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c o n c r e t e p ip
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References in
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ee
BONNA Genève
s tset e
BONNA Italia
Stanton BONNA
h eh e
E.C.P.C
BONNA Maroc texte bleu bo
BONNA Tunisie
Ombre port
TT
HBI
Ombre porté
SPC
Overseas branches:
Export Sales Division
Rue Aimé Bonna - BP 144
• Belgium
TUBOBEL N.V. BONNA SABLA - 05/ 2005 - Product characteristics may be modified without notification - Non-contractual document.
Tuyau BONNA®
Regional office Nord Ile-de-France
78702 CONFLANS- • Marocco
Rue Aimé Bonna – BP 144
SAINTE-HONORINE CEDEX BONNA MAROC
78702 CONFLANS-SAINTE-HONORINE CEDEX
Tel. +33 1 34 90 82 34
Tel. +33 1 34 90 82 34 – Fax +33 1 39 19 45 75 • Tunisia
Fax +33 1 34 90 82 95
BONNA BETON ET MATERIAUX
Regional office Rhône-Alpes-Auvergne PREFABRIQUES (B.B.M.P.)
Le Britannia – 20, Boulevard Eugène Deruelle • Great Britain • Egypt
69432 LYON CEDEX 3 STANTON-BONNA CONCRETE Ltd. THE EGYPTIAN CO. FOR
Tel. +33 4 78 14 14 37 – Fax +33 4 78 62 78 44 • Switzerland PRESTRESSED CONCRETE (E.C.P.C.)
BONNA S.A. GENEVE • South Africa
Regional office Sud
Chemin Vicinal de la Milière à Saint-Menet • Italy SOUTHERN PIPELINE
BP 43 BONNA ITALIA CONTRACTORS (S.P.C.)
13368 MARSEILLE CEDEX 11 • Spain • Indonesia
Tel. +33 4 91 18 71 00 – Fax +33 4 91 24 70 43 S.A.E. TUBO FABREGA (S.T.F.) P.T. HUMEX BONNA INDONESIA
100 years texte blanc : Humanist bold italique taille 25pt à 94% int 25,5
100 years
of performance texte blanc : Humanist bold italique taille 25pt à 94% int 25,5
Ombre portée : normal, x0,05 y 0,05 - 45 % - 0cm- noir
Head office
of performance
worldwide Ombre portée : normal, x0,05 y 0,05 - 45 % - 0cm- noir
TOUR ARIANE - 5, Place de la Pyramide - 92088 PARIS LA DÉFENSE Cedex
Tel. +33 1 46 53 24 00 - Fax +33 1 46 53 24 11 - www.bonnasabla.com
worldwide
set up in 10 countries
66 plants
Underwater projects
"R" type
end-ring
Black Point power station (Hong Kong) Marseilles Canal (France)
References in
Elastomer gasket
Internal "E" type External
diameter end-ring diameter Steel cylinder
Protective
padding
placed before sinking the pipe
Laibin Thermal power station (China) Cairo ECPC pipe factory (Egypt)
set up in 10 countries
66 plants
23
An international group,
with over 100 years of experience
3
BONNA SABLA’s solution
Dimensional characteristics
Nominal diameter (mm) 250 300 400 500 600 700 800 900 1000 1 100 1 200 1 250 1 400 1 500 1 600
External diameter (mm) 420 420 520 630 730 840 950 1 060 1 164 1 276 1 390 1 470 1 640 1 740 1 880
Effective length* (m) 6.07 6.07 6.15 6.15 6.15 6.15 6.15 6.15 6.15 6.15 6.15 6.15 5.03 5.03 5.03
6.15 6.15
Weight per meter (t) 0.23 0.17 0.22 0.29 0.35 0.43 0.53 0.63 0.71 0.84 0.99 1.20 1.46 1.56 1.95
4
The steel-concrete design
Optimized materials
A very smooth
concrete inner An outer reinforced
surface concrete wall
With a high cement Protecting the steel
content giving the pipe cylinder from external
an excellent and perma- aggressive agents (soil,
nent hydraulic flow coef- underground water
ficient; it protects the table, …) and taking the
steel cylinder from possi- stresses due to backfill
ble corrosion and abra- and external dead and
sion phenomena. live loads.
Dimensional characteristics
Nominal diameter (mm) 1700 1800 2000 2100 2200 2350 2400 2500 2600 2 800 3 000 3 200 3 500 4 000
External diameter (mm) 1980 2100 2320 2440 2560 2730 2800 2 910 3030 3 250 3 480 3 720 4 080 4 640
Effective length* (m) 5,03 5,03 4,50 4,50 4,50 4,00 5,03 4,00 2,91 3,50 3,60 2,91 2,41 2,05
6,15
Weight per meter (t) 2,06 2,34 2,77 3,09 3,43 3,87 4,17 4,44 4,85 5,45 6,23 7,21 8,80 11,07
Specific cases : numerous technical adjustments can be made in order to meet the specific needs of a project (settlement
compensators, sismic zones...)
5
The BONNA pipe
6
Properties and advantages
7
The BONNA pipe
Durability
8
Properties and advantages
fluids.
Besides, the head-losses inside the pipeline remain low
as time goes by. Measurements taken in the inlet
pipelines of Saut hydroelectric plant in France confirm
the characteristic value, K, of 0.0001 m, for the wall
roughness. This value that enables one to calculate the
headlosses according to Colebrook’s formula, is that of
the best inner surface quality of the pipes presently pro-
duced (reinforced concrete, cast iron, steel,GRP, PVC,
etc.).
Weather resistance
Concrete high thermal inertia makes the pipeline less Aboveground pipeline
Rhône Poulenc plant, dia. 1000 mm (France)
sensitive to the weather conditions. This effect is
enhanced by the high compactness of concrete obtained
by high frequency vibration, centrifugation...
9
The BONNA pipe
ER flexible joint
E SOCKET R SPIGOT
Steel
cylinder
Internal welding
Marseilles (France)
SL welded joint
* External welding :
S SOCKET L SPIGOT from dia. 250 to 700 mm,
External or internal
Steel welding:
cylinder from 800 to 1200 mm,
Internal welding:
over dia. 1200 mm.
Fitting of a flexible sealing gasket: Mortar jointing Assembling of two s.c. pipes
it replaces the mortar joint providing the pipeline with a Black Point (Hong Kong) Popka (Indonesia)
greater deflection capacity and protecting the pipe ends from
corrosion risks.
Tanjung Jati (Indonesia)
10
Properties and advantages
All of our products are subjected to detailed inspection plans that can be consulted on the production site. These
plans reproduce the requirements of standards and regulations and can be supplemented by requirements specific
to each contract.
The inspection plan relates to:
Specifications and Quality • examining the manufacturing request;
Assurance • taking delivery of the raw materials and fittings in
compliance with the standards that govern them:
sieve analysis;
• inspecting the dimensions of the end joints: diameter,
out-of-roundness, etc.;
• inspection of dimensions and of watertightness of the
steel cylinders: circonference measurement, square-
ness, length, weld testing, hydrostatic testing, etc.;
• the inspections of the reinforcements: diameter
of the spiral wires and cages, straightness and
length of longitudinal wires, visual aspect and quality
of welds, etc.;
• quality of the concrete: sieve analysis, water-to-
cement ratio, compressive strength, etc.
• concrete casting: thickness, covering over of the
reinforcements, visual aspect, etc.;
• finished products: visual and dimensional inspection,
pressure testing, joint fitting testing, etc.;
• qualification of staff and of methods: welding,
painting and steam curing and operating of the
concrete mixing plants, etc.;
• control of inspection, measurement, and testing
All BONNA ® pipes and fittings are designed and
instruments.
manufactured to the European standards EN 639
and 641, and to a Quality Assurance System
certified to be in conformity with ISO 9001 version
2000 by an authorized third party.
11
The BONNA pipe
Water system Engineering
Fittings
Subsea special
Folkestone (United Kingdom)
Flanged adaptor
with anchor bars,
dia. 1800 mm (Egypt)
14
Industrial projects
Dunkirk Power Station DK6 – dia. 2200 mm (France) Phuny 2.2 Power Station
dia. 1800 mm (Vietnam)
Tanjung Jati Power Station Brindisi Power Station – dia. 2200 mm (Italy)
dia. 3500 mm (Indonesia)
15
The BONNA pipe
thermal and nuclear power stations
Barking Reach thermal power station, dia. 2200/2400 mm (United Kingdom) Rades thermal power station, dia.1600 to 2000 mm
(Tunisia)
Haïfu thermal power station, dia. 2400 mm (Taïwan) Koeberg nuclear power station, dia. 3000 mm (South Africa)
desalination plants,…
Discharge into the Garonne river. Tobruk II electric power station Misurata electric power station and
Golfech nuclear power station, dia. and desalination plant (Libya) desalination plant, dia. 1400 to 1600 mm (Libya)
3200 mm (France)
16
for industrial sites
chemical, petrochemical plants,…
Pipes designed for an NGL plant, dia. 1800 mm (Qatar) Settlement compensator
Kaltim IV chemical plant, dia. 1500 mm - Kalimantan (Indonesia)
17
The BONNA pipe
Water supply, irrigation, sewerage
Aubonne force main dia. 2000 mm. Lauris Water supply dia. 900 mm (France)
Hydroelectric plant (Switzerland)
18
Specific laying conditions
Pipe jacking
Microtunnelling
conditions.
19
The BONNA pipe
Pressure watertightness
River crossing, dia. 900 mm - Fréjus (France) • Thanks to the natural protection provided by con-
crete against steel corrosion.
• There is no need for maintenance inspection.
20
Underwater projects
Mechanical strength
is weightcoated.
21
The BONNA pipe
Handling of pipes
Ayoun Moussa power station, dia. 3000 mm Sidi Krir power station, dia. 2500 mm (Egypt)
(Egypt)
22
Underwater projects
"R" type
end-ring
Black Point power station (Hong Kong) Marseilles Canal (France)
References in
Elastomer gasket
Internal "E" type External
diameter end-ring diameter Steel cylinder
Protective
padding
placed before sinking the pipe
Laibin Thermal power station (China) Cairo ECPC pipe factory (Egypt)
set up in 10 countries
66 plants
23
Export &
Pressure Works: DX
Division Export
Nord
Ile-de-France
c o n c r e t e p ip
d err c o n c r e t e p i p ee
y liinnd e
Parl’eclair - 01 41 45 05 75
l ccy l
References in
l
ee
BONNA Genève
s tset e
BONNA Italia
Stanton BONNA
h eh e
E.C.P.C
BONNA Maroc texte bleu bo
BONNA Tunisie
Ombre port
TT
HBI
Ombre porté
SPC
Overseas branches:
Export Sales Division
Rue Aimé Bonna - BP 144
• Belgium
TUBOBEL N.V. BONNA SABLA - 05/ 2005 - Product characteristics may be modified without notification - Non-contractual document.
Tuyau BONNA®
Regional office Nord Ile-de-France
78702 CONFLANS- • Marocco
Rue Aimé Bonna – BP 144
SAINTE-HONORINE CEDEX BONNA MAROC
78702 CONFLANS-SAINTE-HONORINE CEDEX
Tel. +33 1 34 90 82 34
Tel. +33 1 34 90 82 34 – Fax +33 1 39 19 45 75 • Tunisia
Fax +33 1 34 90 82 95
BONNA BETON ET MATERIAUX
Regional office Rhône-Alpes-Auvergne PREFABRIQUES (B.B.M.P.)
Le Britannia – 20, Boulevard Eugène Deruelle • Great Britain • Egypt
69432 LYON CEDEX 3 STANTON-BONNA CONCRETE Ltd. THE EGYPTIAN CO. FOR
Tel. +33 4 78 14 14 37 – Fax +33 4 78 62 78 44 • Switzerland PRESTRESSED CONCRETE (E.C.P.C.)
BONNA S.A. GENEVE • South Africa
Regional office Sud
Chemin Vicinal de la Milière à Saint-Menet • Italy SOUTHERN PIPELINE
BP 43 BONNA ITALIA CONTRACTORS (S.P.C.)
13368 MARSEILLE CEDEX 11 • Spain • Indonesia
Tel. +33 4 91 18 71 00 – Fax +33 4 91 24 70 43 S.A.E. TUBO FABREGA (S.T.F.) P.T. HUMEX BONNA INDONESIA
100 years texte blanc : Humanist bold italique taille 25pt à 94% int 25,5
100 years
of performance texte blanc : Humanist bold italique taille 25pt à 94% int 25,5
Ombre portée : normal, x0,05 y 0,05 - 45 % - 0cm- noir
Head office
of performance
worldwide Ombre portée : normal, x0,05 y 0,05 - 45 % - 0cm- noir
TOUR ARIANE - 5, Place de la Pyramide - 92088 PARIS LA DÉFENSE Cedex
Tel. +33 1 46 53 24 00 - Fax +33 1 46 53 24 11 - www.bonnasabla.com
worldwide
set up in 10 countries
66 plants