Kap05 FI01 e

Electropneumatic
Positioners
Electric Actuators
5
5/2 Product overview
5/3 Electropneumatic positioners

SIPART PS2
5/3 SIPART PS2/PS2 PA, PS2 EEx d
and PS2 EEx d PA
5/22 Electric actuators

SIPOS 5 Flash
5/22 Technical Description
Electric rotary actuators
5/24 - standard version
5/26 - modulating duty
Electric linear actuators
Electric part-turn actuators
5/30 - standard version
5/34 Additional features
Software
Sec. 8 SIMATIC PDM, to parameterize HART and
PROFIBUS-PA devices
Siemens FI 01 · 2003
Electropneumatic positioners / Electric actuators
Product overview
Electropneumatic positioners / Electric actuators
Application Device description Catalog Software for

page parameterization
SIPART PS2 and SIPART PS – electropneumatic positioners
Position control SIPART PS2 5/3 SIMATIC PDM

Pneumatic linear or part- Universal device for positioning pneumatic
turn actuators, also for actuators
intrinsically-safe operation
• Connection: 4 to 20 mA
• HART or PROFIBUS-PA
• Local manual operation
• Binary inputs and outputs
• Blocking function
• Automatic startup
As aboce, but in flame- SIPART PS2 5/3 SIMATIC PDM
proof enclosure for explo- As above, but in flameproof aluminium enclos-
sion-proof application ure
5
SIPOS 5 Flash – electric actuators
Electric rotary actuators SIPOS 5 Flash, Electric rotary actuator SIMATIC PDM,
standard version and Standard version: Tc 10 - 4000 Nm 5/24 function block,
modulating duty for safe COM-SIPOS Flash
Modulating duty: Tc 15 - 2800 Nm 5/26
operation of valves
• Parameter assignments can be set by the
customer
• tripping torque and speed settable within
type-specific ranges
• binary and analog inputs and outputs
dependent on design
• freely assignable signaling outputs
• positioner
• process controller
• reference torque curves for the valve can be
stored and evaluated
• speed setting dependent on travel
• external analog speed input
• PROFIBUS DP with V1 services
As above, but SIPOS 5 Flash, Electric linear actuator SIMATIC PDM,
linear actuators Modulating duty: Fc 5.5 - 152 kN 5/28 function block,
COM-SIPOS Flash
modulating duty • Cut-off force and positioning speed of actuator
settable within type-specific ranges,
• otherwise as above
As above, but SIPOS 5 Flash, Electric part-turn actuator SIMATIC PDM,

part-turn actuators Standard version: Tc 80 - 4300 Nm 5/30 function block,
COM-SIPOS Flash
standard version and Modulating duty: Tc 125 - 3400 Nm 5/32
modulating duty • Tripping torque and positioning time settable
within type-specific ranges,
• otherwise as above
5/2 Siemens FI 01 · 2003

Electropneumatic positioners
SIPART PS2
SIPART PS2, SIPART PS2 PA, SIPART PS2 EEx d
and SIPART PS2 EEx d PA
■ Application
The SIPART PS2 electropneumatic positioner is used to control
the final control element of pneumatic linear or part-turn actua-
tors. The electropneumatic positioner moves the actuator to a
valve position corresponding to the setpoint. Additional function
inputs can be used to block the valve or to set a safety position.
A binary input is present as standard in the basic device for this
purpose.
The SIPART PS2 positioner is characterized by significant
advantages compared to conventional devices, such as:
7 Only one device version for linear and part-turn actuators
7 Simple operation and programming using three keys and a
two-line LCD Fig. 5/1 SIPART PS2 or SIPART PS2 PA electropneumatic positioner
7 Automatic startup function with self-adjustment of zero and
span
7 Manual operation without additional equipment
7 Selectable or freely-programmable characteristics
7 Diagnostic functions for valve or actuator (see page 5/5)
7 Minimum air consumption
7 Selectable setpoint and manipulated variable limiting
7 Programmable "tight shut-off function".
The SIPART PS2 positioner is available:

7 In a plastic or metal casing for single-action actuators
7 In a plastic casing for double-action actuators
7 For non-hazardous or hazardous applications in designs
- as intrinsically-safe device (EEx ia/ib) or
5
- in flameproof casing (EEx d)
and in the versions:
7 With 0/4 to 20 mA communication using HART signals (option) Fig. 5/2 SIPART PS2 EEx d or SIPART PS2 EEx d PA electropneumatic
7 With PROFIBUS-PA communications interface (EEx ia). positioner in flameproof casing
■ Design
The SIPART PS2 positioner is a digital field device with a highly-
integrated microcontroller.
The positioner consists of the following components:
- Casing and cover
- PCB with corresponding electronics with or without commu-
nication via HART
or with electronics for communication according to the
PROFIBUS-PA specification, IEC 1158-2; bus-supplied
device
- Actuator travel detection system
- Terminal housing with screw terminals
- Pneumatic valve manifold with piezoelectric valve precontrol.
Fig. 5/3 SIPART PS2 or SIPART PS2 PA in stainless steel casing
The valve manifold is located in the housing, the pneumatic con-
nections for the inlet air and the positioning pressure on the
right-hand side. A pressure gauge block and/or a safety sole-
noid valve can be connected there as options. The circuit board
container in the casing provides slots for separately ordered
boards with the following functions:
7 Iy module:
- Position feedback as a two-wire signal 4 to 20 mA.
7 Alarm module (3 outputs, 1 input):
- Signalling of two limits of the travel or angle by binary signals.
The two limits can be set independently as maximum or min-
imum values.
- Output of an alarm if the setpoint position of the final control
element is not reached in automatic mode or if a device fault
occurs. All signals in the Iy and alarm modules as well as the SIA module
- Second binary input for alarm signals of for triggering safety (see page 5/4) are electrically isolated from one another and
reactions or for blocking/signalling function or safety position. from the basic unit. The outputs indicate self-signalling faults.
Siemens FI 01 · 2003 5/3

SIPART PS2
Fig. 5/4 Non-contacting position sensor (NCS) for linear actuator (left) and part-turn actuator (right)
Stainless steel casing for extreme ambient conditions Non-contacting position sensor (NCS)
The SIPART PS2 (including the EEx d version) is available in a The actuator travel detection unit can also consist of a non-con-
stainless steel casing (see Fig. 5/3) for use in particularly tacting position sensor instead of a potentiometer. All coupling
aggressive environments (e.g. offshore operation, chlorine elements are omitted such as coupling wheel and driver pin with
5 plants etc.). The device functions are the same as with the basic
device.
part-turn actuators or lever and pick-up bracket with linear actu-
ators.
Limit signalling via slot-type initiators (SIA module) This results in:
Two limits can be signalled redundantly as NAMUR signals • Even greater resistance to vibration and shock
(DIN 19 234) by slot-type initiators using an easy-to-fit module. • No wear of sensor
The module additionally contains an alarm output (see alarm • Problem-free mounting on very small actuators
module).
• No hysteresis with very small travels.
Separate connection of actuator travel detection system and
controller unit The sensor does not require an additional power supply, i.e.
SIPART PS2 can be operated in a two-wire system. The NCS
The actuator travel detection system and controller unit can be (Non-Contacting Position Sensor) consists of a potted sensor
connected separately for all casing versions of the SIPART PS2. housing which must be mounted permanently and a magnet
Measurement of the travel or angle is carried out as usual which is mounted on the spindle of linear actuators or on the
directly on the actuator by means of the corresponding attach- shaft butt of part-turn actuators.
ment set and e.g. a SIPART PS2 casing which contains the travel
detection system (internal potentiometer and sliding clutch). The The installation of a special EMC filter module is necessary in the
controller unit can then be fitted a certain distance away, e.g. on positioner (controller unit) to guarantee EMC according to
a mounting pipe or similar, and is connected to the travel detec- EN 50 081-1 or EN 50 082-2 when using external sensors (see
tion system via an electric cable and to the actuator via one or Ordering data: EMC filter module).
two pneumatic lines (see Fig. 5/5). Such a split design is fre-
quently advantageous if the ambient conditions at the fitting
exceed the specified values for the positioner, e.g.:
• Extremely high/low ambient temperature
• Extremely high vibrations
• Nuclear (e.g. neutron) radiation.
The use of linear potentiometers (10 kΩ resistance) is recom-
mendable for very small actuators with a short valve travel since,
on the one hand, the space required by the linear potentiometer
is very small and, on the other, the transmission characteristic is
optimum for a small travel.
Fig. 5/5 Separate mounting of actuator travel detection system and

controller unit
5/4 Siemens FI 01 · 2003

SIPART PS2
■ Mode of operation Three explosion-proof versions

The basic version of the device is available in an intrinsically-
The SIPART PS2 electropneumatic positioner works in a com- safe design with degree of protection EEx ia/ib or in a non-intrin-
pletely different way to normal positioners. sically-safe design for zone 2 (see Technical data for intrinsi-
Comparison of the setpoint and the actual value takes place cally-safe versions).
electronically in a microcontroller. If the microcontroller detects An non-intrinsically-safe application is permissible in zone 1 for
a deviation, it uses a 5-way switch procedure to control the the SIPART PS2 EEx d flameproof version (also in zone 0 with FM
piezoelectric valves, which in turn regulate the flow of air into the certification, see Technical data). It is then permissible to use all
actuating chambers. When connected in a two-wire system, the option modules.
SIPART PS2 draws its power exclusively from the 4 to 20 mA set-
point signal. The electric power is also connected via the two- Operation and monitoring with the SIMATIC PDM communi-
wire bus signal with PROFIBUS mode (SIPART PS2 PA). cations program
The way the SIPART PS2 works, together with its integrated The SIMATIC PDM program is available for communication via
additional functions, offer the user considerable benefits in the the HART interface and also for the PROFIBUS-PA coupling.
installation and operation of the positioner:
The SIMATIC PDM communications software permits easy
• Simple installation and largely automatic commissioning remote operation and monitoring via a PC or laptop. The posi-
means time savings and guarantees reliable operation tioner can also be configured using this program. Parameters
• An on-line adaptation procedure means very high-quality con- which provide important information for maintenance and fault
trol even under unfavorable operating conditions diagnosis of the complete unit can additionally be determined
• The SIPART PS2 is not affected by vibration as it has very few using process data and comparison data. When operating the
moving parts SIPART PS2 via the HART interface, the connection to the PC or
laptop is made directly to the two-wire cable to the SIPART PS2
• The effect of temperature and compressed air pressure on the positioner via a HART modem connected to the COM interface.
SIPART PS2 positioner is negligible The signals required for communication according to the HART
• Maintenance-free operation protocol are superimposed on the current signal according to
• The valve position can be adjusted manually with the help of a frequency shift keying.
display and keyboard. A separate current source is not Commissioning
required
• The firmware contained in the SIPART PS2 positioner provides
a number of functions that can be activated simply by config-
Commissioning (initialization) is carried out automatically to a
large extent.
5
uring the positioner accordingly, e.g. valve characteristic, During initialization, the microcontroller automatically deter-
stroke limitation or split range operation mines the zero, full-scale value, direction of action and position-
• The "tight shut-off" function ensures maximum positioning pres- ing speed of the actuator. It uses these to determine the
sure on the valve seat minimum pulse time and the dead zone, thus optimizing the con-
trol.
• Compressed air consumption when operating the positioner is
negligible compared to a traditional positioner. The pneumatic actuator can also be operated manually using
the pushbuttons and the LCD of the SIPART PS2 positioner.
The SIPART PS2 positioner is fitted to the linear or part-turn actu-
ator using an appropriate mounting assembly. The linear or Monitoring and diagnostics functions for positioners, actua-
rotary motion of the actuator is detected by the mounting assem- tors and valves
bly and transferred via a rigid connection to a potentiometer
made of a wear-resistant plastic conductive material. The SIPART PS2 (6DR5...) has various monitoring functions with
which changes on the actuator and valve can be detected and
The angular error of the pick-up in cases where the assembly is signalled if applicable when a selectable limit has been
mounted on a linear actuator is corrected automatically. exceeded. This information may be important for diagnosis of
the actuator or valve. The measured values (some of whose lim-
The microprocessor then outputs an electric control command
its can be adjusted) to be determined and monitored include:
to the piezoelectric valve in accordance with the magnitude and
direction of the deviation (deviation between setpoint w and con- • Travel integral
trol output x). • Number of changes in direction
The piezoelectric valve converts the command into a pneumatic • Alarm counter
positional increment. The positioner outputs a continuous signal • Self-adjusting dead zone
in the area where there is a large control deviation (high-speed
zone); in areas of moderate control deviation (slow-speed zone) • Valve limit position (e.g. wear of valve seat)
it outputs a sequence of pulses. No positioning signals are out- • Operating hours (also according to temperature classes) as
put in the case of a small control deviation (adaptive or variable well as min./max. temperatures
dead zone). • Operating cycles of piezoelectric valves
Pneumatic valve manifold with piezoelectric valve • Valve positioning time
precontrol • Actuator leakages.
The valve manifold is characterized by an extremely long service
life. The pilot element is a piezoelectric bending converter which
switches the pneumatic main control unit. The piezoelectric
valve can release very short control pulses because of its low
mass. A high positioning accuracy can then be achieved.
Siemens FI 01 · 2003 5/5

SIPART PS2
1
HART
2 3
Inlet air
BE1 _ y
3V
pZ
_ + y
+
I W+
Exhaust
+24 V
+5 V p1
p1
W A
D p2
Micro-
I W- controller
p2
A
y D
0 +U
Exhaust
_
+
W
4
x x
0 U
U
I
6
5
BE2 A1 A2
5 I I
8 9
7 p2
A1 A2 p1 p1
Travel
Travel
1 Motherboard with microcontroller and input circuit 7 SIA module (slot initiator alarm module)
2 Control panel with LCD and pushbuttons 8 Spring loaded pneumatic actuator (single-action)
3 Piezoelectric valve unit, always present 9 Springless pneumatic actuator (double-action)
4 Valve unit, present as accessory in double-action positioner Note:
5 Iy module for SIPART PS2 controller Alarm module (6) and SIA module (7) can only be inserted
6 Alarm module for 3 alarm outputs and one binay input
as alternatives.
Fig. 5/6 SIPART PS2, electropneumatic positioner, function diagram
5/6 Siemens FI 01 · 2003

SIPART PS2
Electric connection of two-wire devices (6DR50.., 6DR51..) Electric connection of two/three/four-wire devices (6DR52..
and 6DR53..)
Devices of types 6DR50.. and 6DR51.. are operated in a two-
wire system. Devices of type 6DR52.. and 6DR53.. can be operated in a two-
wire, three-wire or four-wire system.
+ 6
Two-wire system 4 .. 20 mA _ *) R ³ 250 W if req. 2
7 + I H+
J 3
8 - i y = 4 to
I 4
9 20 mA
BE1 5
10
6
Fig. 5/7 SIPART PS2 electropneumatic positioner, input circuit for 7
IW
6DR50.. and 6DR51.. 8
-
HART PC/Laptop
Electric connection of PROFIBUS-PA devices (6DR4105) modem
*) Only required with current sources not conforming to HART

+
3
PROFIBUS-PA connection PROFIBUS-PA
7 Fig. 5/10 SIPART PS2 electropneumatic positioner, example of connec-
- tion for communication with HART for 6DR52..
9 +3 V
10 BE1 Two-wire system
Fig. 5/8 SIPART PS2 PA electropneumatic positioner, input circuit for 2

6DR4105
4 .. 20 mA
+ 3
4
5
J 5
Electric connection of PROFIBUS-PA devices (6DR55..)
6
7
81 _
*) 8
82 9
BE1
10
+
6 Three-/Four-wire system
PROFIBUS-PA connection PROFIBUS-PA
7
-
+ 2
9 +3 V 18 .. 30 V 3
10 _ 4
BE1
*) 5
*) Input for safety shutdown (activated using coding jumper)
+ 6
Fig. 5/9 SIPART PS2 PA electropneumatic positioner, input circuit for 0/4 .. 7
6DR55.. 20 mA _
J 8
9
BE1
10
*) Jumper between 5 and 7 only for three-wire system
Fig. 5/11 SIPART PS2 electropneumatic positioner, input circuits for

6DR52..
Siemens FI 01 · 2003 5/7

SIPART PS2
SIMATIC PDM and configuring
■ SIMATIC PDM
Task Parameterization, startup and
diagnosis of process devices
using PROFIBUS-DP, PROFIBUS-
PA and HART interfaces
Required computer hardware Personal computer/programming
device with Pentium processor
and 32 Mbyte RAM (64 Mbyte or
more recommended)
Operating system Windows 95, Windows NT
With integration in STEP 7 STEP 7, matching the SIMATIC
PDM version
Memory requirements with Approx. 10 Mbyte,
SIMATIC PDM plus 70 Mbyte for
SIMATIC PDM without option
"Integration in STEP 7"
PROFIBUS-DP connection Built-in MPI interface
• For PG 720/740/760 Communications processor
programming device CP 5511 6GK1 551-1AA00
• For personal computer CP 5611 6GK1 561-1AA00
Required drivers are included in
delivery of SIMATIC PDM and in
STEP 7
Transition from PROFIBUS-DP DP/PA coupler, Ex version:
to PROFIBUS-PA 6ES7157-0AD00-0XA0,
DP/PA coupler, non-Ex version:
6ES7157-0AC00-0XA0,
DP/PA link:
6ES7157-0AA00-0XA0
5 Transition from PROFIBUS-DP
to HART
IM 153-2 interface module
6ES7153-2AA01-0XB0,
HART analog input module
6ES7331-7TB00-0AB0
HART point-to-point connection Via HART modem
7MF4997-1DA Fig. 5/13 SIMATIC PDM, parameter table
■ Configuring
The following settings can be configured in configuring mode as
required, e.g. with SIPART PS2:
• Input current range 0 to 20 mA or 4 to 20 mA
• Rising or falling characteristic at the setpoint input
• Positioning speed limit (setpoint ramp)
• Split-range operation; adjustable start-of-scale and full-scale
values
• Response threshold (dead zone); self-adjusting or fixed
• Direction of action; rising or falling output pressure with rising
setpoint
• Limits (start-of-scale and full-scale values) of positioning range
• Limits (alarms) of the final control element position; minimum
and maximum values
Fig. 5/12 SIMATIC PDM, measured-value display • Automatic "tight shut-off" (with adjustable response threshold
for 6DR5...)
• The travel can be corrected in accordance with the valve char-
acteristic. The following can be selected:
- Linear characteristic
- Equal-percentage characteristic 1: 25, 1: 33 and 1: 50
- Inverse equal-percentage characteristic 1: 25, 1: 33 and
1: 50
- Any characteristic, to be entered as a polygon with
21 interpolation points.
• Function of binary inputs
• Function of alarm output.
The SIPART PS2 and SIPART PS2 PA positioners are configured
differently.
5/8 Siemens FI 01 · 2003

SIPART PS2
SIPART PS2 configurations
■ SIPART PS2 configurations Parameter Function Parameter values Dimen-

name sion
Parameter Function Parameter values Dimen-
40. YCDO Value for "tight shut-off", 0.0 to 100.0 %
name sion
down
1. YFCT Type of actuator:
41. YCUP Value for "tight shut-off", up 0.0 to 100.0 %
part-turn/linear
- Part-turn actuator turn 42. BIN14) Function of binary input 1
- Linear actuator WAY None OFF
- Linear actuator without NO
sine-wave correction LWAY Only signal on
- Part-turn actuator with NCS ncSt Block configuring bLoc1
Block config. and manual bLoc2
- Part-turn actuator with Drive valve to up position uP
NCS, reverse direction -ncSt Drive valve to down position doWn
2. YAGL 1) Rated angle of feedback 90 ° De- Block movement StoP
33 ° grees NC
3. YWAY 2) Travel range 5 to 130 mm Only signal -on
- None OFF Drive valve to up position -uP
Drive valve to down position -doWn
- Short lever 33° 5/10/15/20 mm Block movement -Stop
- Short lever 90° 25/30/35 43. BIN2 4) Function of binary input 2
- Long lever 90° 40/50/60/70/90/ None OFF
110/130
NO
4. INITA Initialization (automatic) noini Only signal on
no / ##.# Drive valve to up position uP
Strt Drive valve to down position doWn
5. INITM Initialization (manual) noini Block movement StoP
no / ##.# NC
Strt Only signal -on
6. SCUR Current range of setpoint Drive valve to up position -uP
0 to 20 mA
4 to 20 mA
0 MA
4 MA
mA Drive valve to down position
Block movement
-doWn
-StoP 5
7. SDIR Setpoint direction rising riSE 44. AFCT 5) Alarm function
Setpoint direction falling FALL None oFF
8. SPRA Start-of-scale for split range 0.0 to 100.0 % A1=min,A2=max: normal Mi:MA
setpoint inverted Mi:MA
A1=min,A2=min: normal Mi:Mi
9. SPRE Full-scale for split range 0.0 to 100.0 % inverted Mi:Mi
setpoint A1=max,A2=max: normal MA:MA
10. TSUP Setpoint ramp OPEN Auto inverted MA:MA
0 to 400 s 45. A1 Response threshold for alarm 1 0.0 to 100.0 %
11. TSDO Setpoint ramp CLOSED 0 to 400 s 46. A2 Response threshold for alarm 2 0.0 to 100.0 %
12. SFCT Setpoint function 47. FCT 5) Function of alarm output
- Linear Lin Fault:
- Equal percentage 1:25, 1:33, 1:50 normal
- Equal percentage, reversed 1:25, 1:33, 1:50 inverted -
- Freely adjustable FrEE Fault + not Automatic:
3)
13. SL0 Setpoint interpolation points normal nA
14. SL1 at 0 %, 5 %, ... 95 %, 100 % 0.0 to 100.0 % inverted - nA
. Fault + not Automatic + BI:
. normal nA.b
32. SL19 inverted - nA.b
33. SL20 3) (+ means logical OR
34. DEBA Controller dead zone Auto operation)
0.1 to 10.0 % 48. TIM Monitoring time for setting of Auto
35. YA Start of manipulated variable 0.0 to 100.0 % fault signal "Control devia- 0 to 100 s
limit tion"
36. YE End of manipulated variable 0.0 to 100.0 % 49. LIM Response threshold of fault Auto
limit signal "Control deviation" 0.0 to 100.0 %
37. YNRM Manipulated variable scaling 50. STRK Limit for travel integral OFF
Mech. travel MPOS 1 to 1.00E9
Flow FLOW 51. DCHG Limit for change in direction OFF
38. YDIR Manipulated variable direc- 1 to 1.00E9
tion for display Rising riSE 52. ZERO Limit for zero limit monitoring OFF
Falling FALL 0 to 100.0 %
39. YCLS "Tight shut-off" with man. vari- 53. OPEN Limit for open limit monitor- OFF
able ing 0 to 100.0 %
None no 54. DEBA Limit for dead zone monitor- OFF
Only up uP ing 0 to 100.0 %
Only down do
Up and down uP do 55. PRST Preset
1
- Nothing activated no
) 33 ° cannot be set if "turn" is selected. - Start of factory settings Strt
2
) Parameter only appears if 1. YFCT=turn has been selected. - Display after pressing key
3) Interpolation points only appear if 12.SFCT=FrEE has been selected.
4
for 5 s oCAY
) NC means: action with opened switch or Low level.
NO means: action with closed switch or High level.
5) Normal means: High level without fault.
Inverted means: Low level without fault.
Siemens FI 01 · 2003 5/9

SIPART PS2
SIPART PS2 PA configurations
■ SIPART PS2 PA configurations (PROFIBUS version) Parameter- Function Parameter values Dimen-
name sion
Parameter- Function Parameter values Dimen-
39. BIN2 4) Function of binary input 2
name sion
1. YFCT Type of actuator: None OFF
part-turn/linear NO
- Part-turn actuator turn Only signal on
- Linear actuator WAY Drive valve to ye uP
- Linear actuator without Drive valve to ya doWn
sine-wave correction LWAY Block movement StoP
- Part-turn actuator with NC
NCS ncST Only signal -on
- Part-turn actuator with Drive valve to ye -uP
NCS, reverse direction -ncST Drive valve to ya -doWn
- Linear actuator with NCS ncSL Block movement -StoP
2. YAGL 1) Rated angle of feedback 90 ° De- 40. AFCT 5) Alarm function
33 ° grees None oFF
2) min : max: normal Mi:MA
3. YWAY Travel range 5 to 130 mm
- None OFF inverted Mi:MA
- Short lever 33° 5/10/15/20 mm min : min: normal Mi:Mi
- Short lever 90° 25/30/35 inverted Mi:Mi
- Long lever 90° 40/50/60/70/90/ max : max: normal MA:MA
110/130 inverted MA:MA
4. INITA Initialization (automatic no 41. A1 Response threshold for alarm 1 0.0 to 100.0 %
commissioning) ###.# 42. A2 Response threshold for alarm 2 0.0 to 100.0 %
Strt
FINISH 43. FCT 5) Function of alarm output
Fault:
5. INITM Initialization (manual no normal
commissioning) ###.# inverted -
Strt Fault + not Automatic:
FINISH normal nA
5 6. SDIR Setpoint direction rising
Setpoint direction falling
riSE
FALL
inverted
Fault + not Automatic + BI:
normal
- nA
nAb
7. TSI Setpoint ramp OPEN Auto
0 to 400 s inverted - nAb
(+ means logical OR
8. TSD Setpoint ramp CLOSED 0 to 400 s operation)
9. SFCT Setpoint function 44. TIM Monitoring time for setting of Auto
- Linear Lin fault signal "Control devia- 0 to 100 s
- Equal percentage 1-25, 1-33, 1-50 tion"
- Equal percentage, reversed n1-25, n1-33,
n1-50 45. LIM Response threshold of fault Auto
- Freely adjustable FrEE signal "Control deviation" 0.0 to 100.0 %
10. SL0 3) Setpoint interpolation points 46. STRK Limit for travel integral 0 to 1.00E9
. with free characteristic 47. DCHG Limit for change in direction OFF
. 0 %, 5 %, 10 % ... 100 % 0.0 to 100.0 % 1 to 1.00E9
30. SL20 48. ZERO Limit for zero limit monitoring OFF
31. DEBA Controller dead zone Auto 0.0 to 100.0 %
0.1 to 10.0 % 49. OPEN Limit for open limit monitor- OFF
32. YA Start of manipulated variable 0.0 to 100.0 % ing 0.0 to 100.0 %
limit 50. DEBA Limit for dead zone monitor- OFF
33. YE End of manipulated variable 0.0 to 100.0 % ing 0.0 to 10.0 %
limit 51. PRST Preset (factory setting) no
34. YNRM Manipulated variable scaling MPOS Strt
mech. travel/flow FLOW oCAY
35. YCLS "Tight shut-off" with man. var. 52. FSTY Safety setting:
- None no Parameterized safety
- Only up uP: setpoint FSVL
- Only down do Last setpoint FSSP
- Up and down uP do Open exhaust air valve FSAC
36. YCDO Value for "tight shut-off", 0.0 to 100.0 % 53. FSTI Monitoring time for setting of 0 to 100 s
down safety position
37. YCUP Value for "tight shut-off", up 0.0 to 100.0 % 54. FSVL Safety setpoint 0 to 100.0 %
38. BIN1 4) Function of binary input 1 55. STNR Station number 0 to 126
None OFF 56. IDENT Device mode (Ident No.)
NO - Multi-vendor 0
Only signal on - Full functionality 1
Block configuring bLoc1
Block config. and manual bLoc2 1
Drive valve to ye uP ) Parameter only visible with "turn" or "WAY"; if "turn" is selected,
Drive valve to ya doWn 33 ° cannot be set.
2
Block movement StoP ) Parameter not visible if 1. YFCT = "turn", "LWAY" or "-ncST"
has been selected.
NC 3
) Interpolation points only appear if 9.SFCT=FrEE has been selected.
Only signal -on 4
) NC means: action with opened switch or Low level.
Drive valve to ye -uP NO means: action with closed switch or High level.
Drive valve to ya -doWn 5
) Normal means: High level without fault.
Block movement -StoP Inverted means: Low level without fault.
5/10 Siemens FI 01 · 2003

SIPART PS2
Dimensional drawings
■ Dimensional drawings
50 x 4 x M6 Mounting level of positioner
29,5 29,5
65
95
37
>4 mm
80
9 deep M6
72
4 +0
25
M8, 9 deep
29
,1
4
12
23 All air Mounting plate
58 connections 11,2
182 G 1/4 or 1/4 NPT
50 x 4 x M6
9 deep
29,5
Part-turn actuator
84
27,5 29
65
59
34,5
35
M8, 9 deep
23 All air
58 connections 11,2
182 G 1/4 or 1/4 NPT
M20 x 1,5
13,5
8
96,6
h9
6,
5
1
15
7 14,5
88,5
38,5
F05-Lkr.- 50
5
Fig. 5/16 Mounting onto part-turn actuators; mounting plate (scope of de-
livery of actuator manufacturer), extract from VDI/VDE 3845, dimensions
Fig. 5/14 Dimensions (top: plastic casing, center: metal casing,
bottom: plastic casing and metal casing)
Fig. 5/15 Dimensional drawing of flameproof casing
Siemens FI 01 · 2003 5/11

SIPART PS2
and SIPART PS2 EEx d PA Electropneumatic positioners
■ Technical data Technical data (continued)

SIPART PS2 Material of:
SIPART PS2 EEx d • Casing
SIPART PS2 PA - 6DR5 7 7 0-... (plastic) Glass-fiber-reinforced Macrolon
SIPART PS2 EEx d PA - 6DR5 7 7 1-... (metal) GK-AISi12
General data - 6DR5 7 7 5-... (metal) GK-AISi12
• Pressure gauge block Aluminium AIMgSi, anodized
Travel range (linear actuators) 3 to 130 mm (angle of feedback
shaft 16 to 90°) Vibration resistance
• Harmonic oscillations (sine-wave) 3.5 mm (2 to 27 Hz)
Angle or rotation (part-turn 30 to 100° according to DIN EN 60 062-2-6/ 3 cycles/axis
actuators) 05.96 98.1 m/s2 (27 to 300 Hz)
Installation 3 cycles/axis
• On linear actuators Using mounting kit 6DR4004-8V • Repetitive shocks (half sine-wave) 150 m/s2, 6 ms
and additional lever arm according to DIN EN 60 068-2-29/ 1000 shocks/axis
6DR4004-8L if required on actua- 03.95
tors according to IEC 534-6 • Noise (digitally controlled) accord- 10 to 200 Hz 1 (m/s2)2/Hz
(NAMUR) with ledge, columns or ing to DIN EN 60 068-2-64/08.95 200 to 500 Hz 0.3 (m/s2)2/Hz
plane surface 4 hours/axis
• On part-turn actuators Using mounting kit 6DR4004-8D • Recommended continuous range ≤ 30 m/s2 without magnification
on actuators with fixing platform of use for complete fitting factor
according to VDI/VDE 3845 and
DIN 3337: Weight, basic device
the mounting plate must be pro- • Plastic casing Approx. 0.9 kg
vided on the actuator side; • Metal casing Approx. 1.3 kg
shaft with nut and M6 female • Metal casing, EEx d version Approx. 5.2 kg
thread (see Fig. 5/16)
Dimensions See Fig. 5/14 and Fig. 5/15
Controller
• Five-point switch Self-adjusting Climatic class To IEC 721
• Dead zone • Storage 1K5, but -40 to +80 °C 1)
dEbA = Auto Self-adjusting or • Transport 2K4, but -40 to +80 °C 1)
5 dEbA = 0.1 to 10%
• Controllable response time
fixed setting
≥ 1.5 s,
• Operation
- Without purging air 3K3, but -30 to +80 °C 2)
reduced resolution with smaller - With purging air 3K4, but -30 to +80 °C 2)
positioning times
Certificates and approvals
A/D converter
• Scanning time 10 ms Classification according to pressure For gases of fluid group 1 and
• Resolution ≤ 0.05% equipment directive liquids of fluid group 1, complies
(DGRL 97/23/EC) with requirements of article 3,
• Transmission error ≤ 0.2% paragraph 3 (sound engineering
• Temperature influence ≤ 0.1%/10 K practice SEP)
Binary input BI1 (terminals 9/10; Can only be used for floating con- Pneumatic data
electrically connected to basic tact; max. contact rating < 5 µA at
device) 3V Supply (inlet air)
• Pressure 1.4 to 7 bar: sufficiently larger
Degree of protection IP 65 to EN 60 529/NEMA 4x than max. actuator pressure
Mounting position Any; in wet environment, pneu- (positioning pressure)
matic connections and exhaust Air quality according to ISO 8573-1
opening not upwards
• Size and density of particulates Class 2
CE marking Conforms to EMC guideline • Pressure dew point Class 2 (min. 20 K below ambient
89/336 EEC in compliance with temperature)
the following standards • Oil concentration Class 2
EMC requirements EN 61 326/A1 Appendix A.1 and Unrestricted flow of: At 2 bar 4 bar 6 bar
NAMUR NE21 August 1998
• Inlet air valve [Nm3/h] 3) 4.1 7.1 9.8
• Outlet air valve [Nm3/h] 3) 8.2 13.7 19.2
Valve leakage < 6 x 10-4 Nm3/h
Throttle ratio Adjustable up to ∞ : 1
Consumption of inlet air in < 3.6 x 10-2 Nm3/h
stable state
Types of actuators
• In plastic casing Single-action and double-action
• In metal casing Single-action
• In flameproof casing Single-action and double-action
1
) When commissioning at ≤ 0 °C make sure that the valves are purged
with the dry medium for a sufficiently long time.
2
) Limited refresh rate of LCD below -10 °C. Only T4 permissible when
using with Iy module.
3
) With the EEx d version (6DR5 7 7 5-...), the values are reduced by
approx. 20%.
5/12 Siemens FI 01 · 2003

SIPART PS2
SIPART PS2
■ Technical data
SIPART PS2 Basic device Basic device Basic device Basic device
without Ex protection with Ex protection with Ex protection with Ex protection
EEx d (flameproof cas- EEx ia/ib EEx n
ing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50 014, EN 50 020 and EN 50 021 II 2 G EEx ia/ib II C T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 Zone 1 Zone 2
Permissible ambient temperature for oper- -30 to +80 °C T4:-30 to +80 °C 1) T4:-30 to +80 °C 1) T4:-30 to +80 °C 1)
ation T5:-30 to +65 °C 1) T5:-30 to +65 °C 1) T5:-30 to +65 °C 1)
T6:-30 to +50 °C 1) T6:-30 to +50 °C 1) T6:-30 to +50 °C 1)
Electrical data
Input
Two-wire system (terminals 6/8)
• Rated signal range 4 to 20 mA
• Current to maintain power supply ≥ 3.6 mA
• Required load voltage UB (r Ω at 20 mA)
- without HART 6DR50.. typ. ≤ 6.36 V (r 318 Ω) ≤ 7.8 V (r 390 Ω) ≤ 7.8 V (r 390 Ω)
max. ≤ 6.48 V (r 324 Ω) ≤ 8.3 V (r 415 Ω) ≤ 8.3 V (r 415 Ω)
- without HART 6DR53.. typ. ≤ 7.9 V (r 395 Ω) – – –
max. ≤ 8.4 V (r 420 Ω) – – –
- with HART 6DR51.. typ. ≤ 6.6 V (r 330 Ω) – –
max. ≤ 6.72 V (r 336 Ω) – –
- with HART 6DR52.. typ. – ≤ 8.4 V (r 420 Ω) ≤ 8.4 V (r 420 Ω) ≤ 8.4 V (r 420 Ω)
max. – ≤ 8.8 V (r 440 Ω) ≤ 8.8 V (r 440 Ω) ≤ 8.8 V (r 440 Ω)
• Static destruction limit ± 40 mA – –
• Internal capacitance Ci
- without HART – ≤ 22 nF –
5
- with HART – ≤ 7 nF –
• Internal inductance Li
- without HART – ≤ 0.12 mH –
- with HART – ≤ 0.24 mH –
• For connection to circuits with – Intrinsically-safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P ≤1W
Three-wire/four-wire system (terminals 2/4
and 6/8)
(only 6DR52.. and 6DR53..)
• Power supply UH 18 to 35 V DC 18 to 30 V DC 18 to 30 V DC
• Current consumption IH (UH - 7.5 V)/2.4 kΩ [mA]
• Internal capacitance Ci – ≤ 22 nF –
• Internal inductance Li – ≤ 0.12 mH –
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W
Current input IW
• Rated signal range 4 to 20 mA
• Load voltage at 20 mA ≤ 0.2 V (r 10 Ω) ≤ 1 V (r 50 Ω) ≤ 1 V (r 50 Ω)
• Internal capacitance Ci – ≤ 22 nF –
• Internal inductance Li – ≤ 0.12 mH –
– Uo ≤ 30 V DC Ii ≤ 100 mA
– Ik ≤ 100 mA
P ≤1W
1
) Limited refresh rate of LCD below -10 °C. Only T4 permissible when using with Iy module.
Siemens FI 01 · 2003 5/13

SIPART PS2
SIPART PS2 PA
■ Technical data (continued)

SIPART PS2 Basic device Basic device Basic device Basic device
ing)
Electrical data
Electrical isolation Between UH and IW Between UH and IW Between UH and IW
(2 intrinsically-safe cir-
cuits)
• Test voltage DC 840 V (1 s) or 700 V (50 Hz, 1 s)
Connections
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable bushing M20 or EEx d-certified cable Cable bushing M20 or Cable bushing M20 or
1/2" NPT (see Ordering bushing M20x1.5, 1/2" NPT (see Ordering 1/2" NPT (see Ordering
data) 1/2" NPT or M25x1.5 data) data)
(see Ordering data)
• Pneumatic Female thread G1/4 DIN 45 141 or 1/4" 18 NPT (see Ordering data)
• External position sensor
(potentiometer or NSC; option)
- Uo – <5V
- Io – < 75 mA
- Is – < 160 mA
- Po – < 120 mW
- Max. perm. external capacitance (Co) – < 1 µF
5 - Max. perm. external inductance (Lo) – < 1 mH
SIPART PS2 PA
■ Technical data
SIPART PS2 PA Basic device Basic device Basic device Basic device
ing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50 014, EN 50 020 and EN 50 021 II 2 G EEx ia/ib II C T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 Zone 1 Zone 2
1 1
Permissible ambient temperature for oper- -30 to +80 °C T4:-30 to +80 °C ) T4:-30 to +80 °C ) T4:-30 to +80 °C 1)
1 1
ation T5:-30 to +65 °C ) T5:-30 to +65 °C ) T5:-30 to +65 °C 1)
T6:-30 to +50 °C 1) T6:-30 to +50 °C 1) T6:-30 to +50 °C 1)
Electrical data
Input
Power supply (terminals 6/7) Via bus
Bus voltage 9 to 32 V 9 to 24 V 9 to 32 V
• Bus connection with FISCO power supply
unit, ia or ib Group IIC or IIB
- Max. supply voltage (Uo) – 17.5 V –
- Max. short-circuit current (Io) – 380 mA –
- Max. power (Po) – 5.32 W –
• Bus connection with barrier,
ia or ib Group IIC or IIB
- Max. supply voltage (Uo) – 24 V –
- Max. short-circuit current (Io) – 200 mA –
- Max. power (Po) – 1.2 W –
5/14 Siemens FI 01 · 2003

SIPART PS2
SIPART PS2 PA

SIPART PS2 PA Basic device Basic device Basic device Basic device
ing)
Electrical data (continued)
Current consumption 10.5 mA ± 10%

Fault current 0 mA
Effective internal inductance – Li ≤ 8 µH –
Effective internal capacitance – Negligible –
Connection – Certified intrinsically-safe –
circuit
• Safety shutdown activated using coding
jumper (terminals 81/82; electrically
isolated from basic device)
- Input resistance > 20 kΩ
- Signal status "0" (shutdown activated) 0 to 4.5 V or not connected
- Signal status "1" (shutdown not activat- 13 to 30 V
ed)
- Effective internal capacitance (Ci) – Negligible –
- Effective internal inductance (Li) – Negligible –
- For connection to power supply with – Intrinsically-safe –
max. supply voltage (Ui) – < 30 V < 30 V
max. short-circuit current (Ii) – < 100 mA < 100 mA 5
max. power (Pi) – <1W –
Electrical isolation Between basic device The basic device and the Between basic device
and the input for safety input to the safety shut- and the input for safety
shutdown, as well as the down, as well as the out- shutdown, as well as the
outputs of the option puts of the option outputs of the option
modules modules, are individual, modules
intrinsically-safe circuits
Test voltage DC 840 V, 1 s
Communication Layers 1 + 2 according to PROFIBUS-PA, transmission system to IEC 1158-2;
slave function Layer 7 (protocol layer) according to PROFIBUS-DP,
standard EN 50 170 with extended PROFIBUS functionality
(all data acyclic; manipulated variable, feedbacks and status cyclic in addition)
C2 connections Four connections to master class 2 are supported,
automatic establishment of connection 60 s following interruption in communication
Device profile PROFIBUS-PA profile B, version 3.0; more than 150 objects
Response time to master telegram Typ. 10 ms
Device address 126 (when delivered)
PC parameterization software SIMATIC PDM, executes on Windows 95 or Windows NT;
supports all device objects The software is not included in the scope of delivery
Connections
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable bushing M20 or EEx d-certified cable Cable bushing M20 or Cable bushing M20 or
1/2" NPT (see Ordering bushing M20x1.5, 1/2" NPT (see Ordering 1/2" NPT (see Ordering
data) 1/2" NPT or M25x1.5 data) data)
(see Ordering data)
• Pneumatic Female thread G1/4 DIN 45 141 (1/4" NPT, see Ordering data)
• External position sensor
(potentiometer or NSC; option)
- Uo – <5V
- Io – < 75 mA
- Is – < 160 mA
- Po – < 120 mW
- Max. perm. external capacitance (Co) – < 1 µF
- Max. perm. external inductance (Lo) – < 1 mH
1
) Limited refresh rate of LCD below -10 °C. Only T4 permissible when using with Iy module.
Siemens FI 01 · 2003 5/15

SIPART PS2
Option modules and NCS sensor
■ Technical data
Option modules Without Ex protection With Ex protection
Electrical data
Ex protection to EN 50 014, EN 50 020 and 50 021 – II 2G EEx ia/ib II C T4/T5/T6 1) II 3G EEx nA L [L] II C T6
Mounting location – Zone 1 Zone 2
Permissible ambient temperature for operation -30 to + 80 °C T4:-30 to +80 °C T4:-30 to +80 °C
T5:-30 to +65 °C T5:-30 to +65 °C
T6:-30 to +50 °C T6:-30 to +50 °C
Alarm module 6DR4004-8A (without Ex pro- 6DR4004-6A (with Ex protec- 6DR4004-6A (with Ex protec-
Binary alarm outputs A1, A2 and alarm output tection) tion) tion)
(terminals 41/42, 51/52 and 31/32)
Signal status High (not triggered) Conductive, R = 1 kΩ, +3/-1% ≥ 2.1 mA2) ≥ 2.1 mA2)
Signal status Low3) (triggered) Non-conductive, IR < 60 µA ≤ 1.2 mA2) ≤ 1.2 mA2)
Internal capacitance Ci – ≤ 5.2 nF –
Internal inductance Li – Negligible –
Power supply UH ≤ 35 V – –
Connection to circuits with – Intrinsically-safe switching Ui ≤ 15.5 V DC
amplifier DIN 19 234
Uo ≤ 15.5 V DC
Ik ≤ 25 mA, P ≤ 64 mW
Binary input BI2
• Electrically connected to basic device
(terminals 21/22)
- Signal status 0 Floating contact, open
- Signal status 1 Floating contact, closed
- Contact rating 3 V, 5 µA
• Electrically isolated from basic device
5 (terminals 11/12)
- Signal status 0 ≤ 4.5 V or open
- Signal status 1 ≥ 13 V
- Inherent resistance ≥ 25 kΩ
Static destruction limit ± 35 V – –
Internal inductance and capacitance – Negligible –
Connection to circuits with – Intrinsically-safe Ui ≤ 25.2 V Ui ≤ 25.2 V DC
Electrical isolation The 3 outputs, the input BI2 and the basic device are electrically isolated from each other
Test voltage 840 V DC, 1 s
SIA module 6DR4004-8G (without Ex pro- 6DR4004-6G (with Ex protec- 6DR4004-6G (with Ex protec-
tection) tion) tion)
Limit monitor with slot-type initiators and alarm output Two-wire connection
(terminals 41/42 and 51/52)
Ex protection Without II 2 G EEx ia/ib IIC T6 II 2 G EEx nA L [L] IIC T6
Connection Two-wire system to DIN 19 234 (NAMUR), for series-connected switching amplifiers
2 slot-type initiators Type SJ2-SN
Function Opener (NC, normally closed)
Connection to circuits with Rated voltage 8 V Intrinsically-safe switching Ui ≤ 15.5 V DC
Current consumption: amplifier DIN 19 234 Pi ≤ 64 mW
≥ 3 mA (limit not triggered) Ui ≤ 15.5 V DC
≤ 1 mA (limit triggered) Ii ≤ 25 mA, Pi ≤ 64 mW
Internal capacitance – ≤ 41 nF –
Internal inductance – ≤ 100 µH –
Electrical isolation The 3 outputs are electrically isolated from the basic device
Test voltage 840 V DC, 1 s
Alarm output (terminals 31/32) See alarm module
1
) Only in conjunction with the basic device 6DR5 7 7 7 - 7 E 7 7 7. Only T4 permissible when using with Iy module.
2
) Switching thresholds with supply to DIN 19 234: UH = 8.2 V, Ri = 1 kΩ.
3
) Low is also the state if the basic device is faulty or without an electrical power supply.
5/16 Siemens FI 01 · 2003

SIPART PS2
Option modules and NCS sensor

Option modules Without Ex protection With Ex protection
Electrical data
Ex protection to EN 50 014, EN 50 020 and 50 021 – II 2G EEx ia/ib II C T4/T5/T6 1) II 3G EEx nA L [L] II C T6
Mounting location – Zone 1 Zone 2
Permissible ambient temperature for operation -30 to + 80 °C T4:-30 to +80 °C T4:-30 to +80 °C
T5:-30 to +65 °C T5:-30 to +65 °C
T6:-30 to +50 °C T6:-30 to +50 °C
Iy module 6DR4004-8J (without Ex prot.) 6DR4004-6J (with Ex prot.) 6DR4004-6J (with Ex prot.)
Direct current output for position feedback Two-wire system
(terminals 61/62)
Rated signal range i 4 to 20 mA, short-circuit-proof
Operating range 3.6 to 20.5 mA
Power supply UH +12 to 35 V + 12 to 30 V + 12 to 30 V
External load RB [kΩ] ≤ (UH [V] - 12 V) /i [mA]
Transmission error ≤ 0.3%
Temperature influence ≤ 0.1%/10 K
Resolution ≤ 0.1%
Residual ripple ≤ 1%
Internal capacitance Ci – ≤ 11 nF –
Internal inductance Li – Negligible –
For connection to circuits with Intrinsically-safe: Ui ≤ 30 V DC Ui ≤ 30 V DC
Ii ≤ 100 mA; Pi ≤ 1 W (only T4) Ii ≤ 100 mA; Pi ≤ 1 W (only T4)
Electrical isolation
Test voltage
Electrically isolated from basic device
840 V DC, 1 s
5
NCS sensor
Positioning range
• Linear actuator max. 14 mm
• Rotary actuator max. 120°
Linearity (after correction by SIPART PS2)
• Linear actuator ± 1%
• Rotary actuator ± 1%
Hysteresis ± 0.2%
Continuous operating temperature -40 °C to +90 °C
Only without Ex protection: -50 °C to +120 °C with limited service life
Degree of housing protection IP 68/NEMA 4x
1
) Only in conjunction with the basic device 6DR5 7 7 7 - 7 E 7 7 7. Only T4 permissible when using with Iy module.
Siemens FI 01 · 2003 5/17

SIPART PS2
■ Ordering data Order No. ■ Ordering data Order No.

SIPART PS2 (PA) electropneu- 6DR5 7 7 7 - 7 7 7 7 7 - 7 7 A 7 SIPART PS2 (PA) electropneu- 6DR5 7 7 7 - 7 7 7 7 7 - 7 7 A 7
matic positioner matic positioner
Design see Customer-specific design see left
• Two-wire right
Without } 6DR5 0 0 0 - N 0 G 0 0 - 0
- without HART, (4 to 20 mA) } 6DR5 0
- with HART, without explosion } 6DR5 1 Instruction Manual
protection (except EEx d) German/English } 6DR5 0 0 0 - N 0 G 0 0 - 0 A
• Two-wire, three-wire, four-wire French/Spanish/Italian 6DR5 0 0 0 - N 0 G 0 0 - 0 B
- with HART, with explosion pro-} 6DR5 2
Attached manometer assembly
tection
- without HART, without explo- } 6DR5 3 Without } 6DR5 0 0 0 - N 0 G 0 0 - 0 A 7 0
sion protection, only with plas- Single G1/4 6DR5 0 0 0 - N 0 G 0 0 - 0 A 7 1
tic casing Double G1/4 6DR5 0 0 0 - N 0 G 0 0 - 0 A 7 2
• PROFIBUS-PA connection } 6DR5 5 Single NPT 6DR5 0 0 0 - N 0 G 0 0 - 0 A 7 3
For actuator Double NPT 6DR5 0 0 0 - N 0 G 0 0 - 0 A 7 4
Single-action } 6DR5 0 1 } Available ex stock.
Double-action } 6DR5 0 2
Housing
Plastic } 6DR5 0 0 0
Aluminium; only single-action } 6DR5 0 0 1
Stainless steel; only single-action 6DR5 0 0 2
(on request); not for EEx d ver-
sion; not FM/CSA
Aluminium; EEx d casing (flame- 6DR5 0 0 5
proof)
Sliding clutch
5 Standard
Reinforced
} 6DR5 0 0 0 - 0
6DR5 0 0 0 - 1
Explosion protection
Without } 6DR5 0 0 0 - 0 N
With explosion protection Ex ia/ib } 6DR5 0 0 0 - 0 E
or EExd (CENELEC/FM/CSA) 1)
With explosion protection EEx n 6DR5 0 0 0 - 0 G
(CENELEC / FM / CSA) 1)
Connection thread
electric/pneumatic
M20 x 1.5 / G1/4 } 6DR5 0 0 0 - N 0 G
1/2" NPT / 1/4" NPT 6DR5 0 0 0 - N 0 N
M20 x 1.5 / 1/4" NPT 6DR5 0 0 0 - N 0 M
1/2" NPT / G1/4 6DR5 0 0 0 - N 0 P
Limit monitor, built-in;
incl. 2nd cable gland
Without } 6DR5 0 0 0 - N 0 G 0
Alarm module; electronic 6DR5 0 0 0 - N 0 G 1
(6DR4004-7 A)
SIA module; slot initiators 6DR5 0 0 0 - N 0 G 2
(6DR4004-7 G); not with EEx d
version
Option modules, built-in;
incl. 2nd cable gland
Without } 6DR5 0 0 0 - N 0 G 0 0
Iy module for position feedback 6DR5 0 0 0 - N 0 G 0 1
(4 to 20 mA) (6DR4004-7 J)
EMC filter module for external 6DR5 0 0 0 - N 0 G 0 2
position sensor (C73451-A430-
D23)
Iy module and EMC filter module 6DR5 0 0 0 - N 0 G 0 3
for external position sensor
1
) FM and CSA approval available soon for 6DR55..
5/18 Siemens FI 01 · 2003

SIPART PS2
■ Ordering data Order No. ■ Ordering data Order No.

Accessories Accessories (continued)
Alarm module for 3 alarm out- Connection block for safety sole-
puts and 1 binary input (func- noid valve with extended mount-
tions: 2 limit monitors, 1 fault ing flange to NAMUR
indication, 1 binary input)
• For mounting according to 6DR4004-1B
- Without explosion protection } 6DR4004-8A IEC 534-6
- With explosion protection } 6DR4004-6A • For SAMSON actuator (integrat- 6DR4004-1C 4)
CENELEC ed mounting), see above
- With explosion protection FM 1) 6DR4004-7A Set of rating plates Ex n C73451-A430-D55
(for 6DR400 7 - 7E)
SIA module (slot initiator alarm
for conversion to Ex n mode
module, not for 6DR4...)
approval (zone 2)
- Without explosion protection 6DR4004-8G
External position detection sys- C73451-A430-D78
- With explosion protection 6DR4004-6G tem (for non-explosion-proof
CENELEC and FM applications)
for separate mounting of position
Iy module for position transmitter sensor and controller, comprising:
signal (4 to 20 mA)
• SIPART PS2 plastic casing with
- Without explosion protection } 6DR4004-8J integral potentiometer and slid-
- With explosion protection } 6DR4004-6J ing clutch (without electronics
CENELEC and valve block)
For the CE marking, the EMC filter
- With explosion protection FM 1) 6DR4004-7J module is additionally required for
HART module (for 6DR400 7 - 77) the controller unit.
(separate ordering item below)
- Without explosion protection } 6DR4004-8H
NCS sensor 6DR4004 - 7 NN 7 0
- With explosion protection } 6DR4004-6H for non-contacting detection of
CENELEC
- With explosion protection FM 1) 6DR4004-7H
position, cable length 6 m
non explosion-proof 7ME5841 - 8
5
HART communicator explosion-proof 7ME5841 - 6
With battery, charger for AC 230 V for part-turn actuators 7ME5841 - 7 7 7 1
and bag, type of protection "Intrin-
sic safety" EEx ia II T4 for linear actuators up to 14 mm 7ME5841 - 7 7 7 2
for linear actuators > 14 mm 7ME5841 - 7 7 7 3
• German 7MF4998-8KF (On request)
• English 7MF4998-8KT EMC filter module for connection C73451-A430-D23
HART modem for connection to } 7MF4997-1DA of external position sensor
PC or laptop for 6DR40... and (10 kΩ)
6DR5... Documentation
Mounting kit Instruction Manual SIPART PS2
Mounting of positioner on: (included in SIPART PS2 delivery)
• Linear actuator up to } 6DR4004-8V • German/English A5E00074600
35 mm travel
• French/Italian/Spanish A5E00074601
• Part-turn actuator } 6DR4004-8D
Instruction Manual NCS sensor
• SAMSON actuator, type 3277, } 6DR4004-8S (included in NCS delivery)
yoke dimension H5 = 101 mm 2)
(integrated mounting without • German/English/French/Italian/
pipe) Spanish A5E00097485
Lever arm } 6DR4004-8L Manual for
for travels from 35 to 130 mm 6DR50.. to 6DR53..
Reduced mounting set • German A5E00074630
for linear actuator (without • English A5E00074631
bracket and U-bolt)
Manual for
• With short lever up to } 6DR4004-8VK 6DR55..
35 mm travel
• German A5E00127924
• With long lever > 35 mm travel } 6DR4004-8VL
• English A5E00127926
Pressure gauge block
including pressure gauges SITRANS I output isolating
HART (see Part 6) with
• For single-action SIPART PS2 } 6DR4004-1M 3)
positioner (2 pressure gauges) • 24 V AC/DC power supply } 7NG4130-1AA11
• For double-action SIPART PS2 } 6DR4004-1M ) 3 • 230 V AC power supply } 7NG4130-1BA11
positioner (3 pressure gauges)
} Available ex stock.
1
) U.S. certification by FM institute.
2
) With a yoke dimension H5 = 95 mm, only the SIPART PS2 in metal
casing can be used.
3
) -1MN or -2MN with NPT thread.
4
) Only together with 6DR4004-8S and 6DR4004-1M.
Siemens FI 01 · 2003 5/19

SIPART PS2
Fig. 5/17 Mounting of SIPART PS2 (PA) on linear actuators Fig. 5/18 Mounting of SIPART PS2 (PA) on part-turn actuators
5/20 Siemens FI 01 · 2003

SIPART PS2
■ Ordering data Scope of delivery for mounting kit 6DR4004-8D (for part-turn
actuators)
Scope of delivery for positioner 1 Coupling wheel
Scope of delivery includes: 1 Driver pin
1 SIPART PS2 positioner as ordered 8 Scales
1 Operating Instructions (German/English) according to 1 Pointer
device type
Various screws and lock washers
1 each SIPART PS2 Configuring Instructions - a concise over-
view in German and English Caution:
Scope of delivery for mounting kit 6DR4004-8V (for linear The mounting consoles and the screws for mounting onto the
actuators) part-turn actuator are not included in the scope of delivery and
must be provided by the customer (see Technical data).
1 Mounting bracket
Available ex stock
2 Mounting prisms
Items marked } are available ex stock.
1 U-bracket
Training
1 Lever arm with adjustable pick-up roll
Refer to Catalog ITC for details of training courses for these
2 U-bolts devices.
Various screws and lock washers
Special designs on request
Fig. 5/19 Mounting of SIPART PS2 EEx d (PA) on linear actuators Fig. 5/20 Mounting of SIPART PS2 EEx d (PA) on part-turn actuators
Siemens FI 01 · 2003 5/21

Electric actuators
SIPOS 5 Flash
Rotary, linear and part-turn actuators
Technical Description Electric actuators
■ Outstanding features
SIPOS 5 Flash actuators are outstanding for the high quality of
their electronics unit and the ruggedness of their mechanical
components:
7 IP 67 degree of protection (IP 68 on request).
7 Constant efficiency over the complete lifecycle.
7 Little maintenance required (inspection recommended after
8 years).
7 Non-wearing asynchronous motor.
7 Soft starting in the end positions and soft approach to the end
positions.
7 Housing material: corrosion-resistant aluminum alloy with
stainless steel bolts on the outside.
7 Separate mounting of electronics unit and gear unit by loos-
ening a flange connection (4 bolts).
7 Tripping torques (or cut-off forces) and speeds (or positioning
Fig. 5/21 SIPOS 5 Flash, electric actuator (rotary actuator) time /positioning speeds) are freely selectable within a defi-
ned range without altering the hardware.
■ Applications 7 Operator prompting with PROFITRON in plain text and 5
languages (expandable).
SIPOS 5 Flash electric actuators are used primarily in process
plants for safe and precise control of valves (ordinary valves, 7 Three valve reference torque curves with 1% steps can be
gate valves, dampers, vanes and cocks). stored and evaluated in the actuator electronics (optional).
7 Speed setting can be programmed according to valve posi-
SIPOS 5 Flash actuators are equally well-suited for use in power
plants, in chemical and petrochemical plants and in the water- / tion using 10 interpolation points (optional).
wastewater treatment whenever the aim is to replace conven- 7 External analog speed input via 0/4-20 mA (optional).
5 tional control technology, such as reversing contactor or thyris-
tor-type controllers and switching cabinets, with decentralized
7 Functional enhancements made available over the internet
in the form of firmware updates. They can be activated if re-
controls integrated in the actuator. quired.
7 Firmware can be updated without replacing the hardware
■ Principle of operation (Flash EEPROM).
Three-phase current for the asynchronous motor is generated by 7 Reduced spare parts stock due to interchangeable compo-
means of the power circuit module in the electronic, regardless nents.
of the power supply (1-phase or 3-phase). Frequency converters
and microcontrollers allow different speeds and precise tripping
torques to be set (no overtorque).
■ Electrical connection/electronic circuits
7 Frequency range: 47 - 63 Hz
The phase angle is checked and automatically adjusted, so that 7 1-phase power supply 230 V (±15%)
the direction of rotation is always correct.
7 3-phase power supply range: 400 - 460 V (±15%)
The compact design of the electronics, in which the control
module and the power circuit module are tuned to one another 7 Other power supplies possible in conjunction with matching
exactly, permits the actuator to be soft-started - something that transformers (optional)
helps prolong the life-time of the valve. Thanks to the integrated 7 Solid-state full motor protection and automatic phase se-
electronics, the starting current is not higher than the rated cur- quence correction
rent, so that connecting cables with a smaller cross-section can 7 Additional external 24 V DC supply possible
be used compared to conventional actuators.
7 Customized assignment of signaling outputs
The gearbox used is a sturdy, proven worm shaft/worm wheel 7 Position actual value: 0/4-20 mA (depending on design)
assembly, which is self-locking up to an output speed of 80 rpm.
7 Internal positioner via analog setpoint input: 0/4-20 mA
The travel is recorded and electronically evaluated by means of (optional)
a precision potentiometer. 7 Internal process controller via analog setpoint input:
The integrated electronics is responsible for measuring the 0/4-20 mA (optional)
torque and for cut-off when the tripping torque is reached. The 7 Parameters can be programmed via:
travel-dependent cut-off function is also controlled by this unit.
- Local control unit
During the startup phase or in the event of a power failure, the - PC parameterization software: COM-SIPOS Flash (optional)
actuator can be positioned with the aid of a hand crank handle
or -wheel. - Function blocks for PCS7 (optional)
- SIMATIC PDM
Linear and part-turn movements are achieved by means of a
combination of a rotary actuator and a thrust-unit or worm gear 7 Totally integrated control, monitoring and parameterization for
box. PROFITRON in conjunction with PROFIBUS
. 7 PROFIBUS DP-V1 (optional)
(acyclic services)
5/22 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Technical Description
Fig. 5/22 SIMATIC PDM communication with SIPOS 5 Flash
■ Other products ■ Further information

Small linear actuators All our printed documentation is stocked at the Siemens Logistic
Center in Fürth, from which they can be obtained free of charge.
2SB6...-... • for modulating duty control systems
Fc 2 - 25 kN
They include ordering data, technical data, instruction manuals,
spare parts lists, sales brochures and the complete SIPOS cata-
Small part-turn actuators log.
M77325-... • for on-off duty control systems
Tc 25 - 200 Nm You can order these SIPOS Aktorik documents at your conveni-
ence from www.click4business-supply.com
M77326-... • for modulating duty control systems
Tc 30 - 200 Nm The latest version of the following documents is always publis-
Double motor actuators hed on our web site at www.sipos.de: ordering data, technical
data, wiring diagrams and dimensional drawings (also in dxf for-
M76348-... • for modulating duty Tc 750 - 3000 Nm
mat), instruction manuals, spare parts lists, certificates etc., and
Rotary actuators for nuclear applications of course information about contacts and service centers world-
according to KTA 3504 wide.
M76361-.../ • for on-off duty (SIWI and SIWI-C/CD) or
M76371-... (SIWI-AS and SIWI-CAS) For all further information or technical support, please contact:
M76362-.../ • for modulating duty (SIWI and SIWI-C/CD) or SIPOS Aktorik GmbH
M76372-... (SIWI-AS and SIWI-CAS) Electric Actuators
2SY5...-... Spare parts for rotary, linear and part-turn Donaustr. 120
actuators
D-90451 Nürnberg
2SX5...-... Accessories Tel. +49 911 6 32 84 - 0
Fax +49 911 6 32 84 - 111
Email: info@sipos.de
Note: Internet: www.sipos.de
With the exception of the rotary actuators for nuclear plants
(available on request), all our products - including spare parts
and accessories - are listed in the Siemens product database
(FDB).
Siemens FI 01 · 2003 5/23

Electric actuators
SIPOS 5 Flash
Electric rotary actuators (standard version) Electric actuators
• „non intrusive“ for PROFITRON (after adjustment of the end

positions of the valve)
• handwheel for emergency operation (disconnected during
normal operation)
• PROFITRON: 3 reference torque curves of the valve can be
stored
• electronic motor protection, automatic phase sequence
correction
• frequency range of the power supply 47 to 63 Hz
• 24 V DC supply for electronics unit possible
• travel limits continuously adjustable
• tripping torque adjustable from 30% to 100% of max. output
torque in steps of 10%
• output speed adjustable in 7 steps within the speedrange,
step-up distance factor 1.4
• self-acting cut-off (depending on torque, travel, etc.)
Fig. 5/23 Electric rotary actuator (standard version), series S • indication that actuator is in operation
• separate mounting of the electronics unit possible
■ Description standard design • external screws stainless steel
• short-time duty S2-15 min acc. to DIN EN 60 034, protection • documentation in German/English:operating instructions,
class IP 67 acc. to DIN EN 60529 (IP 68 on request) test certificate acc. to EN 10 204 3.1.B
• motor insulation class F, temperature range -20° C to +60° C • programming by customer possible.
■ Ordering data Order No. Order code
5 tripping torque, adjustable [Nm] weight

2SA50 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
the minimum value is set as standard (30% Mdmax) 1) [kg] see next page
10 - 30 19.5 1
20 -60 20.5 2
40 - 125 33 3
80 - 250 39 4
160 - 500 64 5
350 - 1000 70 6
700 - 2000 149 7
1400-4000 155 8
DIN ISO DIN flange size Thrust

5210 3210 for the torque ranges [Nm] max. [Nm]
F07 - 10-30 20 0
F10 G0 10-30 20-60 40-125 40 1
F12 - 40-125 80-250 70 2
F14 G1/2 40-125 80-250 160-500 100 3
F16 G3 160-500 350-1000 150 4
F25 G4 700-2000 - 5
F30 G5 1400-4000 - 6
outputshaft design
for the torque ranges [Nm]
type DIN 10 - 20 - 40 - 80 - 160 - 350 - 700 - 1400 - outputshaft
30 60 125 50 500 1000 2000 4000 with
A ISO 5210 • • • • • • - - threaded bush 0
103 2) • • • • • • - - + acme thread additionally -Z Y18
B1 ISO 5210 • • • • • • • • big bore/keyw. 2
C 3338 • • • • • • • • claw coupling 3
B3 ISO 5210 • • • • • • • • bore w. keyway 5
B2/B4 3) ISO 5210 • • • • • • • • bore w. keyway 9 H2Y
A 3210 • • • • • • - - threaded bush 9 H0A
B 3210 • • • • • • • • big bore/keyw. 9 H2A
C 3210 • • • • • • • • claw coupling 9 H3A
D 3210 • • • • • • • • free end shaft 9 H4A
E 3210 • • • • • • • • bore w. keyway 9 H5A
B/E 3) 3210 • • • • • • • • bore w. keyway 9 H3Y
1
) Other torque settings - see additional features „Y01“.
2
) The acme screw thread must be expressly stated, e.g. Tr 16x4 LH DIN 103.
3
) The special bore must be stated, e.g. ∅26 with featherkey A8x7 DIN 6885.
5/24 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Electric rotary actuators (standard version)
■ Ordering data Order No. Order Code
2SA50 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
speed- output speed, adjustable [rpm] set
range for the torque ranges [Nm] at 1) see
previous
1.25 - 10 non selflocking 1400-4000 3.5 page A
2.5 - 20 700-2000 1400-4000 7 B
5 - 28 700-2000 14 C
5 - 40 10-30 20-60 40-125 80-250 160-500 350-1000
10 - 80 10-30 20-60 40-125 80-250 160-500 350-1000 28 D
20 - 112 10-30 160-500 56 E
20 - 160 20-60 40-125 80-250
power supply (acceptable voltage tolerance: ±15%) 2)

applied are RFI-filters class A
1x 10-30 20-60 D
AC 230 V 40-125 speedrange 5 to 40 rpm
3x 10-30 20-60 E
AC 400 - 460 V 40-125
80-250 160-500 350-1000 700-2000 1400-4000
mechanical position indicator

without 0
with 1
spindle protection tube

10 -
30
20 -
60
40 -
125
80 -
250
160 - 350 - 700 - 1400 -
500 1000 2000 4000 5
without retrofitting not possible 0
standard 260 mm 360 mm 1
special length 500 mm 750 mm 2
prepared recommended for mounting on gate valve 3
basic design electronics unit with local control station

(local/remote pushbutton lockable by means of a padlock
basic type (Order No. 2SX5000-0VS00))
ECOTRON EC 5 binary outputs, 3 binary inputs, Flash EEPROM, 3
setting via DIP-switches and potentiometer
PROFITRON PR 8 binary outputs, 4 binary inputs, Flash EEPROM, 4
analog actual position value, analog threshold value switch
programming via pushbuttons and display
add-ons for the electronics unit
without add-on A
relay board with 5 outputs (opening and closing functions) B
PROFIBUS-DP single channel with V1 services 3) C
PROFIBUS-DP double channel (redundant) with V1 services 3) D
use with software-function

EC or PR standard version A
PR travel dependent output speed adjustment D
external analog output speed setpoint F
electric connection
direct connection with round hood (with plugs to the printed 3
circuit board)
round plug with screw connection 4
Additional features see page 5/34.
1
) Other settings of the output speed - see additional features „Y07“.
2
) Connection to other power supply via adaption transformer 2SX5000-... on request.
3
) Only in combination with round plug (see Electric connection, data position „16“) possible.
Siemens FI 01 · 2003 5/25

Electric actuators
SIPOS 5 Flash
Electric rotary actuators for modulating duty
(closed-loop control) Electric actuators

normal operation)
stored
correction
• analog actual position value (0/4...20mA)
• output speed adjustable in 7 steps within the speedrange,
step-up distance factor 1.4
• soft starting for high positioning accuracy (starting current less
Fig. 5/24 Electric rotary actuator for modulating duty, series R than rated current
• indication that actuator is in operation
■ Description standard design • separate mounting of the electronics unit possible
• intermittent duty S4 / S5 min.10% duty cycle max 1200c/h acc. • external screws stainless steel
to DIN EN 60 034, protection class IP 67 acc. to DIN EN 60 529 • documentation in German/English: operating instructions,
(IP 68 on request)
test certificate acc. to EN 10 204 3.1.B
• motor insulation class F, temperature range -20° C to +60° C
• programming by customer possible
5 ■ Ordering data Order No. Order Code
2SA55 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
max. torque tripping torque, adjustable [Nm] weight
(running torque the minimum value is set as standard (70% Mdmax) 1) [kg] see next page
at modulat. duty)
15 15-20 19.5 1
30 30-40 20.5 2
60 60-80 33 3
125 125-175 39 4
250 250-350 64 5
500 500-700 70 6
1000 1000-1400 149 7
2000 2000-2800 155 8
DIN ISO DIN flange size

5210 3210 for the torque ranges [Nm]
F07 - 15-20 0
F10 G0 15-20 30-40 60-80 1
F12 - 60-80 125-175 2
F14 G1/2 60-80 125-175 250-350 3
F16 G3 250-350 500-700 4
F25 G4 1000-1400 5
F30 G5 2000-2800 6
outputshaft design
type DIN 15 - 30 - 60 - 125 - 250 - 500 - 1000 - 2000 - outputshaft
20 40 80 175 350 700 1400 2800 with
A ISO 5210 • • • • • • - - threaded bush 0
B1 ISO 5210 • • • • • • • • big bore/keyw. 2
C 3338 • • • • • • • • claw coupling 3
B3 ISO 5210 • • • • • • • • bore w. keyway 5
B2/B4 3) ISO 5210 • • • • • • • • bore w. keyway 9 H2Y
A 3210 • • • • • • - - threaded bush 9 H0A
B 3210 • • • • • • • • big bore/keyw. 9 H2A
C 3210 • • • • • • • • claw coupling 9 H3A
D 3210 • • • • • • • • free and shaft 9 H4A
E 3210 • • • • • • • • bore w. keyway 9 H5A
B/E 3) 3210 • • • • • • • • bore w. keyway 9 H3Y
1) Other torque settings - see additional features „Y01“.
2
) The acme screw thread must be expressly stated, e.g. Tr 16x4 LH DIN 103.
3
) The special bore must be states, e.g. ∅26 with featherkey A8x7 DIN 6885.
5/26 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Electric rotary actuators for modulating duty
(closed-loop control)

2SA55 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
speed- output speed, adjustable [rpm] set
range for the torque ranges [Nm] at 1) see
previous
1.25 - 10 1000-1400 2000-2800 3.5 page A
5 - 40 15-20 30-40 60-80 125-175 250-350 500-700 14 C
1x 15-20 30-40 60-80 D
AC 230 V
3x 15-20 30-40 60-80 125-175 250-350 500-700 1000-1400 2000-2800 E
AC 400 - 460 V

without 0
with 1
spindle protection tube

15 - 30 - 60 - 125 - 250 - 500 - 1000 - 2000 -
20 40 80 175 350 700 1400 2800
without retrofitting not possible 0
standard 260 mm 360 mm 1
special length 500 mm 750 mm 2
prepared recommended for mounting on gate valve 3

5
basic type (Order No. 2SX5000-0VS00)
analog actual position value
setting via DIP-switches and potentiometers
without add-on A
PROFIBUS-DP single channel with V1 services3) C

PR positioner (analog setpoint input instead of threshold B
value switch)
process controller (1 analog input) C
travel dependent output speed adjustment D
positioner + travel dependent output speed adjustment E
external analog output speed setpoint F
positioner + external analog output speed setpoint G
electric connection
direct connection with round hood (with plugs to the 3
printed circuit board)
1
) Other settings of the output speed - see additional features „Y07“.
2
3
) Only in combination with round plug (see Electric connection, data position „16“) possible
Siemens FI 01 · 2003 5/27

Electric actuators
SIPOS 5 Flash
Electric linear actuators for modulating duty

normal operation)
• PROFITRON: 3 reference force-stroke of the valve can be
stored
correction
• force dependent cut-off adjustable in 10% steps from 70% to
100% Fmax.
• travel speed adjustable in 7 steps, step-up distance factor 1.4
• self-acting cut-off (depending on cut-off force, travel distance,
etc.)
Fig. 5/25 Electric linear actuator for modulating duty, series R then rated current)
■ Description standard design • separate mounting of the electronics unit possible
• intermittent duty S4 / S5 min.10% duty cycle max 1200c/h acc. • external screws stainless steel
to DIN EN 60 034, protection class IP 67 acc. to DIN EN 60 529 • documentation in German/English: operating instructions,
• motor insulation class F, temperature range -20° C to +60° test certificate acc. to EN 10 204 3.1.B
• „non intrusive“ for PROFITRON (after adjustment of the end • programming by customer possible
5 ■ Ordering data Order No. Order Code

2SB55 7 7 - 7 7 7 7 0 - 7 7 7 7 - Z 777
max. thrust cut-off force, adjustable [kN] weight
(travel force the minimum value is set as standard (70% Fmax) 1) [kg] see next page
under mod. duty)
5.5 5.5-7.7 27.5 1
11 11-15.4 28.5 2
17.5 17.5-25 43 3
31 31.5-45 62 4
52 62.5-90 91 5
90 106-152 119 6
flange size
DIN 3358 for the cut-off force ranges [kN]
F07 5.5-7.7 11-15.4 0
F10 5.5-7.7 11-15.4 17.5-25 1
F14 31.5-45 62.5-90 3
F16 106-152 4
driving rod stroke [mm]
(without yoke) for the cut-off force ranges [kN] 2)
thread thread 5.5 - 11 - 17.5 - 31.5 - 62.5 - 106 - pitch more
length 7.7 15.4 25 45 90 152
[mm]
[mm] weight [kg]
M12 x 1.25 25 50 5 -
M16 x 1.5 25 50 5 -
M20 x 1.5 30 63 6 -
M36 x 3 55 80 80 7 -
M42 x 3 65 100 8 - 0
M12 x 1.25 25 100 5 1
M16 x 1.5 25 100 5 1
M20 x 1.5 30 125 6 2
M36 x 3 55 160 160 7 3
M42 x 3 65 200 8 5 1
M12 x 1.25 25 200 5 2
M16 x 1.5 25 200 5 2
M20 x 1.5 30 250 6 5
M36 x 3 55 320 320 7 9
M42 x 3 65 400 8 17 2
M12 x 1.25 25 400 5 5
M16 x 1.5 25 400 5 5
M20 x 1.5 30 400 6 8
M36 x 3 55 400 400 7 12 9 H0B
1
) For other cut-off force settings - see additional features „Y03“.
2) For travel distance setting - see table and additional features „Y04“.
5/28 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Electric linear actuators for modulating duty

2SB55 7 7 - 7 7 7 7 0 - 7 7 7 7 - Z 777
signalling gear unit setting for travel [mm]
for the cut-off force ranges [kN] see
previous
5.5 - 11 - 17.5 - 31.5 - 62.5 - 106 - page
7.7 15.4 25 45 90 152
4 4 4.8 5.6 5.6 6.4
10.5 10.5 12.6 14.7 14.7 16.8
27.5 27.5 33 38.5 38.5 44
70 70 84 98 98 112 set as standard 1)
180 180 216 252 252 288
465 465 558 651 651 744
positioning positioning speed [mm/min] set at 2)

speed range for the cut-off force ranges [kN]
25 - 200 5.5-7.7 11-15.4 70
30 - 240 17.5-25 84
35 - 280 31.5-45 62.5-90 98
40 - 320 106-152 112 C
for the cut-off force ranges [Nm]
1x
5.5-7.7 11-15.4 17.5-25 D
AC 230 V
3x
5.5-7.7 11-15.4 17.5-25 31.5-45 62.5-90 106-152 E
AC 400 - 460 V

without 0
5
with 1

basic type (Order No.2SX5000-0VS00))
without add-on A
4 D
PROFIBUS-DP double channel (redundant) with V1 services )

value switch)
travel dependent positioning speed adjustment D
positioner + travel dependent positioning speed adjustment E
external analog positioning speed setpoint F
positioner + external analog positioning speed setpoint G
electric connection
circuit board)
1
) For other travel distance setting - see additional features „Y04“.
2
) Other settings of the positioning speed - see additional features „Y08“.
3
4
Siemens FI 01 · 2003 5/29

Electric actuators
SIPOS 5 Flash
Electric part-turn actuators (standard version) Electric actuators

normal operation
stored
correction
• travel limits continuously adjustable (angle-dependent)
• positioning time adjust. in 7 steps, step-up distance factor: 1.4
Fig. 5/26 Electric part-turn actuator (standard version), series S • separate mounting of the electronics unit possible
• external screws stainless steel
■ Description standard design • documentation in German/English: operating instructions,
• short-time duty S2-15 min acc. to DIN EN 60 034, protection test certificate acc. to EN 10 204 3.1.B
class IP 67 acc. to DIN EN 60 529 • programming by customer possible

2SC50 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
tripping torque, adjustable [Nm]
5 the minimum value is set as standard (30% Mdmax) 1)
flange weight
see next page
direct mounting ISO 5211 [kg]

80-270 23 0 0
F07
26 1 0
150-250
26.5 1 1
F10
31 3 1
150-500
32.5 3 2
F12
36 4 2
320-1000
38 4 3
F14
60 5 3
700-2100
65 5 4
F16
74 6 4
1400-4300
F25 79 6 5
base + leverarm
80-270 31 0 8
150-350 34 2 8
320-1000 49.5 4 8
700-2100 83 5 8
1400-4300 102 6 8
valve connection (coupling or leverarm)
direct mounting, for the torque ranges [Nm]
coupling 80 - 150 - 150 - 320 - 700 - 1400 -
(splined bush) 270 250 6) 500 6) 10006) 21006) 43006)
ISO 5211 with flange
F07 F10 F12 F14 F16 F25
unbored 0
bore 2) ∅ [mm] 22 28 36 48 60 72 with 1 keyw. acc. to DIN 6885 Part1 1
square bore 2)3) [mm] 19 22 27 36 46 55 corners acc. to DIN 79 2
bore w. 2 flats2)4)[mm] 19 22 27 36 46 55 corners acc. to EN Draft 3
special bore 2)5) maximum diameter with 1 keyway 9 H1Y
∅ [mm] 25 38 50 60 80 90
acc. to DIN 6885 Part1
7
leverarm lengths base + leverarm, for the torque ranges [Nm] hole suitable )
taper 1:10 damper rod
150/200 80-270 16 H8 2SX5000-0KG00
150/200 150-500 16 H8 2SX5000-0KG00
150/200/250 320-1000 22 H8 2SX5000-0KG01
300/400 700-2100 26 H11 2SX5000-0KG02
300/400 1400-4300 26 H11 2SX5000-0KG02 8
1
2
) Coupling with thread and grub screw.
3
) Another keyway width: code number 2 replace by 9 and order code H4Y.
4
) Another keyway width: code number 3 replace by 9 and oder code H5Y.
5
6
) Without spigot at the connecting flange; with spigot - see additional features „S18“.
7
) Consisting of damper leverarm with ball joints at right and left (please order separately).
5/30 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Electric part-turn actuators (standard version)

2SC50 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
positioning range positioning time [s/90°] (positioning time t120° = 1.33 x t90°) set at 1)
for the torque ranges [Nm] see
previous
64 - 8 80-270 22 page C
160 - 20 150-250 150-350 150-500 320-1000 700-2100 1400-4300 56

1x 80-270 150-250 150-350 150-500 320-1000 700-2100 D
AC 230 V
3x 80-270 150-250 150-350 150-500 320-1000 700-2100 E
AC 400 - 460 V 1400-4300

without 0
with 1
swing angle/direction of rotation/mounting position

display and pointer cover are mounted one above the other as standard 3)
swing angle position of the worm shaft direction of rot. at output drive
90° right side clockwise 0
left side clockwise 1
right side anti-clockwise 2
left side anti-clockwise 3
> 90° - 360° 4) right side clockwise 4
right side
left side
anti-clockwise
anti-clockwise
6
7
5
basic type (Order No.2SX5000-0VS00))
without add-on A

PR travel dependent positioning time adjustment D
external analog positioning time setpoint F
electric connection
direct connection with round hood (with plugs to the 3
printed circuit board)
1) For other positioning time setting - see additional features „Y09“.

2
3
) For other mounting arrangements - see additional features „S50“, „S51“ und „S52“.
4
) Freely rotating gear, i.e. without end stop.
5
Siemens FI 01 · 2003 5/31

Electric actuators
SIPOS 5 Flash
Electric part-turn actuators for modulating duty

normal operation)
stored
correction
• travel limits continuously adjustable (angle-dependent)
• positioning time adjust. in 7 steps, step-up distance factor: 1.4
than rated current)
Fig. 5/27 Electric part-turn actuator for modulation duty, series R • indication that actuator is in operation
• separate mounting of the electronics unit possible
■ Description standard design • external screws stainless steel
• documentation in German/English: operating instructions,
• intermittent duty S4 / S5 min.10% duty cycle max 1200c/h acc.
to DIN EN 60 034, protection class IP 67 acc. to DIN EN 60 529 test certificate acc. to EN 10 204 3.1.B
• programming by customer possible.

2SC55 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
5 max. torque
(running torque
tripping torque, adjustable [Nm]
the minimum value is set as standard
flange
ISO 5211
weight
[kg] see next page
at modulating (70% Mdmax) 1)
duty) direct mounting
125 125-180 F07 23 0 0
F10 31 1 1
250 250-330
32.5 1 2
F12
36 2 2
500 500-700
38 2 3
F14
60 3 3
1000 1000-1500
65 3 4
F16
74 4 4
2000 2400-3400
F25 79 4 5
base + leverarm
125 125-180 31 0 8
250 250-330 42.5 1 8
500 500-700 49.5 2 8
1000 1000-1500 60 3 8
2000 2400-3400 74 4 8
valve connection (coupling or leverarm)

direct mounting, for the torque ranges [Nm]
coupling 125 - 250 - 500 - 1000 - 2400 -
(splined bush) 180 330 6) 700 6) 1500 6) 3400 6)
ISO 5211
with flange
F07 F10 F12 F14 F16 F25
unbored 0
bore 2) ∅ [mm] 22 28 36 48 60 72 w. 1 keyway acc. to DIN 6885 Part1 1
2 3
square bore ) ) [mm] 19 22 27 36 46 55 corners acc. to DIN 79 2
bore w. 2 flats 2)4)[mm] 19 22 27 36 46 55 corners acc. to EN Draft 3
special bore 2)5) maximum diameter 9 H1Y
∅ [mm] 25 50 60 80 90
w. 1 keyway acc. to DIN 6885 Part1
leverarm lengths base + leverarm, for the torque ranges [Nm] hole suitable
taper 1:10 damper rod 7)
150/200 125-180 16 H8 2SX5000-0KG00
150/200/250 250-330 22 H8 2SX5000-0KG01
150/200/250 500-700 22 H8 2SX5000-0KG01
300/400 1000-1500 26 H11 2SX5000-0KG02
300/400 2400-3400 26 H11 2SX5000-0KG02 8
1
2
) Coupling with thread and grub screw.
3
4
5
6
) Without spigot at the connecting flange; with spigot - see additional features „S18“.
7) Consisting of damper leverarm with ball joints at right and left (please order separately).
5/32 Siemens FI 01 · 2003

Electric actuators
SIPOS 5 Flash
Electric part-turn actuators for modulating duty
■ Ordering data Order No. Order code

2SC55 7 7 - 7 7 7 7 7 - 7 7 7 7 - Z 777
positioning range positioning time [s/90°] (positioning time t120° = 1,33 x t90°) set
for the torque ranges [Nm] at1) see
previous
64 - 8 125-180 22 page C
160 - 20 250-330 500-700 1000-1500 2400-3400 56

1x 125-180 250-330 500-700 1000-1500 D
AC 230 V
3x 125-180 250-330 500-700 1000-1500 2400-3400 E
AC 400 - 460 V
without 0
with 1
swing angle/direction of rotation/mounting position

display and pointer cover are mounted one above the other as standard 3)
swing angle position of the worm shaft direction of rot. at output drive
90° right side clockwise 0
right side anti-clockwise 2
left side anti-clockwise 3
> 90° - 360° 4) right side clockwise 4
right side
left side
anti-clockwise
anti-clockwise
6
7 5
basic type Order No. 2SX5000-0VS00))
without add-on A

value switch
travel dependent positioning time adjustment D
positioner + travel dependent positioning time adjustment E
external analog positioning time setpoint F
positioner + external analog positioning time setpoint G
electric connection
circuit board)
1
) For other positioning time setting - see additional features „Y09“.
2
3) Or other mounting arrangements - see additional features „S50“, „S51“ and „S52“.
4
) Freely rotating gear, i.e. without end stop.
5
Siemens FI 01 · 2003 5/33

Electric actuators
SIPOS 5 Flash
Additional features Electric actuators
■ Ordering data Order Code ■ Ordering data (continued) Oder Code

Additional features separate mounting
Please add „Z“ to Order No. and specify Order code(s)
installation kit including mounting bracket and tubular steel stirrup
(lead ends are prepared for plug in)
customised settings/programming possible Further designs on request.
Rotary actuators 2SA5... Connecting cable with connection plug S41
tripping torque set to hoods for electronics unit and gear unit
are completely assembled (connecting
specify in plain text: cable shielded, Oelflex-SERVO-730CY
Y01: ... Nm in direction OPEN and Y01 and Unitronic LiYCY)
... Nm in direction CLOSE additional Order Code for length of
signalling gear unit cable: R7.
(36 revolutions/stroke set as standard, • length 3 m R70
possible are 0.8; 2.1; 5.5;14; 36; 93; 240;
610; 1575; 4020) • length 5 m R71
except 2SA5.7... and 2SA5.8...: • length 10 m R72
(9 revolutions/stroke set as standard,
possible are 0.2; 0.52; 1.37; 3.5; 9; 23.2; customer-plate and product documentation
60; 152; 393; 1005)
product documentation: rating-plate,
specify in plain text: operating instructions and test certificate
Y02: ... revs/stroke Y02 (German/English as standard)
output speed set to • French/Spanish B10
(7-step, step-up factor 1.4 • German/English and
step 4 is set as standard) customer-plate with free inscription B00
specify in plain text: • French/Spanish and
Y07: ... rpm Y07 customer-plate with free inscription B11
Linear actuators 2SB5... other paint
5 cut-off force set to
specify in plain text:
standard version: 80 µm coat of paint in colour RAL 7030 for service
outdoors, by the sea, in industrial environments, and in not humid
Y03: ... kN thrusting and pulling Y03 climates
signalling gear unit set to unpainted L30

(dependent on pitch, 70; 84; 98; 112 mm heavy-duty corrosion protection L32
set as standard)
top coat of paint for colour other than
specify in plain text: RAL 7030
Y04: ... mm travel Y04 specify in plain text:
positioning speed set to Y35: colour RAL ... Y35
(7-step, step-up factor 1.4
step 4 is set as standard) others
specify in plain text:
only part-turn actuators 2SC5...
Y08: ... mm/min Y08
spigot ring for direct mounting S18
Part-turn actuators 2SC5...
for flange size F07, F10, F12, F14, F16
tripping torque set to: and F25
specify in plain text: mounting position
Y01: ... Nm in direction OPEN and Y01 B worm gearbox turned 90° to the right S50
... Nm in direction CLOSE (handwheel over pointer cover)
positioning time set to: C worm gearbox turned 180° to the
(7-step, step-up factor 1.4 right (handwheel to left of pointer S51
step 4 is set as standard) cover)
specify in plain text: D worm gearbox turned 90° to the left S52
(handwheel opposite pointer cover)
Y09: ... sec/90° Y09
other settings/programming
Please specify in plain text or use the
enclosed programming sheet Y11
Parameter assignment acc. to Siemens
PG standard for FUM block Y12
Parameter assignment acc. to Siemens
PG standard for SIM block Y15
Other designs available on request. 7
5/34 Siemens FI 01 · 2003

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Electropneumatic

5/3 Electropneumatic positioners

5/22 Electric actuators

Application Device description Catalog Software for

Position control SIPART PS2 5/3 SIMATIC PDM

As above, but SIPOS 5 Flash, Electric part-turn actuator SIMATIC PDM,

5/2 Siemens FI 01 · 2003

The SIPART PS2 positioner is available:

Siemens FI 01 · 2003 5/3

Fig. 5/5 Separate mounting of actuator travel detection system and

5/4 Siemens FI 01 · 2003

■ Mode of operation Three explosion-proof versions

Siemens FI 01 · 2003 5/5

Fig. 5/6 SIPART PS2, electropneumatic positioner, function diagram

5/6 Siemens FI 01 · 2003

*) Only required with current sources not conforming to HART

Fig. 5/8 SIPART PS2 PA electropneumatic positioner, input circuit for 2

*) Jumper between 5 and 7 only for three-wire system

Fig. 5/11 SIPART PS2 electropneumatic positioner, input circuits for

Siemens FI 01 · 2003 5/7

5/8 Siemens FI 01 · 2003

■ SIPART PS2 configurations Parameter Function Parameter values Dimen-

Siemens FI 01 · 2003 5/9

5/10 Siemens FI 01 · 2003

Fig. 5/15 Dimensional drawing of flameproof casing

Siemens FI 01 · 2003 5/11

■ Technical data Technical data (continued)

5/12 Siemens FI 01 · 2003

Siemens FI 01 · 2003 5/13

■ Technical data (continued)

5/14 Siemens FI 01 · 2003

■ Technical data (continued)

Current consumption 10.5 mA ± 10%

Siemens FI 01 · 2003 5/15

5/16 Siemens FI 01 · 2003

■ Technical data (continued)

Siemens FI 01 · 2003 5/17

■ Ordering data Order No. ■ Ordering data Order No.

5/18 Siemens FI 01 · 2003

■ Ordering data Order No. ■ Ordering data Order No.

Siemens FI 01 · 2003 5/19

5/20 Siemens FI 01 · 2003

Siemens FI 01 · 2003 5/21

5/22 Siemens FI 01 · 2003

Fig. 5/22 SIMATIC PDM communication with SIPOS 5 Flash

■ Other products ■ Further information

Siemens FI 01 · 2003 5/23

• „non intrusive“ for PROFITRON (after adjustment of the end

■ Ordering data Order No. Order code

5 tripping torque, adjustable [Nm] weight

DIN ISO DIN flange size Thrust

5/24 Siemens FI 01 · 2003

■ Ordering data Order No. Order Code

power supply (acceptable voltage tolerance: ±15%) 2)

mechanical position indicator

spindle protection tube

standard 260 mm 360 mm 1

special length 500 mm 750 mm 2

prepared recommended for mounting on gate valve 3

basic design electronics unit with local control station

use with software-function

Additional features see page 5/34.

Siemens FI 01 · 2003 5/25