[ I·N·S·T·R·U·C·T·I·O·N

MANUAL ]
PRIOR TO USE THIS MACHINE,
PLEASE READ THIS MANUAL CAREFULLY

REBAR BENDER

TYB-HD42A

Taeyeon Machinery Co.,Ltd.

706-8, Cheongkang-Ri, Kijang-Eup, Kijang-Kun, Busan, KOREA
TEL : 82-51-720-3810 FAX : 82-51-720-3819
http://www.taeyeon.co.kr E-mail : world@taeyeon.co.kr
TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

S P E C I F I C AT I O N
MODEL TYB-HD42A
POWER 3 Phase 220V , 380V
MOTOR 5.5 Kw / 7hp(4p)
CUTTING CAPACITY Up to HD42mm(1.65inch)
WEIGHT 710 Kg
DIMENSION (mm) L750×W866 ×H750

N OS O F B A R T O B E C U T AT A T I M E
Dia (mm) HD42, 32, 29 HD25, 22 HD19,16 HD13 HD10
SD500 1 2 3 4 6

N AMES OF MAJOR COMPONENTS

2) 3) 4) 5)
12)
6)

2) 3)
1) 7)

3)
3)

1) ROTATING ROLLER 7) BOLT FOR ADJUSTING RETURN SPRING

2) HOLDER GROOVE 8) BAR BACK-STOPPER
3) 1st POINT FOOT SWITCH(Back) 9) FIXED ROLLER
4) 2nd POINT FOOT SWITCH(Back) 10) 1st POINT ANGLE KNOB
5) POWER LAMP(Back) 11) 2nd POINT ANGLE KNOB
6) START SWITCH 12) STOP SWITCH
 BENDER & CUTTER

S ETTING THE MACHINE IN THE FIELD

°‹PLACE THE EQUIPMENT AVOIDING UNDESIRABLE VIBRATION.

°‹180°∆ROTATING ACTION OF THIS MACHINE MIGHT CAUSE ABNORMAL VIBRATION IF
IMPROPERLY LOCATED RESULTING IN QUALITY AND RELIABILITY PROBLEMS.
°‹CONNECT THE POWER CABLE TO 3 PHASE WITH 220V , 380V.
(MAKE SURE THAT THE POWER SOURCE MUST BE 220V , 380V)
°‹THE SIZE OF POWER CABLE MUST BE LARGER THAN 20sq.
°‹AVOID AREAS OF EXCESSIVE HUMIDITY.

P RECAUTION
PRIOR TO USE, MAKE SURE THAT YOU CONNECTED THE RIGHT POWER (3 PHASE 220V ,
380V) TO THE MACHINE.

THE BAR TO BEND MUST BE WITHIN THE RANGE OF THE BENDING CAPACITY OF THE
MACHINE (AS SHOWN ON PAGE 1)

IF BENDING PROCESS IS PERFORMED BEYOND THE BENDING CAPACITY OF THE MACHINE,

IT WILL CRITICALLY LEAD TO SERIOUS DAMAGE IN BENDER MOTORS OR THE MACHINE
ITSELF.

°‹TO STOP BENDING PROCESS, PRESS THE EMERGENCY SWITCH (no.12 in illustration) IF
THERE SHOULD OCCUR AN ABNORMAL PHENOMENON IN THE COURSE OF BENDING
PROCESS.
°‹DO NOT RELY ON SUCH MECHANICAL BLOWER AS AN AIR GUN FOR THE PURPOSE OF
REMOVING SCALES ACCUMULATED ON THE MACHINE. USE OF SOFT BRUSH IS
RECOMMENDABLE.
°‹ITIS RECOMMENDED THAT NOBODY STAYS AROUND THE MACHINE IN OPERATION, AS
THERE IS A POSSIBILITY THAT THE BAR SCRAP MIGHT BREAK. ESPECIALLY IN CASE OF HIGH
TENSILE BAR OF 42mm/1.65inch.

TYB-HD42A M/A/N/U/A/L 2+ 3
TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

°‹MAKE SURE THAT YOUR HANDS ARE ON A SAFE POSITION IN BENDING PROCESS.
°‹KEEP THE MACHINE DRY WITH REMOVAL OF ITS COVER, AFTER THE RAIN HAS STOPPED.
°‹MAKESURE THAT YOU WILL BE CAUTIOUS TO AVOID A POSSIBILITY OF INJURIES IN HAND
DURING BENDING PROCESS.
°‹THE
ADJUSTABLE STOPPER (HOLDER OF BLADE) FUNCTIONS TO MAINTAIN THE BAR IN A
CORRECT POSITION AND KEEP THE BAR(S) FROM SHAKING DURING CUTTING PROCESS AND
MUST BE PROPERLY SET FOR EACH SIZE OF BAR BEFORE MAKING CUT.
°‹FORBETTER PERFORMANCE AND LONGER LIFE OF THE MACHINE, YOU ARE RECOMMENDED
TO PERFORM BENDING PROCESS WITH INTERMITTENT PAUSE, AFTER CUTTING FOR A LONG
PERIOD OF TIME.
°‹PRIORTO USE, MAKE SURE THAT THE OPERATOR SHOULD TIGHTEN PROPERLY BOTH THE
BOLT FOR ADJUSTING BENDER BLOCK AND FOR FIXING BENDER BLOCK AS THE BOLT
MIGHT GET LOOSENED BY THE VIBRATION CAUSED DURING BENDING PROCESS.
ESPECIALLY, THE BOLT FOR FIXING BENDER BLOCK MUST BE STRICTLY CHECKED.

O P E R AT I O N
1) CHECK OF THE POWER SOURCE IS 3 PHASE, 220V , 380V AND CONNECT THE POWER TO THE
MACHINE.

2) INSTALL THE FIXED ROLLER, ROTATING ROLLER AND BAR BACK-STOPPER AND ADJUST THEM
CONSIDERING BAR SIZE.

3) SET UP THE FOOT SWITCH TO EITHER 1-POINT OR 2-POINT TO OPERATE THE MACHINE.
① POINT OPERATION : ANGLE ADJUSTMENT IS FOR 1-POINT. OPERATED
BY START SWITCH OR 1-POINT FOOT SWITCH.
② POINT OPERATION : ANGLE ADJUSTMENT IS FOR 2-POINT. OPERATED
BY START SWITCH OR 2-POINT FOOT SWITCH.

4) ADJUST THE ANGLE ARRANGEMENT AS YOU WANT AND FIX IT.

5) OPERATOR MUST BE ON THE OPPOSITE SIDE AS YOU WANT AND FIX IT.

6) PRESSING THE OPERATION SWITCH OR FOOT SWITCH WILL LEAD TO ONE BENDING
PERFORMANCE.

7) ALWAYS KEEP THE EMERGENCY BUTTON IN MIND FOR URGENT SITUATION.

 B&C BENDER & CUTTER

H O W TO U S E D UA L A N G L E A D J U S TM E N T S YS T E M

First-Point Second-Point

1) DETERMINE THE "FIRST-POINT" KNOB (no.10 in illustration) AT 90-DEGREE ANGLE SCALE ON

THE "FIRST-POINT" ANGLE ADJUSTMENT APPARATUS.

2) DETERMINE THE "SECOND-POINT" KNOB (no.11 in illustration) AT 45-DEGREE ANGLE SCALE ON

THE "SECOND-POINT" ANGLE ADJUSTMENT APPARATUS.

3) FOR 90-DEGREE ANGLE BENDING PROCESS, TOUCH THE FOOT SWITCH CONNECTED TO THE
"FIRST-POINT" SWITCH.

4) FOR 45-DEGREE ANGLE BENDING PROCESS, TOUCH THE FOOT SWITCH CONNECTED TO THE
"SECOND-POINT" SWITCH.

(1) THE TWO(2) ANGLES TO BE BENT CAN OPTIONALLY BE ADJUSTED BY THE OPERATOR IN
THE RANGE OF 0 TO 180 DEGREE
(2) THE DUAL ANGLES ADJUSTMENT APPARATUS PROVIDES THE OPERATOR WITH
CONVENIENCE BY ALLOWING HIM TO PERFORM BENDING PROCESS OF TWO(2)
DIFFERENT ANGLES, WITH THE BAR ON THE MACHINE.

TYB-HD42A M/A/N/U/A/L 4+ 5
TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

C HECK-UP
°‹IFTHE ROTATING ROLLER MOVES BACK WITH EXCESSIVELY QUICK SPEED ACCOMPANIED
BY BIG BOUNCE, LOOSEN SLIGHTLY THE BOLT (no.7 in illustration) FOR ADJUSTING THE
RETURN SPRING.
°‹IF THE ROTATING ROLLER DOES NOT MOVE BACK TO ITS INITIAL POSITION, FASTEN
SLIGHTLY THE BOLT FOR ADJUSTING THE RETURN SPRING.
°‹EXAMINE THE INNER ELECTRIC CORD WHICH RELAYS THE POWER SOURCE TO THE
MACHINE, IF THE MACHINE FAILS TO OPERATE IN SPITE OF THE SIGNED ALL LAMPS WITH
LIGHT.
°‹THECUSHION RUBBER MAY BECOME DEFORMED OR BROKEN AFTER BEING USED FOR A
LONG PERIOD OF TIME. IN THIS CASE, REPLACE IT WITH A NEW ONE.

M AINTENANCE
°‹REPLACEMENT OF CARBON BRUSH - BE SURE TO UNPLUG THE POWER CORD BEFORE
REPLACEMENT.
YOU MAY NEED TO REPLACE THE CARBON BRUSH WHEN THE MACHINE IS UNEXPECTEDLY
STOP IN THE MIDDLE OF OPERATION OR WITHIN A FEW MOMENTS AFTER THE MACHINE
STARTS RUNNING. CHECK THE CARBON BRUSH WITH SPECIFIED ONE.

16

Carbon Brush 6

Wearing Limited Line

IF THE WORN-OUT CARBON BRUSH IS USED UNREPLACED, IT WILL ACCELERATE THE WEAR
OF COMMUTATOR AND FINALLY LEAD TO ARMATURE BREAKAGE.

UNSCREW THE BRUSH CAP AT THE TOP OF INTERNAL MOTOR AND TAKE OUT THE BRUSH
(REPLACE BOTH ENDS). FOUR(4) PARTS OF EACH END NEED REPLACEMENT DUE TO DUAL.
 B&C BENDER & CUTTER

°‹WHEN YOU NEED TO REPLACE INTERNAL CENTER BAR OR RECTANGULAR RADII FORMER, BE
SURE TO CLEAN THE SURFACE OF EACH PART WITH SUPPLIED BRUSH.
°‹USUAL MAINTENANCE
- CHECK THE BOLTS AND THE NUTS EVERY WHERE IF THEY ARE TIGHTLY SCREWED.
- UNCOVER THE MACHINE AND EXPOSE IT TO DRY AFTER RAIN OR LONG PERIOD OF HUMID
WEATHER.
- ADJUST THE SHOCK RESPONSE BOLT IF THE RETURNING POWER OR SPEED OF ROTATING
ROLLER IS ABNORMALLY HIGH OR LOW.
°‹POWER LAMP ON THE DISPLAY PANEL INDICATES THAT THE MACHINE IS READY TO
OPERATE AND
- IF THE LAMP IS NOT ON, CHECK THE POWER CORD IS PLUGGED.
- IF THE MACHINE DOES NOT RUN EVEN THROUGH THE LAMP IS ON, CHECK THE FUSE AND
THE STATE OF CARBON BRUSH.
- IN OTHER PROBLEM, ASK FOR THE WARRANTY SERVICE.

E XTENSION CABLE
°‹YOUWILL HAVE TO PREPARE EXTENSION CABLE, IF THE POWER SOURCE IS FAR AWAY
FROM THE MACHINE.
°‹THE EXTENSION CABLE MUST BE PROPERLY THICK FOR THE LENGTH.
IF IT IS NOT ADEQUATELY THICK, THE VOLTAGE TENDS TO FLUCTUATE. THIS MAY LEAD TO
WEAKENED MOTOR POWER.
°‹WITH RESPECT TO LENGTH OF THE CABLE, SHORTER IS BETTER THAN THICKER.

REFER TO THE FOLLOWING THICKNESS OF CABLE

THICKNESS
MAX LENGTH NOMINAL CROSS SECTIONAL AREA
15M 3.5sq×4C
25M 5.5sq×4C
45M 8.0sq×4C

TYB-HD42A M/A/N/U/A/L 6+ 7