION.
X NOZZLE ORIENTATIONS A886-87-16-43-NZ-4008 ADDITIONAL REQUIREMNETS).
29 HC LIQUID RESIDENCE TIME (NHLL-NLLL) = 5 mins. LADDERS/PLATFORM CLEATS
COLUMN SHALL BE TRANSPORTED TO PIPE SUPPORT CLEATS
IOCL, HALDIA REFINERY 30 COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE TRAY SUPPORT AND BOLTING BARS
LOCATION MARKED ON SHEET 2. X AXENS PROCESS DATA SHEET 07213_87_10CO_87-C-102

31 VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S IN-43

PWHT SHALL BE DONE BY COLUMN VENDOR.
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA (OPERATING CONDITION) 33 COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL INDIAN BOILER REGULATIONS (IBR)
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) NDT, PWHT EIL REVIEW. HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
A886-87-80-42-DS-3502-0-1
34 COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION NOZZLE ORIENTATIONS X SIZE OF NOZZLES I2
the borrower for the intended use.

TYPE MAX MOMENT AT BASE (M) (kgm) APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
(kg) WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
X NOZZLE ELEVATIONS I2 X PIPE SUPPORT CLEATS
SEISMIC
171000 9000
35 COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION X LADDER/PLATFORM CLEATS
LICENSOR'S STANDARD (DB) COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
SUPPORT HEIGHT X TRAY SUPPORT/BOLTING BARS
ykbZlsUlj LVS.MlZ SEISMIC DETAILS OF INTERNAL PIPE DAVIT
(MC) 186000 11000 COLUMN FABRICATOR.
PACKING SUPPORT
;÷fuV l[;k 87
0 12.02.2018 ISSUED FOR PURCHASE NS CK TK MkbZx uEcj REV
NEW DELHI CLIENT :
M/S, IOCL
C 22.12.2017 REVISED AS MARKED NS CK TK SECOND STAGE HDS STABLIZER lsds.M LVst ,p Mh ,l LVscykbZtj
A886-87-80-42-DS-3502 0
DykbZV B 08.09.2017 REVISED & ISSUED FOR BIDS/ENGG. NS CK TK
bathfu;lZ bafM;k fyfeVsM PLANT : BS-VI PROJECT, HALDIA A 19.05.2017 ISSUED FOR BIDS/ENGG. SUNIL CSM/PSV AT
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 136 of 585

JOB NO. : A886 UNIT: 87
osLksy fMtkbu MkVk
Page 137 of 585

CLIENT : M/s. IOCL lsds.M LVst
PLANT : BS-VI PROJECT,IOCL HALDIA ,p Mh ,l LVscykbZtj
PRIME G + (REVAMP) vkbVe uEcj 87&lh&102
JOB NO. : A886 87 osLksy fMtkbu MkVk
Page 138 of 585

UNIT:
CLIENT : M/s. IOCL lsds.M LVst
PLANT : BS-VI PROJECT,IOCL HALDIA ,p Mh ,l LVscykbZtj
PRIME G +(REVAMP) vkbVe uEcj 87&lh&102
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT
HALDIA, INDIA
Prime G+ (Revamp)
UNIT 87
PROCESS BOOK
SECTION 10-02
87-C-101
SECOND STAGE HDS AMINE ABSORBER
DOCUMENT NUMBER : 07213_87_10CO_87-C-101
Page 139 of 585

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PACKING COLUMN PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A886-87-02-DS-CO-C101

Job Number Unit Type Item Page
07213 87 10CO 87-C-101 8/8
Client INDIAN OIL CORPORATION LIMITED Date By Check By Rev
BS VI PROJECT - HALDIA, INDIA 11/18/16 CBI GGO 0
Unit Prime G+ (Revamp)
Service SECOND STAGE HDS AMINE ABSORBER
COLUMN CHARACTERISTICS
Existing column or in design In Design
Inside diameter mm 400 (1)
Packing diameter mm 400 (1)
Packing height mm 6 800 (1)
Packing type (1)
Number of beds 1
TRAY CHARACTERISTICS
Bed identification 1 1
Location Top Top
DESIGN CASE 2 SOR (2) DESIGN CASE 1 SOR (3)
Run case
(4) (4)
Pressure gage kg/cm² 14.4 14.6
Liquid temperature °C 41 40
Vapor temperature °C 40 40
Mass rate kg/h 980 1 017
Molecular weight kg/kmol 3.86 4.29
Molar rate kmol/h 253.87 236.75
Vapor
Density (PT) kg/m3 2.234 2.508
Volume rate (PT) m3/h 438.7 405.5
Viscosity cP 0.024 0.022
Density (PT) kg/m3 1 009 1 009
Liquid Volume rate (PT) m3/h 0.9 1.1
Surface tension 68.0 68.2
Foaming factor 0.73 (5) 0.73 (5)
Overall column pressure drop kg/cm² 0.2 0.2
Tray material SS 316 L (5)
NOTES
(1) Design based on KOCH-GLITSCH random packing INTALOX® ULTRA A or SULZER NEX RING #1. Selected vendor to confirm sizing and
internal types in order to achieve 4 theoretical trays.
(2) Normal flowrate and properties of the most loaded theoritical tray of the column.
(3) Normal flowrate and properties of the least loaded theoritical tray of the column.
(4) Packing vendor shall guarantee satisfactory packing operation from 50% to 125% of the packing loading shown above.
2
(5) Amine service.
2 04.05.2017 REVISED AS MARKED RM RA IK

1 06.03.17 ISSUED FOR ENGG. PKG IK IK
REV. DATE PURPOSE BY CHKD. BY APPD. BY
Rev.1 15/07/14 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
Page 146 of 585

BS VI PROJECT
HALDIA, INDIA
Prime G+ (Revamp)
UNIT 87
PROCESS BOOK
SECTION 10-02
87-C-102
SECOND STAGE HDS STABILIZER
DOCUMENT NUMBER : 07213_87_10CO_87-C-102
Page 147 of 585

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PACKING PROCESS DATA SHEET

07213 87 10CO 87-C-102 10/11
Service SECOND STAGE HDS STABILIZER
Inside diameter mm 450 (1) / 1000 (trays)
Packing diameter mm 450 (1)
Packing height mm 1 560 (1)
Packing type (1)
Number of beds 1
Bed identification 1 1
Location Top Top
DESIGN CASE 1 SOR (2) DESIGN CASE 2 EOR (3)
Run case
(4) (4)
Mass rate kg/h 3 014 2 883
Vapor
Foaming factor (1) (1)
Tray material (1) (1)
NOTES
(1) Design based on KOCH-GLITSCH random packing INTALOX® ULTRA A or SULZER NEX RING #1 or equivalent. Selected vendor to confirm
sizing and internals type in order to achieve 3 theoretical trays.
(4) Packing vendor shall guarantee satisfactory packing operation from 50% to 125% of the packing loading shown above. 2
(5) Wet H2S service.

Page 156 of 585

TRAY COLUMN PROCESS DATA SHEET

07213 87 10CO 87-C-102 11/11
Service SECOND STAGE HDS STABILIZER
Inside diameter mm 450 / 1000
Normal tray spacing mm 600 (1) 2
Tray type Valve trays
Total number of trays 17
Section (First tray - Last tray) 1-17 (6) 1-17 (6)
Section inside diameter mm 1,000 1,000
Number of paths 1 1
Number of trays in section 17 17
Tray spacing mm 600 (1) 2 600 (1) 2
DESIGN CASE 2 SOR (2) DESIGN CASE 1 EOR (3)
Run case
(4) (4)
Tray Identification 1 17
Mass rate kg/h 10,426 6,796
Vapor
Mass rate kg/h 27,542 25,904
Foaming factor 1.0 1.0
Trays material 11/13 Cr + 1mm C.A. 11/13 Cr + 1mm C.A.
NOTES
(1) To be checked by tray manufacturer.
(4) Tray vendor shall guarantee satisfactory tray operation from 50% to 125% of the tray loading shown above.
(6) Trays are numbered from bottom to top.

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The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (307-V-102(N)) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½(FOR ITEM NO.307-V-102(N))
MARK QTY
SERVICE
ukfeuy Mka;k
'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) INT. 14.7
ekdZ DokfUVVh fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. 19.4 0 EXT. FV

CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE COATING (NEW MDMT ( 0C) 2
O1 1 50 # 300 SRWN RF # - HC LIQUID OUTLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X CONSTRUCTION) A882-000-07-41-SP-01121-02
UC 1 50 # 300 SRWN RF # - UTILITY CONNECTION FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-21)
6
LG 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
2 50 # 300 SRWN RF # - LEVEL GAUGE (MAGNETIC) ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
1-2
X VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HYDROCARBON
LT SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY 0.7142
2 50 # 300 SRWN RF # - LEVEL TRANSMITTER (GWR)
LT3
A~C 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK X SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 2.23
LT4 FLATS 900 APART. ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
A~C 10 VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm) NIL X HOT COLD
0 HH 1 200 # 300 SRWN RF # - HANDHOLE + B.F. HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
11 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009
SKV
14 STEAM OUT IS PROHIBITED. PAD NOZZLES FOR VESSELS 7-12-0014
15 SPARES SHALL BE AS PER THE REQUISITION. X STANDARD BOLT HOLE ORIENTATION 7-12-0015
MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
16 CORROSION ALLOWANCE FOR INTERNALS: ALLOY LINER DETAILS 7-12-0016
FIXED = 6.0 mm SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
REMOVABLE : SS = NIL, CS = 3.0 mm
INTERNAL FLANGES 7-12-0018
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
# REFER SHEET- 5 17
EXPOSED FACE.
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE. X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
18 VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES SA 105 *
BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 *
ERECTION WEIGHT + INSULATION. MECHANICAL DESIGN OF LIFTING LUG
SHALL BE CARRIED OUT CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH
THIS EQUIPMENT IS IN H2 + H2S ADDITIONAL 25% MARGIN FOR DRESSED-UP EQUIPMENT AND WITH IMPACT FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 NOZZLE NECK ABOVE 250 NB SA 516 GR.60 *
SERVICE FACTOR OF 2.0. X EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS) *
19 CLOUMN 307-C-101(N) IS DESIGNED FOR PRESSURE DROP OF 0.3 Kg/cm2. X NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING &
20 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2 X MANUFACTURER NAME PLATE 7-12-0028 B16.20
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED X BRACKET FOR NAME PLATE 7-12-0029 GASKET INTERNAL (NOTE-10) COMPRESSED FIBRE ASBESTOS FREE
END FOR INSPECTION. 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
21 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 304
TREATMENT. HARDNESS OF BASE METAL,WELD AND HAZ SHALL NOT EXCEED
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
NO PLATFORM,PIPING,PIPE DAVIT 200 BHN.
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E 250 QUALITY BR
SHALL BE SUPPORTED FROM COLUMN 22 ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE
PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 */ SA 106 GR.B *
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SS 304
X S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)SA 516 GR.60 *
23 NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)IS 2062 GR.E 250 QUALITY BR
& GASKET. WRAPPER PLATE -
24 FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100% DEMISTER/GRID SS304
RADIOGRAPHY OF ALL BUTT WELDS. PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
COLUMN IS STRUCTURE 25 FOR 307-V-102(N): H2 PARTIAL PRESSURE = 14.2 kg/cm2(ABS). PIPE DAVIT -
FOR 307-C-101(N): MAXIMUM CONTINUOUS H 2 PARTIAL PRESSURE = 14.0
SUPPORTED/GUIDED kg/cm2(ABS).
TAILING LUG IS 2062 GR.E 250 QUALITY BR
26 FOR 307-V-102(N): MAXIMUM CONTINUOUS H2S CONTENT = 0.02 % MOL.

FOR 307-C-101(N): MAXIMUM CONTINUOUS H 2S CONTENT = 0.02 MOL % IN 0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½
TOTAL STREAM AT VAPOR INLET.
X NOZZLE ORIENTATIONS A-887-307-16-43-N2-4501
27 2ND STAGE AMINE ABSORBER (307-C-101)(N) IS STACKED ON 2nd STAGE LADDERS/PLATFORM CLEATS NOT APPLICABLE
COLUMN SHALL BE TRANSPORTED TO AMINE ABSORBER K.O.D (307-V-102)(N). PIPE SUPPORT CLEATS NOT APPLICABLE * HIC RESISTANCE + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC IN-43
IOCL, MATHURA REFINERY 28 FOR 307-C-101(N):- RICH AMINE RESIDENCE TIME (NHLL-NLLL)= 8 X TRAY SUPPORT AND BOLTING BARS A887-306-80-42-4101 FOR ADDITIONAL REQUIREMENT)
MINUTES. DEMISTER DATA SHEET
29 INTERNALS TO BE DISMOUNTABLE AND REMOVABLE THROUGH MANHOLE X MONKEY LADDER A885-602-80-42-SK-0001
FOR INSPECTION & MAINTENANCE.
X AXENS PROCESS DATA SHEET 06534_306_307_10CO_20-C-102 N
the lender to the borrower for the intended use.

HOLD UPS ¼gksYM vIl½
A887-306-80-42-DS-3501-0-1
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) 0 DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
NOZZLE ORIENTATIONS
(kg)
SIZE OF NOZZLES LG1-2,LT1A-B,LT2A-C APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
(MC) - - PIPE DAVIT
PACKING SUPPORT
ENGINEERS INDIA LIMITED dk;Z l[;k A887 ;÷fuV l[;k 307 0 06.03.2018 ISSUED FOR PURCHASE SUJEET RRJ TK lSd.M LVst ,ekbZu ,ctk+jcj@ MªkbZx uEcj REV
2nd STAGE AMINE ABSORBER/
NEW DELHI CLIENT : M/s IOCL C 22.12.2017 REVISED AS MARKED NS RRJ TK
2nd STAGE AMINE ABSORBER K.O. DRUM A887-306-80-42-DS-3501 0
DykbZV B 20.11.2017 REVISED AS MARKED NS RRJ TK lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe
bathfu;lZ bafM;k fyfeVsM PLANT : BS-VI PROJECT,IOCL, MATHURA A 19.05.2017 ISSUED FOR BIDS/ENGG. SUNIL KVR/PSV AT
¼Hkkjr ljdkj dk midze½ IykaV ITEM NO. 307-C-101(N)/307-V-102(N) vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½ SHEET 1 OF 5
FCC GASOLINE DESULPHURIZATION UNIT REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 165 of 585

The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (307-C-101N) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½ FOR ITEM NO. 307-C-101(N)
MARK QTY
SERVICE
'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) TOP 14.3 BOTTOM 14.5
ukfeuy Mka;k
ekdZ DokfUVVh fFkduSl Dykl VkbZi Qsflx izkstsD'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. 19.4 0 EXT. FV
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) TOP 48 BOTTOM 45
I1 1 50 # 300 SRWN RF # - LEAN AMINE INLET 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 150 EXT. AMB.
CENTER LINE TO FLANGE CONTACT FACE. JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE COATING MDMT ( 0C) 2
I2 1 200 # 300 SRWN RF # - GAS INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO (NEW CONSTRUCTION)
A882-000-07-41-SP-01121-02
MH 1 900 - 300 WN RF - - MANHOLE 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD 1
O1 1 200 # 300 SRWN RF # - SWEET GAS OUTLET FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-21)
6
SEE 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
O2 1 50 # 300 SRWN RF - RICH AMINE OUTLET ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
DWG. VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM HYDROCARBON
B16.47 SERIES-B. UNLESS SPECIFIED OTHERWISE. 1.012
SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY
UC1 1 50 # 300 SRWN RF # - UTILITY CONNECTION WIND SPECIFICATION IS:875
NOZZLE PIPE. SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
UC2 1 50 # 300 SRWN RF # - SKIMMING OUTLET 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) 8.09
V 1 50 # 300 SRWN RF # - VENT INSULATION THICKNESS (mm) 25(IH) (HOLD) X HOT
PIPE LEG SUPPORT 7-12-0007 COLD
BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
0 PSV 1 100 # 300 SRWN RF # - PRESSURE SAFETY VALVE HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
MANHOLE WITH HINGED COVER 7-12-0009
MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) 25.22
PT 1 50.8 ID. - 300 SRLWN RF # - PRESSURE TRANSMITTER INSPECTION BY CIB
LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 EIL X TPIA
LG RETAINING PLATE 7-12-0012
2 50 # 300 SRWN RF # - LEVEL GAUGE (MAGNETIC)
1-2 NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
LT PAD NOZZLES FOR VESSELS 7-12-0014
1-2 STANDARD BOLT HOLE ORIENTATION 7-12-0015
LT3 ALLOY LINER DETAILS 7-12-0016
A-C SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 (AS PER ASME / IS OR EQUIVALENT)
LT4 INTERNAL FLANGES 7-12-0018
A-C VORTEX BREAKERS 7-12-0019 SHELL SA 516 GR.60 *
SKV INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD -
3-4 SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 HEADS SA 516 GR.60 *
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES SA 105 *
AO2 1 400 14 THK. AS PER EIL STD. ACCESS OPENING NOZZLE FLANGES
PIPE DAVIT 7-12-0023 SA 105 *
NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 304 METAL WINDING &
MANUFACTURER NAME PLATE 7-12-0028 B16.20
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 316L
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT -
# REFER SHEET-5 SKIRT/ SUPPORT BASE
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 -
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 / SA 106 GR.B *
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SS316L*
S.R NOZZLE NECK 7-12-0037 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)SA 516 GR.60
FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)
IS 2062 Gr.E 250 QUALITY BR
WRAPPER PLATE -
DEMISTER/GRID SS316L
PIPE DAVIT -
TAILING LUG -
INTERMIDIATE SKIRT SA 516 GR.60

X NOZZLE ORIENTATIONS A-887-307-16-43-N2-4501 0
PIPE SUPPORT CLEATS
DEMISTER DATA SHEET
MONKEY LADDER A885-602-80-42-SK-0001
X AXENS PROCESS DATA SHEET 06534_306_307_10CO_20-C-102 N
X AXENS STD. MATERAIL RECOMMENDATIONS IN-42.0
X AXENS STD. MATERAIL SPECIFICATION FOR WET IN-43
H2S
the lender to the borrower for the intended use.

HOLD UPS ¼gksYM vIl½
A887-306-80-42-DS-3501-0-2
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) 0 DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
NOZZLE ORIENTATIONS
(kg)
SIZE OF NOZZLES LG1-2, LT1A-B APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesaV otu½
NOZZLE ELEVATIONS
LICENSOR'S STANDARD (DB) - - SUPPORT HEIGHT TRAY SUPPORT/BOLTING BARS
ykbZlsUlj LVS.MlZ SEISMIC DETAILS OF INTERNAL PIPE DAVIT
(MC) - - PACKING SUPPORT
ENGINEERS INDIA LIMITED dk;Z l[;k A887 ;÷fuV l[;k 307 MªkbZx uEcj REV
0 06.03.2018 ISSUED FOR PURCHASE SUJEET RRJ TK
2nd STAGE AMINE ABSORBER/ lSd.M LVst ,ekbZu ,ctk+jcj@
NEW DELHI CLIENT : C 22.12.2017 REVISED AS MARKED NS RRJ TK
DykbZV M/s IOCL
B 20.11.2017 REVISED AS MARKED NS RRJ TK 2nd STAGE AMINE ABSORBER K.O. DRUM lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe A887-306-80-42-DS-3501 0
bathfu;lZ bafM;k fyfeVsM PLANT : A 19.05.2017 ISSUED FOR BIDS/ENGG. SUNIL KVR/PSV AT
BS-VI PROJECT,IOCL, MATHURA
¼Hkkjr ljdkj dk midze½ IykaV ITEM NO. 307-C-101(N)/307-V-102(N) vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½ SHEET 2 OF 5
FCC GASOLINE DESULPHURIZATION UNIT REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 166 of 585

osLksy fMtkbu MkVk
Page 167 of 585

CLIENT : M/s. IOCL
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj
PLANT : BS-VI PROJECT,IOCL, MATHURA
(FCC GALOLINE DESULPHURIZATION UNIT)
ds vks Mªe
vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½
osLksy fMtkbu MkVk
Page 168 of 585

CLIENT : M/s. IOCL lSd.M LVst ,ekbZu ,ctk+jcj@
(FCC GALOLINE DESULPHURIZATION UNIT) ds vks Mªe
NOTE:
osLksy fMtkbu MkVk
Page 169 of 585

CLIENT : M/s. IOCL lSd.M LVst ,ekbZu ,ctk+jcj@
(FCC GALOLINE DESULPHURIZATION UNIT) ds vks Mªe
QUALITY IMPROVEMENT PROJECT
MATHURA REFINERY
FCC GASOLINE DESULPHURIZATION UNIT
UNIT 306_307
PROCESS BOOK
SECTION 10-02
307-C-101 (N)
SECOND STAGE AMINE ABSORBER
DOCUMENT NUMBER : 06534_306_307_10CO_020-C-101N
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EIL DOCUMENT NUMBER : A887-20-02-DS-10CO-C101

06534 306_307 10CO 307-C-101 (N) 9 of 9
QUALITY IMPROVEMENT PROJECT - MATHURA REFINERY 28/11/16 DEC CSG 0
Unit FCC GASOLINE DESULPHURIZATION UNIT
Service SECOND STAGE AMINE ABSORBER
COLUMN CHARACTERISTICS (1)

Inside diameter mm 900 (1)
Normal tray spacing mm 450 (1)
Tray type Valve Trays (1)
Total number of trays 20 (2)
TRAY CHARACTERISTICS (1)

Section (First tray - Last tray) Top / Bottom (Trays 1 to 20)
Section inside diameter mm 900
Number of paths 1
Number of trays in section 20
Tray spacing mm 450
Run case (3)(5) (4)(6)
Vapor
Volume rate (PT) m3/h 1 484.4 1 460.9
Density (PT) kg/m3 1 011 1 011
Surface tension dyn/cm 66.2 66.6
Foaming factor 0.73
Overall column pressure drop kg/cm² 0.3 (7)
Tray material SS 316L
NOTES
(1) To be checked by manufacturer.
(2) Trays are numbered from top to bottom of the column.
(3) Normal flowrate and properties of the most loaded tray corresponding to SOR case.
(4) Normal flowrate and properties of the least loaded tray corresponding to EOR case.
(5) Tray manufacturer shall guarantee satisfactory operation for 115% of indicated tray loading.
(7) Including 0.1 kg/cm2 pressure drop for mesh.
(8) Minimum flooding factor : 70%.
2 05.01.18 REVISED AS MARKED SG PKG MSM

Page 178 of 585

QUALITY IMPROVEMENT PROJECT
MATHURA REFINERY
FCC GASOLINE DESULPHURIZATION UNIT
UNIT 306_307
PROCESS BOOK
SECTION 10-02
307-C-102 (N)
H2S STRIPPER
DOCUMENT NUMBER : 06534_306_307_10CO_020-C-102N
Page 179 of 585

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EIL DOCUMENT NUMBER : A887-20-02-DS-10CO-C102

06534 306_307 10CO 307-C-102 (N) 8 of 8
QUALITY IMPROVEMENT PROJECT - MATHURA REFINERY 28/11/16 DEC CSG 0
Unit FCC GASOLINE DESULPHURIZATION UNIT
Service H2S STRIPPER
COLUMN CHARACTERISTICS (1)

Inside diameter mm 1110 / 2000 (Bottom) (1)
Normal tray spacing mm 450 (1)
Tray type Valve Trays (7)
TRAY CHARACTERISTICS (1)

Section (First tray - Last tray) Top / Bottom (Trays 1 to 20)
Section inside diameter mm 1,100
Number of paths 1
Tray spacing mm 450
Run case (3)(5) (4)(6)
Vapor
Mass rate kg/h 43 374 41 207
Surface tension dyn/cm 14.0 14.7
Foaming factor 1
Overall column pressure drop kg/cm² 0.2
Tray material 11/13 Cr
NOTES
(1) To be checked by manufacturer.
(2) Trays are numbered from top to bottom of the column.
(3) Normal flowrate and properties of the most loaded tray corresponding to EOR case.
(4) Normal flowrate and properties of the least loaded tray corresponding to SOR case.
(7) Maximum flooding factor : 82%
2 05.01.18 REVISED AS MARKED SG PKG MSM

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The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'lUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY NOM. DIA
SCH./THK. 0 FLANGES PROJECTI
ON NOTE-
PAD W
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC.VIII DIV.-1 2015
'kMwy o CLASS TYPE FACING 4
xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) 6.0 (TOP) 6.4 (BOTTOM)
ekdZ DokfUVVh ukfe Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. 8.0 (TOP) / 8.7 (BOTTOM)
F 1 80 160 300 WN RF 720 45XT FEED

3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. x SUPP. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C) 61.9 (TOP) 178.7 (BOTTOM)
CENTER LINE TO FLANGE CONTACT FACE.
T 1 150 80 300 WN RF
SEE
85XT TOP OUTLET X STD. SPEC. FOR STAINLESS STEEL PLATES 6-12-0020 MDMT (0C) 8
DWG. 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO SPEC. FOR SURFACE PREPARATION AND PROTECTIVE A882-000-07-41-SP- CORROSION ALLLOWANCE (MM) 3
SEE FLANGE CONTACT FACE. X COATING (NEW CONSTRUCTION) 01121-02 TYPE OF HEAD 2:1 ELLIPSOIDAL
B 1 100 120 300 WN RF 60XT BOTTOM OUTLET MATERIAL REQUIREMENTS FOR CARBON STEEL
DWG. 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL 1 HEAD 1
COMPONENTS USED IN SOUR SERVICE FOR PETROLEUM
V 1 50 160 150 WN RF
SEE
- VENT + B.F.
CONSTRUCTION.
X REFINERY ENVIRONMENTS
6-79-0013 RADIOGRAPHY SHELL 100% HEAD SINGLE PIECE
DWG. 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT YES (NOTE-20)
UTILITY CONNECTION (STEAM 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER HEAT TREATMENT HEAD-AS PER SPEC.
UC 1 50 160 300 WN RF 670 - ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
OUT) + B.F. OPERATING MEDIUM HYDROCARBON (VAPOUR+LIQUID)
50.8 SP. GRAVITY LIQUID: 0.59
LT1-6 6
I.D.
- 300 LWN RF 670 - LEVEL TRANSMITTER (DP)
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
STANDARDS ¼LVS.MMZl½ WIND SPECIFICATION IS:875, 50 m/s
NOZZLE PIPE/SHELL.
PI 1
50.8
- 300 LWN RF 670 - PRESSURE INSTRUMENT X VESSEL TOLERANCES 7-12-0001 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
I.D. 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 CAPACITY (M3) 18.3
50.8 FLATS 900 APART. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 PAINTING/CLEANING AS PER PAINTING SPEC. (NOTE-12)
TI1-2 2 - 300 LWN RF 670 - TEMPERATURE INSTRUMENT
I.D. 10 ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED. X SKIRT BASE DETAILS 7-12-0004 INSULATION THICKNESS(mm)(BY OTHERS) 45 X HOT COLD
11 NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH X SKIRT OPENING DETAILS 7-12-0005 FIRE PROOFING (BY OTHERS) X YES NO
MH1-4 4 500 14 THK. 150 WN RF 770 250XT MANHOLE + B.F. + DAVIT BOLTS/NUTS AND GASKETS. ANGLE LEG SUPPORT 7-12-0006 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL / VERTICAL (AT TOP)
12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT PIPE LEG SUPPORT 7-12-0007 PRESSURE (NEW & COLD) 11.3
SP1-2 2 50 160 300 WN RF 670 - STAND PIPE BY VENDOR AS PER PAINTING SPEC. BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 INSPECTION BY EIL CIB X TPI
SEE 13 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009
RI 1 200 80 300 WN RF
DWG.
110XT REBOILER INLET MANHOLE.
X MANHOLE WITH DAVIT 7-12-0010 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
RR 1 250 80 300 WN RF 720 135XT REBOILER RETURN
14 SPARES SHALL BE AS PER THE REQUISITION. X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 (AS PER ASME / IS OR EQUIVALENT) (CS ZONE)
15 FULL RADIOGRAPHY WHEREVER SPECIFIED IMPLY 100% RADIOGRAPHY OF RETAINING PLATE 7-12-0012 SHELL / INSERT PLATE SA 516 Gr.60 #
ALL BUTT WELDS.
R 1
50.8
- 300 LWN RF 670 - REFLUX X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 REINFORCEMENT PAD SA 516 Gr.60
I.D. 17 COLUMN IS IN SOUR SERVICE. PAD NOZZLES FOR VESSELS 7-12-0014 HEADS SA 516 Gr.60 #
MCF 1 50 160 300 WN RF 670 - PUMP MINIMUM FLOW

18 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN X STANDARD BOLT HOLE ORIENTATION 7-12-0015 SHELL FLANGES -
0 PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE ALLOY LINER DETAILS 7-12-0016 NOZZLE FLANGES / LWN SA 105
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 NOZZLE NECK UPTO 250 NB SA 106 GR.B (SEAMLESS)
AO 1 450 14 THK. AS PER EIL STD. 225 X T ACCESS OPENING
19 EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g) X INTERNAL FLANGES 7-12-0018 NOZZLE NECK ABOVE 250 NB SA 516 Gr.60 #
AND 158°C
SKV 1-
3 100 40 AS PER EIL STD. - SKIRT VENT X VORTEX BREAKERS 7-12-0019 PIPE FITTINGS SA 234 GR. WPB (SEAMLESS)
3 20 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT X INLET DEFLECTOR BAFFLE 7-12-0020 GASKET EXTERNAL SPIRAL WOUND GASKET WITH SS 316L METAL
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200 WINDING & GRAFOIL FILLER MATERIAL WITH CS
BHN.
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021
OUTER RING & SS 316L INNER RING AS PER ASME
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 B16.20
21 EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS).
DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER
X PIPE DAVIT 7-12-0023
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS. X LIFTING LUG TOP HEAD TYPE 7-12-0024 GASKET INTERNAL (NOTE-24) COMPRESSED FIBRE (ASBESTOS FREE)
CORRESPONDINGLY EQUIPMENT VENDOR SHALL DESIGN AND SELECT LIFTING FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
'T' DENOTES CORRESPONDING SHELL/DISH END/SKIRT NOMINAL THICKNESS. LUG BASED ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT. X EARTHING LUG 7-12-0026 INTERNAL STUDS/BOLTS/NUTS SS 304
22 DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE, X NAME PLATE 7-12-0027 SKIRT / SUPPORT SA 516 GR.60 / IS 2062 GR.E250 'BR'
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS
FOR LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
X MANUFACTURER NAME PLATE 7-12-0028 SKIRT / SUPPORT BASE IS 2062 GR.E250 'BR'
X BRACKET FOR NAME PLATE 7-12-0029 INTERNAL PARTS (WELDED) SA 516 Gr.60 # / SA106 Gr.B #
23 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL PARTS (BOLTED) SA 516 Gr.60 # / SA106 Gr.B (SEAMLESS)
INSIDE THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR DETAILS OF FORGED NOZZLES 7-12-0031 CLIPS & ATTACHMENTS (EXTERNAL) SA 516 GR.60 / IS 2062 GR.E250 'BR'WELDED
INSPECTION.
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 OVER BQCS PAD
24 REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD. HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 VORTEX BREAKER SA 516 Gr.60 #
FOR THE DESIGN TEMPERATURE.
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 TAILING LUG IS 2062 GR.E250 'BR'
STRUCTURAL GUIDED COLUMN 25 THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED. S.R NOZZLE NECK 7-12-0037
(ALSO REFER NOTE-26).
x FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025
26 FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :-
THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A.
COLUMN IS IN SOUR SERVICE a) FOR WELDED CS INTERNALS, TWICE OF C.A. SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD.
b) FOR BOLTED CS INTERNALS, SINGLE C.A. SHALL BE ADDED IN THE # MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013
THICKNESS MENTIONED IN EIL STANDARD. HIC RESISTANT QUALITY (NOTE-17).
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT 27 COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE
LADDERS/PLATFORM CLEATS NOT APPLICABLE
LOCATION MARKED ON SHEET 2.
PIPE SUPPORT CLEATS NOT APPLICABLE
NO LADDER / PLATFORM / PIPING SHALL BE SUPPORTED FROM THE COLUMN 28 VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
DEMISTER DATA SHEET NOT APPLICABLE
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION PWHT SHALL BE DONE BY COLUMN VENDOR. $$ ERECTION WEIGHT IS EXCLUDING WEIGHT OF INSULATION ETC.
FILE NAME A888-84A-80-42-DS-3001-0-1 (PDS REV-0)
30 COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
NDT, PWHT EIL REVIEW.
COLUMN IS TRANSPORTED TO IOCL, BONGAIGAON REFINERY
31 COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2 STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA (OPERATING CONDITION) 32 COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION INDIAN BOILER REGULATIONS (IBR)
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON 0 HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
NOZZLE ORIENTATIONS
the borrower for the intended use.
MAX. SHEAR FORCE AT BASE (H) SIZE, QUANTITY & ELEVATION OF LEVEL
(kg)
COLUMN FABRICATOR.
INSTRUMENT
NOZZLE ELEVATIONS
SEISMIC 33 COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT SUPPORT HEIGHT PIPE SUPPORT CLEATS
LICENSOR'S STANDARD (DB) - - STIFFENING AS PER NOTE-21 AND SUBMIT THE SAME FOR EIL REVIEW. DETAILS OF INTERNALS LADDER/PLATFORM CLEATS
ERECTION 17000 ($$) OPERATING 33000
ykbZlsUlj LVS.MlZ SEISMIC SIZE OF NOZZLE MCF TRAY SUPPORT/BOLTING BARS
(MC) - - PIPE DAVIT
P
NEW DELHI CLIENT :
DykbZV IOCL NAPHTHA STABILISER नफथा स्टबिबिजर A888-081-80-42-DS-3002 0
0 13.02.2018 ISSUED FOR PURCHASE NRJ RR AK
bathfu;lZ bafM;k fyfeVsM PLANT : BS-VI PROJECT, IOCL-BONGAIGAON A 24.03.2017 ISSUED FOR BIDS/ENGG. IS SB/RR AK
¼Hkkjr ljdkj dk midze½ IykaV ITEM NO. 081-C-002 vkbZVe ua 81&lh&002 SHEET 1 OF 3
(DHDT) REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0150 REV.0 (21.05.2012) A3-420 X 297
Page 194 of 585

10
48 WIDE
ø
SLOT
20
48
12
ø
39
102
60
ø
(TYP.)
14
(*)
CAPACITY 1000KGS.
12
PIPE DAVIT
26
120
ø
2200
14
=
150
10
200
230
ø
80
2500 1200
70
130
300
SKIRT O.D.
26 300 30
750
850
50
2220 BASE RING

2000 SKIRT O/D
300
1820 BASE I/D
2132 B.C.D
O.D
275
750
650
1500
550 1000 6 X 450 = 2700 1000 11 X 450 = 4950 1000 10 X 450 = 4500 1800 5350
osLksy fMtkbu MkVk
Page 195 of 585

नाफ्टास्टबिलीज़र A888-081-80-42-DS-3002
SLOT LENGTH
200
200
200
150
250
45°
osLksy fMtkbu MkVk
Page 196 of 585

नाफ्टास्टबिलीज़र A888-081-80-42-DS-3002
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to the
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ 0 0 GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'lUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY NOM. DIA
SCH./THK. FLANGES PROJECTI
ON NOTE-
PAD W
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC.VIII DIV.-1 2015 EDITION
xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g) 0.22
ekdZ DokfUVVh ukfe Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. 3.5 EXT. -
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. SUPP. SPEC. FOR SS CLAD VESSELS 6-12-0007 WORKING TEMPERATURE (0C) 165
N1 1 4" 160 300 WN RF 670 60XT TOP QUENCH WATER INLET 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER X SUPP. SPEC. FOR BQCS PLATE 6-12-0011 DESIGN TEMPERATURE (0C) 200
N2 1 2" XXS 300 WN RF 620 -

BOTTOM QUENCH WATER LINE TO FLANGE CONTACT FACE.
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 MDMT ( C)
0
8
INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO MATERIAL REQUIREMENT FOR CS COMPONENTS USED CORROSION ALLLOWANCE (MM) 6 (NOTE-24)
FLANGE CONTACT FACE. X IN SOUR SERVICE 6-79-0013
TYPE OF HEAD 2:1 ELLIPSOIDAL
N3 1 14" 16THK 300 WN RF 720 175XT GAS INLET 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY
SPEC. FOR SURFACE PREPARATION AND PROTECTIVE A882-000-07-41-SP- SHELL 1 HEAD 1
CONSTRUCTION. X COATING (NEW CONSTRUCTION) 01121-02 RADIOGRAPHY SHELL 100% HEAD SINGLE PIECE
N4 1 2" XXS 300 WN RF 620 - FILLING UP NOZZLE
6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. X JOB SPEC. FOR KNITTED WIRE MESH DEMISTER A885-602-80-42-SP-0002 POST WELD HEAT TREATMENT YES (NOTE-23 )
N5 1 12" 16THK 300 WN RF

SEE
160XT GAS OUTLET (NOTE-20)
7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER X STANDARD SPEC FOR SS PLATES 6-12-0020 HEAT TREATMENT HEAD (AS PER CODE/SPEC.)
DRG ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47 OPERATING MEDIUM -
SEE SP. GRAVITY 1.0
N6 1 4" 160 300 WN RF 60XT WATER OUTLET STANDARDS ¼LVS.MMZl½
DRG 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF WIND SPECIFICATION IS:875
N7 1 2" XXS 150 WN RF

SEE
- VENT +BF
NOZZLE PIPE/SHELL.
X VESSEL TOLERANCES 7-12-0001 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
DRG 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 CAPACITY
3
(M ) 6.3
FLATS 900 APART. WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 PAINTING/CLEANING AS PER PAINTING SPEC.
N8 1 2" XXS 300 WN RF 620 - UTILITY CONNECTION +BF
10 ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED. X SKIRT BASE DETAILS 7-12-0004 INSULATION THICKNESS (mm) 40 (PP) X HOT COLD
H
2 8" 100 150 WN RF 670 110XT HANDHOLE + B.F.
11 NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH X SKIRT OPENING DETAILS 7-12-0005 FIRE PROOFING (BY OTHERS) X YES NO
1-2 BOLTS/NUTS AND GASKETS. ANGLE LEG SUPPORT 7-12-0006 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL / VERTICAL (AT TOP)
MANHOLE + B.F. + DAVIT 12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT PIPE LEG SUPPORT 7-12-0007 PRESSURE (NEW & COLD) 4.55
M1-3 3 20" 16THK 150 WN RF 770 250XT AS PER PAINTING SPEC.
(NOTE-20) BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 INSPECTION BY EIL CIB X TPI
LI MAGNETIC LEVEL GAUGE 13 ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH MANHOLE WITH HINGED COVER 7-12-0009
2 2" I.D. - 300 LWN RF 670 - MANHOLE. MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
1-2 (NOTE-20) X MANHOLE WITH DAVIT 7-12-0010
LT
2 3" I.D. XXS 300 WN RF 670 45XT
LEVEL TRANSMITTER-DIA SEAL 14 SPARES SHALL BE AS PER THE REQUISITION. X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 (AS PER ASME / IS OR EQUIVALENT)
1-2 (DP) (NOTE-20) 15 EQUIPMENT SHALL BE COMPLETELY FABRICATED, PWHT AND RETAINING PLATE 7-12-0012 SHELL / INSERT PLATE SA 516 GR.60#
LT
2 3" I.D. XXS 300 WN RF 670 45XT
LEVEL TRANSMITTER-DIA SEAL HYDROTEST IN SINGLE PIECE AT VENDORS WORK/SHOP.
X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 REINFORCEMENT PAD SA 516 GR.60#
3-4 (DP) (NOTE-20) 16 FULL RADIOGRAPHY WHEREVER SPECIFIED SHALL IMPLY 100%. PAD NOZZLES FOR VESSELS 7-12-0014 HEAD SA 516 GR.60#
K4 1 2" I.D. - 300 LWN RF 670 -

PRESSURE INDICATOR RADIOGRAPHY OF ALL BUTT WELDS.
X STANDARD BOLT HOLE ORIENTATION 7-12-0015 SHELL FLANGES -
(NOTE-20) 17 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN ALLOY LINER DETAILS 7-12-0016 NOZZLE FLANGES / LWN SA 105#
DIFFERENTIAL PRESSURE PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 NOZZLE NECK UPTO 250 NB SA 106 GR. B#
K5A/B 2 3" I.D. XXS 300 WN RF 670 45XT TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
TRANSMITTER (NOTE-20) X INTERNAL FLANGES 7-12-0018 NOZZLE NECK ABOVE 250 NB SA 516 GR.60#
K6 1 2" I.D. - 300 LWN RF 670 -

PRESSURE SAFETY VALVE 18 EQUIPMENT IS SUBJECT TO STEAM OUT CONDITION : 158ºC @ 0.5Kg/cm²g. X VORTEX BREAKERS 7-12-0019 PIPE FITTINGS SA 234 GR.WPB(SEAMLESS)#
(NOTE-20) INLET DEFLECTOR BAFFLE 7-12-0020 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING &
SKV
19 DEMISTER SHALL BE WIRE MESH TYPE. DEMISTER ALONG WITH SUPPORT X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE) 7-12-0021 GRAFOIL FILLER WITH SS 316L INNER RING & CS
OUTER RING AS PER ASME B16.20
1-2 SHALL BE DESIGNED & SUPPLIED BY COLUMN VENDOR. DESIGN OF
DEMISTER SUPPORT SHALL ENSURE THAT THE FLOW RESTRICTION IS
X SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022
AO 1
400
14 THK. AS PER EIL STD. 200XT ACCESS OPENING NEGLIGIBLE. EIL STANDARD 7-12-0036 SHALL BE USED FOR GUIDANCE ONLY. X PIPE DAVIT 7-12-0023 GASKET INTERNAL CAF (NOTE-26)
I.D. SEPERATION EFFICIENCY TO BE CONFIRMED AND GUARANTEED BY SUPPLIER X LIFTING LUG TOP HEAD TYPE (FOR GUIDANCE) 7-12-0024 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM #
N 160 BY STEAM TRACING (IN/OUT) AS PER PROCESS DATA SHEET. FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 INTERNAL STUDS/BOLTS/NUTS SS 316L#
16 1/2" 300 WN RF -
9-24 (HOLD) VENDOR NOZZLE X EARTHING LUG 7-12-0026 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E250 BR
20 ALL NOZZLES IN CONTACT WITH WATER SATURATED GAS TO BE STEAM X NAME PLATE 7-12-0027 SKIRT/ SUPPORT BASE IS 2062 GR.E250 BR
TRACED. DETAIL OF STEAM TRACING SHALL BE PROVIDED BY VENDOR.
X MANUFACTURER NAME PLATE 7-12-0028 INTERNAL PARTS (WELDED) SA 516 GR.60#
21 LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT X BRACKET FOR NAME PLATE 7-12-0029 INTERNAL PARTS (BOLTED) SS 316L #
FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE INDUCED NAME PLATE FOR SMALL EQUIPMENT SA 516 GR.60
7-12-0030 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)
STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD.
DETAILS OF FORGED NOZZLES 7-12-0031 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E250 BR
'T' DENOTES CORRESPONDING SHELL/DISH END/CONE/SKIRT NOMINAL THICKNESS.
22 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 WRAPPER PLATE -
INSIDE THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM DISHED END HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 DEMISTER AS PER PROCESS DATA SHEET
FOR INSPECTION.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
COLUMN SHALL BE TRANSPORTED TO IOCL, BGR REFINERY.

23 COMPLETE EQUIPMENT SHALL BE POST WELD HEAT TREATED ALONG WITH X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS (FOR GUIDANCE) 7-12-0036 PIPE DAVIT SA 106 GR.B/SA 53
SUPPORT. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED S.R NOZZLE NECK 7-12-0037 LIFTING LUG SA 516 GR.60
200BHN.
X FIRE PROOFING AND INSULATION SUPPORTS A885-999-80-42-ST-0025 TAILING LUG IS 2062 GR.E250 BR
24 TWICE OF CORROSION ALLOWANCE (2X6MM) SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD FOR WELDED INTERNALS.
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE. 25 DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE,
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR
LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE. # MATERIAL SHALL BE COMPLIANT TO NACE MR0103 & EIL SPEC. 6-79-0013 (HIC).
26 REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.

NO PIPING AND LADDER/PLATFROM CELATS SHALL BE WELDED TO THIS COLUMN GASKET SHALL BE FULL FACED. ALL INTERNAL GASKETS SHALL BE SUITABLE 0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½
X NOZZLE ORIENTATIONS A888-86A-16-43-NZ-4001
27 ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE LADDERS/PLATFORM CLEATS NOT APPLICABLE
PROCURED & SUPPLIED BY COLUMN VENDOR. PIPE SUPPORT CLEATS NOT APPLICABLE
EQUIPMENT IS UNDER SOUR SERVICE 0
28 COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT X TRAY SUPPORT AND BOLTING BARS BY INTERNAL VENDOR (LATER)
STIFFENING AS PER NOTE-21 AND SUBMIT THE SAME FOR EIL REVIEW.
X DEMISTER DATA SHEET A888-86A-02-42-DS-1001, REV.2
X PROCESS DATA SHEET (PDS) A888-86A-02-42-DS-1001, REV.2
STRUCTURAL GUIDED COLUMN

29 2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO X MONKEY LADDER A885-602-80-42-SK-0001
BE TAKEN CARE BY PIPING.
30 STEAM DATA FOR STEAM TRACING:
FILE NAME A888-86A-80-42-DS-3101-0-1 , PDS REV.2
STEAM DESIGN PRESSURE : 7.0 / FV Kg/cm²g $$ ERECTION WEIGHT IS EXCLUDING WEIGHT OF INSULATION ETC.
STEAM DESIGN TEMPERATURE : 180 ºc
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT STEAM COIL MOC : SA 106 Gr.B
STEAM COIL SIZE : 1/2" X SCH.160
STEAM COIL PITCH : TO SUIT (BY VENDOR) STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
MAX. SHEAR FORCE AT BASE (H) NOZZLE ORIENTATIONS INSTT. NOZZLES SIZE, QTY (AS MARKED)
(kg) NOZZLE ELEVATIONS (AS MARKED) PIPE SUPPORT CLEATS
APPROXIMATE WEIGHT (kgs) (PER ITEM) ¼,ijkSfDlesV otu½
borrower for the intended use.
SEISMIC SUPPORT HEIGHT LADDER/PLATFORM CLEATS

- - ERECTION 10000 ($$) OPERATING 19000
LICENSOR'S STANDARD (DBE) DETAILS OF INTERNALS X TRAY SUPPORT/BOLTING BARS
ykbZlsUlj LVS.MlZ SEISMIC DETAIL & ELEVATION OF PIPE DAVIT
(MCE) - - STRUCTURAL SUPPORT GUIDE

P
;÷fuV l[;k 86A MkbZx uEcj REV
NEW DELHI CLIENT :
DykbZV IOCL, BS-VI PROJECT QUENCH TOWER DoSUp Vkoj A888-86A-80-42-DS-3101 0
bathfu;lZ bafM;k fyfeVsM PLANT : BONGAIGAON REFINERY A 22.11.17 ISSUED FOR BIDS/ENGG. NRJ RR AK ITEM NO.
¼Hkkjr ljdkj dk midze½ IykaV 86A-C-101 vkbZVe ua 86,&lh&101 SHEET 1 OF 2
(UNIT: NEW SRU) REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0150 REV.0 (21.05.2012) A3-420 X 297
Page 197 of 585

Page 198 of 585
osLksy fMtkbu MkVk
DoSUp Vkoj A888-86A-80-42-DS-3101
vkbVe uEcj 86,&lh&101
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (SS 316L CLAD ZONE) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'lUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY
NOM. DIA SCH./THK. FLANGES PROJECTI
ON NOTE-
PAD W
SERVICE
ukfeuy Mka;k
xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (IN/OUT) (kg/cm2g) 0.14
ekdZ DokfUVVh fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) 3.5 EXT. -
N1
2 3" I.D. -@ 300 LWN RF 720 - LEAN AMINE INLET
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (IN/OUT) (0C) 48
A/B 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 80
N5 1 12"
16THK+
300 WN RF
SEE
160XT TREATED GAS OUTLET
LINE TO FLANGE CONTACT FACE.
X STD. SPEC. FOR SS PLATES 6-12-0020 MDMT (0C) 8
3CLAD DWG. 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X SUPP. SPEC. FOR SS CLAD VESSEL 6-12-0007 CORROSION ALLLOWANCE (MM) 3
N7 1 3" I.D. -@ 300 LWN RF 720 -

LIQUID DRAW-OFF FROM DRY FLANGE CONTACT FACE.
X STD. SPEC. FOR CLAD PLATES 6-12-0015 TYPE OF HEAD 2:1 ELLIPSOIDAL
TRAY 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER MATERIAL REQUIREMENTS FOR CARBON STEEL COMPONENTS USED JOINT EFFICIENCY SHELL 1 HEAD 1
SEE CONSTRUCTION. X IN SOUR SERVICE FOR PETROLEUM REFINERY ENVIRONMENTS. 6-79-0013
RADIOGRAPHY SHELL FULL HEAD FULL
N8 1 3" I.D. -@ 150 LWN RF - VENT +BF
DWG. 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE A882-000-07-41-SP- POST WELD HEAT TREATMENT YES (COMPLETE EQUIPMENT, NOTE-22)
7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ASME
X COATING 01121-02 HEAT TREATMENT HEAD (AS PER SPEC./CODE)
N9A 1 3" I.D. -@ 300 LWN RF 720 - UTILITY CONNECTION +BF B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47 OPERATING MEDIUM -
LI SERIES 'B' UNLESS SPECIFIED OTHERWISE. STANDARDS ¼LVS.MMZl½ SP. GRAVITY 1.031
2 3" I.D. -@ 300 LWN RF 720 - MAGNETIC LEVEL GAUGE
3-4 8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF X VESSEL TOLERANCES 7-12-0001 WIND SPECIFICATION IS: 875
LT LEVEL TRANSMITTER-DIA SEAL NOZZLE PIPE/SHELL. SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SEISMIC IS: 1893 + SITE SPECTRA
2 3" I.D. -@ 300 LWN RF 720 -
5-6 (DP) 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 CAPACITY (M3) 9.65
K6 1 3" I.D. -@ 300 LWN RF

SEE
- PRESSURE INDICATOR
FLATS 900 APART. X SKIRT BASE DETAILS 7-12-0004 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
DWG. 10 ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED. X SKIRT OPENING DETAILS 7-12-0005 INSULATION THICKNESS (mm) 75 X HOT COLD
DIFFERENTIAL PRESSURE 11 NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH ANGLE LEG SUPPORT 7-12-0006 FIRE PROOFING (BY OTHERS) mm X YES NO
K7A 1 3" I.D. -@ 300 LWN RF 720 - TRANSMITTERS (FOR INDICATION) BOLTS/NUTS AND GASKETS. HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
PIPE LEG SUPPORT 7-12-0007
12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRESSURE (NEW & COLD) 4.55
K9 1 3" I.D. -@ 300 LWN RF 720 - PRESSURE SAFETY VALVE BY VENDOR AS PER PAINTING SPEC. CIB
MANHOLE WITH HINGED COVER 7-12-0009 INSPECTION BY EIL X TPIA
M 16THK+ 13 ALL INTERNALS MUST BE DISMOUNTABLE AND REMOVABLE THROUGH X MANHOLE WITH DAVIT 7-12-0010 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
2 20" 150 WN RF 820 250XT MANHOLE+BF+DAVIT
3-4 3CLAD MANHOLE.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 (AS PER ASME / IS OR EQUIVALENT)
14 SPARES SHALL BE AS PER THE REQUISITION. RETAINING PLATE 7-12-0012 SHELL/TORICONE SA 516 Gr.60#+ SA 240 GR.316L CLAD*
15 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 - -
VENDORS WORK/SHOP AND SUPPLIED IN SINGLE PIECE. PAD NOZZLES FOR VESSELS 7-12-0014 REINFORCEMENT PAD / INSERT PLATE SA 516 Gr.60#
@ 5-7 mm SS 316L WELD OVERLAY FOR MIN. 3 mm UNDILUTED CHEMISTRY.
16 FULL RADIOGRAPHY WHEREVER SPECIFIED SHALL IMPLY 100%. X STANDARD BOLT HOLE ORIENTATION 7-12-0015 TOP HEAD SA 516 Gr.60# + SA 240 GR.316L CLAD*
RADIOGRAPHY OF ALL BUTT WELDS.
X ALLOY LINER DETAILS 7-12-0016 SHELL FLANGES -
17 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 NOZZLE FLANGES / LWN SA 105# + SS 316L WELD OVERLAY@
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
X INTERNAL FLANGES 7-12-0018 NOZZLE NECK UPTO 150 NB SA 106 GR. B# + SS 316L WELD OVERLAY@
`T' DENOTES CORRESPONDING BASE PLATE THICKNESS OF SHELL/TORICONE/DISH END. TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
X VORTEX BREAKERS 7-12-0019 NOZZLE NECK ABOVE 150 NB SA 516 Gr.60# + SA 240 GR.316L CLAD@
18 EQUIPMENT IS IN SOUR SERVICE. X INLET DEFLECTOR BAFFLE 7-12-0020 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)#+SS 316L WELD
19 DEMISTER TYPE SHALL BE SULZER CHEMTECH KNITMESH 9033 SS OR X SUPPORT RING AND BOLTING BAR 7-12-0021 OVERLAY@
EQUIVALENT. DEMISTER ALONG WITH SUPPORT SHALL BE SUPPLIED BY SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING &
COLUMN SHALL BE TRANSPORTED TO IOCL, BONGAIGAON REFINERY COLUMN VENDOR. DESIGN OF DEMISTER SUPPORT SHALL ENSURE THAT THE
FLOW RESTRICTION IS NEGLIGIBLE. EIL STANDARD 7-12-0036 SHALL BE
X PIPE DAVIT 7-12-0023 GRAFOIL FILLER WITH CS OUTER RING AND SS 316L
USED FOR GUIDANCE ONLY. X LIFTING LUG TOP HEAD TYPE 7-12-0024 INNER RING AS PER ASME B16.20
SEPERATION EFFICIENCY TO BE CONFIRMED AND GUARANTEED BY SUPPLIER FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET INTERNAL (NOTE-29) COMPRESSED FIBRE ASBESTOS FREE
EQUIPMENT IS IN SOUR SERVICE

AS PER PROCESS DATA SHEET. X EARTHING LUG 7-12-0026 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
20 ALL SS SURFACES SHALL BE PICKLED & PASSIVATED IN ACCORDANCE WITH X NAME PLATE 7-12-0027 INTERNAL STUDS/BOLTS/NUTS SS 316 L
ASTM A380.
X MANUFACTURER NAME PLATE 7-12-0028 SKIRT/ SUPPORT -
21 LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT X BRACKET FOR NAME PLATE 7-12-0029 SKIRT/ SUPPORT BASE -
FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL PARTS (WELDED) SA 240 GR.316L# / SA 312 TP 316L#
NO WELDING IS PERMITTED AFTER PWHT INDUCED STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD. INTERNAL PARTS (BOLTED) SA 240 GR.316L# / SA 312 TP 316L#
DETAILS OF FORGED NOZZLES 7-12-0031
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING ACCORDINGLY AND SUBMIT THE SAME FOR EIL REVIEW. X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 CLIPS & ATTACHMENTS DIRECTLY WELDED
SA 516 GR.60
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 (EXTERNAL)
22 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 CLIPS & ATTACHMENTS (EXTERNAL)
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE IS 2062 GR.E250 BR
BHN.
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 WELDED OVER PAD
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENT SA 516 Gr.60
23 EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g) X FIRE PROOFING AND INSULATION SUPPORTS A882-999-80-42-ST-0025 DEMISTER GRID SS 316 L (AS PER PROCESS DATA SHEET)
AND 158 °C HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL A882-999-80-42-ST-0033 VORTEX BREAKER -
24 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER INSIDE
THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR INSPECTION.
25 DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE, # MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013 (HIC)
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR
LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
* ALL CLAD PLATES SHALL CONFORM TO SA-264 REQUIREMENTS.
26 FOR WELD OVERLAY FLANGES, MINIMUM THICKNESS OF FLANGES SHALL BE
AS PER ASME B16.5 UNLESS SPECIFIED OTHERWISE. VENDOR TO CONSIDER 0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½ @ 5-7 mm SS 316L WELD OVERLAY FOR MIN. 3 mm UNDILUTED CHEMISTRY
EXTRA THICKNESS TO MEET UNDERCUT REQUIREMENT FOR WELD OVERLAY.
27 THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED. X LADDERS/PLATFORM CLEATS A888-86A-81-41-16702
X PIPE SUPPORT CLEATS A888-86A-16-43-EC-3001
28 FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :- X TRAY SUPPORT AND BOLTING BARS A888-86A-80-42-4001
THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A. X DEMISTER DATA SHEET A888-86A-02-42-DS-1002, REV.2
a) FOR WELDED CS INTERNALS, DOUBLE OF C.A. SHALL BE ADDED IN THE X PROCESS DATA SHEET (PDS) A888-86A-02-42-DS-1002, REV.2
THICKNESS MENTIONED IN EIL STANDARD.
b) FOR BOLTED / WELDED SS INTERNALS, THICKNESS SHALL BE AS
MENTIONED IN EIL STANDARD.
FILE NAME :A888-86A-80-42-DS-3102-0-1, PDS REV.2
29 REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.

GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE
FOR THE DESIGN TEMPERATURE. @ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS,
30 SUPPLY OF LADDER AND PLATFORM IS IN THE SCOPE OF COLUMN VENDOR. INSULATION AND, ' PIPING SPOOL
EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL MEMBERS FOR
LADDER & PLATFORM SUPPORT ON THE VESSEL.
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) 31 ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE
0 HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
PROCURED & SUPPLIED BY COLUMN VENDOR. NOZZLE ORIENTATIONS SIZE OF NOZZLES (AS MARKED)
(kg) 32 DISTRIBUTION PIPE FOR NOZZLE N1B SHALL BE SUPPLIED BY COLUMN PIPE SUPPORT CLEATS
NOZZLE ELEVATIONS (AS MARKED)
VENDOR.
SEISMIC FIXED/SLIDING SUPPORT LADDER/PLATFORM CLEATS
LICENSOR'S STANDARD (DBE) 432000 32000 33 2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
ERECTION @ 20000 OPERATING 62000
ykbZlsUlj LVS.MlZ BE TAKEN CARE BY PIPING. PIPE DAVIT
SEISMIC
(MCE) 531000 39000 PACKING SUPPORT
NEW DELHI CLIENT :
DykbZV M/S IOCL, BS-VI PROJECT MDEA ABSORBER ,eMhb, ,clksjcj A888-86A-80-42-DS-3102 0
bathfu;lZ bafM;k fyfeVsM PLANT : BONGAIGAON REFINERY A 23.11.17 ISSUED FOR BIDS/ENGG. NRJ RR AK
¼Hkkjr ljdkj dk midze½ IykaV ITEM NO. 86A-C-102 vAbVe uEcj 86,&lh&102 SHEET 1 OF 3
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
Page 199 of 585

NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'kUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC.VIII DIV.-1 (LATEST)
ukfeuy 'kMwy o CLASS TYPE FACING N NOTE-4 xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. 6-12-0001 WORKING PRESSURE (kg/cm2g) INT. TOP - BOT. -
GENERAL SPEC. FOR PRESSURE VESSELS
ekdZ DokfUVVh Mka;k fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. TOP - BOT. -
0
3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE ( C) TOP - BOT. -
N2 1 12" 16THK 300 WN RF 730 160XT FEED GAS INLET
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) -
CENTER LINE TO FLANGE CONTACT FACE. MDMT (0C) 15
N3 1 2" 160 300 WN RF 680 - PUMP MIN. FLOW
4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO CORROSION ALLLOWANCE (MM) -
FLANGE CONTACT FACE. TYPE OF HEAD -
N4 1 2" 160 300 WN RF 680 - LIQUID FROM DRY TRAY RETURN
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL - HEAD/TORICONE -
SEE CONSTRUCTION. RADIOGRAPHY SHELL - HEAD/TORICONE -
N6 1 3" 160 300 WN RF 45XT RICH AMINE OUTLET
DWG. 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT AS PER CODE
STANDARDS ¼LVS.MMZl½ HEAT TREATMENT HEAD/TORICONE-
N9B 1 2" 160 300 WN RF 680 - UTILITY CONNECTION +BF
OPERATING MEDIUM -
VESSEL TOLERANCES 7-12-0001
LT LEVEL TRANSMITTER-DIA SEAL SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY -
2 3" 160 300 WN RF 730 45XT
1-2 (DP) WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION IS:875
LT LEVEL TRANSMITTER-DIA SEAL SKIRT BASE DETAILS 7-12-0004 EARTH QUAKE SPECIFICATION IS: 1893 + SITE SPECTRA
2 3" 160 300 WN RF 730 45XT
3-4 (DP) SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3) -
LI ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING AS PER SPEC.
2 2" I.D. - 300 LWN RF 680 - MAGNETIC LEVEL GAUGE
1-2 PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm) - X HOT COLD
DIFFERENTIAL PRESSURE BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING YES NO
K7B 1 2" I.D. - 300 LWN RF 680 -
TRANSMITTERS (FOR INDICATION) MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
K8 MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) -
2 2" I.D. - 300 LWN RF 680 - TEMPERATURE TRANSMITTERS
A/B LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY EIL CIB LLOYDS
M RETAINING PLATE 7-12-0012
2 20" 16 THK. 150 WN RF 830 250XT MANHOLE + B.F + DAVIT
1-2 NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
SKV PAD NOZZLES FOR VESSELS 7-12-0014
2 100 40 AS PER EIL STANDARD - SKIRT VENT
1-2 STANDARD BOLT HOLE ORIENTATION 7-12-0015
400 ALLOY LINER DETAILS 7-12-0016
AO 1
I.D
14 THK. AS PER EIL STANDARD 200XT ACCESS OPENING
7-12-0017
SIGHT GLASSES FOR PRESSURE VESSELS
INTERNAL FLANGES 7-12-0018 (AS PER ASME / IS OR EQUIVALENT) (CS ZONE)
VORTEX BREAKERS 7-12-0019 SHELL/INSERT PLATE SA 516 GR.60 #
INLET DEFLECTOR BAFFLE 7-12-0020 REINFORCEMENT PAD SA 516 GR.60 #
SUPPORT RING AND BOLTING BAR 7-12-0021 HEAD-BOTTOM SA 516 GR.60 #
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 SHELL FLANGES -
PIPE DAVIT 7-12-0023 NOZZLE FLANGES SA 105 #
LIFTING LUG TOP HEAD TYPE 7-12-0024 NOZZLE NECK UPTO 250 NB SA 106 GR. B (SEAMLESS)
`T' DENOTES CORRESPONDING SHELL/TORICONE/DISH END/SKIRT THICKNESS NOZZLE NECK ABOVE 250 NB SA 516 GR.60 #
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025
EARTHING LUG 7-12-0026 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)
NAME PLATE 7-12-0027 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING & GRAFOIL FILLER WITH CS
OUTER RING & SS 316L INNER RING AS PER ASME B16.20
MANUFACTURER NAME PLATE 7-12-0028
DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL STUDS/BOLTS/NUTS SS 316L
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 SKIRT/ SUPPORT BASE IS 2062 GR.E250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (WELDED) SA 516 GR.60 # / SA 106 GR.B
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 INTERNAL PARTS (BOLTED) SS 316L
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E250 BR
WRAPPER PLATE -
DEMISTER/GRID -
PIPE DAVIT SA 106 GR. B
LIFTING TRUNION -
TAILING LUG IS 2062 GR.E250 BR
VORTEX BREAKER SA 516 GR.60 #

NOZZLE ORIENTATIONS # MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013
PIPE SUPPORT CLEATS
DEMISTER DATA SHEET
FILE NAME A888-86A-80-42-DS-3102-0-2


(kg) NOZZLE ELEVATIONS
SEISMIC SUPPORT HEIGHT PIPE SUPPORT CLEATS
LICENSOR'S STANDARD (DB) - - DETAILS OF INTERNALS LADDER/PLATFORM CLEATS
ykbZlsUlj LVS.MlZ SEISMIC TRAY SUPPORT/BOLTING BARS
(MC) - - PIPE DAVIT
WIND - - NUMBER OF ITEMS : -
;÷fuV l[;k 86A
MkbZx uEcj REV
NEW DELHI CLIENT :
DykbZV M/S IOCL, BS-VI PROJECT MDEA ABSORBER ,eMhb, ,clksjcj A888-86A-80-42-DS-3102 0
ITEM NO. 86A-C-102 vkbVe uEcj 86,&lh&102 SHEET 2 OF 3
¼Hkkjr ljdkj dk midze½ IykaV (UNIT: NEW SRU) REV DATE REVISION BY CHECKED APPROVED
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 200 of 585

Page 201 of 585
osLksy fMtkbu MkVk
,eMhb, ,clksjcj
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (SS 316L CLAD ZONE) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'lUl½ DESIGN DATA ¼fMtkbu MkVk½
MARK QTY
NOM. DIA SCH./THK. FLANGES PROJECTI
ON NOTE-
PAD
SERVICE
ukfeuy Mka;k
WxT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (IN/OUT) (kg/cm2g) 1.41
ekdZ DokfUVVh fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g)
3.5 EXT. FV
N1 1 3"/4" 120+@ 300 WN RF 600 60XT RICH AMINE INLET (NOTE-29)

3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (IN/OUT) (0C) 130
4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) 160
N2 1 3" I.D. -@ 300 LWN RF 600 45XT SOUR WATR DRAW-OFF

LINE TO FLANGE CONTACT FACE.
X STD. SPEC. FOR SS PLATES 6-12-0020 MDMT (0C) 8
4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X SUPP. SPEC. FOR SS CLAD VESSEL 6-12-0007 CORROSION ALLLOWANCE (MM) NOTE-30
N4 1 4" 120+@ 300 WN RF 600 60XT VAPOR FROM REBOILER

FLANGE CONTACT FACE.
X STD. SPEC. FOR CLAD PLATES 6-12-0015 TYPE OF HEAD 2:1 ELLIPSOIDAL
5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER MATERIAL REQUIREMENTS FOR CARBON STEEL COMPONENTS USED JOINT EFFICIENCY SHELL 1 HEAD 1
CONSTRUCTION. X IN SOUR SERVICE FOR PETROLEUM REFINERY ENVIRONMENTS. 6-79-0013
RADIOGRAPHY SHELL FULL HEAD FULL
N8 1 3" I.D. -@ 300 LWN RF 600 - SOUR WATER RETURN FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT (NOTE-21) YES (COMPLETE EQUIPMENT)
6 JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE A882-000-07-41-SP-
7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ASME
X COATING 01121-02 HEAT TREATMENT HEAD (AS PER SPEC.)
N11 1 3" I.D. -@ 300 LWN RF 600 - EQUILIBRIUM LINE B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47 OPERATING MEDIUM -
SERIES 'B' UNLESS SPECIFIED OTHERWISE. STANDARDS ¼LVS.MMZl½ SP. GRAVITY 0.9596
N12 A 1 3" I.D. -@ 300 LWN RF 600 - UTILITY CONNECTION +BF
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF X VESSEL TOLERANCES 7-12-0001 WIND SPECIFICATION IS: 875
TEMPERATURE TRANSMITTER NOZZLE PIPE/SHELL. SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SEISMIC IS: 1893 + SITE SPECTRA
K4 1 3" I.D. -@ 300 LWN RF 600 -
(CONTROL) 9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 CAPACITY (M3) 7.93
K5A 1 3" I.D. -@ 300 LWN RF 600 -

DIFF. PRESSURE FLATS 900 APART. X SKIRT BASE DETAILS 7-12-0004 PAINTING/CLEANING AS PER SPEC. (NOTE-12)
TRANSMITTER(ALARM) 10 ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED. X SKIRT OPENING DETAILS 7-12-0005 INSULATION THICKNESS (mm) 40 (IH) X HOT COLD
K7 TEMPERATURE TRANSMITTER 11 NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH ANGLE LEG SUPPORT 7-12-0006 FIRE PROOFING (BY OTHERS) X YES NO
2 4" 120+@ 300 WN RF 600 60XT BOLTS/NUTS AND GASKETS.
A&C (INDICATION) PIPE LEG SUPPORT 7-12-0007 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
12 PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 PRESSURE (NEW & COLD) 4.55
N7 1 4" 120+@ 300 WN RF 600 60XT LIQUID TO REBOILER BY VENDOR AS PER PAINTING SPEC. CIB
MANHOLE WITH HINGED COVER 7-12-0009 INSPECTION BY EIL X TPIA
13 ALL INTERNALS MUST BE DISMOUNTABLE AND REMOVABLE THROUGH X MANHOLE WITH DAVIT 7-12-0010 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
FLANGES FOR INSPECTION AND MAINTENANCE.
X LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 (AS PER ASME / IS OR EQUIVALENT) (CLAD
14 SPARES SHALL BE AS PER THE REQUISITION. RETAINING PLATE 7-12-0012
`T' DENOTES CORRESPONDING BASE PLATE THICKNESS OF SHELL/TORICONE/DISH END.
15 EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT X NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 SHELL SA 516 Gr.60# + SA 240 GR.316L CLAD*
VENDORS WORK/SHOP AND SUPPLIED IN SINGLE PIECE. PAD NOZZLES FOR VESSELS 7-12-0014 REINFORCEMENT PAD / INSERT PLATE SA 516 Gr.60#
16 FULL RADIOGRAPHY WHEREVER SPECIFIED SHALL IMPLY 100%. X STANDARD BOLT HOLE ORIENTATION 7-12-0015 HEADS SA 516 Gr.60# + SA 240 GR.316L CLAD*
RADIOGRAPHY OF ALL BUTT WELDS.
X ALLOY LINER DETAILS 7-12-0016 SHELL FLANGES SA 105# + SS 316L WELD OVERLAY@
17 ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 NOZZLE FLANGES/LWN SA 105# + SS 316L WELD OVERLAY@
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
X INTERNAL FLANGES 7-12-0018 NOZZLE NECK UPTO 150 NB SA 106 GR. B# + SS 316L WELD OVERLAY@
X VORTEX BREAKERS 7-12-0019 NOZZLE NECK ABOVE 150 NB SA 516 Gr.60# + SA 240 GR.316L CLAD@
18 EQUIPMENT IS IN SOUR SERVICE. INLET DEFLECTOR BAFFLE 7-12-0020 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)+SS 316L WELD
19 ALL SS SURFACES SHALL BE PICKLED & PASSIVATED IN ACCORDANCE WITH X SUPPORT RING AND BOLTING BAR 7-12-0021 OVERLAY@
ASTM A380. SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING &
20 LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT X PIPE DAVIT 7-12-0023 GRAFOIL FILLER WITH CS OUTER RING & SS316L
@ 5-7 mm SS 316L WELD OVERLAY FOR MIN. 3mm UNDILUTED CHEMISTRY.

FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE
INDUCED STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD.
X LIFTING LUG TOP HEAD TYPE 7-12-0024 INNER RING AS PER ASME B16.20
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET INTERNAL (NOTE-28) COMPRESSED FIBRE ASBESTOS FREE
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING ACCORDINGLY AND SUBMIT THE SAME FOR EIL REVIEW. X EARTHING LUG 7-12-0026 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
X NAME PLATE 7-12-0027 INTERNAL STUDS/BOLTS/NUTS SS 316L
STRUCTURAL GUIDED COLUMN

21 COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT X MANUFACTURER NAME PLATE 7-12-0028 SKIRT/ SUPPORT -
BHN.
X BRACKET FOR NAME PLATE 7-12-0029 SKIRT/ SUPPORT BASE -
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL PARTS (WELDED) SA 240 GR.316L / SA 312 TP 316L
22 EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g) DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL PARTS (BOLTED) SA 240 GR.316L / SA 312 TP 316L
COLUMN SHALL BE TRANSPORTED TO IOCL, BGR REFINERY

AND 158 °C
X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 CLIPS & ATTACHMENTS DIRECTLY WELDED
SA 516 GR.60
23 VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER INSIDE HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 (EXTERNAL)
THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR INSPECTION.
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 CLIPS & ATTACHMENTS (EXTERNAL)
IS 2062 GR.E250 BR
24 DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE, TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 WELDED OVER PAD
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENT SA 516 Gr.60
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
X FIRE PROOFING AND INSULATION SUPPORTS A882-999-80-42-ST-0025 TAILING LUG -
25 FOR WELD OVERLAID FLANGES, MINIMUM THICKNESS OF FLANGES SHALL BE X HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL A882-999-80-42-ST-0033 VORTEX BREAKER -
AS PER ASME B16.5 UNLESS SPECIFIED OTHERWISE. VENDOR TO CONSIDER
EXTRA THICKNESS TO MEET UNDERCUT REQUIREMENT FOR WELD OVERLAY.
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT 26 THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED. # MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013 (HIC)
27 FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :- * ALL CLAD PLATES SHALL CONFORM TO SA-264 REQUIREMENTS.
THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A.
0 EQUIPMENT IS IN SOUR SERVICE a) FOR WELDED CS INTERNALS, DOUBLE C.A.(2x4.5MM, UP TO TRAY#1) SHALL
0 REFERENCE DRAWINGS¼jsQjsUl MkbZx½ @ 5-7 mm SS316L WELD OVERLAY FOR MIN. 3mm UNDILUTED CHEMISTRY
BE ADDED IN THE THICKNESS MENTIONED IN EIL STANDARD.
b) FOR WELDED CS INTERNALS, DOUBLE C.A.(2x3MM, FROM TRAY#2 TO TRAY#23) LADDERS/PLATFORM CLEATS NA
SHALL BE ADDED IN THE THICKNESS MENTIONED IN EIL STANDARD.
PIPE SUPPORT CLEATS NA
NO PIPING AND LADDER/PLATFROM CELATS SHALL BE WELDED TO THIS COLUMN c) FOR BOLTED / WELDED SS INTERNALS, THICKNESS MENTIONED IN EIL X TRAY SUPPORT AND BOLTING BARS A888-86A-80-42-4002
STANDARD SHALL BE FOLLOWED. DEMISTER DATA SHEET NA
28 REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD. X PDS FOR MDEA REGENERATOR A888-86A-02-42-DS-1003, REV.2
GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE
29 N1 CONNECTION TO LINE IS 3". N1 HAS 3" SS FLANGE TO ALLOW

FILE NAME : A888-86A-80-42-DS-3103-0-1, PDS REV.2
DISMANTLING OF DISTRIBUTION PIPE FROM EXTERNAL.
30 CORROSIOM ALLOWANCE IS 4.5MM FOR REGENERATOR BOTTOM (INCLUDING @ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF INSULATION ETC.
NOZZLES FROM / TO REBOILER AND LEAN AMINE OUTLET).
CORROSION ALLOWANCE IS 3.0MM FOR REST PART OF THE COLUMN.
LICENSOR'S SPECIFICATION FOUNDATION LOADING DATA (OPERATING CONDITION) 31 ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE INDIAN BOILER REGULATIONS (IBR)
ykbZlsUlj LisflfQds'lUl QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku) PROCURED & SUPPLIED BY COLUMN VENDOR. 0 HOLD UPS ¼gksYM vIl½ DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)

32 RICH AMINE INLE PIPE (NOZZLE N1) ALONG WITH SUPPORT SHALL BE NOZZLE ORIENTATIONS SIZE OF NOZZLES (AS MARKED)
(kg) PROVIDED BY COLUMN VENDOR. SCHEDULE OF INLET PIPE SHALL BE SAME PIPE SUPPORT CLEATS
NOZZLE ELEVATIONS(AS MARKED)
AS NOZZLE.
SEISMIC 33 N1 CONNECTION TO LINE IS 6'' . N1 HAS 6'' SS FLANGE TO ALLOW FIXED/ROLLER SUPPORT LADDER/PLATFORM CLEATS
LICENSOR'S STANDARD (DB) - - DISMANTLING OF DISTRIBUTION PIPE FROM EXTERNAL. 8'' IS ACCEPTABLE DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
ERECTION @ 16000 OPERATING 32000
FOR EXTERNAL FLANGE IF NECESSARY FOR MECHANICAL DESIGN. N1 PIPE
ykbZlsUlj LVS.MlZ SEISMIC PIPE DAVIT
(MC) - - 34
SHALL BE STRONGLY ANCHORED AND SUPPORTED.
ANTI-SPLASH DEVICE SUPPORTING ARRANGEMENT OF ANTI-SPLASH SHALL PACKING SUPPORT
BE SUPPLIED BY OTHERS.
NEW DELHI CLIENT :
DykbZV M/S IOCL, BS-VI PROJECT MDEA REGENERATOR ,eMhb, fjtsusjsVj A888-86A-80-42-DS-3103 0
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
Page 202 of 585

NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE) GENERAL NOTES (tujy uksV~l½ SPECIFICATIONS ¼LisflfQds'lUl½ DESIGN DATA ¼fMtkbu MkVk½
0
NOM. DIA SCH./THK. FLANGES PROJECTI UNLESS STATED OTHER WISE CODE ASME SEC.VIII DIV.-1 LATEST EDITION
PAD W DENOTES APPLICABLITY
MARK QTY ON NOTE- SERVICE
'kMwy o CLASS TYPE FACING xT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. 6-12-0001 WORKING PRESSURE (IN/OUT) (kg/cm2g)
ukfeuy Mka;k 4 GENERAL SPEC. FOR PRESSURE VESSELS
ekdZ DokfUVVh fFkduSl Dykl VkbZi Qsflx izksts'ku iSaM lfoZl 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) EXT.
SEE 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (IN/OUT) (0C)
N3 1 4" 160 300 WN RF 60XT LIQUID FROM REBOILER
DRG 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C) EXT. -
SEE LINE TO FLANGE CONTACT FACE. STD. SPEC. FOR SS PLATES 6-12-0020 MDMT (0C)
N6 1 3" XXS 300 WN RF 45XT LEAN AMINE OUTLET
DRG 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE A882-000-07-41-SP- CORROSION ALLLOWANCE (MM)
FLANGE CONTACT FACE. COATING 01121-02 TYPE OF HEAD
N12B 1 2" XXS 300 WN RF 600 - UTILITY CONNECTION +BF 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL HEAD
LT LEVEL TRANSMITTER-DIA CONSTRUCTION. RADIOGRAPHY SHELL HEAD
2 3" I.D. XXS 300 WN RF 600 45XT
1-2 SEAL(DP) 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. POST WELD HEAT TREATMENT (NOTE-18)
LT LEVEL TRANSMITTER-DIA 35 2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO
STANDARDS ¼LVS.MMZl½ HEAT TREATMENT
2 3" I.D. XXS 300 WN RF 600 45XT BE TAKEN CARE BY PIPING.
3-4 SEAL(DP) VESSEL TOLERANCES 7-12-0001 OPERATING MEDIUM
LI SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 SP. GRAVITY
2 2" I.D. - 300 LWN RF 600 - MAGTETIC LEVEL GAUGE
1-2 WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 WIND SPECIFICATION
DIFFERENTIAL PRESSURE SKIRT BASE DETAILS 7-12-0004 SEISMIC
K5B 1 2" I.D. - 300 LWN RF 600 -
TRANSMITTER (ALARM) SKIRT OPENING DETAILS 7-12-0005 CAPACITY (M3)
TEMPERATURE TRANSMITTER ANGLE LEG SUPPORT 7-12-0006 PAINTING/CLEANING
K7B 1 4" 160 300 WN RF 600 60XT
(INDICATION) PIPE LEG SUPPORT 7-12-0007 INSULATION THICKNESS (mm) (NOTE-23) X HOT COLD
SKV AS BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 FIRE PROOFING (BY OTHERS) YES NO
2 100 40 - SKIRT VENT
1-2 PER MANHOLE WITH HINGED COVER 7-12-0009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
400 AS 200 MANHOLE WITH DAVIT 7-12-0010 PRESSURE (NEW & COLD) XX
AO 1 14 THK. ACCESS OPENING
I.D PER XT LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 INSPECTION BY TPIA CIB LLOYDS
RETAINING PLATE 7-12-0012 MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013
(AS PER ASME / IS OR
PAD NOZZLES FOR VESSELS 7-12-0014
EQUIVALENT) (CS ZONE)
STANDARD BOLT HOLE ORIENTATION 7-12-0015 SHELL SA 516 GR.60 #
ALLOY LINER DETAILS 7-12-0016 REINFORCEMENT PAD SA 516 GR.60 #
SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 HEAD-BOTTOM SA 516 GR.60 #
INTERNAL FLANGES 7-12-0018 SHELL FLANGES SA 105 #

"T" DENOTES CORRESPONDING SHELL / DISH END THICKNESS NOZZLE FLANGES / LWN
VORTEX BREAKERS 7-12-0019 SA 105 #
INLET DEFLECTOR BAFFLE 7-12-0020 NOZZLE NECK UPTO 250 NB SA 106 GR. B (SEAMLESS)
7-12-0021 NOZZLE NECK ABOVE 250 NB SA 516 GR.60 #

SUPPORT RING AND BOLTING BAR
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 PIPE FITTINGS SA 234 GR.WPB (SEAMLESS)
PIPE DAVIT 7-12-0023 GASKET EXTERNAL SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING & SS 316L
LIFTING LUG TOP HEAD TYPE 7-12-0024 INNER RING AS PER ASME B16.20
FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025 GASKET INTERNAL (NOTE-18) COMPRESSED FIBRE ASBESTOS FREE
EARTHING LUG 7-12-0026 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7M / SA 194 GR.2HM
NAME PLATE 7-12-0027 INTERNAL STUDS/BOLTS/NUTS SS 316L
MANUFACTURER NAME PLATE 7-12-0028 SKIRT/ SUPPORT SA 516 GR.60 / IS 2062 GR.E 250BR
BRACKET FOR NAME PLATE 7-12-0029 SKIRT/ SUPPORT BASE IS 2062 GR.E250 BR
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 INTERNAL PARTS (WELDED) SA 516 GR.60 * / SA 106 GR.B *
DETAILS OF FORGED NOZZLES 7-12-0031 INTERNAL PARTS (BOLTED) SS 316L
SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)
SA 516 GR.60
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)
IS 2062 GR.E250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 WRAPPER PLATE -
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 DEMISTER/GRID -
S.R NOZZLE NECK 7-12-0037 PAD FOR EXTERNAL ATTACHMENT SA 516 GR.60
FIRE PROOFING AND INSULATION SUPPORTS A882-999-80-42-ST-0025 PIPE DAVIT -
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL A882-999-80-42-ST-0033 LIFTING TRUNION -

TAILING LUG IS 2062 GR.E250 BR
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013

NOZZLE ORIENTATIONS NA
LADDERS/PLATFORM CLEATS NA
PIPE SUPPORT CLEATS NA
TRAY SUPPORT AND BOLTING BARS NA
DEMISTER DATA SHEET NA
PDS FOR MDEA REGENERATOR (86A-C-103)
FILE NAME : A888-86A-80-42-DS-3103-0-2


NOZZLE ORIENTATIONS SIZE OF NOZZLES
(kg) PIPE SUPPORT CLEATS
NOZZLE ELEVATIONS
SEISMIC FIXED/SLIDING SUPPORT LADDER/PLATFORM CLEATS

LICENSOR'S STANDARD (DB) - - DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
ERECTION @ OPERATING
ykbZlsUlj LVS.MlZ SEISMIC PIPE DAVIT

(MC) - - PACKING SUPPORT
HYDROTEST(SHOP) HYDROTEST ( FIELD )
NEW DELHI CLIENT :
DykbZV M/S IOCL, BS-VI PROJECT MDEA REGENERATOR ,eMhb, fjtsusjsVj A888-86A-80-42-DS-3103 0
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
Page 203 of 585

Page 204 of 585
osLksy fMtkbu MkVk
,eMhb, fjtsusjsVj
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL) REF. N°: 61619-15-101
Sulphur Recovery Unit – SultimateTM technology PAGE: 1 / 10
DATASHEET – 86A-C-101 REV.: 0
2 03/05/2018 ISSUED FOR ENGG. VS PPR KV

1 26/10/2017 ISSUED FOR ENGG. PPR KV KV
PREPARED CHECKED APPROVED
REV DATE PURPOSE
BY BY BY
EIL Doc. No.: A888-86A-02-42-DS-1001
Equipment Process Datasheet
Quench Tower 86A-C-101
PROSERNAT NO.: 61619-15-101
0 16/10/2017 PROCESS BOOK ISSUE J. PLUMAIL T. HEIM T. HEIM

REV DATE DESCRIPTION BY CHECKED APPROVED
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
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File : 61619-15-101-Rev-2.dwg
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File : 61619-15-101-Rev-0.dwg
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File : 61619-15-101-Rev-0.dwg
Page 208 of 585

DETAIL 4: PACKING LIQUID DISTRIBUTOR - NOZZLES N1 – TYPICAL ARRANGEMENT
The packing water distributor shall be a Spray Nozzle Type, efficient to ensure a good coverage and
wetting of packing as well as heat transfer due to the large exchange surface produced by droplets.
Spray nozzle is installed on a branched pipe. The branched pipe shall be equipped with a pressure
gauge, filter and block valves as shown on the relevant P&ID. In order to prevent choking of spray
distributors and to ensure good wetting of the packing, the individual strainers and downstream
branches & fittings shall be made of Stainless Steel.
The nozzle shall be full conical type, with spray cone at 90°, to be confirmed by vendor according to
distance between spray and top of packing.
Spray nozzle shall be convenient to allow reliable operation without risk of plugging by sulphur
particles.
Pressure drop through water nozzle to be confirmed by Internals Vendor (0.5 kg/cm² available).
Elements of liquid distributor will be introduced inside the column through manhole for installation
and connection.
Quench Water
Inlet
Distributor pipe (4”)
introduced in nozzle A2
(6”)
Area covered by
droplets
Conical spray nozzle
(90°)
Page 209 of 585

DETAIL 5: PACKING LIQUID DISTRIBUTOR - NOZZLES N2 – TYPICAL ARRANGEMENT
The liquid distributor for gas saturation in the column bottom shall be a Spray Nozzle Type too,
efficient to ensure a total coverage of the cross section area as well as heat transfer due to the large
exchange surface produced by droplets.
Spray nozzle is installed on a branched pipe. The branched pipe shall be equipped with a pressure
gauge, filter and block valves as shown on the relevant P&ID. In order to prevent choking of spray
distributors and to ensure good wetting of the packing, the individual strainers and downstream
branches & fittings shall be made of Stainless Steel.
The nozzle shall be full conical type, with spray cone at 90°, to be confirmed by vendor according to
distance between spray and gas inlet nozzle.
Spray nozzle shall be convenient to allow reliable operation without risk of plugging by sulphur
particles.
Pressure drop through water nozzle to be confirmed by Internals Vendor (0.5 kg/cm²available).
Elements of liquid distributor will be introduced inside the column through manhole for installation
and connection.
Quench Water
Inlet
Distributor pipe (2”)
introduced in nozzle A2
(6”)
Area covered by
droplets
Conical spray nozzle
(90°)
Page 210 of 585

Existing column or in design In design

Inside diameter mm 900
Packing type Pall Ring or Equivalent
Number of beds 1
Packing element diameter inches 1.5
DETAIL OF NOZZLES
Operating case DESIGN CASE (2)
Nozzles Location NOZZLE N1 NOZZLE N2 NOZZLE N3 NOZZLE N5 NOZZLE N6
2
Pressure kg/cm g (15) (11) 0.20 0.14 0.20
Liquid temperature °C 42.0 70.5 N/A N/A 70.5
Vapor temperature °C N/A N/A 165.0 45.0 N/A
Nature N/A N/A Process Gas Process Gas N/A
3298 x1.1 2574 x1.1

Mass rate kg/h N/A N/A N/A
(18) (18)
Molecular weight kg/kmol N/A N/A 24.33 26.99 N/A
135.6 x1.1
Molar rate kmol/h N/A N/A 95.4 x1.1 (18) N/A
(18)
Vapor
3
Density (PT) kg/m N/A N/A 0.81 1.18 N/A
3 4072 x 1.1 2181 x 1.1

Volume rate (PT) m /h N/A N/A N/A
(18) (18)
3039 x 1.1 2138 x 1.1
Normal Volume rate Nm3/h N/A N/A N/A
(18) (18)
Viscosity cP N/A N/A 0.022 0.018 N/A
Nature Water (13) Water (13) N/A N/A Water (13)
19587 x 1.1
Mass rate kg/h 156 x1.1 (18) N/A N/A 20468 x 1.1 (18)
(18)
3
Density (PT) kg/m 991.4 977.4 N/A N/A 977.4
Liquid
3
Volume rate (PT) m /h 19.8 x 1.1 (18) 0.2 x1.1 (18) N/A N/A 20.9 x 1.1 (18)
Surface tension mN/m 69.3 64.4 N/A N/A 64.4
Viscosity cP 0.40 0.40 N/A N/A 0.40
NOTES: Refer to page 10.
Page 211 of 585

PACKING CHARACTERISTICS
Operating Case DESIGN CASE (2)
Packing location TOP BOTTOM
Number of beds 1
Bed height mm 3 500
2
Pressure kg/cm g 0.10 0.20
Liquid temperature °C 42.0 70.5
Vapor temperature °C 45.0 80.5
Nature Gas Outlet Gas Inlet
Mass rate kg/h 2574 x 1.1 (18) 3454 x 1.1 (18)
Vapor Molar rate kmol/h 95.4 x 1.1 (18) 144.2 x 1.1 (18)
3
Density (P,T) kg/m 1.18 0.99
3
Volume rate (P,T) m /h 2181 x 1.1 (18) 3489 x 1.1 (18)
3
Normal Volume rate Nm /h 2138 x 1.1 (18) 3232 x 1.1 (18)
Nature Water Inlet (13) Water Outlet (13)
Mass rate kg/h 19587.0 x 1.1 (18) 20467.5 x 1.1 (18)
3
Density (P,T) kg/m 991.4 977.1
3
Liquid Volume rate (P,T) m /h 19.8 x 1.1 (18) 20.9 x1.1 (18)
Surface tension mN/m 69.3 64.4
Maximum flooding factor By internal vendor
Maximum foaming factor N/A
2
Overall column pressure drop kg/cm Maximum Pressure Drop = 0.05 (12)
Hydraulic Flexibility Liquid: 50% - 110% (9) Gas: 20% - 110% (9)
Packing material SS 316L
Page 212 of 585

DEMISTER OPERATING CONDITIONS

Service DEMISTER
Quantity ONE
Position HORIZONTAL
2
Pressure kg/cm g 0.14
Temperature °C 45.0
Performances (1) (10)
DEMISTER INLET GAS PHASE

OPERATING CASE DESIGN CASE (2)
Nature Process Gas
3
Nominal flowrate Am /h 2158.5 x 1.1 (18)
3
Nm /h 2137.9 x 1.1 (18)
kg/h 2574.0 x 1.1 (18)
kmol/h 95.4 x 1.1 (18)
Hydraulic Flexibility % 30 – 110
Z factor 1.00
3
Density at T,P kg/m 1.18
Molecular Weight kg/kmol 26.99
Viscosity cP 0.018
DEMISTER INLET LIQUID PHASE

Nature WATER (13)
3
Estimated Flowrate m /h (16)
3
Density at T, P kg/m 991.4
Surface tension mN/m 69.3
DEMISTER DEFINITION
Type Wire Mesh
Demister thickness mm 150
Size mm 900
Flow gas section m² (16)
Free volume % (16)
2
Pressure drop Calc. / Allow. kg/cm (16)
Wire diameter mm (16)
Demister Material SS 316L
Grid Material SS 316L
Installation Removable from manhole
Page 213 of 585

NOTES
(1) Deleted. 2
(2) Corresponding to operating case “Design Case – EOR – 94.5% wt Claus recovery”.
(3) Internals must be dismountable and removable through manhole for inspection and
maintenance.
(4) Maximum H2S concentration is 2.00% wt in gas outlet (water saturated).
(5) Steam-out conditions: 158°C at 0.5 kg/cm²g.
(6) Design pressure in vapor phase. Bottom design pressure shall be calculated by
manufacturer considering maximum liquid density of 1000 kg/m3.
(7) Deleted. 2
(8) 2” drain connection shall be provided on liquid outlet line.

(9) Hydraulic flexibility to be guaranteed by Packing Supplier.
(10) Separation efficiency to be advised and guaranteed by Demister Supplier.
(11) Gas is saturated by spray of water while entering the column, below support plate of
packing. Pressure drop through spray nozzle to be given by Internals Vendor.
(12) Maximum overall column pressure drop to be guaranteed by Packing Supplier (nozzles and
demister included).
(13) Liquid is water saturated with H2S (50 ppm wt) and CO2 (80 ppm wt).
(14) All nozzles in contact with water saturated gas to be steam traced.
(15) The packing water distributor shall be a spray nozzle type. Pressure drop through spray
nozzle to be given by Internal Vendor.
(16) By Demister Supplier.
(17) To be defined/confirmed by Detailed Engineering Contractor according to Internals Vendor
recommendations.
(18) 10% hydraulic margin to be added on indicated flowrate as per BEDB part B section 8.1.
(19) Deleted.
2
Page 214 of 585

Sulphur Recovery Unit – SultimateTM technology PAGE: 1/ 12

PREAPRED CHECKED APPROVED
REV DATE PURPOSE
BY BY BY
EIL Doc. No.: A888-86A-02-42-DS-1002
Equipment ProcessDatasheet
MDEA Absorber 86A-C-102
0 16/10/2017 PROCESS BOOK ISSUE J. PLUMAIL TH. NGUYEN T. HEIM

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File : 61619-15-201-Rev-2.dwg
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File : 61619-15-201-Rev-0.dwg
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File : 61619-15-201-Rev-0.dwg
Page 221 of 585

Tray spacing mm 450
Tray type Valves Trays + 1 Chimney Tray on top (22)
Total number of trays 14 + 1 Chimney Tray (22)
Number of Pass 1
Weir Height 50 (24)
2
Total Active Area m 0.4 (15)
DETAIL OF NOZZLES
Nozzles Location NOZZLE N1 A/B NOZZLE N2 NOZZLE N5 NOZZLE N6

2
Pressure kg/cm g 0.03 0.14 0.02 0.14
Liquid temperature °C 42.2 N/A N/A N/A
Vapor temperature °C N/A 45.0 42.1 47.0
Nature N/A Feed Gas Treated Gas N/A
Mass rate kg/h N/A 2 574.0 x 1.1 (32) 2 490.5 x 1.1 (32) N/A
Molecular weight kg/kmol N/A 26.99 26.96 N/A
Vapor Molar rate kmol/h N/A 95.38 x 1.1 (32) 92.37 x 1.1 (32) N/A
3
Density (PT) kg/m N/A 1.18 1.07 N/A
3
Volume rate (PT) m /h N/A 2 183.6 x 1.1 (32) 2 332.7 x 1.1 (32) N/A
Viscosity cP N/A 0.018 0.018 N/A
Nature Lean Amine (27) N/A N/A Rich Amine
Mass rate kg/h 7 319.0 x 1.1 (32) N/A N/A 7 404.4 x 1.1 (32)
3
Density (PT) kg/m 1029.0 N/A N/A 1029.0
Liquid
3
Volume rate (PT) m /h 7.1 x 1.1 (32) N/A N/A 7.2 x 1.1 (32)
Surface tension mN/m 47.3 N/A N/A 46.8
Viscosity cP 3.9 N/A N/A 3.4
NOTES: Refer to pages 11& 12.
Page 222 of 585

Tray location (1:bottom) #14/#12 (19) #1
2
Pressure kg/cm g 0.02 0.14
Liquid temperature °C 42.2 47.0
Vapor temperature °C 42.1 45.0
Nature Gas from Tray #14/#12 Gas to Tray #1
Mass rate kg/h 2 490.5 x 1.1 (32) 2 574.0 x 1.1 (32)
Vapor Molar rate kmol/h 92.37 x 1.1 (32) 95.38 x 1.1 (32)
Density (P,T) kg/m3 1.07 1.18
3
Volume rate (P,T) m /h 2 332.7 x 1.1 (32) 2 183.6 x 1.1 (32)
Nature Amine to Tray #14/#12 (12) Amine from Tray #1
Mass rate kg/h 7 319.0 x 1.1 (32) 7 404.4 x 1.1 (32)
3
Density (P,T) kg/m 1029.0 1029.0
3
Liquid Volume rate (P,T) m /h 7.1 x 1.1 (32) 7.2 x 1.1 (32)
Surface tension mN/m 47.3 46.8
Foaming tendency factor 73 %
Maximum flooding factor 82 %
Max. velocity in downcomers cm/s 12.0
2
Hydraulic Flexibility Liquid: 40% - 110% (28) Gas: 20% - 110% (28)
Page 223 of 585

DEMISTER OPERATING CONDITIONS

Service DEMISTER
Quantity DOUBLE x 150 mm
Position HORIZONTAL
2
Pressure kg/cm g 0.02
Temperature °C 42.1
Performances Liquid carry over < 2 USG/MMSCFD (18)
DEMISTER INLET GAS PHASE

OPERATING CASE DESIGN CASE (2)
Nature Process Gas
3
Nominal flowrate Am /h 2 332.7 x 1.1 (32)
kg/h 2 490.5 x 1.1 (32)
kmol/h 92.37 x 1.1 (32)
Hydraulic Flexibility % 20 – 110
Z factor 1.00
3
Density at T,P kg/m 1.07
Molecular Weight kg/kmol 26.96
Viscosity cP 0.018
DEMISTER INLET LIQUID PHASE

Nature Lean Amine Solution
3
Estimated Flowrate m /h (17)
3
Density at T, P kg/m 1029.0
Surface tension mN/m 47.3
DEMISTER DEFINITION
Type Wire Mesh
Demister thickness mm 300
Size mm (17)
Flow gas section m² (17)
Free volume % (17)
2
Pressure drop Calc. / Allow. kg/cm (17)
Wire diameter mm (17)
Demister Material SS 316L
Grid Material SS 316L
Installation Removable from manhole
Page 224 of 585

NOTES
(1) Deleted. 2
(3) Internals must be dismountable and removable through manhole for inspection and maintenance.
(4) Maximum H2S concentration is 2.0 %wt in gas phase (water saturated) and 0.73 %wt in liquid
phase.
(6) Design pressure in vapor phase. Bottom design pressure shall be calculated by Manufacturer
considering a maximum liquid density of 1031 kg/m3.
(7) Deleted. 2
(8) 2” drain connection is provided on liquid outlet line.

(9) To be defined/confirmed by Tray Supplier.
(10) Deleted
(11) Deleted. 2
(12) Alternative with slots facing up 45° is acceptable as per licensor standards.
(13) Tube equipped with 2 holes at tube end: oneface up for venting and one face down for draining.
(14) Deleted
(15) Figure required by Licensor for the design and the procurement of trays. Supplier shall respect
indicated Active Area with ± 2%.
(16) Compartment equipped with 1” hole for draining.
(17) By Demister Supplier.
(18) Separation efficiency to be confirmed and guaranteed by Demister Supplier. Demister type: Sulzer
Chemtech Knitmesh 9033 SS or equivalent.
(19) One MDEA inlet nozzle to be selected at a time. 2 injections are provided in order to adjust the
absorption performances (H2S selectivity).
(20) Maximum liquid velocity in slot is 1m/s.
(21) Level transmitter upper nozzle shall be protected with weir plates. Level gauge nozzles are not
concerned by this note. Number and size of weir plate to be defined later according to final
orientation of nozzle K3A and K4A.
(22) Dry tray used to knock-out and recover amine solvent in case of foaming or any liquid
entrainment.
Page 225 of 585

(23) Maximum liquid velocity in pipe downcomer: 30 cm/s. Downcomers are vertical pipes installed in
liquid trapout pan. Number of pipe downcomers to be defined by Tray Supplier.
(24) 50 mm minimum Weir Height shall be respected.
(25) SS 316L clad on the top part down to tray #12 (including nozzle and manholes) or Plain SS 316L.
(26) Number of chimneys, dimensions and arrangement by Tray Supplier. ρv² shall not exceed 900
kg/m/s2 in chimneys. Estimated chimney number is 12 (3” each).
(27) Liquid is aqueous 45.6 %wt MDEA solution.
(28) Hydraulic flexibility to be guaranteed by Tray Supplier on the given range. Tray Supplier to indicate
weeping rate between 20 and 30 % (no weeping beyond 30% of gas flow).
(29) Maximum overall column pressure drop to be guaranteed by Tray Supplier (nozzles and demister
included).
(30) Pump miniflow requirement to be confirmed by Detailed Engineering Contractor.
(31) Temperature element to be located in liquid phase of downcomers of trays #10 and #5.
(32) 10% hydraulic margin to be added on liquid & gas flowrate as indicated. The requirement is as per
BEDB part B section 8.1.
Page 226 of 585


PREPARED CHECKED APPROVED
REV DATE PURPOSE
BY BY BY
EIL Doc.No.: A888-86A-02-42-DS-1003
Equipment ProcessDatasheet
MDEA Regenerator 86A-C -103
0 16/10/2017 PROCESS BOOK ISSUE J. PLUMAIL TH. NGUYEN T. HEIM

Page 227 of 585

File : 61619-15-202-Rev-2.dwg
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File : 61619-15-202-Rev-0.dwg
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File : 61619-15-202-Rev-0.dwg
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File : 61619-15-202-Rev-0.dwg
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File : 61619-15-202-Rev-0.dwg
Page 232 of 585

Tray spacing mm 450
Tray type Conventional Valves Trays (13)
Number of Pass 1
Weir Height 50
2
Total Active Area m (9)
DETAIL OF NOZZLES
Nozzles Location NOZZLE N1 NOZZLE N2 NOZZLE N3 NOZZLE N4
2
Pressure kg/cm g 1.16 1.16 1.41 1.41
Liquid temperature °C 111.6 44.0 129.5 N/A
Vapor temperature °C 111.6 N/A N/A 129.5
Vapor from
Nature Acid Gas N/A N/A
Reboiler
Mass rate kg/h 0.02 x 1.1 (29) N/A N/A 683.7 x 1.1 (29)
Molecular weight kg/kmol 21.38 N/A N/A 18.03
Vapor Molar rate kmol/h 0.01 x 1.1 (29) N/A N/A 37.9 x 1.1 (29)
3
Density (PT) kg/m 1.4 N/A N/A 1.313
3
Volume rate (PT) m /h 0.01 x 1.1 (29) N/A N/A 520.7 x 1.1 (29)
Viscosity cP 0.017 N/A N/A 0.016

Sour Water Lean Amine fr
Nature Rich Amine (24) N/A
Draw-off Reboiler (24)
7 404.4 x 1.1 7 318.4 x 1.1
Mass rate kg/h 356.5 x 1.1 (29) N/A
(29) (29)
3
Density (PT) kg/m 978.8 990.6 959.6 N/A
Liquid
3
Volume rate (PT) m /h 7. 6 x 1.1 (29) 0.36 x 1.1 (29) 7.6 x 1.1 (29) N/A
Surface tension mN/m 39.3 68.7 37.2 N/A
Viscosity cP 0.80 0.61 0.56 N/A
NOTES: Refer to pages 10 & 11.
Page 233 of 585

DETAIL OF NOZZLES
Nozzles Location NOZZLE N5 NOZZLE N6 NOZZLE N7 NOZZLE N8
2
Pressure kg/cm g 1.11 1.41 1.41 1.16
Liquid temperature °C N/A 129.5 128.9 44.0
Vapor temperature °C 44.0 N/A N/A N/A
Nature Acid Gas N/A N/A N/A
Mass rate kg/h 61.4 x 1.1 (29) N/A N/A N/A
Molecular weight kg/kmol 34.53 N/A N/A N/A
Vapor Molar rate kmol/h 1.78 x 1.1 (29) N/A N/A N/A
Density (PT) kg/m3 2.812 N/A N/A N/A
Volume rate (PT) m3/h 21.8 x 1.1 (29) N/A N/A N/A
Viscosity cP 0.014 N/A N/A N/A
Lean Amine Lean Amine to Sour Water

Nature N/A
(24) Reboiler (24) Return
7 318.4 x 1.1 8 002.1 x 1.1 332.5 x 1.1
Mass rate kg/h N/A
(29) (29) (29)
Liquid Density (PT) kg/m3 N/A 959.6 958.8 990.6

0.33 x 1.1
Volume rate (PT) m3/h N/A 7.6 x 1.1 (29) 8.4 x 1.1 (29)
(29)
Surface tension N/A 37.2 38.0 68.7 mN/m
Viscosity cP N/A 0.56 0.51 0.61
Page 234 of 585

Section REFLUX STRIPPING
Number of trays in section 2 24
Tray location (1:bottom) #27 #2 #25
2
Pressure kg/cm g 1.16 1.41 1.16
Liquid temperature °C 44.0 128.9 111.6
Vapor temperature °C 119.9 129.5 119.9
Nature Gas from Tray Gas to Tray Gas from Tray
Mass rate kg/h 417.9 x 1.1 (29) 683.7 x 1.1 (29) 417.9 x 1.1 (29)
Molecular weight kg/kmol 19.38 18.03 19.38
Vapor Molar rate kmol/h 21.6 x 1.1 (29) 37.9 x 1.1 (29) 21.6 x 1.1 (29)
3
Density (P,T) kg/m 1.293 1.313 1.293
3
Volume rate (P,T) m /h 323.2 x 1.1 (29) 520.7 x 1.1 (29) 323 x 1.1 (29)
Viscosity cP 0.016 0.016 0.016
Nature Liquid from Tray Liquid from Tray Liquid to Tray
Mass rate kg/h 356.5 x 1.1 (29) 8 002.1 x 1.1 (29) 7 404.4 x 1.1 (29)
3
Density (P,T) kg/m 990.6 958.8 978.8
3
Liquid Volume rate (P,T) m /h 0.36 x 1.1 (29) 8.4 x 1.1 (29) 7. 6 x 1.1 (29)
Viscosity cP 0.61 0.51 0.80
Surface tension mN/m 68.7 38.0 39.3
Hydraulic Flexibility (21) (22)
Foaming tendency factor 85 %
Maximum flooding factor 82 %
Max. velocity in downcomers cm/s 15.0
2
Page 235 of 585

GENERAL NOTES
A. Column is equipped with flanges for installation ease of internals due to low column diameter. The
number and position of flanges are indicative only, based on Licensor preliminary analysis. The final
arrangement shall be determined by Contractor.
B. Tray #25 to tray #15 and tray #14 to tray #2 shall be welded together in respect of defined tray spacings.
Each cartridge of trays shall be slided in and out of the column through flanges down to support beams.
C. All instruments on column shall be non-intrusive devices and removable through external flanges.
NOTES
(1) Deleted. 2
(3) Internals must be dismountable and removable through flanges for inspection and maintenance.
(4) Maximum H2S concentration is 7.62 %wt in gas phase (water saturated) and 1.15 %wt in liquid
phase.
(6) Design pressure in vapor phase. Bottom design pressure shall be calculated by Manufacturer
considering a maximum liquid density of 959.6 kg/m3.
(7) Deleted. 2
(8) 2” drain connection is provided on liquid outlet line.

(9) To be defined/confirmed by Tray Supplier.
(10) Reinforced beam/structure for trays #25 and #26.
(11) Maximum ρv2 for slot calculation is 6000 kg/m/s2.
(12) Plain SS 316L or SS 316L clad on the top part, from MDEA Regenerator Condenser 86A-E-105
flange down to tray #23 (including nozzles and manholes). SS 316L clad from chimney tray #1 up to
tray #2.
(13) Tray thickness shall be 3mm.
(14) Flanges shall be installed between Nozzle N1 and anti-splash device.
(15) Temperature element to be located in Liquid phase of downcomers of tray #25, #15 and #2 and
positioned when the trays are already installed. Envelope of corresponding downcomers to be
made with slot for installation of temperature elements.
(16) Maximum overall column pressure drop to be guaranteed by Tray Supplier (nozzles included).
(17) Orientation of N4 and N7 nozzles on column to be determined in order to minimize pressure drops
in lines from and to reboiler.
Page 236 of 585

(18) Welded internals material:

- SS 316L above tray #23 (and tray #23) and between tray #1 and tray #2.
- KCS + 3 mm CA elsewhere.
(19) Downcomer of tray #26 is pipe downcomer type (pipes number and diameter to be defined by
Tray Supplier). Maximum velocity is 15 cm/s.
(20) 2 reflux trays, 24 stripping trays and 1 chimney tight seal tray.
(21) Requested hydraulic flexibility to be guaranteed for reflux section (tray #26 and #27) is:
- 20% - 110% of gas flows given page 9/11.
- 40% - 120% of liquid flows given page 9/11.
(22) Requested hydraulic guarantee for tray #2 to #25 is:
- 20% - 110% of gas flows given page 9/11.
- 40% - 110% of liquid flows given page 9/11.
(23) Design of Regenerator Condenser 86A-E-105 to be confirmed by Heat Exchanger Supplier.
(24) Solvent is 45.5 %wt MDEA + H2S and CO2 + heat stable salts (acidic).
(25) Reinforced grid, strongly anchored SS 316L, 200 mm to 300 mm thickness (mesh to avoid any
flooding of liquid flow). No valve below reinforced grid.
(26) N1 connection to line is 3”. N1 has 3” SS flange to allow dismantling of distribution pipe from
external. 4” is acceptable for external flange if necessary for mechanical design. Distribution pipe
shall be strongly anchored and supported.
(27) CA is 4.5 mm for regenerator bottom (including nozzles from/to reboiler and lean amine outlet).
(28) Refer to MDEA Regenerator Reboiler 86A-E-104 PDS, document no. 61619-15-231.
2
(29) 10% hydraulic margin to be added on liquid & gas flowrate as indicated. The requirement is as per
BEDB part B section 8.1.
(30) Refer to MDEA Regenrator Condenser 86A-E-105 PDS no. 61619-15-232. 2
Page 237 of 585

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Page 267 of 585
STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
‘31 el ENGINEERS BOILER QUALITY CARBON
$tazir 251e-6 INDIA LIMITED 6-12-0011 Rev. 8
AMIAPOP3,19.1 , IA Govt of locha Undsrtal.og)
STEEL PLATES Page 1 of 7
GIN(YR craiiciz1 74e1

I vi fq-W
STANDARD SPECIFICATION FOR

BOILER QUALITY CARBON
STEEL PLATES
7
19.01.2017
30.06.2010
REVISED & REISSUED AS STD. SPEC.
REVISED & REISSUED AS STD. SPEC.

RK
KA
SK/KJH
RKT
1W1A,
AKM/DM
RN
N.DUARI
6 10.09.09 REVISED & REISSUED AS STD. SPEC. VB RKG AKM N.DUARI
5 16.04.04 REVISED & REISSUED AS STD. SPEC. DNN AKM SSA SKG
4 26.11.99 REVISED & REISSUED AS STD. SPEC. RKT AKM CRMN A SONI
Standards Standards
Rev. Committee Bureau
Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by
Format No. 8 00 0001 F1 Rev. 0

- - - Copyright Ell — All rights reserved
Page 268 of 585

STANDARD SPECIFICATION No.
711 elei
- ENGINEERS STANDARD SPECIFICATION FOR
51g- 1 faf5leu INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
I wen cArame an X21(.4) (A Govt of India Undertaking) STEEL PLATES
Page 2 of 7
Abbreviations:
ASME American Society of Mechanical Engineers

EN European Norm
HIC Hydrogen Induced Cracking
IBR Indian Boiler Regulations
SSC Sulphide Stress Cracking
Static Equipment Standards Committee
Convenor: Mr. K.J. Hari Narayanan

Members: Mr. P.Bhattacharjee
Mr. Sanjay Mazumdar
Mr. PP.Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. M.Azim (Projects)
Mr. S. Ghosal (Process)
Mr. T. Kamalakannan (Inspection)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 269 of 585

ENGINEERS
511gar m Eiardu INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
Mln ciltaxed31J031.1/ G01.4 01 India Uncle'taking)
STEEL PLATES
Page 3 of 7
CONTENTS
1.0 SCOPE 4
2.0 GENERAL 4
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS 4
4.0 CERTIFIED DOCUMENTS 6
5.0 PAINTING AND COATING 7
6.0 INSPECTION AUTHORITY 7
Page 270 of 585

ENGINEERS STANDARD SPECIFICATION FOR
51gzir agjeg INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
10117710,0me 0113900:0 (A Goof. 01 India UndeItaking)
STEEL PLATES
Page 4 of 7
1.0 SCOPE
1.1 This specification covers requirements for carbon steel plates intended primarily for pressure
vessels/heat exchangers. The steel plates shall meet the requirements of ASME Boiler and
Pressure Vessel Code Section II (latest). This is intended to supplement the minimum
applicable requirements of the material specification indicated in the material requisition.
1.2 Following codes, standards etc shall be followed in their latest edition and addenda, errata,
amendments unless specified otherwise:
1.2.1 ASME Sec VIII Div 1
1.2.2 ASME Sec II part A
1.2.3 EN 10163: Delivery Requirements for Surface Conditions.
1.2.4 EN 10204: metallic products — Types of Inspection Documents.
2.0 GENERAL
2.1 Plates supplied to this specification shall conform to specification SA-20 of ASME sec II part
A with additional requirements mentioned herein.
2.2 The tolerance on thickness of steel plates shall be positive only.
2.3 Final Rolling shall be lengthwise.
2.4 The plates shall be free from injurious defects and shall have workmanlike finish.
Reconditioning/repair of plates by welding shall not be permitted. Surface conditions shall
meet requirements of EN 10163 Class A Subclass 3.
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
3.1 All plates shall be supplied in normalised condition except when the applicable material
specifications require supply of plates in quenched and tempered condition.
3.2 a. One product analysis of each heat shall be carried out and reported. Chemical
analysis shall be as per applicable specification.
b. The carbon content for plates shall not exceed 0.23%.
Additionally, one of the following requirements for carbon equivalent based on heat
analysis, shall be also satisfied:
Ceq = C + Mn < 0.42 (Eqn. - 1)

6
Ceq = C + Mn + Cr+Mo+V + Cu+Ni < 0.43 (Eqn. - 2)

6 5 15
Equation-1 shall be used when applicable material specification specifies C and Mn

only.
Equation-2 shall be used when applicable material specifies the above elements or
restricted chemical requirements are specified or supplementary requirements S 19 and
S21 of SA-20 are specified in material requisition.
Page 271 of 585

k31 ENGINEERS
Igar Elf5ieg INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
lairen rIrAme an JqiNA) (A Govt al India Undeltaking)
STEEL PLATES
Page 5 of 7
For HIC services, these requirements shall be as listed separately.
3.3 Ultrasonic Examination of Plates
a. Plates having thickness 16 mm to 50 mm (both inclusive) shall be examined

ultrasonically as per SA-435.
b. For thicknesses above 50mm ultrasonic examination shall be carried out as per SA-
578 and shall have acceptance standard of level-B.
c. For quenched and tempered steel plates, ultrasonic examination shall be done after the
heat treatment of plates.
3.4 Simulated Heat Treatment of Test Coupons
The following heat treatment shall be conducted on the test coupons representative of heat
treated plates before the specified mechanical testing like tensile, bend, impact tests, etc. to
meet minimum ASME Sec. II Part - A requirements and these details shall also be recorded on
the test certificates.
a. All plates supplied in Normalised condition and intended for hot rolling / hot
forming:
Heat Treatment Cycle
One normalising* + One stress relieving as per UCS-56 of ASME Sec. VIII Div.1
complying with UCS-85 of ASME Section VIII Div. 1.
Note: Any other special requirement shall be specified in MR.
b. All plates supplied in Quenched & Tempered condition and intended for hot rolling/
hot forming:
One normalising* + quenched & tempering + One stress relieving as per UCS-56
ASME Section VIII Div.1 complying with UCS-85 of ASME Section VIII Div.1 .
Note : Tempering temperature shall be at least 20° C above highest stress relieving
temperature.
* Recommended normalising cycle :

i) Soaking temperature: 900°C to 1000°C
ii) Holding time one hour per 25 mm thickness but not less than half an hour
iii) Cooling in still air
c. All plates supplied in Quenched & Tempered condition and intended for cold
forming:
One stress relieving as per UCS-56 ASME Section VIII Div.1 complying with UCS-
85 of ASME Section VIII Div.1 .
Page 272 of 585

tri-draelei ENGINEERS STANDARD SPECIFICATION FOR
$fgar faoleg INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
laarn riecnir ansgar,a) (A Govt Ind.. Undertaking)
STEEL PLATES
Page 6 of 7
3.5 Impact test requirements shall be ascertained as per ASME Sec VIII Div.1 or Div.2 as
applicable. When required, Impact testing shall be performed as per supplementary
requirement of S5 of specification SA-20 and acceptance criteria for energy absorption shall
be as per table A2.15 of SA-20.
3.6 If specified in the material requisition, plates shall meet the requirements of Indian Boiler
Regulations (IBR).
3.7 Additional Requirements for High Thickness Plates
Plates above 50mm thickness shall meet following additional requirements:
a. Vacuum Degassing treatment as per the supplementary requirement Si of

specification SA-20. If vacuum degassing is not reported in the test certificates, then
through thickness tests as per SA 770 shall be conducted and minimum reduction in
area of 35% shall be ensured.
b. Charpy V-notch impact test as per the supplementary requirement S5 of specification

SA-20.
Material meant to be used for design temperature warmer than 0°C, impact test shall
be carried out at 0°C or MDMT whichever is lower and acceptance criteria for energy
absorption shall be as per Table A2.15 of SA-20. Incase the acceptance criteria is not
available in SA-20, then applicable design code shall be referred unless otherwise
specified in material requisition.
c) Simulated heat treatment of test coupons for all plates as per Clause 3.4 mentioned
above.
4.0 CERTIFIED DOCUMENTS
The supplier shall furnish certificates/documents (number of copies as specified in requisition)

inclusive of all the following tests required as per specification duly certified by the Inspecting
Authority before shipment of plates. The actual values obtained shall be recorded in the test
certificates/documents. Material certificates shall conform to EN 10204 Type 3.1/3.2 as
required.
a. Chemical Analysis
b. Mechanical Tests
c. Data of heat treatment i.e. initial temperature, heating rate, soaking temperature,
cooling rate, etc.
d. Simulated Heat Treatment of Mechanical Test coupons (S3 of SA-20) at indicated

Heat Treatment Cycle (if specified in the requisition or whenever applicable)
e. Ultrasonic Examination (S8 or S12 of SA-20)
f. Charpy V-notch impact tests (S5 of SA-20 if specified in the requisition or whenever
applicable)
g. Certification as per IBR (if specified in the requisition)
h. SSC and/or HIC tests (if specified in material requisition)
Page 273 of 585

•
5fgar &Reg INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 8
NEW efeont onoTiM A Govt of India Uncle, talong) STEEL PLATES Page 7 of 7
Additional tests (if specified in requisition).
5.0 PAINTING AND COATING
No painting/coating of any kind is permitted on the steel plates, except stencil marking.
However steel plates shall be carefully protected and packed against any damage during transit
and shall be of sea worthy condition.
6.0 INSPECTION AUTHORITY
Material test certificates, duly certified by Mill's Quality Assurance Department are acceptable
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required
specifically for plates in material requisition, all test certificates and documents shall be duly
certified by the third party. i.e. 3.2 certification as per EN 10204.
Page 274 of 585

t31 ei (ft ENGINEERS WELDABLE STRL. QUALITY STEEL
ogej, EII51-es.W INDIA LIMITED PLATES FOR STORAGE TANKS 6-12-0014 Rev. 6
1 V.A.7A(AA) (A Govt of India Undeftak.9)
AND VESSELS Page 1 of 5
1:MR UI Ch *(:1 4R-Ytrr

4 '&(%1 Ct CI I Fri a ci -61.
4-1 lot) f-4-9fti
STANDARD SPECIFICATION FOR

WELDABLE STRUCTURAL QUALITY
STEEL PLATES FOR STORAGE
TANKS AND VESSELS
6 22.09.2017 REVISED AND REISSUED AS STD. SPEC. SK KJH RKT RN
5 30.06.2010 REVISED AND REISSUED AS STD. SPEC. KA RKT AKM/DM N.DUARI
4 15.09.09 REVISED & REISSUED AS STD. SPEC. VB RKG AKM, N.DUARI
3 08.04.04 REVISED & REISSUED AS STD. SPEC. DNN AKM SSA SKG
2 19.09.00 REVISED & REISSUED AS STD. SPEC. KPS AKM CRMN MI

Standards Standards
Committee Bureau
No by by
Approved by
Page 275 of 585

ENGINEERS WELDABLE STRL. QUALITY STEEL
Offleg
lawn riemll M13.70.0
INDIA LIMITED
(A Govt of India UndertakIng)
PLATES FOR STORAGE TANKS AND 6-12-0014 Rev. 6
VESSELS Page 2 of 5
Abbreviations:
EN European Norm
IS Indian Standard
Convenor: Mr. R.K. Trivedi
Members: Mr. K.J Hari Narayanan

Mr. P. Bhattacharjee
Mr. Sanjay Mazumdar
Mr. P.P. Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. Srikanth Karanam
Mr. M. Azim (Projects)
Page 276 of 585

alReA ft, ENGINEERS: - WELDABLE STRL. QUALITY STEEL
o1 at ofwegv_v INDIA LIMITED
aaJoirtal) (A Govt of India Undertaking)
PLATES FOR STORAGE TANKS AND 6-12-0014 Rev. 6
VESSELS Page 3 of 5
CONTENTS
1.0 SCOPE 4
2.0 GENERAL 4
Copyright EIL — All rights reserved

Format No. 8-00-0001-F1 Rev. 0
Page 277 of 585

45-tifR_Ie-i ft ENGINEERS WELDABLE STRL. QUALITY STEEL
Ogell lEffiregW INDIA LIMITED PLATES FOR STORAGE TANKS AND 6-12-0014 Rev. 6
(A Govt of moo uneertakm91
VESSELS Page 4 of 5
1.0 SCOPE
1.1 This specification covers additional and supplementary requirements for weldable structural
quality Steel Plates to IS: 2062 (latest), intended primarily for storage tanks and vessels.
1.2 Following Codes, standards etc. shall be followed in their latest edition and addenda, errata,
1.3 IS:2062, IS:1852, IS:10842
1.4 EN 10163: Delivery for Surface Condition.
1.5 EN 10204: Metallic products — Types of Inspection Documents.
2.0 GENERAL
2.1 The maximum under tolerance permissible on the thickness of plate shall be 0.25 mm.
Tolerances on other dimensions of plates shall be as per IS: 1852.
2.2 Direction of final rolling shall be lengthwise.
2.3 Reconditioning/Repair of plates by welding shall not be permitted. Surface finish shall be
ground/flush smooth and shall be free from any surface imperfection.
3.1 Heat analysis and product analysis shall be carried out for each heat and chemical composition
shall meet the limits as specified in IS: 2062.
3.2 Y-groove weld crackability test as per IS: 10842 shall be carried out for plates conforming to
Gr. E250 C having thickness 12mm and above.
3.3 Charpy impact test shall be carried out on the plates having thickness greater than 12 mm
conforming to Grade E250 BR, E250 BO & E250 C. Test temperature and acceptance criteria
for energy absorption shall be as mentioned in Table-2 of the specification IS: 2062.

inclusive of all the following tests required as per specification, duly certified by the
Inspecting Authority before shipment of plates. The actual values obtained during tests shall
be recorded in the test certificates/documents. Material certificates shall conform to EN 10204
Type 3.1/3.2 as required.
b. Mechanical Tests
c. Data of heat treatment
d. Charpy V-notch impact tests
e. Y- groove crackability test
Page 278 of 585

4arael ENGINEERS WELDABLE STRL. QUALITY STEEL
51gem faitegW INDIA LIMITED PLATES FOR STORAGE TANKS AND 6-12-0014 Rev. 6
21EvoR tolJoilta) (A Govt of Inds Undeftakmg)
VESSELS Page 5 of 5
No painting/coating of any kind is permitted on the steel plates except stencil marking.
However steel plates shall be carefully protected and packed against any damage during transit
and shall be of sea worthy conditions.
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required specially
for plates in material requisition, all test certificates and documents shall be duly certified by
the third party. i.e. 3.2 certification as per EN 10204.
Page 279 of 585

Page 280 of 585
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Page 284 of 585
/t3I ENGINEERS STANDARD SPECIFICATION FOR
INDIA LIMITED STAINLESS STEEL PLATES 6-12-0020 Rev. 8
*Igen 'Meg
meet, eventra ort•avkrna) (A Govt a India Undertaking) Page 1 of 5
-47-14U tera
I 1-1 feffbi
STANDARD SPECIFICATION
FOR
STAINLESS STEEL PLATES
s&k
8 22.09.2017 REVISED AND REISSUED AS STD. SPEC. RNK SK/KJH RKT r RN
7 30.06.2010 REVISED AND REISSUED AS STD. SPEC. KA RKT AKM/DM N.DUARI
6 25.09.09 REVISED AND REISSED AS STD. SPEC VB RKG AKM N.DUARI
5 16.04.04 REVISED AND REISSED AS STD. SPEC DNN AKM SSA SKG
4 26.11.99 REVISED AND REISSED AS STD. SPEC RKT AKM CRMN A. SONI
Standards Standards
Committee Bureau
No by by
Approved by
Page 285 of 585

$1g-ar Rift
(.7A rircAte om.3,70(.3)
INDIA LIMITED
(A Govt Of Incto UndettakIng)
STAINLESS STEEL PLATES 6-12-0020 Rev. 8
Page 2 of 5
Abbreviations:
ASME American Society of Mechanical Engineers
ASTM American Society for Testing & Materials
EN European Standard
RB Rockwell Hardness Scale B
SS Stainless Steel
Convenor: Mr. R.K. Trivedi
Members: Mr. K.J Hari Narayanan

Mr. P. Bhattacharjee
Mr. Sanjay Mazumdar
Mr. P.P. Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. Srikanth Karanam
Mr. M. Azim (Projects)
Page 286 of 585

18diazie aft ENGINEERS STANDARD SPECIFICATION FOR
slgeir fairegW INDIA LIMITED STAINLESS STEEL PLATES 6-12-0020 Rev. 8
own eRtnre MIJ.91.1) (A Govt 04 inch Undeltak ,n9)
Page 3 of 5
CONTENTS
1.0 SCOPE 4
2.0 GENERAL 4
Page 287 of 585

t.191aeitlift ENGINEERS STANDARD SPECIFICATION FOR
Oaez lell5ftW INDIA LIMITED STAINLESS STEEL PLATES 6-12-0020 Rev. 8
1.1R,f 2,244'
i W3.2.1) to °m<. of India UncIntalong)
Page 4 of 5
1.0 SCOPE
1.1 This specification covers requirements for chromium, chromium-nickel and chromium-
manganese-nickel stainless and heat resisting steel plates intended primarily for pressure
vessels/heat exchangers. The steel plates shall meet the requirements of ASME Boiler and
Pressure Vessel Code Section II (latest). This is intended to supplement the minimum
applicable requirements of the material specification indicated in the material requisition.
1.2 Following codes, standards etc shall be followed in their latest edition and addenda, errata,
1.2.1 ASME Sec II Part A.
1.2.2 EN10163: Delivery Requirements for Surface Conditions.
1.2.3 EN 10204: Metallic products- Types of Inspection Documents.
2.0 GENERAL
2.1 Plates supplied to this specification shall conform to specification SA-480 with additional
requirements mentioned herein.
2.2 Plate length and width provide tolerance for shear and plasma cutting only. The tolerance on
thickness of plates shall be positive only.
2.3 Final Rolling shall be lengthwise.
2.4 Plates shall have no. 1 finish on both sides with reference to SA-480.
3.1 All plates shall be supplied in hot-rolled, fully annealed and pickled condition. All stabilized
grades of Stainless Steel (SS 321, SS 347etc.) shall be given stabilization heat treatment in
addition to solution annealing. The soaking temperatures for stabilization heat treatment shall
be 915°C ± 10° C and soaking period shall be minimum of 4 hours (2 hours for thickness <
3.5mm).
3.2 Unless specified otherwise in material requisition, plate representative of each heat shall be
subjected to intergranular corrosion tests as per ASTM A-262 Practice E for all the 300 series
materials. The bend test specimen shall be examined at a magnification of 200 x; and bent
specimen shall be free of any cracks or grain dropping.
3.3 For straight chrome (13% Cr) material, maximum carbon content shall not exceed 0.06%.
Hardness of UNS No. S41000, S41008 and S40500 shall not exceed 88 RB.
3.4 a. Plate having thickness 16 mm to 50 mm (both inclusive) shall be examined ultrasonically

as per SA-435.
b. For thickness above 50mm ultrasonic examination shall be carried out as per SA-578 and
shall have acceptance standard of level-B.
3.5 All mandatory tests as per material specification shall be carried out. However tension test
specimen shall be from finished material and shall be selected in transverse direction.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL - All rights reserved
Page 288 of 585

‘39f-Qt4ift,
- ENGINEERS STANDARD SPECIFICATION FOR
OfftliPT
: INDIA S TA INLESS STEEL PLATES 6-12-0020 Rev. 8
Page 5 of 5

inclusive of all the following tests required as per specification duly certified by the Inspecting
Authority before shipment of plates. The actual values obtained shall be recorded in the test
certificates/documents. Material certificates shall conform to EN 10204 Type3.1/3.2 as
required.
b. Mechanical Tests
c. Data of heat treatment i.e. initial temperature, heating rate, soaking temperature, cooling
rate, etc.
d. Ultrasonic Examination
e. Intergranular corrosion test for 300 series
f. Intergranular corrosion test for series other than 300 (whenever specified in the
requisition)
g. Type of finish for plate surfaces
Plates are not to be painted/coated but shall be covered with plastic foils or paper or by other
means for careful protection and shall be packed against any damage during transit and sea-
weather conditions.
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required
specifically for plates in material requisition, all test certificates and documents shall be duly
certified by the third party. i.e. 3.2 certification as per EN 10204.
Page 289 of 585

PACKING, MARKING AND STANDARD SPECIFICATION No.
ENGINEERS SHIPPING SPECIFICATIONS
INDIA LIMITED 6-14-0009 Rev. 4
(A Govt of India Undertaking)
FOR TRAYS AND TOWER
INTERNALS Page 1 of 6
t., zrq-z ragdi, atw,'
.risfur -ftw
PACKING, MARKING
AND
SHIPPING SPECIFICATIONS
FOR
TRAYS AND TOWER INTERNALS
REVISED AND REISSUED AS STANDARD

4 12.09.14
SPECIFICATION
REAFFIRMED AND REISSUED AS
3 16.11.09 PG SKM/HCN AKG ND
REAFFIRMED AND REISSUED AS
2 21.07.04 PB SKM/HCN RKA SKG
Standards Standards
Committee Bureau
No by by
Approved by
Page 290 of 585

ENGINEERS
Ogzu 22-eg ~w INDIA LIMITED SHIPPING SPECIFICATIONS FOR 6-14-0009 Rev. 4
1~1 elecnr1 ffil 3~ ) I A GOvt ot indla Undertak I TRAYS AND TOWER INTERNALE Page 2 of 6
Abbreviations:
Heat and Mass Transfer Standards Committee
Convenor : Sh. Amit Prakash

Members : Sh. Mandip Kapoor
Sh. Inder Kumar
Sh. Ratan Lal (Projects)
Sh. G. K. Iyer (Const.)
Page 291 of 585

ENGINEERS
mar i~f~lz5 INDIA LIMITED
IA Govt ot Intha Unellaking)
SHIPPING SPECIFICATIONS FOR
TRAYS AND TOWER INTERNALS
6-14-0009 Rev. 4
Page 3 of 6
CONTENTS
1.0 INTENT 4
2.0 PACKING 4
3.0 MARKING 5
4.0 SHIPMENT 5
SKETCHES 6
Page 292 of 585

ENGINEERS
INDIA LIMITED SHIPPING SPECIFICATIONS FOR 6-14-0009 Rev. 4
cw+7»,1513~) I A GO vt of incha Undettak.9 TRAYS AND TOWER INTERNALS Page 4 of 6
1.0 INTENT
This specification defines the minimum requirements for packing, marking and shipping of
Trays, Tower Internals, Tower Packing and other associated components so as to ensure the
damage free transportation. This specification shall not be construed as final and shall not
relieve the vendor of their responsibility of adequate packing of the same for damage free
transportation depending upon the mode of transportation to be adopted finally.
2.0 PACKING
2.1 Trays, Tower Internals and Tower Packing for different columns shall not be mixed in one
box and shall be packed (item wise) separately for each column.
2.2 Unless otherwise in the Engineering drawings, the internals and its associated components
shall not be painted.
2.3 All carbon steel components are to be protected against rusting with two coats of double
boiled linseed oil and all the stainless steel components are to be cleaned free from foreign
materials and shall be supplied duly pickled and passivated.
2.4 All components shall be provided with match and identification marks and also bear the
column number. All identical components shall have the same markings which shall strictly
correspond with numbers given on fabrication drawings. Markings shall be done with
indelible paint or ink which does not contain any metallic pigments.
2.5 A11 Internal components shall be properly packed, crated and boxed in a manner such as to
protect all parts from damage or loss during transit. It will be Internals Supplier's
responsibility to pack and ensure damage free transit for the mode of transportation finally
adopted and adequate for storage at site for a minimum period of 6 months. All packings shall
be done in polythene lined wooden cases, as per either EIL Standard specification or Vendor's
proven Standard (In case, Installation of internals is in Vendor's Scope otherwise follow EIL
standard specification). Vendor may use Euro Bags or equivalent for Random Packings (if
installation by same agency otherwise follow EIL standard specification). Maximum weight of
each case shall preferably be limited to 250 kgs.
2.6 Nuts, Bolts, Studs, Clips, Washers, Clamps, Gaskets, Pipes etc.
A11 supplementary materials like nuts, bolts, clips, washers, clamps, gaskets, pipes and other
components required for internals assembly shall be placed in separate boxes item wise. Nuts,
bolts, clamps, washers etc. for individual item shall be packed in separate containers and due
care shall be taken to ensure that different types as well as sizes of bolting, clamps etc. are not
allowed to get intermixed. Separate packages with polyethylene linings for different types of
bolts, nuts, clamps, washers etc. for identical components for each column should be made out
and then encased in a bigger container which shall be properly marked with the description of
materials packed and the column number etc. as directed in 3.1 below. The quantity and
description of materials packed shall also be displayed on the smaller packages enclosed in
these boxes. A11 Constructional spares shall be packed in separate containers. The packing for
individual components would be done in the same manner as required for supplementary
materials and the box shall be marked with "MAINTENANCE SPARES"/"OPERATIONAL
SPARES" in addition to other particulars as per 3.1 below.
Page 293 of 585

ENGINEERS
Ogw 02- g
1.1271 cw.r,15,3~/
INDIA LIMITED SHIPPING SPECIFICATIONS FOR 6-14-0009 Rev. 4
(A Govt ol Intha undertakm)
TRAYS AND TOWER INTERNALS Page 5 of 6
2.7 Packing Cases
Generally constructed as per drawing attached and the following :
(a) Crates and boxes over 500 mm long shall be reinforced with a minimum of two steel
straps or hoop spaced in 500 mm centers maximum. When the container weight
exceeds 250 kg, skids shall be bolted to the container frame.
(b) Sheathed crates and boxes containing a net weight over 200 kg and all open sided
crates shall have diagonal bracing in all faces.
(c) Flat boxes (containers with two dimension that are four times the third) shall have
diagonal bracing on the two large faces and shall have the four steel straps secured
with nails or screws when the contained weight is over 200 kg.
3.0 MARKING
3.1 Cases and crates containing tray materials shall be marked at least on 3 sides; for the project,
consignees, consignors, Job No., Order No., Gross & Net Weights, dimensions, description
and quantity of materials etc. Column No. must appear on all the packing cases/boxes in bold
Letters.
3.2 Additional markings such as "handle with care", "this side up" etc to be indicated by arrow.
"Fragile" or any other additional indications for protection and safe handling shall be added in
accordance with the type of materials.
3.3 For bulk uniform materials, when packed in several cases, progressive serial numbers shall be
indicated on each cases.
3.4 A packing list shall accompany the material and shall be enclosed in a waterproof envelope
fastened to the package to enable verification on arrival of the consignment or when taking up
of the delivery. It is necessary that additional copy of packing list with one copy of drawings
along with one copy of installation instructions enclosed in a waterproof envelope is also to be
placed under the upper lid in each package.
4.0 SHIPMENT
All dispatches of material shall be done in accordance with the relevant terms of the purchase
order. Any other means of transport shall be resorted to only after prior approval in writing.
Page 294 of 585

. k31 ENGINEEFZS
$ga f&EM- g INDIA LIMITED SHIPPING SPECIFICATIONS FOR 6-14-0009 Rev. 4
• 1~1 ri2u, 1A Govl of lndw Undettakng)
TRAYS AND TOWER INTERNALS Page 6 of 6
MUSTBESWABLYSECUREDTOAVOIDMOVEMENT
5. ONECOPYOFPACKINGUSTENCLOSED IN WATERPROOFENVELOPETOBEFASTENED
8. UENG111, WIDTHANDHEIGHTOFBOXESTOBE DECIDEDBYTHE FABRICATOR.

•z
z,x o
zoès
o
E z
O mWa
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o
Page 295 of 585

MATERIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
01We? ENGINEERS CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
6-79-0013 Rev. 1
Sg7k1t5tr, INDIA LIMITED
A Got of India undertaking)
PETROLEUM Page 1 of 6
REFINERY ENVIRONMENT
tirecrrt Rtoi it1 cimicit u i TrTK tirchi

TRYITru trk A-r4 chick tack,' aNzgl
timul aTerw
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS USED
IN SOUR SERVICE IN
PETROLEUM REFINERY
ENVIRONMENTS
REVISED & REISSUED AS STANDARD

1 07.10.11 SPECIFICATION AR SG PPL DM
0 07.10.04 ISSUED AS STANDARD SPECIFICATION GM VRK KKM SKG
Standards Standards
Prepared Checked Committee Bureau
Rev. Date Purpose Convenor Chairman
No by by
Approved by
Page 296 of 585

In ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
INDIA LIMITED USED IN SOUR SERVICE IN
$jg",C1T 'Meg. IA Govl of India undertaking)
Abbreviations:
ANSI : American National Standards Institute

API : American Petroleum Institute
ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing and Materials
ISO : International Organization for Standardization
NACE : National Association of Corrosion Engineers
SMMS Standards Committee:
Convener: Mr. PP Lahiri
Members: Mr. A Amin

Mr. GS Hegde
Mr. R Chaudhury
Mr. S Ghosal
Mr. P Saha
Mr. R Nanda (Piping)
Mr. AK Gupta (HMTD)
Mr. S Mukherjee (Construction)
Mr. R Muthulingam (Inspection)
Mr. Raj Kishore (Pipeline)
Mr. AR Purushottam (POSD)
Mr. MP Jain (Projects)
Page 297 of 585

t
1511*Zret:
e ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
sig7 wegwINDIA LIMITED USED IN SOUR SERVICE IN
IA earl of India Undenakurp)
CONTENTS
1.0 SCOPE 4
2.0 REFERENCED CODES/STANDARDS 4
3.0 GENERAL REQUIREMENTS 4
4.0 MATERIAL SPECIFICATION 5
5.0 PRODUCT SPECIFIC REQUIREMNTS 5
6.0 POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT 6
Page 298 of 585

Salfazrei CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
INDIA LIMITED USED IN SOUR SERVICE IN
$1@l729.egi IA Gan ol Intha undedakingl
1.0 SCOPE
1.1 In general, for refinery services, NACE Standard MR 0103 shall be applicable. For services
where HIC (Hydrogen Induced Cracking) resistant carbon steel is specifically mentioned in
the Process Documents, this specification shall be followed.
1.2 This specification lays down the requirements related to the chemical composition,
manufacture, fabrication and testing requirements for carbon steel components intended to be
used in sour service in petroleum refinery environments. These requirements are specified in
order to make the carbon steel component resistant to the various forms of material damage in
a sour environment, such as Sulfide Stress Cracking (SSC), Hydrogen Induced Cracking
(HIC), Stress Oriented Hydrogen Induced Cracking (SOHIC), Blistering etc. These
requirements can be used for resisting Alkaline Stress Corrosion Cracking (ASCC) also. This
specification is applicable for corrosive petroleum refining facilities.
1.3 The service medium is defined as "Sour" when the service environment conforms to one of
the following conditions, as defined in NACE Standard MR0103.
Service environments containing free water (in liquid phase) and:
>50 ppmw dissolved H 2 S in the free water.
Free water pH < 4 and some dissolved H 2S present.
Free water pH >7.6 and 20 ppmw dissolved hydrogen cyanide (HCN) in the water and
some dissolved H2 S present.
>0.003 MPa absolute (0.05 psia) partial pressure H2S in the gas in processes with a gas
phase.
2.0 REFERENCED CODES/STANDARDS
NACE MR 0103 ASTM A 694 ASTM A 770

NACE RP 0472 ASTM A 216 ASTM A 370
NACE Publication 8X194 & 8X294 ASTM A 106 ASTM A 578
NACE TM 0284 API 5 L ASME SEC II PART C
ASTM A 20 API 6 A ASME SEC VIII-DIV.I
ASTM A 516 ASTM E 18 ASME SEC IX
ASTM A 105 ASTM E 45 ANSI B 16.34
ASTM A 234 ASTM E 92 ANSI B 31.3
All ASTM Standard designations shall be applicable for corresponding ASME designations
which would be read as ASME SA XXX instead of ASTM A XXX.
3.0 GENERAL REQUIREMENTS
3.1 The steel for sour service shall be manufactured by either basic oxygen or electric arc furnace
route and shall be fully killed and fine grained.
3.2 Carbon steel shall not contain intentional additions of elements such as lead, selenium or
sulphur to improve machinability.
3.3 Carbon steel shall be used in one of the following heat treatment conditions.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 299 of 585

I5ilfaZre?at ENGINEERS CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
s'gar Ea rew INDIA LIMITED USED IN SOUR SERVICE IN
Hot-rolled;
Annealed;
Normalised;
Normalised and tempered;
Normalised, austenitised, quenched and tempered;
Austenitised, quenched and tempered.
3.4 All material after cold forming shall be thermally stress relieved to meet a hardness
requirement of 200 BHN maximum.
3.5 All products shall be free of low temperature transformation microstructures such as bainite
bands or islets of martensite.
4.0 MATERIAL SPECIFICATION
All items are required to conform to the chemical composition of the respective specification
as listed below.
Plate: SA-516 Gr.60
Pipe: SA-106 Gr. B or SA-333 Gr.1 or 6
Forgings: SA-105 or SA-350 Gr.LF1 or LF2 or SA-266 Class 1
Fittings: SA-234 Gr. WCB or SA-420 Gr.WPL6
Castings: SA-216 Gr. WCA, WCB or WCC or SA-352 Gr. LCA, LCB or LCC
Tubing: SA-179 or SA-214
5.0 PRODUCT SPECIFIC REQUIREMNTS
5.1 Plates and rolled products
All rolled products such as plates and sheets and fittings / pipes made of rolled products shall
meet the following specific requirements.
5.1.1 The steel shall be made through a clean steel making route and shall have minimum of
inclusions.
5.1.2 The sulphur level shall be restricted to 0.003 wt%.
5.1.3 The steel shall be calcium treated for inclusion morphology control and the Ca/S ratio shall
be in the range of 2 to 3. When sulphur content is less than 0.0015%, then Ca/S ratio is not
applicable and calcium can be present up to 50 ppm.
5.1.4 For plates including and above 25mm thick, through-thickness tensile testing shall be carried
out in accordance with ASTM A770, with minimum reduction in area being 35% as
determined in accordance with ASTM A370, on one plate per heat.
5.1.5 No repair welding shall be permitted on plated.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 300 of 585

l ENGINEERS
tillaZleTeel CARBON STEEL COMPONENTS 6-79-0013 Rev. 1
sigzir tatReglite INDIA LIMITED USED IN SOUR SERVICE IN
IA Gent 01 Intha undeftakingi
5.1.6 When the fabrication of the components from the previously HIC tested plates involves no
heavy wall thickness reduction or material flow, such as bending, spinning or welding, no
fresh HIC test would be required on the final product. However, for fabrication of products
where heavy reduction of thickness and heavy flow of material is encountered while forming
such as like forging, extrusion or drawing, metallographic examination of the final product
shall be required to be carried out to ensure absence of elongated inclusions.
5.1.7 The plates shall be procured only from pre-qualified manufacturers.
5.2 Pre-qualification criteria for vendors with prior experience track record
Vendors/manufacturers who have proven track record of supplying materials for sour service
applications in petroleum refineries to any of the reputed operating companies/Engineering
Consultants or Process Licensors such as UOP/ IFP/ EXXON/ BP/ CHEVRON/ IOCL/ HPCL/
BPCL/ EIL will be considered as 'pre-qualified vendors/manufacturers', on production of the
relevant Purchase Orders and test certificates, certified by a witnessing third party inspection
agency such as DNV/Lloyds/BV/ABSTECH/TUV/SGS/CEIL for the conformance of the
materials to the respective materials specification of the mentioned operators / engineering
consultants. For pre-qualified vendors, Clause No.5.4 is not applicable.
5.3 Pre-qualification criteria for New Vendors with out track record
A vendor who has no track record of supplying sour service materials to any of the reputed
engineering consultants/operators, as mentioned in Clause 5.2 above, shall be considered as a
new vendor and shall be required to carry out HIC test as detailed out in Clause 5.4 for pre-
qualification by any one of the reputed third party inspection agencies like Lloyds, BV, CEIL,
DNV or TUV etc..
5.4 Hydrogen Induced Cracking (HIC) Test
The requirements for HIC test shall be as follows.
This test is required for vendor pre-qualification only.
This test shall be performed on a set of three specimens representing each production
batch/heat of rolled products in accordance with NACE TM 0284 with the following
acceptance criteria:
Crack Length Ratio (CLR) 10.0%

Crack Sensitivity Ratio (CSR) 1%
(iii) In case of failure of any one of the specimens, three more specimens from the same
product shall be retested and all the specimens shall meet the acceptance criteria. In case
of failure of any retest sample, the material shall be considered unacceptable.
6.0 POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT
All the weld joints, irrespective of thickness, shall be given a post weld heat treatment. The
temperature range for PWHT shall be 595-650°C. Other aspects such as rate of heating,
holding time etc. for PWHT shall be as per ASME Sec.VIII, Div.I /ANSI B31.3 requirements.
The hardness of the weldment after PWHT shall be 200 BHN maximum.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved
Page 301 of 585

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BS-VI Projects for Panipat Refineriy of IOCL

COLUMN/ TOWER CARBON STEE L, CLAD

MATERIAL REQUISITION (TOP SHEET)

A882 999 CC MR 6511 A 04/06/2018 80 42

REV. DATE BY CHK. APPD. DETAILS

A 04/06/2018 AD TK TK ISSUED FOR BIDS

NEW DELHI Client: IOCL

01.00 Residual Design & engineering,

sheets etc. and other codes and standards

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

future addition / deletion of components

06.08 External Support clip of material SA 516 1 kg

06.09 External Support clip of material IS 2062 1 kg

06.10 Insert Plate / Reinforcement pad of 1 kg

06.25 Change in pipe fitting of material SA-234 1 kg

06.26 Change in standard flange of material SA 1 kg

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

06.27 Change in standard flange of material SA 1 kg

06.28 Change in non standard flange / LWN/SRN 1 kg

06.29 Change in non standard flange / LWN/SRN 1 kg

06.30 Change in internals of material SA 516 1 kg

06.31 Change in internals of material SA 516 1 kg

06.32 Change in internals of material SA 516 1 kg

06.33 Change in internals of material SA 106 GR 1 kg

06.38 C-seam at site in horizontal position SA 1 kg

06.39 C-seam at site in horizontal position 1 kg

06.40 C-seam at site in horizontal position SA 1 kg

06.41 C-seam at site in horizontal position SA 1 kg

06.42 C-seam at site in horizontal position 1 kg

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

18.00 << DELETED >>

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

2 Job specification for site A882-80-42-SP-6511 A

4 Technical Compliance Sheet A882-999-80-42- A

6 Vendor data requirements A882-999-80-42- A

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

C.) VENDOR TO NOTE THAT FINISH / FABRICATED WlEIGHTS SHALL BE CONSIDERED

NEW DELHI Client: IOCL A882-999-CC-MR-6511 A

MATERIAL REQUISITION (TOP SHEET)

A886 999 CC MR 6511 A 04/06/2018 80 42

REV. DATE BY CHK. APPD. DETAILS

A 04/06/2018 AD TK TK ISSUED FOR BIDS

NEW DELHI Client: IOCL

01.00 Residual Design & engineering,

sheets etc. and other codes and standards

NEW DELHI Client: IOCL A886-999-CC-MR-6511 A

06.05 PIPE DAVIT 300NB SCH 160 1 m

06.08 External Support clip of material IS 2062 1 kg

06.09 Insert Plate / Reinforcement pad of 1 kg

06.16 Change in standard flange of material SA 1 kg

06.17 Change in non standard flange / LWN/SRN 1 kg

06.18 Change in internals of material SA 106 GR 1 kg

06.20 Change in internals of material SS 304 1 kg

06.22 C-seam at site in horizontal position 1 kg

06.23 C-seam at site in horizontal position 1 kg

NEW DELHI Client: IOCL A886-999-CC-MR-6511 A

14.00 << DELETED >>

NEW DELHI Client: IOCL A886-999-CC-MR-6511 A

2 Job specification for site A882-80-42-SP-6511 A

4 Technical Compliance Sheet A882-999-80-42- A

6 Vendor data requirements A882-999-80-42- A

NEW DELHI Client: IOCL A886-999-CC-MR-6511 A

MATERIAL REQUISITION (TOP SHEET)