Process protection

7
7/2 Product overview

7/3 Motion Sensor/Alarm Probe

7/3 ME 100

7/6 Acoustic Sensor

7/6 SITRANS AS 100

7/9 Control unit

7/9 SITRANS CU 02

Siemens FI 01 · 2003
 Process protection
Product overview
Process protection

Application Description Catalog

page

Motion Sensor / Alarm Probe

The motion sensor is a safety device specifically ME 100 7/3
designed to protect rotating or reciprocating
• Up to 100 mm (4") from ferrous targets
equipment.
• Rugged 316 Stainless Steel body and clamp
• One form 'C' relay contact (SPDT)
• 24 Vdc operation
• Digital processing

Acoustic Sensor
The Acoustic Sensor detects changes in high SITRANS AS 100 7/6
frequency sound waves from equipment and • Non-invasive
materials in motion.It warns of blockages, prod-
uct absence or equipment failure such as burst • Screw in, bolt on, weld or bond in place
filter bags. • Analog output
• High and low sensitivity range of operation

Control Unit
The CU 02 Control Unit operates with a AS 100 SITRANS CU 02 7/9
Acoustic Sensor to provide reliable continuous
• 4 to 20 mA output
protection for bulk solids flow.
• Two programmable relays
• Adjustable independent time delay for each
relay
• Adjustable start-up time delay
• DIN rail mounting provides easy installation
• Built-in password protection to parameters

7/2 Siemens FI 01 · 2003

 Process protection
Motion sensor / Alarm probe
Process protection
ME 100

■ Technical data
Mode of operation and system
design
• Measuring principle Disruption of a magnet field by a
ferrous target
Measuring range
ME 100 HL
• Operation 0.5 to 120 PPM
(PPM = pulses/min) 2.0 to 480 PPM (standard)
8.0 to 1920 PPM
• Alarm band
- Standard ±12% of calibrated 100% nomi-
nal rotation period (overspeed
and underspeed alarm points)
- Optional ±3%, ±6%, ±25% and ±50%
(±50% for underspeed alarming
only)
• Applications Constant speed rotating equip-
ment
ME 100 ZS
Fig. 7/1 ME 100 motion sensor/alarm probe
• Operation1) 8 to 1920 PPM
■ Application • Functions • Self-calibration on power up
• Calibration reset on power
The ME 100 motion sensor is a safety device specifically down
designed to protect rotating or reciprocating equipment. The • Alarm is reset when pulse rate is
ME 100 operates on the principle of disruption of a magnetic within tolerance
field by a ferrous target. The ME 100 warns of an increase, • Applications Rotating equipment
decrease or lack of motion by continuously monitoring pulses
and determining alarm conditions. By detecting the fault imme- Output Relay/changeover contact,
diately, the ME 100 protects equipment and prevents expensive floating, rated 1 A at 30 V DC,
max. 50 V DC
down times.
Accuracy
Two versions of the ME 100 are available:
• Sensitivity
7 The ME 100 HL (High/Low) model offers a self-calibration fea- - Minimum 38 mm (1.5") distance at
ture and alarming at speeds both above and below the cali- 2 ft./min
bration point as a percentage of the calibration point. Digital - Maximum 100 mm (4") in other conditions
electronics is used to accurately alarm an overspeed or • Repeatability ± 0.1%
underspeed situation.
Rated operating conditions
7 The ME 100 ZS (Zero Speed) model offers simple alarming of
machinery approaching zero speed. Installation conditions
• Mounting With clamp made of stainless
The magnetic field of the ME 100 is strong enough to detect tar- steel 1.4401
gets up to 100 mm (4") away, depending on the target size and
speed. Ambient conditions
• Ambient temperature -20 to +65 °C (-4 to +149 °F)
The ME 100 has a changeover contact. The stainless steel hous-
ing permits a temperature range from -20 to 65 °C (-4 to 149 °F). • Relative humidity 5% to 95%, no condensation
• Degree of protection IP 65
■ Major features Design
7 Up to 100 mm (4") from ferrous targets • Dimensions 51 mm x 51 mm x 127 mm long
7 Rugged housing and clamp made of stainless steel 1.4401 (2" x 2" x 5" long)
7 Relay/changeover contact • Housing material Stainless steel, mat. No. 1.4401
7 24 V DC operation • Cable 3 m, 6-core, approx. 0.5 mm2,
7 Digital processing shielded

7 Self-calibration • Connection thread 1/2 NPT

Power supply 24 V DC (20 to 30 V DC)
■ Operation max. 30 mA DC
Displays Green LED for pulse,
Type Frequency ranges Time delay on Typical application red LED for alarm state
in pulses/min startup [s]
[PPM] Certificates and approvals CE2)
ME 100 HL 0.5 to 120 4 Screw conveyor
1) On initial power up, the alarm relay is energized, and holds for 4 sec-
2 to 480 4 Rotating pulleys onds. If the pulse rate exceeds 8 PPM, the relay remains energized. If
(standard) Elevator buckets the pulse rate drops below 8 PPM, the relay drops out, but is reacti-
Drive sprockets
vated as soon as the pulse rate again becomes 8 PPM or more.
8 to 1920 4 Motor shafts 2) EMC certificate available on request.
ME 100 ZS 8 to 1920 4 General

Siemens FI 01 · 2003 7/3

 Process protection
Motion sensor / Alarm probe
ME 100

■ Dimensional drawings
Drain wire
black
red
white
blue
green
1/2" NPT- orange
Shield
thread
25.4 mm
(1.0")

Made in Canada
Siemens Milltronics Process Instruments Inc. Peterborough

Sensing end
proper operation
See instruction manual for
Temperature Rating: -20° to 65 °C
Contact rating: 1 A, 30 Vdc

51 mm
Alarm Point ±
PPM Pulse Rate: to
Input: 20 to 30 Vdc, 30 mA
(2.0")
square
19 mm Serial #

(0.75")
ME 100 HL Motion Sensor Alarm Model:

25.4 mm Status LED

(1.0") (2 color) 127 mm
(5.0")

Fig. 7/2 ME 100 motion sensor, dimensions

38 mm 49 mm
(1.5") (1.93")
11.5 mm 3.0 mm (0.12")
(0.45") thick

51.5 mm 103 mm
(2.03") (4.06")
80 mm
(3.15")

40 mm 51.5 mm
(1.57") (2.03")
25.8 mm
(1.02")

2x ø10 mm (0.4")

Fig. 7/3 Mounting bracket, dimensions

■ Connections
Cable colors
Color Function
Black - power supply
Red + power supply
White Relay common line
Blue NO contact
Green NC contact
Orange Shield/ground

7/4 Siemens FI 01 · 2003

 Process protection
Motion sensor / Alarm probe
ME 100

■ Ordering data Order No.

Siemens Milltronics ME 100 7MH7138 -
motion sensor ■ ■ ■ ■ ■-■ ■ ■ ■
Compact motion sensor
with status LED and
2 relay contacts,
IP 65 stainless steel housing
Power supply
• 24 V DC 1

Type
• (Zero speed detection ■ A
(ZS)
• High/low speed detection ■ B
(HL)
Measuring range
Type ZS
• 8 to 1920 PPM ■ ■ A
Type HL
• 0.5 to 120 PPM ■ ■ B
• 2 to 480 PPM ■ ■ C
• 8 to 1920 PPM ■ ■ D
Dead band
Type ZS
• Below 8 PPM ■ ■ ■ 0
Type HL
• ±50% (underspeed alarming ■ ■ ■ 1
only)
• ±25% ■ ■ ■ 2
• ±12% ■ ■ ■ 3
• ± 6% ■ ■ ■ 4
• ± 3% ■ ■ ■ 5
Start delay
• 4 seconds, preset ■ ■ ■ ■ 1
Mounting hardware
• None ■ ■ ■ ■ ■-0
• Stainless steel bracket ■ ■ ■ ■ ■-1
Connection thread
• 1/2" NPT ■ ■ ■ ■ ■-■ A
Cable length
•3m ■ ■ ■ ■ ■-■ ■ A
Approvals
• CE ■ ■ ■ ■ ■-■ ■ ■ 1

Instruction Manual for ME 100

motion sensor
• English 7ML1998-1EX01
Spare parts
• Stainless steel bracket PBD:20502072

Siemens FI 01 · 2003 7/5

 Process protection
Acoustic sensor
SITRANS AS 100 Process protection

■ Major features
7 Non-invasive
7 Screw in, bolt on, weld, or bond in place
7 Analog output
7 High and low sensitivity range of operation

■ Technische Daten
Mode of operation
Operating principle Acoustic Sensing
Model
Standard standard operating temperature
range
extended extended operating temperature
range
Operation
Relative sensitivity 0.5% / ºC of reading, average
Fig. 7/4 SITRANS AS 100 over the operating range

■ Application Outputs Analog, 0.08 to 10 Vdc nominal,

100 KW minimum load imped-
ance
The SITRANS AS 100 Acoustic Sensor detects changes in high
frequency sound waves from equipment and materials in Rated operating conditions
motion. It detects and reacts instantly to changes in solids flow • Amb. temperature for enclosure
to warn of blockages, product absence or equipment failure -20 to +80 °C (-4 to +176 °F)
- Standard
such as burst filter bags. This allows an operator to take early
preventative action and avoid costly damage. Common - Extended -40 to +85°C (-40 to +185 °F)
applications include pellets, powders and most bulk solids in - Extended -40 to +125°C (-40 to +257 °F)
pipes, chutes, vibratory feeders, pneumatic conveyors or
aerated gravity flow systems. Design

Operating with a SITRANS CU 02 control unit, the system • Weight 0.4 kg (1 lb)
detects conditions of high flow, low flow or no flow. It can be • Enclosure Housing: 304 stainless steel (303
added to a control loop via a 4 to 20mA output. Two relays are stainless steel on Class II ver-
fully programmable and independent of each other, and can be sion)
used to operate an alarm or control device. • Ingress protection IP 68 (waterproof)

■ Design
• Cable
- standard 4 m (13 ft) cable, PVC jacketed, 3
With no moving parts, and a type 304 or 303 stainless steel twisted pairs, 24 AWG, shielded
housing sealed against dust and moisture, this non-invasive unit - extended 4 m (13 ft) cable, thermoplastic
requires little or no maintenance. With a dual operating range, elastomer jacketed, 6 conductor,
the sensor offers an exceptional wide range of application 24 AWG conductor, shielded
capabilities. Power supply 20 to 30 Vdc, 18 mA (typical)
Approvals CE, optional FM/CSA Class II,
Div. 1, Group E, F and G

Mounting

Clearance Hole Drill and Tap Extension Tab Mounting Disc

Insert mounting post through hole in device Screw mounting post into threaded hole Screw Sensor into threaded hole of tab, Screw Sensor into disc, after weld-
being monitored and fasten with customer- in device being monitored. and fasten onto device being monitored. ing or bonding disc onto device
supplied washers and nut. being monitored.

Fig. 7/5 SITRANS AS 100 mounting

7/6 Siemens FI 01 · 2003

 Process protection
Acoustic sensor
SITRANS AS 100

■ Dimensional drawings
SITRANS AS 100 (ST and ET versions) SITRANS AS 100 (Class II Rated ST and ET versions)
6 x 24 AWG cable 6 x 24 AWG cable

½"NPT female
17 mm 32 mm conduit fitting
(0.7") (1.3")

67 mm
36 mm 82 mm
(2.7")
(1.4") (3.2") 36 mm
(1.4")

mounting post, mounting post,

17A/F nut and 17A/F nut and
M10 thread M10 thread
8 mm 8 mm
(0.3") 44 mm (0.3")
(1.8") 44 mm
(1.8")
Fig. 7/6 SITRANS AS 100 dimensions

■ Connections
s

Standard Temperature Range

red + Vsup: 20 to 30 Vdc Accessories
blk - supply input
grn or*
blk + Vsens: analog output Extension Tab - Bolt on (304 stainless steel)
wht
blk - 0.08 to 10 Vdc
nominal
shield, tied to Sensor casing

10 mm SITRANS AS 100
(0.4") mounting hole Bolt hole,
* sensor range selection
M10 thread 14 mm (0.55")
high sensitivity range = green to ëVsup+í
low sensitivity range = green to ëVsup-í
30 mm
(1.2")

Extended Temperature Range

red + Vsup: 20 to 30 Vdc 15 mm 15 mm

blk - supply input (0.6") (0.6")
org or*
grn 85 mm
yel + Vsens: analog output
brw - 0.08 to 10 Vdc (3.3")
shield, tied to Sensor casing nominal

* sensor range selection Mounting disc - Bonded or Welded

high sensitivity range = orange to ëVsup+í (304 stainless steel) SITRANS AS 100
low sensitivity range = orange to ëVsup-í mounting hole
M10 thread

Interconnection 15 mm
(0.6")
The longer the cable, the more susceptible it is to noise and
earth loops. It is therefore recommended to use cable with
heavy gauge conductors and good RF/electrical shielding
(copper braid rather than drain and fil). A proper junction box
close to the sensor is an ideal location not only to extend the
cable but also to configure the wiring for high or low sensitivity
range operation.

The following table provides a guideline for suitable wire

gauges where distances are considerable.

Max. distance between sensor and supply (24V or Control Unit).

wire size distance

AWG mm mm² meters feet
30 mm (1.2") Æ
24 7 x 0.20 0.22 500 1600

22 7 x 0.25 0.35 800 2600

20 10 x 0.25 0.5 1200 3900 Fig. 7/8 SITRANS AS 100 accessories

Fig. 7/7 SITRANS AS 100 connections

Siemens FI 01 · 2003 7/7

 Process protection
Acoustic sensor
SITRANS AS 100

■ Ordering data Order No.

Siemens SITRANS AS 100
Acoustic Sensor 7MH7560-¾¾¾ 0 ¾

Sensor
• Standard (-20 °C to 80 °C) 7ME4 00- 1
• Extended Temperature (-40 °C to ME400 0 -2
85 °C)
Note: available with approval option 2
or 3 only
• Extended Temperature (-40 °C to 3
125 °C)
Note: available with approval option 1
only
Cable Length
• 4 meters A
Sensor Mounting
• None A
• Mounting Disk B
• Mounting Tab C
Approvals
• CE 1
• CE,CSA Class II Div.1, Gr.E,F&G 2
• CE, FM/CSA Class IIDiv.1, Gr. E,F&G 3
Instruction Manual
• English 7ML1998-5DM01
• French 7ML1998-5DM11
• Spanish 7ML1998-5DM21
• German 7ML1998-5DM31
Spare Parts
• Mounting tab 7MH7723-1AA
• Mounting disk 7MH7723-1AB
• 0.5" NPT Adapter Kit, for Sensor 7MH7723-1AC
type 1 only
• 0.5" NPT Adapter Kit, for Sensor 7MH7723-1AD
type 3 only
Note: Adapter kits are not CSA
Class II approved

7/8 Siemens FI 01 · 2003

 Process protection
Process protection
■ Technical data
Mode of operation
Measuring principle
Input
Sensor excitation
Input
Output
Output signal
Max. load
Accuracy
• Frequency
Rated operating conditions
Installation conditions
• Location
Fig. 7/9 SITRANS CU 02
• Altitude
■ Application Ambient conditions
The SITRANS CU 02 Control Unit operates with a SITRANS • Amb. temperature for enclosure
Acoustic Sensor to provide reliable continuous protection for • Relative humidity
bulk solids flow. The SITRANS CU 02 receives a 0 to 10 V DC
input signal from the SITRANS sensor, providing relay and • Degree of protection
analog outputs for interface into a process. • Installation category
• Pollution degree
■ Mode of operation Design
The system can be readily configured for set points indicating • Weight
such conditions as high flow, low flow, or no flow. Alternatively, it
can be added to a control loop via a 4 to 20 mA isolated output • Dimensions (W x H x D)
for trend monitoring proportional to the signal from the sensor.
• Material enclosure
Two relays are fully programmable and independent of each
other, and can be used to operate an alarm or control device. • Mounting
Alarming may be provided above or below a setpoint, or within
a band. Readings are also displayed locally by the
SITRANS CU 02 on its LCD. • Cable
■ Mounting
Display
The SITRANS CU 02 may be mounted up to 500 m (1500 ft) from
the sensor.
■ Major features Power supply
¾ 4 to 20 mA output • Supply voltage
¾ Two programmable relays
¾ Adjustable independent time delay for each relay • Power consumption
¾ Adjustable start-up time delay Approvals
¾ DIN rail mounting provides easy installation
¾ Built-in password protection to parameters
Control Unit
SITRANS CU 02
Acoustic Sensing Control
DC 26 V, from sensor
DC 0 to 10 V, from sensor
4 to 20 mA isolated output
2 forn "C" relays - latching or non-
latching – 5 amp at AC 250 V
non-inductive
750 Ω
24 GHz FMCW
Indoor
max. 2.000 m
-20 to +50 °C (-4 to +122 °F)
80% for temperatures up to 50 °C
IP 20
II
2
550 g (18 oz)
55 mm x 75 mm x 110 mm
(2.2" x 3" x 4.4")
Polycarbonate
DIN Rail (DIN 46 277 or DIN
EN 50 022), or wall mount, up to
500 m (1500 ft) from sensor
3 twisted pair, 24 AWG, shielded.
Mount up to 500 m (1500 ft) from
sensor
Liquid crystal, three digits, 9 mm
(0.35"), high and multisegment
graphic symbols for operation
status
AC 100, 115, 200, 230 V ±15%
50/60 Hz, factory set
Max. 10 VA
CSANRTL/C, CE
Siemens FI 01 · 2001 7/9
 Process protection
Control Unit
SITRANS CU 02

■ Dimensional drawings
Wall / panel mounting 38 mm
110 mm
(4.4") (1.5")

61 mm
(2.4")
75 mm
(3")
drill and tap
for 4 mm
61 mm (#8) screw
(2.4") (2 places)
55 mm
(2.2")
38 mm
(1.5") 4.5 x 5.75 mm
(0.18" x 0.2")
mounting slot (x 2)

Fig. 7/10 SITRANS CU 02 dimensions

■ Ordering data Order No.
Siemens SITRANS CU 02
Analog Excition 0-10 Vdc Control Unit 7MH7562 - ■ ■ A ■ 0
output voltage signal I/P
Input Voltage
• AC 100V 7ME4000-- 1
1 2 3 4 5 6 7 8 * Jumper allows • AC 115V 7ME40-00- 2
+ automatic reset or • AC 200V 7ME400-0- 3
mA out Vsup com Vsens latch use remote push
4-20 button to unlatch • AC 230V 7ME4000-- 4
Enclosure
100, 115, 200,
230 Vac, 10 VA • Standard DIN Rail - A
factory set
Approvals
RL1 RL2 L1 L2 • CSA/CE 1
N
Instruction Manual for
9 10 11 12 13 14 15 16 SITRANS CU 02
• English 7ML1998-5DN01
Standard Temperature Version
• French 7ML1998-5DN11
red • Spanish 7ML1998-5DN21
blk grn
blk blk
• German 7ML1998-5DN31
or* wht

shield
* sensor range selection:
high sensitivity range = green to 'Vsup'
3 4 5 8
low sensitivity range = green to 'com'
Vsup com Vsens

Extended Temperature Version

red
blk org
grn brw
or* yel

shield
* sensor range selection:
3 4 5 8 high sensitivity range = orange to 'Vsup'
Vsup com Vsens
low sensitivity range = orange to 'com'

Monting
Installation shall only be performed by qualified personnel an in accordance with
local governing regulations.
This product is suspectible to electrostatic shock.
Follow proper grounding procedures.
Interconnection
All field wiring must have insulation suitable for at laest 250 V.
Relay contact terminals are for use with equipment having no accessible live parts
and wiring having insulation suitable for at least 250 V. The maximum allowable working
voltage between adjacent contacts shall be 250 V.
If sensor case is grounded, do not connect shield of cable to SITRANS CU 02
ground terminal.

Fig. 7/11 SITRANS CU 02 connections

7/10 Siemens FI 01 · 2001