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Tesco Corporation ("Tesco") has made every effort to ensure that this document contains accurate and
current information for the Tesco top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and Tesco does not warrant
or guarantee that the information contained herein is either complete or accurate in every respect, and
the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its
directors, officers, employees and agents from and against all liability for personal injury, death or
property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.
Contact Information
Corporate Head Office
6204 - 6A St. S.E.
Calgary, AB T2H 2B7
Canada
www.tescocorp.com
Telephone: (403) 233-0757
Fax: (403) 252-3362
Revision Information
TABLE OF CONTENTS
Chapter 1: About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
The illustrations are drawn from the off driller’s side point of view.
The illustrations are drawn from the off driller’s side point of view.
Parts List
Part # 7859
Drawing # I-7859 Rev. 4 Page 2 of 2
File # I-7859.xls Refer: 1 Illustration
Drawing Title: Top Drive,500 HCI
Item # Tesco # Qty Description
1 10030 5 Oil,Gear,80W90,20 Litre
2 18019 1 Quill,6-5/8 Reg Pin x NC50 pin,2-1/2"bore,HCI/ECI
3 16321 1 Kit,Pipe Handler Lock,HCI
4 3860 1 Manifold Assy,11 Station,HC/HCI
5 7361 1 Mainframe/Gearbox,2.76:1 Ratio,HCI
6 Not Used
7 8449 1 Kit,Gearbox,Final Assy,HCI
8 8450 1 Kit,Case Drain,HCI
9 8451 1 Kit,Hose Installation,Rotary Seal,Inner,HCI
10 8452 1 Kit,Pipe Handler,HCI
11 8453 1 Kit,Quill Installation,HCI
12 8455 1 Kit,Grabber Leg Installation, HCI
13 8456 1 Kit,Stop Installation,Rotary Seal,HCI
14 8457 1 Kit,Plumbing,Motor Manifold,HCI
15 8459 1 Kit,Clevis Assembly,Mainframe,HCI
16 8462 1 kit,Link Tilt Cylinder Installation,HCI
17 8463 1 Kit,Hose Installation,Mainframe,HCI
18 8464 1 Kit,Gearbox Installation,HCI
19 8466 1 Kit,Bumper & Guard Instl,HCI
20 8467 1 Kit,Hose Installation,Rotary Seal,Outer,HCI
21 8477 1 Kit,Pilot Check Valve,HCI
22 8478 1 Kit,Torque/Relief & Motor Manifold Instl,HCI
23 8479 1 Kit,Accumulator,Grabber Lift,HCI
24 8480 1 Kit,Pressure Relief Instl,HCI
25 8481 1 Kit,Rotary Seal Installation,HCI
26 8482 1 Kit,Aux Manf & Intensifier Instl,HCI
27 8949 1 Seal,Rotary,12-Port,8-1/2"ID,500/650T
28 8959 1 Frame,Pipe Handler,650T,HC/HS/HCI
29 8960 1 Collar,Load,650T HCI/ECI
30 Not Used
31 9298 1 Stand & End Roll Assy,Travel,HCI/ECI
32 9446 1 Kit,9/11 Station Maifold Installation,HCI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red
Parts List
Part # 9376
Drawing # I-9376 Rev. 4 Page 2 of 2
File # I-9376.xls Refer: 1 Illustration
Drawing Title: Top Drive,650T HCI
Item # Tesco # Qty Description
1 10030 5 Oil,Gear,80W90,20 Litre
2 18013 1 Quill,6-5/8 Reg Pin x Pin x 2-1/2"ID,650T HCI/ECI
3 16321 1 Kit,Pipe Handler Lock,HCI
4 3860 1 Manifold Assy,11 Station,HC/HCI
5 7361 1 Mainframe/Gearbox,2.76:1 Ratio,HCI
6 Not Used
7 8449 1 Kit,Gearbox,Final Assy,HCI
8 8450 1 Kit,Case Drain,HCI
9 8451 1 Kit,Hose Installation,Rotary Seal,Inner,HCI
10 8452 1 Kit,Pipe Handler,HCI
11 8453 1 Kit,Quill Installation,HCI
12 8455 1 Kit,Grabber Leg Installation, HCI
13 8456 1 Kit,Stop Installation,Rotary Seal,HCI
14 8457 1 Kit,Plumbing,Motor Manifold,HCI
15 8459 1 Kit,Clevis Assembly,Mainframe,HCI
16 8462 1 kit,Link Tilt Cylinder Installation,HCI
17 8463 1 Kit,Hose Installation,Mainframe,HCI
18 8464 1 Kit,Gearbox Installation,HCI
19 8466 1 Kit,Bumper & Guard Instl,HCI
20 8467 1 Kit,Hose Installation,Rotary Seal,Outer,HCI
21 8477 1 Kit,Pilot Check Valve,HCI
22 8478 1 Kit,Torque/Relief & Motor Manifold Instl,HCI
23 8479 1 Kit,Accumulator,Grabber Lift,HCI
24 8480 1 Kit,Pressure Relief Instl,HCI
25 8481 1 Kit,Rotary Seal Installation,HCI
26 8482 1 Kit,Aux Manf & Intensifier Instl,HCI
27 8949 1 Seal,Rotary,12-Port,8-1/2"ID,500/650T
28 8959 1 Frame,Pipe Handler,650T,HC/HS/HCI
29 8960 1 Collar,Load,650T HCI/ECI
30 Not Used
31 9298 1 Stand & End Roll Assy,Travel,HCI/ECI
32 9446 1 Kit,9/11 Station Maifold Installation,HCI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red
Parts List
Part # 16321
Drawing # I-16321 Rev. 1 Page 2 of 2
File # I-16321.xls Refer: 1 Illustration
Drawing Title: Kit,Pipe Handler Lock,HCI
Item # Tesco # Qty Description
1 0314 2 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
2 0991 4 Screw,Cap,Hex Hd,1/4"-20UNCx1",Gr8,Pld
3 1051 4 Screw,Cap,Skt Hd,3/8"-16UNCx1-3/4"
4 10632 2 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
5 1097 1 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
6 13670 2 Washer,Flat,Type A,Wide,3/4",Hardened,Pld
7 14450 2 Screw,Cap,Hex Hd,3/8"-16UNCx2-1/4",Gr8,Pld,Dr Hd
8 14671 2 Cable,Safety,Pipe Handler Lock,ECI/HCI
9 3537 1 Screw,Cap,Hex Hd,3/4"-10UNCx4-1/2",Gr8,Pld,Dr Thd
10 3690 4 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
11 7619 1 CYLINDER,HYD,PIPE HANDLER LOCK,650HCI
12 7671 1 SHIM,BACKING,PIPE HANDLER LOCK.HCI
13 7672 2 SHIM,SIDE,PIPE HANDLER LOCK.HCI
14 7833 1 GEAR SEGMENT,PIPE HANDLER LOCK,HCI
15 7841 1 Nut,Hex,Lock,Nylon,3/4"-10UNC,Gr8,Pld
16 9324 1 MOUNT,SENSOR,PIPEHANDLER,HCI
17 9349 1 Nut,Hex,Jam,1"-14UNS,Gr5,Pld
Parts List
Part # 3860
Drawing # I-3860 Rev. 1 Refer: 1 Illustration
File # I-3860.xls Page 2 of 2
Drawing Title: Final Assembly,11 Station Manifold, HC/HCI
Parts List
Part # 13136 Sales kit? Yes No
Parts List
Part # 8485
Drawing # I-8485 REV. 0
File # I-8485-0.xls Refer: 1 Illustration
Drawing Title: Kit, Transducer, 11/9 Station Manifold, HCI
Parts List
Part # 7361
Drawing # I-7361 Rev. 3 Pages 2 - 3 of 3
File # I-7361.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.76:1 Ratio,HCI
Item # Tesco # Qty Description
1 0592 2 O-Ring,Nitril,90,N90-265
2 1033 36 Screw,Cap,Skt Hd,5/8"-11UNCx2-3/4"
3 1064 36 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
4 1112 8 Fitting,Grease,Straight,Long,#2MNPT,GF-610
5 14098 2 Ring,Retaining,Internal,200mm-ID Shaft,4mm-Thk
6 14966 12 Spring,Disc,10000-lbs,5/8"IDx1.535"OD,Stl
7 15520 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1/2"
8 2329 10 Screw,Set,Skt Drive,Cup Pt,3/8"-16UNCx3/4"
9 5966 9 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld,Dr Hd
10 3196 12 Washer,Lock,Helical Spring,Hi-Collar,3/4",Black
11 3725 28 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
12 4144 12 Fitting,Hyd,Plug,Skt Hd,1/4"MNPT
13 7773 2 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
14 5881 9 Washer,Lock,Helical Spring,1/2",Alloy,Pld
15 6188 2 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
16 5706 34 Washer,Flat,Type A,Narrow,3/8",Low Carbon,Pld
17 7144 2 Bearing,Radial,Rlr,Tpr,360mmx260mmx63.5mm Thk
18 7145 6 Seal,260.000mm-Shaftx290.000mm-ODx16.000mm-W,HDS2
19 7316 1 O-Ring,Nitril,70,N70-244
20 7317 2 O-Ring,Nitril,70,N70-252
21 7318 2 O-Ring,Nitril,70,N70-277
22 7319 2 O-Ring,Nitril,70,N70-282
23 7342 1 Gear,Idler,27T,HCI
24 7343 1 Gear,Pinion,2.76:1 Ratio,HCI
25 7345 1 GEAR,BULL,HCI
26 7347 1 HUB,QUILL,650 ECI/HCI
27 7594 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1-3/4"
28 7595 12 Screw,Cap,Skt Hd,3/4"-10UNCx2-3/4"
29 8398 12 Screw,Cap,Hex Hd,5/8"-11UNCx3-3/4",Gr8,Pld
30 8589 2 SPACER,IDLER BEARING WASHER,F/650HC
31 8598 1 STANDOFF,LOWER IDLER BEARING,F/650HCI
32 8641 2 MOTOR,RINEER,4 PORT,CODE62
33 8728 3 SHIM,QUILL BEARING RETAINER,0.05,F/650HCI
34 8729 6 SHIM,QUILL BEARING,RETAINER,0.10,F/650HCI
35 8745 1 Fitting,Hyd,Plug,Skt,#24MORB
Parts List
Part # 13466
Drawing # I-13466 Rev. 3 Pages 2 - 3 of 3
File # I-13466.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.32:1 Ratio,HCI
Item # Tesco # Qty Description
1 0592 2 O-Ring,Nitril,90,N90-265
2 1033 36 Screw,Cap,Skt Hd,5/8"-11UNCx2-3/4"
3 1064 36 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
4 1112 8 Fitting,Grease,Straight,Long,#2MNPT,GF-610
5 14098 2 Ring,Retaining,Internal,200mm ID Shaft,4mm Thk
6 14966 12 Spring,Disc,10000-lbs,5/8"IDx1.535"OD,Stl
7 15520 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1/2"
8 2329 10 Screw,Set,Skt Drive,Cup Pt,3/8"-16UNCx3/4"
9 5966 9 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld,Dr Hd
10 3196 12 Washer,Lock,Helical Spring,Hi-Collar,3/4",Black
11 3725 28 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
12 4144 12 Fitting,Hyd,Plug,Skt Hd,1/4"MNPT
13 7773 2 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
14 5881 9 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
15 6188 2 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
16 5706 34 Washer,Flat,Type A,Narrow,3/8",Low Carbon,Pld
17 7144 2 Bearing,Radial,Roller,Taper,360mmx260mmx63.5mm Thk
18 7145 6 Seal,260.000mm-Shaftx290.000mm-ODx16.000mm-W,HDS2
19 7316 1 O-Ring,Nitril,70,N70-244
20 7317 2 O-Ring,Nitril,70,N70-252
21 7318 2 O-Ring,Nitril,70,N70-277
22 7319 2 O-Ring,Nitril,70,N70-282
23 7342 1 Gear,Idler,27T,HCI
24 7344 1 Gear,Pinion,2.32:1 RATIO,HCI
25 7345 1 GEAR,BULL,HCI
26 7347 1 HUB,QUILL,650 ECI/HCI
27 7594 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1-3/4"
28 7595 12 Screw,Cap,Skt Hd,3/4"-10UNCx2-3/4"
29 8398 12 Screw,Cap,Hex Hd,5/8"-11UNCx3-3/4",Gr8,Pld
30 8589 2 SPACER,IDLER BEARING WASHER,F/650HCI
31 8598 1 STANDOFF,LOWER IDLER BEARING,F/650HCI
32 8641 2 MOTOR,RINEER,4 PORT,CODE62
33 8728 3 SHIM,QUILL BEARING RETAINER,0.05,F/650HCI
34 8729 6 SHIM,QUILL BEARING,RETAINER,0.10,F/650HCI
35 8745 1 Fitting,Hyd,Plug,Skt,#24MORB
36 8768 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx130mm-IDx69mm-W
37 8992 1 Mainframe/Gearbox Housing,Matched Set,HCI
38 8839 1 COVER,GEARBOX ACCESS,650HCI
39 8840 2 RETAINER,QUILL BEARING,650HCI
Part # 13466
Drawing # I-13466 Rev. 3 Pages 3 of 3
File # I-13466.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.32:1 Ratio,HCI
Parts List
Part # 7864
Drawing # I-7864 Rev. 1 Page 2 of 2
File # I-7864.xls Refer: 1 Illustration
Drawing Title: Chamber,Expansion,Gearbox,HCI
Item # Tesco # Qty Description
1 0238 1 Fitting,Hyd,Straight,#6MNPTx#6MNPT
2 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
3 0698 2 Clamp,Hose,Cost Trq,3/4" to 1-3/4"
4 14526 1 Chamber,Expansion,Weldment,Gearbox,HCI
5 2697 1 Breather,Air,10-Micron,3/8"MNPT,Steel,Pld
6 3200 1.5 FT Hose,Braided,5/8"ID,PVC,Clear
7 500276 1 Cap,Oil Filler,Expantion Chamber,HC
8 5166 1 VALVE,BRASS BALL,3/8FNPT
9 4945 1 Fitting,Grease,Straight,Relief,1-5 psi,1/8MNPT
Parts List
Part # 8449
Drawing # I-8449 Rev. 0 Refer: 1 Illustration
File # I-8449.xls Page 2 of 2
Drawing Title: Kit, Gearbox, Final, HCI
Parts List
Part # 8450
Drawing # I-8450 Rev. 1 Refer: 1 Illustration
File # I-8450.xls Page 2 of 2
Drawing Title: Kit, Case Drain, HCI
Parts List
Part # 8451
Drawing # I-8451 Rev. 3 Page 2 of 2
File # I-8451.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Rotary Seal,Inner,HCI
Item # Tesco # Qty Description
1 0022 2 VALVE,PARKER FLOW CONTROL
2 0023 1 VALVE,MAGNUM NEEDLE, 1/4" MXF
3 0214 2 Fitting,Hyd,Straight,#4MNPTx#6FJIC
4 0219 1 Fitting,Hyd,90°Elb,#4MJICx#6FJIC
5 0239 1 Fitting,Hyd,Straight,#6MNPTx#4MNPT
6 0240 1 Fitting,Hyd,Straight,#4MNPTx#4MNPT
7 0268 1 Fitting,Hyd,90°Elb,#4FNPTx#4FNPT
8 0314 2 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
9 Not Used
10 0352 2 Fitting,Hyd,90°Elb,#6MJICx#6FJIC
11 0359 1 Fitting,Hyd,Tee,#4FNPTx#4FNPTx#4FNPT
12 0376 1 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
13 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
14 Not Used
15 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
16 3534 2 Screw,Cap,Hex Hd,1/2"-13UNCx1",Gr8,Pld,Dr Hd
17 3580 1 Support,Counter Balance Coupler,HC/HCI
18 5881 2 Washer,Lock,Helical Spring,1/2",Alloy,Pld
19 7353 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,CBM,1/4"MNPT
200 16757 1 Kit,Hoses,Hyd,Rotary Seal,Inner,HCI
201 3382 1 Hose,Hyd,100R2-AT,#6x30",FJICxFJIC
202 3404 1 Hose,Hyd,100R2-AT,#6x23",FJICxFJIC
203 3411 1 Hose,Hyd,100R2-AT,#6x48",FJICxFJIC
204 3421 1 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
205 3423 1 Hose,Hyd,100R2-AT,#6x60",FJICxFJIC
206 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
207 5096 1 Hose,Hyd,100R2-AT,#6x14",FJICxFJIC
208 5454 1 Hose,Hyd,100R2-AT,#6x55",FJICxFJIC
209 5461 1 Hose,Hyd,100R2-AT,#6x26",FJICxFJIC
210 5464 2 Hose,Hyd,100R2-AT,#6x45",FJICxFJIC
211 6212 1 Hose,Hyd,100R2-AT,#6x15",FJICxFJIC
212 3406 1 Hose,Hyd,100R2-AT,#6x24",FJICxFJIC
213 3487 2 Hose,Hyd,100R2-AT,#6x20",FJICxFJIC
Parts List
Part # 8452
Drawing # I-8452 Rev. 1 Page 2 of 2
File # I-8452.xls Refer: 1 Illustration
Drawing Title: Kit, Pipehandler, HCI
Item # Tesco # Qty Description
1 0696 1 Bearing,Slewing,ECI/HCI
2 0972 6 Nut,Hex,#10-24UNC,Pld
3 3725 1 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
4 1020 36 Screw,Cap,Hex Hd,5/8"-11UNCx4",Gr8,Pld
5 3435 1 NAMEPLATE,VERTICAL,TESCO,S/S
6 3437 1 PIN, GRABBER LIFT
7 3675 6 Screw,Mach,Rnd Hd,Sq Skt,#10-24UNCx1-1/2",Pld
8 3687 18 Washer,Lock,Helical Spring,5/8",Alloy,Pld
9 7135 1 Washer,Lock,Helical Spring,3/8",Alloy,Pld
Parts List
Part # 8453
Drawing # I-8453 Rev. 3 Page 2 of 2
File # I-8453.xls Refer: 1 Illustration
Drawing Title: Kit,Quill Installation,HCI
Item # Tesco # Qty Description
1 1042 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
2 1044 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
3 1048 4 Screw,Cap,Skt Hd,1/2"-13UNCx2-1/2"
4 1079 8 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
5 2337 24 SPRING,LOAD COLLAR,DOUBLES
6 2340 24 SPRING,SINGLE,.800
7 2348 2 Nut,Hex,Slotted,1"-8UNC,Gr2
8 2361 2 PIN,SAFETY,SMALL,1/8"
9 3434 2 Retainer,Bail,500EC,HS,HC,650HS
10 3506 2 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Thd
11 4352 1 Clamp,Hose,Gear-Type,2-1/16" to 12-1/4"
12 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
13 5967 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-3/4",Gr8,Pld,Dr Hd
14 7362 1 Spring,Friction,300mm-ODx250mm-IDx71.6mm-W
15 7608 1 Collar,Split,Inner,Load Nut,ECI/HCI
16 7609 1 Retainer,Inner Split Collar,Load Nut,ECI/HCI
17 7785 2 Screw,Set,Skt Drive,Dog Pt,1"-8UNCx1-5/8",Mod
18 7786 1 O-Ring,Nitril,70, N70-267
19 7791 2 RING,SNAP,INTERNAL,1.180DIA
20 7792 1 Ring,Retaining,Int,Spiral,10.00"ID Shaft,0.187"Thk
21 8089 8 Screw,Jacking,ECI/HCI
22 8240 1 Boot,Dust,Quill,ECI/HCI
23 8471 1 Collar,Upper,Quill,ECI/HCI
24 8472 1 Ring,Thrust,Upper Quill Collar,ECI/HCI
25 8473 1 Ring,Compression,Upper,ECI/HCI
26 8474 1 Ring,Compression,Lower,ECI/HCI
27 8475 1 Collar,Lower,Quill,ECI/HCI
28 8476 1 Shim,Thrust Ring,Upper Quill Collar,ECI/HCI
29 8734 1 Retainer,Spring,Load Collar,ECI/HCI
30 10427 1 Nubbin,Lifting,6-5/8"Reg LH Box
31 13684 1 Shim Pack,Pipe Handler,ECI/HCI
Parts List
Part # 8455
Drawing # I-8455 Rev. 4 Page 2 of 2
File # I-8455.xls Refer: 1 Illustration
Drawing Title: Kit, Grabber Leg Installation, HCI
Item # Tesco # Qty Description
1 0323 3 Fitting,Hyd,90°Elb,#4MJICx#4MNPT
2 10637 10 Washer,Lock,Helical Spring,1",Alloy,Pld
3 16764 4 SHACKLE,BOLT-TYPE,3/8",1 TON,G-2130
4 2597 6.3FT CHAIN,GR70,1/4"
5 3018 1 SHACKLE,BOLT-TYPE,1/2",2 TON,G-2130
6 3436 1 SPACER, GRABBER LEG,1/4"THICK
7 3439 1 Leg,Lower,Grabber,Machined,ECI/HCI
8 3731 4 Screw,Cap,Hex Hd,3/4"-10UNCx1-1/2",Gr8,Pld,Dr Hd
9 3744 10 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Hd
10 4025 1 O-Ring,N90-218,1.234"IDx0.139"Dia
11 5033 1 PIN,GRBR,LWR LEG,CYL BASE
12 7855 4 Washer,Lock,Helical Spring,3/4",Alloy,Pld
13 7972 1 CYL,HYD,GRAB.LIFT,DBLE.ACTING
14 720457 1 Grabber, 9"
15 8987 1 Guide,Split,6-3/4"Drill Pipe,STD
Parts List
Part # 8538
Part # I-8538 REV 3
File # I-8538-2.xls Refer: 1 Illustration
Drawing Title GRABBER, 9', ASSEMBLY
Parts List
Part # 3040
Drawing # I-3040 Rev. 2 Refer: 1 Illustration
File # I-3040.xls Page 2 of 2
Drawing Title: CYLINDER,GRABBER
Parts List
Part # 8456
Drawing # I-8456 Rev. 0 Refer: 1 Illustration
File # I-8456.xls Page 2 of 2
Drawing Title: Kit, Stop Installation, Rotary Seal, HCI
Parts List
Part # 8457
Drawing # I-8457 Rev. 0 Refer: 1 Illustration
File # I-8457.xls Page 2 of 2
Drawing Title: Kit, Motor Manifold Plumbing, HCI
Parts List
Part # 8459
Drawing # I-8459 Rev. 1 Refer: 1 Illustration
File # I-8459.xls Page 2 of 2
Drawing Title: Kit, Mainframe Clevis Assembly, HCI
Parts List
Part # 8462
Drawing # I-8462 Rev. 2 Page 2 of 2
File # I-8462.xls Refer: 1 Illustration
Drawing Title: kit,Link Tilt Cylinder Installation,HCI
Item # Tesco # Qty Description
1 18109 4 Stem,Breakaway Mount,Cylinder
2 810003 4 Pin,Spring,Coiled,3/16"ODx1"Lg
3 0289 10 Fitting,Hyd,Str,#6MJICx#4MNPT
4 0314 6 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
5 0368 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MJIC
6 0373 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6FJIC-Br
7 0931 4 CYLINDER,HYD,LINK TILT
8 1109 4 Pin,Cotter,3/16"ODx2"Lg,Pld
9 2361 4 PIN,SAFETY,SMALL,1/8"
10 16772 1 KIT,HOSES,HYD,LINK TILT,HCI
10A 3407 4 Hose,Hyd,100R2-AT,#6x29",FJICxFJIC
10B 3415 2 Hose,Hyd,100R2-AT,#6x21",FJICxFJIC
10C 3421 2 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
10D 3476 2 Hose,Hyd,100R2-AT,#6x33",FJICxFJIC
11 4022 4 Screw,Modified,Rod End,1"-8UNCx3"
12 4023 4 Spacer,Rod End,1.160"ODx0.985"ID
13 4024 8 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified
Parts List
Part # 8463
Drawing # I-8463 Rev. 2 Page 2 of 2
File # I-8463.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Mainframe,HCI
Item # Tesco # Qty Description
1 0022 2 VALVE,PARKER FLOW CONTROL
2 0239 2 Fitting,Hyd,Straight,#6MNPTx#4MNPT
3 0260 1 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT
4 0289 2 Fitting,Hyd,Straight,#6MJICx#4MNPT
5 0338 1 Fitting,Hyd,Straight,#8FJICx#4MJIC
6 0353 2 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
7 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
8 0355 1 Fitting,Hyd,90°Elb,#12MJICx#12FJIC
9 0378 1 Fitting,Hyd,Tee,#8MJICx#8FJIC-Runx#8MJIC
10 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
11 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
12 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 1297 1 Fitting,Pipe,Nipple,Sch80,1"MNPTx3"L
15 Not Used
16 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
17 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
18 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
19 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
20 6997 1 Fitting,Hyd,90°Elb,#16MNPTx#16MNPT
21 0350 1 Fitting,Hyd,45°Elb,#8MJICx#8FJIC
200 16762 1 Kit,Hoses,Hyd,Main Frame,HCI
201 11307 1 Hose,Hyd,100R2-AT,#4x41",FJICxFJIC
202 3361 1 Hose,Hyd,100R2-AT,#6x42",FJICxFJIC
203 3376 1 Hose,Hyd,100R2-AT,#4x25",FJICxFJIC
204 3377 1 Hose,Hyd,100R2-AT,#4x14",FJICxFJIC
205 3382 1 Hose,Hyd,100R2-AT,#6x30",FJICxFJIC
206 3406 2 Hose,Hyd,100R2-AT,#6x24",FJICxFJIC
207 3416 1 Hose,Hyd,100R2-AT,#6x36",FJICxFJIC
208 3421 1 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
209 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
210 3464 1 Hose,Hyd,100R2-AT,#6x25",FJICxFJIC
211 3483 1 Hose,Hyd,100R2-AT,#4x40",FJICxFJIC
212 3488 1 Hose,Hyd,100R2-AT,#4x34",FJICxFJIC
213 3489 1 Hose,Hyd,100R2-AT,#8x34",FJICxFJIC
214 4378 1 Hose,Hyd,100R2-AT,#8x46",FJICxFJIC
215 5178 1 Hose,Hyd,100R2-AT,#4x16",FJICxFJIC
216 5272 1 Hose,Hyd,100R2-AT,#8x57",FJICxFJIC
217 5337 1 Hose,Hyd,100R2-AT,#4x59",FJICxFJIC
218 5444 1 Hose,Hyd,100R2-AT,#8x62",FJICxFJIC
219 5448 1 Hose,Hyd,100R2-AT,#12x20",FJICxFJIC
220 5464 1 Hose,Hyd,100R2-AT,#6x45",FJICxFJIC
221 5474 1 Hose,Hyd,100R2-AT,#4x37",FJICxFJIC
222 5477 1 Hose,Hyd,100R2-AT,#8x22",FJICxFJIC
223 5541 2 Hose,Hyd,100R2-AT,#4x42",FJICxFJIC
Parts List
Part # 8464
Drawing # I-8464 Rev. 1 Page 2 of 2
File # I-8464.xls Refer: 1 Illustration
Drawing Title: Kit,Gearbox Installation,HCI
Item # Tesco # Qty Description
1 0623 4 Screw,Cap,Skt Hd,1/4"-20UNCx1-3/4",18-8 SS
2 Not Used
3 3533 8 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd
4 3574 4 RETAINER,MAIN FRAME DOWEL
5 7135 8 Washer,Lock,Helical Spring,3/8",Alloy,Pld
6 7855 20 Washer,Lock,Helical Spring,3/4",Alloy,Pld
7 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES
8 9057 20 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/4",Gr8,Pld,Dr Hd
9 9785 4 Nut,Hex,Lock,Nylon,1/4"-20UNC,Gr8,Pld
Parts List
Part # 8466
Drawing # I-8466 Rev. 0 Refer: 1 Illustration
File # I-8466.xls Page 2 of 2
Drawing Title: Kit, Bumper Guard Assembly, HCI
Parts List
Part # 8467
Drawing # I-8467 Rev. 4 Page 2 of 2
File # I-8467.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Rotary Seal,Outer,HCI
Item # Tesco # Qty Description
1 0286 3 Fitting,Hyd,Str,#4MJICx#2MNPT
2 0292 2 Fitting,Hyd,Str,#6MJICx#6MNPT
3 Not used
4 0352 11 Fitting,Hyd,90°Elb,#6MJICx#6FJIC
5 0353 2 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
6 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
7 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
8 0439 2 Fitting,Hyd,Plug,Hex Hd,#6MJIC,Stl
9 1112 2 Fitting,Grease,Str,Long,1/8"MNPT
10 15473 10FT SLEEVE,HOSE,NYLON,1.53"ID,BULK
11 Not used
12 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
13 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
14 4928 2 Fitting,Hyd,Plug,Skt Hd,1/8"MNPT
100 16761 1 KIT,HOSES,HYD,ROTARY SEAL,OUTER,HCI
101 3469 2 Hose,Hyd,100R2-AT,#6x35",FJICxFJIC
102 3476 2 Hose,Hyd,100R2-AT,#6x33",FJICxFJIC
103 3483 1 Hose,Hyd,100R2-AT,#4x40",FJICxFJIC
104 3486 2 Hose,Hyd,100R2-AT,#6x11',FJICxFJIC
105 4376 1 Hose,Hyd,100R2-AT,#4x22",FJICxFJIC
106 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
107 5441 2 Hose,Hyd,100R2-AT,#6x66.5",FJICxFJIC
Parts List
Part # 8477
Drawing # I-8477 Rev. 1 Refer: 1 Illustration
File # I-8477.xls Page 2 of 2
Drawing Title: KIT,PILOT CHECK ASSY,HCI
Parts List
Part # 8478
Drawing # I-8478 Rev. 1 Refer: 1 Illustration
File # I-8478.xls Page 2 of 2
Drawing Title: Kit, Torque/Relief and Motor Manifold Installation, HCI
Parts List
Part # 8102
Drawing # I-8102 Rev. 2 Page 2 of 2
File # I-8102.xls Refer: 1 Illustration
Drawing Title: Manifold Assembly, Motor, Code 62, HCI
Item # Tesco # Qty Description
1 0567 3 Fitting,Test Point,10000-psi,#4MORB,Nitrile Seal
2 0598 1 O-Ring,N90-228,2.234"IDx0.139"Dia
3 1003 10 Screw,Cap,Hex Hd,3/4"-10UNCx1",Gr8,Pld
4 10760 2 VALVE, DIRECTIONAL, ACTIVE 4BAR
5 10847 1 ORIFICE, BOSCH, 1.2MM
6 10850 1 VALVE, PRESS, REDUCING, CART/TYPE
7 10851 1 VALVE, POPPET CHECK, 5#PSI, CRACK
8 10852 5 O-Ring,N90-112,0.487"IDx0.070"Dia
9 10866 4 Screw,Cap,Skt Hd,7/8"-9UNCx8"
10 10867 2 Screw,Cap,Skt Hd,7/8"-9UNCx14"
11 10872 1 BLOCK,MOTOR MANIFOLD,MOD3,HCI
12 10873 1 BLOCK,MOTOR MANIFOLD,MOD2,HCI
13 10874 1 BLOCK,MOTOR MANIFOLD,MOD1,HCI
14 11104 1 Nameplate,Tesco,Three Line,1-1/2"x3",Aluminium
15 11674 4 Screw,Cap,Skt Hd,7/8"-9UNCx4"
16 14948 4 Screw,Drive,Rnd Hd,2Gax3/16",Type U,18-8 SS
17 15300 4 Screw,Cap,Skt Hd,#10-24UNCx5-1/4",18-8 SS
18 15441 5 COVER PLATE,PAINTING,F/SAE 2 " CODE 62 PORT
19 15442 5 GASKET,PAINT COVER,F/SAE 2" CODE 62 PORT
20 2047 1 KNOB,UNKEYED,BOSCH VALVE
21 2051 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
22 2062 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
23 2155 1 PLATE,SUB,CONTINENTAL,D03#6SAE
24 2799 8 Fitting,Hyd,Plug,Skt Hd,#4MORB
25 2956 3 O-Ring,N90-012,0.364"IDx0.070"Dia
26 3158 1 MANIFOLD,MOTORRELIEF SOLENOID,HCI
27 5128 12 Fitting,Hyd,Plug,Skt Hd,#6MORB
28 8616 1 VALVE,SHUTTLE,HYD
29 1061 10 Washer,Lock,Helical Spring,Hi-Collar,7/8",Black
Parts List
Part # 8479
Drawing # I-8479 Rev. 1 Refer: 1 Illustration
File # I-8479.xls Page 2 of 2
Drawing Title: Kit, Grabber Lift Assembly, HCI
Parts List
Part # 8480
Drawing # I-8480 Rev. 2 Page 2 of 2
File # I-8480.xls Refer: 1 Illustration
Drawing Title: Kit,Pressure Relief Instl,HCI
Item # Tesco # Qty Description
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liquid Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
3 0212 1 Fitting,Hyd,Straight,#12MNPTx#12FJIC
4 0213 1 Fitting,Hyd,Straight,#8MNPTx#8FJIC
5 0243 1 Fitting,Hyd,Straight,#12MNPTx#8FNPT
6 0246 1 Fitting,Hyd,Straight,#20MNPTx#12FNPT
7 0282 1 Fitting,Hyd,Straight,#8MJICx#12MNPT
8 0320 1 Fitting,Hyd,90°Elb,#8MJICx#12MNPT
9 0327 1 Fitting,Hyd,Straight,#4FNPTx#6FJIC
10 0338 1 Fitting,Hyd,Straight,#8FJICx#4MJIC
11 0339 1 Fitting,Hyd,Straight,#8FJICx#6MJIC
12 15001 2 Screw,Cap,Hex Hd,1/4"-20UNCx3-1/4",Gr8,Pld
13 10634 2 Washer,Lock,Helical Spring,1/4",Alloy,Pld
14 12129 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MORB-Br
15 14899 1 Mount,Pressure Relief Valve,HCI
16 1502 1 Fitting,Hyd,Straight,#8MJICx#8MORB
17 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
18 3429 1 VALVE,INLINE CHECK,3/4MJIC,5PSI
19 5152 1 Fitting,Hyd,Cross,#8MJICx#8MJICx#8MJICx#8MJIC
20 5870 1 Fitting,Hyd,Tee,#12FNPTx#12FNPTx#12MNPT-Br
21 7683 1 Fitting,Hyd,Tee,#12MNPT-Runx#12FNPTx#12FNPT
22 2024 1 VALVE,BI-DIR.RELIEF ,C/W BODY
23 1497 2 Fitting,Hyd,Straight,#6MJICx#6MORB
Parts List
Part # 8481
Drawing # I-8481 Rev. 0 Refer: 1 Illustration
File # I-8481.xls Page 2 of 2
Drawing Title: Kit, Rotary Seal Installation, HCI
Parts List
Part # 8482
Drawing # I-8482 Rev. 3 Page 3 of 3
File # I-8482.xls Refer: 2 Illustrations
Drawing Title: Kit,Aux Manf & Intensifier Instl,HCI
Item # Tesco # Qty Description
1 0315 1 Fitting,Hyd,90°Elb,#4MJICx#6MNPT
2 0316 1 Fitting,Hyd,90°Elb,#6MJICx#6MNPT
3 2820 1 CYLINDER, HYD. INTENSIFER
4 3499 2 Screw,Cap,Hex Hd,1/2"-13UNCx3",Gr8,Pld,Dr Hd
5 5881 2 Washer,Lock,Helical Spring,1/2",Alloy,Pld
6 8091-1 1 Auxiliary Manifold Assembly,ECI/HCI
7 Not used
8 0353 1 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
100 16773 1 Kit,Hoses,Hydraulic,Auxiliary Manifold,ECI/HCI
101 3416 1 Hose,Hyd,100R2-AT,#6x36",FJICxFJIC
102 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
103 3487 1 Hose,Hyd,100R2-AT,#6x20",FJICxFJIC
104 5435 1 Hose,Hyd,100R2-AT,#4x18",FJICxFJIC
105 7426 1 Hose,Hyd,100R2-AT,#4x12',FJICxFJIC
106 8353 1 Hose,Hyd,100R2-AT,#6x12',FJICxFJIC
107 Not used
108 Not used
109 8098 1 Hose,Hyd,100R2-AT,#4x13.75',FJICxFJIC
110 8307 1 Hose,Hyd,100R2-AT,#4x105",FJICxFJIC
111 8308 1 Hose,Hyd,100R2-AT,#4x10.5',FJICxFJIC
Parts List
Part # 8091-1
Drawing # I-8091-1 Rev. 2 Page 2 of 2
File # I-8091-1.xls Refer: 1 Illustration
Drawing Title: Auxiliary Manifold Assembly,ECI/HCI
Item # Tesco # Qty Description
1 0024 1 VALVE,MAGNUM NEEDLE,1/4FNPT
2 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
3 0058 1 Gauge,Btm Mnt,5000psi,2-1/2"ODx1/4"MNPT
4 0073 1 Accumulator,1QT,3000psi,3/4"FNPT
5 0404 2 Fitting,Hyd,Cap,#4FJIC,Stl
6 Not used
7 2019 1 VALVE,3:1,15GPM, PILOT TO OPEN CHECK
8 2058 1 VALVE,COMPACT CONTROL NEEDLE,CP610-1-B-O-B
9 2799 6 Fitting,Hyd,Plug,Skt,#4MORB
10 4261 2 Fitting,Hyd,Plug,Skt,#2MORB
11 720222 1 Gauge,Liq Filled,0-7500psi/kPa,2.5"ODx1/4"MNPT,LM
12 590118 1 Manifold Auxiliary,ECI/HCI
200 720078 1 Kit,Fittings,Hydraulic,Auxiliary Manifold,ECI/HCI
201 0199 1 Fitting,Hyd,90°Elb,#6MJICx#6MORB
202 0214 1 Fitting,Hyd,Str,#4MNPTx#6FJIC
203 0237 1 Fitting,Hyd,Str,#12MNPTx#12MNPT
204 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
205 0289 1 Fitting,Hyd,Str,#6MJICx#4MNPT
206 0327 2 Fitting,Hyd,Str,#4FNPTx#6FJIC
207 0219 1 Fitting,Hyd,90°Elb,#4MJICx#6FJIC
208 0376 1 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
209 1501 3 Fitting,Hyd,Str,#6MJICx#8MORB
210 1491 2 Fitting,Hyd,Str,#4MJICx#6MORB
211 1497 2 Fitting,Hyd,Str,#6MJICx#6MORB
212 1499 1 Fitting,Hyd,Str,#4MJICx#8MORB
213 17158 1 Fitting,Hyd,Str,#10MORBx#12FNPT
Parts List
Part # 8949
Drawing # I-8949 Rev. 6 Page 2 of 2
File # I-8949.xls Refer: 1 Illustration
Drawing Title: Seal, Rotary, 12-Port, 8-1/2"ID, 500/650T
Item # Tesco # Qty Description
1 0285 1 Fitting,Hyd,Straight,#4MJICx#4MNPT
2 0289 47 Fitting,Hyd,Straight,#6MJICx#4MNPT
3 0404 1 Fitting,Hyd,Cap,#4FJIC,Steel
4 0405 47 Fitting,Hyd,Cap,#6FJIC,Steel
5 0588 13 O RING,DURO,70,NITRIL,N70-275,"GAPI-UNDERSIZED"
6 1049 6 Screw,Cap,Skt Button Hd,1/4"-20UNCx1"
7 1113 1 Fitting,Grease,45°Elb,1/8"MNPT
8 13414 24 PLUG,FARMINGTON
9 16557 13 SEAL,ROTARY SEAL ASSY,11.022" OD X .154"WIDE
10 3109 1 POLYPAK,SEAL,11" X 1/2" X 1/4"
11 3111-1 1 Ring,Mounting,8-1/2"Rotary Seal,500/650T
12 3112 1 SLEEVE,OUTER,12 PORT,ROTARY SEAL,650ECI/HCI
13 3113 1 GLAND,UPPER SEAL
14 3116 6 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
15 3259 1 Fitting,Hyd,90°Elb,#4MJICx#2MNPT
16 5969 3 Screw,Cap,Skt Hd,1/4"-20UNCx1/2",Dr Hd
17 8519 1 SLEEVE,INNER,12 PORT,ROTARY SEAL,650ECI/HCI
18 8521-1 1 Retainer,Inner,8-1/2"Rotary Seal,500/650T
Parts List
Part # 8960
Drawing # I-8960 Rev. 0 Refer: 1 Illustration
File # I-8960.xls Page 2 of 2
Drawing Title: Collar, Load, 650 HCI/ECI
Parts List
Part # 9446
Drawing # I-9446 Rev. 0 Refer: 2 Illustrations
File # I-9446.xls Page 3 of 3
Drawing Title: Kit, 11 Station Installation, HCI
Parts List
Part # 14168
Drawingt # I-14168 REV 0
File # I-14168-0.xls Refer: 1 Illustration
Drawing Title Swivel, 500 Ton, with Bail, Complete Assembly
Parts List
Part # 9229
Drawing # I-9229 Rev. 0 Refer: 1 Illustration
File # I-9229.xls Page 2 of 2
Drawing Title: Swivel, 650 Ton, with Bail, Complete Assembly
Parts List
Part # 14090
Drawing # I-14090 Rev. 7 Pages 5 - 6 of 6
File # I-14090.xls Refer: 4 Illustrations
Drawing Title: Swivel Assy,Tesco,500/650T
Item # Tesco # Qty Description
1 0451 1 PLUG,MAGNETIC,3/4"NPT
2 0638 2 SEAL,OIL,F/GEARBOX,C/R 78738
3 9790 12 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
4 3532 12 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/2",Gr8,Pld,Dr Hd
5 1079 12 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
6 1112 9 Fitting,Grease,Straight,Long,#2MNPT,GF-610
7 7841 18 Nut,Hex,Lock,Nylon,3/4"-10UNC,Gr8,Pld
8 1232 8 Stud,Threaded,3/4"-10UNCx3-1/4",A-193 B7
9 13771 1 Gooseneck,Swivel
10 13543 1 BEARING,TORRINGTON ROLLER,F/500/650T SWIVEL
11 13544 1 BEARING,THRUST,F/500/650T SWIVEL
12 13545 1 BEARING,LOWER TAPER ROLLER CUP,F/500/650T SWIVEL
13 13546 1 BEARING, LOWER TAPER ROLLER CONE,F/500/650T SWIVEL
14 13553 1 Sub,Blind,Male,4",Fig 1002
15 13727 12 Washer,Flat,Type A,Wide,1",Hardened,Pld
16 14073-1 1 Body,Swivel,500/650Ton,ECIS/HCIS
17 14074 2 Retainer,Bail Pin,500T/650T Swivel
18 14438 1 Housing,Bearing,Lower,500T/600T Swivel
19 14076 1 Housing,Seal,Lower,500T/650T Swivel
20 14077 1 Housing,Seal,Upper,500T/650T Swivel
21 14078 1 Sleeve,Oil Seal,Lower,500T/650T Swivel
22 14079 1 Sleeve,Oil Seal,Upper,500T/650T SWIVEL
23 14080 1 Bonnet,500T/650T Swivel
24 14083 1 Shim Pack,Housing,Seal,Upper,500T/650T Swivel
25 14085 1 Shield,Mud Deflector,500T/650T Swivel
26 14086 3 Seal,Oil,Lower,500T/650T Swivel,NAT417606
27 14087 1 O-Ring,Nitrile,70,N70-381
28 14088 1 O-Ring,Nitrile,70,N70-382
29 14092 12 Stud,Threaded,1"-8UNCx4-1/2",A-193 B7
30 14093 1 Plug,Magnetic,Skt Drive,1/4"MNPT
31 14094 1 Dipstick,Oil Filler,1-1/2"FNPTx8-7/16"lg
32 1303 1 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxCL
33 7327 1 Washpipe,R500T/R650T Swivel,(c/w 4TPI Upper Nut)
34 1044 12 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
35 3687 4 Washer,Lock,Helical Spring,5/8",Alloy,Pld
Parts List
Part # 7327 Sales kit? Yes No
Many of the illustrations for this chapter are in the development stage.
(#1792)
(#1792) See Note 1
See Note 1
12
12
8
12
8
(#13196)
See Note 1
12
6 SEE NOTE 2
(#13196)
See Note 1
(#13185)
See Note 1
12 14 CUT TO 3”LG
(#13805)
See Kit#13222
(#13806)
See Kit#13222
10
13
Title
Title
KIT, AIR INTAKE, POWER UNIT, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13858-2.doc 2 of 4 PE D6P
1 2003/06/27 PE 5983 Refer page 3 Dwg No. Date Rev Checked Appd.
I-13858 2003/03/31 1
(#16943)
See Kit# 13222
Title
Title
KIT, AIR INTAKE, POWER UNIT, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13858-3.doc 3 of 4 PE D6P
1 2003/06/27 PE 5983 New rigsaver switch bracket Dwg No. Date Rev Checked Appd.
I-13858 2003/03/31 1
Parts List
Part # 13858
Drawing # I-13858 Rev. 1 Refer: 3 Illustrations
File # I-13858.xls Page 4 of 4
Drawing Title: KIT, AIR INTAKE,POWER UNIT,D6P,16V2000
(#0741) (#13809)
(#1817)
See Kit# 13222 See Kit#13222
See Kit# 13222
(#1807)
See Kit# 13222
9,2,27
(#0741)
See Kit# 13222
5,3,28
25
14
15
24
(#1796)
See Kit# 13222
16 (#15973)
See Kit# 13222
6,3,28
21
8,1,29 22
6,3,28
18
17
4,3,28
7,29 20
19
Make To Fit 12
? 23
10,28,3
11,26
See Kit# 13858
Title
Title
KIT, EXHAUST SYSTEM,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13859-1doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13859-1 2003/03/31 0
Parts List
Part # 13859
Drawing # I-13859 Rev. 0 Refer: 1 Illustration
File # I-13859.xls Page 2 of 2
Drawing Title: KIT, EXHAUST SYSTEM,POWER UNIT,D6P,16V2000
58 28 54 29
27
54
(#13184)
See Kit#13222 29
14
49
27
58
17 13
19 45
28 12
46
59
30
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-1.doc 1 of 12 PE D6P
1 2003/04/28 PE 5871 DELETED HOSES Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
9 51 9 31
51
Cut to 4”
long
37
(#13205)
See Kit# 13222
(#12233)
See Kit# 13222
2
Y
(See page 6) 8
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-2.doc 2 of 12 PE D6P
1 2003/04/28 PE 5871 DELETED HOSES Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
B 36
11
11
38
38 Cut to 4” long
38
Cut to 3-1/2”
long
32
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-3doc 3 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
10
52
Cut to fit
10
34
33
10
53
Cut to 4-1/2” long
10
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-4.doc 4 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
26 1 23
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-5.doc 5 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
7
(#16196)
See Kit# 13222
(#13201)
See Kit# 13222
(#11652)
Part of D-DEC
(#13186)
(#10586)
See Kit# 13222
Supplied with
Radiator
3
24
26
Supplied with
Radiator
(#8748)
See Kit# 13222
26 4 Y
(See p.2.)
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-6.doc 6 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
57
(#13200)
See Kit# 13222
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-7.doc 7 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
6 55
15
42
FUEL
COOLER
16
50
12
OIL
COOLER
43
22
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-8.doc 8 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
12,18,25,50
35
12,18,25,50
Title
Title
KIT, RADIATOR ASSEMBLY,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-9.doc 9 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
39
18,25,44
Title
Title
KIT, RADIATOR ASSEMBLY,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-10.doc 10 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2
Parts List
Part # 13860
Drawing # I-13860 Rev. 2 Refer: 10 Illustrations
File # I-13860.xls Pages 11 - 12 of 12
Drawing Title: KIT, RADIATOR ASSEMBLY,POWER UNIT,D6P,16V2000
4 6 4 17 18 7
19
24
11
14
12
9 22 10 23
Title
Title
KIT, AIR SYSTEM RIG SAVER, P/U, D6P,
16V2000,DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13861-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13861 2003/03/31 1
5 3 16 10
15
9 22
Title
Title
KIT, AIR SYSTEM RIG SAVER, P/U, D6P,
16V2000,DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13861-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13861 2003/03/31 1
Parts List
Part # 13861
Drawing # I-13861 Rev. 1 Refer: 2 Illustrations
File # I-13861.xls Page 3 of 3
Drawing Title: KIT, AIR SYSTEM RIG SAVER,POWER UNITD6P,16V2000,DD
(#1824)
29 10 See Accessories Kit# 13222 17 26
19
16
34
Add on Exhaust Port
Spinner
Title
Title
KIT, AIR START SYSTEM, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13862-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13862 2003/03/31 1
(#15972)
See Accessories Kit # 13222
27 3
24 21 7 11 4 12
11
(#13188)
See Accessories Kit # 13222
11
(# 13189)
See Accessories Kit# 13222
21
22
23
5
14
9
21
12
6
8
8
25
15
20
21
27
24
6 21 13 31 1 21 7
Title
Title
KIT, AIR START SYSTEM, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13862-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13862 2003/03/31 1
Parts List
Part # 13862
Drawing # I-13862 Rev. 1 Refer: 2 Illustrations
File # I-13862.xls Page 3 of 3
Drawing Title: KIT, AIR START SYSTEM,POWER UNIT,D6P,16V2000
28 18
23
31
29
17
30
19
(# 13803)
See Kit # 13918
SKID SET,D6P,16V2000,POWER UNIT
Title
Title
Kit, Fuel System,16V2000,D6P
13 14 2 21 15
6 9
16 5
11
(#13207)
See Acc. Kit # 13222
(#13205)
See Acc. Kit # 13222
(#6166)
See Acc. Kit # 13222
10
22
26
24
Title
Title
Kit, Fuel System,16V2000,D6P
NOTE:
(#13191) 1. Unscrew the four screws at the
See Accessories Kit# 13222 bottom of the filter and remove
the plastic transparent cover.
NOTE: 1. Turn mounting bracket
27 2. Remove the Aluminum Check
around as shown.
Ball from the filter.
2. Modify INLET manifold
3. Replace cover and fasten the
as shown. screws.
4. Mount filters as low as possible
in clamps for easy removal and
maintenance.
5. Place the four Check Balls in
4 IN plastic bag and tie bag to the
filters for QC confirmation of
Check Ball removal.
11
20
17
23
30
18
OUT 19
25
30
17 11 3
(# 13803)
See Kit # 13918
SKID SET, D6P, 16V2000, POWER
Title
Title
Kit, Fuel System,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
3 2004/03/02 PE Changed tank part# I-13863-3.doc 3 of 4 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/01/06 PE 6067 Angled filter brackets. I-13863 2003/03/31 3
Parts List
Part # 13863
Drawing # I-13863 Rev. 3 Page 4 of 4
File # I-13863.xls Refer: 3 Illustrations
Drawing Title: Kit,Fuel System,16V2000,D6P
Item # Tesco # Qty Description
1 0050 1 GAUGE,PRES,VAC,BTM,2.5",-30/30
2 0062 1 GAUGE,BTM MNT,100PSI,2-1/2X1/4
3 0115 1 Fitting,Pipe,45°Elb,2000#,1"FNPT
4 0140 1 Fitting,Pipe,90°Elb,2000#,1"FNPT
5 0212 1 Fitting,Hyd,Straight,#12MNPTx#12FJIC
6 0247 1 Fitting,Hyd,Straight,#8MNPTx#4FNPT
7 0258 3 Fitting,Hyd,90°Elb,#8MNPTx#8FNPT
8 0266 3 Fitting,Hyd,Straight,#8FNPTx#8FNPT
9 0281 1 Fitting,Hyd,Straight,#12MJICx#12MNPT
10 0286 2 Fitting,Hyd,Straight,#4MJICx#2MNPT
11 0293 2 Fitting,Hyd,Straight,#12MJICx#16MNPT
12 0295 1 Fitting,Hyd,Straight,#4MJICx#8MNPT
13 0323 1 Fitting,Hyd,90°Elb,#4MJICx#4MNPT
14 0358 1 Fitting,Hyd,Tee,#4FNPTx#4FNPTx#4MNPT-Br
15 0362 1 Fitting,Hyd,Tee,#12FNPTx#12FNPTx#12FNPT
16 0381 1 Fitting,Hyd,Tee,#8MNPT-Runx#8FNPTx#8FNPT
17 0961 18 Nut,Hex,3/8"-16UNC,Gr8,Pld
18 1011 10 Screw,Cap,Hex Hd,3/8"-16UNCx1-1/2",Gr8,Pld
19 1014 16 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
20 11064 2 ft Pipe,1/2",Sch 80,A106 GrB,Seamless
21 12201 1 Fitting,Hyd,Straight,#12MNPTx#4FNPT
22 13540 2 Screw,Cap,Hex Hd,M16-2x50mm,Class10.9,Plain
23 13721 8 Washer,Flat,Type A,Wide (USS),3/8",Hardened,Pld
24 13841 1 BRACKET,FUEL PRIMER,16V2000,DD
25 13842 1 BRACKET,LEFT,FUEL FILTER,16V2000,D6P,WLDMNT
26 13891 2 Washer,Lock,Helical Spring,M16,Plain
27 13922 1 BRACKET,RIGHT,FUEL FILTER,16V2000,D6P,WLDMNT
28 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
29 3247 2 SADDLE,FUEL TANK
30 7135 20 Washer,Lock,Helical Spring,3/8",Alloy,Pld
31 3507 1 Tank Assy,Fuel,D2P/D6P
Parts List
Part # 3507
Drawing # I-3507 Rev. 2 Page 2 of 2
File # I-3507.xls Refer: 1 Illustration
Drawing Title: Tank Assy,Fuel,D2P/D6P
Item # Tesco # Qty Description
1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2FNPT
3 0170 2 Fitting,Pipe,Tee,2000#,1"FNPTx1"FNPTx1"FNPT,FS
4 Not used
5 0248 1 Fitting,Hyd,Straight,#16MNPTx#8FNPT
6 0249 1 Fitting,Hyd,Straight,#16MNPTx#12FNPT
7 0242 2 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
8 0412 1 Disconnect,Quick,Nipple,72Series,3/4"x3/4"FNPT
9 0417 1 Disconnect,Quick,Coupler,72Series,1/2"x1/2"FNPT
10 0420 1 Disconnect,Quick,Coupler,72Series,1"x1"FNPT
11 0423 1 Disconnect,Quick,Nipple,72Series,1"x1"FNPT
12 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
13 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
14 6306 1 Fitting,Hyd,90°Elb,#12MNPTx#12MNPT
15 1300 4 Fitting,Pipe,Nipple,Sch80,1"MNPTxCL
16 1348 1 Fitting,Pipe,Nipple,Sch80,3/4"MNPTx5"Lg
17 1375 1 Fitting,Pipe,Plug,Hex Hd,1/2"MNPT
18 Not used
19 1899 1 Plug,Quick Disconnect,Coupler,72Series,1/2",Yellow
20 3255 1 Tank,Fuel,D2P/D4P/D6P
21 3556 1 Cap,Quick Disconnect,Nipple,72Series,1",Yellow
22 4692 1 Cap,Quick Disconnect,Nipple,72Series,3/4",Yellow
23 4695 1 Plug,Quick Disconnect,Coupler,72Series,1",Yello
24 8263 1 FT Hose,5/8"IDx7/8"OD,PVC,Clear
8 11
A
1
10
13
6 7 (#13186)
See Kit# 13222
Title
Title
KIT, RADIATOR PRES GAUGE & D-
DECK,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for manufacture I-13864-1.doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13864 2003/04/01 0
Parts List
Part # 13864
Drawing # I-13864 Rev. 0 Refer: 1 Illustration
File # I-13864.xls Page 2 of 2
Drawing Title: KIT, RADIATOR PRES GAUGE & D-DECK,D6P,16V2000
35 6 46 6
15 5
15
10
13
4
From Lube Pump
To Cooler 2
13
4
8
From Cooler
36
15
To Gearbox
13 30 55 56
Title
Title
See Schematic Dwg# 19000016 KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-1.doc 1 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1
18
20
47
52
54
Title
Title
See Schematic Dwg# 19000016 KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-2.doc 2 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1
37 11
(#13204)
See Accessories Kit# 13222
19
24
44
(#13200)
See Accessories Kit# 13222
50
12
11 22 (#13192)
See Accessories Kit# 13222
10
Bell housing
51
41
(#6210)
Installed in Engine
42
(#15968)
See Kit# 13222 40
(#5959)
Installed in Engine
53 27 28 23 21
Title
See Schematic Dwg# 19000016 Title
KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-4.doc 4 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1
Parts List
Part # 13865
Drawing # I-13865 Rev. 1 Refer: 4 Illustrations
File # I-13865.xls Pages 5 - 6 of 6
Drawing Title: KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000
Parts List
Part # 8408
Drawing # I-8408 Rev. 0 Refer: 1 Illustration
File # I-8408.xls Page 2 of 2
Drawing Title: ASSEMBLY, RESERVOIR/FILTER, PAINTED
19
A
21
9
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P
13 17 1 16 (#13199)
See Kit # 13222
6
Title
A: See Kit # 13867 Title
Kit, Block Heater & Press
Sender,Engine,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13866-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/02/11 PE 6256 Added Flow Direction & Pressure Sender Number I-13866 2003/04/01 2
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P
880006 REV B
STANDARD PARTS LISTS
Ground Wire
6” long
880006 REV B
Part of #13186 supplied with
the Accessories Kit# 13222
7 12
STANDARD PARTS LISTS
Title
Title
Kit, Block Heater & Press
Sender,Engine,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2004/04/01 PE Issued for Manufacture I-13866-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/02/11 PE 6256 Added flow direction and part number for pressure sender I-13866 2004/04/01 2
157
©TESCO CORPORATION, 2005
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P STANDARD PARTS LISTS
Parts List
Part # 13866
Drawing # I-13866 Rev. 2 Page 3 of 3
File # I-13866.xls Refer: 2 Illustrations
Drawing Title: Kit,Block Heater & Press Sender,Engine,16V2000,D6P
Item # Tesco # Qty Description
1 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
2 0244 1 Fitting,Hyd,Straight,#4MNPTx#2FNPT
3 0248 1 Fitting,Hyd,Straight,#16MNPTx#8FNPT
4 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
5 0260 2 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT
6 0287 1 Fitting,Hyd,Straight,#16MJICx#16MNPT
7 0307 1 Fitting,Hyd,45°Elb,#4MJICx#4MNPT
8 0312 1 Fitting,Hyd,90°Elb,#16MJICx#16MNPT
9 0712 2 Clamp,Hose,Const Trq,4-1/2"
10 4975 2 Lug,Ring,16-14AWG,5/16"Hole,Blue
11 5958 1 STUD,VIBRATION ISOLATOR,5/16
12 6090 1 Mount,Pressure Sender,Oil,D6P
13 6349 1 Fitting,Hyd,Plug,Skt Hd,1"MNPT
14 8171 1 Fitting,Hyd,45°Elb,#16MNPTx#16MNPT
15 9786 1 Nut,Hex,Lock,Nylon,5/16"-18UNC,Gr8,Pld
16 12123 2 Fitting,Hyd,Tee,#16MNPT-Runx#16FNPTx#16FNPT
17 12261 1 Fitting,Hyd,Straight,#16FNPTx#16FJIC
18 13540 2 Screw,Cap,Hex Hd,M16-2x50mm,Class10.9,Plain
19 13891 2 Washer,Lock,Helical Spring,M16,Plain
20 14097 1 Valve,Check,200 psi WOG,350°F,1"FNPT,CF8M
21 14153 1 Bracket,Block Heater,D6P
(#13202)
SEE KIT #13222
7
13
(#1814)
SEE KIT #13222 5
15
13
(#13198)
SEE KIT# 13222 6
2
1
3
4
CUT TO
A 16”
4 (#5159)
SEE KIT #13222
(#8748) (#4759)
SEE KIT# 13222 SEE KIT #13222
CUT TO
38” (#0947)
SEE KIT #13222
Title
Title
KIT,COOLANT CONDITIONER,
D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13867-1.doc 1 of 2 PE D6P
1 2003/04/29 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/27 PE 5983 REF #13209 CHANGED TO #8748 I-13867 2003/04/01 2
Parts List
Part # 13867
Drawing # I-13867 Rev. 2 Refer: 1 Illustration
File # I-13867.xls Page 2 of 2
Drawing Title: KIT,COOLANT CONDITIONER,D6P,16V2000
(#13198)
3 1 2 SEE KIT #13222
Title
Title
KIT,OIL PAN ASSY ,D6P,16V2000
Parts List
Part # 13868
Drawing # I-13868 Rev. 0 Refer: 1 Illustration
File # I-13868.xls Page 2 of 2
Drawing Title: KIT,OIL PAN ASSY ,D6P,16V2000
(#13190)
See Kit# 13222
10
4 Typical 12
11 Places
7
Typical 16
3 Places
6
1
4 Typical 10
Places
Typical 4
Places. Cut 9
8 Typical 10
to 6” long Places
Title
Title
KIT,ENGINE MOUNTING AND FAN
INSTAL,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13869-1.doc 1 of 2 TR D6P
Dwg No. Date Rev Checked Appd.
I-13869 2003/04/01 0
Parts List
Part # 13869
Drawing # I-13869 Rev. 0 Refer: 1 Illustration
File # I-13869.xls Page 2 of 2
Drawing Title: KIT,ENGINE MOUNTING AND FAN INSTAL,D6P,16V2000
11
KIT, TAPPET COVER DRAIN, D6P, 16V2000
1
7
Cut 84”lg
Title
Title
2 4 KIT,TAPPET COVER DRAIN,D6P,16V2000
880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS KIT, TAPPET COVER DRAIN, D6P, 16V2000
Parts List
Part # 13870
Drawing # I-13870 Rev. 0 Refer: 1 Illustration
File # I-13870.xls Page 2 of 2
Drawing Title: KIT,TAPPET COVER DRAIN,D6P,16V2000
10
4
KIT, DRIVE SHAFT AND COVER, D6P, 16V2000
6
14
12
10
Title
Title
KIT,DRIVE SHAFT & COVER,D6P,16V2000
880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS KIT, DRIVE SHAFT AND COVER, D6P, 16V2000
Parts List
Part # 13872
Drawing # I-13872 Rev. 0 Refer: 1 Illustration
File # I-13872.xls Page 2 of 2
Drawing Title: KIT,DRIVE SHAFT & COVER,D6P,16V2000
13aa
13a
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
13q
880006 REV B
STANDARD PARTS LISTS
13l 13z
13r
13w 13b
880006 REV B
STANDARD PARTS LISTS
13r
13x
13k
16
13d
13i
18
13u
13v
13u
Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
13e
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-2.doc 2 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0
171
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
172
18
13s 17
4
7
9
Pump Side
13t
13o
13n
13o
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
880006 REV B
STANDARD PARTS LISTS
12 13m
880006 REV B
STANDARD PARTS LISTS
(#13201)
See Kit # 13222
3 2 14 15
13f
Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-4.doc 4 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0
173
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P STANDARD PARTS LISTS
Parts List
Part # 16783
Drawing # I-16783 Rev. 0 Refer: 4 Illustrations
File # I-16783.xls Pages 5 - 6 of 6
Drawing Title: KIT,HOSE & FITTING INSTAL,ENGINE SKID,16V2000,D6P
Parts List
Part # 13873
Drawing # I-13873 Rev. 2 Page 2 of 2
File # I-13873.xls Refer: 1 Illustration
Drawing Title: KIT,PUMP LUBRICATION SYS,PUMP SKID,16V2000,D6P
Item # Tesco # Qty Description
1 0242 1 FTG,HYD,ELB,90D,1/2MPTX1/2MPT
2 0243 1 FTG,HYD,BUSHNG,3/4MPTX1/2FPT
3 0248 1 FTG,HYD,BUSHNG,1MPTX1/2FPT
4 0281 1 FTG,HYD,STR,3/4MPTX3/4MJIC
5 0323 2 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
6 0357 1 FTG,HYD,TEE,3/4MPTX3/4MJIC,RUN
7 0370 6 FTG,HYD.TEE,1/4MJIC,RUNXFJICSW
8 0374 2 FTG,HYD,TEE,1/4FJICSWXMJIC,RUN
9 NOT USED
10 0425 1 COUPLING,QUICK,FF,FEMALE,3/8X1/2FNPT
11 0452 1 PLUG,MAGNETIC,1"NPT
12 0960 2 NUT,HEX,PLTD,NC,GR8,1/4"
13 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
14 11467 2 WASHER,FLAT,ALLOY PLTD,GR8,1/4
15 1297 1 NIPPLE,THR,SCH80,1"X3"
16 15022 1 FTG,HYD,STR,3/4FJIC X 1/4MJIC
17 1659 1 OIL,SHD-40W,20L,DETROIT
18 3330 1 MANIFOLD, LUBE, PUMP BOX, D4P
19 NOT USED
20 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8
21 4144 2 FTG,HYD,PLUG,SKT,PLTD,1/4" NPT
22 4468 2 CAP,SKT,HD,NC,1/4 X 2-3/4
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 5640 1 BRACKET,LUBE MANIFOLD,D4P/D6P
30 NOT USED
31 5906 1 FTG,HYD,ELB,90D,1MPTX3/4MJIC
32 7753 1 CROSS,THR,150#,NPT,1"
33 0213 1 FTG,HYD,STR,1/2MPTX1/2FJICSW
34 0318 1 FTG,HYD,ELB,90D,1/2MPTX1/2MJIC
35 0283 1 FTG,HYD,STR,1/2MPTX1/2MJIC
36 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2"
37 0407 1 FTG,HYD,CAP,1/2JIC,STEEL
Parts List
Part # 13874
Drawing # I-13874 Rev. 1 Page 3 of 3
File # I-13874.xls Refer: 2 Illustrations
Drawing Title: KIT, PUMP INSTALLATION, D6P, 16V2000
Item # Tesco # Qty Description
1 0593 13 O RING,DURO,70,NITRIL, N70-365
2 0964 28 NUT,HEX,PLTD,NC,GR8,3/4"
3 1004 4 CAP,GR8,NC,PLT,3/4 X 3-1/2
4 1124 4 STUD,B7,A193,NC,3/4X5
5 2980 3 PUMP,SUNDSTRAND,RH,W/O CHG PMP
6 6916 1.4 FT SQUARE BAR,HOT ROLLED,1/2
7 7474 6 PLATE,ADAPTER,SUNDSTRAND PUMP
8 7514 1 PUMP,GEAR,P75B680B10XSPL17-7
9 7639 24 STUD,B7,A193,NC,3/4" X 5-1/4"
10 7855 8 WASHER,LOCK,ALLOY,PLTD,3/4"
11 8679 3 PUMP,SUNDSTRAND,LH,W/O CHG PMP
12 9231 24 WASHER,FLAT,ALLOY,Z/DC,3/4"
13 3192 1 PUMP DRIVE, D6P
Parts List
Part # 13875
Drawing # I-13875 Rev. 1 Page 3 of 3
File # I-13875.xls Refer: 2 Illustrations
Drawing Title: KIT, FILTER MANIFOLD & CHARGE FILTER INSTALLATION, D6P, 16V2000
Item # Tesco # Qty Description
1 0529 2 UNION,HAMMER,THD,SEAL,602,3",(ABSA CERTIFIED)
2 7897 4 UNION,HAMMER,THREAD,1502,2"
3 0609 4 O RING,DURO,90,NITRIL, N90-237
4 0961 8 NUT,HEX,PLTD,NC,GR8,3/8"
5 0968 12 NUT,HEX,PLTD,NC,GR8,1/2"
6 0982 6 CAP,GR8,NC,PLT,1/2 X 3-1/2
7 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
8 0990 10 CAP,GR8,NC,PLT,1/2 X 2
9 1004 1 CAP,GR8,NC,PLT,3/4 X 3-1/2
10 1010 8 SCREW,CAP,HEX HD,3/8-16UNCX2,GR8,PLD
11 1073 2 WASHER,FLAT,ALLOY,Z/DC,1/2"
12 13168 1 SUPPORT,HEADER FLTR BLK,D4P/6P
13 13227 1 BRKT,P/SKID,FWD OUT LINED4P/6P
14 1370 4 PLUG,HEX,FS,2"
15 13723 2 WASHER,FLAT,ALLOY,USS,1/2"
16 13850 1 ASSY,SUPPORT,FORWARD OUT,Y-PIPE,16V2000,DD
17 13851 1 ASSY,SUPPORT,REVERSE IN,Y-PIPE,16V2000,DD
18 13914 20 WASHER,LOCK,ALLOY,GR8,1-1/8
19 3161 1 FILTER,CHARGEMANIFOLD,TYPE B
20 3672 1 CAP,GR8,NC,PLT,1 X 5-1/2
21 4072 1 SUPPORT,ELECTRIC CABLE,D6P
22 5881 20 WASHER,LOCK,ALLOY,PLTD,1/2"
23 7135 8 WASHER,LOCK,ALLOY,PLTD,3/8"
24 7855 1 WASHER,LOCK,ALLOY,PLTD,3/4"
25 7856 16 CAP,SKT,HD,NC,1-1/8 X 4
26 7974 2 ASSY,Y-PIPE,D6P,CODE62
27 7975 1 ASSY,HEADER,REVERSE IN,CODE62
28 7976 1 ASSY,HEADER,REVERSE OUT,CODE62
29 7977 1 ASSY,HEADER,FORWARD OUT,CODE62
30 7978 1 ASSY,HEADER,FORWARD IN,CODE62
31 8370 1 SUPPORT FOOT,ELEC. CABLE,D6P
32 8934 4 CAP,GR8,NC,PLT,1-1/8 X 3
33 9784 4 LOCKNUT,NYLON,PLTD,NC,GR8,1/2"
34 9790 1 LOCKNUT,NYLON,PLTD,NC,GR8,1"
35 7655 1 MANIFOLD,FILTER,C62,HCI,D6P
Parts List
Part # 3161
Drawing # I-3161 Rev. 2 Page 2 of 2
File # I-3161.xls Refer: 1 Illustration
Drawing Title: FILTER,CHARGE MANIFOLD,TYPE B
Item # Tesco # Qty Description
1 0430 6 FTG,HYD,PLUG,HEX,1MALE,ORB
2 0982 4 CAP,GR8,NC,PLT,1/2 X 3-1/2
3 10692 1 BLOCK,MANIFOLD,CHARGEPRESS,B
4 5881 4 WASHER,LOCK,ALLOY,PLTD,1/2"
5 9181 1 FILTER,CAN ASSY. W/MOUNT 3KSX7
Parts List
Part # 13876
Drawing # I-13876 Rev. 5 Page 4 of 4
File # I-13876.xls Refer: 3 Illustrations
Drawing Title: Kit,Filter Manifold & Pump Assy,16V2000,D6P
Item # Tesco # Qty Description
1 0072 1 THERMO,304,S/S,1/2X3/4X6.0 LAG
2 0195 4 Fitting,Hyd,90°Elb,#16MJICx#16MORB
3 0199 4 Fitting,Hyd,90°Elb,#6MJICx#6MORB
4 0342 1 Fitting,Hyd,Straight,#12FJICx#6MJIC
5 0372 1 Fitting,Hyd,Tee,#12MJICx#12MJICx#12FJIC-Br
6 0569 72 FLANGE,SPLIT,C62
7 0621 12 O-Ring,Nitril,90,N90-920
8 0626 36 O-Ring,Nitril,90,N90-222
9 0968 28 Nut,Hex,1/2"-13UNC,Gr8,Pld
10 0982 12 Screw,Cap,Hex Hd,1/2"-13UNCx3-1/2",Gr8,Pld
11 0986 12 Screw,Cap,Hex Hd,1/2"-13UNCx4",Gr8,Pld
12 0990 98 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld
13 12128 4 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
14 12141 4 Fitting,Hyd,Tee,#6MJICx#6MORB-Runx#6MJIC
15 12307 5 Fitting,Hyd,90°Elb,#12MJICx#16MORB
16 13723 28 Washer,Flat,Type A,Wide,1/2",Hardened,Pld
17 1487 2 Fitting,Hyd,Straight,#16MJICx#16MORB
18 1492 1 Fitting,Hyd,Straight,#12MJICx#16MORB
19 16534 1 Bracket,Support,Flowmeters,Filter Manifold,D6P
20 16535 1 Support,Flowmeters,Filter Manifold,D6P
21 16536 6 Bracket,Flowmeter Flange Support,D6P
22 3275 12 Adapter,Flow Meter,D6P
23 3324 2 Guard,Gauge,D4P/D6P
24 3575 6 Adapter,Split Flange,C62
25 5763 2 Gauge,Liq Filled,0-6000psi,2-1/2"OD,LM,1/4"MNPT
26 5881 124 Washer,Lock,Helical Spring,1/2",Alloy,Pld
27 6208 6 METER,REV FLW,OIL,BI-DIR,SS,5000PSI,100GPM,RD
28 730458 1 Switch,Temp,WP,80°F-205°F,SPDT
29 10775 12 NUT,SPRING,1/2NPT,F/CANTRUSS
30 0988 12 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
31 0980 2 Screw,Cap,Hex Hd,1/2"-13UNCx1-3/4",Gr8,Pld
Parts List
Part # 13877
Drawing # I-13877 Rev. 2 Page 2 of 2
File # I-13877.xls Refer: 1 Illustration
Drawing Title: KIT,CHARGE FILTER DISCHARGE ASSY,D6P,16V2000,DD
Item # Tesco # Qty Description
1 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
2 0098 1 BUSHING,HEX,FS,1-1/2"X1"
3 12208 1 FTG,HYD,BUSHING,1MNPTX1/4FNPT
4 0127 1 ELBOW,PIPE,90DEG,1-1/2FNPT,2000#,FS
5 0168 1 TEE,PIPE,1-1/2FNPT,2000#,FS
6 0394 1 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,1
7 0442 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,1
8 0578 1 FLANGE,ANCH,4-BOLT,ORXFNPT,1.5
9 0594 1 O RING,DURO,90,NITRIL, N90-225
10 10465 1 FTG,HYD,ELB,45D,1-1/2MNPTXMJIC
11 1047 4 SCREW,CAP,SKT HD,1/2-13UNCX2
12 1079 4 WASHER,LOCK,HELICAL SPRING,HI COLLAR,1/2,BLACK
13 1300 1 NIPPLE,THR,SCH80,1"XCL
14 1303 2 NIPPLE,THR,SCH80,1-1/2"XCL
15 1492 6 FTG,HYD,STR,1MORBX3/4MJIC
16 1989 1 COUPLING,QUICK,FF,MALE,1X1FNPT
17 1998 1 COUPLING,QUICK,FF,FEMALE,1X1FNPT
Parts List
Part # 13878
Drawing # I-13878 Rev. 2 Page 2 of 2
File # I-13878.xls Refer: 1 Illustration
Drawing Title: KIT,HOT OIL SHUTTLE,16V2000,D6P
Item # Tesco # Qty Description
1 0008 2 VALVE,BALL,APOLO,1500#WP,1-1/4"
2 0129 2 ELBOW,PIPE,90 DEG,2000#,1-1/4"
3 Not used
4 0297 2 FTG,HYD,STR,1-1/4MPTX1-1/4MJIC
5 0531 2 UNION,HAMMER,THREAD,206,1-1/4"
6 1306 1 NIPPLE,THR,SCH80,1-1/4"X8"
7 1309 4 NIPPLE,THR,SCH80,1-1/4"X2-1/2"
8 1311 1 NIPPLE,THR,SCH80,1-1/4"X3"
9 Not used
10 1918 1 TEE,THR,2000#,NPT,1-1/4"
11 3004 1 PLUG,HEX,THR,FS,1-1/4"
12 Not used
13 6569 2 CLAMP,MUFFLER,1-3/4",BLUE
Parts List
Part # 13879
Drawing # I-13879 Rev. 2 Page 2 of 2
File # I-13879.xls Refer: 1 Illustration
Drawing Title: KIT,CHARGE PUMP PLUMBING,16V2000,D6P
Item # Tesco # Qty Description
1 0096 1 BUSHING,HEX,FS,2"X1-1/2"
2 0109 2 ELBOW,PIPE,45 DEG,2000#,2"
3 0300 1 FTG,HYD,STR,1-1/2MPTX1-1/2MJIC
4 0562 2 SWAGE,SCH80,TBE,3"X2"
5 0575 1 FLANGE,ANCH,90EL,4BFLXFNPT2"
6 0598 3 O RING,MANIFOLD FLNG, N90-228
7 1047 8 CAP,SKT,HD,NC,1/2 X 2
8 1079 12 WASHER,LOCK,HI COLLAR,1/2"
9 1340 2 NIPPLE,THR,SCH80,2"X2-1/2"
10 Not used
11 1885 2 PLUG,PLASTIC,3",NPT,HEX
12 2978 2 FLANGE,ANCH,BLANK,3000#,FF,2
13 3748 2 NIPPLE,THR,SCH80,3"XCL
14 4463 4 CAP,SKT,HD,NC,1/2 X 3-1/4
15 7491 2 VALVE,FULL PORT BRASS BALL, 3"
16 8211 2 UNION,HAMMER,THD,SEAL,206-3"
17 8248 1 HOSE,LONGHORN,3"X45"W/MNPT E/E
18 8249 1 HOSE,LONGHORN,3"X54"W/MNPT E/E
19 8324 2 ELBOW,PIPE,45 DEG,2000#,3"
1
14
10
22
Title
Title
KIT,CASE DRAIN PLUMBING,16V2000,D6P
11
17 20
21
21
Title
Title
KIT,CASE DRAIN PLUMBING,16V2000,D6P
9
16
Shown
22 Without
Fittings
6
19
5
18
23
Title
KIT, CASE Title
DRAIN PLUMBING, D6P,
16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13880-3.doc 3 of 4 PE D6P
1 2003/04/30 PE 5870 HOSE DELETED Dwg No. Date Rev Checked Appd.
I-13880 2003/04/01 1
Parts List
Part # 13880
Drawing # I-13880 Rev. 1 Refer: 3 Illustrations
File # I-13880.xls Page 4 of 4
Drawing Title: KIT,CASE DRAIN PLUMBING,16V2000,D6P
Parts List
Part # 8926
Drawing # I-8926 Rev. 0 Refer: 1 Illustration
File # I-8926.xls Page 2 of 2
Drawing Title: ASSY,MANIFOLD,3"CASE DRN,D6P
2 1 21
20
Hole 3
See Note 1
11 Hole 4
See Note 1
4
10 9
20
3
5
Title
Title
KIT,PRESSURE GAUGE
PLUMBING,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-1.doc 1 of 5 PE D6P
1 2003/04/30 PE 5870 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 1
15
Title
Title
KIT,PRESSURE GAUGE
PLUMBING,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-2.doc 2 of 5 PE D6P
1 2003/04/30 PE 5870 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 1
24 24
12
26
Cut to
X2 14
23”
Sundstrand
Pump # 4
X1
14 Cut to
22”
X2
Sundstrand
Pump # 6
X1
Sundstrand
22 Pump # 5
X1
17
X2
12
13
Title
Title
Kit, Pressure Gauge Plumbing,
D6P, 16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-3.doc 3 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 0
15
25
Title
Title
Kit, Pressure Gauge Plumbing,
D6P, 16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-4.doc 4 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 0
Parts List
Part # 13881
Drawing # I-13881 Rev. 1 Refer: 4 Illustrations
File # I-13881.xls Page 5 of 5
Drawing Title: KIT,PRESSURE GAUGE PLUMBING,16V2000,D6P
Parts List
Part # 3284
Drawing # I-3284 REV. 0
File # I-3284.xls Refer: 1 Illustration
Drawing Title: Pressure Pilot Control Valve Assembly
6ad
6aq
6ap
7
3
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
6av
Engine Side
Tank Side
Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-1.doc 1 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
880006 REV B
STANDARD PARTS LISTS
880006 REV B
STANDARD PARTS LISTS
6a
6c
6b
6au
221
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
222
©TESCO CORPORATION, 2005
6ak 6as
6ac 6af
6ag X1
6ac
X2
X2 6d
Sundstrand
Pump # 4 X1
6ah
X2 Sundstrand X2
Pump # 1 Sundstrand
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
Pump # 6 X1
X1
6ah Sundstrand
X1
X2 X1 Pump # 5
Sundstrand
Pump # 2
6ai X2
6at
6ae 6e
X1
Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-3.doc 3 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0
880006 REV B
STANDARD PARTS LISTS
880006 REV B
6w
6s
6aa
STANDARD PARTS LISTS
6x
6ab
6t
6q
6r 6u
6z
6v
Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-4.doc 4 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0
223
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
224
Sundstrand Sundstrand
Pump # 1 Sundstrand
Pump # 2 Pump # 3
6g
6h
6g
6f
R
R F
F 6j
4,5,8,9
As Required
Sundstrand Sundstrand
Sundstrand Pump # 5 Pump # 6
Pump # 4
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
6k
6o
6m
6l
6p
R 6n
Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-5.doc 5 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0
880006 REV B
STANDARD PARTS LISTS
880006 REV B
STANDARD PARTS LISTS
225
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P STANDARD PARTS LISTS
Parts List
Part # 16787
Drawing # I-16787 Rev. 0 Refer: 6 Illustrations
File # I-16787.xls Pages 7 - 8 of 8
Drawing Title: KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P
58
59
60
38 39 47
57
3 3
38
8
5
51
19 33 2
31 5
20
29
56
28 8
44
49 9
51
30
19
26
5
51
8
34
52 4 22 7 32
Title
Title
Kit, Tank Skid Final Assy.,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
3 2003/11/05 PE 6146 Deleted Item 50 I-13883-1.doc 1 of 7 PE D6P
1 2003/04/24 PE 5929 SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13883 2003/04/01 4
36
46 18 24 51
44
8
9
18
24 37
51
37
Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000
20
56 8
44 51
9
27
24
19
11
25
48
55 10
15 25 48 8
Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000
WELD PLATE TO
MODINE COOLER
12 48
45
53
48
13
46
44
Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000
42
41
51
10
48
12
40
Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000
Parts List
Part # 13883 Sales kit? Yes No
2 PLACES
9 2 2 PLACES
4 PLACES 4 PLACES
ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V
NOTES:
ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V
880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V
Parts List
Part # 3304
Drawing # I-3304 REV. 0
File # I-3304.xls Refer: 1 Illustration
Drawing Title: Assy., Circ/Aux Pump, 460V
15
Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000
11
12,13
4 5
14
Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000
8
6
10
Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000
Parts List
Part # 13884
Drawing # I-13884 Rev. 2 Page 4 of 4
File # I-13884.xls Refer: 3 Illustrations
Drawing Title: KIT,OIL TANK FINAL ASSY,D6P,16V2000
Item # Tesco # Qty Description
1 0070 2 THERMOMETER,BIMETAL,0-250,1/2
2 0072 4 THERMO,304,S/S,1/2X3/4X6.0 LAG
3 0242 1 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
4 0318 4 Fitting,Hyd,90°Elb,#8MJICx#8MNPT
5 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
6 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
7 1772 1 SWITCH,LEVEL,MURPHY,1-1/2NPT
8 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
9 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
10 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
11 3473 2 Hose,Hyd,100R2-AT,#8x21",FJICxFJIC
12 0015 1 Valve,Ball,2-Way,2000-psi,WOG,1/2"FNPTx1/2"FNPT
13 1317 1 Fitting,Pipe,Nipple,Sch80,1/2"MNPTxClose
14 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"
15 730458 3 Switch,Temp,WP,80°F-205°F,SPDT
14 31 19 15 29 16
20
Typical 2
Places
26
18
17
11
Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 03/04/02 PE ISSUED FOR MANUFACTURE I-13886-1.doc 1 of 4 PE D6P
1 2003/04/25 PE 5869 Hoses deleted Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1
10
22
Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-13886-2.doc 2 of 4 PE D6P
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1
9 13 21 8 2 6 21 6 21
12
11
24
4
16
29
6
21
28
30 7 4 6 21 1
33
3 32
18
23
29
10
16
23
Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-13886-3.doc 3 of 4 PE D6P
1 2004/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1
Parts List
Part # 13886
Drawing # I-13886 Rev. 1 Refer: 3 Illustrations
File # I-13886.xls Page 4 of 4
Drawing Title: KIT,AUX PUMP & CIRCULATING PUMP INSTAL,16V2000,D6P
3d
3b
3g
Title
Title
KIT,HOSE & FITTING INSTAL,TANK
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/25 PE ISSUED FOR MANUFACTURE I-16716-1.doc 1 of 3 PE D6P
1 2003/06/05 PE 5987 CHANGED TO NEW KIT Dwg No. Date Rev Checked Appd.
I-16716 2003/04/25 1
3c
3e
3f
3a
Title
Title
KIT,HOSE & FITTING INSTAL,TANK
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/25 PE ISSUED FOR MANUFACTURE I-16716-2.doc 2 of 3 PE D6P
1 2003/06/05 PE 5987 CHANGED TO NEW KIT Dwg No. Date Rev Checked Appd.
I-16716 2003/04/25 1
Parts List
Part # 16716
Drawing # I-16716 Rev. 1 Refer: 2 Illustrations
File # I-16716.xls Page 3 of 3
Drawing Title: KIT,HOSE & FITTING INSTAL,TANK SKID,16V2000,D6P
Parts List
Part # 3305
Drawing # I-3305 Rev. 2 Refer: 1 Illustration
File # I-3305.xls Page 2 of 2
Drawing Title: ASSY, AIR COOLER
Parts List
Part # 3610
Drawing # I-3610 Rev. 3 Pages 4 - 5 of 5
File # I-3610.xls Refer: 3 Illustrations
Drawing Title: ASSY, OIL TANK, D6P
Item # Tesco # Qty Description
1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2"
3 0016 2 VALVE,BRASS GATE,TOYO,2"
4 0086 2 BUSHING,HEX,FS,2"X1"
5 0092 3 BUSHING,HEX,FS,2"X1/2"
6 0096 5 BUSHING,HEX,FS,2"X1-1/2"
7 0125 3 ELBOW,PIPE,90 DEG,2000#,2FNPT
8 0140 1 ELBOW,PIPE,90 DEG,2000#,1FNPT
9 0147 2 NIPPLE,KING COMB,1/2MNPT,PLD
10 0170 1 TEE,PIPE,1FNPT,2000#,FS
11 0173 5 TEE,PIPE,2FNPT,2000#,FS
12 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
13 4695 1 PLUG,DUST,HYD,YELLOW,F/STD FEM QUICK CPLG,1
14 0296 1 FTG,HYD,STR,2MNPTX2MJIC
15 0304 2 FTG,HYD,ELB,45D,1MPTX1MJIC
16 1338 2 NIPPLE,THR,SCH80,2"XCL
17 0420 1 COUPLING,QUICK,STD,FEMALE,1X1FNPT
18 0465 2 ELBOW,STREET,PIPE,150#,1/2FNPTX1/2MNPT
19 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
20 0961 4 NUT,HEX,3/8-16UNC,GR8,PLD
21 0968 8 NUT,HEX,1/2-13UNC,GR8,PLD
22 0983 8 SCREW,CAP,HEX HD,1/2-13UNCX1-1/2,GR8,PLD
23 1013 4 SCREW,CAP,HEX HD,3/8-16UNCX1-1/4,GR8,PLD
24 0536 2 UNION,HAMMER,THREAD,206,2"
25 1014 56 SCREW,CAP,HEX HD,3/8-16UNCX1,GR8,PLD
26 1300 4 NIPPLE,THR,SCH80,1"XCL
27 1317 1 NIPPLE,THR,SCH80,1/2"XCL
28 1340 9 NIPPLE,THR,SCH80,2"X2-1/2"
29 1345 2 NIPPLE,THR,SCH80,3"X4"
30 1346 2 NIPPLE,THR,SCH80,3"X6"
31 1347 1 NIPPLE,THR,SCH80,3/4"XCL
32 1372 3 PLUG,HEX,FS,1"
33 13721 56 WASHER,FLAT,3/8,TYPE A,WIDE (USS),HARDENED,PLD
34 13723 8 WASHER,FLAT,1/2,TYPE A,WIDE (USS),HARDENED,PLD
35 2707 2 STRAINER,MAGNETIC,HYD.,2" NPT
Part # 3610
Drawing # I-3610 Rev. 3 Pages 4 - 5 of 5
File # I-3610.xls Refer: 3 Illustrations
Drawing Title: ASSY, OIL TANK, D6P
50
105
51
KIT, HOSE REEL FINAL ASSEMBLY, D6P
53
25
FWD
25
25
REV
53
50
53
52
55
50
52
55
Title
Title
KIT,HOSEREEL FINAL ASSY,D6P
880006 REV B
STANDARD PARTS LISTS
18 31 6 102 6 15 30
880006 REV B
13,36
STANDARD PARTS LISTS
P 14,32
2 57
18 31 45 44
P
57 T
30
49
15
104 101 11 12
9 101
4
3 104
1
11
104
T 101
31
Title
Title
265
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P
266
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P
25
53
51
106 50
28 or 29
20,22,34,35,42,48 TYP 4
PLACES
27 21,23,37,48
26
17,41
16,40
38
103
Title
Title
KIT,HOSEREEL FINAL ASSY,D6P
REV DATE BY ICD DESCRIPTION
File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-3.doc 3 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005/04/22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2
880006 REV B
STANDARD PARTS LISTS
58 64 19
880006 REV B
STANDARD PARTS LISTS
61
66
63
59
62
60
63
65 63 59
Title
Title
KIT,HOSEREEL FINAL ASSY,D6P
REV DATE BY ICD DESCRIPTION
File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-4.doc 4 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005/04/22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2
267
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P
KIT, HOSE REEL FINAL ASSEMBLY, D6P STANDARD PARTS LISTS
Parts List
Part # 8066
Drawing # I-8066 Rev. 2 Pages 5 - 6 of 6
File # I-8066.xls Refer: 4 Illustrations
Drawing Title: KIT,HOSEREEL FINAL ASSY,D6P
Item # Tesco # Qty Description
1 0008 1 Valve,Ball,2-Way,2000-psi,WOG,1-1/4"FNPT
2 0135 2 Fitting,Pipe,90°Elb,3000-psi,1",FNPT
3 0215 1 Fitting,Hyd,Str,#20MNPTx#20FJIC
4 0281 1 Fitting,Hyd,Str,#12MJICx#12MNPT
5 0283 2 Fitting,Hyd,Str,#8MJICx#8MNPT
6 0287 4 Fitting,Hyd,Str,#16MJICx#16MNPT
7 0293 1 Fitting,Hyd,Str,#12MJICx#16MNPT
8 0294 1 Fitting,Hyd,Str,#20MJICx#16MNPT
9 0297 1 Fitting,Hyd,Str,#20MJICx#20MNPT
10 0303 1 Fitting,Hyd,45°Elb,#20MJICx#20MNPT
11 0331 2 Fitting,Hyd,Str,#20MJICx#20MJIC
12 0335 2 Fitting,Hyd,Str,#12MJICx#12MJIC
13 0387 1 Plug,Quick Disconnect,Coupler,78-Ser,1"
14 0389 1 Cap,Quick Disconnect,Nipple,78-Ser,1"
15 0394 3 Cap,Quick Disconnect,Nipple,FF-Ser,1",Black
16 0421 1 Disconnect,Quick,Nipple,74Series,3/8"x1/2"FNPT
17 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
18 0442 3 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
19 0964 9 Nut,Hex,3/4"-10UNC,Gr8,Pld
20 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
21 0988 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
22 1047 2 Screw,Cap,Skt Hd,1/2"-13UNCx2"
23 1077 4 Washer,Flat,Type A,Wide,1/2",Low Carbon,Pld
24 Not Used
25 1370 12 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
26 1496 2 Fitting,Hyd,Str,#8MJICx#10MORB
27 15474 1 CHAIN,ROLLER,60-1RX15FT
28 1835 1 LINKS,CHAIN,ROLLER,60-1,OFF SET LINK
29 1836 1 LINKS,CHAIN,ROLLER,60-1,CONNECTING LINK
30 1989 3 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
31 1998 3 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
32 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
33 2427 4 Grip,Cable,3260lb,(2.50"-2.99"),1 Eye,Lace Closing
34 2618 1 Sprocket,Motor Drive,Reel,20T
35 2771 1 MOTOR,HYD.CHAR-LYNN,104-1143
36 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
37 3323 1 Mount,Motor,Charlynn,HMI/ECI
38 3328 1 Tensioner,Chain,Service Loop
39 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI
40 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
Parts List
Part # 3335
Drawing # I-3335 Rev. 1 Refer: 1 Illustration
File # I-3335.xls Page 2 of 2
Drawing Title: Assembly, Reel Motor Control, HMI, ECI/EMI
Parts List
Part # 13918
Drawing # I-13918 Rev. 0 Refer: 1 Illustration
File # I-13918.xls Page 2 of 2
Drawing Title: SKID SET,D6P,16V2000
Parts List
Part # 16195
Drawing # I-16195 Rev. 0 Refer: 1 Illustration
File # I-16195.xls Page 2 of 2
Drawing Title: SKID ASSY, HOSE REEL, D6P
Parts List
Part # 730748
Drawing # I-730748 Rev. 0 Page 3 of 3
File # I-730748.xls Refer: 2 Illustrations
Drawing Title: Kit, Miscellaneous,Drillers Panel, HCI
Item # Tesco # Qty Description
1 12948 1 ASSY,CORD,37/14,10',11/9ST,MA
2 12949 1 ASSY,CORD,37/14,10',11/9ST,FEM
3 14574 1 CORD,DRILLERS CONSOLE,"C"DRWRKS INTERLOCKS
4 14575 1 CORD,DRILLERS CONSOLE,"D",MUD PUMP INTERLOCKS
5 14576 1 CORD,DRILLERS CONSOLE,"E"
6 14577 1 CORD,DRILLERS CONSOLE,"F",BRAKE HANDLE
7 14578 1 CORD,DRILLERS CONSOLE,"G",MUD LOGGER
8 14579 1 CORD,DRILLERS CONSOLE,"H"
9 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
10 3802 3 JUMPER,WIELAND,12 PT COMBINED
11 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
12 9375 1 HEATER,STRIP,50W,24V,F/DRL.PNL
13 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
14 16298 A/R WIRE,RED,14AWG/41 STRAND,125DEG C,GTF
15 16299 A/R WIRE,BLACK,14AWG/41 STRAND,125 DEG C,GTF
16 11467 A/R WASHER,FLAT,1/4,TYPE A,NARROW (SAE),HARDENED,PLD
17 0960 A/R NUT,HEX,1/4-20UNC,GR8,PLD
18 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
19 16294 A/R NUT,WING,14-20UNC,PLTD
20 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
21 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
22 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
23 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
24 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
25 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
26 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
27 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
28 10632 A/R WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
29 7135 A/R WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
30 6550 A/R Marker,6mm,Blank,10/Strip,Enlarged,F/Terminal
31 0816 A/R Jumper,Screw,70P,F/Terminal,WK 4/U,Plated