AREA MASS IN

MATERIAL COMPOSITION wt% Mass

cellulose 38.10 60.96
hemicellulose 44.00 70.40
starch 0.20 0.32
Raw Corn Cobs protein 3.00 4.80
fat 0.10 0.16
ashes 2.80 4.48
lignin 11.80 18.88
100.00 160.00

160.00
cellulose 38.10 60.66
hemicellulose 44.00 70.05
starch 0.20 0.32
Raw Corn Cobs protein 3.00 4.78
fat 0.10 0.16
ashes 2.80 4.46
lignin 11.80 18.79
100.00 159.20

159.20
cellulose 38.10 60.05
hemicellulose 44.00 69.35
starch 0.20 0.32
Milled Corn Cobs protein 3.00 4.73
fat 0.10 0.16
ashes 2.80 4.41
lignin 11.80 18.60
100.00 157.61

157.61
cellulose 38.10 59.75
hemicellulose 44.00 69.00
starch 0.20 0.31
Milled Corn Cobs protein 3.00 4.70
fat 0.10 0.16
ashes 2.80 4.39
lignin 11.80 18.50
100.00 156.82
Water 81.63 620.96
Diluted NH4OH
NH4OH 18.37 139.716
100.00 760.676
 917.50
cellulose 43.51 59.75
hemicellulose 50.25 69.00
Treated Corn Cobs starch/protein/fat 0.23 0.31
water content 4.66 6.40
lignin 1.35 1.85
100.00 137.32
NH4OH 18.11 139.72
Water 78.54 606.07
NH4OH Solution
Lignin 2.16 16.65
Starch/protein/fat 1.20 9.25
100.00 771.68

909.00
cellulose 43.51 59.72
hemicellulose 50.25 68.97
Treated Corn Cobs starch/protein/fat 0.23 0.32
water content 4.66 6.40
lignin 1.35 1.85
100.00 137.25
Water 679.7
AREA 100

816.95
cellulose 36.32 59.12
hemicellulose 41.94 68.28
Washed Corn Cobs starch/protein/fat 0.19 0.31
water content 20.43 33.26
lignin 1.13 1.83
100.00 162.79

162.79
cellulose 36.32 59.11
hemicellulose 41.94 68.26
Treated Corn Cobs starch/protein/fat 0.19 0.31
water content 20.43 33.25
lignin 1.13 1.83
100.00 162.76

162.76
cellulose 44.72 59.11
hemicellulose 51.64 68.26
Dried Corn Cobs
Dried Corn Cobs starch/protein/fat 0.24 0.31
water content 2.02 2.67
lignin 1.39 1.83
100.00 132.19

132.19
cellulose 44.72 59.10
hemicellulose 51.64 68.25
starch/protein/fat 0.24 0.31
Dried Corn Cobs
water content 2.02 2.67

lignin 1.39 1.83

100.00 132.16
Water 97.13 1289.6
Diluted HCl
HCl 2.87 38.048
100.00 1327.648
1459.81
Cellulosic Glucose 5.03 2.34
Hydrolyzate Xylose 94.97 44.13
100.00 46.47
cellulose, hemicellulose
Acidic Solution 5.73 81.00
residue
lignin 0.13 1.83
Water 91.45 1292.30
HCl 2.69 38.05
100.00 1413.18

1459.65
Cellulosic Glucose 5.03 2.31
Hydrolyzate Xylose 94.97 43.69
100.00 46.00
Water 97.14 7.82
Moisture Content
HCl 2.86 0.23
100.00 8.05

54.05
Cellulosic Glucose 5.03 2.31
Hydrolyzate Xylose 94.97 43.68
100.00 45.9963
Water 97.14 7.82
Moisture Content
 Moisture Content
HCl 2.86 0.23
100.00 8.0502
NaOH Solution Water 98.81 21.03
NaOH 1.19 0.25
100.00 21.28
75.33
Cellulosic Glucose 5.03 2.31
Hydrolyzate Xylose 94.97 43.68
100.00 46.00
Water 98.73 28.71
Moisture Content
NaCl 1.27 0.37
100.00 29.08
Amberlite IR 120 1.27

76.34
Cellulosic Glucose 5.03 2.31
Hydrolyzate Xylose 94.97 43.68
100.00 46.00
Water 28.40
Inoculum 4.03
AREA 200

78.42
Water 44.33 32.39
Xylose 0.00 0.00
Yeast Extract 0.00 0.00
Peptone 0.00 0.00
Fermentation broth Glucose 0.00 0.00
KH2PO4 0.00 0.00
(NH4)2SO4 0.00 0.00
MgSO4_7H2O 0.00 0.00
Cell Mass 55.67 40.67
73.06
 AR
73.06
Bioethanol 92.27 38.636926395
Ethanol Rich Broth
Water 7.73 3.24
100.00 41.875449652

41.88
Ethanol 19.74 0.77
Recovery
Water 80.26 3.14
100.00 3.91

3.91
Water 99.44 0.035892
Xylose 0.30 0.000108
Yeast Extract 0.05 0.000018
Peptone 0.10 0.000036
Nutrients
Glucose 0.10 0.000036
KH2PO4 0.00 0.0000018
(NH4)2SO4 0.00 0.0000018
MgSO4_7H2O 0.00 0.0000018
Cell Mass 2.2669316E-05
Inoculum 0.0096
0.046
Water 78.43 0.035892
Xylose 0.02 0.0000108
Yeast Extract 0.00 0.0000018
Peptone 0.01 0.0000036
Cell Mass & Nutrients Glucose 0.01 0.0000036
EA 300

1 KH2PO4 0.00 0.00000018

(NH4)2SO4 0.00 0.00000018
MgSO4_7H2O 0.00 0.00000018
Cell Mass 0.55 0.0002498879
Inoculum 20.98 0.0096
100.00 0.0457622279
Water 99.44 0.35892
Xylose 0.30 0.00108
Yeast Extract 0.05 0.00018
Peptone 0.10 0.00036
Nutrients
Glucose 0.10 0.00036
KH2PO4 0.00 0.000018
AREA
Nutrients

(NH4)2SO4 0.00 0.000018

MgSO4_7H2O 0.00 0.000018
100.00 0.360954
0.407
Water 96.92 0.394812
Xylose 0.03 0.000108
Yeast Extract 0.00 0.000018
Peptone 0.01 0.000036
Cell Mass & Nutrients Glucose 0.01 0.000036
2 KH2PO4 0.00 0.0000018
(NH4)2SO4 0.00 0.0000018
MgSO4_7H2O 0.00 0.0000018
Cell Mass 0.68 0.0027545581
Inoculum 2.36 0.0096
100.00 0.4073699581
Water 99.44 3.5892
Xylose 0.30 0.0108
Yeast Extract 0.05 0.0018
Peptone 0.10 0.0036
Nutrients
Glucose 0.10 0.0036
KH2PO4 0.00 0.00018
(NH4)2SO4 0.00 0.00018
MgSO4_7H2O 0.00 0.00018
100.00 3.61954
4.03
CO2 99.75062344 4.29
Raw CO2
Impurities 0.25 1.07
AREA 400

100.00 5.37

5.37
CO2 99.7506 4.2941493516
Scrubbed CO2
Impurities 0.2494 0.01
100.0000 4.304884725
4.304884725
Dried CO2 CO2 4.2941493516

4.2941493516
oleic acid 21.20 29680.00
linoleic acid 55.20 77280.00
linolenic acid 5.90 8260.00
Waste Cooking Oil palmitic 8.50 11900.00
(WCO) stearic 3.10 4340.00
free fatty acids 2.80 3920.00
 Waste Cooking Oil
(WCO)

solid particles 1.40 1960.00

moisture 1.90 2660.00
0.00 140000.00

140000
oleic acid 21.50 29499.32
linoleic acid 55.98 76809.54
linolenic acid 5.98 8209.72
Filtered WCO palmitic 8.62 11827.56
stearic 3.14 4313.58
free fatty acids 2.84 3900.00
moisture 1.93 2643.81
100.00 137203.52

137203.52
oleic acid 21.90 29499.31712
AREA 500

linoleic acid 57.03 76809.54036

linolenic acid 6.10 8209.715976
Filtered WCO palmitic 8.78 11827.556496
stearic 3.20 4313.578976
free fatty acids 2.90 3900
moisture 0.10 132.1903478
100.00 134691.89928
Water 5.25 656.36
Pectin Soluble
and Related
Compunds 3.00 375.06
Hemicellulose 0.25 31.26
Coconut Coir
Lignin 45.84 5730.99
Cellulose 43.44 5430.94
Ash 2.22 277.55
100.00 12502.16
147194.06
Coconut Coir 12482.16
Pre-treated WCO
WCO 0.1356896542
Moisture 134641.90

147124.19
A
Water 5.25 707.132471198
Pectin Soluble
and Related
Compunds 3 404.07569783
Hemicellulose 0.25 33.672974819
Coconut Coir
Lignin 45.84 6174.2766628
Cellulose 43.44 5851.0161045
Ash 2.22 299.01601639
100 13469.189928
Water 14000

27469.19
Water 5.25 685.36
Pectin Soluble
and Related
Compunds 3.00 391.63
Hemicellulose 0.25 32.64
Washes Coconut Coir
Lignin 45.84 5984.18
Cellulose 43.44 5670.87
Ash 2.22 289.81
100.00 13054.50
Moisture Content 280.00

13334.50
Water 5.25 670.77
Pectin Soluble
and Related
Compunds 3.00 383.30
Hemicellulose 0.25 31.94
Washes Coconut Coir
Lignin 45.84 5856.79
Cellulose 43.44 5550.15
Ash 2.22 283.64
100.00 12776.59
Moisture Content 271.38
13047.97
Water 5.25 670.10
Pectin Soluble
and Related
Compunds 3.00 382.91
Hemicellulose 0.25 31.91
Coconut Coir
Lignin 45.84 5850.93
Cellulose 43.44 5544.60
Ash 2.22 283.36
100.00

12763.81
Ethanol 38.62 84610.00
Triglycerides 59.60 130550
 Free Fatty Acids 1.78 3900.00
100.00

AREA 600
219060.00
Ethanol 0.94 132393.59527
BD-GLY Riched 50.88 13762.081082
Stream Biodiesel
Glycerol 48.18 601.2577272
100.00

146756.93408
Biodiesel 99.98 132393.60
BD Riched Stream
Ethanol 0.02 30.06288636

132423.66
Glycerol 96.01 13762.081082
GLY Riched Stream
Ethanol 3.99 571.19484084

14333.275923
 EQUIPMENT MASS OUT
COMPOSITION wt%
cellulose 38.10
hemicellulose 44.00
starch 0.20
Raw Corn Cobs protein 3.00
Belt Conveyer (25 fat 0.10
degC, 1atm) ashes 2.80
lignin 11.80
100.00
loss

cellulose 38.10
hemicellulose 44.00
starch 0.20
Milled Corn Cobs protein 3.00
Grinding Mill (25 fat 0.10
degC, 1atm) ashes 2.80
lignin 11.80
100.00
loss

cellulose 38.10
hemicellulose 44.00
starch 0.20
Milled Corn Cobs protein 3.00
Screw Conveyer (25 fat 0.10
degC, 1atm) ashes 2.80
lignin 11.80
100.00
loss

cellulose 43.51
hemicellulose 50.25
Treated Corn Cobs starch/protein/fat 0.23
water content 4.66
lignin 1.35
100.00
Reactor (30degC, NH4OH 18.11
1.76atm)
Water 78.54
NH4OH Solution
Lignin 2.16
Starch/protein/fat 1.20
100.00
 loss

cellulose 43.51
hemicellulose 50.25
Treated Corn Cobs starch/protein/fat 0.23
water content 4.66
lignin 1.35
100.00
Rotary Filter (25degC, Filter NH4OH 18.11
1atm)
Water 78.54
Lignin 2.16
Starch/protein/fat 1.20
100.00
loss

cellulose 36.32
hemicellulose 41.94
Washed Corn Cobs starch/protein/fat 0.19
water content 20.43
Separator Tank lignin 1.13
(25degC, 1atm)
100.00
Wash Water
loss

cellulose 36.32
hemicellulose 41.94
Treated Corn Cobs starch/protein/fat 0.19
Screw Conveyer (25 water content 20.43
degC, 1atm) lignin 1.13
100.00
loss

cellulose 44.72
hemicellulose 51.64
Dried Corn Cobs starch/protein/fat 0.24
water content 2.02
Drying lignin 1.39
(50degC, 1atm)
100.00
Water
loss

cellulose 44.72
hemicellulose 51.64
Dried Corn Cobs
Screw Conveyer (25
degC, 1atm)
 Dried Corn Cobs starch/protein/fat 0.24
Screw Conveyer (25 water content 2.02
degC, 1atm) lignin 1.39
100.00
loss

Glucose 5.03
Cellulosic Hydrolyzate
Xylose 94.97
100.00
cellulose, hemicellulose
Acidic Solution 5.73
residue
Reactor (121degC,
2.68atm) lignin 0.13
Water 91.45
HCl 2.69
100.00
loss

Glucose 5.03
Cellulosic Hydrolyzate
Xylose 94.97
100.00

Moisture Content Water 97.14

HCl 2.86
Rotary Filter (50 100.00
degC, 1atm) hemicellulose and
Acidic Solution 5.76
residue
lignin 0.13
Water 91.41
HCl 2.69
100.00
loss

Glucose 5.03
Cellulosic Hydrolyzate
Xylose 94.97
100.00
Screw Conveyer Water 97.14
Moisture Content
(25 degC, 1atm) HCl 2.86

loss

Glucose 5.03
Cellulosic Hydrolyzate
Xylose 94.97
100.00
Water 98.73
Moisture Content
Reactor (110degC,
1.46atm)
 Moisture Content
Reactor (110degC, NaCl 1.27
1.46atm) 100.00
loss

Glucose 5.03
Cellulosic Hydrolyzate
Xylose 94.97
100.00
Water
Reactor (50 Residue iR-120 66.18
degC, 1atm) NaCl 19.34
Moisture 14.48
100.00
loss

Water 44.33
Xylose 0.00
Yeast Extract 0.00
Peptone 0.00
Fermentation broth Glucose 0.00
KH2PO4 0.00
Fermenter (40degC, (NH4)2SO4 0.00
4.49atm) MgSO4_7H2O 0.00
Cell Mass 55.67
100.00
CO2 80.00
Raw CO2
Impurities 20.00

Bioethanol 92.27
Ethanol Rich Broth
Water 7.73
100.00
Nutrients Xylose 0.00
Yeast Extract 0.00
Peptone 0.00
Ultrafiltration Glucose 0.00
(25degC, 1atm) KH2PO4 0.00
(NH4)2SO4 0.00
MgSO4_7H2O 0.00
Water 93.48
Cell Material 6.52
100.00
 Ethanol 99.74
Distillate
Water 0.26
100.00
Dehydrating Column 19.74
(80degC, 1 atm) Ethanol
Bottom
Water 80.26

Ethanol 99.80
Ethanol Stream
Water 0.20
100.00
Recovery Column Recover Stream Ethanol 0.25
(110degC, 1atm)
Water 99.75
100.00

Water 78.43
Xylose 0.02
Yeast Extract 0.00
Peptone 0.01
Glucose 0.01
Seed Fermenter 1 Cell Mass & Nutrients 1
KH2PO4 0.00
(121degC, 1atm)
(NH4)2SO4 0.00
MgSO4_7H2O 0.00
Cell Mass 0.55
Inoculum 20.98

Water 96.92
Xylose 0.03
Yeast Extract 0.00
Peptone 0.01
Glucose 0.01
Cell Mass & Nutrients 2
KH2PO4 0.00
(NH4)2SO4 0.00
MgSO4_7H2O 0.00
Cell Mass 0.68
Inoculum 2.36
Seed Fermenter 2 100.00
(121degC, 1atm)
 Water 98.96
Xylose 0.03
Yeast Extract 0.00
Peptone 0.01
Glucose 0.01
Cell Mass & Nutrients 3
KH2PO4 0.00
(NH4)2SO4 0.00
MgSO4_7H2O 0.00
Cell Mass 0.75
Inoculum 0.24
Seed Fermenter 3 100.00
(121degC, 1atm)

CO2 99.7506
Scrubbed CO2
Impurities 0.2494
Scrubber (25degC, 100.0000
1atm)
Impurities

CO2
Dried CO2
Gas Dryer (60degC, Impurities
1atm)

Liquified CO2
Condenser (19degC, loss
1atm)

oleic acid 21.50

linoleic acid 55.98
linolenic acid 5.98
Filtered WCO palmitic 8.62
stearic 3.14
free fatty acids 2.84

Filter Press
(25 deg C, 1atm)
 Filtered WCO

moisture 1.93
100.00
Filter Press Solid Particles 70.09
(25 deg C, 1atm) Moisture 0.58
oleic acid 6.46
linoleic acid 16.82
Filter Cake
linolenic acid 1.80
palmitic 2.59
stearic 0.94
free fatty acids 0.72
100.00

oleic acid 21.90

linoleic acid 57.03
linolenic acid 6.10
Filtered WCO palmitic 8.78
Decanter (150degC, stearic 3.20
1atm) free fatty acids 2.90
moisture 0.10
100.00
loss

Coconut Coir 8.4840953314

Pre-treated WCO
WCO 9.1515812441
18
Moisture Content

Absorption Tank
(100degC, 1atm)

Filter Press Filtered WCO

(110 deg C, 1atm) Filter Cake
Moisture Content
loss
 Water 5.25
Pectin Soluble
and Related
Compunds 3.00
Hemicellulose 0.25
Washes Coconut Coir
Lignin 45.84
Cellulose 43.44
Agitated Tank (25deg
Ash 2.22
C, 1atm)
100.00
Moisture Content
loss
Water Loss

Water 5.25
Pectin Soluble
and Related
Compunds 3.00
Hemicellulose 0.25
Washes Coconut Coir
Lignin 45.84
Grinding Mill (25 Cellulose 43.44
degC, 1atm) Ash 2.22
100.00
Moisture Content
loss

Water 5.25
Pectin Soluble
and Related
Compunds 3.00
Hemicellulose 0.25
Coconut Coir
Lignin 45.84
Drying
Cellulose 43.44
(110degC, 1atm)
Ash 2.22
100.00
loss

Water 5.25
Pectin Soluble
and Related
Compunds 3.00
Hemicellulose 0.25
Coconut Coir
Lignin 45.84
Cellulose 43.44
Vibratory Screener
Ash 2.22
(110degC, 1atm)
100.00
Filtered Materials
loss

Ethanol 99.06
Distillate
Water 0.94

Catalytic Distillation
(160degC, 1atm)
 100.00
Ethanol 0.94
Catalytic Distillation BD-GLY Riched Stream 50.88
(160degC, 1atm) Biodiesel
Glycerol 48.18
100.00
loss

Biodiesel 99.98
BD Riched Stream
Ethanol 0.02
100.00
Decanter (150degC, Glycerol 96.01
1atm) GLY Riched Stream
Ethanol 3.99
100.00

Ethanol Stream
Biodiesel Stream Biodiesel 99.9989
BD Distillation Ethanol 0.00001135
(200degC, 1atm)
100.00

Glycerol 99.993
GLY Stream
Ethanol 0.007
100.000
GLY Distillation Glycerol 95.84
(200degC, 1atm) Ethanol Recycle Stream
Ethanol 4.16
100.00
T
Mass
60.66
70.05
0.32
4.78
0.16
4.46
18.79
159.20
0.80
160.00
60.05
69.35
0.32
4.73
0.16
4.41
18.60
157.61
1.59
159.20
59.75
69.00
0.31
4.70
0.16
4.39
18.50
156.82
0.79
157.61
59.75
69.00
0.31
6.40
1.85
137.32
139.72
606.07
16.65
9.25
771.68
 8.50
917.50
59.72
68.97
0.32
6.40
1.85
137.25
138.32
600.01
16.48
9.16
763.96
7.79
909.00
59.12
68.28
0.31
33.26
1.83
162.79
645.715
8.44
816.95
59.11
68.26
0.31
33.25
1.83
162.76
0.0326
162.79
59.11
68.26
0.31
2.67
1.83
132.18
30.55
0.03
162.76
59.10
68.25
 0.31
2.67
1.83
132.16
0.04
132.19
2.34
44.13
46.47

81.00

1.83
1292.30
38.05
1413.18
0.16
1459.81
2.31
43.69
46.00

7.82

0.23
8.05
81.00
1.83
1284.48
37.82
1405.13
0.47
1459.65
2.31
43.68
45.9963
7.82
0.23
8.0502
0.01
54.05
2.31
43.68
46.00
28.71
 0.37
29.08
0.25

75.33
2.31
43.68
46.00
28.40
1.27
0.37
0.28
1.91
0.03
76.34
32.39
0.00
0.00
0.00
0.00
0.00
0.00
0.00
40.67
73.06
4.2941493516
1.07
5.3676866895
78.42
38.636926395
3.24
41.875449652
0.000108
0.000018
0.000036
0.000036
0.0000018
0.0000018
0.0000018
29.1467093114
2.0335224418
31.180435153
 73.06
37.8641878671
0.0971556977
37.96
0.7727385279
3.14
3.914106087
41.88
0.7650111426
0.0015706838
0.77
0.0077273853
3.14
3.1475242606
3.91
0.035892
0.0000108
0.0000018
0.0000036
0.0000036
0.00000018
0.00000018
0.00000018
0.0002498879
0.0096
0.046
0.394812
0.000108
0.000018
0.000036
0.000036
0.0000018
0.0000018
0.0000018
0.0027545581
0.0096
 0.407
3.984012
0.00108
0.00018
0.00036
0.00036
0.000018
0.000018
0.000018
0.0303639799
0.0096

4.03
4.2941493516
0.01
4.304884725
1.0628019645
5.37
4.2941493516
0.01

4.304884725
4.2920022769
0.0021470747
4.2941493516
29499.32
76809.54
8209.72
11827.56
4313.58
3900.00
 2643.81
137203.52
1960
16.193044
180.68288
470.45964
50.284024
72.443504
26.421024
20

137204
29499.31712
76809.54036
8209.715976
11827.556496
4313.578976
3900
132.1903478
134691.89928
2511.6166082
137203.52
12482.156674
134641.89928
29488.366455
0.1356896542

147124.06
134574.58
12475.90
0.01
73.69
147124.19
 685.36
391.63
32.64
5984.18
5670.87
289.81
13054.50
280.00
134.69
14000.00
27469.19
670.77
383.30
31.94
5856.79
5550.15
283.64
12776.59
271.37930845
6.5272490142
13054.50
670.10028117
382.91444638
31.9095371984
5850.9327407
5544.6011836
283.356690322
12763.814879
277.95
13041.76
656.36
375.06
31.26
5730.99
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