DEVELOPMENT OF HOSE REEL WITH DC MOTOR PUSH BUTTON

AND PNEUMATIC SOCKET WRENCH

A Project Design
Presented to the faculty
of Industrial Technology
Cavite State University – Rosario Campus
Rosario, Cavite

In partial fulfillment
of the requirements for the degree
Bachelor of Science in Industrial Technology
Major in Stationary Marine Technology

Mark Angelo O. Estrella

Melojane C. Tabuyo
Mark Jay B. Gamboa
REFERENCES
Machine tool design handbook- central machine tool institute, Bangalore. ND
Strength of materials handbook- R.S Kurmi 2013
Pneumatic handbook- R.H warring 2014
https://www.consumerreports.org/cro/cars/hidden-dangers-of-push-button-start
http://www.explainthatstuff.com/electricmotors.html Types of Magnets Permanent Magnets

there are typically four categories of permanent magnets: neodymium iron boron (NdFeB),

samarium cobalt (SmCo), alnico, and ceramic or ferrite magnets.

 DEVELOPMENT OF HOSE REEL WITH DC MOTOR PUSH BUTTON
AND PNEUMATIC SOCKET WRENCH

Mark Angelo O. Estrella, Melojane C. Tabuyo, Mark jay B. Gamboa

An undergraduate project design manuscript submitted to the faculty of Cavite State University
Rosario Campus, Rosario Cavite in partial fulfillment of the requirements for the degree of
Bachelor of Science in Industrial Technology with Contribution No. IT-SMT-2017-05 Prepared
under the supervision of Mr. Josefino C. Ambayec.

INTRODUCTION

In SMT shop, student have difficulty in determining how retractable hose reel and

pneumatic socket wrench works, that is why the researcher will make and develop hose reel with

DC motor push button and pneumatic socket wrench will aid to control itsretraction easily by use

of dc motor and for installing, removing nuts, this project is required an air compressor because

its provide supply of compressed air to energize pneumatic socket wrench and to provide high

torque that required for easily removing nuts. The researcher develop this project by installing

electric motor with push button to control the hose reel retraction and for easy operation while

students doing activities specially for winding, removing and installing nuts without any flaws in

SMT shop, The DC motor or electric motor is important to this project because it will help to

retracts the hose reel easily by connecting two gears, this gears is use to connect the electric

motor to make hose reel rotates reversely. The hose reel also connected to pneumatic socket

wrench and air compressor because this hose in the reel is the path of air pressure that produces

by air compressor. This guaranteed powered hose reel that automatically retracts because of built
in DC motor that rotates the reel and retracts the included 115’ hose without tangles in 30 sec.

The hose in unreeled by hand and can be stopped at any length. The reel swivels 180 degree. The

reel is made from high density polypropylene and comes with a 20 feet long connection hose.

In SMT shop they already have air compressor with air gun, this device is only

use for cleaning machines. The researcher research how to improve this device and how it use,

not for one purpose only, that is why the researcher develop this hose reel with DC motor push

button and pneumatic socket wrench for student to make its hose reel retractable and also for

removing and installing engine and car wheel nuts easily and for easy operation.

If there is no proper Hose reel with DC motor push button and pneumatic socket

wrench in shop that will aid to retract its hose automatically, screwing and unscrewing nuts. The

(SMT) student does not learn how his project works in terms of electricity and air pressure that

produces by the air compressor.

Considering this problem cited; The researcher where prompted to develop hose

reel with DC motor push button and pneumatic socket wrench that can demonstrate and show

how hose reel with pneumatic socket wrench works and also how retracts by use of electric

motor , by use this device the students will learn how operate and test this project.

OBJETIVES OF THE STUDY

The general objective of the study is to develop an hose reel with DC motor push

button and pneumatic socket wrench. Specifically it aims to:

 1. To design an hose reel with DC motor push button and pneumatic socket wrench

2. To conduct hose reel with DC motor push button and pneumatic socket wrench using

locally available materials.

3. To evaluate and to test the hose reel with DC motor push button and pneumatic socket

wrench by the following :

3.1 Safety

3.2 Durability

3.3 Functionality

3.4 Speed

SIGNIFICANCE OF THE STUDY

In the past years, the SMT students winding the hose manually it is very hard for

them. That is why the researcher will develop hose reel with DC motor push button and

pneumatic socket wrench which its hose reel retracts easily and can stop in any length.

The development of hose reel with DC motor control switch and pneumatic

socket wrench is design to retracts its hose easily, and also pneumatic socket wrench that have

powerful pressure impact socket that install and re-install different kinds of nuts especially to

engine nuts that also included to this project; thus maintaining the functionality of this project.
SCOPE AND LIMITATIONS OF THE STUDY

The mainly beneficiaries of this study are the SMT students, because this study

which is hose reel with DC motor push button and pneumatic socket wrench it will help them to

know about the components and how the hose reel retracts by use of an DC motor and

howpneumatic socket wrench works in terms of air pressure, so this study will make a lot of help

in terms of actual operation or familiarization of this device.

The Automotive students will also benefit, because they also study the parts and

function of this device. This study can also help them to know a lot of information about the hose

reel with pneumatic socket wrench and how it works.

TIME AND PLACE OF THE STUDY

This project involves the development of hose reel with DC motor push button

and pneumatic socket wrench for the SMT student, teachers and other industrial buildings in

Cavite State University of Rosario; from February 2017-2018

 CONCEPTUAL MODEL OF THE STUDY

(Note: Developed from the Review of Related Literature & Studies.)

INPUT PROCESS OUTPUT

1.Ideas from 1. Design A complete and

related studies ready to use
2. Construct
and literature Hose reel with DC
2.Supplies and 3. Evaluate motor push
materials 4. Conduct cost button and
3.Tools and analysis pneumatic socket
equipment wrench
4.Labor
5.Cost

Figure1. Relationship between Variables used in the study

PROJECT DESCRIPTION

Characteristic:

1. Easily remove engine and car wheel nuts

2. Operated by motor compressor

3. It is stationary

4. Retractable hose reel

Advantages:

1. Easy to operate in terms of push button

2. less harm to loosen and tighten nuts

3. it can install and remove nuts without any flaws

4. Easily retracts by use of dc motor

Disadvantages:

1. Unmovable

2. Dangerous

3. Occupied a lot of space

4. Material needed is expensive

Definitions of Terms:

PNEUMATIC SOCKET WRENCH : A mechanism that allows tightening and loosening of a

nut without refitting usually, the socket attached to the socket switches the wrench between

tightening and loosening modes, it also can provide the high torque required to easily remove

and install engine and car wheel nuts.

HOSE REEL :. This hose reel are driven by dc motor which is retracts by use of DC motor.

AIR TOOL LUBRICATING OIL : is needed to prevent wear to the bearings inside your

impact wrench and prolong its useful lifespan

DC MOTOR :- is an electrical machine that converts electrical energy into mechanical energy.

The reverse of this is the conversion of mechanical energy into electrical energy and is done by

an alternator/electric generator this device will help hose reel to retracts.

BOLTS AND NUTS ; A 17mm x 3 cm long and 12mm x 3 cm long used to hold the hose reel

and dc motor.

GEAR :which reciprocating motion is changed into circular motion or vice versait is

help to retracts the hose reel and rotates by use of electric motor.

PUSH BUTTON : A electrical button that controls the hose reel while its retracting and stop in

any length while retracting.

 Review related literature and studies

PNEUMATICS

The word “pneuma’’ comes from Greek and means wind. The word pneumatics is

the study of air movement and its phenomena is derived from the word pneum. Today,

pneumatics is mainly understood to means the application of air as a working medium in the

industry especially the driving and controlling of machines and equipment.

According to Robot Boyle in (1961) the compressibility of the air was product of

pressure and volumes of particular quantity of gas. (Machine tool design handbook – central

machine tool institute, Bangalore. ND)

HISTORY OF PNEUMATICS

Pneumatics have been around and used for thousands of years, ever since hunters

used the blow-gun to take down their prey. Using their lungs, with the capacity of around 6000

cubic inches per minute, they could produce a pressure of 1 to psi. The first compressors were

seen around 3000 B.C to provide small puff s of small air to aid in starting a fire. These simple

devices evolved into larger, more sophisticated units in metal smelting about 1500 B.C. around

18th century, mechanical compressors were capable of developing almost 15 psi, and were able

to do more useful work.

PNEUMATIC CYLINDER

Pneumatic cylinder impact a force by converting the potential energy to

compressed air to kinetic energy. This is achieved by the compressed gas being able to expand,

without external energy input which itself occurs due to the pressure gradient established by the
compressed gas being at a greater pressure than the atmospheric pressure. This air expansion

forces a piston to move in the desired direction (Strength of materials- R.S Kurmi 2013)

According to David C. Campbell (2011). A universal socket that forms around a

fastener to drive the fastener received by the universal socket generally includes a socket housing

including a circumferential wall that defines a chamber having an inner periphery and an

opening. The inner periphery extends through the socket housing along a longitudinal axis. A

plurality of pin members is operable to be disposed in the chamber. A plate member has a first

surface and a second surface that defines through holes formed between the first and second

surfaces. The through holes accommodate a cross-sectional diameter of a middle portion of the

pin members but each of the through holes is too small to accommodate a cross-sectional

diameter of a first end portion of the pin members. The plate member is operable to connect in

the chamber to hold the plurality of pin members in the socket housing. A plurality of pin cap

members includes frangible connections with an adjacent pin cap member. The plate member has

a frangible connection with at least a part of the plurality of pin cap members. A first end portion

of each of the pin cap members defines an aperture that is operable to accept the second end

portion of the pin members. (Pneumatic handbook- R.H warring 2014)

According to Kwang-Moo kim (2005). A self-adjustable universal spanner which

may fasten or loosen a bolt or nut simply, continuously and efficiently without the spanner head

being deviated from the bolt or nut, by rotating the bolt or nut just one direction when the

spanner head is repeatedly rotated clockwise and counterclockwise direction, such as a ratchet

spanner, with the head being combined with the hexagonal head of the bolt or nut. And the
invention may be applied to bolts or nuts having hexagonal heads of several adjoining

dimensions.

According to Larry Risolio (2005). A finger wrench that can be used to reach

hard to reach locations. The wrench consists of a base with a retainer band. Said base having a

nut holder fitting nuts of set sizes. Said nut holder having a nut retaining means such as a nub to

hold the nut in place. The band attaches to the base and around the finger or a shaft.

According to Robert Arthur Bollinge (2007). The present application is directed

to adjustable wrenches. In one embodiment, the open-ended wrench includes a head with a

opening sized to receive work pieces. One or more shims are attached in an adjustable manner

within the opening to alter the width of the wrench.

According to Gordon Hard (2015). In cars that have keyless. Push button

ignition, an electronic key fob is recognized by the car to authorize and the use of power

accessories. That fob can conveniently remain in the driver’s pocket or purse, as the ignition

switch itself is just a button the dash. (https://www.consumerreports.org/cro/cars/hidden-

dangers-of-push-button-start)

According to Chris Woodford (2016). How the Electric motor works? The basic

idea of an electric motor is really simple: you put electricity into it at one end and an axle (metal

rod) rotates at the other end giving you the power to drive a machine of some kind. How does

this work in practice? Exactly how do your convert electricity into movement? To find the

answer to that, we have to go back in time almost 200 years. Suppose you take a length of

ordinary wire, make it into a big loop, and lay it between the poles of a powerful, permanent

horses magnet. Now if you connect the two ends of the wire to a battery, the wire will jump up
briefly. It's amazing when you see this for the first time. It's just like magic! But there's a

perfectly scientific explanation. When an electric current starts to creep along a wire, it creates a

magnetic field all around it. If you place the wire near a permanent magnet, this temporary

magnetic field interacts with the permanent magnet's field. You'll know that two magnets placed

near one another either attract or repel. In the same way, the temporary magnetism around the

wire attracts or repels the permanent magnetism from the magnet, and that's what causes the wire

to jump.

(http://www.explainthatstuff.com/electricmotors.html Types of Magnets Permanent Magnets

there are typically four categories of permanent magnets: neodymium iron boron (NdFeB),

samarium cobalt (SmCo), alnico, and ceramic or ferrite magnets.)

 Materials and Methods

Narrative Description of Hose reel with DC motor push button and Pneumatic socket

wrench.

The Development of Hose reel with DC motor Push button and Pneumatic socket

wrench was a hands-on device designed for the operation of retracting of its hose reel , removing

and installing nuts and indicate the basic principle of how this device works in terms of air

pressure and electricity.

The project was composed of following parts. Motor compressor, used for

compressing and transferring the air to pneumatic socket wrench, the maximum horse power of

the motor compressor was only 1 horse power it is already exist in the SMT shop while hose

reel retractable hose that’s drive by the DC motor it have a push button that’s control while it’s

hose reel retracting and the hose is use by path of air pressure comes from the air compressor

while Pneumatic socket wrench is a gun that controls device in terms of removing or installing

the engine or car wheel nuts.

 Principle of operation

Plug

plug
Pneumatic socket
wrench
Motor compressor Push button

DC motor
Hose Hose reel

Figure 2. Flow chart operation of Hose reel with DC motor push button and Pneumatic socket

wrench this is shows how to operate this device

This development hose reel with DC motor push button and Pneumatic socket

wrench is a handy tool for various school projects and for SMT work. It creates a firm hold on an

item, hence greater mechanical advantage. To start this device connect the plug to the socket to

run the motor compressor or air compressor. When plug was already connected to the socket

start to transfer air pressure. Pull the hose to use the pneumatic socket wrench hold the grip the

for the trigger to rotates its socket for removing and installing nuts and when the students done

working activity push the button of DC motor to retracts the hose reel and the hose of this

prototype will be wind.

MATERIALS:

The materials and devices used in construction of the study Development of hose

reel with dc motor push button and pneumatic socket wrench were the following:

1. Outlet. Used to plug appliances

2. Pneumatic socket wrench. Is a device that use to loosen and tighten nuts.

3. Hose reel. The reel made from high density polypropylene and comes with a 20 feet

long connection hose.

4. Angular bar. a mild steel angular bar with a size of 4mm x 60mm. both angle bar joint

together where use to hold the retracting hose reel and electric motor .

5. Flat bar. Different types of mild steel that is also use to build the frame of prototype.

6. Welding rod. E6013 it use to full or tack weld the frame or holder of the retractable

hose reel and electric motor.

7. Body filler. A semi-rigid body filler for metal for surface preparation of the metal.

8. Sand paper. With grade of 100 to 600 used to sand and remove rust from the surface of

the metal in this prototype.

9. Base coat enamel paint. Blue, automotive enamel pain used as a final coating.

10. Metal primer. A metal CS-610 blue oxide as the primer base of the prototype to avoid

rust.
TOOLS AND EQUIPMENT

1. GRINDER – a device to cut and finish sharp edge of metals

2. DRILL- to make hole for the foundation of this prototype

3. MULTI TESTER- to check the electrical status of DC electric motor

4. SCREWS- to loosen and tighten nuts

5. CUTTER - to cut excess wires

 TABLES OF SPECIFICATIONS
(Materials and Supplies Needed)

QTY. UNIT SPECIFICATION REMARKS

1 kg welding rod MARKET
1 piece hose reel MARKET
1 piece dc motor MARKET
1 piece push button MARKET
1 feet hose MARKET
10 kg bolts and nuts MARKET
8 feet angle bar MARKET
8 feet flat bar MARKET
1 piece pneumatic socket wrench MARKET
5 Meter electric wire MARKET
1 piece paint brush MARKET
1 liters body filler MARKET
1 liters Metal primer MARKET
1 yard Sand paper MARKET
1 piece outlet MARKET
1 liter Paint (Blue) MARKET
2 piece gear MARKET

Table 1. Shows materials and supplies need to this project

 BILL OF MATERIALS AND SUPPLIES
(Canvass Form)

Unit Total
Price Price
No. Qty. Unit Specifications
1 1 Piece Hose reel 2500 2500
2 1 Piece Pneumatic socket wrench 12,000 12,000
3 20 Feet Hose 25 500
4 5 Meter Electric Wire 20 100
5 1 Kg Bolts and nuts 150 150
6 1 Pieces Push button 65 65
7 1 Liter Body filler 160 160
8 1 Kg Welding Rod 250 250
9 1 Liters Metal primer 150 150
10 1 Yard Sand paper 15 15
11 1 Piece Outlet 75 75
12 1 Piece DC motor 3000 3000
13 2 Pieces Gear 400 800
14 8 Feet Flat bar 50 400
15 8 Feet Angle bar 50 400
16 1 Piece Paint Brush 45 45
17 1 Liter Paint (blue) 100 100
Total amount: PhP. 20,710

Table 2. Shows bills of materials and supplies that need to this project
PARTICULARAMOUNT
1. Maintenance and Other Operating Expenses (MOOE)
2.1 Travel expenses 600
2.2 Materials and Supplies 20,710
2.3 Sundries/Laboratory Fee.
2.4 Other Services, please, specify,
a. Food and drinks 300
b. Xerox and Folders 425
Total maintenance and other operating expenses PhP.
BUDGET TOTAL PhP: 22,035

Table 3. Shows the total budgetary requirements

Evaluation Procedure

This study is different from other hose reel because this development of hose reel

was driven by dc motor that is generally known as (electric motor) with push button to control

its retraction safely and automatically, it also minimize the time that the user consumed in

winding its hose in the reel. Through this development the user didn’t need to wind hose reel

manually because this development have a dc motor that drive its hose reel reverse safe and

easily because it have a push button to control its retraction and stop with any length and tangles

within 30 seconds.