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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
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machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Switch Circuit Breaker Pump

FUNCTION KEYS
Switch Switch Switch
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

Spring
Two-way Three-Way Four-Way
CYLINDERS Fluid
(Adjustable)
Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle Pilot NON- COMPENSATED
Symbol Loaded Controlled Spring Loaded Gas Charged Line Restriction
Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
RENR7157-07
October 2012

320D and 323D Excavator


Hydraulic System - Attachment
320D: 323D:
MDE1-UP PBE1-UP
A6F1-UP LFL1-UP
A8F1-UP
A9F1-UP
KGF1-UP
TDH1-UP
DHK1-UP
FAL1-UP
KLM1-UP
CXY1-UP
JGZ1-UP

System 3 Prime

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Attachment: System 3 Prime
Valve GP - Control (Auxiliary) 259- 7378 1 C-6
Valve GP - Negative Flow 171- 0188 2 E-1
Valve GP - Pilot (Foot Pedal Pressure and Flow) 206- 3336 3 F-6
Valve GP - Relief (With Block - Work Tool) 177- 2653 4 E-4
Standard 320D and 323D
Accumulator GP - Pilot Manifold Note B 5 B-4
Block Note B 6 C-7
Cylinder GP - Boom Note A 7 F-1
Cylinder GP - Bucket Note A 8 F-2
Cylinder GP - Stick Note A 9 E-2
Filter GP - Case Drain Note B 10 A-4
Filter GP - Pilot Hydraulic Note B 11 A-4
Filter GP - Return Oil Note B 12 A-5
Manifold GP - Control Note B 13 B-5
Motor GP - Left Travel Note B 14 F-3
Motor GP - Right Travel Note B 15 F-2
Motor GP - Swing Note B 16 F-5
Pump GP - Main Hydraulic Note B 17 B-2
Sensor AS - Left Pump Pressure Note B 18 B-2
Sensor AS - Right Pump Pressure Note B 19 A-2
Switch AS - Pilot Pressure Note B 20 A-7
Switch AS - Travel Pressure (LH) Note B 21 E-7
Switch AS - Travel Pressure (RH) Note B 22 E-7
Swivel GP Note B 23 E-3
Tank GP - Hydraulic Oil Note B 24 A-5
Valve GP - Cooler Bypass Note B 25 A-6
Valve GP - Joystick (LH) Note B 26 B-7
Valve GP - Joystick (RH) Note B 27 B-6
Valve GP - Load Control (Boom Cylinder) Note B 28 D-2
Valve GP - Load Control (Stick Cylinder) Note B 29 D-5
Valve GP - Main Control Note B 30 C-2
Valve GP - Pilot Travel Note B 31 E-7
Valve GP - Pressure Reducing (Boom/Swing) Note B 32 B-3
Valve GP - Shuttle Note B 33 A-7
Valve GP - Swing Cushion Note B 34 E-5
Valve GP - Travel LH Counterbalance Note B 35 E-3
Valve GP - Travel RH Counterbalance Note B 36 E-2
Note A: Refers to parts manual for specific cylinder information.
Note B: Part numbers are located on the Main Hydraulic System Schematic
according to the effectivity of the machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
CC Left Pump Negative Flow Signal Pressure E-1
DD Right Pump Negative Flow Signal Pressure E-1
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-1
JJ Case Drain Pressure B-1
KK Right Pump Power Shift Pressure A-1
SOS Hydraulic Oil Sampling Port A-3
70- 7517 RNE R
, e ga P 42 i D
) se hc ni 82 x se hc ni 43 : s noi s ne m (
(TRAVEL) (UP)
BOOM (2)
SDr
SPi
(SWING)
(OUT) (IN) aL3
T-OUT2 STICK (1)
(LOCK) (R) (L)
SWING
(FWD) (BACK)
TRAVEL (L)
(FWD) (BACK)
TRAVEL (R)
ATCH
(OPEN) (CLOSE)
BUCKET
(UP) (DOWN)
BOOM (1)
BDr
(OUT)
STICK(2)
BR5
AR5
(IN)
NEGATIVE FLOW VALVE GP
VIEW ALL CALLOUTS

FWD

30

TOP VIEW

CC
2

DD
VIEW B

RIGHT SIDE VIEW


MAIN PUMP AND FILTER
VIEW ALL CALLOUTS

12

EE
JJ

17
10

KK

GG
FF
HH 18 11 SOS

19

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