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h i g h l i g h t s
Increasing annular volume change rate can reduce trapped annular pressure.
New casing is designed to mitigate annular pressure caused by thermal expansion.
Key parameters are optimized and analyzed.
Casing number is determined by annular pressure change and mitigation objective.
a r t i c l e i n f o a b s t r a c t
Article history: Trapped annular pressure is caused by liquid thermal expansion in oil and gas wells. A casing is devel-
Received 25 December 2016 oped to mitigate trapped annular pressure with low cost and overcome the limitation of well structure
Revised 29 January 2017 and location. This casing consists of coupling, relief valve, inner wall, relief space and outer wall. It can
Accepted 18 February 2017
increase annular volume change rate by using relief valve to connect trapped annulus and casing relief
Available online 1 March 2017
space. Higher annular volume change rate can reduce or even eliminate trapped annular pressure. To
prove the feasibility and optimize parameters of mitigation casing, models are built to calculate trapped
Keywords:
annular pressure and annular temperature change of multiple annuli. The analysis indicates mitigation
Trapped annular pressure
Mitigation casing
casing can effectively and permanently reduce trapped annular pressure. The extreme annular pressure
Open pressure change and pressure in case well are as high as 120.02 °C and 139.74 MPa, but annular pressure no longer
Wellbore temperature change exists when 36 mitigation casings are installed. Optimal number of mitigation casing is determined by
Casing number annular temperature change and mitigation objective. Suitable design can reduce the number of mitiga-
tion casing while maintain strong mitigation effect. Mitigation casing number of case well is reduced
27.27% after optimization.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2017.02.080
1359-4311/Ó 2017 Elsevier Ltd. All rights reserved.
B. Zhang et al. / Applied Thermal Engineering 118 (2017) 292–298 293
Z zo
2.2.2. Relief valve open pressure and inner wall strength
DV apt ¼ p ðr o þ Dr to þ Drpo Þ2 ðr i þ Dr ti þ Dr pi Þ2 dz V an ð4Þ
zi Relief valve should open to connect trapped annulus and relief
space when open pressure is reached. Also, the inner wall strength
Pipe radius variation caused by temperature and pressure can should not lower than relief valve open pressure in order to keep
be expressed by following equation: relief space isolated. The open pressure is determined by annular
Z
1þl r
as rð1 þ lÞð1 2lÞ pressure and annular liquid column pressure, so it can be
Dr t ¼ as DT c rdr þ Td
1l a 2ð1 lÞ expressed as Eq. (5):
a. Wide application range. This mitigation casing is installed in 2.2.3. Change characteristics of annular pressure after relief valve
casing string, so it is not limited by well structure, formation opens
property and drilling operation. Relief space and trapped annulus will be connected when the
b. Low cost. It does not change well structure and operation open pressure of relief valve is reached. And then part of the
process. All parts of mitigation casing are common materials expanded annular liquid flows into relief space at this time.
in drilling and completion. The technology to build this mit- According to Eq. (1) and Fig. 1, annular pressure will mutate at this
igation casing is similar to thermal-insulated casing. time. Based on the mitigation mechanism, the mutational trapped
c. Strong mitigation effect. Mitigation casing is able to elimi- annular pressure when relief valve is just open can be expressed as
nate trapped annular pressure completely, because it solves Eq. (7):
the primary cause of trapped annular pressure. (
0; Rav > aDT ac
pam ¼ ð10Þ
pas RKavT ; Rav 6 a DT ac
2.2. Parameters of mitigation casing and mitigation process
where pam is mutational trapped annular pressure, MPa; DTanc is
Because this casing mitigate annular pressure by changing
annular temperature change when relief valve is just open, °C.
annulus volume, it is important to keep relief space isolated before
As production continues, the temperature of annular liquid is
pressure generates. Meanwhile, relief valve must open before
inevitable to increase. Likewise, annular liquid is continuing to
trapped annular pressure brings about accident. So, the open pres-
expand. The trapped annular pressure is zero before annulus is
sure of relief valve and inner wall strength should be maintained in
filled with expanded liquid according to Eq. (10). After that, annu-
a suitable range.
lar pressure increases again. The increasing process can be
expressed as Eq. (11):
2.2.1. Minimum resistance to pressure of relief valve 2 3 2 3 2 3
The relief valve must be kept closed in the drilling and comple- a1 DT 1 kT1 pan1 Rav1
tion operation. Otherwise mitigation casing will fail to control 6 a DT 7 6 k p 7 6 R 7
6 2 2 7 6 T2 an2 7 6 av2 7
trapped annular pressure. So the minimum resistance pressure of 6 7¼6 7þ6 7 ð11Þ
4 5 4 5 4 5
relief valve should be higher than the pressure in drilling and com-
ai DT i kTi pani Ravi
pletion operation. The pressure includes fluid column pressure,
drilling fluid circulation pressure loss, surge pressure and addi-
tional pressure of cuttings [24]. The wellhead back pressure should
3. Results and discussion
also be taken into account in underbalance drilling. Therefore, the
minimum resistance pressure can be expressed as Eq. (4):
Well HG-2 is located in South China Sea. This well is a deepwa-
pmin ¼ SA ½10 3
qm gðhc þ hw Þ þ maxðpma ; ps Þ þ pr þ pb ð7Þ ter well with subsea wellhead. The well depth is 4650 m from sea
surface to well bottom. As shown in Fig. 2, it has three annuli:
where pmin is minimum resistance pressure, MPa; SA is safe coeffi- Annulus A, B and C. The liquid in Annulus A can be released, so
cient, dimensionless, value is 1.1; qm is density of annular liquid, g/ the Annulus B is selected to analyze the mitigation effect. The mit-
cm3; g is gravitational acceleration, m/s2; hc is the distance from igation casing is installed from depth of 1750 m in the casing string
mitigation casing to wellhead, m; hw is well depth above wellhead, of 13-3/800 . Table 1 is the basic calculation parameters. Before anal-
m; pma is drilling fluid circulation pressure loss, MPa; ps is surge ysis, the first thing is to get the extreme annular temperature
pressure, MPa; pr is additional pressure of cuttings, MPa; pb is well- change. Because the heat to change annular temperature is from
head back pressure. production fluid in reservoir, the highest temperature of annular
B. Zhang et al. / Applied Thermal Engineering 118 (2017) 292–298 295
Table 1
Calculation parameters.
Fig. 3. Cloud picture of trapped annular pressure with annular temperature change and mitigation casing number.
ð13Þ where T0 is the temperature of mud line, °C; z is the distance from
calculation location to well bottom; A and C are constants, C is
where Wf is mass flow rate of fluid in tubing, kg/s; Cf is fluid specific
determined by initial fluid temperature.
heat capacity, J/(kg°C); qf is the density of tubing fluid, kg/m3;Tf is
As hypothesized as steady state in semi-steady approach, heat
tubing fluid temperature, °C; Uki is the kinetic energy flows into the
transfer between wellbore and formation complies with radial heat
micro-control volume, J/s; Uko is the kinetic energy flows out
conservation law:
the micro-control volume, J/s; pzi is the pressure energy flows into (
the micro-control volume, J/s; pzo is the pressure energy flows T f T h ¼ Ur
out the micro-control volume, J/s; g is gravity acceleration speed, ð15Þ
T f þ RRan
to
ðT h T f Þ ¼ T a
m/s2; h is hole deviation angle,°; Ur is heat loss along well
radial direction, J/s; ke is formation thermal conductivity, where Ran is the thermal resistance from tubing to annulus, m °C/
W/(m °C); Rto is radial thermal resistance of wellbore, m°C/W; W; Th is external surface temperature, °C; Ta is the original average
TD is dimensionless temperature [31]; tD is dimensionless time; temperature of annular fluid, °C.
B. Zhang et al. / Applied Thermal Engineering 118 (2017) 292–298 297
R zo
Combining Eqs. (14) and (15), the annular temperature change zi
T a dz
can be expressed as: DT ¼ T ai ð16Þ
zo zi
Parameter Value
where zo is the distance from annulus top to well bottom, m; zi is
Formation thermal conductivity 1.62 W/(m °C) the distance from annulus bottom to well bottom, m; Tai is the orig-
Cement mantle thermal conductivity 0.39 W/(m °C) inal average temperature of annular fluid, °C.
Thermal conductivity of casing & tubing 50.5 W/(m °C)
Annular liquid thermal conductivity 0.63 W/(m °C)
Table 2 is parameters to calculate temperature change of Annu-
Formation thermal diffusion coefficient 8.7 107 m2/s lus B in Well HG-2. As shown in Fig. 6, temperature change
Production fluid specific heat capacity 2850 J/(kg °C) increases with production rate and time, but the rising speed
Formation density 2.15 g/cm3 decreases gradually. The highest temperature change is 103.26 °C
Production fluid density 0.93 g/cm3
(3000 d, 800 t/d), which is much lower than extreme value
298 B. Zhang et al. / Applied Thermal Engineering 118 (2017) 292–298
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