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ABSTRACT
Algeria is one of the largest worldwide exporters of liquefied natural gas. LNG plants
are characterized by their relatively low number and very high investment and operating
costs. The high operating costs of this type of facilities are mainly due to the fuel
consumption of liquefaction plants which in stable operating reaches about 15% . In
presence of important fluctuations of the demand, the energy consumption increases in a
significant manner. These fluctuations are owed to the nature of the market evolution
characterized by the confirmation more and more important of the spot market. In this
context there is place to define an approach to optimize LNG plant operation taking into
account :
• All the susceptible actions to assure the maximal flexibility of the system (LNG
plant, LNG storage, port);
• The random nature of deliveries toward LNG tankers;
• The stocks level of LNG;
• The different possibilities of regulation of the liquefaction unit (stop of one or
several liquefaction trains, recycle or operating at partial load).
For this, a non-linear programming model with mixed variables was implemented
enabling to minimize the whole of energy and maintenance costs as well as assuring the
delivery of all the required LNG amounts.
An application of the model developed on the Skikda plant GL1K will be given.
RESUME
L’Algérie est l’un des plus grands exportateurs mondiaux de gaz naturel liquéfié. Les
usines de GNL se caractérisent par leur nombre relativement réduit et des coûts
d’investissement et d’exploitation très élevés. Les coûts d’exploitation élevés de ce type
d’installation sont principalement dus à la consommation propre des unités de
liquéfaction qui en fonctionnement stable atteint environ 15%. En présence de
fluctuations importantes de la demande, la consommation d’énergie augmente d’une
manière significative. Ces fluctuations sont dues à la nature de l’évolution du marché
caractérisé par la confirmation de plus en plus importante du marché spot. Dans ce
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INTRODUCTION
The natural gas is an energy in full expansion. During the last three decades, the
worldwide market of the natural gas has more than doubled. A rise of the natural gas
production in the world is anticipated because of projects of exploration and expansion
planned in forecasting of a strong future demand. With the increased demand of natural
gas, liquefied natural gas (LNG) is emerging as an important source of natural gas and
getting a second look as a fuel option in the world.
The Algeria historically played a pioneering role in the development of LNG industry
and the global LNG trade. Algeria was the world’s first LNG producer in 1964. It now
boast four LNG plants owned and operated by Sonatrach, with a total capacity of 51
million m3 of LNG and understands perfectly how to manage these complexes. From a
maritime point of view, Sonatrach manages a fleet of six gas carriers with an overall
capacity of 679, 000 m3 of LNG. Algeria was the second – largest exporter of LNG
behind Indonesia. Most of its exports were to Europe and US. The perspectives of excess
liquefaction capacities bound to the coming on line of new trains on a given number of
plants through the world will ineluctably influence on the future evolution of the LNG
market.
The world of LNG is changing rapidly. There are new markets, new supply sources,
and new players. The LNG market, characterized until now by long term contracts of the
“take or pay” type, will tend to change. This will result mainly in the quest by the
customers of a larger flexibility in the contracts and the multiplication of spot deliveries.
This spot, or short-term trade has grown from 1.3% of total world exports in 1992 to
nearly 5% in 2000. The emergence of the spot market is due to several factors, including
excess capacity in new projects, which is available until purchasers take full volumes; an
increasing number of buyers and sellers: and the availability of capacity at terminal. Short
– term trade was already increasing because of demand expansion in Europe and the US
and spot trading was growing through regional exchanges. Consequently LNG chains,
characterized by some rigidity must anticipate those evolutions and include new
organization forms of their exploitation [1].
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Teal
Teal
Natural Gas storage
Teal
Prico
Prico
Prico
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• of the Skikda LNG plant (GL1K). The function of this plant is to bring the natural
gas to sufficiently low temperatures, about –162°C, so that gas can operate a
change of phase and can pass from the gaseous state to the liquid state. It is
composed of 6 liquefaction trains, 3 using the PRICO process and the 3 others the
TEAL process of two pressure levels;
• of a storage capacity comprising five cryogenic tanks
• of one landing stage of LNG comprising 2 loading platforms of 4 arms each.
5
1
3
4 6
NG
LNG
7
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lighter and lighter and their boiling temperature lower and lower. Then the process TEAL
consists to produce, in a continuous manner four refrigerant fluids of different
composition and thermodynamic characteristics.
LNG 1 2
L4
L3
L2
L1
NG
6
3 5
1- Low pressure column, 2- medium pressure column, 3- LP body of the compressor, 4- HP body
of the compressor, 5- seawater exchanger, 6- seawater condenser
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elements that can play a role of regulator even when there is no failure. The presence of
an underground storage introduces a supplementary number of liberty degree. By this fact
it allows the choice of the most economic exploitation regimes. Besides, the flow rate not
being directly linked to the demand anymore, the number of stops and starts-up of turbo-
compressors is reduced considerably. Which enables to increase the life duration of the
equipment and the reduction of maintenance costs. These reserves can be geographically
placed in a favorable place from economic point of view, when the geological conditions
themselves are suitable.
The real capacity of an LNG plant can be different than the nominal capacity, this,
because of constraints linked to the demand or the maintenance of liquefaction trains.
However these plants can operate beyond the design capacity. Most plants have effective
capacities largely higher than those of design. A number of 110 to 120% is not unusual.
However, beyond the nominal capacity, the fuel consumption increases considerably
(figure 4).
CE
0.15
q i
0.5 1.1
q nom
1
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Vst+
Vst−
Q0(t ) Q S (t)
q1 q2 q3 q4 q5 q6
T1 T2 T3 T4 T5 T6
Qp
TT δ Qg
Qg Qpipe
SS
( ) ( )
T n T n
Min Z = C E ∑ ∑ aij qij + C S ∑ ∑ ABS aij − a i −1 j
(2)
i =1 j =1 i = 1 j =1
• Constraints on the production flow rate of the LNG units in relation with the risk
of stock outage:
n
∑a q
j =1
ij ij
≥ VS− − Vi −1 + QSi for all i varying from 1 to T (3)
• Constraints on the production flow rate of the LNG units in relation with the risk
of over stock :
∑a q
j =1
ij ij
≤ VS+ − Vi −1 + QSi for all i varying from 1 to T (4)
∑a q
j =1
ij ij
= Q oi for all i varying from 1 to T (5)
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∑j =1
aij ⋅qij = 1 Q gi − q gi − δ Q g
K
for all i varying from 1 to T (6)
TECHNIQUE OF RESOLUTION
Formulation presented in the preceding paragraph comes back to two non-linear
programming problems of big dimension (with and without underground storage) with
simultaneous presence of real and binary variables. Their resolution can be obtained by
mean of a non-linear programming algorithm of generalized reduced gradient type (GRG)
associated to a procedure of « branch and bound » type to take into account the presence
of binary variables.
CONCLUSION
The part more and more important of the short-term market and risks that it induces,
require a bigger flexibility of the LNG chain. Liquefaction plants are very big energy
consumers technological systems. The reduction of the fuel consumption passes by the
use of optimization technique based on the criterion of the minimum of energy
consumption or equivalent criteria. The modeling procedure presented in this work
enables to define optimal operation of an LNG plant composed of several liquefaction
trains by the turn to account of a non-linear programming algorithm of (GRG) type
associated to a procedure of « branch and bound » type.
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REFERENCES CITED
[1] Ainouche, A., Smati, A., Optimization of LNG chain by stochastic dynamic
programming model, 17th World Petroleum Congress, Rio de Janeiro, September 2002
[2] Ainouche, A., Smati, A., Younsi, K., Djemmaa, A., Reliability of LNG and natural
gas transmission chain, 17th World Petroleum Congress, Rio de Janeiro, September 2002
BIBLIOGRAPHY
1. Duran, M.a., Grossman I., A mixed integer nonlinear programming algorithm for
process systems synthesis, AICHE j.,32(4), 1986.
2. Edgar, T.F, Himmelblau, D.M, Optimization of chemical processes, McGRAW-HILL
1988.
3. Legras J., Algorithmes et programmes d’optimisation non linéaire avec contraintes,
Masson, 1980.
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