Escolar Documentos
Profissional Documentos
Cultura Documentos
INDUSTRIAL STRUCTURES
A DISSERTATION
Submitted in partial fylfiliment of the
requirements for the award of the degree
©f
MASTER OF TECHNOLOGY
in
CIVIL ENGINEERING
(p ith Specialization yin Structural Engineering)
By
MAHESH GAMI
J
~-
Cr CO, 2~ ?;
Nn... .... .. ~...
'Ar
Date I ?th....
I hereby declare that the work which is being presented in this dissertation entitled
FRAMED-TRUSS SYSTEMS FOR LARGE SPAN INDUSTRIAL STRUCTURES, in
partial fulfillment of the requirements for the award of the degree of Master of Technology
in Civil Engineering with specialization in Structural Engineering submitted in the
Department of Civil Engineering, Indian Institute of Technology Roorkee, Roorkee, is an
authentic record of my own work carried out for a period from July 2010 to June, 2012
under the supervision of Dr. J. Prasad, Associate Professor and Dr. Bhupindar singh,
Associate Professor, Department of Civil Engineering, Indian Institute of Technology
Roorkee, Roorkee.
The matter embodied in this dissertation has not been submitted by me for the award
of any other Degree.
Date: July 04, 2012 (Mahesh Gami)
Place:IIT Roorkee
CERTIFICATE
This is to certify that the above statement made by the candidate is correct to the best of my
knowledge.
JA ~~
1)r. BhupIkdar Singh Dr. Jag rasad
Associate Professor, Associate Professor,
Department of Civil Engineering Department of Civil Engineering
IIT Roorkee, IIT Roorkee,
ACKNOWLEDGEMENT
I am also grateful to my friends and Family who actively got involved in providing me
with vital support and encouragement whenever I needed.
MAHESH GAMI
ABSTRACT
Large span (30-60m) Industrial Roofing systems have traditionally been done
through conventional simply supported Truss systems using open sections such as Angle,
Channel and I-section. This needs a large height for the truss system so as to create high
moment resisting capacity by members which are capable of carrying axial forces only.
The large space between the bottom chord and the ridge remains unutilized (5-7m height)
and provides a very large projected area for the wind pressure to act. As a consequence to
this, the truss spacing is reduced so as to deal with comparatively low values of load. Use
of closed form tubular sections has helped in meeting some requirements up to some
span. In the recent time, however, framed truss made in high strength steel (300-35OMPa
as against 250 for hot rolled section) hollow sections has become quite popular. The roof
slop of the framed truss is generally in the range of 5°-7° as against l00-150 for
conventional trusses. The roofing system of an industrial building comprises elements
such as Purlins and roof sheeting. All these elements transfer the imposed loads through
flexural actions to rafter of framed truss. To deal with large moment on account of very
large spans with force couple action large liver arm (truss depth) is required. Also, the
moment in the rafter of the frame varies in a parabolic profile with respect to span and
hence a constant truss depth becomes inefficient in comparison with trapezoidal shaped
framed truss. This type of manufacturing has now become feasible and cost-effective.
This category of work in steel is referred to as Pre-Engineered Building (PEB).
In the present thesis work, framed truss have been studied for their performance
for the span of 30 and 40m. The rafter inclination has been kept in the low range of 5°-7°
with a column height of 6m and frame spacing about 5-6m. The elements of rafter such
as Eva depth, ridge depth, and number of panels for various web patterns have been
varied in the suitable range to study their impact/influence on the ridge deflection and
finally the percent capacity utilization of various members. The results have been
presented in a lucid manner in a combination of graphical and tabular form.
Contents
CHAPTER PAGE
ACKNOWLEDGEMENT ------ II
ABSTRACT ------ III
FIGURES ------ VI
TABLES ------ VII
NOMENCLATURE ------ VIII
NOTATIONS ------ IX
1. INTRODUCTION
1.1 General ----- 01
1.2 Breif Review of Assosiated Literature ----- 04
1.3 Critical Coments 05
1.4 Problem definition ----- 05
1.5 Scope of work ----- 05
1.6 Organisation of thesis. ----- 06
2. REVIEW OF LITERATURE
2.1 General ------ 07
2.1.1 Hollow sections ------ 07
2.1.2 Cold Formed steel ------ 08
2.2 Literature review on Cold-formed Steel sections ------ 11
2.3 Literature review on Tubular trusses ------ 12
2.4 Critical coments ------ 13
2.5 Justification of the problem ------ 13
3. THEORITICAL PART
3.1 General ------ 14
3.2 Selection of member cross-section ------ 14
3.3 Frrned-truss system ------ 15
3.4 Design criteria
3.4.1 Behaviour of light gauge sections ------ 15
3.4.2 Effective design width of stiffed elements ------ 18
3.4.3 Tension member ------ 19
LP/
3.4.4 Compression ------ 20
3.5 Relative Merites of tubular sections ------ 22
3.6 Deflection Criteria ------ 25
4. PROBLEM UNDER STUDY
4.1 Common Data ------ 26
4.2 Materials used and their properties ------ 26
4.3 Detail explination of the problem considered ------ 26
4.4 Analysis ------ 29
4.5 Sequence of the study ------ 30
5. RESULTS
5.1 Results for 30m span
5.1.1 Effect of increasing Eva & Ridge depth ------ 32
5.1.2 Effect of Roof angle ------ 36
5.1.3 Effect of number of panels ------ 37
5.2 Results for 40m span
5.2.1 Effect of increasing Eva & Ridge depth ------ 41
5.2.2 Effect of Roof angle ------ 45
5.2.3 Effect of number of panels ------ 46
5.3 Design of typical Framed Truss ------ 50
5.3.1 Design of typical framed truss for 30m span ------ 53
5.3.2 Design of typical framed truss for 40m span ------ 56
6. DISCUSSION AND CONCLUSIONS
6.1 Aim of study ------ 59
6.2 Discussion and conclusions ------ 59
6.3 Scope for futer study ------ 61
REFERENCES ------ 62
LIST OF FIGURES
LIST OF TABLES
VIII
NOTATIONS
Abbreviations
FT - Framed-Truss
IX
CHAPTER 1
INTRODUCTION
1.1 General:
The trusses are vector active structural system made up of short and straight lineal
members, in which redirection of forces is effected by vector partition, i.e. by
multidirectional splitting of single force simply to tension or compressive elements. As in
trusses moment is resist by forming force couple. In the simply supported structure the
maximum moment is produced in the middle of span. For the long span simply supported
trusses demand large depth in the middle span to have larger liver arm, due to which the
depth of truss is becomes nearly equal to height of column, which result in higher wind
load and uneconomical structure.
In recent years, framed truss with tubular members have provided practical and
economical design solutions for warehouses, Storage sheds, various factory buildings and
for other civil/military purposes particularly in the span above 30m. The name framed
truss indicates the 'truss is connected with column/s at two vertically separated points i.e.
at top and bottom chord level by pin connection. Due to which the central moment of
simply supported truss is distributed between support and midpoint of span which result
in requirement of small and uniform depth of truss. Both top and bottom chord of framed
truss are sloping and this slope increases the stability and reduces the deflection. The
main advantages of a framed truss are
The most common form of framed truss is the pinned-base framed truss with
different rafter and columns (framing elements), shapes and sizes. These framed trusses
form the primary framing structure of a pre-engineered building which are the main load
1
carrying and support members of the buildings. In pre-engineered buildings, the ec
trusses usually formed by welding together steel tubular members of higher strengt
form the truss panels. The panels of suitable sizes are then field-assembled (e.g. botee
connections or welded connections) to form the entire framed truss of the pre-engineerec
building.
Most of the times, the rafter and columns (framing elements, Fig: 1.1) are tapered
(varying in depth) according to the local loading effects. Tapered elements are widely
used in steel framed truss to make the stress in the structure more evenly distributing, so
that the consumption of steel can be reduced this is done because of the non-uniform
distribution of bending moments.
Use of hollow sections, has been growing in popularity over the years. Now that
fabrication by welding has become normal connection/joining practice, and in certain
cases preferable to bolted structures. (Riveting having become almost obsolete), it has
automatically followed that use of tubular structure should have received the attention of
structural engineers. More so, because, they are predominantly welded structures, except
where bolts are used for erection purpose, or for joining at site of individual pre-
fabricated components.
There are several reasons which have led to the increase use of tubes, and one of
the most significant is the excellence mechanical properties of tubular members.
Structural hollow sections have high bending and Torsional rigidity compared to their
weight and they are suitable for compressed members. Another reason that can be
mentioned is the large amount of research which has been done to ensure the safety of the
design codes of tubular members and joints. Also the selection of commercially available
tubular profiles is large which makes it possible to choose appropriate profiles in a truss.
heig endframe
Ainchor
indpost .-.-s jj
ep
Truss Height
Eave
Eave pur n
RI
abIe
wall
Ridge Depth
Vertical Web member
Top Chord Bottom Chord
Truss Panel
Truss Height
Rif Truss
Eave Height
Column Truss Column Truss
Span
Cold-formed steel products are made by bending a flat sheet of steel at room
temperature into a shape that will support more load than the flat sheet itself. However, it
is only in recent years that higher strength materials and a wide range of structural shapes
and sizes have caused a significant growth in cold-formed steel relative to the traditional
heavier hot-rolled steel structural members.
4
The Design Standard for hot-rolled steel is developed by American institute of
Steel Construction (AISC). Certain Guidelines for design of a steel building have b
made by AISI, but there exists limited laid down methodology for use of Indian Codes for
design of a steel truss or any other structure.
From all the research papers that has been reviewed so far it is noted that a good
amount of research has been carried out in different aspects of strength and stability of
conventional truss with tubular section and also in Cold-formed steel sections.
But there exist limited guidelines or standard methodology for design of a framed
truss. The process is complicated since tools for analysis of a framed truss with tapered
shape are not easily available to lay engineers.
5
preliminary guidelines for selection of Initial shape and topology by a s ruc urai designer.
while designing a framed truss for large span industrial buildings.
The Thesis is divided into six chapters. Chapter 2 consists of Review of literature.
Chapter 3 discusses Theory related to Design of a Framed-truss, Steel Design and
properties of materials, namely steel that is being utilized. Chapter 4 gives the clear
picture of the Problem under study in detail Chapter 5 consists of presentation of results
so obtained and deriving a correlation from the corresponding Chapter 6 the final
discussions and conclusions are given.
CHAPTER 2
LITERATURE REVIEW
2.1 General: .
Literature survey is essential to review the work done in the area of related
engineering field. Taking care the specific needs of closed form section properties and its
behaviour for the understanding of design, the literature like technical papers, journals
and books need to be referred. The prime importance in the review was to understand the
structural behavior of Tubular sections, cold formed steel and truss structure.
The increasing use of tubes, as a consequence, has made it necessary upon various
international standards institutions to pay adequate attention to control quality,
permissible stresses, welding procedures etc., for such structures, several standards have
come up in Britain, America, Europe and even in India to regularize procedures aiming at
ensuring quality and procedures of designs which can be expected to meet the
requirements of different civic or private bodies, and Government agencies. BS: 5950
part-I — "The use of structural steel in Building design" and its Indian counterpart IS: 800
and BS:1387- "Steel tubes and tubulars" as also similar other European and Americans
codes cater to the standardizations of material, stresses, and other requirements in general.
Material and dimensional specifications for tubes in India conform to IS: 1161, IS: 806
(Use of Steel Tubes in general building construction), and IS: 1293. Engineering today,
besides using tubular circular enclosed sections are also showing advantages for ready-
made rectangular or square hollow sections conforming to IS: 4293. Apart from average
material savings, which is quite significant, these sections have other positive attributes,
such as lower wind drag coefficient, lesser corrosion and improved aesthetic appeal.
➢ The excellent distribution of the materials around the axes of closed structural
exhibit remarkable strength qualities and thus offer decisive advantages as regards
to application technology.
7
➢ Due to their high torsional rigidity and compressive strength, closed structural
members behave more efficiently than conventional structural members.
➢ The smooth uniform profile of these sections minimizes corrosion and facilitates
ease, at site fabrication.
➢ Such sections have a higher resistance to bending in torsion also they show a
marked superiority over conventionallunconventional open sections such as
channels, angles, etc.
➢ Such sections have a smaller slenderness ratio on weight to weight basis than
conventional sections. Thus they can be designed for higher stresses.
➢ RHS have greater shear strength due to double web. They are light to handle,
allow easy shop fabrication and quick and economic erection.
➢ Since. RHS/SHS have flat sides, fabrication can use existing equipment designed
for fabrication with conventional sections.
➢ Special profiling, cutting (i.e. edge preparation) and welding technique, usually
associated with tubular fabrication are not required. Joints are generally less
complicated than joints with conventional sections.
➢ RHS/SHS structures are cleaner, as there is little room for formation of dust traps.
➢ Painting cost is less as the painting surface of RHS/SHS is about 20% to 30% less
than other conventional sections.
➢ Although, RHS (Rectangle Hollow Sections) and SHS (Square Hollow Sections)
are slightly more expensive as compared to conventional sections, the high
strength to weight ratio ensures a considerable weight saving, when incorporated
in an efficient design. This reduces foundation, handling, erection and
transportation costs.
Cold-formed steel products are made by bending a flat sheet of steel at room
temperature into a shape that will support more load than the flat sheet itself However, it
is only in recent years that higher strength materials and a wide range of structural shapes
and sizes have caused a significant growth in cold-formed steel relative to the traditional
heavier hot-rolled steel structural members. The advantages of cold formed over hot
rolled sections are listed in table 2.1 below.
Material Yielding The material is not deformed; The yield value is increased by
Properties Strength there is no initial strain in the 15%-30% due to prework (initial
material, hence yielding starts deformation).
at actual yield value as the
original material.
Flexibility Standard shapes are followed. Any desired shape can be molded
of Shapes High value of unit weight limits out of the sheets. The light weight
the flexibility of manufacturing enhances its variety of usage.
wide variety of shapes.
Economy High Unit weight increases the Low unit weight reduces the cost
overall cost — material, lifting, comparatively. Ease of
transporting, etc. It is difficult construction (e.g. connection).
to work with (e.g. connection).
E
Cold-formed sections, being thinner than hot-rolled sections, have different
behavior and different modes of failure. Thin-walled sections are characterized by local
instabilities that do not essentially lead to ultimate failure, but are helped by post buckling
strength, hot-rolled sections rarely exhibit local buckling. The properties of cold-formed
steel are altered by the forming process and the residual stresses are significantly
different from hot-rolled.
The industry of cold-formed steel differs from hot-rolled steel in an important way:
there is much less standardization of shapes in cold-formed in relation to hot-rolled steel.
Rolling heavy structural sections involves a major investment in machine and equipment.
The handling of heavy billets, the need to reheat to 2300°F, the heavy rolling stands
capable of exerting great pressure on the billet, and the loading, stacking, and storage of
the finished product all make the production of hot-rolled steel shapes a significant
financial investment by the manufacturer. Conversely, all it takes to make a cold-formed
structural shape is to take a flat sheet at room temperature and bend it. The equipment
investment is much less than that for hot-rolled industry and the end product coming out
of the last roller stand can often be lifted by one person. Therefore, from these aspects it
may be inferred that there is need to have a different design standard for cold-formed
steel structures. Some design codes developed for cold-formed steel framing is given
below in table 2.2.
10
4) Standard for Cold-Formed Steel Framing - Header Design
2004 The following standards were first published:
1) Standard for Cold-Formed Steel Framing -Lateral Design
2) Standard for Cold-Formed Steel Framing -Wall Stud
Design
(Ghosn and Sinno, 1995), have shown that the most common failure of the lapped
connections over the internal supports of multi-span purlins is mainly caused by the local
buckling of the compression flange, and the key parameter controlling the load carrying
capacity of the lapped connection multi-span purlins is the moment resistance.
(Zhi-ming Ye et al. 2004), carried out a analytical study on a model for cold-formed
purlin-sheeting systems subjected to wind uplift loading in which the restraint of the
sheeting to the purlin is taken into account by using two springs representing the
translational and rotational restraints provided by the sheeting. The results obtained from
this study not only highlight the influence of the sheeting restraints on the results of
stresses but also can be used as an input to the finite strip code for carrying out the linear
elastic buckling analysis of the sections. The two springs have different influence on the
buckling behavior of the purlin. The translational spring has more influence on the local
buckling while the rotational spring has more influence on the lateral torsion buckling.
For the distortional buckling, the influence of the two springs is mixed and is interfered
by the loading position.
(Ho and Chung, 2004), have provided experimental evidence for semi-continuity of
lapped purlins and shown that it depends not only on the stress level and the connection
configuration (e.g. location of bolts on web or on web and flanges) but also on the lap
length-to-section depth ratios. They have also shown that the failure mode of such purlins
is mostly influenced by the shear buckling of the web of single sections at the edge of the
lapped length and, consequently, the design procedure must include checking against
combined bending and shear in this point.
11
(Zhang and Tong, 2008), concluded that the edge section of lapped connection is the
most critical. Because the moment resistance of built-up lapped sections on the internal
support is almost twice the one of single sections at the edge of the lap, it implies that
only this one needs to be checked for strength. - the failure of such purlins usually occurs
at the edge of the lap zone by the local buckling of compression flange; _ additionally, the
failure of purlins is influenced by the shear buckling of the web of single section at the
edge of the lap.
Many studies have examined the structural behavior of tubular members in the
past several decades. Some of them have been listed over here.
(Jeffrey A. packer et al. 1986), "Design aids and design procedure for HSS trusses". By
using these design aids, one gains an appreciation of the principal parameters affecting
the strength of a truss joint and thereby selects truss members in, a more efficient manner.
Also there are design examples given by the writers for further clarification and
assistance. In this paper separate design procedures are given for gapped and overlapped
joints types, for most failure modes, the joints adequacy should be checked for both the
compression web critical and tension web critical cases.
(Wei-wen yu, 1979), "Cylindrical Tubular Members". Book of cold form steel structures
design, analysis and construction. Discuss various types of steel tubes grouped as
manufactured tubes and fabricated tubes. Explain various buckling problem associates,
local buckling, elastic buckling and inelastic buckling with example. Various design
criteria as per AISI Specification and CRC formulae are considered.
(J. Marshall, 1972), "Torsional behavior of structural rectangular hollow sections". This
paper presents a basis for determining displacements and stresses arising from the torsion
of structural rectangular hollow sections. Particular attention is given to stress
concentrations at the re-entrant corners. A relationship is determined between freely
formed corner redial and section thickness. Analytical solution is compared with
experimental results on steel sections and predictions from thin walled torsion theory. The
first part of this paper is concerned with giving a general procedure for determining stress
concentration factors within the range of structural rectangular hollow sections and which
takes account of the radius at an external corners.
12
(J. Wardenier, 2002), "Hollow sections In Structural Applications". The author has had
an enormous impact on the design methods for tubular steel structures in the late 20`n
century. This book cover all aspect related to design of tubular structural members and
different type of connections.
13
CHAPTER3
THEORETICAL PART
3.1 General
The truss is framework in which the members are connected at their ends. To cover a
certain area a series of trusses are placed on wall or two parallel lines of columns. The
trusses support the purlins on their principal rafters and the purlins support the roof
covering either directly or through common rafters and battens.
For optimization of the truss weight, the member shape plays major role, because
for design of compression member, the radius of gyration comes in picture, which
depends on the member shape. For any compression member, the higher radius of
gyration gives lower slenderness ratio and ultimately gives higher permissible
compressive stress value, which leads to lighter sections for given loading.
The closed structural sections (RHS/SHS/CTS) have higher radius of gyration compared
to the other conventional sections i.e., Angle sections, Channel sections, I-Sections etc.
➢ The excellent distribution of the materials around the axis of closed structural
exhibit remarkable strength qualities and thus offer advantages as regards to
application technology.
➢ Due to their high torsional rigidity and compressive strength, closed structural
members behave more efficiently than conventional structural members.
14
➢ Their higher strength to weight ratio results in up to 25 % saving in steel.
➢ The smooth uniform profile of these sections minimizes corrosion and facilitates
ease, at site fabrication.
➢ Closed structural members also enhance the aesthetic appeal of structures.
In case of very long span length Framed truss having trapezoidal configuration,
with depth at the ends and have hinge-connections at two vertically separated nodes/joints
along the height of the column/s are used. This configuration results in shifting of the
moment resisting capacity of the truss from central/mid-span section to the support point
section.
The trapezoidal configurations having the sloping bottom chord can be economical in
very long span trusses (spans > 30 m), since they tend to reduce the web member length
and the chord members tend to have nearly constant forces over the span length. It makes
available higher room-space near the central part of the covered area.
The truss members e.g. top & bottom chord members, vertical web members and
inclined web members which are subjected to axial tension and compression, various
design criteria associated with design are discussed below.
k1T2 E 75 \
ACCNo......~...rp
6cr —
12(1 — v2)(b/ ti
Date. •i.
? .)0 )-2
- - ,•
ROOS'~"1t
Red:- Compression
Blue: - Tension
Fig:- 3.1, Nature of axial forces in Framed-truss members for gravity loading, with
different web pattern
16
z
1 a
Where, k=
a mw
[M(W)+
t = Thickness of Plate
w = Width of plate
a = length of plate
: JfiE
The value of `k' is thereafter derived for varying values of `m'. The values are as shown
in above.
If all the edges are simply supported = 4.0.If one of the edges parallel to the loading is
free, the value of k reduces drastically to 0.425. The additional values of `k' are as
provided in the table 3.1.
Hence, the element of a light-gauge section with one longitudinal edge frees perform very
poorly. To improve the performance of these elements, lips are provided which act as
stiffeners. Therefore, these elements behave as stiffened elements.
For long columns, the critical loading the ultimate load. That is, columns do not process
any post buckling strength. However, plates with edges supported or stiffened parallel to
the direction of compression; possess additional strength beyond 6cr which is known as
the post-buckling strength.
17
1Z{i Xi/t)2
Cornprsscr 40
Compression 6.97
xed
Compression 3.425
Compress,cn 1 .277
s.s. Cornpessc 5. 42
SS
5.35
S.S.
77 - tc—
j Bending
IS 801:1975 lays down the design specifications based on the working stress method.SP6
(part 5): 1980[27] provides a commentary on the provisions of IS 801, the design tables
and curves and design.
w 487
If, —~-----, b=w,
18
w 487
If, —>-
\1?,
b_ 671 133
t V J 1 (w/t). J
w 630
If, —s—, b = w,
w 630
If, t > ,
b_ 5u~ r 17'
t L1 (w/t)VJ
Tension members are linear members in which axial forces act causing elongation
(stretch). Such members can sustain loads up to ultimate load, at which stage they may
fail by rupture at a critical section. However, if the gross area of the member yields over a
major portion of its length before the rupture load is reached, the member may become
nonfunctional due to the excessive elongation.
Axial Stresses:
The permissible stress in axial tension, o, in N/mm2 on the net effective area
aSt =0.6xfy
➢ The net area required (A1et) to carry the design load P is obtained by the equation,
19
Anet = P/Oat
➢ The net area calculated thus, is increased suitably (25 % - 40 %) to compute the
gross sectional area. From SP: 6 suitable section is provided whose cross-sectional
area is greater than computed gross sectional area.
➢ The number of bolts required to make the connection is calculated. These are
arranged in a suitable patterns and the net area of the section provided is
calculated. This should be more than the net area calculated.
➢ The slenderness ratio of the member is checked as per Table-3.1 of IS:800 (1984).
Columns and struts are termed long or short depending on their proneness to
buckling. If the strut is short, the applied forces will cause a compressive strain, which
results in the shortening of the strut in the direction of the applied forces. Under
incremental loading, this shortening continues until the column squashes. However, if the
strut is long, similar axial shortening is observed only at the initial stages of incremental
loading. Thereafter, as the applied forces are increased in magnitude, the strut becomes
unstable and develops a deformation in a direction normal to the loading axis.
Effective length is the distance between the points of inflection in the buckled
mode. The effective column length can be defined as the length of an equivalent pin-
ended column having the same load carrying capacity as the member under consideration.
The smaller the effective length of a particular column, the less possibility of lateral
. buckling, and the greater its load carrying capacity.
20
Boundary C: onclitiOns
Schematic Effective
At onfe end At the other end
representation Length
Tris1aiioii .Riiwtation Translation Rotation
Restrained
Free.
Restrained Free 1 .0L
-
-.-..-.-........- ..... ....... ----......................
Restrained Restrained Fi'e Restrained j 1.2L
I
Restrained Rest rained Restrained Restrained - 0.65 L
lable:- 3.2, Fttective length of prismatic compression member
> The direct stress in compression on the gross sectional area of axially loaded
compression members shall not exceed (0.6 x fy) nor the permissible stress o,
calculated using the following formula,
fcbxfy
Ubc = 0.66
()fl] 1/
TI
[(fcb)n fy
Where,
ac = permissible stress in axial compression, in N/mm2 ,
fy= yield stress in steel, in N/mm2 ,
fcc elastic critical stress, in N/mm2,
E = elastic critical stress in compression, = (n2 x E) / X2 ,
2 (= KL/r) = slenderness ratio of the member, ration of the effective length
to appropriate radius of gyration, and
n = a factor assumed as 1.4
21
3.4.4.3 Design steps for Axially Loaded Compression Member (IS: 800-1984)
Arequired =
0
Allowable Compressive stress
Where,
A = Tentative cross sectional area required, in mm2.
P = Load on column, in Newton
➢ Section that provides the estimated required area is selected. The section is so
chosen that the minimum radius of gyration of the section selected.
➢ The effective length of the column is calculated on the basis of end conditions and
the slenderness ratio is computed (X = 1/r), which should be less than the
permissible slenderness ratio (Table 3.1 of code).
> For this estimated value of slenderness ratio, the maximum allowable compressive
stress, 6ac is calculated from the Table 5.1 of the code.
> The load carrying capacity of the member is computed by multiplying the
maximum compressive stress thus obtained with the cross sectional area provided.
This value of the load carrying capacity of the member should be more than the
load to be supported by it.
22
gyration is concerned, the larger its value, the stronger the structure. Therefore, in
all strut design it is essential to choose sections with the largest radius of gyration
for any given weight per meter.
➢ Conventional sections, such as beams, channels, angles have varying values of
radius of gyration about different axes and to reduce the slenderness ratio about
weaker axes to an economical figure, it is often necessary to introduce additional
members to act as bracing, in order to reduce the effective length. Such members
can be omitted, or reduced in number, since tubes have same radius of gyration
about all axes. For any given weight/meter, radius of gyration in a tube has the
largest possible value, and therefore, for a strut, no other sections could be thought
of as more efficient.
23
gauge. So, obviously, in case of angles and plates, even if the design requirement
does not demand a thickness as high as 8 mm thick, we may have to provide it.
This, in all likelihood, facilitating saving in material.
5) Aesthetic Appeal
➢ When the requirement of aesthetic appeal of a structure, tubes offer a more
pleasing appearance than the irregular shapes of other sections. In any case, when
aesthetics is a primary consideration, it will be ideal for an engineer to decide
upon the shape and proportion of the structure, in consultation with an architect. It
must be borne in mind that tubes may enable one to avoid a large cluster of
complex bracing, leading a rather ugly appearance to a structure. Lesser the
members, the simpler and more attractive will appear the structure.
24
3.6. Deflection criteria
The deflection under serviceability loads of a building or a building component
should not impair the strength of the structure or components or cause damage to
finishing's. Deflections are to be checked for the most adverse but realistic
combination of service loads and their arrangement, by elastic analysis, using a load
factor of 1.0. Table 3.3 gives recommended limits of deflections for certain structural
members and systems. Circumstances may arise where greater or lesser values would
be more appropriate depending upon the nature of material in element to be supported
(vulnerable to cracking or not) and intended use of the structure, as required by client.
25
CHAPTER- 4
PROBLEM DEFINITION
An internal gable framed truss with hinge support of an Industrial building of two
different spans viz., 30m & 40m is considered for the present study. For the purpose of
study the loading on the frame is taken as IOkN/m along the top chord and also the
column geometry & member cross section is kept fix for given span and eave height is
kept at 6m in all the cases.
The aim of the present study is to obtain variation in deflection and weight with
various geometrical parameter of roof truss of framed truss.
26
Roof angle:
Roof angles considered for study are 5°, 6° and 7°. Since these angles give more
suction over a large span, the connectivity of the roof sheeting with purlins may become a
problem. But this problem can be overcome in Pre-engineered buildings because of using
closely spaced self tapping screws throughout the length of the purlin. This range of roof
angle is taken under the consideration of draining the storm water. If the roof angle
considered is beyond 7°, for larger spans the height above the eave level to ridge level
will be high, which is undesirable. So in the present study, roof angle varies from 5° to 7°.
Number of panel:
P
Member cross section:
High strength steel hollow square sections available in market which conforms to
IS 4923 are used for the present study:
W
4.4 Analysis:
The models of all the cases have been analyzed and designed using STAAD Pro-
2007 software. The deflection at the ridge, stress ratio, and weight of the frame for each
analysis has been taken. The sequence of the study is given in the next page.
29
'-I -
C - 0
V44 4701
0 0
iLl iLl
5 U S '-I
LI
V.- -
0 CD
0 0
iLl C
pl
c;L4
0,
I-
I
0
CHAPTER 5
RESULTS
The results obtained from the analysis of different models using the STAAD Pro-
2007 software is noted down systematically. The same results have been presented in a
lucid manner in a combination of graphical and tabular form here in this chapter.
In the above sections, effect of Truss geometry (i.e. Eave depth, Ridge depth,
Roof angle), effect of Truss web pattern (i.e. Warren, Pratt and Howe) and number of
Truss Panels, on control of deflection, weight of truss and finally the percent capacity
utilization of various members has been presented in the form of graphs and figures.
31
5.1.1 Effect of truss depth at Eave and Ridge (Span=30m):
Objective: To study effect of increasing truss depth at Eave and Ridge on the weight and deflection of Framed-Truss, at various-
-roof angles, with all other parameters kept constant, Variable parameters for the study
JN/m
10
Roof Angle Eva Depth (ED) Ridge Depth (RD)
(mm) (mm)
600
1° 1300 700
8°
1400 800
9° 1500 900
1000
( ) (mm2)
1.24 2830
1.06 -- 2770
1 wr - 2750 0
y,, Y
C1 t
0.94 --- 2730 ~+
D3 3
0 ..............
.88 -
...._- ...__.. ....._...._._......
2710
0.82 D 2690
Fig: - 5.1.3, Variation between i) Truss depth at ridge Vs Deflection Ratio and
Comments:-
Notation Description
a) As the Eave depth increases from
Deflection &
1300mm to 1400mm and from 1400mm Weight for Truss
D1&W1
with Eave depth
to 1500mm the percentage reduction in
1300 mm
maximum deflection is ii and 10.
Deflection &
b) As the Eave depth increases from Weight for Truss
D2 & W2
1300mm to 1400mm and from 1400mm with Eave depth
1400 mm
to 1500mm the percentage increase in
Deflection &
weight of the Truss frame is 0.162 and
Weight for Truss
D3 & W3
0.164. with Eave depth
1500 mm
c) Frame become safe as per deflection, for
all Eave height from web depth at ridge = 950 mm.
d) As Eave depth of the truss increases the overall height of the truss also
increase.
33
Span: 30 m Roof angle: 6°
1.18 2840
1.12 2820
an
1.06 2800
0
m
M
cc 1 2780
C
0
0.94 2760
0
r
0.88 2740
3
0.82 2720
0.76 2700
0.7 2680
600 650 700 750 800 850 900 950 1000
Truss Depth at Ridge (mm)
Fig: - 5.1.4, Variation between i) Truss depth at ridge Vs Deflection Ratio and
Comments:-
Notation Description
a) As the Eave depth increases from 1300mm to
Deflection &
1400mm and from 1400mm to 1500mm the Weight for Truss
D1 &W1
with Eave depth
percentage reduction in maximum deflection is
1300 mm
10.5 and 10.
Deflection &
b) As the Eave depth increases from 1500mm to Weight for Truss
D2 &W2
1600mm and from 1600mm to 1700mm the with Eave depth
1400 mm
percentage increase in weight of the Truss
Deflection &
frame is 0.165 and 0.164.
Weight for Truss
c) Frame become safe as per deflection, for all D3 &W3
with Eave depth
1500 mm
Eave height from web depth at ridge = 900mm.
d) As Eave depth of the truss increases the overall height of the truss also
increase.
34
Span: 30 m Roof angle: 7°
1.18 2840
1.12 2820
V v
0 1.06 _ 2800 E
Y LL
1 2780 N
i L
0 94 .... 2760 0
ao
0.88 .... .........._. .._. . ._.- –— 2740 a
0.76 _ — 2700
Fig: - 5.1.5, Variation between i) Web depth at ridge Vs Deflection Ratio and
Comments:-
35
5.1.2. Effect of roof angle (span: 30m):
Fig: - 5.1.6, Depth at ridge Vs Deflection Ratio for various roof angles [web depth at
eave =1400mm]
Comments:-
d) At Roof angle 7° the truss becomes safe in deflection at all ridge depth
considered.
36
5.1.3 Effect of Number of Panels (Span=30m):
Pratt web pattern : 6°
Objective: To study effect of increasing number of panels on the deflection of Framed-Truss for Pratt; Range of panel number for the study:
12, 14, 16, 18, and 20
Howe and Warren web patterns, with all other parameters kept constant, Member Cross-sections used
10 KNIm
Truss Members Column Members
Parameter SHS Cross-section Parameter SHS Cross-section
(mm) (mm )
(mm) (mm')
116.8
116
E 115.2
112.8
112
10 12 14 16 18 20 22
Number of Pannels
Comments:-
38
Web Pattern: Warren Roof angle: 6° Span: 30m
104. ..
D1
E
E
101
0
99.5
w D
D2
1
98
D1
96.5 ~ ..._ ._. _
D
95
5 6 7 8 9 10 11 12
Number of Pannels
Comments:-
Notation Description
a) As the number of panel increase deflection
With even number
control is better to certain number. of panels D1
panels
there after increase in number of panels doesn't
With odd number
D2
have significant control over deflection. panels
b) For Warren truss two pattern of variation in
deflection (i.e. D1 & D2) with number of panels is observed. This is due to
change in the arrangement of web member of the panels connected with
column (as shown in Figures below).
Roof Truss
eb member
Web member
39
c) For number of panels 11 the truss will have batter control on deflection, but
for economy we have to check for number of panels 10 also.
d) With increase in number of panels, number of connection also increases.
i 112
110.5
E 109
E
C 107.5
u
106
104.5
103
101.5
Comments:-
40
5,2.1 Effect of truss depth at Eave and Ridge (Span=40m)
Objective: To study effect of increasing depth at Eave and Ridge on the weight and deflection of Framed-Truss, at various-
-roof angles, with all other parameters kept constant, Variable parameters for the study
10 KNIm
(mm) mm)
600
1°
1500 700
8°
1600 800
0
9 1700 900
1000
(am) (ce)
1.18 -- - - — 5640
1.12
vvs
1.06 -- -- 5570 v
W3" E
1 ~.~_ 5535 W
DL CA
O """ VVL wiswniw*i~
0.94 5500
0.88 =3 5465
Comments:-
42
Span: 40 m Roof angle: 6°
1.18 — — — —
--.__.._ —._.._._.—
-------- -_---- ..___._........-_ .. 5650
1.12
5600
1.06 .... _... ~...._.-~. _. ~
o
3 I 5550
C vA
0.94 5500
0.88
5450
0,82 —__.-..__.
_ 5400
0.76 ------
3
0.7 5350
600 650 700 750 800 850 900 950 1000
Depth of Truss at Ridge (mm)
Comments:-
43
1.06 - 5650 Y
-4
3
0 0.94 5550 2
o
0.88 5500
uLz
0.82 -- -- 5450
0.76 3 b3 5400
Comments:-
Notation Description
a) As the Eave depth increases from 1300mm to Deflection &
1400mm and from 1400mm to 1500mm the Weight for Truss
D1 & W1
with Eave depth
percentage reduction in maximum deflection
1500 mm
is 9 and 8.
Deflection &
b) As the Eva depth increases from 1500mm to Weight for Truss
D2 & W2
1600mm and from 1600mm to 1700mm the with Eave depth
1600 mm
percentage increase in weight of the Truss
Deflection &
frame is 0.165 and 0.164. Weight for Truss
D3 & W3
c) Frame become safe as per deflection, from with Eave depth
1700 mm
web depth and ridge = 600mm.
d) As Eave depth of the truss increases the overall height of the truss also increase.
44
5.2.2 Effect of roof angles (Span: 40m)
Fig:-5.2.6, Depth at ridge Vs Deflection Ratio for various roof angles [Truss depth at
eave =1500mm]
Deflection of
a) Percentage reduction in deflection with
Dl Truss with Roof
increase in roof slope from 5° to 6° and 6° to 5°
7° is in range of 7 to 9. Deflection of
b) As the depth at ridge increase the deflection D2 Truss with Roof
6°
control is better to certain web depth and after
that increasing the web depth doesn't have Deflection of
D3 Truss with Roof
significant control in deflection. 7°
c) The T b
russ ecomes
sa-re •
indfl
e ection
or each
-r
45
Pratt web pattern : 6°)
ge of panel number for the study:
20, 22, 24, and 26
nber Cross-sections used :
Truss Members Column Members
Parameter SHS Cross-section Parameter SHS Cross-section
(mm) (MM2)
)p Chord (Rafter) 150x150x8 Chord Members 15Ox15Ox8
Objective: To study effect of increasing number of panels on the deflection of Framed-Truss for Pratt,
- Howe and Warren web patterns, with all other parameters kept constant.
10 KN/m
Truss Pannel
16 18 20 22 24 26 28
Number of Pannels
Comments:-
b) For number of panel 24 the truss will have batter control on deflection.
47
---
D1
150 ~
E
E
0 147
146. .... .
145 ~--
143 --
10 11 12 13 14 15 16
Number of Pannels
Comments:-
Notation Description
a) As the number of panel increase deflection
With Even Number
control is better to certain number of panels Dl
of panels
there after increase in number of panels doesn't
With Odd Number
D2
have significant control over deflection. of panels
e) For Warren truss two pattern of variation in
deflection (i.e. Dl & D2) with number of panels is observed. This is due to
change in the arrangement of web member of the panels connected with
column (as shown in Figures below).
Roof Truss
Roof Truss
Web member
Web member
158.7 .._ _. .
E
E
157.5 __._. _ ___
156.9 ......._. _...._ ..............._.....,.,_.... ........ _... ....... ...___ __ _...._.. _.___... _._..__...._.,__.._...___..
O 156.3
155.7 -..__._.........,
1545
18 20 22 24 26 28 30
Number of Pannels
Comments:-
b) For number of panels 26 the truss will have batter control on deflection, but
for economy we have to check for number of panels 24 also.
49
5.3 Design of-typical framed truss:
Common Data:
Loading
1) Dead load
The weight of 24 gauge (0.63mm thick) Galalume sheet as 4.8 kg/m2. To include the
additional weight due to overlapping of sheets, and moisture and heat insulation
treatment, take effective thickness of the sheets as 1 mm. hence,
Dead load per meter due to sheeting on the rafter of the truss=
(4.8/0.63)x6 = 47 kg/m
5.3 Design of typical framed truss:
Common Data:
Loading
1) Dead load
The weight of 24 gauge (0.63mm thick) Galalume sheet as 4.8 kg/m2. To include the
additional weight due to overlapping of sheets, and moisture and heat insulation
treatment, take effective thickness of the sheets as 1mm. hence,
Dead load per meter due to sheeting on the rafter of the truss=
(4.8/0.63)x6 = 47 kg/m
50
= 0.47 KN/m
Due to purlins:
The square tubular pulins (50x5Ox2.9) with self weight of 4.12 kg/m, are provided at
the spacing of 0.77m. The number of purlins required for span 30m is 42, and for 40m
is 56.
Dead load per meter due to purlins on the rafter of the truss (span=30m)
0.35 KN/m
Dead load per meter due to purlins on the rafter of the truss (span=40m)
0.35 KN/m
2) Live load
Referring clause 4.1 of IS: 875-1984, Live load for roof membrane sheets or purlins is
0.75 kN/m2, for every degree increase in slope over 10 degrees (i.e. LL = 0.75-0.02
(Theta- 10) kN/m2). Hence,
3) Wind Load
For calculation of the design wind pressure, as per IS - 875 - part - III depending upon
the location of the structure, the coefficient and other parameters required can be
taken as follows,
51
➢ Topography factor K3 = 1.0 (C1.5.3.3 and Appendix — C of IS - 875 - part -
III)
➢ External pressure coefficient Cpe = -0.8p for pitched roofs (Table 5)
➢ Internal pressure coefficient Cpi = + 0.2 p for buildings with normal
permeability (Cl. 6.2.3).
Using above parameters and constants, the `equivalent load per meter on the top chord
of given truss is:
Load Combinations:
52
Fig: - 5,3,3, Truss members stress ratio Fig: • 5,3,4, Truss members stress ratio
Note:
1)LF: Load Factor;
2)Application of wind load in reverse direction, So negative sign is given to load factor
when wind is acted.
3)Allowable vertical Deflection: 125mm
4)Allowable lateral Deflection: 31mm
5)When WL is acting permissible stresses will increase by 33%.
6)The cross-sections of Fig-5.3.5, which are given in table 5.3.1, will be suitable for both 44
kmph &50 kmph,
7)Basic wind speed 44 kmph correspond to III wind zone and 5(1 kmph correspond to V
wind zone,
LU IQ I
8)By locally strengthening the panels adjacent to column weight of Framed Truss may
further raduce,
5.3.3 113.5 113.5 4.8 - 15,92 - 113.5 113.5 48 1592 80 ` 80 4 9.22 60 60 2,6 455 1.37 - 83.1 LFA,6
3 Vertical web
60x6022,4 17.50 4.55 78.00
FRAMED TRUSS @ Roof Angle 60 members.
4 Inclined web
80x80x4 31,16 9.22 340.6
members,
Column
Purins
Sag-Rod
7 Porbns 42@0.f 50x5012,9 252 4,12 1038.24
NIL
3 Vertical web
72X72X3.2 27.20 6.71 178.4
members,
FRAME TRUSS @ Roof Angle 60
4 Inclined web
100X100X4 52.54 11.73 588.9
members.
Column
PurWts
Sag-Rod
7 Purlins:56 @0.77m 50z90n2,9 336 4.12 1384.32 N-R
NODE NUMBERS
8 Roof Sheet:0.63mm 0.5mm+eoafing 4.8kglm' 864
214 15.017 -7.090 16.606 11 Roof Sheet (kNlm) 0.47 lmm thick
Max X
Bottom Chord
Top Chord Dimensions (mm) Unit. Unit Inclined Dimensions (mm) Unit Vertical Dimensions (mm) Unit
Figure Dimensions(mm) Weight Deflection
Weight Weight Weight Weight Remarks
No (Tones) ~mm~
width depth thickness (Kg/m) width depth thickness "(Kg/m) width depth thickness (Kg/m) width depth thickness (Kg/m)
5.3.6 150 150 6 26.40 150 150 6 26.40 100 100 5 14.41 72 72 3,2 6,71 0 104.7 LF:0,6
5.3.7 150 150 6 26.40 150 150 6 26.40 100 100 5 14.41 12 72 3.2 6.71 0 -97.494 LF:-0J,for44kmph
5.3.8 150 150 5 22.26 150 150 5 22.26 100 100. 4 11,13 72 72 3.2 6,71 2.54 113.9 LF:0.6
EM
Fig: - 5.3.6, Truss members stress ratio Fig: - 5.3.7, Truss members stress ratio
Fig: - 5,3,8, Truss members stress ratio Fig: • 5.3.9, Truss members stress ratio
0.817
Note:
1)LF:LoadFactor;
2)Application of wind load in reverse direction. So negative sign is given to load factor when wind is
acted.
3)Allowable Vertical Deflection. 166 mm.
4)Allowable Lateral Deflection 31mm,
5)When WL is acting permissible stresses will increase by 33%.
6)The cross-sections of Fig-5,3,10, which are given in table 5,3.3, will be suitable for both 44 kmph &50
kmph.
7)Basic wind speed 44 kmph correspond to III wind zone, and 50 kmph correspond to V wind zone.
8)By locally strengthening the panels adjacent to column weight of Framed Truss may further raduce,
In Warren web pattern the panel width is large, (i.e. nearly equal to twice of Pratt or
Howe panel width) due to which members with larger cross-sectional area is required, but
due to not having vertical web member and lesser number of connection it may lead to
overall economical truss. From fig: 5.1.9 and fig: 5.2.9 it is seen for a truss with Warren
web pattern if odd number of panels (i.e. 9 or 11 for 30m span and 13 or 15 for 40m
span) are provided the deflection control is better.
From typical design of an intermediate framed truss for an industrial roof system
with tubular sections, Pratt web pattern, and possible governing loadings the weight of
truss for 30m span is 1.37 tones and for 40m span is 2.57 tones. It has been observed that
if the panels adjacent to columns are locally strengthened the weight of the truss
frame can further be reduced.
[1] Study on the column dimensions for varying column height under lateral loading.
[2] In present scenario, the commonly used shape of the purlins is Z & C. So a study
is required with purlin as tubular sections and their effect on purlin spacing and
effect of their connectivity with the main rafter.
[3] Interaction of framed truss as regards loads along the main axis of the building.
[4] Study of the framed truss joints with tubular sections.
61
APPENDIX-A
I. .
, _SS•
- . . -• L.J o l
•.
S • - -
5)
p lip
- r -
._P. ' • • - --
S
S - -
- •••.• -
-- ,
- P. •
64
ii :" /
1/ :
~~~
vr
`~' F -1 °-rte,
y I ~
65
Typical Framed truss
400-
— — — —,
___ __ __ ()
0
Perimeter
X TandY
9Of+1 ___
- __ Lf1
Ii 14
I and K K'.1'
67
•
itI'ir iIer.t
for
1,2N
1r
0 do
TUN
.
N
14-0
O00% N
2N sir
(e)
(g)
(ci 1nvnIrd dUihti1ion, in Iho trsion hrac (d) Urvn idsIribttkn, ir. the comprosq on
brace
() Shear ythnq of the choid, in the gao ) Chord Side wall failure
[4]
SELF TAPPING SCREW CONNECTING PURLIN AND ROOF SHEETING
THREAD PITCH (thread pitch is the number of thread crests counted along a
linear measurement of one inch)
12 - 14 X 2.5
Screw Gauge Thread Pitch (threads Overall length of the
(Thread outside per inch) screw measured from
Figure -10 diameter) under the head (mm)
RIDGE-END
LAYING OF SHEETS
70