Você está na página 1de 296

Standard Parts Lists

HCI(S) Top Drive System

500/650TON HCI(S) 750/1205HP

DOCUMENT NAME: 880006 REV B


STANDARD PARTS LISTS COPYRIGHT AND DISCLAIMER

Tesco Corporation ("Tesco") has made every effort to ensure that this document contains accurate and
current information for the Tesco top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and Tesco does not warrant
or guarantee that the information contained herein is either complete or accurate in every respect, and
the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its
directors, officers, employees and agents from and against all liability for personal injury, death or
property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.

Tesco Corporation © 2005

Contact Information
Corporate Head Office
6204 - 6A St. S.E.
Calgary, AB T2H 2B7
Canada
www.tescocorp.com
Telephone: (403) 233-0757
Fax: (403) 252-3362

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


III
REVISION INFORMATION STANDARD PARTS LISTS

Revision Information

Version Date Description of Changes


Rev A April 2004 Standard Parts List created for the HCI Top Drive System
Rev B June 2005 Updates and additions to the HCI Standard Parts List: Added 720457 (supercedes
8538), 93000902, 24020161, 19000070, 91000913, 91345303, 730748

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


IV
STANDARD PARTS LISTS TABLE OF CONTENTS

TABLE OF CONTENTS
Chapter 1: About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Top Drive, 500T HCI Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Top Drive General Assembly, 650 Ton Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Kit, Pipe Handler Lock, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Final Assembly, 11-Station Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Assembly, 11-Station Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Kit, Transducer, 11/9-Station Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Panel Assembly, 11-Station Manifold, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembly, Gearbox, Std, 2.76:1 Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Assembly, Gearbox, 2.32:1 Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Expansion Chamber, Gearbox, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Kit, Gearbox, Final. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Kit, Case Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Kit, Hydraulic Hose Installation, Rotary Seal, Inner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Kit, Pipe Handler, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Kit, Quill Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Kit, Grabber Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Grabber, 9 in. Assembly (One-Piece Clamping Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Grabber, 9 in. Assembly (Bolted Clamping Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Piston/Cylinder Assembly, Grabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Kit, Rotary Seal Stop Installation, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Kit, Motor Manifold Plumbing, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Kit, Mainframe Clevis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Kit, Link Tilt Cylinder Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Kit, Hydraulic Hose Installation, Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Kit, Gearbox to Mainframe Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Kit, Bumper Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Kit, Hydraulic Hose Installation, Rotary Seal, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Kit, Pilot Check Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Kit, Torque/Relief and Motor Manifold Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Motor Manifold Assembly, Code 62, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Kit, Grabber Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Kit, Pressure Relief Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


V
TABLE OF CONTENTS STANDARD PARTS LISTS

Kit, Rotary Seal Installation, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78


Kit, Auxiliary Manifold and Intensifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Assembly, Auxiliary Manifold, ECI/HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Seal, Rotary, 12 Port, 8-1/2 in. ID, 500/650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Collar, Load, 650 ECI/HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Kit, 11-Station Installation, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Swivel, 500T, with Bail, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Swivel, 650T, with Bail, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Swivel Assembly, Tesco, 500/650T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Washpipe, R500T/R650T Swivel (c/w 4TPI Upper Nut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

Chapter 3: Power Unit Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107


Assembly, Power Unit, D6P, 16V2000, Code 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Assembly, Engine Skid, D6P, 16V2000, Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Kit, Accessories, DD, 16V, MDL2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Kit, Air Intake, Power Unit, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Kit, Exhaust System, Power Unit, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Kit, Radiator Assembly, Power Unit, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Air System Rig Saver, Power Unit, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Kit, Air Start System, Power Unit, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Kit, Fuel System, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Tank Assembly, Fuel, D2P/D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Radiator Pressure Gauge and D-Deck, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Kit, Lube System, Engine Skid, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Assembly, Reservoir/Filter, Painted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Block Heater & Press Sender, Engine, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Kit, Coolant Conditioner, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Kit, Oil Pan Assembly, D6P, 16V2000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Engine Mounting and Fan Installation, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Kit, Tappet Cover Drain, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Kit, Drive Shaft and Cover, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Hose & Fitting Installation, Engine Skid, 16V2000, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Assembly, Pump Skid, D6P, 16V2000, Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Kit, Pump Lubrication System, Pump Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Kit, Pump Installation, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Pump Drive, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Filter Manifold & Charge Filter Install, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Assembly, Filter, Charge Manifold, Type B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
Manifold, Filter, C62, HCI, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


VI
STANDARD PARTS LISTS TABLE OF CONTENTS

Kit, Filter Manifold and Pump Assembly, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196


Charge Filter Discharge Assembly, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Kit, Hot Oil Shuttle, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Kit, Charge Pump Plumbing, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Kit, Case Drain Plumbing, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Assembly, Manifold, 3 in. Case Drain, D6P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Kit, Pressure Gauge Plumbing, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Assembly, Pressure Pilot Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Hose & Fitting Installation, Pump Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Assembly, Tank Skid, D6P, 16V2000, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Kit, Tank Skid Final Assembly, D6P, 16V2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Assembly, 20KVA, Transformer, HS/HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Assembly, Circulation/Auxiliary Pump, 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Kit, Oil Tank Final Assembly, D6P, 16V2000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Aux Pump & Circulating Pump Install, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Hose and Fitting Installation, Tank Skid, 16V2000, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Assembly, Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Assembly, Oil Tank, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Assembly, Hose Reel, D6P, 16V2000, DD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Kit, Hose Reel Final Assembly, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Assembly, Reel Motor Control, Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Skid Set, D6P, 16V2000, Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Skid Assembly, Hose Reel, D6P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Chapter 8: Driller’s Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277


Driller’s Panel, HCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Kit, Miscellaneous, Driller’s Panel, HCI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Driller’s Panel, HCI, with PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


VII
TABLE OF CONTENTS STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


VIII
STANDARD PARTS LISTS

CHAPTER 1: ABOUT THIS DOCUMENT


This chapter contains all the parts lists and the accompanying illustrations for the 500/650TON
HCI(S) 750/1205HP top drive sytem.

The illustrations are drawn from the off driller’s side point of view.

Table 1-1: Where to Find More Information

For information on Refer to


system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
Tesco manufactured parts and part numbers Parts List
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• cooling schematics
• gearbox lubrication schematics
available options and spares Tesco Representative

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


1
ABOUT THIS DOCUMENT STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


2
STANDARD PARTS LISTS

CHAPTER 2: TOP DRIVE PARTS LISTS


This chapter contains all the parts lists and the accompanying illustrations for the HCI(S) top
drive.

The illustrations are drawn from the off driller’s side point of view.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


3
TOP DRIVE, 500T HCI OPTION STANDARD PARTS LISTS

TOP DRIVE, 500T HCI OPTION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


4
STANDARD PARTS LISTS TOP DRIVE, 500T HCI OPTION

Parts List
Part # 7859
Drawing # I-7859 Rev. 4 Page 2 of 2
File # I-7859.xls Refer: 1 Illustration
Drawing Title: Top Drive,500 HCI
Item # Tesco # Qty Description
1 10030 5 Oil,Gear,80W90,20 Litre
2 18019 1 Quill,6-5/8 Reg Pin x NC50 pin,2-1/2"bore,HCI/ECI
3 16321 1 Kit,Pipe Handler Lock,HCI
4 3860 1 Manifold Assy,11 Station,HC/HCI
5 7361 1 Mainframe/Gearbox,2.76:1 Ratio,HCI
6 Not Used
7 8449 1 Kit,Gearbox,Final Assy,HCI
8 8450 1 Kit,Case Drain,HCI
9 8451 1 Kit,Hose Installation,Rotary Seal,Inner,HCI
10 8452 1 Kit,Pipe Handler,HCI
11 8453 1 Kit,Quill Installation,HCI
12 8455 1 Kit,Grabber Leg Installation, HCI
13 8456 1 Kit,Stop Installation,Rotary Seal,HCI
14 8457 1 Kit,Plumbing,Motor Manifold,HCI
15 8459 1 Kit,Clevis Assembly,Mainframe,HCI
16 8462 1 kit,Link Tilt Cylinder Installation,HCI
17 8463 1 Kit,Hose Installation,Mainframe,HCI
18 8464 1 Kit,Gearbox Installation,HCI
19 8466 1 Kit,Bumper & Guard Instl,HCI
20 8467 1 Kit,Hose Installation,Rotary Seal,Outer,HCI
21 8477 1 Kit,Pilot Check Valve,HCI
22 8478 1 Kit,Torque/Relief & Motor Manifold Instl,HCI
23 8479 1 Kit,Accumulator,Grabber Lift,HCI
24 8480 1 Kit,Pressure Relief Instl,HCI
25 8481 1 Kit,Rotary Seal Installation,HCI
26 8482 1 Kit,Aux Manf & Intensifier Instl,HCI
27 8949 1 Seal,Rotary,12-Port,8-1/2"ID,500/650T
28 8959 1 Frame,Pipe Handler,650T,HC/HS/HCI
29 8960 1 Collar,Load,650T HCI/ECI
30 Not Used
31 9298 1 Stand & End Roll Assy,Travel,HCI/ECI
32 9446 1 Kit,9/11 Station Maifold Installation,HCI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


5
TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION STANDARD PARTS LISTS

TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


6
STANDARD PARTS LISTS TOP DRIVE GENERAL ASSEMBLY, 650 TON OPTION

Parts List
Part # 9376
Drawing # I-9376 Rev. 4 Page 2 of 2
File # I-9376.xls Refer: 1 Illustration
Drawing Title: Top Drive,650T HCI
Item # Tesco # Qty Description
1 10030 5 Oil,Gear,80W90,20 Litre
2 18013 1 Quill,6-5/8 Reg Pin x Pin x 2-1/2"ID,650T HCI/ECI
3 16321 1 Kit,Pipe Handler Lock,HCI
4 3860 1 Manifold Assy,11 Station,HC/HCI
5 7361 1 Mainframe/Gearbox,2.76:1 Ratio,HCI
6 Not Used
7 8449 1 Kit,Gearbox,Final Assy,HCI
8 8450 1 Kit,Case Drain,HCI
9 8451 1 Kit,Hose Installation,Rotary Seal,Inner,HCI
10 8452 1 Kit,Pipe Handler,HCI
11 8453 1 Kit,Quill Installation,HCI
12 8455 1 Kit,Grabber Leg Installation, HCI
13 8456 1 Kit,Stop Installation,Rotary Seal,HCI
14 8457 1 Kit,Plumbing,Motor Manifold,HCI
15 8459 1 Kit,Clevis Assembly,Mainframe,HCI
16 8462 1 kit,Link Tilt Cylinder Installation,HCI
17 8463 1 Kit,Hose Installation,Mainframe,HCI
18 8464 1 Kit,Gearbox Installation,HCI
19 8466 1 Kit,Bumper & Guard Instl,HCI
20 8467 1 Kit,Hose Installation,Rotary Seal,Outer,HCI
21 8477 1 Kit,Pilot Check Valve,HCI
22 8478 1 Kit,Torque/Relief & Motor Manifold Instl,HCI
23 8479 1 Kit,Accumulator,Grabber Lift,HCI
24 8480 1 Kit,Pressure Relief Instl,HCI
25 8481 1 Kit,Rotary Seal Installation,HCI
26 8482 1 Kit,Aux Manf & Intensifier Instl,HCI
27 8949 1 Seal,Rotary,12-Port,8-1/2"ID,500/650T
28 8959 1 Frame,Pipe Handler,650T,HC/HS/HCI
29 8960 1 Collar,Load,650T HCI/ECI
30 Not Used
31 9298 1 Stand & End Roll Assy,Travel,HCI/ECI
32 9446 1 Kit,9/11 Station Maifold Installation,HCI
100 730447 1 Kit,Label,Stick-On,Top Drive,HMI/HCI
101 730442 2 Decal,Shell Spirax HD 80W90,5"x2",Red

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


7
KIT, PIPE HANDLER LOCK, HCI STANDARD PARTS LISTS

KIT, PIPE HANDLER LOCK, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


8
STANDARD PARTS LISTS KIT, PIPE HANDLER LOCK, HCI

Parts List
Part # 16321
Drawing # I-16321 Rev. 1 Page 2 of 2
File # I-16321.xls Refer: 1 Illustration
Drawing Title: Kit,Pipe Handler Lock,HCI
Item # Tesco # Qty Description
1 0314 2 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
2 0991 4 Screw,Cap,Hex Hd,1/4"-20UNCx1",Gr8,Pld
3 1051 4 Screw,Cap,Skt Hd,3/8"-16UNCx1-3/4"
4 10632 2 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
5 1097 1 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
6 13670 2 Washer,Flat,Type A,Wide,3/4",Hardened,Pld
7 14450 2 Screw,Cap,Hex Hd,3/8"-16UNCx2-1/4",Gr8,Pld,Dr Hd
8 14671 2 Cable,Safety,Pipe Handler Lock,ECI/HCI
9 3537 1 Screw,Cap,Hex Hd,3/4"-10UNCx4-1/2",Gr8,Pld,Dr Thd
10 3690 4 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
11 7619 1 CYLINDER,HYD,PIPE HANDLER LOCK,650HCI
12 7671 1 SHIM,BACKING,PIPE HANDLER LOCK.HCI
13 7672 2 SHIM,SIDE,PIPE HANDLER LOCK.HCI
14 7833 1 GEAR SEGMENT,PIPE HANDLER LOCK,HCI
15 7841 1 Nut,Hex,Lock,Nylon,3/4"-10UNC,Gr8,Pld
16 9324 1 MOUNT,SENSOR,PIPEHANDLER,HCI
17 9349 1 Nut,Hex,Jam,1"-14UNS,Gr5,Pld

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


9
FINAL ASSEMBLY, 11-STATION MANIFOLD STANDARD PARTS LISTS

FINAL ASSEMBLY, 11-STATION MANIFOLD

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


10
STANDARD PARTS LISTS FINAL ASSEMBLY, 11-STATION MANIFOLD

Parts List
Part # 3860
Drawing # I-3860 Rev. 1 Refer: 1 Illustration
File # I-3860.xls Page 2 of 2
Drawing Title: Final Assembly,11 Station Manifold, HC/HCI

Item # Tesco # Qty Description


1 13136 1 ASSY, MECHANICAL, 11STN MANIFOLD, HCI
2 14947 1 ASSY, ELECTRICAL, 11STN MANIFOLD, HC/HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


11
MECHANICAL ASSEMBLY, 11-STATION MANIFOLD STANDARD PARTS LISTS

MECHANICAL ASSEMBLY, 11-STATION MANIFOLD

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


12
STANDARD PARTS LISTS MECHANICAL ASSEMBLY, 11-STATION MANIFOLD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


13
MECHANICAL ASSEMBLY, 11-STATION MANIFOLD STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


14
STANDARD PARTS LISTS MECHANICAL ASSEMBLY, 11-STATION MANIFOLD

Parts List
Part # 13136 Sales kit? Yes No

Drawing # I-13136 Rev. 4 Page 4 of 4


File # I-13136.xls Refer: 3 Illustrations
Drawing Title: Assembly, Mechanical, 11/9 Station Manifold, HCI
Item # Tesco # Qty Description
1 16267 1 VALVE, DIR.4W/3P, P-T, A&B BK, 3L
2 16268 3 VALVE, DIR.3F, P BLKED, A&B -TANK
3 16269 1 VALVE, DIR.4W/2P, P-T-A-B BLK, 1A
4 16270 6 VALVE, DIR.4W/3P, P-T-A-B BLK, 3A
5 1038 44 CAPSCREW, SKT HD, NC, 10/24" X 1-1/4"
6 10634 24 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
7 10875 1 BLOCK, MANIFOLD, 11STN, STEPPED
8 11104 1 NAMEPLATE, F/MANIFOLD, 1-1/2" X 3"
9 11291 6 FTG, HYD, PLUG, SKT, 5/8"MALE ORB
10 13130 1 ENCLOSURE BOX, 11STN, MANIFOLD, S/S, NEW STYLE, HS/HCI
11 13696 24 CAPSCREW, SKT, 1/4" X 1/2", UNC, BUTTON HEAD
12 14948 4 SCREW, DRIVE, 2GA X 3/16", TYPE U, 18-8S
13 220081 12 SET SREW, HEX SOCKET, 3/8" DIA, 16 UNC, 1/2" LONG
14 2799 3 FTG, HYD, PLUG, SKT, 1/4" MALE, ORB
15 4261 24 FTG, HYD, PLUG, SKT, 1/8" MALE, ORB
16 5127 52 FTG, HYD, PLUG, SKT, 1/2" MALE, ORB
17 6188 12 SCREW, SET, 1/2" X 3/4", UNC, ALLEN HD
18 8485 1 KIT, 11STN TRANSDUCER ASSY, HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


15
KIT, TRANSDUCER, 11/9-STATION MANIFOLD STANDARD PARTS LISTS

KIT, TRANSDUCER, 11/9-STATION MANIFOLD

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


16
STANDARD PARTS LISTS KIT, TRANSDUCER, 11/9-STATION MANIFOLD

Parts List
Part # 8485
Drawing # I-8485 REV. 0
File # I-8485-0.xls Refer: 1 Illustration
Drawing Title: Kit, Transducer, 11/9 Station Manifold, HCI

Item # Tesco # Qty Description


1 0337 1 FTG, HYD, STR, 3/8 FJIC X 1/4 MJIC (3060-6-4)
2 0353 2 FTG, HYD, ELB, 90D, 1/4 MJIC X FJICSW (3293-4-4)
3 0405 3 FTG, HYD, CAP, 3/8 JIC, STEEL (60C-6)
4 0664 4 SEAL, STAT-O, BONDED, 9/16"
5 0665 1 SEAL, STAT-O, BONDED, 7/16"
6 14133 1 FTG, TBG, ELB, 90D, 1/4 TUBE X 1/4 MNPT (SS400-2-4)
7 1985 1 FTG, BH, STR, SS, 1/4 TUBE X 1/4 MJIC (SS-400-61-4AN)
8 3876 1.7 FT TUBING, S/S, 1/4 X .065 WALL
9 3879 1 TRANSDUCER, DFP, 4-20mA, 0-5000#
10 4047 1 FTG, HYD, BULKHEAD, 1/4 MPT X 3/8 MJIC (1035-6-4)
11 4279 3 FTG, HYD, BULKHD, 90D, 3/8 MJIC X MJIC (3235-6-6)
12 0404 2 FTG, HYD, CAP, 1/4 JIC, STEEL (60C-4)

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


17
KIT, TRANSDUCER, 11/9-STATION MANIFOLD STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


18
STANDARD PARTS LISTS PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI

PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


19
PANEL ASSEMBLY, 11-STATION MANIFOLD, HCI STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


20
STANDARD PARTS LISTS

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


21
ASSEMBLY, GEARBOX, STD, 2.76:1 RATIO STANDARD PARTS LISTS

ASSEMBLY, GEARBOX, STD, 2.76:1 RATIO

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


22
STANDARD PARTS LISTS ASSEMBLY, GEARBOX, STD, 2.76:1 RATIO

Parts List
Part # 7361
Drawing # I-7361 Rev. 3 Pages 2 - 3 of 3
File # I-7361.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.76:1 Ratio,HCI
Item # Tesco # Qty Description
1 0592 2 O-Ring,Nitril,90,N90-265
2 1033 36 Screw,Cap,Skt Hd,5/8"-11UNCx2-3/4"
3 1064 36 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
4 1112 8 Fitting,Grease,Straight,Long,#2MNPT,GF-610
5 14098 2 Ring,Retaining,Internal,200mm-ID Shaft,4mm-Thk
6 14966 12 Spring,Disc,10000-lbs,5/8"IDx1.535"OD,Stl
7 15520 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1/2"
8 2329 10 Screw,Set,Skt Drive,Cup Pt,3/8"-16UNCx3/4"
9 5966 9 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld,Dr Hd
10 3196 12 Washer,Lock,Helical Spring,Hi-Collar,3/4",Black
11 3725 28 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
12 4144 12 Fitting,Hyd,Plug,Skt Hd,1/4"MNPT
13 7773 2 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
14 5881 9 Washer,Lock,Helical Spring,1/2",Alloy,Pld
15 6188 2 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
16 5706 34 Washer,Flat,Type A,Narrow,3/8",Low Carbon,Pld
17 7144 2 Bearing,Radial,Rlr,Tpr,360mmx260mmx63.5mm Thk
18 7145 6 Seal,260.000mm-Shaftx290.000mm-ODx16.000mm-W,HDS2
19 7316 1 O-Ring,Nitril,70,N70-244
20 7317 2 O-Ring,Nitril,70,N70-252
21 7318 2 O-Ring,Nitril,70,N70-277
22 7319 2 O-Ring,Nitril,70,N70-282
23 7342 1 Gear,Idler,27T,HCI
24 7343 1 Gear,Pinion,2.76:1 Ratio,HCI
25 7345 1 GEAR,BULL,HCI
26 7347 1 HUB,QUILL,650 ECI/HCI
27 7594 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1-3/4"
28 7595 12 Screw,Cap,Skt Hd,3/4"-10UNCx2-3/4"
29 8398 12 Screw,Cap,Hex Hd,5/8"-11UNCx3-3/4",Gr8,Pld
30 8589 2 SPACER,IDLER BEARING WASHER,F/650HC
31 8598 1 STANDOFF,LOWER IDLER BEARING,F/650HCI
32 8641 2 MOTOR,RINEER,4 PORT,CODE62
33 8728 3 SHIM,QUILL BEARING RETAINER,0.05,F/650HCI
34 8729 6 SHIM,QUILL BEARING,RETAINER,0.10,F/650HCI
35 8745 1 Fitting,Hyd,Plug,Skt,#24MORB

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


23
ASSEMBLY, GEARBOX, STD, 2.76:1 RATIO STANDARD PARTS LISTS

Drawing # I-7361 Rev. 3 Pages 2 - 3 of 3


File # I-7361.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.76:1 Ratio,HCI

Item # Tesco # Qty Description


36 8768 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx130mm-IDx69mm-W
37 8992 1 Mainframe/Gearbox Housing,Matched Set,HCI
38 8839 1 COVER,GEARBOX ACCESS,650HCI
39 8840 2 RETAINER,QUILL BEARING,650HCI
40 8841 2 SEAT,PINION BEARING,650HCI
41 8842 1 SHAFT,TRUNION,650HCI
42 8843 1 PLUG,BTM.TRUNION BORE,650HCI
43 8844 1 RETAINER,TRUNION SHAFT,650HCI
44 8845 1 SPACER,IDLER BEARING,650HCI
45 8846 1 STANDOFF,IDLER GEAR,650HCI
46 8869 1 SPACER,BULL GEAR, .557,650HCI
47 8871 1 Ring,Retaining,Ext,Spiral,11.50"OD Shaft,0.187"Thk
48 8883 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx120mm-IDx80mm-W
49 8936 1 Fitting,Hyd,Plug,Hex Hd,#32MORB
50 8970 6 FT CORD,O RING,.139(1/8BUNA)
51 9000 1 MAGNET,4.02ODX2.01IDX.374T
52 11293 1 Fitting,Hyd,Plug,Hex Hd,1"MNPT
53 500274 3 Retainer,Seal,Gearbox,Qwuill Bearing Retainer,HCI
54 3533 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


24
STANDARD PARTS LISTS ASSEMBLY, GEARBOX, STD, 2.76:1 RATIO

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


25
ASSEMBLY, GEARBOX, 2.32:1 RATIO STANDARD PARTS LISTS

ASSEMBLY, GEARBOX, 2.32:1 RATIO

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


26
STANDARD PARTS LISTS ASSEMBLY, GEARBOX, 2.32:1 RATIO

Parts List
Part # 13466
Drawing # I-13466 Rev. 3 Pages 2 - 3 of 3
File # I-13466.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.32:1 Ratio,HCI
Item # Tesco # Qty Description
1 0592 2 O-Ring,Nitril,90,N90-265
2 1033 36 Screw,Cap,Skt Hd,5/8"-11UNCx2-3/4"
3 1064 36 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
4 1112 8 Fitting,Grease,Straight,Long,#2MNPT,GF-610
5 14098 2 Ring,Retaining,Internal,200mm ID Shaft,4mm Thk
6 14966 12 Spring,Disc,10000-lbs,5/8"IDx1.535"OD,Stl
7 15520 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1/2"
8 2329 10 Screw,Set,Skt Drive,Cup Pt,3/8"-16UNCx3/4"
9 5966 9 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld,Dr Hd
10 3196 12 Washer,Lock,Helical Spring,Hi-Collar,3/4",Black
11 3725 28 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
12 4144 12 Fitting,Hyd,Plug,Skt Hd,1/4"MNPT
13 7773 2 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
14 5881 9 Ring,Retaining,Int,Spiral,8.000"ID Shaft,0.086"Thk
15 6188 2 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
16 5706 34 Washer,Flat,Type A,Narrow,3/8",Low Carbon,Pld
17 7144 2 Bearing,Radial,Roller,Taper,360mmx260mmx63.5mm Thk
18 7145 6 Seal,260.000mm-Shaftx290.000mm-ODx16.000mm-W,HDS2
19 7316 1 O-Ring,Nitril,70,N70-244
20 7317 2 O-Ring,Nitril,70,N70-252
21 7318 2 O-Ring,Nitril,70,N70-277
22 7319 2 O-Ring,Nitril,70,N70-282
23 7342 1 Gear,Idler,27T,HCI
24 7344 1 Gear,Pinion,2.32:1 RATIO,HCI
25 7345 1 GEAR,BULL,HCI
26 7347 1 HUB,QUILL,650 ECI/HCI
27 7594 4 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1-3/4"
28 7595 12 Screw,Cap,Skt Hd,3/4"-10UNCx2-3/4"
29 8398 12 Screw,Cap,Hex Hd,5/8"-11UNCx3-3/4",Gr8,Pld
30 8589 2 SPACER,IDLER BEARING WASHER,F/650HCI
31 8598 1 STANDOFF,LOWER IDLER BEARING,F/650HCI
32 8641 2 MOTOR,RINEER,4 PORT,CODE62
33 8728 3 SHIM,QUILL BEARING RETAINER,0.05,F/650HCI
34 8729 6 SHIM,QUILL BEARING,RETAINER,0.10,F/650HCI
35 8745 1 Fitting,Hyd,Plug,Skt,#24MORB
36 8768 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx130mm-IDx69mm-W
37 8992 1 Mainframe/Gearbox Housing,Matched Set,HCI
38 8839 1 COVER,GEARBOX ACCESS,650HCI
39 8840 2 RETAINER,QUILL BEARING,650HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


27
ASSEMBLY, GEARBOX, 2.32:1 RATIO STANDARD PARTS LISTS

Part # 13466
Drawing # I-13466 Rev. 3 Pages 3 of 3
File # I-13466.xls Refer: 1 Illustration
Drawing Title: Mainframe/Gearbox,2.32:1 Ratio,HCI

Item # Tesco # Qty Description


40 8841 2 SEAT,PINION BEARING,650HCI
41 8842 1 SHAFT,TRUNION,650HCI
42 8843 1 PLUG,BTM.TRUNION BORE,650HCI
43 8844 1 RETAINER,TRUNION SHAFT,650HCI
44 8845 1 SPACER,IDLER BEARING,650HCI
45 8846 1 STANDOFF,IDLER GEAR,650HCI
46 8869 1 SPACER,BULL GEAR, .557,650HCI
47 8871 1 Ring,Retaining,Ext,Spiral,11.50"OD Shaft,0.187"Thk
48 8883 2 Bearing,Radial,Rlr,Sph,CB,200mm-ODx120mm-IDx80mm-W
49 8936 1 Fitting,Hyd,Plug,Hex Hd,#32MORB
50 8970 6 FT CORD,O RING,.139(1/8BUNA)
51 9000 1 MAGNET,4.02ODX2.01IDX.374T
52 11293 1 Fitting,Hyd,Plug,Hex Hd,1"MNPT
53 500274 3 Retainer,Seal,Gearbox,Qwuill Bearing Retainer,HCI
54 3533 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


28
STANDARD PARTS LISTS ASSEMBLY, GEARBOX, 2.32:1 RATIO

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


29
EXPANSION CHAMBER, GEARBOX, HCI STANDARD PARTS LISTS

EXPANSION CHAMBER, GEARBOX, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


30
STANDARD PARTS LISTS EXPANSION CHAMBER, GEARBOX, HCI

Parts List
Part # 7864
Drawing # I-7864 Rev. 1 Page 2 of 2
File # I-7864.xls Refer: 1 Illustration
Drawing Title: Chamber,Expansion,Gearbox,HCI
Item # Tesco # Qty Description
1 0238 1 Fitting,Hyd,Straight,#6MNPTx#6MNPT
2 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
3 0698 2 Clamp,Hose,Cost Trq,3/4" to 1-3/4"
4 14526 1 Chamber,Expansion,Weldment,Gearbox,HCI
5 2697 1 Breather,Air,10-Micron,3/8"MNPT,Steel,Pld
6 3200 1.5 FT Hose,Braided,5/8"ID,PVC,Clear
7 500276 1 Cap,Oil Filler,Expantion Chamber,HC
8 5166 1 VALVE,BRASS BALL,3/8FNPT
9 4945 1 Fitting,Grease,Straight,Relief,1-5 psi,1/8MNPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


31
KIT, GEARBOX, FINAL STANDARD PARTS LISTS

KIT, GEARBOX, FINAL

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


32
STANDARD PARTS LISTS KIT, GEARBOX, FINAL

Parts List
Part # 8449
Drawing # I-8449 Rev. 0 Refer: 1 Illustration
File # I-8449.xls Page 2 of 2
Drawing Title: Kit, Gearbox, Final, HCI

Item # Tesco # Qty Description


1 0013 1 VALVE, BALL, APOLLO, 2000#WP, 1"
2 0287 1 FTG, HYD, STR, 1 MPT X 1 MJIC
3 0402 1 FTG, HYD, CAP, 1 JIC, STEEL
4 0983 1 CAP, GR8, UNC, PLT, 1/2" X 1-1/2"
5 Not used
6 3725 12 CAPSCREW, 3/8" X 1", UNC, GR8, DR HEAD
7 5881 3 LOCKWASHER, 1/2", ALLOY, PLTD
8 5966 2 CAPSCREW, 1/2" X 1-1/4", UNC, GR8, DR HEAD
9 7135 12 LOCKWASHER, 3/8", ALLOY, PLTD
10 7316 1 O RING, DURO, 70, NITRIL, N70-244
11 7835 1 OIL CHECK WINDOW, WELDMENT, HCI
12 7836 1 GASKET, F/OIL CHECK WINDOW, HCI
13 7864 1 EXPANSION CHAMBER, G/BOX, HCI
14 7924 1 BRACKET, RPM SENSOR, HCI
15 8171 1 FTG, HYD, ELB, 45D, 1 MPT X 1 MPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


33
KIT, CASE DRAIN STANDARD PARTS LISTS

KIT, CASE DRAIN

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


34
STANDARD PARTS LISTS KIT, CASE DRAIN

Parts List
Part # 8450
Drawing # I-8450 Rev. 1 Refer: 1 Illustration
File # I-8450.xls Page 2 of 2
Drawing Title: Kit, Case Drain, HCI

Item # Tesco # Qty Description


1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0204 1 FTG, HYD, ELB, 90D, 1/2 MORB X 1/2 MJIC
3 0230 2 FTG, HYD, STR, 1/2 MORB X 1/2 MNPT
4 0336 1 FTG, HYD, STR, 3/4 FJIC X 1/2 MJIC
5 0361 1 FTG,HYD,TEE,1/2FNPT
6 0372 1 FTG,HYD.TEE,3/4MJIC RUNX3/4FJICSW BRANCH
7 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
8 2792 1 FTG, HYD, STR, 1/2 MNPT X 3/4 MJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


35
KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER STANDARD PARTS LISTS

KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


36
STANDARD PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, INNER

Parts List
Part # 8451
Drawing # I-8451 Rev. 3 Page 2 of 2
File # I-8451.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Rotary Seal,Inner,HCI
Item # Tesco # Qty Description
1 0022 2 VALVE,PARKER FLOW CONTROL
2 0023 1 VALVE,MAGNUM NEEDLE, 1/4" MXF
3 0214 2 Fitting,Hyd,Straight,#4MNPTx#6FJIC
4 0219 1 Fitting,Hyd,90°Elb,#4MJICx#6FJIC
5 0239 1 Fitting,Hyd,Straight,#6MNPTx#4MNPT
6 0240 1 Fitting,Hyd,Straight,#4MNPTx#4MNPT
7 0268 1 Fitting,Hyd,90°Elb,#4FNPTx#4FNPT
8 0314 2 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
9 Not Used
10 0352 2 Fitting,Hyd,90°Elb,#6MJICx#6FJIC
11 0359 1 Fitting,Hyd,Tee,#4FNPTx#4FNPTx#4FNPT
12 0376 1 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
13 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
14 Not Used
15 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
16 3534 2 Screw,Cap,Hex Hd,1/2"-13UNCx1",Gr8,Pld,Dr Hd
17 3580 1 Support,Counter Balance Coupler,HC/HCI
18 5881 2 Washer,Lock,Helical Spring,1/2",Alloy,Pld
19 7353 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,CBM,1/4"MNPT
200 16757 1 Kit,Hoses,Hyd,Rotary Seal,Inner,HCI
201 3382 1 Hose,Hyd,100R2-AT,#6x30",FJICxFJIC
202 3404 1 Hose,Hyd,100R2-AT,#6x23",FJICxFJIC
203 3411 1 Hose,Hyd,100R2-AT,#6x48",FJICxFJIC
204 3421 1 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
205 3423 1 Hose,Hyd,100R2-AT,#6x60",FJICxFJIC
206 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
207 5096 1 Hose,Hyd,100R2-AT,#6x14",FJICxFJIC
208 5454 1 Hose,Hyd,100R2-AT,#6x55",FJICxFJIC
209 5461 1 Hose,Hyd,100R2-AT,#6x26",FJICxFJIC
210 5464 2 Hose,Hyd,100R2-AT,#6x45",FJICxFJIC
211 6212 1 Hose,Hyd,100R2-AT,#6x15",FJICxFJIC
212 3406 1 Hose,Hyd,100R2-AT,#6x24",FJICxFJIC
213 3487 2 Hose,Hyd,100R2-AT,#6x20",FJICxFJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


37
KIT, PIPE HANDLER, HCI STANDARD PARTS LISTS

KIT, PIPE HANDLER, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


38
STANDARD PARTS LISTS KIT, PIPE HANDLER, HCI

Parts List
Part # 8452
Drawing # I-8452 Rev. 1 Page 2 of 2
File # I-8452.xls Refer: 1 Illustration
Drawing Title: Kit, Pipehandler, HCI
Item # Tesco # Qty Description
1 0696 1 Bearing,Slewing,ECI/HCI
2 0972 6 Nut,Hex,#10-24UNC,Pld
3 3725 1 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
4 1020 36 Screw,Cap,Hex Hd,5/8"-11UNCx4",Gr8,Pld
5 3435 1 NAMEPLATE,VERTICAL,TESCO,S/S
6 3437 1 PIN, GRABBER LIFT
7 3675 6 Screw,Mach,Rnd Hd,Sq Skt,#10-24UNCx1-1/2",Pld
8 3687 18 Washer,Lock,Helical Spring,5/8",Alloy,Pld
9 7135 1 Washer,Lock,Helical Spring,3/8",Alloy,Pld

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


39
KIT, QUILL INSTALLATION, HCI STANDARD PARTS LISTS

KIT, QUILL INSTALLATION, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


40
STANDARD PARTS LISTS KIT, QUILL INSTALLATION, HCI

Parts List
Part # 8453
Drawing # I-8453 Rev. 3 Page 2 of 2
File # I-8453.xls Refer: 1 Illustration
Drawing Title: Kit,Quill Installation,HCI
Item # Tesco # Qty Description
1 1042 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
2 1044 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
3 1048 4 Screw,Cap,Skt Hd,1/2"-13UNCx2-1/2"
4 1079 8 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
5 2337 24 SPRING,LOAD COLLAR,DOUBLES
6 2340 24 SPRING,SINGLE,.800
7 2348 2 Nut,Hex,Slotted,1"-8UNC,Gr2
8 2361 2 PIN,SAFETY,SMALL,1/8"
9 3434 2 Retainer,Bail,500EC,HS,HC,650HS
10 3506 2 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Thd
11 4352 1 Clamp,Hose,Gear-Type,2-1/16" to 12-1/4"
12 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
13 5967 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-3/4",Gr8,Pld,Dr Hd
14 7362 1 Spring,Friction,300mm-ODx250mm-IDx71.6mm-W
15 7608 1 Collar,Split,Inner,Load Nut,ECI/HCI
16 7609 1 Retainer,Inner Split Collar,Load Nut,ECI/HCI
17 7785 2 Screw,Set,Skt Drive,Dog Pt,1"-8UNCx1-5/8",Mod
18 7786 1 O-Ring,Nitril,70, N70-267
19 7791 2 RING,SNAP,INTERNAL,1.180DIA
20 7792 1 Ring,Retaining,Int,Spiral,10.00"ID Shaft,0.187"Thk
21 8089 8 Screw,Jacking,ECI/HCI
22 8240 1 Boot,Dust,Quill,ECI/HCI
23 8471 1 Collar,Upper,Quill,ECI/HCI
24 8472 1 Ring,Thrust,Upper Quill Collar,ECI/HCI
25 8473 1 Ring,Compression,Upper,ECI/HCI
26 8474 1 Ring,Compression,Lower,ECI/HCI
27 8475 1 Collar,Lower,Quill,ECI/HCI
28 8476 1 Shim,Thrust Ring,Upper Quill Collar,ECI/HCI
29 8734 1 Retainer,Spring,Load Collar,ECI/HCI
30 10427 1 Nubbin,Lifting,6-5/8"Reg LH Box
31 13684 1 Shim Pack,Pipe Handler,ECI/HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


41
KIT, GRABBER LEG INSTALLATION STANDARD PARTS LISTS

KIT, GRABBER LEG INSTALLATION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


42
STANDARD PARTS LISTS KIT, GRABBER LEG INSTALLATION

Parts List
Part # 8455
Drawing # I-8455 Rev. 4 Page 2 of 2
File # I-8455.xls Refer: 1 Illustration
Drawing Title: Kit, Grabber Leg Installation, HCI
Item # Tesco # Qty Description
1 0323 3 Fitting,Hyd,90°Elb,#4MJICx#4MNPT
2 10637 10 Washer,Lock,Helical Spring,1",Alloy,Pld
3 16764 4 SHACKLE,BOLT-TYPE,3/8",1 TON,G-2130
4 2597 6.3FT CHAIN,GR70,1/4"
5 3018 1 SHACKLE,BOLT-TYPE,1/2",2 TON,G-2130
6 3436 1 SPACER, GRABBER LEG,1/4"THICK
7 3439 1 Leg,Lower,Grabber,Machined,ECI/HCI
8 3731 4 Screw,Cap,Hex Hd,3/4"-10UNCx1-1/2",Gr8,Pld,Dr Hd
9 3744 10 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Hd
10 4025 1 O-Ring,N90-218,1.234"IDx0.139"Dia
11 5033 1 PIN,GRBR,LWR LEG,CYL BASE
12 7855 4 Washer,Lock,Helical Spring,3/4",Alloy,Pld
13 7972 1 CYL,HYD,GRAB.LIFT,DBLE.ACTING
14 720457 1 Grabber, 9"
15 8987 1 Guide,Split,6-3/4"Drill Pipe,STD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


43
GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX) STANDARD PARTS LISTS

GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


44
STANDARD PARTS LISTS GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)

Bill of Material 720457 Rev A


Grabber,9 in.
Item Qty Units Part Number Description
1 1 EA 404 Fitting,Hyd,Cap,#4FJIC,Stl
2 1 EA 405 Fitting,Hyd,Cap,#6 JIC,Steel
3 2 EA 612 O-Ring,N90-904,0.351"IDx0.072"Dia
4 8 EA 1044 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
5 4 EA 1045 Screw,Cap,Skt Hd,1/2"-13UNCx1"
6 4 EA 1079 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
7 1 EA 1488 Fitting,Hyd,Str,#4 MORBx#4 MJIC
8 1 EA 1500 Fitting,Hyd,Str,#6MJICx#4MORB
9 4 EA 1676 TONG DIES,1/2X1-1/4X5-7/8
10 1 EA 3040 CYLINDER,GRABBER
11 1 EA 3045 GUARD, HOSE
12 2 EA 3046 Pin,Retraction,6-7/8" 7-3/8" 8-1/2 & 9"Grabber
13 2 EA 3051 Holder,Die,7-3/8" 8-1/2" & 9"Grabber,ECI/HCI
14 2 EA 3054 PLATE,KEEPER,F/7-3/8&8-1/2,GRB
15 1 EA 3059 CAP, RETRACTION
16 2 EA 3060 EXTENSION, PORT
17 1 EA 3061 COVER, DIRT, GRAB
18 2 EA 3062 SHOE,CYLINDER, 8-1/2&9",2/UNIT
19 4 EA 3725 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
20 4 EA 3727 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/4",Dr Hd
21 1 EA 7002 BOX,TORQUING,GRABBER 9"
22 4 EA 7135 Washer,Lock,Helical Spring,3/8",Alloy,Pld
26 1 EA 810065 Rev A Clamping Box,Machining,Grabber Box, 9.00

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


45
GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX) STANDARD PARTS LISTS

GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX)

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


46
STANDARD PARTS LISTS GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX)

Parts List
Part # 8538
Part # I-8538 REV 3
File # I-8538-2.xls Refer: 1 Illustration
Drawing Title GRABBER, 9', ASSEMBLY

Item # Tesco # Qty Description


1 0612 2 O-RING - #904 90 DURO BUNA-N
2 10194 1 PRESS. PLATE BOLT RETAIN, PLATE - 33010195
3 1042 42 CAPSCREW, 1/2"-13 UNC X 1 3/4" LG, SOC HD, GR.8
4 1044 8 CAPSCREW, 1/2"-13 UNC X 1 1/2" LG, SOC HD, GR. 8
5 1045 4 CAPSCREW, 1/2"-13 UNC X 1 LG, SOC. HD, GR.8
6 7135 4 LOCKWASHER, 3/8", ALLOY, PLTD
7 1079 4 LOCK WASHER, HI COLLAR, 1/2"
8 1500 1 FTG, STAIGHT, 3/8" MJIC X 1/4" MORB
9 1676 4 TONG DIE 1/2" X 1 1/4" X 5 7/8"
10 3040 1 CYLINDER ASSEMBLY, GRABBER, 500 TON
11 3045 1 HOSE GUARD - SEE DWG. 33900107
12 3046 2 RETRACTION PINS - SEE DWG. 33080200
13 3048 1 CLAMPING BOX - SEE DWG. 33030180
14 3050 1 DIE HOLDER SEAT SEE DWG. 33030280
15 3051 2 DIE HOLDER -SEE DWG. 33060100
16 3052 1 PRESSURE PLATE - SEE DWG. 33030380
17 3054 2 KEEPER PLATE - SEE DWG. 33210100
18 3059 1 RETRACT CAP - SEE DWG. 33050200
19 3060 2 PORT EXT. SEE DWG 33080100
20 3061 1 DIRT COVER - SEE DWG 33920160
21 3062 2 CYLINDER SHOE - SEE DWG. 33040380
22 3725 4 CAPSCREW, 3/8"-16 UNC X 1 LG, HEX HD, DR HD, GR8,
23 3727 4 CAPSCREW, 1/2"-13 UNC X 1 1/4" LG, SOC HD, DR HD, GR 8
24 6925 8 CAPSCREW, 1/2"-13 UNC X 2 1/2" LG, DR HD, GR8
25 7002 1 TORQUE BOX - SEE DWG 33020180
26 0405 1 FTG, HYD, CAP, 3/8 JIC, STEEL (60C-6)
27 1488 1 FTG,HYD,STR,1/4MORBX1/4MJIC
28 0404 1 FTG,HYD,CAP,1/4JIC,STEEL

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


47
PISTON/CYLINDER ASSEMBLY, GRABBER STANDARD PARTS LISTS

PISTON/CYLINDER ASSEMBLY, GRABBER

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


48
STANDARD PARTS LISTS PISTON/CYLINDER ASSEMBLY, GRABBER

Parts List
Part # 3040
Drawing # I-3040 Rev. 2 Refer: 1 Illustration
File # I-3040.xls Page 2 of 2
Drawing Title: CYLINDER,GRABBER

Item # Tesco # Qty Description


1 0610 1 O RING, DURO, 70, NITRIL
2 0640 1 SEAL, GRABBER, UNI-RING
3 0642 2 POLYPAK, SEAL, F/GRABBER
4 2799 2 FTG, HYD. PLUG, SKT, 1/4 MALE, ORB
5 3056 1 CYLINDER, GRABBER BOX
6 3057 1 GLAND, NUT, GRAB CYL
7 3058 1 PISTON, GRAB CYL

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


49
KIT, ROTARY SEAL STOP INSTALLATION, HCI STANDARD PARTS LISTS

KIT, ROTARY SEAL STOP INSTALLATION, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


50
STANDARD PARTS LISTS KIT, ROTARY SEAL STOP INSTALLATION, HCI

Parts List
Part # 8456
Drawing # I-8456 Rev. 0 Refer: 1 Illustration
File # I-8456.xls Page 2 of 2
Drawing Title: Kit, Stop Installation, Rotary Seal, HCI

Item # Tesco # Qty Description


1 0990 3 SCREW, CAP, HEX HD, 1/2" - UNC X 2", GR8, PLD
2 3353 1 STOP BLOCK, ROTARY SEAL
3 3531 2 SCREW, CAP, HEX HD, 7/8" - UNC X 2-1/2", GR8, PLD, DR HD
4 3686 2 LOCKWASHER, 7/8", ALLOY, PLTD
5 5881 3 LOCKWASHER, 1/2", ALLOY, PLTD
6 8520 1 FLANGE, ROT/SEALTORQ, 650 ECI/HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


51
KIT, MOTOR MANIFOLD PLUMBING, HCI STANDARD PARTS LISTS

KIT, MOTOR MANIFOLD PLUMBING, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


52
STANDARD PARTS LISTS KIT, MOTOR MANIFOLD PLUMBING, HCI

Parts List
Part # 8457
Drawing # I-8457 Rev. 0 Refer: 1 Illustration
File # I-8457.xls Page 2 of 2
Drawing Title: Kit, Motor Manifold Plumbing, HCI

Item # Tesco # Qty Description


1 0594 8 O RING, DURO, 90, NITRIL
2 0598 6 O RING, MANIFOLD FLNG
3 1005 24 CAPSCREW, 3/4" X 2-1/2", UNC, GR8, PLT
4 1370 4 PLUG, HEX, FS, 2" (CANVIL ONLY)
5 3687 32 LOCKWASHER, 5/8", ALLOY, PLTD
6 4815 32 CAPSCREW, 5/8" X 2-3/4", UNC, GR8, PLT
7 6196 16 FLANGE, SPLIT, C62
8 7456 4 VALVE, FULL PORT BALL, 5000PSI, 2" NPT
9 7600 3 NIPPLE, THR, SCH160, 2" X 5"
10 7855 24 LOCKWASHER, 3/4", ALLOY, PLTD
11 7897 4 UNION, HAMMER, THREAD, #1502, 2"
12 8823 12 FLANGE, SPLIT, CODE62, 2"
13 9079 1 ASSY, PIPING SET, MOTOR MANIFOLD, HCI
14 7592 2 NIPPLE, THR, SCH160, 2" X 6"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


53
KIT, MAINFRAME CLEVIS ASSEMBLY STANDARD PARTS LISTS

KIT, MAINFRAME CLEVIS ASSEMBLY

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


54
STANDARD PARTS LISTS KIT, MAINFRAME CLEVIS ASSEMBLY

Parts List
Part # 8459
Drawing # I-8459 Rev. 1 Refer: 1 Illustration
File # I-8459.xls Page 2 of 2
Drawing Title: Kit, Mainframe Clevis Assembly, HCI

Item # Tesco # Qty Description


1 7841 24 NUT, LOCK, NYLON, 3/4 -10 UNC, GR8, PLD
2 1010 4 SCREW, CAP, HEX HD, 3/8 - 16 UNC X 2, GR8, PLD
3 10376 8 WASHER, BELLEVILLE, 3/4" ID X 2.047" OD, STL, SERIES SP
4 1092 24 PIN, COTTER, 5/32" DIA X 1-1/2" LG, PLD
5 3383 2 PIN, EXTEND, 8-1/4", W/RETAINER
6 3384 2 PIN, EXTEND, 6", W/RETAINER
7 3493 8 SCREW, CAP, HEX HD, 3/4 - 10 UNC X 3-1/2, GR8, PLD, DR THD
8 3537 16 SCREW, CAP, HEX HD, 3/4 - 10 UNC X 4-1/2, GR8, PLD, DR THD
9 4333 4 NUT, LOCK, NYLON, 3/8 - 16 UNC, GR8, PLD
10 7439 4 PLATE, SHIM, M/FRAME CLEVIS, HCI
11 7855 16 WASHER, LOCK, HELICAL SPRING, 3/4, ALLOY, PLD
12 7980 4 CLEVIS, UPPER, MAINFRAME, 6-1/2" OFFSET, HCI
13 7987 1 CLEVIS, LOWER, 16" OFFSET, ODS
14 7988 1 CLEVIS, LWR, 16" OFFSET, DS
15 15829 2 SCREW, SET, SKT, CUP POINT, 3/4-10UNC X 3, SS
16 5588 2 NUT, JAM, 3/4 - 10 UNC, RH-THREAD, GR2, BLACK

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


55
KIT, LINK TILT CYLINDER SUB-ASSEMBLY STANDARD PARTS LISTS

KIT, LINK TILT CYLINDER SUB-ASSEMBLY

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


56
STANDARD PARTS LISTS KIT, LINK TILT CYLINDER SUB-ASSEMBLY

Parts List
Part # 8462
Drawing # I-8462 Rev. 2 Page 2 of 2
File # I-8462.xls Refer: 1 Illustration
Drawing Title: kit,Link Tilt Cylinder Installation,HCI
Item # Tesco # Qty Description
1 18109 4 Stem,Breakaway Mount,Cylinder
2 810003 4 Pin,Spring,Coiled,3/16"ODx1"Lg
3 0289 10 Fitting,Hyd,Str,#6MJICx#4MNPT
4 0314 6 Fitting,Hyd,90°Elb,#6MJICx#4MNPT
5 0368 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MJIC
6 0373 2 Fitting,Hyd,Tee,#6MJICx#6MJICx#6FJIC-Br
7 0931 4 CYLINDER,HYD,LINK TILT
8 1109 4 Pin,Cotter,3/16"ODx2"Lg,Pld
9 2361 4 PIN,SAFETY,SMALL,1/8"
10 16772 1 KIT,HOSES,HYD,LINK TILT,HCI
10A 3407 4 Hose,Hyd,100R2-AT,#6x29",FJICxFJIC
10B 3415 2 Hose,Hyd,100R2-AT,#6x21",FJICxFJIC
10C 3421 2 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
10D 3476 2 Hose,Hyd,100R2-AT,#6x33",FJICxFJIC
11 4022 4 Screw,Modified,Rod End,1"-8UNCx3"
12 4023 4 Spacer,Rod End,1.160"ODx0.985"ID
13 4024 8 Nut,Hex,Slotted,1"-8UNC,Gr2,Modified

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


57
KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME STANDARD PARTS LISTS

KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


58
STANDARD PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


59
KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME STANDARD PARTS LISTS

Parts List
Part # 8463
Drawing # I-8463 Rev. 2 Page 2 of 2
File # I-8463.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Mainframe,HCI
Item # Tesco # Qty Description
1 0022 2 VALVE,PARKER FLOW CONTROL
2 0239 2 Fitting,Hyd,Straight,#6MNPTx#4MNPT
3 0260 1 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT
4 0289 2 Fitting,Hyd,Straight,#6MJICx#4MNPT
5 0338 1 Fitting,Hyd,Straight,#8FJICx#4MJIC
6 0353 2 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
7 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
8 0355 1 Fitting,Hyd,90°Elb,#12MJICx#12FJIC
9 0378 1 Fitting,Hyd,Tee,#8MJICx#8FJIC-Runx#8MJIC
10 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
11 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
12 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 1297 1 Fitting,Pipe,Nipple,Sch80,1"MNPTx3"L
15 Not Used
16 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
17 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
18 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
19 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
20 6997 1 Fitting,Hyd,90°Elb,#16MNPTx#16MNPT
21 0350 1 Fitting,Hyd,45°Elb,#8MJICx#8FJIC
200 16762 1 Kit,Hoses,Hyd,Main Frame,HCI
201 11307 1 Hose,Hyd,100R2-AT,#4x41",FJICxFJIC
202 3361 1 Hose,Hyd,100R2-AT,#6x42",FJICxFJIC
203 3376 1 Hose,Hyd,100R2-AT,#4x25",FJICxFJIC
204 3377 1 Hose,Hyd,100R2-AT,#4x14",FJICxFJIC
205 3382 1 Hose,Hyd,100R2-AT,#6x30",FJICxFJIC
206 3406 2 Hose,Hyd,100R2-AT,#6x24",FJICxFJIC
207 3416 1 Hose,Hyd,100R2-AT,#6x36",FJICxFJIC
208 3421 1 Hose,Hyd,100R2-AT,#6x16",FJICxFJIC
209 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
210 3464 1 Hose,Hyd,100R2-AT,#6x25",FJICxFJIC
211 3483 1 Hose,Hyd,100R2-AT,#4x40",FJICxFJIC
212 3488 1 Hose,Hyd,100R2-AT,#4x34",FJICxFJIC
213 3489 1 Hose,Hyd,100R2-AT,#8x34",FJICxFJIC
214 4378 1 Hose,Hyd,100R2-AT,#8x46",FJICxFJIC
215 5178 1 Hose,Hyd,100R2-AT,#4x16",FJICxFJIC
216 5272 1 Hose,Hyd,100R2-AT,#8x57",FJICxFJIC
217 5337 1 Hose,Hyd,100R2-AT,#4x59",FJICxFJIC
218 5444 1 Hose,Hyd,100R2-AT,#8x62",FJICxFJIC
219 5448 1 Hose,Hyd,100R2-AT,#12x20",FJICxFJIC
220 5464 1 Hose,Hyd,100R2-AT,#6x45",FJICxFJIC
221 5474 1 Hose,Hyd,100R2-AT,#4x37",FJICxFJIC
222 5477 1 Hose,Hyd,100R2-AT,#8x22",FJICxFJIC
223 5541 2 Hose,Hyd,100R2-AT,#4x42",FJICxFJIC

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


60
STANDARD PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, MAINFRAME

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


61
KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI STANDARD PARTS LISTS

KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


62
STANDARD PARTS LISTS KIT, GEARBOX TO MAINFRAME INSTALLATION, HCI

Parts List
Part # 8464
Drawing # I-8464 Rev. 1 Page 2 of 2
File # I-8464.xls Refer: 1 Illustration
Drawing Title: Kit,Gearbox Installation,HCI
Item # Tesco # Qty Description
1 0623 4 Screw,Cap,Skt Hd,1/4"-20UNCx1-3/4",18-8 SS
2 Not Used
3 3533 8 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld,Dr Hd
4 3574 4 RETAINER,MAIN FRAME DOWEL
5 7135 8 Washer,Lock,Helical Spring,3/8",Alloy,Pld
6 7855 20 Washer,Lock,Helical Spring,3/4",Alloy,Pld
7 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES
8 9057 20 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/4",Gr8,Pld,Dr Hd
9 9785 4 Nut,Hex,Lock,Nylon,1/4"-20UNC,Gr8,Pld

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


63
KIT, BUMPER GUARD ASSEMBLY STANDARD PARTS LISTS

KIT, BUMPER GUARD ASSEMBLY

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


64
STANDARD PARTS LISTS KIT, BUMPER GUARD ASSEMBLY

Parts List
Part # 8466
Drawing # I-8466 Rev. 0 Refer: 1 Illustration
File # I-8466.xls Page 2 of 2
Drawing Title: Kit, Bumper Guard Assembly, HCI

Item # Tesco # Qty Description


1 0968 14 NUT,HEX,PLTD,NC,GR8,1/2"
2 0996 2 CAP,GR8,NC,PLT,3/4 X 3
3 1002 10 CAP,GR8,NC,PLT,3/4 X 1-1/2
4 1050 6 CAP,SKT,HD,NC,3/4 X 2
5 1091 14 PIN,COTTER,PLATED,1/8X1
6 13154 1 SPACER,BUMPER,HCI
7 13670 10 WASHER,FLAT,ALLOY,USS,GR8,3/4"
8 14571 5 CAP,HEX HD,1/2-13UNC X 6,GR8,PLTD,DR HEAD
9 3116 6 CAP,GR8,NC,1/2 X 1-1/2 DR HEAD
10 3196 6 WASHER,LOCK,HI COLLAR,3/4"
11 5881 20 WASHER,LOCK,ALLOY,PLTD,1/2"
12 5970 2 CAP,GR8,NC,1/2X2-1/2 DR THREAD
13 5971 1 CAP,GR8,NC,1/2X4 DR THREAD
14 7746 6 CAP,GR8,NC,1/2X2-1/4 DR THREAD
15 7855 12 WASHER,LOCK,ALLOY,PLTD,3/4"
16 7870 2 BUMPER,PIPE,F/HCI
17 7878 1 ASSY,FRAME,PIPE BUMPER,HCI
18 7946 1 ASSY,LWR.PLT,P/BUMPER,M/F,HCI
19 7947 1 ASSY,SIDE GUARD,P/BUMP,M/F,HCI
20 7948 1 ASSY,SIDE GUARD,M/F,11STN,HCI
21 8093 1 SIDE GUARD,M/F,DRILLERS,HCI
22 8149 1 BRACKET,SUPPORT,MTR PIPE,HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


65
KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, OUTER STANDARD PARTS LISTS

KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, OUTER

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


66
STANDARD PARTS LISTS KIT, HYDRAULIC HOSE INSTALLATION, ROTARY SEAL, OUTER

Parts List
Part # 8467
Drawing # I-8467 Rev. 4 Page 2 of 2
File # I-8467.xls Refer: 1 Illustration
Drawing Title: Kit,Hose Installation,Rotary Seal,Outer,HCI
Item # Tesco # Qty Description
1 0286 3 Fitting,Hyd,Str,#4MJICx#2MNPT
2 0292 2 Fitting,Hyd,Str,#6MJICx#6MNPT
3 Not used
4 0352 11 Fitting,Hyd,90°Elb,#6MJICx#6FJIC
5 0353 2 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
6 0411 1 Disconnect,Quick,Coupler,74Series,3/8"x3/8"FNPT
7 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
8 0439 2 Fitting,Hyd,Plug,Hex Hd,#6MJIC,Stl
9 1112 2 Fitting,Grease,Str,Long,1/8"MNPT
10 15473 10FT SLEEVE,HOSE,NYLON,1.53"ID,BULK
11 Not used
12 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
13 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
14 4928 2 Fitting,Hyd,Plug,Skt Hd,1/8"MNPT
100 16761 1 KIT,HOSES,HYD,ROTARY SEAL,OUTER,HCI
101 3469 2 Hose,Hyd,100R2-AT,#6x35",FJICxFJIC
102 3476 2 Hose,Hyd,100R2-AT,#6x33",FJICxFJIC
103 3483 1 Hose,Hyd,100R2-AT,#4x40",FJICxFJIC
104 3486 2 Hose,Hyd,100R2-AT,#6x11',FJICxFJIC
105 4376 1 Hose,Hyd,100R2-AT,#4x22",FJICxFJIC
106 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
107 5441 2 Hose,Hyd,100R2-AT,#6x66.5",FJICxFJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


67
KIT, PILOT CHECK ASSEMBLY STANDARD PARTS LISTS

KIT, PILOT CHECK ASSEMBLY

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


68
STANDARD PARTS LISTS KIT, PILOT CHECK ASSEMBLY

Parts List
Part # 8477
Drawing # I-8477 Rev. 1 Refer: 1 Illustration
File # I-8477.xls Page 2 of 2
Drawing Title: KIT,PILOT CHECK ASSY,HCI

Item # Tesco # Qty Description


1 0202 1 FTG,HY,ELB,90D,1/4MORBX3/8MJIC
2 0376 1 FTG,HYD,TEE,3/8FJICSWXMJIC,RUN
3 0445 1 FTG,HYD,PLUG,HEX,3/4MORB
4 0983 1 SCREW,CAP,HEX HD,1/2-13UNCX1-1/2,GR8,PLD
5 1497 1 FTG,HYD,STR,3/8MORBX3/8MJIC
6 1500 2 FTG,HYD,STR,1/4MORBX3/8MJIC
7 2799 1 FTG,HYD,PLUG,SKT,1/4MORB
8 3838 1 MANIFOLD,ACCUMULATOR MOUNT,ORB
9 3870 1 VALVE,4.1 INTERGRATED PILOT TO CLOSE W/BODY CHECK
10 5146 1 FTG,HYD,ADAPT,1/4MORBX3/8JICSW
11 5881 1 WASHER,LOCK,ALLOY,PLTD,1/2"
12 0199 1 FTG,HYD,ELB,90D,3/8MORBX3/8MJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


69
KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION STANDARD PARTS LISTS

KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


70
STANDARD PARTS LISTS KIT, TORQUE/RELIEF AND MOTOR MANIFOLD INSTALLATION

Parts List
Part # 8478
Drawing # I-8478 Rev. 1 Refer: 1 Illustration
File # I-8478.xls Page 2 of 2
Drawing Title: Kit, Torque/Relief and Motor Manifold Installation, HCI

Item # Tesco # Qty Description


1 0199 1 FTG,HY,ELB,90D,3/8MORBX3/8MJIC
2 0200 2 FTG,HY,ELB,90D,3/8MORBX1/4MJIC
3 0201 2 FTG,HY,ELB,90D,1/4MORBX1/4MJIC
4 0222 1 FTG,HYD,STR,3/8MORBX1/4MNPT
5 0285 1 FTG,HYD,STR,1/4MNPTX1/4MJIC
6 0337 1 FTG,HYD,STR,3/8FJICX1/4MJIC
7 0359 1 FTG,HYD,TEE,1/4FNPTXFNPTXFNPT
8 0964 3 NUT,HEX,PLTD,NC,GR8,3/4"
9 1092 3 PIN,COTTER,PLATED,5/32X1-1/2
10 1491 5 FTG,HYD,STR,3/8MORBX1/4MJIC
11 2802 1 FTG,HYD,PLUG,HEX,1/4MORB
12 3271 4 SCREW,CAP,SKT HD,1/4-20UNCX1
13 3688 4 WASHER,LOCK,HI COLLAR,1/4"
14 7492 3 SCREW,CAP,HEX HD,3/4-10UNCX7-1/2,GR8,PLD,DR THD
15 7855 3 WASHER,LOCK,ALLOY,PLTD,3/4"
16 7959 1 GAUGE,CBM,7500PSI,2-1/2X1/4,LF
17 8102 1 MANIFOLD,ASSY,MOTOR,CODE 62,HCI
18 1497 1 FTG,HYD,STR,3/8MORBX3/8MJIC
19 0353 3 FTG,HYD,ELB,90D,1/4MJICXFJICSW
20 0352 1 FTG,HYD,ELB,90D,3/8MJICXFJICSW

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


71
MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI STANDARD PARTS LISTS

MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


72
STANDARD PARTS LISTS MOTOR MANIFOLD ASSEMBLY, CODE 62, HCI

Parts List
Part # 8102
Drawing # I-8102 Rev. 2 Page 2 of 2
File # I-8102.xls Refer: 1 Illustration
Drawing Title: Manifold Assembly, Motor, Code 62, HCI
Item # Tesco # Qty Description
1 0567 3 Fitting,Test Point,10000-psi,#4MORB,Nitrile Seal
2 0598 1 O-Ring,N90-228,2.234"IDx0.139"Dia
3 1003 10 Screw,Cap,Hex Hd,3/4"-10UNCx1",Gr8,Pld
4 10760 2 VALVE, DIRECTIONAL, ACTIVE 4BAR
5 10847 1 ORIFICE, BOSCH, 1.2MM
6 10850 1 VALVE, PRESS, REDUCING, CART/TYPE
7 10851 1 VALVE, POPPET CHECK, 5#PSI, CRACK
8 10852 5 O-Ring,N90-112,0.487"IDx0.070"Dia
9 10866 4 Screw,Cap,Skt Hd,7/8"-9UNCx8"
10 10867 2 Screw,Cap,Skt Hd,7/8"-9UNCx14"
11 10872 1 BLOCK,MOTOR MANIFOLD,MOD3,HCI
12 10873 1 BLOCK,MOTOR MANIFOLD,MOD2,HCI
13 10874 1 BLOCK,MOTOR MANIFOLD,MOD1,HCI
14 11104 1 Nameplate,Tesco,Three Line,1-1/2"x3",Aluminium
15 11674 4 Screw,Cap,Skt Hd,7/8"-9UNCx4"
16 14948 4 Screw,Drive,Rnd Hd,2Gax3/16",Type U,18-8 SS
17 15300 4 Screw,Cap,Skt Hd,#10-24UNCx5-1/4",18-8 SS
18 15441 5 COVER PLATE,PAINTING,F/SAE 2 " CODE 62 PORT
19 15442 5 GASKET,PAINT COVER,F/SAE 2" CODE 62 PORT
20 2047 1 KNOB,UNKEYED,BOSCH VALVE
21 2051 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
22 2062 1 VALVE,BOSCH PRESSURE REDUCING RELIEF
23 2155 1 PLATE,SUB,CONTINENTAL,D03#6SAE
24 2799 8 Fitting,Hyd,Plug,Skt Hd,#4MORB
25 2956 3 O-Ring,N90-012,0.364"IDx0.070"Dia
26 3158 1 MANIFOLD,MOTORRELIEF SOLENOID,HCI
27 5128 12 Fitting,Hyd,Plug,Skt Hd,#6MORB
28 8616 1 VALVE,SHUTTLE,HYD
29 1061 10 Washer,Lock,Helical Spring,Hi-Collar,7/8",Black

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


73
KIT, GRABBER LIFT ASSEMBLY STANDARD PARTS LISTS

KIT, GRABBER LIFT ASSEMBLY

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


74
STANDARD PARTS LISTS KIT, GRABBER LIFT ASSEMBLY

Parts List
Part # 8479
Drawing # I-8479 Rev. 1 Refer: 1 Illustration
File # I-8479.xls Page 2 of 2
Drawing Title: Kit, Grabber Lift Assembly, HCI

Item # Tesco # Qty Description


1 0073 2 ACCUMULATOR,1QT,3000PSI,3/4NPT
2 0231 2 FTG,HYD,STR,3/4MORBX3/4MNPT
3 10632 4 WASHER,FLAT,3/8,TYPE A,NARROW (SAE),ALLOY,PLD
4 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
5 1497 1 FTG,HYD,STR,3/8MORBX3/8MJIC
6 1501 1 FTG,HYD,STR,1/2MORBX3/8MJIC
7 2079 1 GAUGE,CBM,5000PSI,2-1/2,W/FF
8 2788 1 FTG,HYD,ELB,90D,1/2MORBX3/8MJIC
9 3422 2 SCREW,CAP,HEX HD,1/4-20UNCX1-3/4,GR8,PLD
10 3627 4 SCREW,CAP,HEX HD,3/8-16UNCX3-1/2,GR8,PLD
11 4064 1 MANIFOLD,BLOCK,GRABBER LIFT ACCUMULATOR
12 4333 4 LOCKNUT,NYLON,PLTD,NC,GR8,3/8"
13 7135 4 WASHER,LOCK,ALLOY,PLTD,3/8"
14 9139 1 VALVE,PRESS,REDUCING,P.O. SUN
15 9140 1 BODY,VALVE,SUN,ECJ
16 0199 1 FTG,HYD,ELB,90D,3/8MORBX3/8MJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


75
KIT, PRESSURE RELIEF INSTALLATION STANDARD PARTS LISTS

KIT, PRESSURE RELIEF INSTALLATION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


76
STANDARD PARTS LISTS KIT, PRESSURE RELIEF INSTALLATION

Parts List
Part # 8480
Drawing # I-8480 Rev. 2 Page 2 of 2
File # I-8480.xls Refer: 1 Illustration
Drawing Title: Kit,Pressure Relief Instl,HCI
Item # Tesco # Qty Description
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liquid Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
3 0212 1 Fitting,Hyd,Straight,#12MNPTx#12FJIC
4 0213 1 Fitting,Hyd,Straight,#8MNPTx#8FJIC
5 0243 1 Fitting,Hyd,Straight,#12MNPTx#8FNPT
6 0246 1 Fitting,Hyd,Straight,#20MNPTx#12FNPT
7 0282 1 Fitting,Hyd,Straight,#8MJICx#12MNPT
8 0320 1 Fitting,Hyd,90°Elb,#8MJICx#12MNPT
9 0327 1 Fitting,Hyd,Straight,#4FNPTx#6FJIC
10 0338 1 Fitting,Hyd,Straight,#8FJICx#4MJIC
11 0339 1 Fitting,Hyd,Straight,#8FJICx#6MJIC
12 15001 2 Screw,Cap,Hex Hd,1/4"-20UNCx3-1/4",Gr8,Pld
13 10634 2 Washer,Lock,Helical Spring,1/4",Alloy,Pld
14 12129 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MORB-Br
15 14899 1 Mount,Pressure Relief Valve,HCI
16 1502 1 Fitting,Hyd,Straight,#8MJICx#8MORB
17 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
18 3429 1 VALVE,INLINE CHECK,3/4MJIC,5PSI
19 5152 1 Fitting,Hyd,Cross,#8MJICx#8MJICx#8MJICx#8MJIC
20 5870 1 Fitting,Hyd,Tee,#12FNPTx#12FNPTx#12MNPT-Br
21 7683 1 Fitting,Hyd,Tee,#12MNPT-Runx#12FNPTx#12FNPT
22 2024 1 VALVE,BI-DIR.RELIEF ,C/W BODY
23 1497 2 Fitting,Hyd,Straight,#6MJICx#6MORB

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


77
KIT, ROTARY SEAL INSTALLATION, HCI STANDARD PARTS LISTS

KIT, ROTARY SEAL INSTALLATION, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


78
STANDARD PARTS LISTS KIT, ROTARY SEAL INSTALLATION, HCI

Parts List
Part # 8481
Drawing # I-8481 Rev. 0 Refer: 1 Illustration
File # I-8481.xls Page 2 of 2
Drawing Title: Kit, Rotary Seal Installation, HCI

Item # Tesco # Qty Description


1 3116 3 CAPSCREW,1/2" X 1-1/2", UNC, GR8, DR HEAD
2 5881 3 LOCKWASHER, 1/2", ALLOY, PLTD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


79
KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION STANDARD PARTS LISTS

KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


80
STANDARD PARTS LISTS KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


81
KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION STANDARD PARTS LISTS

Parts List
Part # 8482
Drawing # I-8482 Rev. 3 Page 3 of 3
File # I-8482.xls Refer: 2 Illustrations
Drawing Title: Kit,Aux Manf & Intensifier Instl,HCI
Item # Tesco # Qty Description
1 0315 1 Fitting,Hyd,90°Elb,#4MJICx#6MNPT
2 0316 1 Fitting,Hyd,90°Elb,#6MJICx#6MNPT
3 2820 1 CYLINDER, HYD. INTENSIFER
4 3499 2 Screw,Cap,Hex Hd,1/2"-13UNCx3",Gr8,Pld,Dr Hd
5 5881 2 Washer,Lock,Helical Spring,1/2",Alloy,Pld
6 8091-1 1 Auxiliary Manifold Assembly,ECI/HCI
7 Not used
8 0353 1 Fitting,Hyd,90°Elb,#4MJICx#4FJIC
100 16773 1 Kit,Hoses,Hydraulic,Auxiliary Manifold,ECI/HCI
101 3416 1 Hose,Hyd,100R2-AT,#6x36",FJICxFJIC
102 3463 1 Hose,Hyd,100R2-AT,#6x19",FJICxFJIC
103 3487 1 Hose,Hyd,100R2-AT,#6x20",FJICxFJIC
104 5435 1 Hose,Hyd,100R2-AT,#4x18",FJICxFJIC
105 7426 1 Hose,Hyd,100R2-AT,#4x12',FJICxFJIC
106 8353 1 Hose,Hyd,100R2-AT,#6x12',FJICxFJIC
107 Not used
108 Not used
109 8098 1 Hose,Hyd,100R2-AT,#4x13.75',FJICxFJIC
110 8307 1 Hose,Hyd,100R2-AT,#4x105",FJICxFJIC
111 8308 1 Hose,Hyd,100R2-AT,#4x10.5',FJICxFJIC

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


82
STANDARD PARTS LISTS KIT, AUXILIARY MANIFOLD AND INTENSIFIER INSTALLATION

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


83
ASSEMBLY, AUXILIARY MANIFOLD, ECI/HCI STANDARD PARTS LISTS

ASSEMBLY, AUXILIARY MANIFOLD, ECI/HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


84
STANDARD PARTS LISTS ASSEMBLY, AUXILIARY MANIFOLD, ECI/HCI

Parts List
Part # 8091-1
Drawing # I-8091-1 Rev. 2 Page 2 of 2
File # I-8091-1.xls Refer: 1 Illustration
Drawing Title: Auxiliary Manifold Assembly,ECI/HCI
Item # Tesco # Qty Description
1 0024 1 VALVE,MAGNUM NEEDLE,1/4FNPT
2 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
3 0058 1 Gauge,Btm Mnt,5000psi,2-1/2"ODx1/4"MNPT
4 0073 1 Accumulator,1QT,3000psi,3/4"FNPT
5 0404 2 Fitting,Hyd,Cap,#4FJIC,Stl
6 Not used
7 2019 1 VALVE,3:1,15GPM, PILOT TO OPEN CHECK
8 2058 1 VALVE,COMPACT CONTROL NEEDLE,CP610-1-B-O-B
9 2799 6 Fitting,Hyd,Plug,Skt,#4MORB
10 4261 2 Fitting,Hyd,Plug,Skt,#2MORB
11 720222 1 Gauge,Liq Filled,0-7500psi/kPa,2.5"ODx1/4"MNPT,LM
12 590118 1 Manifold Auxiliary,ECI/HCI
200 720078 1 Kit,Fittings,Hydraulic,Auxiliary Manifold,ECI/HCI
201 0199 1 Fitting,Hyd,90°Elb,#6MJICx#6MORB
202 0214 1 Fitting,Hyd,Str,#4MNPTx#6FJIC
203 0237 1 Fitting,Hyd,Str,#12MNPTx#12MNPT
204 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
205 0289 1 Fitting,Hyd,Str,#6MJICx#4MNPT
206 0327 2 Fitting,Hyd,Str,#4FNPTx#6FJIC
207 0219 1 Fitting,Hyd,90°Elb,#4MJICx#6FJIC
208 0376 1 Fitting,Hyd,Tee,#6MJICx#6FJIC-Runx#6MJIC
209 1501 3 Fitting,Hyd,Str,#6MJICx#8MORB
210 1491 2 Fitting,Hyd,Str,#4MJICx#6MORB
211 1497 2 Fitting,Hyd,Str,#6MJICx#6MORB
212 1499 1 Fitting,Hyd,Str,#4MJICx#8MORB
213 17158 1 Fitting,Hyd,Str,#10MORBx#12FNPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


85
SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T STANDARD PARTS LISTS

SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


86
STANDARD PARTS LISTS SEAL, ROTARY, 12 PORT, 8-1/2 IN. ID, 500/650T

Parts List
Part # 8949
Drawing # I-8949 Rev. 6 Page 2 of 2
File # I-8949.xls Refer: 1 Illustration
Drawing Title: Seal, Rotary, 12-Port, 8-1/2"ID, 500/650T
Item # Tesco # Qty Description
1 0285 1 Fitting,Hyd,Straight,#4MJICx#4MNPT
2 0289 47 Fitting,Hyd,Straight,#6MJICx#4MNPT
3 0404 1 Fitting,Hyd,Cap,#4FJIC,Steel
4 0405 47 Fitting,Hyd,Cap,#6FJIC,Steel
5 0588 13 O RING,DURO,70,NITRIL,N70-275,"GAPI-UNDERSIZED"
6 1049 6 Screw,Cap,Skt Button Hd,1/4"-20UNCx1"
7 1113 1 Fitting,Grease,45°Elb,1/8"MNPT
8 13414 24 PLUG,FARMINGTON
9 16557 13 SEAL,ROTARY SEAL ASSY,11.022" OD X .154"WIDE
10 3109 1 POLYPAK,SEAL,11" X 1/2" X 1/4"
11 3111-1 1 Ring,Mounting,8-1/2"Rotary Seal,500/650T
12 3112 1 SLEEVE,OUTER,12 PORT,ROTARY SEAL,650ECI/HCI
13 3113 1 GLAND,UPPER SEAL
14 3116 6 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
15 3259 1 Fitting,Hyd,90°Elb,#4MJICx#2MNPT
16 5969 3 Screw,Cap,Skt Hd,1/4"-20UNCx1/2",Dr Hd
17 8519 1 SLEEVE,INNER,12 PORT,ROTARY SEAL,650ECI/HCI
18 8521-1 1 Retainer,Inner,8-1/2"Rotary Seal,500/650T

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


87
COLLAR, LOAD, 650 ECI/HCI STANDARD PARTS LISTS

COLLAR, LOAD, 650 ECI/HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


88
STANDARD PARTS LISTS COLLAR, LOAD, 650 ECI/HCI

Parts List
Part # 8960
Drawing # I-8960 Rev. 0 Refer: 1 Illustration
File # I-8960.xls Page 2 of 2
Drawing Title: Collar, Load, 650 HCI/ECI

Item # Tesco # Qty Description


1 1112 2 FTG, GREASE, STRAIGHT, 1/8 NPT
2 2329 3 SCREW, SET, UNC, 3/8" X 3/4"
3 3147 1 BUSHING, BRONZE, LOAD COLLAR, 650T
4 3150 1 RETAINER, LOAD COLLAR, 650T
5 3156 6 CAPSCREW, 3/8" X 1", UNC, SKT HD
6 7937 1 SEAL, D-STYLE, MOD LD/CLR, WD8251
7 8732 1 COLLAR, LOAD, MACHINED, 650T, EC/ECI/HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


89
KIT, 11-STATION INSTALLATION, HCI STANDARD PARTS LISTS

KIT, 11-STATION INSTALLATION, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


90
STANDARD PARTS LISTS KIT, 11-STATION INSTALLATION, HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


91
KIT, 11-STATION INSTALLATION, HCI STANDARD PARTS LISTS

Parts List
Part # 9446
Drawing # I-9446 Rev. 0 Refer: 2 Illustrations
File # I-9446.xls Page 3 of 3
Drawing Title: Kit, 11 Station Installation, HCI

Item # Tesco # Qty Description


1 0031 6 VALVE, "BUNA" HIGH PRESSURE RELIEF, CP2003
2 0339 1 FTG, HYD, STR, 1/2 FJIC X 3/8 MJIC
3 0349 3 FTG, HYD, 45D, 3/8 MJIC X FJICSW
4 0352 4 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW
5 0353 1 FTG, HYD, ELB, 90D, 1/4 MJIC X FJICSW
6 0378 1 FTG, HYD, TEE, 1/2 FJICSW X MJIC, RUN
7 11944 1 PLUG, CAVITY, #8 SERIES, 3-WAY
8 1499 5 FTG, HYD, STR, 1/2 MORB X 1/4 MJIC
9 1501 15 FTG, HYD, STR, 1/2 MORB X 3/8 MJIC
10 1502 2 FTG, HYD, STR, 1/2 MORB X 1/2 MJIC
11 2459 1 VALVE, MOTION CONTROL, CP458
12 2788 2 FTG, HYD, ELB, 90D, 1/2 MORB X 3/8 MJIC
13 3534 2 CAPSCREW, 1/2" X 1", UNC, GR8, DR HEAD
14 3725 2 CAPSCREW, 3/8" X 1", UNC, GR8, DR HEAD
15 5881 8 LOCKWASHER, 1/2", ALLOY, PLTD
16 5966 6 CAPSCREW, 1/2" X 1-1/4", UNC, GR8, DR HEAD
17 7135 2 LOCKWASHER, 3/8", ALLOY, PLTD
18 7578 1 MOUNT, UPPER, M/FRAME M/FLD, HCI
19 7579 1 MOUNT, LOWER, M/FRAME M/FLD, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


92
STANDARD PARTS LISTS KIT, 11-STATION INSTALLATION, HCI

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


93
SWIVEL, 500T, WITH BAIL, COMPLETE STANDARD PARTS LISTS

SWIVEL, 500T, WITH BAIL, COMPLETE

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


94
STANDARD PARTS LISTS SWIVEL, 500T, WITH BAIL, COMPLETE

Parts List
Part # 14168
Drawingt # I-14168 REV 0
File # I-14168-0.xls Refer: 1 Illustration
Drawing Title Swivel, 500 Ton, with Bail, Complete Assembly

Item # Tesco # Qty Description


1 14090 1 SWIVEL, 500/650TON, W/O BAIL (34620000)
1 14170 1 BAIL, SWIVEL, F/500T, SWIVEL BODY, MACHINED (32701051)

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


95
SWIVEL, 650T, WITH BAIL, COMPLETE STANDARD PARTS LISTS

SWIVEL, 650T, WITH BAIL, COMPLETE

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


96
STANDARD PARTS LISTS SWIVEL, 650T, WITH BAIL, COMPLETE

Parts List
Part # 9229
Drawing # I-9229 Rev. 0 Refer: 1 Illustration
File # I-9229.xls Page 2 of 2
Drawing Title: Swivel, 650 Ton, with Bail, Complete Assembly

Item # Tesco # Qty Description


1 14090 1 SWIVEL, 500/650TON, W/O BAIL
2 8109 1 BAIL, SWIVEL, LB 650T, MACHINED, API 8C

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


97
SWIVEL ASSEMBLY, TESCO, 500/650T STANDARD PARTS LISTS

SWIVEL ASSEMBLY, TESCO, 500/650T

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


98
STANDARD PARTS LISTS SWIVEL ASSEMBLY, TESCO, 500/650T

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


99
SWIVEL ASSEMBLY, TESCO, 500/650T STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


100
STANDARD PARTS LISTS SWIVEL ASSEMBLY, TESCO, 500/650T

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


101
SWIVEL ASSEMBLY, TESCO, 500/650T STANDARD PARTS LISTS

Parts List
Part # 14090
Drawing # I-14090 Rev. 7 Pages 5 - 6 of 6
File # I-14090.xls Refer: 4 Illustrations
Drawing Title: Swivel Assy,Tesco,500/650T
Item # Tesco # Qty Description
1 0451 1 PLUG,MAGNETIC,3/4"NPT
2 0638 2 SEAL,OIL,F/GEARBOX,C/R 78738
3 9790 12 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
4 3532 12 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/2",Gr8,Pld,Dr Hd
5 1079 12 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
6 1112 9 Fitting,Grease,Straight,Long,#2MNPT,GF-610
7 7841 18 Nut,Hex,Lock,Nylon,3/4"-10UNC,Gr8,Pld
8 1232 8 Stud,Threaded,3/4"-10UNCx3-1/4",A-193 B7
9 13771 1 Gooseneck,Swivel
10 13543 1 BEARING,TORRINGTON ROLLER,F/500/650T SWIVEL
11 13544 1 BEARING,THRUST,F/500/650T SWIVEL
12 13545 1 BEARING,LOWER TAPER ROLLER CUP,F/500/650T SWIVEL
13 13546 1 BEARING, LOWER TAPER ROLLER CONE,F/500/650T SWIVEL
14 13553 1 Sub,Blind,Male,4",Fig 1002
15 13727 12 Washer,Flat,Type A,Wide,1",Hardened,Pld
16 14073-1 1 Body,Swivel,500/650Ton,ECIS/HCIS
17 14074 2 Retainer,Bail Pin,500T/650T Swivel
18 14438 1 Housing,Bearing,Lower,500T/600T Swivel
19 14076 1 Housing,Seal,Lower,500T/650T Swivel
20 14077 1 Housing,Seal,Upper,500T/650T Swivel
21 14078 1 Sleeve,Oil Seal,Lower,500T/650T Swivel
22 14079 1 Sleeve,Oil Seal,Upper,500T/650T SWIVEL
23 14080 1 Bonnet,500T/650T Swivel
24 14083 1 Shim Pack,Housing,Seal,Upper,500T/650T Swivel
25 14085 1 Shield,Mud Deflector,500T/650T Swivel
26 14086 3 Seal,Oil,Lower,500T/650T Swivel,NAT417606
27 14087 1 O-Ring,Nitrile,70,N70-381
28 14088 1 O-Ring,Nitrile,70,N70-382
29 14092 12 Stud,Threaded,1"-8UNCx4-1/2",A-193 B7
30 14093 1 Plug,Magnetic,Skt Drive,1/4"MNPT
31 14094 1 Dipstick,Oil Filler,1-1/2"FNPTx8-7/16"lg
32 1303 1 Fitting,Pipe,Nipple,Sch80,1-1/2"MNPTxCL
33 7327 1 Washpipe,R500T/R650T Swivel,(c/w 4TPI Upper Nut)
34 1044 12 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
35 3687 4 Washer,Lock,Helical Spring,5/8",Alloy,Pld

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


102
STANDARD PARTS LISTS SWIVEL ASSEMBLY, TESCO, 500/650T

Drawing # I-14090 Rev. 7 Pages 5 - 6 of 6


File # I-14090.xls Refer: 4 Illustrations
Drawing Title: Swivel Assy,Tesco,500/650T
Item # Tesco # Qty Description
36 6584 4 Screw,Cap,Hex Hd,5/8"-11UNCx1-1/2",Gr8,Pld,Dr Hd
37 18015 1 Quill,Swivel,6-5/8Reg Pin,2-1/2"Bore,650T HCIS/ECI
38 17970 2 Pin,Bail,500T/650T Tesco Swivel
39 9231 30 Washer,Flat,Type A,Narrow,3/4",Hardened,Pld
40 9530 2 O-Ring,Nitrile,70,N70-472
41 13394 1 O-Ring,Nitrile,90,N90-348
42 14209 4 Washer,Lock,Helical Spring,1/4",18-8 SS
43 14264 1 Nameplate,Swivel,SS
44 14332 1 Nipple,Gland Nut,Upper,Wash Pipe,500T/650T Swivel
45 14437 1 Plate,Instruction,Oil Level,500T/650T Swivel
46 14439 4 Screw,Drive,#4X3/8",Type U,SS
47 3155 12 Screw,Cap,Skt Hd,3/8"-16UNCx1-1/4"
48 3690 12 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
49 4945 1 Fitting,Grease,Straight,Relief,1-5 psi,1/8MNPT
50 14573 6 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx1"
51 15666 4 Screw,Cap,Skt Button Hd,1/4"-20UNCx1/2",18-8 SS
52 14518 5 Oil,Gear,1S0-220,(20L)
53 1215 10 Stud,Threaded,3/4"-10UNCx3-3/4",A-193 B7
100 730450 1 Kit,Label,Stick-On,Swivel,250/500/650T
101 730442 1 Decal,Shell Spirax HD 80W90,5"x2",Red

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


103
WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT) STANDARD PARTS LISTS

WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT)

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


104
STANDARD PARTS LISTS WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT)

Parts List
Part # 7327 Sales kit? Yes No

Drawing # I-7327 Rev. 2 Page 2 of 2


File # I-7327.xls Refer: 1 Illustration
Drawing Title: Assembly, Washpipe, C/W 4TPI Upper Nut, R500T/R650T Swivel
Item # Tesco # Qty Description
1 7808 1 FTG,GREASE,STR,1/8MNPTX1-1/4
2 6940 1 HOUSING, LOWER PACKING GLAND
3 7323 1 PACKING, HI-PERFORMNCE, F/LB500T
4 7324 1 NUT, UPPER, 6", F/WASHPIPE R650/R500
5 7325 1 NUT, LOWER, F/WASHPIPE R650&R500
6 7326 1 WASHPIPE, F/R650&R500
7 7328 1 RING, RETAINER, F/R650&R500
8 7914 1 SPACER, BTM.PACKING, 500T SWIVEL
9 7916 2 SPACER, MIDDLE PCKNG, 500TSWIVEL
10 7917 1 SPACER, TOP PACKING, 500TSWIVEL
11 17161 1 SPACER, PACKING, UPPER, WASHPIPE, 500/650 SWIVEL
12 17159 1 SCREW, SET, SKT HD, 3/8"-16UNC X 3/8", FLAT POINT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


105
WASHPIPE, R500T/R650T SWIVEL (C/W 4TPI UPPER NUT) STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


106
STANDARD PARTS LISTS

CHAPTER 3: POWER UNIT PARTS LISTS


This chapter contains all the parts lists and the accompanying illustrations (where available)
for the D6P power unit option for the HCI(S) top drive.

Many of the illustrations for this chapter are in the development stage.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


107
ASSEMBLY, POWER UNIT, D6P, 16V2000, CODE 62 STANDARD PARTS LISTS

ASSEMBLY, POWER UNIT, D6P, 16V2000, CODE 62


This illustration is under development. Contact a Tesco Representative for information about part number 13853.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


108
STANDARD PARTS LISTS ASSEMBLY, POWER UNIT, D6P, 16V2000, CODE 62

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


109
ASSEMBLY, ENGINE SKID, D6P, 16V2000, COMPLETE STANDARD PARTS LISTS

ASSEMBLY, ENGINE SKID, D6P, 16V2000, COMPLETE


This illustration is under development. Contact a Tesco Representative for information about part number 13854.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


110
STANDARD PARTS LISTS ASSEMBLY, ENGINE SKID, D6P, 16V2000, COMPLETE

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


111
KIT, ACCESSORIES, DD, 16V, MDL2000 STANDARD PARTS LISTS

KIT, ACCESSORIES, DD, 16V, MDL2000


This illustration is under development. Contact a Tesco Representative for information about part number 13222.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


112
STANDARD PARTS LISTS KIT, ACCESSORIES, DD, 16V, MDL2000

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


113
KIT, AIR INTAKE, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

KIT, AIR INTAKE, POWER UNIT, D6P, 16V2000

Part Of Air Filter. 7 6 SEE NOTE 2 (#13185)


(Part# 13805 & # 13806) 11 See Note 1
SEE NOTE 2
14

(#1792)
(#1792) See Note 1
See Note 1

12
12
8

12
8
(#13196)
See Note 1

12
6 SEE NOTE 2
(#13196)
See Note 1
(#13185)
See Note 1

12 14 CUT TO 3”LG

Note: 1. Parts are issued in Accessories Kit# 13222


2. Orientate clamp screws away from rig saver Title
bracket & ensure full working range of rig saver Title
KIT, AIR INTAKE, POWER UNIT, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13858-1.doc 1 of 4 PE D6P
1 2003/06/27 PE 5983 Refer page 3 Dwg No. Date Rev Checked Appd.
I-13858 2003/03/31 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


114
STANDARD PARTS LISTS KIT, AIR INTAKE, POWER UNIT, D6P, 16V2000

(#13805)
See Kit#13222

(#13806)
See Kit#13222

10

13

Title
Title
KIT, AIR INTAKE, POWER UNIT, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13858-2.doc 2 of 4 PE D6P
1 2003/06/27 PE 5983 Refer page 3 Dwg No. Date Rev Checked Appd.
I-13858 2003/03/31 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


115
KIT, AIR INTAKE, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

(#16943)
See Kit# 13222

Title
Title
KIT, AIR INTAKE, POWER UNIT, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13858-3.doc 3 of 4 PE D6P
1 2003/06/27 PE 5983 New rigsaver switch bracket Dwg No. Date Rev Checked Appd.
I-13858 2003/03/31 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


116
STANDARD PARTS LISTS KIT, AIR INTAKE, POWER UNIT, D6P, 16V2000

Parts List
Part # 13858
Drawing # I-13858 Rev. 1 Refer: 3 Illustrations
File # I-13858.xls Page 4 of 4
Drawing Title: KIT, AIR INTAKE,POWER UNIT,D6P,16V2000

Item # Tesco # Qty Description


1 0960 2 NUT,HEX,1/4-20UNC,GR8,PLD
2 0961 8 NUT,HEX,3/8-16UNC,GR8,PLD
3 1007 8 SCREW,CAP,HEX HD,3/8-16UNCX3,GR8,PLD
4 10632 8 WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
5 13744 8 SCREW,CAP,HEX HD,M8X70MM,CL10.9,PLAIN
6 0700 2 CLAMP,HOSE,CONST.TRQ,6-1/2"
7 0714 4 CLAMP,HOSE,CONST.TRQ,7-1/2"
8 13807 2 ASSY,TUBE,AIR INTAKE FILTER GAUGE INDICATOR,WLDMNT
9 13808 1 ASSY,BRACKET AIR INTAKE FILTER,16V2000,DD
10 13890 8 WASHER,LOCK,HELICAL SPRING,M8,PLAIN
11 5126 2 FTG,HYD,NIPPLE,1/8MNPTX1/8MNPT
12 6568 6 CLAMP,HOSE,CONST.TRQ,8"
13 7135 8 WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
14 16326 2 HOSE,HUMP,6"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


117
KIT, EXHAUST SYSTEM, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

KIT, EXHAUST SYSTEM, POWER UNIT, D6P, 16V2000

(#0741) (#13809)
(#1817)
See Kit# 13222 See Kit#13222
See Kit# 13222

(#1807)
See Kit# 13222
9,2,27

(#0741)
See Kit# 13222

5,3,28
25
14
15
24
(#1796)
See Kit# 13222

16 (#15973)
See Kit# 13222
6,3,28
21

8,1,29 22

6,3,28
18

17
4,3,28

7,29 20

19
Make To Fit 12

? 23

10,28,3

11,26
See Kit# 13858

Title
Title
KIT, EXHAUST SYSTEM,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13859-1doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13859-1 2003/03/31 0

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


118
STANDARD PARTS LISTS KIT, EXHAUST SYSTEM, POWER UNIT, D6P, 16V2000

Parts List
Part # 13859
Drawing # I-13859 Rev. 0 Refer: 1 Illustration
File # I-13859.xls Page 2 of 2
Drawing Title: KIT, EXHAUST SYSTEM,POWER UNIT,D6P,16V2000

Item # Tesco # Qty Description


1 0961 2 NUT,HEX,PLTD,NC,GR8,3/8"
2 0962 12 NUT,HEX,PLTD,NC,GR8,7/8"
3 0968 22 NUT,HEX,PLTD,NC,GR8,1/2"
4 0980 2 CAP,GR8,NC,PLT,1/2 X 1-3/4
5 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
6 0988 14 CAP,GR8,NC,PLT,1/2 X 1-1/4
7 1011 2 CAP,GR8,NC,PLT,3/8 X 1-1/2
8 1014 2 CAP,GR8,NC,PLT,3/8 X 1
9 1026 12 CAP,GR8,NC,PLT,7/8 X 2-1/2
10 13085 2 CAP,GR8,NC,PLT,1/2X3-1/4
11 13540 4 CAP,HEX,HD,16MMX50MM,10.9
12 13764 2 CAP,HEX,HD,20MMX60MM,10.9
13 Not Used
14 13811 1 ASSY,EXTENSION EXHAUST,POWER UNIT,16V2000,D6P
15 13812 1 ASSY,MOUNT,SADDLE,SPARK ARRESTOR,P/U,16V200,WLDMNT
16 13813 1 ASSY,SUPPORT,SPARK ARRESTOR,P/U,16V2000,WELDMENT
17 13814 1 ASSY,SADDLE,BRACKET,EXHAUST OUTLET,16V2000,WLDMNT
18 13815 1 ASSY,CLAMP,BRACKET,EXHAUST OUTLET,16V2000,WLDMNT
19 13816 1 ASSY,SPACER,EXHAUST OUTLET BRACKET,16V2000,DD
20 13817 1 ASSY,FRAME,MUFFLER SUPPORT,P/U,16V2000,DD,WELDMENT
21 13818 1 ASSY,BRACE,MUFFLER,POWER UNIT,16V2000,DD
22 13819 1 ASSY,BRACE,MUFFLER SUPPORT FRAME,P/U,16V2000,DD
23 13820 1 PLATE,SUPPORT,MUFFLER FRAME,P/U,16V2000,DD
24 13821 1 ARM,SUPPORT,EXHAUST WYE,P/U,16V2000,DD
25 Not Used
26 13891 4 WASHER,LOCK,16 MM
27 3686 12 WASHER,LOCK,ALLOY,PLTD,7/8"
28 5881 22 WASHER,LOCK,ALLOY,PLTD,1/2"
29 7135 4 WASHER,LOCK,ALLOY,PLTD,3/8"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


119
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

58 28 54 29

27

54
(#13184)
See Kit#13222 29

14

49

27

58

17 13

19 45

28 12
46

59

30

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-1.doc 1 of 12 PE D6P
1 2003/04/28 PE 5871 DELETED HOSES Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


120
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

9 51 9 31

51
Cut to 4”
long

37

(#13205)
See Kit# 13222

(#12233)
See Kit# 13222

2
Y
(See page 6) 8

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-2.doc 2 of 12 PE D6P
1 2003/04/28 PE 5871 DELETED HOSES Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


121
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

B 36

11

11

38
38 Cut to 4” long

38
Cut to 3-1/2”
long

32

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-3doc 3 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


122
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

10

52
Cut to fit

10

34

33

10

53
Cut to 4-1/2” long

10

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-4.doc 4 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


123
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

26 1 23

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-5.doc 5 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


124
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

7
(#16196)
See Kit# 13222

(#13201)
See Kit# 13222

(#11652)
Part of D-DEC
(#13186)

(#10586)
See Kit# 13222

Supplied with
Radiator

3
24

26

Supplied with
Radiator

(#8748)
See Kit# 13222

26 4 Y
(See p.2.)
Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-6.doc 6 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


125
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

57

(#13200)
See Kit# 13222

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-7.doc 7 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


126
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

6 55

15

42
FUEL
COOLER
16

50

12

OIL
COOLER

43

22

Title
KIT, RADIATORTitleASSEMBLY, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-8.doc 8 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


127
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

12,18,25,50

35

12,18,25,50

Title
Title
KIT, RADIATOR ASSEMBLY,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-9.doc 9 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


128
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

39

18,25,44

Drill Holes Thru @


Assembly Stage

Title
Title
KIT, RADIATOR ASSEMBLY,POWER
UNIT,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13860-10.doc 10 of 12 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/11 PE 5991 CHANGES TO OIL COOLER BRACKET I-13860 2003/03/31 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


129
KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

Parts List
Part # 13860
Drawing # I-13860 Rev. 2 Refer: 10 Illustrations
File # I-13860.xls Pages 11 - 12 of 12
Drawing Title: KIT, RADIATOR ASSEMBLY,POWER UNIT,D6P,16V2000

Item # Tesco # Qty Description


1 0015 3 VALVE,BALL,APOLLO,2000#WP,1/2"
2 0150 2 NIPPLE,KING COMB.PLTD.THR.3/4"
3 0251 1 FTG,HYD,BUSHING,3/8MNPTX1/4FNPT
4 0285 6 FTG,HYD,STR,1/4MNPTX1/4MJIC
5 0323 1 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
6 0318 4 FTG,HYD,ELB,90D,1/2MNPTX1/2MJIC
7 0307 1 FTG,HYD,ELB,45D,1/4MNPTX1/4MJIC
8 0698 4 CLAMP,HOSE,WORM,3/4"-1-3/4"
9 0705 14 CLAMP,HOSE,CONST.TRQ,3-1/2"
10 0712 8 CLAMP,HOSE,CONST.TRQ,4-1/2"
11 0720 16 CLAMP,HOSE,CONST.TRQ,3"
12 0961 8 NUT,HEX,PLTD,NC,GR8,3/8"
13 0968 8 NUT,HEX,PLTD,NC,GR8,1/2"
14 0983 8 SCREW,CAP,HEX HD,1/2-13UNCX1-1/2,GR8,PLD
15 11466 8 SCREW,CAP,HEX HD,5/16-18UNCX3,GR8,PLD
16 1014 8 SCREW,CAP,HEX HD,3/8-16UNCX1,GR8,PLD
17 8397 4 SCREW,CAP,HEX HD,5/8-11UNCX2-1/4,GR8,PLD
18 1011 5 SCREW,CAP,HEX HD,3/8-16UNCX1-1/2,GR8,PLD
19 9232 4 WASHER,FLAT,5/8,TYPE A,NARROW (SAE),ALLOY,PLD
20 10635 2 WASHER,LOCK,HELICAL SPRING,5/16,ALLOY,PLD
21 NOT USED
22 12030 4 FTG,HY,BULKHD,90D,1/2MJICXMJIC
23 1317 3 NIPPLE,THR,SCH80,1/2"XCL
24 1373 2 PLUG,HEX,FS,1/4"
25 13721 2 WASHER,FLAT,3/8,TYPE A,WIDE (USS),GR8,PLD
26 1375 9 PLUG,HEX,FS,1/2"
27 13823 2 LUG,RADIATOR BRACE,16V2000,DD
28 13824 2 ASSY,BRACKET,HOLD DOWN,RADIATOR BRACE,16V2000,DD
29 13825 2 ASSY,BRACE,RADIATOR,16V2000,DD
30 13826 2 GASKET,RUBBER,RAD,D6P,16V2000,17"LX3"WX1/4"TH

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


130
STANDARD PARTS LISTS KIT, RADIATOR ASSEMBLY, POWER UNIT, D6P, 16V2000

Drawing # I-13860 Rev. 2 Refer: 10 Illustrations


File # I-13860.xls Pages 11 - 12 of 12
Drawing Title: KIT, RADIATOR ASSEMBLY,POWER UNIT,D6P,16V2000

Item # Tesco # Qty Description


31 13827 2 ASSY,TUBE,COOLANT,3",W/90DEG ELBOW,16V2000,DD
32 13829 1 ASSY,TUBE,INTERCOOLER SUCTION,16V2000,DD
33 13831 1 ASSY,TUBE,COOLANT SUCTION,4",16V2000,DD
34 13832 1 ASSY,BRACKET,COOLANT SUCTION TUBE,16V2000,DD
35 14152 1 SUPPORT,FAN GUARD,D6P,WELDMENT
36 14448 1 ASSY,TUBE,INTERCOOLER RETURN,2-1/4",D6P,16V2000
37 NOT USED
38 15622 4 HOSE,RADIATOR,HIMILER,2-1/4"ID X 4.5"LG
39 15967 1 GUARD,ALTERNATOR,D6P,16V2000
40 NOT USED
41 NOT USED
42 4074 2 BRKT,OIL COOLER SUPPORT,LEFT
43 4075 2 BRKT,OIL COOLER SUPPORT,RIGHT
44 4333 2 NUT,LOCK,NYLON,3/8-16UNC,GR8,PLD
45 NOT USED
46 3687 4 WASHER,LOCK,HELICAL SPRING,5/8,ALLOY,PLD
47 NOT USED
48 NOT USED
49 5881 8 WASHER,LOCK,HELICAL SPRING,1/2,ALLOY,PLD
50 7135 7 WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
51 7293 4 HOSE,RAD,HIMILER,3"X5"LG
52 7294 1 HOSE,RAD,HIMILER,4"X4"LG
53 7295 1 HOSE,RAD,HIMILER,4"X6"LG
54 7841 4 NUT,LOCK,NYLON,3/4--10UNC,GR8,PLD
55 8050 2 COOLER,DIESEL FUEL,F/DD 92SRS
56 NOT USED
57 9175 1 FTG,HYD,ELB,90D,1/2MNPTX1/4MJIC
58 9317 4 SCREW,CAP,HEX HD,3/4-10UNCX2-1/4,GR8,PLD
59 0965 4 NUT,HEX,5/8-11UNC,GR8,PLD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


131
AIR SYSTEM RIG SAVER, POWER UNIT, D6P, 16V2000, DD STANDARD PARTS LISTS

AIR SYSTEM RIG SAVER, POWER UNIT, D6P, 16V2000, DD

4 6 4 17 18 7

19

24

11

14

12

9 22 10 23

Title
Title
KIT, AIR SYSTEM RIG SAVER, P/U, D6P,
16V2000,DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13861-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13861 2003/03/31 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


132
STANDARD PARTS LISTS AIR SYSTEM RIG SAVER, POWER UNIT, D6P, 16V2000, DD

5 3 16 10

15

9 22

Title
Title
KIT, AIR SYSTEM RIG SAVER, P/U, D6P,
16V2000,DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13861-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13861 2003/03/31 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


133
AIR SYSTEM RIG SAVER, POWER UNIT, D6P, 16V2000, DD STANDARD PARTS LISTS

Parts List
Part # 13861
Drawing # I-13861 Rev. 1 Refer: 2 Illustrations
File # I-13861.xls Page 3 of 3
Drawing Title: KIT, AIR SYSTEM RIG SAVER,POWER UNITD6P,16V2000,DD

Item # Tesco # Qty Description


1 0063 1 GAUGE,BTM MNT,200PSI,2-1/2X1/4
2 0285 1 FTG,HYD,STR,1/4MPTX1/4MJIC
3 0286 2 FTG,HYD,STR,1/8MPTX1/4MJIC
4 0323 2 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
5 0353 2 FTG,HYD,ELB,90D,1/4MJICXFJICSW
6 0358 1 FTG,HYD,TEE,1/4MPTXFPT,RUN
7 0382 1 FTG,HYD,TEE,STREET,1/4MXFPT
8 0615 4 CAP,SKT HD,NC,1/4X1LG,18.8
9 0961 6 NUT,HEX,PLTD,NC,GR8,3/8"
10 1014 6 CAP,GR8,NC,PLT,3/8 X 1
11 10634 4 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
12 12071 1 FTG,HY,ELB,90D,1/4FPTX3/8FJIC
13 Not Used
14 13833 1 ASSY,BRACKET,RIGSAVER VALVE,16V2000,DD
15 16482 1 MOUNT,LH,RIGSAVER,D6P
16 16483 1 MOUNT,RH,RIGSAVER,D6P
17 2583 1 VALVE,AIR/ELEC,F/RIG SAVER
18 3293 1 FILTER,AIR MUFFLER, 1/4" NPT
19 4047 1 FTG,HY,BULKHEAD,1/4MPTX3/8MJIC
20 Not Used
21 Not Used
22 7135 6 WASHER,LOCK,ALLOY,PLTD,3/8"
23 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES
24 9785 4 LOCKNUT,NYLON,PLTD,NC,GR8,1/4"

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


134
STANDARD PARTS LISTS AIR SYSTEM RIG SAVER, POWER UNIT, D6P, 16V2000, DD

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


135
KIT, AIR START SYSTEM, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

KIT, AIR START SYSTEM, POWER UNIT, D6P, 16V2000

(#1824)
29 10 See Accessories Kit# 13222 17 26

19

16

34
Add on Exhaust Port

Spinner

Title
Title
KIT, AIR START SYSTEM, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13862-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13862 2003/03/31 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


136
STANDARD PARTS LISTS KIT, AIR START SYSTEM, POWER UNIT, D6P, 16V2000

(#15972)
See Accessories Kit # 13222

27 3

24 21 7 11 4 12

11
(#13188)
See Accessories Kit # 13222

11

(# 13189)
See Accessories Kit# 13222

21

22

23

5
14

9
21
12
6
8

8
25
15
20
21
27

24

6 21 13 31 1 21 7

Title
Title
KIT, AIR START SYSTEM, POWER UNIT,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/03/31 PE Issued for Manufacture I-13862-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13862 2003/03/31 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


137
KIT, AIR START SYSTEM, POWER UNIT, D6P, 16V2000 STANDARD PARTS LISTS

Parts List
Part # 13862
Drawing # I-13862 Rev. 1 Refer: 2 Illustrations
File # I-13862.xls Page 3 of 3
Drawing Title: KIT, AIR START SYSTEM,POWER UNIT,D6P,16V2000

Item # Tesco # Qty Description


1 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
2 0096 1 BUSHING,HEX,FS,2"X1-1/2"
3 0098 1 BUSHING,HEX,FS,1-1/2"X1"
4 0099 1 BUSHING,HEX,FS,1"X1/4"
5 0127 1 ELBOW,PIPE,90 DEG,2000#,1-1/2"
6 0140 2 ELBOW,PIPE,90 DEG,2000#,1"
7 0170 2 TEE,THR,2000#,NPT,1"
8 0240 1 FTG,HYD,NIPPLE,1/4MPTX1/4MPT
9 0285 2 FTG,HYD,STR,1/4MPTX1/4MJIC
10 0286 1 FTG,HYD,STR,1/8MPTX1/4MJIC
11 0323 3 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
12 0382 2 FTG,HYD,TEE,STREET,1/4MXFPT
13 0423 1 COUPLING,QUICK,STD,MALE,1X1FNPT
14 0530 1 UNION,HAMMER,THREAD,200,1"
15 0546 1 COUPLING,AIR,FEM,1/4"
16 0960 2 NUT,HEX,PLTD,NC,GR8,1/4"
17 4935 2 CAP,GR8,NC,PLT,1/4 X 1-1/4
18 1014 3 CAP,GR8,NC,PLT,3/8 X 1
19 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
20 1299 1 NIPPLE,THR,SCH80,1"X6"
21 1300 6 NIPPLE,THR,SCH80,1"XCL
22 1303 1 NIPPLE,THR,SCH80,1-1/2"XCL
23 1305 1 NIPPLE,THR,SCH80,1-1/2"X2-1/2"
24 13540 3 CAP,HEX,HD,16MMX50MM,10.9
25 13837 1 ASSY,SUPPORT,AIR INLET PIPE,AIR START SYS,16V2000
26 13839 1 ASSY,MOUNT,AIR START BUTTON,16V2000,DD
27 13891 3 WASHER,LOCK,16 MM
28 NOT USED
29 3259 1 FTG,HYD,ELB,90D,1/8MPTX1/4MJIC
30 NOT USED
31 3556 1 CAP,DUST,HYD,YELLOW,F/STD MALE QUICK CPLG,1
32 7135 3 WASHER,LOCK,ALLOY,PLTD,3/8"
33 NOT USED
34 2604 1 BREATHER,AIR(MUFFLER) 1/8"NPT
35 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


138
STANDARD PARTS LISTS KIT, AIR START SYSTEM, POWER UNIT, D6P, 16V2000

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


139
KIT, FUEL SYSTEM, 16V2000, D6P STANDARD PARTS LISTS

KIT, FUEL SYSTEM, 16V2000, D6P

28 18

23

31

29

17

30

19

(# 13803)
See Kit # 13918
SKID SET,D6P,16V2000,POWER UNIT

Title
Title
Kit, Fuel System,16V2000,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2004/03/02 PE 6270 Changed Tank part# I-13863-1.doc 1 of 4 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/01/06 pe 6067 Angled the fuel filter brackets I-13863 2003/03/31 3

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


140
STANDARD PARTS LISTS KIT, FUEL SYSTEM, 16V2000, D6P

13 14 2 21 15

6 9

16 5

11
(#13207)
See Acc. Kit # 13222

(#13205)
See Acc. Kit # 13222

(#6166)
See Acc. Kit # 13222

10

22

26

24

Title
Title
Kit, Fuel System,16V2000,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2004/03/02 PE 6270 Changed Tank part# I-13863-2.doc 2 of 4 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/01/06 PE 6067 Angled the fuel filter brackets I-13863 2003/03/31 3

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


141
KIT, FUEL SYSTEM, 16V2000, D6P STANDARD PARTS LISTS

NOTE:
(#13191) 1. Unscrew the four screws at the
See Accessories Kit# 13222 bottom of the filter and remove
the plastic transparent cover.
NOTE: 1. Turn mounting bracket
27 2. Remove the Aluminum Check
around as shown.
Ball from the filter.
2. Modify INLET manifold
3. Replace cover and fasten the
as shown. screws.
4. Mount filters as low as possible
in clamps for easy removal and
maintenance.
5. Place the four Check Balls in
4 IN plastic bag and tie bag to the
filters for QC confirmation of
Check Ball removal.

11

20

17
23
30

18
OUT 19

25

30

17 11 3

NOTE: Cut Off Ends

(# 13803)
See Kit # 13918
SKID SET, D6P, 16V2000, POWER

Title
Title
Kit, Fuel System,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
3 2004/03/02 PE Changed tank part# I-13863-3.doc 3 of 4 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/01/06 PE 6067 Angled filter brackets. I-13863 2003/03/31 3

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


142
STANDARD PARTS LISTS KIT, FUEL SYSTEM, 16V2000, D6P

Parts List
Part # 13863
Drawing # I-13863 Rev. 3 Page 4 of 4
File # I-13863.xls Refer: 3 Illustrations
Drawing Title: Kit,Fuel System,16V2000,D6P
Item # Tesco # Qty Description
1 0050 1 GAUGE,PRES,VAC,BTM,2.5",-30/30
2 0062 1 GAUGE,BTM MNT,100PSI,2-1/2X1/4
3 0115 1 Fitting,Pipe,45°Elb,2000#,1"FNPT
4 0140 1 Fitting,Pipe,90°Elb,2000#,1"FNPT
5 0212 1 Fitting,Hyd,Straight,#12MNPTx#12FJIC
6 0247 1 Fitting,Hyd,Straight,#8MNPTx#4FNPT
7 0258 3 Fitting,Hyd,90°Elb,#8MNPTx#8FNPT
8 0266 3 Fitting,Hyd,Straight,#8FNPTx#8FNPT
9 0281 1 Fitting,Hyd,Straight,#12MJICx#12MNPT
10 0286 2 Fitting,Hyd,Straight,#4MJICx#2MNPT
11 0293 2 Fitting,Hyd,Straight,#12MJICx#16MNPT
12 0295 1 Fitting,Hyd,Straight,#4MJICx#8MNPT
13 0323 1 Fitting,Hyd,90°Elb,#4MJICx#4MNPT
14 0358 1 Fitting,Hyd,Tee,#4FNPTx#4FNPTx#4MNPT-Br
15 0362 1 Fitting,Hyd,Tee,#12FNPTx#12FNPTx#12FNPT
16 0381 1 Fitting,Hyd,Tee,#8MNPT-Runx#8FNPTx#8FNPT
17 0961 18 Nut,Hex,3/8"-16UNC,Gr8,Pld
18 1011 10 Screw,Cap,Hex Hd,3/8"-16UNCx1-1/2",Gr8,Pld
19 1014 16 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
20 11064 2 ft Pipe,1/2",Sch 80,A106 GrB,Seamless
21 12201 1 Fitting,Hyd,Straight,#12MNPTx#4FNPT
22 13540 2 Screw,Cap,Hex Hd,M16-2x50mm,Class10.9,Plain
23 13721 8 Washer,Flat,Type A,Wide (USS),3/8",Hardened,Pld
24 13841 1 BRACKET,FUEL PRIMER,16V2000,DD
25 13842 1 BRACKET,LEFT,FUEL FILTER,16V2000,D6P,WLDMNT
26 13891 2 Washer,Lock,Helical Spring,M16,Plain
27 13922 1 BRACKET,RIGHT,FUEL FILTER,16V2000,D6P,WLDMNT
28 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
29 3247 2 SADDLE,FUEL TANK
30 7135 20 Washer,Lock,Helical Spring,3/8",Alloy,Pld
31 3507 1 Tank Assy,Fuel,D2P/D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


143
TANK ASSEMBLY, FUEL, D2P/D6P STANDARD PARTS LISTS

TANK ASSEMBLY, FUEL, D2P/D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


144
STANDARD PARTS LISTS TANK ASSEMBLY, FUEL, D2P/D6P

Parts List
Part # 3507
Drawing # I-3507 Rev. 2 Page 2 of 2
File # I-3507.xls Refer: 1 Illustration
Drawing Title: Tank Assy,Fuel,D2P/D6P
Item # Tesco # Qty Description
1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2FNPT
3 0170 2 Fitting,Pipe,Tee,2000#,1"FNPTx1"FNPTx1"FNPT,FS
4 Not used
5 0248 1 Fitting,Hyd,Straight,#16MNPTx#8FNPT
6 0249 1 Fitting,Hyd,Straight,#16MNPTx#12FNPT
7 0242 2 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
8 0412 1 Disconnect,Quick,Nipple,72Series,3/4"x3/4"FNPT
9 0417 1 Disconnect,Quick,Coupler,72Series,1/2"x1/2"FNPT
10 0420 1 Disconnect,Quick,Coupler,72Series,1"x1"FNPT
11 0423 1 Disconnect,Quick,Nipple,72Series,1"x1"FNPT
12 0495 2 Fitting,Hyd,90°Elb,#10Barbx#8MNPT,Brass
13 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
14 6306 1 Fitting,Hyd,90°Elb,#12MNPTx#12MNPT
15 1300 4 Fitting,Pipe,Nipple,Sch80,1"MNPTxCL
16 1348 1 Fitting,Pipe,Nipple,Sch80,3/4"MNPTx5"Lg
17 1375 1 Fitting,Pipe,Plug,Hex Hd,1/2"MNPT
18 Not used
19 1899 1 Plug,Quick Disconnect,Coupler,72Series,1/2",Yellow
20 3255 1 Tank,Fuel,D2P/D4P/D6P
21 3556 1 Cap,Quick Disconnect,Nipple,72Series,1",Yellow
22 4692 1 Cap,Quick Disconnect,Nipple,72Series,3/4",Yellow
23 4695 1 Plug,Quick Disconnect,Coupler,72Series,1",Yello
24 8263 1 FT Hose,5/8"IDx7/8"OD,PVC,Clear

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


145
RADIATOR PRESSURE GAUGE AND D-DECK, D6P, 16V2000 STANDARD PARTS LISTS

RADIATOR PRESSURE GAUGE AND D-DECK, D6P, 16V2000

8 11

A
1

10

13

6 7 (#13186)
See Kit# 13222

Title
Title
KIT, RADIATOR PRES GAUGE & D-
DECK,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for manufacture I-13864-1.doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13864 2003/04/01 0

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


146
STANDARD PARTS LISTS RADIATOR PRESSURE GAUGE AND D-DECK, D6P, 16V2000

Parts List
Part # 13864
Drawing # I-13864 Rev. 0 Refer: 1 Illustration
File # I-13864.xls Page 2 of 2
Drawing Title: KIT, RADIATOR PRES GAUGE & D-DECK,D6P,16V2000

Item # Tesco # Qty Description


1 0048 1 GAUGE,CBM,0-15PSI,2-1/2,W/FF
2 10535 1 FTG,HYD,ELB,90D,1/4FPTX1/4MJIC
3 Not Used
4 Not Used
5 3704 2 CAP,GR8,NC,PLT,5/16 X 1
6 0967 10 NUT,HEX,PLTD,NC,GR8,5/16"
7 10635 8 WASHER,LOCK,ALLOY,PLTD,5/16
8 13720 4 WASHER,FLAT,ALLOY,USS,5/16"
9 13843 1 ASSY,BRACKET,D-DECK,16V2000,DD
10 3265 1 BRACKET,GAUGE,2-1/2" ID
11 3703 2 CAP,GR8,NC,PLT,5/16 X 3/4
12 Not Used
13 5958 4 STUD,VIBRATION ISOLATOR,5/16

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


147
KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000 STANDARD PARTS LISTS

KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

35 6 46 6

15 5

15
10

13

4
From Lube Pump
To Cooler 2
13
4

8
From Cooler
36

15

To Gearbox

13 30 55 56

Title
Title

See Schematic Dwg# 19000016 KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-1.doc 1 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


148
STANDARD PARTS LISTS KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

18

20

47

52

54

Title
Title

See Schematic Dwg# 19000016 KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-2.doc 2 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


149
KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000 STANDARD PARTS LISTS

37 11

(#13204)
See Accessories Kit# 13222

19

24

44
(#13200)
See Accessories Kit# 13222
50

12

11 22 (#13192)
See Accessories Kit# 13222

See Schematic Dwg# 19000016 Title


Title
KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-3.doc 3 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


150
STANDARD PARTS LISTS KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

10

Bell housing

51

41
(#6210)
Installed in Engine
42
(#15968)
See Kit# 13222 40

(#5959)
Installed in Engine

53 27 28 23 21

Title
See Schematic Dwg# 19000016 Title
KIT, LUBE SYSTEM, ENGINE SKID, D6P,
16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13865-4.doc 4 of 6 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13865 2003/04/01 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


151
KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000 STANDARD PARTS LISTS

Parts List
Part # 13865
Drawing # I-13865 Rev. 1 Refer: 4 Illustrations
File # I-13865.xls Pages 5 - 6 of 6
Drawing Title: KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

Item # Tesco # Qty Description


1 0068 1 METER,FLOW,15 GPM,1/2"NPT
2 0128 1 ELBOW,PIPE,90 DEG,2000#,1/2"
3 0207 1 FTG,HY,ELB,90D,5/8MORBX1/2MJIC
4 0235 3 FTG,HYD,NIPPLE,1/2MPTX1/2MPT
5 0242 2 FTG,HYD,ELB,90D,1/2MPTX1/2MPT
6 0243 2 FTG,HYD,BUSHNG,3/4MPTX1/2FPT
7 0247 1 FTG,HYD,BUSHNG,1/2MPTX1/4FPT
8 0266 1 FTG,HYD,UNION,1/2FPTX1/2FPT
9 NOT USED
10 0283 1 FTG,HYD,STR,1/2MPTX1/2MJIC
11 0287 2 FTG,HYD,STR,1MPTX1MJIC
12 290 1 FTG,HYD,STR,1/4MPTX1/2MJIC
13 0318 3 FTG,HYD,ELB,90D,1/2MPTX1/2MJIC
14 NOT USED
15 0380 3 FTG,HYD,TEE,1/2MPTXFPT,RUN
16 NOT USED
17 NOT USED
18 0700 2 CLAMP,HOSE,CONST.TRQ,6-1/2"
19 1010 4 CAP,GR8,NC,PLT,3/8 X 2
20 0990 4 CAP,GR8,NC,PLT,1/2 X 2
21 4639 2 CAP,SKT,HD,10MMX30MM
22 12211 1 FTG,HYD,BUSH,1-1/2"MPTX1"FPT
23 3873 2 WASHER,LOCK,10 MM
24 1083 4 WASHER,FLAT,USS,PLTD,3/8"
25 NOT USED
26 NOT USED
27 2640 1 FLG,KIT,HPI,1/2" NPT OUT PORT,C/W BOLT
28 2695 1 PUMP,SPLINE SHAFT,SIDEPORT,HPI
29 NOT USED
30 3430 1 VALVE,INLINE CHECK,1/2FNPT,65PSI
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 5175 1 GAUGE,CBM,200PSI,2-1/2,U-CLAMP

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


152
STANDARD PARTS LISTS KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

Drawing # I-13865 Rev. 1 Refer: 4 Illustrations


File # I-13865.xls Pages 5 - 6 of 6
Drawing Title: KIT, LUBE SYSTEM, ENGINE SKID, D6P, 16V2000

Item # Tesco # Qty Description


36 5187 1 PLUG,COUNTERSUNK,BLK,1/2"
37 5194 1 CPLG,RDCR,THR,FS,3000#,1"X1/2"
38 NOT USED
39 NOT USED
40 5829 1 FTG,ELB,90D,1/2MJICX1/2FLG,C61
41 5830 2 FLANGE,SPLIT,CODE61,1/2
42 5931 4 CAP,SKT,HD,6MMX25MM
43 NOT USED
44 7135 4 WASHER,LOCK,ALLOY,PLTD,3/8"
45 NOT USED
46 8408 1 RESERVOIR/FILTER,PAINTED
47 8539 1 MOUNT,RESERVOIR/FILTER,HMI/HCI
48 8742 1 FTG,HYD,ELB,90D,1/2FPTX1/2FPT
49 NOT USED
50 0961 4 NUT,HEX,PLTD,NC,GR8,3/8"
51 2964 1 O RING,DURO,90,NITRIL, N90-210
52 5881 4 WASHER,LOCK,ALLOY,PLTD,1/2"
53 0319 1 FTG,HYD,ELB,90D,1/2MPTX3/4MJIC
54 0968 4 NUT,HEX,PLTD,NC,GR8,1/2"
55 16533 1 BRACKET,OIL FILTER,LUBE SYSTEM,D6P
56 13723 1 WASHER,FLAT,ALLOY,USS,1/2"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


153
ASSEMBLY, RESERVOIR/FILTER, PAINTED STANDARD PARTS LISTS

ASSEMBLY, RESERVOIR/FILTER, PAINTED

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


154
STANDARD PARTS LISTS ASSEMBLY, RESERVOIR/FILTER, PAINTED

Parts List
Part # 8408
Drawing # I-8408 Rev. 0 Refer: 1 Illustration
File # I-8408.xls Page 2 of 2
Drawing Title: ASSEMBLY, RESERVOIR/FILTER, PAINTED

Item # Tesco # Qty Description


1 7489 1 RESEVOIR, COOLER SYSTEM W/FILT
2 8297 2 BUSHING, HEX 2-1/2 X 3/4, 150#, M.I.
3 9227 4 MAGNET, 1/2 X .125T, NEON
4 11295 2 FTG, HYD, PLUG, HEX, 3/4" MPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


155
156
8
20

©TESCO CORPORATION, 2005


(#2559)
See Kit # 13222
3
18

19
A
21

9
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P

13 17 1 16 (#13199)
See Kit # 13222
6

500/650TON HCI(S) 750/1205HP


16 14
(#1814) 5
See Kit # 13222

Title
A: See Kit # 13867 Title
Kit, Block Heater & Press
Sender,Engine,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13866-1.doc 1 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/02/11 PE 6256 Added Flow Direction & Pressure Sender Number I-13866 2003/04/01 2
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P

880006 REV B
STANDARD PARTS LISTS
Ground Wire
6” long

(Pressure Sender #19134)

880006 REV B
Part of #13186 supplied with
the Accessories Kit# 13222

7 12
STANDARD PARTS LISTS

500/650TON HCI(S) 750/1205HP


15 10 11

Title
Title
Kit, Block Heater & Press
Sender,Engine,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2004/04/01 PE Issued for Manufacture I-13866-2.doc 2 of 3 PE D6P
1 2003/04/28 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2004/02/11 PE 6256 Added flow direction and part number for pressure sender I-13866 2004/04/01 2

157
©TESCO CORPORATION, 2005
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P
BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P STANDARD PARTS LISTS

Parts List
Part # 13866
Drawing # I-13866 Rev. 2 Page 3 of 3
File # I-13866.xls Refer: 2 Illustrations
Drawing Title: Kit,Block Heater & Press Sender,Engine,16V2000,D6P
Item # Tesco # Qty Description
1 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
2 0244 1 Fitting,Hyd,Straight,#4MNPTx#2FNPT
3 0248 1 Fitting,Hyd,Straight,#16MNPTx#8FNPT
4 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
5 0260 2 Fitting,Hyd,90°Elb,#16MNPTx#16FNPT
6 0287 1 Fitting,Hyd,Straight,#16MJICx#16MNPT
7 0307 1 Fitting,Hyd,45°Elb,#4MJICx#4MNPT
8 0312 1 Fitting,Hyd,90°Elb,#16MJICx#16MNPT
9 0712 2 Clamp,Hose,Const Trq,4-1/2"
10 4975 2 Lug,Ring,16-14AWG,5/16"Hole,Blue
11 5958 1 STUD,VIBRATION ISOLATOR,5/16
12 6090 1 Mount,Pressure Sender,Oil,D6P
13 6349 1 Fitting,Hyd,Plug,Skt Hd,1"MNPT
14 8171 1 Fitting,Hyd,45°Elb,#16MNPTx#16MNPT
15 9786 1 Nut,Hex,Lock,Nylon,5/16"-18UNC,Gr8,Pld
16 12123 2 Fitting,Hyd,Tee,#16MNPT-Runx#16FNPTx#16FNPT
17 12261 1 Fitting,Hyd,Straight,#16FNPTx#16FJIC
18 13540 2 Screw,Cap,Hex Hd,M16-2x50mm,Class10.9,Plain
19 13891 2 Washer,Lock,Helical Spring,M16,Plain
20 14097 1 Valve,Check,200 psi WOG,350°F,1"FNPT,CF8M
21 14153 1 Bracket,Block Heater,D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


158
STANDARD PARTS LISTS BLOCK HEATER & PRESS SENDER, ENGINE, 16V2000, D6P

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


159
KIT, COOLANT CONDITIONER, D6P, 16V2000 STANDARD PARTS LISTS

KIT, COOLANT CONDITIONER, D6P, 16V2000

SENDER UNIT, TEMP.


Part of #13186
12 7 SEE KIT #13222

(#13202)
SEE KIT #13222

7
13
(#1814)
SEE KIT #13222 5

15
13

(#13198)
SEE KIT# 13222 6
2
1

3
4

CUT TO
A 16”

4 (#5159)
SEE KIT #13222

(#8748) (#4759)
SEE KIT# 13222 SEE KIT #13222
CUT TO
38” (#0947)
SEE KIT #13222

A: See Kit# 13866 (#5159) 4


SEE KIT #13222

Title
Title
KIT,COOLANT CONDITIONER,
D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13867-1.doc 1 of 2 PE D6P
1 2003/04/29 PE 5871 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/27 PE 5983 REF #13209 CHANGED TO #8748 I-13867 2003/04/01 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


160
STANDARD PARTS LISTS KIT, COOLANT CONDITIONER, D6P, 16V2000

Parts List
Part # 13867
Drawing # I-13867 Rev. 2 Refer: 1 Illustration
File # I-13867.xls Page 2 of 2
Drawing Title: KIT,COOLANT CONDITIONER,D6P,16V2000

Item # Tesco # Qty Description


1 0282 1 FTG,HYD,STR,3/4MNPTX1/2MJIC
2 0283 1 FTG,HYD,STR,1/2MNPTX1/2MJIC
3 0350 1 FTG,HYD,45D,1/2MJICXFJICSW
4 0710 4 CLAMP,HOSE,WORM,11/16"-1-1/4"
5 1009 4 SCREW,CAP,HEX HD,3/8-16UNCX3/4,GR8,PLD
6 1007 2 SCREW,CAP,HEX HD,3/8-16UNCX3,GR8,PLD
7 1375 2 PLUG,HEX,FS,1/2"
8 13845 1 ASSY,BRACKET,COOLING FILTER,16V2000,DD
9 NOT USED
10 NOT USED
11 NOT USED
12 5701 1 FTG,HYD,NIPPLE,HEX,3/4MNPTX1/2MNPT
13 7135 6 WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
14 NOT USED
15 0961 2 NUT,HEX,3/8-16UNC,GR8,PLD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


161
KIT, OIL PAN ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

KIT, OIL PAN ASSEMBLY, D6P, 16V2000

(#13198)
3 1 2 SEE KIT #13222

Grind edges to fit

Title
Title
KIT,OIL PAN ASSY ,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE Issued for Manufacture I-13868-1.doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13868 2003/04/01 0

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


162
STANDARD PARTS LISTS KIT, OIL PAN ASSEMBLY, D6P, 16V2000

Parts List
Part # 13868
Drawing # I-13868 Rev. 0 Refer: 1 Illustration
File # I-13868.xls Page 2 of 2
Drawing Title: KIT,OIL PAN ASSY ,D6P,16V2000

Item # Tesco # Qty Description


1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0237 1 FTG,HYD,NIPPLE,3/4MPTX3/4MPT
3 11295 1 FTG,HYD,PLUG,HEX,3/4"MPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


163
ENGINE MOUNTING AND FAN INSTALLATION, D6P, 16V2000 STANDARD PARTS LISTS

ENGINE MOUNTING AND FAN INSTALLATION, D6P, 16V2000

(#13190)
See Kit# 13222

10

4 Typical 12
11 Places
7

Typical 16
3 Places
6
1

4 Typical 10
Places
Typical 4
Places. Cut 9
8 Typical 10
to 6” long Places

Title
Title
KIT,ENGINE MOUNTING AND FAN
INSTAL,D6P,16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE Issued for Manufacture I-13869-1.doc 1 of 2 TR D6P
Dwg No. Date Rev Checked Appd.
I-13869 2003/04/01 0

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


164
STANDARD PARTS LISTS ENGINE MOUNTING AND FAN INSTALLATION, D6P, 16V2000

Parts List
Part # 13869
Drawing # I-13869 Rev. 0 Refer: 1 Illustration
File # I-13869.xls Page 2 of 2
Drawing Title: KIT,ENGINE MOUNTING AND FAN INSTAL,D6P,16V2000

Item # Tesco # Qty Description


1 0963 16 NUT,HEX,PLTD,NC,GR8,1"
2 0976 16 CAP,GR8,NC,PLT,1 X 3
3 10637 16 WASHER,LOCK,ALLOY,PLTD,1"
4 1064 22 WASHER,LOCK,HI COLLAR,5/8"
5 13319 2 MOUNT,ENG SKID,REAR,16V2000
6 13320 2 MOUNT,ENG SKID,FRONT,16V2000
7 13540 12 CAP,HEX,HD,16MMX50MM,10.9
8 15020 10 CAP,SKT HD,GR 12.9,16MM X 80MM
9 6916 2FT SQUARE BAR,HOT ROLLED,1/2
10 5881 6 WASHER,LOCK,ALLOY,PLTD,1/2"
11 0990 6 CAP,GR8,NC,PLT,1/2 X 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


165
166
Supplied with Engine
Supplied with Engine

©TESCO CORPORATION, 2005


(#15969)
See Accessories
Kit# 13222 (#15969)
See Accessories
Kit # 13222
KIT, TAPPET COVER DRAIN, D6P, 16V2000

500/650TON HCI(S) 750/1205HP


5 Use Existing 8
10 6
Capscrews
9

11
KIT, TAPPET COVER DRAIN, D6P, 16V2000

1
7
Cut 84”lg

Title
Title
2 4 KIT,TAPPET COVER DRAIN,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE Issued for Manufacture I-13870-1.doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13870 2003/04/01 0

880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS KIT, TAPPET COVER DRAIN, D6P, 16V2000

Parts List
Part # 13870
Drawing # I-13870 Rev. 0 Refer: 1 Illustration
File # I-13870.xls Page 2 of 2
Drawing Title: KIT,TAPPET COVER DRAIN,D6P,16V2000

Item # Tesco # Qty Description


1 0148 6 NIPPLE,KING COMB.PLTD,THR.1"
2 0460 2 ELBOW,STREET,PIPE,150#,1"
3 0703 6 CLAMP,HOSE,WORM,13/16"-1-1/2"
4 13690 2 TEE,THR,150#,1"
5 13846 1 ASSY,BRACKET,TAPPET COVER DRAIN PIPE,RH,16V2000,DD
6 13847 1 ASSY,BRACKET,TAPPET COVER DRAIN PIPE,LH,16V2000,DD
7 2997 14FT HOSE,PVC CLEAR,1"ID
8 4935 4 CAP,GR8,NC,PLT,1/4 X 1-1/4
9 5746 4 CLAMP,WIRE/TUBING,1-1/4,P-20
10 16605 2 SCREW,CAP,HEX HD,M12X30MMX1.75MM PITCH,CLASS 10.9
11 9785 4 LOCKNUT,NYLON,PLTD,NC,GR8,1/4"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


167
168
7 8 5 2

©TESCO CORPORATION, 2005


11

10

4
KIT, DRIVE SHAFT AND COVER, D6P, 16V2000

6
14
12

10

500/650TON HCI(S) 750/1205HP


9 13 7 8
KIT, DRIVE SHAFT AND COVER, D6P, 16V2000

Title
Title
KIT,DRIVE SHAFT & COVER,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE Issued for Manufacture I-13872-1.doc 1 of 2 PE D6P
Dwg No. Date Rev Checked Appd.
I-13872 2003/04/01 0

880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS KIT, DRIVE SHAFT AND COVER, D6P, 16V2000

Parts List
Part # 13872
Drawing # I-13872 Rev. 0 Refer: 1 Illustration
File # I-13872.xls Page 2 of 2
Drawing Title: KIT,DRIVE SHAFT & COVER,D6P,16V2000

Item # Tesco # Qty Description


1 0988 7 CAP,GR8,NC,PLT,1/2 X 1-1/4
2 0994 2 CAP,GR8,NC,PLT,1/4 X 3/4
3 1013 2 CAP,GR8,NC,PLT,3/8 X 1-1/4
4 1054 8 CAP,SKT,HD,NC,5/8 X 2-1/2
5 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
6 16548 1 COUPLING,KEMPLATED,ATRA FLEX,D6P
7 13651 1 SPACER,FLYWHEEL HOUSING,16V
8 15133 1 COVERS,DRIVESHAFT & FLYWHEEL,D6P
9 3687 8 WASHER,LOCK,ALLOY,PLTD,5/8"
10 5881 23 WASHER,LOCK,ALLOY,PLTD,1/2"
11 6174 16 CAP,HEX,HD,12MMX60MM,10.9
12 7135 2 WASHER,LOCK,ALLOY,PLTD,3/8"
13 8397 8 CAP,GR8,NC,PLT,5/8 X 2-1/4
14 1064 8 WASHER,LOCK,HI COLLAR,5/8"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


169
170
13j

©TESCO CORPORATION, 2005


13p

13aa

13a
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P

13q

500/650TON HCI(S) 750/1205HP


Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-1.doc 1 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P

880006 REV B
STANDARD PARTS LISTS
13l 13z
13r

13w 13b

880006 REV B
STANDARD PARTS LISTS

13r

13x

13k

16

13d

13i

18
13u
13v

500/650TON HCI(S) 750/1205HP


13h
13g
11

13u
Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
13e
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-2.doc 2 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0

171
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
172
18

13s 17

©TESCO CORPORATION, 2005


10
13y

4
7
9
Pump Side
13t

13o
13n

13o
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P

500/650TON HCI(S) 750/1205HP


Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION Engine Side File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-3.doc 3 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0

880006 REV B
STANDARD PARTS LISTS
12 13m

880006 REV B
STANDARD PARTS LISTS

(#13201)
See Kit # 13222

3 2 14 15

500/650TON HCI(S) 750/1205HP


13c

13f

Title
KIT,HOSE &Title
FITTING INSTAL,ENGINE
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/29 PE ISSUED FOR MANUFACTURE I-16783-4.doc 4 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-16783 2003/04/29 0

173
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P
HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P STANDARD PARTS LISTS

Parts List
Part # 16783
Drawing # I-16783 Rev. 0 Refer: 4 Illustrations
File # I-16783.xls Pages 5 - 6 of 6
Drawing Title: KIT,HOSE & FITTING INSTAL,ENGINE SKID,16V2000,D6P

Item # Tesco # Qty Description


1 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
2 0212 1 FTG,HYD,STR,3/4MPTX3/4FJICSW
3 0249 1 FTG,HYD,BUSHNG,1MPTX3/4FPT
4 0281 2 FTG,HYD,STR,3/4MPTX3/4MJIC
5 0283 2 FTG,HYD,STR,1/2MPTX1/2MJIC
6 0304 1 FTG,HYD,ELB,45D,1MPTX1MJIC
7 0323 1 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
8 0409 1 COUPLING,QUICK,STD,MALE,1/2X1/2FNPT
9 0412 1 COUPLING,QUICK,STD,MALE,3/4X3/4FNPT
10 0421 1 COUPLING,QUICK,FF,MALE,3/8X1/2FNPT
11 0422 1 COUPLING,QUICK,STD,FEMALE,3/4X3/4FNPT
12 10535 1 FTG,HYD,ELB,90D,1/4FPTX1/4MJIC
13 16717 1 KIT,HOSES,HYD,ENGINE SKID,16V2000,D6P
13a 11306 1 HOSE,HYD,100R2-AT,#4X38",FJIC
13b 13892 1 HOSE,HYD,100R2-AT,#4X150",FJIC
13c 15019 1 HOSE,HYD,100R2-AT,#16X12",FJIC
13d 16718 1 HOSE,HYD,100R2-AT,#4X39",FJICX90°FJIC
13e 16719 1 HOSE,HYD,100R2-AT,#8X60",FJICX90°FJIC
13f 16720 1 HOSE,HYD,100R2-AT,#8X25",FJICX90°FJIC
13g 16724 1 HOSE,HYD,100R2-AT,#16X24",FJICX90°FJIC
13h 3025 1 HOSE,HYD,100R2-AT,#12X44",FJIC
13i 3377 1 HOSE,HYD,100R2-AT,#4X14",FJIC
13j 3474 1 HOSE,HYD,100R2-AT,#4X56",FJIC
13k 3483 1 HOSE,HYD,100R2-AT,#4X40",FJIC
13l 3489 2 HOSE,HYD,100R2-AT,#8X34",FJIC
13m 4375 1 HOSE,HYD,100R2-AT,#4X8",FJIC
13n 4582 1 HOSE,HYD,100R2-AT,#4X120",FJIC
13o 5108 2 HOSE,HYD,100R2-AT,#8X74",JFIC
13p 5111 1 HOSE,HYD,100R2-AT,#4X84",FJIC
13q 5270 1 HOSE,HYD,100R2-AT,#4X20.5",FJIC
13r 5436 2 HOSE,HYD,100R2-AT,#4X30",FJIC
13s 5443 1 HOSE,HYD,100R2-AT,#8X53",FJIC
13t 5445 1 HOSE,HYD,100R2-AT,#8X65",FJIC
13u 5446 2 HOSE,HYD,100R2-AT,#8X70",FJIC

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


174
STANDARD PARTS LISTS HOSE & FITTING INSTALLATION, ENGINE SKID, 16V2000, D6P

Drawing # I-16783 Rev. 0 Refer: 4 Illustrations


File # I-16783.xls Pages 5 - 6 of 6
Drawing Title: KIT,HOSE & FITTING INSTAL,ENGINE SKID,16V2000,D6P

Item # Tesco # Qty Description


13v 5449 1 HOSE,HYD,100R2-AT,#12X32",FJIC
13w 5477 2 HOSE,HYD,100R2-AT,#8X22",FJIC
13x 5541 1 HOSE,HYD,100R2-AT,#4X42",FJIC
13y 7277 1 HOSE,HYD,100R2-AT,#12X72",FJIC
13z 8098 1 HOSE,HYD,100R2-AT,#4X165",FJIC
13aa 8307 1 HOSE,HYD,100R2-AT,#4X105",FJIC
14 1925 1 FTG,HYD,45D,3/4MJICXFJICSW
15 2946 1 FITTING,METRIC,LINDE,43-12-M22
16 3269 1 CAP,DUST,HYD,YELLOW,F/STD MALE QUICK CPLG,1/2
17 3460 1 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,3/8
18 4692 2 CAP,DUST,HYD,YELLOW,F/STD MALE QUICK CPLG,3/4

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


175
ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE STANDARD PARTS LISTS

ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE


This illustration is under development. Contact a Tesco Representative for information about part number 13855.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


176
STANDARD PARTS LISTS ASSEMBLY, PUMP SKID, D6P, 16V2000, COMPLETE

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


177
KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P STANDARD PARTS LISTS

KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


178
STANDARD PARTS LISTS KIT, PUMP LUBRICATION SYSTEM, PUMP SKID, 16V2000, D6P

Parts List
Part # 13873
Drawing # I-13873 Rev. 2 Page 2 of 2
File # I-13873.xls Refer: 1 Illustration
Drawing Title: KIT,PUMP LUBRICATION SYS,PUMP SKID,16V2000,D6P
Item # Tesco # Qty Description
1 0242 1 FTG,HYD,ELB,90D,1/2MPTX1/2MPT
2 0243 1 FTG,HYD,BUSHNG,3/4MPTX1/2FPT
3 0248 1 FTG,HYD,BUSHNG,1MPTX1/2FPT
4 0281 1 FTG,HYD,STR,3/4MPTX3/4MJIC
5 0323 2 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
6 0357 1 FTG,HYD,TEE,3/4MPTX3/4MJIC,RUN
7 0370 6 FTG,HYD.TEE,1/4MJIC,RUNXFJICSW
8 0374 2 FTG,HYD,TEE,1/4FJICSWXMJIC,RUN
9 NOT USED
10 0425 1 COUPLING,QUICK,FF,FEMALE,3/8X1/2FNPT
11 0452 1 PLUG,MAGNETIC,1"NPT
12 0960 2 NUT,HEX,PLTD,NC,GR8,1/4"
13 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
14 11467 2 WASHER,FLAT,ALLOY PLTD,GR8,1/4
15 1297 1 NIPPLE,THR,SCH80,1"X3"
16 15022 1 FTG,HYD,STR,3/4FJIC X 1/4MJIC
17 1659 1 OIL,SHD-40W,20L,DETROIT
18 3330 1 MANIFOLD, LUBE, PUMP BOX, D4P
19 NOT USED
20 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8
21 4144 2 FTG,HYD,PLUG,SKT,PLTD,1/4" NPT
22 4468 2 CAP,SKT,HD,NC,1/4 X 2-3/4
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 5640 1 BRACKET,LUBE MANIFOLD,D4P/D6P
30 NOT USED
31 5906 1 FTG,HYD,ELB,90D,1MPTX3/4MJIC
32 7753 1 CROSS,THR,150#,NPT,1"
33 0213 1 FTG,HYD,STR,1/2MPTX1/2FJICSW
34 0318 1 FTG,HYD,ELB,90D,1/2MPTX1/2MJIC
35 0283 1 FTG,HYD,STR,1/2MPTX1/2MJIC
36 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2"
37 0407 1 FTG,HYD,CAP,1/2JIC,STEEL

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


179
KIT, PUMP INSTALLATION, D6P, 16V2000, DD STANDARD PARTS LISTS

KIT, PUMP INSTALLATION, D6P, 16V2000, DD

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


180
STANDARD PARTS LISTS KIT, PUMP INSTALLATION, D6P, 16V2000, DD

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


181
KIT, PUMP INSTALLATION, D6P, 16V2000, DD STANDARD PARTS LISTS

Parts List
Part # 13874
Drawing # I-13874 Rev. 1 Page 3 of 3
File # I-13874.xls Refer: 2 Illustrations
Drawing Title: KIT, PUMP INSTALLATION, D6P, 16V2000
Item # Tesco # Qty Description
1 0593 13 O RING,DURO,70,NITRIL, N70-365
2 0964 28 NUT,HEX,PLTD,NC,GR8,3/4"
3 1004 4 CAP,GR8,NC,PLT,3/4 X 3-1/2
4 1124 4 STUD,B7,A193,NC,3/4X5
5 2980 3 PUMP,SUNDSTRAND,RH,W/O CHG PMP
6 6916 1.4 FT SQUARE BAR,HOT ROLLED,1/2
7 7474 6 PLATE,ADAPTER,SUNDSTRAND PUMP
8 7514 1 PUMP,GEAR,P75B680B10XSPL17-7
9 7639 24 STUD,B7,A193,NC,3/4" X 5-1/4"
10 7855 8 WASHER,LOCK,ALLOY,PLTD,3/4"
11 8679 3 PUMP,SUNDSTRAND,LH,W/O CHG PMP
12 9231 24 WASHER,FLAT,ALLOY,Z/DC,3/4"
13 3192 1 PUMP DRIVE, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


182
STANDARD PARTS LISTS PUMP DRIVE, D6P

PUMP DRIVE, D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


183
PUMP DRIVE, D6P STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


184
STANDARD PARTS LISTS

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


185
FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000 STANDARD PARTS LISTS

FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


186
STANDARD PARTS LISTS FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


187
FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000 STANDARD PARTS LISTS

Parts List
Part # 13875
Drawing # I-13875 Rev. 1 Page 3 of 3
File # I-13875.xls Refer: 2 Illustrations
Drawing Title: KIT, FILTER MANIFOLD & CHARGE FILTER INSTALLATION, D6P, 16V2000
Item # Tesco # Qty Description
1 0529 2 UNION,HAMMER,THD,SEAL,602,3",(ABSA CERTIFIED)
2 7897 4 UNION,HAMMER,THREAD,1502,2"
3 0609 4 O RING,DURO,90,NITRIL, N90-237
4 0961 8 NUT,HEX,PLTD,NC,GR8,3/8"
5 0968 12 NUT,HEX,PLTD,NC,GR8,1/2"
6 0982 6 CAP,GR8,NC,PLT,1/2 X 3-1/2
7 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
8 0990 10 CAP,GR8,NC,PLT,1/2 X 2
9 1004 1 CAP,GR8,NC,PLT,3/4 X 3-1/2
10 1010 8 SCREW,CAP,HEX HD,3/8-16UNCX2,GR8,PLD
11 1073 2 WASHER,FLAT,ALLOY,Z/DC,1/2"
12 13168 1 SUPPORT,HEADER FLTR BLK,D4P/6P
13 13227 1 BRKT,P/SKID,FWD OUT LINED4P/6P
14 1370 4 PLUG,HEX,FS,2"
15 13723 2 WASHER,FLAT,ALLOY,USS,1/2"
16 13850 1 ASSY,SUPPORT,FORWARD OUT,Y-PIPE,16V2000,DD
17 13851 1 ASSY,SUPPORT,REVERSE IN,Y-PIPE,16V2000,DD
18 13914 20 WASHER,LOCK,ALLOY,GR8,1-1/8
19 3161 1 FILTER,CHARGEMANIFOLD,TYPE B
20 3672 1 CAP,GR8,NC,PLT,1 X 5-1/2
21 4072 1 SUPPORT,ELECTRIC CABLE,D6P
22 5881 20 WASHER,LOCK,ALLOY,PLTD,1/2"
23 7135 8 WASHER,LOCK,ALLOY,PLTD,3/8"
24 7855 1 WASHER,LOCK,ALLOY,PLTD,3/4"
25 7856 16 CAP,SKT,HD,NC,1-1/8 X 4
26 7974 2 ASSY,Y-PIPE,D6P,CODE62
27 7975 1 ASSY,HEADER,REVERSE IN,CODE62
28 7976 1 ASSY,HEADER,REVERSE OUT,CODE62
29 7977 1 ASSY,HEADER,FORWARD OUT,CODE62
30 7978 1 ASSY,HEADER,FORWARD IN,CODE62
31 8370 1 SUPPORT FOOT,ELEC. CABLE,D6P
32 8934 4 CAP,GR8,NC,PLT,1-1/8 X 3
33 9784 4 LOCKNUT,NYLON,PLTD,NC,GR8,1/2"
34 9790 1 LOCKNUT,NYLON,PLTD,NC,GR8,1"
35 7655 1 MANIFOLD,FILTER,C62,HCI,D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


188
STANDARD PARTS LISTS FILTER MANIFOLD & CHARGE FILTER INSTALL, D6P, 16V2000

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


189
ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B STANDARD PARTS LISTS

ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


190
STANDARD PARTS LISTS ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B

Parts List
Part # 3161
Drawing # I-3161 Rev. 2 Page 2 of 2
File # I-3161.xls Refer: 1 Illustration
Drawing Title: FILTER,CHARGE MANIFOLD,TYPE B
Item # Tesco # Qty Description
1 0430 6 FTG,HYD,PLUG,HEX,1MALE,ORB
2 0982 4 CAP,GR8,NC,PLT,1/2 X 3-1/2
3 10692 1 BLOCK,MANIFOLD,CHARGEPRESS,B
4 5881 4 WASHER,LOCK,ALLOY,PLTD,1/2"
5 9181 1 FILTER,CAN ASSY. W/MOUNT 3KSX7

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


191
ASSEMBLY, FILTER, CHARGE MANIFOLD, TYPE B STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


192
STANDARD PARTS LISTS MANIFOLD, FILTER, C62, HCI, D6P

MANIFOLD, FILTER, C62, HCI, D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


193
MANIFOLD, FILTER, C62, HCI, D6P STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


194
STANDARD PARTS LISTS

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


195
KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P STANDARD PARTS LISTS

KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


196
STANDARD PARTS LISTS KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


197
KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


198
STANDARD PARTS LISTS KIT, FILTER MANIFOLD AND PUMP ASSEMBLY, 16V2000, D6P

Parts List
Part # 13876
Drawing # I-13876 Rev. 5 Page 4 of 4
File # I-13876.xls Refer: 3 Illustrations
Drawing Title: Kit,Filter Manifold & Pump Assy,16V2000,D6P
Item # Tesco # Qty Description
1 0072 1 THERMO,304,S/S,1/2X3/4X6.0 LAG
2 0195 4 Fitting,Hyd,90°Elb,#16MJICx#16MORB
3 0199 4 Fitting,Hyd,90°Elb,#6MJICx#6MORB
4 0342 1 Fitting,Hyd,Straight,#12FJICx#6MJIC
5 0372 1 Fitting,Hyd,Tee,#12MJICx#12MJICx#12FJIC-Br
6 0569 72 FLANGE,SPLIT,C62
7 0621 12 O-Ring,Nitril,90,N90-920
8 0626 36 O-Ring,Nitril,90,N90-222
9 0968 28 Nut,Hex,1/2"-13UNC,Gr8,Pld
10 0982 12 Screw,Cap,Hex Hd,1/2"-13UNCx3-1/2",Gr8,Pld
11 0986 12 Screw,Cap,Hex Hd,1/2"-13UNCx4",Gr8,Pld
12 0990 98 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld
13 12128 4 Fitting,Hyd,Tee,#6MJICx#6MJICx#6MORB-Br
14 12141 4 Fitting,Hyd,Tee,#6MJICx#6MORB-Runx#6MJIC
15 12307 5 Fitting,Hyd,90°Elb,#12MJICx#16MORB
16 13723 28 Washer,Flat,Type A,Wide,1/2",Hardened,Pld
17 1487 2 Fitting,Hyd,Straight,#16MJICx#16MORB
18 1492 1 Fitting,Hyd,Straight,#12MJICx#16MORB
19 16534 1 Bracket,Support,Flowmeters,Filter Manifold,D6P
20 16535 1 Support,Flowmeters,Filter Manifold,D6P
21 16536 6 Bracket,Flowmeter Flange Support,D6P
22 3275 12 Adapter,Flow Meter,D6P
23 3324 2 Guard,Gauge,D4P/D6P
24 3575 6 Adapter,Split Flange,C62
25 5763 2 Gauge,Liq Filled,0-6000psi,2-1/2"OD,LM,1/4"MNPT
26 5881 124 Washer,Lock,Helical Spring,1/2",Alloy,Pld
27 6208 6 METER,REV FLW,OIL,BI-DIR,SS,5000PSI,100GPM,RD
28 730458 1 Switch,Temp,WP,80°F-205°F,SPDT
29 10775 12 NUT,SPRING,1/2NPT,F/CANTRUSS
30 0988 12 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
31 0980 2 Screw,Cap,Hex Hd,1/2"-13UNCx1-3/4",Gr8,Pld

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


199
CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD STANDARD PARTS LISTS

CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


200
STANDARD PARTS LISTS CHARGE FILTER DISCHARGE ASSEMBLY, D6P, 16V2000, DD

Parts List
Part # 13877
Drawing # I-13877 Rev. 2 Page 2 of 2
File # I-13877.xls Refer: 1 Illustration
Drawing Title: KIT,CHARGE FILTER DISCHARGE ASSY,D6P,16V2000,DD
Item # Tesco # Qty Description
1 0049 1 GAUGE,BTM MNT,1000PSI,2-1/2X1/4,(W/DAMPING SCREW)
2 0098 1 BUSHING,HEX,FS,1-1/2"X1"
3 12208 1 FTG,HYD,BUSHING,1MNPTX1/4FNPT
4 0127 1 ELBOW,PIPE,90DEG,1-1/2FNPT,2000#,FS
5 0168 1 TEE,PIPE,1-1/2FNPT,2000#,FS
6 0394 1 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,1
7 0442 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,1
8 0578 1 FLANGE,ANCH,4-BOLT,ORXFNPT,1.5
9 0594 1 O RING,DURO,90,NITRIL, N90-225
10 10465 1 FTG,HYD,ELB,45D,1-1/2MNPTXMJIC
11 1047 4 SCREW,CAP,SKT HD,1/2-13UNCX2
12 1079 4 WASHER,LOCK,HELICAL SPRING,HI COLLAR,1/2,BLACK
13 1300 1 NIPPLE,THR,SCH80,1"XCL
14 1303 2 NIPPLE,THR,SCH80,1-1/2"XCL
15 1492 6 FTG,HYD,STR,1MORBX3/4MJIC
16 1989 1 COUPLING,QUICK,FF,MALE,1X1FNPT
17 1998 1 COUPLING,QUICK,FF,FEMALE,1X1FNPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


201
KIT, HOT OIL SHUTTLE, 16V2000, D6P STANDARD PARTS LISTS

KIT, HOT OIL SHUTTLE, 16V2000, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


202
STANDARD PARTS LISTS KIT, HOT OIL SHUTTLE, 16V2000, D6P

Parts List
Part # 13878
Drawing # I-13878 Rev. 2 Page 2 of 2
File # I-13878.xls Refer: 1 Illustration
Drawing Title: KIT,HOT OIL SHUTTLE,16V2000,D6P
Item # Tesco # Qty Description
1 0008 2 VALVE,BALL,APOLO,1500#WP,1-1/4"
2 0129 2 ELBOW,PIPE,90 DEG,2000#,1-1/4"
3 Not used
4 0297 2 FTG,HYD,STR,1-1/4MPTX1-1/4MJIC
5 0531 2 UNION,HAMMER,THREAD,206,1-1/4"
6 1306 1 NIPPLE,THR,SCH80,1-1/4"X8"
7 1309 4 NIPPLE,THR,SCH80,1-1/4"X2-1/2"
8 1311 1 NIPPLE,THR,SCH80,1-1/4"X3"
9 Not used
10 1918 1 TEE,THR,2000#,NPT,1-1/4"
11 3004 1 PLUG,HEX,THR,FS,1-1/4"
12 Not used
13 6569 2 CLAMP,MUFFLER,1-3/4",BLUE

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


203
KIT, CHARGE PUMP PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

KIT, CHARGE PUMP PLUMBING, 16V2000, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


204
STANDARD PARTS LISTS KIT, CHARGE PUMP PLUMBING, 16V2000, D6P

Parts List
Part # 13879
Drawing # I-13879 Rev. 2 Page 2 of 2
File # I-13879.xls Refer: 1 Illustration
Drawing Title: KIT,CHARGE PUMP PLUMBING,16V2000,D6P
Item # Tesco # Qty Description
1 0096 1 BUSHING,HEX,FS,2"X1-1/2"
2 0109 2 ELBOW,PIPE,45 DEG,2000#,2"
3 0300 1 FTG,HYD,STR,1-1/2MPTX1-1/2MJIC
4 0562 2 SWAGE,SCH80,TBE,3"X2"
5 0575 1 FLANGE,ANCH,90EL,4BFLXFNPT2"
6 0598 3 O RING,MANIFOLD FLNG, N90-228
7 1047 8 CAP,SKT,HD,NC,1/2 X 2
8 1079 12 WASHER,LOCK,HI COLLAR,1/2"
9 1340 2 NIPPLE,THR,SCH80,2"X2-1/2"
10 Not used
11 1885 2 PLUG,PLASTIC,3",NPT,HEX
12 2978 2 FLANGE,ANCH,BLANK,3000#,FF,2
13 3748 2 NIPPLE,THR,SCH80,3"XCL
14 4463 4 CAP,SKT,HD,NC,1/2 X 3-1/4
15 7491 2 VALVE,FULL PORT BRASS BALL, 3"
16 8211 2 UNION,HAMMER,THD,SEAL,206-3"
17 8248 1 HOSE,LONGHORN,3"X45"W/MNPT E/E
18 8249 1 HOSE,LONGHORN,3"X54"W/MNPT E/E
19 8324 2 ELBOW,PIPE,45 DEG,2000#,3"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


205
KIT, CASE DRAIN PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

KIT, CASE DRAIN PLUMBING, 16V2000, D6P

1
14

10

22

Title
Title
KIT,CASE DRAIN PLUMBING,16V2000,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13880-1.doc 1 of 4 PE D6P
1 2003/04/30 PE 5870 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13880 2003/04/01 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


206
STANDARD PARTS LISTS KIT, CASE DRAIN PLUMBING, 16V2000, D6P

11

17 20
21

21

Note 1: F, See Kit # 13873

Note 2: Items 11 and 20 are shown for


shipping purposes. The union
is plugged and shipped as a
separate piece.

Title
Title
KIT,CASE DRAIN PLUMBING,16V2000,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13880-2.doc 2 of 4 PE D6P
1 2003/04/30 PE 5870 HOSE DELETED Dwg No. Date Rev Checked Appd.
I-13880 2003/04/01 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


207
KIT, CASE DRAIN PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

9
16

Shown
22 Without
Fittings

6
19
5

18
23

Title
KIT, CASE Title
DRAIN PLUMBING, D6P,
16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13880-3.doc 3 of 4 PE D6P
1 2003/04/30 PE 5870 HOSE DELETED Dwg No. Date Rev Checked Appd.
I-13880 2003/04/01 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


208
STANDARD PARTS LISTS KIT, CASE DRAIN PLUMBING, 16V2000, D6P

Parts List
Part # 13880
Drawing # I-13880 Rev. 1 Refer: 3 Illustrations
File # I-13880.xls Page 4 of 4
Drawing Title: KIT,CASE DRAIN PLUMBING,16V2000,D6P

Item # Tesco # Qty Description


1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0070 6 THERMOMETER,BIMETAL,0-250,1/2
3 0230 1 FTG,HYD,STR,1/2MORBX1/2MPT
4 0705 4 CLAMP,HOSE,CONST.TRQ,3-1/2"
5 0961 2 NUT,HEX,PLTD,NC,GR8,3/8"
6 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
7 1014 2 CAP,GR8,NC,PLT,3/8 X 1
8 10719 10.5 FT HOSE,3"PETROLEUM TRANSFER 150P
9 13721 2 WASHER,FLAT,ALLOY,USS,3/8"
10 1502 1 FTG,HYD,STR,1/2MORBX1/2MJIC
11 1885 1 PLUG,PLASTIC,3",NPT,HEX
12 NOT USED
13 NOT USED
14 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
15 NOT USED
16 3283 1 ASSY,GUARD,CASE DRAIN MAN.,CAT/DD
17 16436 1 SWITCH,TEMP,ADJUSTABLE,130 TO 250 F,MURPHY
18 5881 4 WASHER,LOCK,ALLOY,PLTD,1/2"
19 7135 2 WASHER,LOCK,ALLOY,PLTD,3/8"
20 8211 1 UNION,HAMMER,THD,SEAL,206-3"
21 8793 2 NIPPLE,KING COMB.PLTD,THR.3"
22 8926 1 ASSY,MANIFOLD,3"CASE DRN,D6P
23 9784 4 LOCKNUT,NYLON,PLTD,NC,GR8,1/2"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


209
ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P STANDARD PARTS LISTS

ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


210
STANDARD PARTS LISTS ASSEMBLY, MANIFOLD, 3 IN. CASE DRAIN, D6P

Parts List
Part # 8926
Drawing # I-8926 Rev. 0 Refer: 1 Illustration
File # I-8926.xls Page 2 of 2
Drawing Title: ASSY,MANIFOLD,3"CASE DRN,D6P

Item # Tesco # Qty Description


1 0089 7 BUSHING,HEX,FS,1"X1/2"
2 0170 6 TEE,THR,2000#,NPT,1"
3 0287 6 FTG,HYD,STR,1MPTX1MJIC
4 1300 6 NIPPLE,THR,SCH80,1"XCL
5 13423 1 MANIFOLD,3",CASE DRAIN,WELDMENT,D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


211
KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

Hole 3 See Note 1


Hole 4

2 1 21

20

Hole 3
See Note 1

11 Hole 4
See Note 1
4

10 9

20

3
5

Note 1: Hole 3 and hole 4 on the


mount is assembled to hole 3
and hole 4 on pump drive using
existing fasteners. 5 7

Title
Title
KIT,PRESSURE GAUGE
PLUMBING,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-1.doc 1 of 5 PE D6P
1 2003/04/30 PE 5870 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


212
STANDARD PARTS LISTS KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

15

Title
Title
KIT,PRESSURE GAUGE
PLUMBING,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-2.doc 2 of 5 PE D6P
1 2003/04/30 PE 5870 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


213
KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

24 24

12
26

Cut to
X2 14
23”
Sundstrand
Pump # 4
X1
14 Cut to
22”

X2
Sundstrand
Pump # 6
X1

Sundstrand
22 Pump # 5
X1

17
X2

12
13

Title
Title
Kit, Pressure Gauge Plumbing,
D6P, 16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-3.doc 3 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 0

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


214
STANDARD PARTS LISTS KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

15

25

A: See Kit # 13876, pump #1

Title
Title
Kit, Pressure Gauge Plumbing,
D6P, 16V2000, DD
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13881-4.doc 4 of 5 PE D6P
Dwg No. Date Rev Checked Appd.
I-13881 2003/04/01 0

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


215
KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P STANDARD PARTS LISTS

Parts List
Part # 13881
Drawing # I-13881 Rev. 1 Refer: 4 Illustrations
File # I-13881.xls Page 5 of 5
Drawing Title: KIT,PRESSURE GAUGE PLUMBING,16V2000,D6P

Item # Tesco # Qty Description


1 0049 1 GAUGE,1/4BM,1000PSI,2.5,W/RSTR
2 0056 2 GAUGE,BTM MNT,600PSI,2-1/2X1/4
3 0238 3 FTG,HYD,NIPPLE,3/8MPTX3/8MPT
4 0239 3 FTG,HYD,NIPPLE,1/4MPTX3/8MPT
5 0292 3 FTG,HYD,STR,3/8MPTX3/8MJIC
6 0316 2 FTG,HYD,ELB,90D,3/8MPTX3/8MJIC
7 0360 1 FTG,HYD,TEE,3/8FPTXFPTXFPT
8 0411 1 COUPLING,QUICK,FF,FEMALE,3/8X3/8FNPT
9 0418 2 COUPLING,QUICK,FF,MALE,3/8X3/8FNPT
10 12178 2 FTG,HYD,CROSS,3/8FPT
11 13848 1 MOUNT,PRESSURE GAUGE,16V2000,DD
12 NOT USED
13 NOT USED
14 NOT USED
15 3284 1 ASSY,PRESS.PILOT,CNTRL.VALVE
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 3460 2 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,3/8
21 3461 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


216
STANDARD PARTS LISTS KIT, PRESSURE GAUGE PLUMBING, 16V2000, D6P

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


217
ASSEMBLY, PRESSURE PILOT CONTROL VALVE STANDARD PARTS LISTS

ASSEMBLY, PRESSURE PILOT CONTROL VALVE

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


218
STANDARD PARTS LISTS ASSEMBLY, PRESSURE PILOT CONTROL VALVE

Parts List
Part # 3284
Drawing # I-3284 REV. 0
File # I-3284.xls Refer: 1 Illustration
Drawing Title: Pressure Pilot Control Valve Assembly

Item # Tesco # Qty Description


1 0292 4 FTG, HYD, STR, 3/8 MPT X 3/8 MJIC (1030-6-6)
2 0352 4 FTG, HYD, ELB, 90D, 3/8 MJIC X FJICSW (3293-6-6)
3 0411 2 COUPLING, HYD, FEM, 3/8", FF (74C6-6F)
4 0418 2 COUPLING, HYD, MALE, 3/8", FF (74N6-6F)
5 1501 4 FTG, HYD, STR, 1/2 MORB X 3/8 MJIC (3050-8-6)
6 2880 1 VALVE, PRESS. CONTROL PILOT (MCV116A3201)
7 2881 1 MANIFOLD, ADAPTOR, F/MCV116 VALVE (KK02501)
8 3280 1 ASSEMBLY, BRACKET, DIRECTIONAL PROPORTIONAL VALVE (13000150)
9 3426 1 HOSE, HYD, 2W, #6 X 80" W/FJIC
10 Not used
11 3425 2 HOSE, HYD, 2W, #6 X 90" W/FJIC
12 3460 2 CAP, HYD, #6 NIPPLE, 74SRS, FF (74PNC-6 )
13 3461 2 PLUG, HYD, #6 CLPG, SRS, FF (74PCC-6)
14 3529 4 CAPSCREW, 1/4" X 1-1/4", UNC, SKT HD
15 3427 1 HOSE, HYD, 2W, #6 X 106" W/FJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


219
220
6ao 6am

©TESCO CORPORATION, 2005


6ar 6al
6aq
6an
6aj

6ad
6aq

6ap
7

3
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

500/650TON HCI(S) 750/1205HP


2

6av

Engine Side
Tank Side

Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-1.doc 1 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

880006 REV B
STANDARD PARTS LISTS
880006 REV B
STANDARD PARTS LISTS

6a

6c

6b

6au

500/650TON HCI(S) 750/1205HP


Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for Manufacture I-16787-2.doc 2 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0

221
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
222
©TESCO CORPORATION, 2005
6ak 6as
6ac 6af
6ag X1

6ac
X2

X2 6d
Sundstrand
Pump # 4 X1
6ah

X2 Sundstrand X2
Pump # 1 Sundstrand
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

Pump # 6 X1
X1

6ah Sundstrand
X1
X2 X1 Pump # 5
Sundstrand
Pump # 2
6ai X2
6at

6ae 6e
X1

500/650TON HCI(S) 750/1205HP


Sundstrand
Pump # 3

Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-3.doc 3 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0

880006 REV B
STANDARD PARTS LISTS
880006 REV B
6w

6s

6aa
STANDARD PARTS LISTS

6x

6ab

6t

6q

6r 6u

6z

500/650TON HCI(S) 750/1205HP


6y

6v

Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-4.doc 4 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0

223
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
224
Sundstrand Sundstrand
Pump # 1 Sundstrand
Pump # 2 Pump # 3

6g

6h

6g

©TESCO CORPORATION, 2005


F 6i

6f

R
R F
F 6j

4,5,8,9
As Required
Sundstrand Sundstrand
Sundstrand Pump # 5 Pump # 6
Pump # 4
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

6k
6o

6m
6l
6p

R 6n

500/650TON HCI(S) 750/1205HP


F
R
F

Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-5.doc 5 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0

880006 REV B
STANDARD PARTS LISTS
880006 REV B
STANDARD PARTS LISTS

ROUTING OF PUMP HOSES

500/650TON HCI(S) 750/1205HP


Title
Title
KIT,HOSE & FITTING INSTAL,PUMP
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/30 PE Issued for manufacture I-16787-6.doc 6 of 8 PE D6P
Dwg No. Date Rev Checked Appd.
I-16787 2003/04/30 0

225
©TESCO CORPORATION, 2005
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P
HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P STANDARD PARTS LISTS

Parts List
Part # 16787
Drawing # I-16787 Rev. 0 Refer: 6 Illustrations
File # I-16787.xls Pages 7 - 8 of 8
Drawing Title: KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P

Item # Tesco # Qty Description


1 0194 1 FTG,HYD,ELB,90D,1-1/4MORBXMJIC
2 0281 1 FTG,HYD,STR,3/4MPTX3/4MJIC
3 0422 1 COUPLING,QUICK,STD,FEMALE,3/4X3/4FNPT
4 0961 11 NUT,HEX,PLTD,NC,GR8,3/8"
5 1014 11 CAP,GR8,NC,PLT,3/8 X 1
6 16721 1 KIT,HOSES,HYD,PUMP SKID,16V2000,D6P
6a 13763 1 HOSE,HYD,100R2-AT,#24X28",FJIC
6b 13893 1 HOSE,HYD,100R2-AT,#20X127",FJIC
6c 16722 1 HOSE,HYD,100R2-AT,#8X5",FJICXOPEN END
6d 16725 1 HOSE,HYD,100R2-AT,#6X26",FJICX90°FJIC
6e 16726 1 HOSE,HYD,100R2-AT,#6X25",FJICX90°FJIC
6f 16727 1 HOSE,HYD,100R13,#20X53",FLG,C62
6g 16728 2 HOSE,HYD,100R13,#20X83",FLGX90°FLG,C62
6h 16729 1 HOSE,HYD,100R13,#20X106.5",FLG,C62
6i 16730 1 HOSE,HYD,100R13,#20X72",FLGX45°FLG,C62
6j 16731 1 HOSE,HYD,100R13,#20X44.5",FLGX45°FLG,C62
6k 16732 1 HOSE,HYD,100R13,#20X57",FLGX45°FLG,C62
6l 16733 1 HOSE,HYD,100R13,#20X48",FLGX90°FLG,C62
6m 16734 1 HOSE,HYD,100R13,#20X50",FLGX90°FLG,C62
6n 16735 1 HOSE,HYD,100R13,#20X53",FLGX90°FLG,C62
6o 16736 1 HOSE,HYD,100R13,#20X80",FLG,C62
6p 16737 1 HOSE,HYD,100R13,#20X65",FLGX90°FLG,C62
6q 16738 1 HOSE,HYD,100R2-AT,#12X109",FJICX90°FJIC
6r 16739 1 HOSE,HYD,100R2-AT,#16X56",FJICX90°FJIC
6s 16740 1 HOSE,HYD,100R2-AT,#12X67",FJICX90°FJIC
6t 16741 1 HOSE,HYD,100R2-AT,#16X62",FJICX90°FJIC
6u 16742 1 HOSE,HYD,100R2-AT,#12X91",FJICX90°FJIC
6v 16743 1 HOSE,HYD,100R2-AT,#16X41",FJIC
6w 16744 1 HOSE,HYD,100R2-AT,#12X30",FJICX90°FJIC
6x 16745 1 HOSE,HYD,100R2-AT,#16X32",FJICX90°FJIC
6y 16746 1 HOSE,HYD,100R2-AT,#16X38",FJICX90°FJIC
6z 16747 1 HOSE,HYD,100R2-AT,#12X43",FJICX90°FJIC

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


226
STANDARD PARTS LISTS HOSE & FITTING INSTALLATION, PUMP SKID, 16V2000, D6P

Drawing # I-16787 Rev. 0 Refer: 6 Illustrations


File # I-16787.xls Pages 7 - 8 of 8
Drawing Title: KIT,HOSE & FITTING INSTAL,PUMP SKID,16V2000,D6P

Item # Tesco # Qty Description


6aa 16748 1 HOSE,HYD,100R2-AT,#12X22",FJICX90°FJIC
6ab 16749 1 HOSE,HYD,100R2-AT,#16X40",FJICX90°FJIC
6ac 3361 2 HOSE,HYD,100R2-AT,#6X42",FJIC
6ad 3377 1 HOSE,HYD,100R2-AT,#4X14",FJIC
6ae 3405 1 HOSE,HYD,100R2-AT,#6X18",FJIC
6af 3411 1 HOSE,HYD,100R2-AT,#6X48",FJIC
6ag 3420 1 HOSE,HYD,100R2-AT,#6X40",FJIC
6ah 3421 2 HOSE,HYD,100R2-AT,#6X16",FJIC
6ai 3478 1 HOSE,HYD,100R2-AT,#6X22",FJIC
6aj 3713 1 HOSE,HYD,100R2-AT,#4X24",FJIC
6ak 3716 1 HOSE,HYD,100R2-AT,#6X28",FJIC
6al 4376 1 HOSE,HYD,100R2-AT,#4X22",FJIC
6am 5116 1 HOSE,HYD,100R2-AT,#12X27",FJIC
6an 5178 1 HOSE,HYD,100R2-AT,#4X16",FJIC
6ao 5269 1 HOSE,HYD,100R2-AT,#4X15",FJIC
6ap 5270 1 HOSE,HYD,100R2-AT,#4X20.5",FJIC
6aq 5434 2 HOSE,HYD,100R2-AT,#4X12",FJIC
6ar 5436 2 HOSE,HYD,100R2-AT,#4X30",FJIC
6as 5461 1 HOSE,HYD,100R2-AT,#6X26",FJIC
6at 5463 1 HOSE,HYD,100R2-AT,#6X43",FJIC
6au 5520 1 HOSE,HYD,100R2-AT,#20X27",FJIC
6av 5882 1 HOSE,HYD,100R2-AT,#12X48",FJIC
7 4694 1 PLUG,DUST,HYD,YELLOW,F/STD FEM QUICK CPLG,3/4
8 5748 22 CLAMP,WIRE/TUBING,2,P-32
9 7135 11 WASHER,LOCK,ALLOY,PLTD,3/8"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


227
ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE STANDARD PARTS LISTS

ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE


This illustration is under development. Contact a Tesco Representative for information about part number 13856.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


228
STANDARD PARTS LISTS ASSEMBLY, TANK SKID, D6P, 16V2000, COMPLETE

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


229
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

58
59

60
38 39 47
57

3 3

38

8
5
51

19 33 2

31 5

20
29
56
28 8
44

49 9

51
30
19

26
5
51

8
34

52 4 22 7 32

Title
Title
Kit, Tank Skid Final Assy.,
D6P, 16V2000
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
3 2003/11/05 PE 6146 Deleted Item 50 I-13883-1.doc 1 of 7 PE D6P
1 2003/04/24 PE 5929 SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13883 2003/04/01 4

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


230
STANDARD PARTS LISTS KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

36

46 18 24 51

44
8
9
18

24 37

51

37

Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2003/11/05 PE 6146 Deleted Item 50 I-13883-2.doc 2 of 7 PE D6P
1 2003/04/24 PE SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13883 03/04/01 4

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


231
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

20
56 8
44 51
9
27

24

19

11
25

48
55 10

15 25 48 8

Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2003/11/05 PE 6146 Deleted Item 50 I-13883-3.doc 3 of 7 PE D6P
1 2003/04/24 PE 5929 SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13884 2003/04/01 4

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


232
STANDARD PARTS LISTS KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

WELD PLATE TO
MODINE COOLER
12 48

45

53

48

13

46

44

Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2003/11/05 PE 6146 Deleted Item 50 I-13883-4.doc 4 of 7 PE D6P
1 2003/04/24 PE 5929 SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13883 2003/04/01 4

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


233
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

42

41

51

10

48

12

40

Title
Title
Kit, Tank Skid Final Assy., D6P, 16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


3 2003/11/05 PE 6146 Deleted Item 50 I-13883-5.doc 5 of 7 PE D6P
1 2003/04/24 PE 5929 SUPERCHANGER HAS BEEN DELETED Dwg No. Date Rev Checked Appd.
2 2003/06/05 PE 5987 CHANGED ITEM 58 I-13883 2003/04/01 4

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


234
STANDARD PARTS LISTS KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

Parts List
Part # 13883 Sales kit? Yes No

Drawing # I-13883 Rev. 4 Pages 6 - 7 of 7


File # I-13883.xls Refer: 5 Illustrations
Drawing Title: KIT,TANK SKID FINAL ASSY,D6P,16V2000
Item # Tesco # Qty Description
1 0033 1 VALVE,PILOT OPERATED RELIEF,F/AUX PUMP,CP2102
2 0067 1 METER,FLOW,UNI-DIR,3500PSI,50GPM,1.25
3 0070 2 THERMOMETER,BIMETAL,0-250,1/2
4 0115 1 ELBOW,PIPE,45 DEG,2000#,1"
5 0223 3 FTG,HYD,STR,1-1/4MORBX1-1/4MPT
6 0230 1 FTG,HYD,STR,1/2MORBX1/2MPT
7 0442 1 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,1
8 0961 24 NUT,HEX,PLTD,NC,GR8,3/8"
9 0965 24 NUT,HEX,PLTD,NC,GR8,5/8"
10 0968 8 NUT,HEX,PLTD,NC,GR8,1/2"
11 0980 4 CAP,GR8,NC,PLT,1/2 X 1-3/4
12 0981 2 CAP,GR8,NC,PLT,1/2 X 1
13 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
14 0987 4 CAP,GR8,NC,PLT,1/2 X 3
15 0990 12 CAP,GR8,NC,PLT,1/2 X 2
16 1004 4 CAP,GR8,NC,PLT,3/4 X 3-1/2
17 1007 2 CAP,GR8,NC,PLT,3/8 X 3
18 1010 8 CAP,GR8,NC,PLT,3/8 X 2
19 1013 8 CAP,GR8,NC,PLT,3/8 X 1-1/4
20 1019 16 CAP,GR8,NC,PLT,5/8 X 2
21 1073 14 WASHER,FLAT,ALLOY,Z/DC,1/2"
22 1300 1 NIPPLE,THR,SCH80,1"XCL
23 13670 4 WASHER,FLAT,ALLOY,USS,GR8,3/4"
24 13721 8 WASHER,FLAT,ALLOY,USS,3/8"
25 13723 24 WASHER,FLAT,ALLOY,USS,1/2"
26 13849 1 ASSY,BRACKET,QUICK COUPLING,AIR COOLER,16V2000,DD
27 13852 1 ASSY,BRACKET,QUICK COUPLING,OIL TANK SKID,16V2000
28 13920 1 BRACKET,SUPPORT,LEFT,FLOWMETER,D6P,16V2000
29 13921 1 BRACKET,SUPPORT,RIGHT,FLOWMETER,D6P,16V2000
30 1489 1 FTG,HY,STR,1-1/4MORBX1-1/4MJIC
31 1502 1 FTG,HYD,STR,1/2MORBX1/2MJIC
32 1998 1 COUPLING,QUICK,FF,FEMALE,1X1FNPT
33 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
34 2084 1 COUPLING,THR,FS,3000#,1-1/4"X1
35 2784 1 HOSE,HYD,2 W,#32 X 72" W/FJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


235
KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

Drawing # I-13883 Rev. 4 Pages 6 - 7 of 7


File # I-13883.xls Refer: 5 Illustrations
Drawing Title: KIT,TANK SKID FINAL ASSY,D6P,16V2000
Item # Tesco # Qty Description
36 3301 1 ASSY,20KVA,TRANSFORMER,HS/HC
37 3304 2 ASSY,CIRC/AUX PUMP,460V
38 3311 2 ASSY,GUARD,TEMP GAUGE,4"X2-3/4"
39 3314 1 ASSY,COVER,PRESSURE GAUGE
40 3318 1 BRKT, SUPPORT, OIL TO FAN
41 3320 1 STAND, COOLER CABLE, 2 PC
42 3628 4 CAP,GR8,NC,PLT,3/8 X 4-1/2
43 3653 8 CAP,GR8,NC,PLT,5/8 X 3-1/2
44 3687 24 WASHER,LOCK,ALLOY,PLTD,5/8"
45 4348 1 ASSY,MOUNT,MAIN CONTROL PANEL,D4P/D6P
46 4815 8 CAP,GR8,NC,PLT,5/8 X 2-3/4
47 5175 1 GAUGE,CBM,200PSI,2-1/2,U-CLAMP
48 5881 8 WASHER,LOCK,ALLOY,PLTD,1/2"
49 6208 1 METER,REV FLW,OIL,BI-DIR,SS,5000PSI,100GPM,RD
50 Not Used
51 7135 18 WASHER,LOCK,ALLOY,PLTD,3/8"
52 7213 0.84 ft PIPE,BLK,A106,SCH80,1"
53 7230 1 BRACE,CONTROL PANEL,D6P
54 7855 4 WASHER,LOCK,ALLOY,PLTD,3/4"
55 8326 2 BRKT,SUPPT,PAIR,3" BALLVLV,D6P
56 9232 24 WASHER,FLAT,ALLOY,Z/DC,5/8"
57 0096 1 BUSHING,HEX,FS,2"X1-1/2"
58 0296 1 FTG,HYD,STR,2MPTX2MJIC
59 16792 1 VALVE,CHECK,INLINE,1-1/2FNPT,65PSI
60 1303 1 NIPPLE,THR,SCH80,1-1/2"XCL

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


236
STANDARD PARTS LISTS KIT, TANK SKID FINAL ASSEMBLY, D6P, 16V2000

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


237
ASSEMBLY, 20KVA, TRANSFORMER, HS/HC STANDARD PARTS LISTS

ASSEMBLY, 20KVA, TRANSFORMER, HS/HC


This illustration is under development. Contact a Tesco Representative for information about part number 3301.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


238
STANDARD PARTS LISTS ASSEMBLY, 20KVA, TRANSFORMER, HS/HC

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


239
240
3

2 PLACES

©TESCO CORPORATION, 2005


9

9 2 2 PLACES

4 PLACES 4 PLACES
ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V

500/650TON HCI(S) 750/1205HP


6
5

SET GAP @ 3/16”

NOTES:
ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V

1. UNSEAT ITEM 6 OFF PUMP FACE 3/16” & TIGHTEN IN


PLACE.
2. FASTEN ITEM 4 TO ITEM 1 @ 75ft/lbs, WHILE LEAVING
ITEM 5 LOOSE.
Title
3. ASSEMBLE ITEM 7 TO ITEM 6 & THEN FASTEN ITEM 8 TO Title
ITEM 4 @ 75ft/lbs. Assy., Circ/Aux Pump, 460V
4. SLIDE ITEM 5 AGAINST ITEM 7 & TIGHTEN IN PLACE.
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 02/06/18 TR ISSUED FOR ASSEMBLY I-3304-1.doc 1 of 1 TR N/A
Dwg No. Date Rev Checked Appd.
I-3304 2002-06-18 0

880006 REV B
STANDARD PARTS LISTS
STANDARD PARTS LISTS ASSEMBLY, CIRCULATION/AUXILIARY PUMP, 460V

Parts List
Part # 3304
Drawing # I-3304 REV. 0
File # I-3304.xls Refer: 1 Illustration
Drawing Title: Assy., Circ/Aux Pump, 460V

Item # Tesco # Qty Description


1 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
2 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
3 1768 1 BELL HOUSING,SEALUM,5-3/4"
4 1825 1 COUPLER,HALF,7S,1-3/8
5 1826 1 COUPLER,HALF,7S,1
6 1830 1 COUPLER,HALF,ELEMENT,7JE
7 2159 1 MOTR,WEG,10HP,230/480V,1800,XP
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
9 5881 6 WASHER,LOCK,ALLOY,PLTD,1/2"

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


241
KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000

15

Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/02 PE ISSUED FOR MANUFACTURE I-13884-1.doc 1 of 4 PE D6P
1 2003/06/05 PE 5987 ADDED TEMP. SWITCH Dwg No. Date Rev Checked Appd.
2 2005/01/19 VNL LSW-29 Item 15 changed I-13884 2003/04/02 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


242
STANDARD PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000

11

12,13

4 5

14

Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13884-2.doc 2 of 4 PE D6P
1 2003/06/05 PE 5987 ADDED TEMP. SWITCH Dwg No. Date Rev Checked Appd.
2 2005/01/19 VNL LSW-29 Refer sheet 1 I-13884 2003/04/01 2

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


243
KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000 STANDARD PARTS LISTS

8
6

10

Title
Title
KIT,OIL TANK FINAL ASSY,D6P,16V2000

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/01 PE ISSUED FOR MANUFACTURE I-13884-3.doc 3 of 4 PE D6P
1 2003/06/05 PE 5987 ADDED TEMP. SWITCH Dwg No. Date Rev Checked Appd.
2 2005/01/19 VNL LSW-29 Refer sheet 1 I-13884 2003/04/01 2

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


244
STANDARD PARTS LISTS KIT, OIL TANK FINAL ASSEMBLY, D6P, 16V2000

Parts List
Part # 13884
Drawing # I-13884 Rev. 2 Page 4 of 4
File # I-13884.xls Refer: 3 Illustrations
Drawing Title: KIT,OIL TANK FINAL ASSY,D6P,16V2000
Item # Tesco # Qty Description
1 0070 2 THERMOMETER,BIMETAL,0-250,1/2
2 0072 4 THERMO,304,S/S,1/2X3/4X6.0 LAG
3 0242 1 Fitting,Hyd,90°Elb,#8MNPTx#8MNPT
4 0318 4 Fitting,Hyd,90°Elb,#8MJICx#8MNPT
5 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
6 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
7 1772 1 SWITCH,LEVEL,MURPHY,1-1/2NPT
8 2435 1 Heater,XP,Tank,1.5kW,480V,1Ø,2"NPT,W/Thermostat
9 2700 1 Breather,Air Filter,3/4"MNPT,Nylon
10 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
11 3473 2 Hose,Hyd,100R2-AT,#8x21",FJICxFJIC
12 0015 1 Valve,Ball,2-Way,2000-psi,WOG,1/2"FNPTx1/2"FNPT
13 1317 1 Fitting,Pipe,Nipple,Sch80,1/2"MNPTxClose
14 3311 1 GUARD,TEMP GAUGE,4"X2-3/4"
15 730458 3 Switch,Temp,WP,80°F-205°F,SPDT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


245
AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P STANDARD PARTS LISTS

AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P

14 31 19 15 29 16

20
Typical 2
Places
26

18

17

11

Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 03/04/02 PE ISSUED FOR MANUFACTURE I-13886-1.doc 1 of 4 PE D6P
1 2003/04/25 PE 5869 Hoses deleted Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


246
STANDARD PARTS LISTS AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P

10
22

Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-13886-2.doc 2 of 4 PE D6P
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


247
AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P STANDARD PARTS LISTS

9 13 21 8 2 6 21 6 21

12
11

24

4
16

29
6

21
28
30 7 4 6 21 1
33

3 32

18
23
29
10
16

23

Title
Title
KIT,AUX PUMP & CIRCULATING PUMP
INSTAL,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-13886-3.doc 3 of 4 PE D6P
1 2004/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
I-13886 2003/04/02 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


248
STANDARD PARTS LISTS AUX PUMP & CIRCULATING PUMP INSTALL, 16V2000, D6P

Parts List
Part # 13886
Drawing # I-13886 Rev. 1 Refer: 3 Illustrations
File # I-13886.xls Page 4 of 4
Drawing Title: KIT,AUX PUMP & CIRCULATING PUMP INSTAL,16V2000,D6P

Item # Tesco # Qty Description


1 0026 1 VALVE,INLINE CHECK,1"FNPT,5PSI CRACKING
2 0089 1 BUSHING,HEX,FS,1"X1/2"
3 0093 1 BUSHING,HEX,FS,1"X3/4"
4 0099 2 BUSHING,HEX,FS,1"X1/4"
5 0143 1 ELBOW,PIPE,90 DEG,2000#,3/4"
6 0170 4 TEE,THR,2000#,NPT,1"
7 0254 1 FTG,HYD,ELB,90D,1/4MPTX1/4FPT
8 0283 1 FTG,HYD,STR,1/2MPTX1/2MJIC
9 0287 1 FTG,HYD,STR,1MPTX1MJIC
10 0322 2 FTG,HYD,ELB,90D,3/4MPTX1MJIC
11 0323 2 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
12 0394 1 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,1
13 0402 1 FTG,HYD,CAP,1JIC,STEEL
14 0759 1 SWITCH,ASCO,PRES,XPPR,200-3500
15 0960 2 NUT,HEX,PLTD,NC,GR8,1/4"
16 0961 6 NUT,HEX,PLTD,NC,GR8,3/8"
17 1013 2 CAP,GR8,NC,PLT,3/8 X 1-1/4
18 10632 4 WASHER,FLAT,ALLOY PLTD,GR8,3/8
19 10634 2 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
20 11467 2 WASHER,FLAT,ALLOY PLTD,GR8,1/4
21 1300 5 NIPPLE,THR,SCH80,1"XCL
22 0280 1 FTG,HYD,STR,3/4MPTX1MJIC
23 1350 2 NIPPLE,THR,SCH80,3/4"X3"
24 1989 1 COUPLING,QUICK,FF,MALE,1X1FNPT
25 NOT USED
26 4935 2 CAP,GR8,NC,PLT,1/4 X 1-1/4
27 NOT USED
28 6206 1 SUPPORT,AUX PUMP PLUMBING,D4P/D6P
29 7135 6 WASHER,LOCK,ALLOY,PLTD,3/8"
30 7353 1 GAUGE,CBM,3000PSI,2-1/2,1/4MNPT,LF
31 8404 1 MOUNT,SWITCH OIL TANK AUX,D6P
32 1011 2 CAP,GR8,NC,PLT,3/8 X 1-1/2
33 1007 2 CAP,GR8,NC,PLT,3/8 X 3

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


249
HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P STANDARD PARTS LISTS

HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

3d

3b

3g

Title
Title
KIT,HOSE & FITTING INSTAL,TANK
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/25 PE ISSUED FOR MANUFACTURE I-16716-1.doc 1 of 3 PE D6P
1 2003/06/05 PE 5987 CHANGED TO NEW KIT Dwg No. Date Rev Checked Appd.
I-16716 2003/04/25 1

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


250
STANDARD PARTS LISTS HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

3c

3e

3f

3a

Title
Title
KIT,HOSE & FITTING INSTAL,TANK
SKID,16V2000,D6P
REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model
0 2003/04/25 PE ISSUED FOR MANUFACTURE I-16716-2.doc 2 of 3 PE D6P
1 2003/06/05 PE 5987 CHANGED TO NEW KIT Dwg No. Date Rev Checked Appd.
I-16716 2003/04/25 1

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


251
HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P STANDARD PARTS LISTS

Parts List
Part # 16716
Drawing # I-16716 Rev. 1 Refer: 2 Illustrations
File # I-16716.xls Page 3 of 3
Drawing Title: KIT,HOSE & FITTING INSTAL,TANK SKID,16V2000,D6P

Item # Tesco # Qty Description


1 0299 1 FTG,HYD,STR,1-1/2MPTX2MJIC
2 10465 1 FTG,HYD,ELB,45D,1-1/2MPTXMJIC
3 17177 1 KIT,HOSES,HYD,TANK SKID,16V2000,D6P
3a 13483 1 HOSE,HYD,100R2-AT,#16X38",FJICX90°FJIC
3b 15021 1 HOSE,HYD,100R2-AT,#16X91",FJIC
3c 16777 1 HOSE,HYD,100R2-AT,#32X115",FJIC
3d 16793 1 HOSE,HYD,100R2-AT,#24X47",FJIC
3e 3374 1 HOSE,HYD,100R2-AT,#8X85",FJIC
3f 4376 1 HOSE,HYD,100R2-AT,#4X22",FJIC
3g 7121 1 HOSE,HYD,100R2-AT,#16X40",FJIC

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


252
STANDARD PARTS LISTS HOSE AND FITTING INSTALLATION, TANK SKID, 16V2000, D6P

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


253
ASSEMBLY, AIR COOLER STANDARD PARTS LISTS

ASSEMBLY, AIR COOLER

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


254
STANDARD PARTS LISTS ASSEMBLY, AIR COOLER

Parts List
Part # 3305
Drawing # I-3305 Rev. 2 Refer: 1 Illustration
File # I-3305.xls Page 2 of 2
Drawing Title: ASSY, AIR COOLER

Item # Tesco # Qty Description


1 0028 1 VALVE,CHECK,1-1/4"FNPT,6",OAL,F/AIR COOLER
2 0085 3 BUSHING,HEX,FS,2"X1-1/4"
3 0086 1 BUSHING,HEX,FS,2"X1"
4 0088 1 BUSHING,FS,SCRD,3000#,1-1/4X1
5 0092 3 BUSHING,HEX,FS,2"X1/2"
6 0125 3 ELBOW,PIPE,90 DEG,2000#,2"
7 0166 1 ELBOW,STREET,PIPE,3000#,2"
8 0173 4 TEE,THR,2000#,NPT,2"
9 Not used
10 0304 1 FTG,HYD,ELB,45D,1MPTX1MJIC
11 0325 2 FTG,HYD,ELB,90D,2MPTX2MJIC
12 0961 10 NUT,HEX,PLTD,NC,GR8,3/8"
13 1013 10 CAP,GR8,NC,PLT,3/8 X 1-1/4
14 10632 10 WASHER,FLAT,ALLOY PLTD,GR8,3/8
15 1142 2 HOSE,HYD,1W,2X11.5",MNPTXFJIC
16 12100 2 FTG,HYD,PLUG,HEX,1-1/4"MPT
17 1309 1 NIPPLE,THR,SCH80,1-1/4"X2-1/2"
18 1338 6 NIPPLE,THR,SCH80,2"XCL
19 2091 1 CROSS,THR,2000#,NPT,2"
20 3877 1 BUSHING,HEX,FS,2"X1/4"
21 4052 1 EXCHANGER,HEAT,OIL/AIR,LAB-174
22 4355 1 GUARD,AIR COOLER
23 5189 1 PLUG,COUNTERSUNK,BLK,1"
24 7135 10 WASHER,LOCK,ALLOY,PLTD,3/8"
25 9159 2 PLUG,PLASTIC, 1/2" MNPT
26 9160 1 PLUG,PLASTIC, 1/4" MNPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


255
ASSEMBLY, OIL TANK, D6P STANDARD PARTS LISTS

ASSEMBLY, OIL TANK, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


256
STANDARD PARTS LISTS ASSEMBLY, OIL TANK, D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


257
ASSEMBLY, OIL TANK, D6P STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


258
STANDARD PARTS LISTS ASSEMBLY, OIL TANK, D6P

Parts List
Part # 3610
Drawing # I-3610 Rev. 3 Pages 4 - 5 of 5
File # I-3610.xls Refer: 3 Illustrations
Drawing Title: ASSY, OIL TANK, D6P
Item # Tesco # Qty Description
1 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"
2 0015 1 VALVE,BALL,APOLLO,2000#WP,1/2"
3 0016 2 VALVE,BRASS GATE,TOYO,2"
4 0086 2 BUSHING,HEX,FS,2"X1"
5 0092 3 BUSHING,HEX,FS,2"X1/2"
6 0096 5 BUSHING,HEX,FS,2"X1-1/2"
7 0125 3 ELBOW,PIPE,90 DEG,2000#,2FNPT
8 0140 1 ELBOW,PIPE,90 DEG,2000#,1FNPT
9 0147 2 NIPPLE,KING COMB,1/2MNPT,PLD
10 0170 1 TEE,PIPE,1FNPT,2000#,FS
11 0173 5 TEE,PIPE,2FNPT,2000#,FS
12 0013 1 VALVE,BALL,APOLLO,2000#WP,1"
13 4695 1 PLUG,DUST,HYD,YELLOW,F/STD FEM QUICK CPLG,1
14 0296 1 FTG,HYD,STR,2MNPTX2MJIC
15 0304 2 FTG,HYD,ELB,45D,1MPTX1MJIC
16 1338 2 NIPPLE,THR,SCH80,2"XCL
17 0420 1 COUPLING,QUICK,STD,FEMALE,1X1FNPT
18 0465 2 ELBOW,STREET,PIPE,150#,1/2FNPTX1/2MNPT
19 0716 2 CLAMP,HOSE,WORM,3/8"-3/4"
20 0961 4 NUT,HEX,3/8-16UNC,GR8,PLD
21 0968 8 NUT,HEX,1/2-13UNC,GR8,PLD
22 0983 8 SCREW,CAP,HEX HD,1/2-13UNCX1-1/2,GR8,PLD
23 1013 4 SCREW,CAP,HEX HD,3/8-16UNCX1-1/4,GR8,PLD
24 0536 2 UNION,HAMMER,THREAD,206,2"
25 1014 56 SCREW,CAP,HEX HD,3/8-16UNCX1,GR8,PLD
26 1300 4 NIPPLE,THR,SCH80,1"XCL
27 1317 1 NIPPLE,THR,SCH80,1/2"XCL
28 1340 9 NIPPLE,THR,SCH80,2"X2-1/2"
29 1345 2 NIPPLE,THR,SCH80,3"X4"
30 1346 2 NIPPLE,THR,SCH80,3"X6"
31 1347 1 NIPPLE,THR,SCH80,3/4"XCL
32 1372 3 PLUG,HEX,FS,1"
33 13721 56 WASHER,FLAT,3/8,TYPE A,WIDE (USS),HARDENED,PLD
34 13723 8 WASHER,FLAT,1/2,TYPE A,WIDE (USS),HARDENED,PLD
35 2707 2 STRAINER,MAGNETIC,HYD.,2" NPT

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


259
ASSEMBLY, OIL TANK, D6P STANDARD PARTS LISTS

Part # 3610
Drawing # I-3610 Rev. 3 Pages 4 - 5 of 5
File # I-3610.xls Refer: 3 Illustrations
Drawing Title: ASSY, OIL TANK, D6P

Item # Tesco # Qty Description


36 13804 1 ASSY,SUPPORT,RETURN PIPE,OIL TANK,D6P
37 1580 28 FT WEATHER STRIP,1/8X3/4,FAB
38 1885 3 PLUG,PLASTIC,3",NPT,HEX
39 1902 2 FTG,HYD,ELB,90D,1-1/2MORBX1-1/2MNPT
40 2422 2 HOUSING ,F/OIL TANK RTN,FILTER
41 3343 2 CLAMP,OIL TANK FILTER
42 3609 1 TANK,OIL,D6P,"BARE"
43 3748 6 NIPPLE,THR,SCH80,3"XCL
44 4915 3.2FT HOSE,BRAIDED,PVC,1/2IDX3/4OD
45 5881 8 WASHER,LOCK,HELICAL SPRING,1/2,ALLOY,PLD
46 6375 1 ASSY,SUPPORT FRAME,OIL TANK,D6P
47 6840 8FT PIPE,BLK,A106,SCH40,2
48 6841 14FT PIPE,BLK,SCH40,1/2
49 6842 3.4FT PIPE,A106,GR.B,SCH80,2
50 7135 60 WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
51 7141 3.4FT PIPE,BLK,SCH40,3
52 7466 2 STRAINER,MAGNETIC,HYD,3"NPT
53 7491 2 VALVE,FULL PORT BRASS BALL, 3"
54 7730 3 ELBOW,PIPE,90DEG,3FNPT,2000#,FS
55 8211 3 UNION,HAMMER,THD,SEAL,206-3"
56 11294 2 FTG,HYD,PLUG,HEX,1/2MNPT
57 0300 1 FTG,HYD,STR,1-1/2MNPTX1-1/2MJIC
58 0225 2 FTG,HYD,STR,1-1/2MORBX1-1/2MNPT

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


260
STANDARD PARTS LISTS ASSEMBLY, OIL TANK, D6P

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


261
ASSEMBLY, HOSE REEL, D6P, 16V2000, DD STANDARD PARTS LISTS

ASSEMBLY, HOSE REEL, D6P, 16V2000, DD


This illustration is under development. Contact a Tesco Representative for information about part number 13857.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


262
STANDARD PARTS LISTS ASSEMBLY, HOSE REEL, D6P, 16V2000, DD

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


263
264
39
55 105

©TESCO CORPORATION, 2005


105
FWD REV
53 55
33

50

105
51
KIT, HOSE REEL FINAL ASSEMBLY, D6P

53

25

FWD

25
25
REV

53

50
53
52

55

50

500/650TON HCI(S) 750/1205HP


KIT, HOSE REEL FINAL ASSEMBLY, D6P

52

55

Title
Title
KIT,HOSEREEL FINAL ASSY,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-1doc 1 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005-04-22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2

880006 REV B
STANDARD PARTS LISTS
18 31 6 102 6 15 30

880006 REV B
13,36
STANDARD PARTS LISTS

P 14,32

2 57

18 31 45 44
P

57 T
30

49
15
104 101 11 12
9 101
4
3 104

1
11

500/650TON HCI(S) 750/1205HP


10
12

104

T 101

31
Title
Title

15 30 6 102 6 18 KIT,HOSEREEL FINAL ASSY,D6P

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model


0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-2.doc 2 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005-04-22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2

265
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P
266
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P

25

53

51

106 50
28 or 29
20,22,34,35,42,48 TYP 4
PLACES
27 21,23,37,48

26
17,41

16,40

500/650TON HCI(S) 750/1205HP


19

38

103

Title
Title
KIT,HOSEREEL FINAL ASSY,D6P
REV DATE BY ICD DESCRIPTION
File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-3.doc 3 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005/04/22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2

880006 REV B
STANDARD PARTS LISTS
58 64 19

880006 REV B
STANDARD PARTS LISTS

61

66

63

59

62

60
63

500/650TON HCI(S) 750/1205HP


59

65 63 59
Title
Title
KIT,HOSEREEL FINAL ASSY,D6P
REV DATE BY ICD DESCRIPTION
File No. Sheet Drawn Model
0 2003/04/02 PE ISSUED FOR MANUFACTURE I-8066-4.doc 4 of 6 PE N/A
1 2003/04/25 PE 5869 HOSES DELETED Dwg No. Date Rev Checked Appd.
2 2005/04/22 PE JMS-050 FWD and REV Hammer Unions Changed Direction. I-8066 2003/04/02 2

267
©TESCO CORPORATION, 2005
KIT, HOSE REEL FINAL ASSEMBLY, D6P
KIT, HOSE REEL FINAL ASSEMBLY, D6P STANDARD PARTS LISTS

Parts List
Part # 8066
Drawing # I-8066 Rev. 2 Pages 5 - 6 of 6
File # I-8066.xls Refer: 4 Illustrations
Drawing Title: KIT,HOSEREEL FINAL ASSY,D6P
Item # Tesco # Qty Description
1 0008 1 Valve,Ball,2-Way,2000-psi,WOG,1-1/4"FNPT
2 0135 2 Fitting,Pipe,90°Elb,3000-psi,1",FNPT
3 0215 1 Fitting,Hyd,Str,#20MNPTx#20FJIC
4 0281 1 Fitting,Hyd,Str,#12MJICx#12MNPT
5 0283 2 Fitting,Hyd,Str,#8MJICx#8MNPT
6 0287 4 Fitting,Hyd,Str,#16MJICx#16MNPT
7 0293 1 Fitting,Hyd,Str,#12MJICx#16MNPT
8 0294 1 Fitting,Hyd,Str,#20MJICx#16MNPT
9 0297 1 Fitting,Hyd,Str,#20MJICx#20MNPT
10 0303 1 Fitting,Hyd,45°Elb,#20MJICx#20MNPT
11 0331 2 Fitting,Hyd,Str,#20MJICx#20MJIC
12 0335 2 Fitting,Hyd,Str,#12MJICx#12MJIC
13 0387 1 Plug,Quick Disconnect,Coupler,78-Ser,1"
14 0389 1 Cap,Quick Disconnect,Nipple,78-Ser,1"
15 0394 3 Cap,Quick Disconnect,Nipple,FF-Ser,1",Black
16 0421 1 Disconnect,Quick,Nipple,74Series,3/8"x1/2"FNPT
17 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
18 0442 3 Cap,Quick Disconnect,Coupler,FF-Ser,1",Black
19 0964 9 Nut,Hex,3/4"-10UNC,Gr8,Pld
20 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
21 0988 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
22 1047 2 Screw,Cap,Skt Hd,1/2"-13UNCx2"
23 1077 4 Washer,Flat,Type A,Wide,1/2",Low Carbon,Pld
24 Not Used
25 1370 12 Fitting,Pipe,Plug,Hex Hd,2"MNPT,FS
26 1496 2 Fitting,Hyd,Str,#8MJICx#10MORB
27 15474 1 CHAIN,ROLLER,60-1RX15FT
28 1835 1 LINKS,CHAIN,ROLLER,60-1,OFF SET LINK
29 1836 1 LINKS,CHAIN,ROLLER,60-1,CONNECTING LINK
30 1989 3 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
31 1998 3 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
32 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
33 2427 4 Grip,Cable,3260lb,(2.50"-2.99"),1 Eye,Lace Closing
34 2618 1 Sprocket,Motor Drive,Reel,20T
35 2771 1 MOTOR,HYD.CHAR-LYNN,104-1143
36 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
37 3323 1 Mount,Motor,Charlynn,HMI/ECI
38 3328 1 Tensioner,Chain,Service Loop
39 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI
40 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


268
STANDARD PARTS LISTS KIT, HOSE REEL FINAL ASSEMBLY, D6P

Drawing # I-8066 Rev. 2 Pages 5 - 6 of 6


File # I-8066.xls Refer: 4 Illustrations
Drawing Title: KIT,HOSEREEL FINAL ASSY,D6P
Item # Tesco # Qty Description
41 3461 1 Cap,Quick Disconnect,Coupler,74-Ser,3/8",Black
42 3808 1 BUSHING,DODGE,1,SDS X 1
43 Not Used
44 4576 1 Grip,Cable,1610lb,(1.50"-1.74"),1 Eye,Lace Closing
45 4889 1 Grip,Cable,3260lb,(2.00"-2.49"),1 Eye,Lace Closing
46
47
48 5881 6 Washer,Lock,Helical Spring,1/2",Alloy,Pld
49 6352 2 Fitting,Pipe,Nipple,Sch80,1"MNPTx2-1/2"Lg
50 7456 12 VALVE,FULL PORT BALL,5000PSI,2"NPT
51 7597 8 Fitting,Pipe,Nipple,Sch160,2"MNPTx2-1/2"Lg
52 7644 4 ASSY,ELBOW,2X45DEG,H/REEL,HCI
53 7897 16 Union,Hammer,15000-psi CWP,2"xThd,FIG1502
54 Not Used
55 8764 12 Fitting,Pipe,Coupling,Full,6000-psi,2"FNPT
56 Not Used
57 1300 2 Fitting,Pipe,Nipple,Sch80,1"MNPTxClose
58 1006 8 Screw,Cap,Hex Hd,3/4"-10UNCx2",Gr8,Pld
59 1009 14 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
60 0965 8 Nut,Hex,5/8"-11UNC,Gr8,Pld
61 1019 8 Screw,Cap,Hex Hd,5/8"-11UNCx2",Gr8,Pld
62 3687 8 Washer,Lock,Helical Spring,5/8",Alloy,Pld
63 7135 14 Washer,Lock,Helical Spring,3/8",Alloy,Pld
64 7855 8 Washer,Lock,Helical Spring,3/4",Alloy,Pld
65 0961 2 Nut,Hex,3/8"-16UNC,Gr8,Pld
66 1115 2 Fitting,Grease,Str,Short,1/4"MNPT
100 16750 1 KIT,HOSES,HYD,SERVICE LOOP,16V2000,D6P
101 1133 3 Hose,Hyd,100R2-AT,#20x75',FJICxFJIC
102 4561 2 Hose,Hyd,100R2-AT,#16x144",FJICxFJIC
103 5108 2 Hose,Hyd,100R2-AT,#8x74",FJICxFJIC
104 5317 3 Hose,Hyd,100R2-AT,#12x75',FJICxFJIC
105 8385 12 Hose,Fwd/Rev,5000-lb,#32x75',Service Loop,D6P
106 8853 4 HOSE,FWD/REV,5000LB,#32X15FT,SERVICE LOOP,D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


269
ASSEMBLY, REEL MOTOR CONTROL, SERVICE LOOP STANDARD PARTS LISTS

ASSEMBLY, REEL MOTOR CONTROL, SERVICE LOOP

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


270
STANDARD PARTS LISTS ASSEMBLY, REEL MOTOR CONTROL, SERVICE LOOP

Parts List
Part # 3335
Drawing # I-3335 Rev. 1 Refer: 1 Illustration
File # I-3335.xls Page 2 of 2
Drawing Title: Assembly, Reel Motor Control, HMI, ECI/EMI

Item # Tesco # Qty Description


1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0128 1 ELBOW, PIPE, 90 DEG, 2000#, 1/2"
3 0230 4 FTG, HYD, STR, 1/2 MORB X 1/2 MPT
4 0235 2 FTG, HYD, NIPPLE, 1/2 MPT X 1/2 MPT
5 0248 2 FTG, HYD, BUSHNG, 1 MPT X 1/2 FPT
6 0258 2 FTG, HYD, ELB, 90D, 1/2 MPT X 1/2 FPT
7 0284 1 FTG, HYD. STR, 1/2 MPT X 3/8 MJIC
8 0361 1 FTG, HYD, TEE, 1/2 FPT X FPT X FPT
9 0380 2 FTG, HYD, TEE, 1/2 MPT X FPT, RUN
10 0394 1 CAP, DUST, RUBBER, 1"
11 0421 1 COUPLING, HYD, MALE, 1/2", FF
12 0425 1 COUPLING, HYD, FEM, 1/2", FF
13 Not used
14 0442 1 PLUG, DUST, RUBBER, F/FF CPLG, 1"
15 1068 2 LOCKWASHER, 1/4", REG, PLTD
16 1314 1 NIPPLE, THR, SCH80, 1/2" X 3"
17 1315 1 NIPPLE, THR, SCH80, 1/2" X 5"
18 1989 1 COUPLING, MALE, PARKER, F/F NIPPLE, 1"
19 1998 1 COUPLING, FEMALE, PARKER, 1"
20 2021 2 BODY, CARTRIDGE, 2 WAY, #8 SAE
21 2194 1 VALVE, DIR. CONTROL, MANUAL
22 2788 1 FTG, HYD, ELB, 90D, 1/2 MORB X 3/8 MJIC
23 2902 1 VALVE, BI-DIR. RELIEF, CP200-7
24 3460 1 CAP, HYD, #6 NIPPLE, 74SRS, FF
25 3461 1 PLUG, HYD, #6 CLPG, SRS, FF
26 3501 2 FTG, HYD, STR, 1/2 MORB X 1/2 FPT SWVL
27 3695 2 CAPSCREW, 1/4" X 2-1/2", UNC, GR8, PLT
28 5087 1 INSERT, CONTROL MOUNT
29 5096 1 HOSE, HYD, 2W, #6 X 14" W/FJIC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


271
SKID SET, D6P, 16V2000, POWER UNIT STANDARD PARTS LISTS

SKID SET, D6P, 16V2000, POWER UNIT

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


272
STANDARD PARTS LISTS SKID SET, D6P, 16V2000, POWER UNIT

Parts List
Part # 13918
Drawing # I-13918 Rev. 0 Refer: 1 Illustration
File # I-13918.xls Page 2 of 2
Drawing Title: SKID SET,D6P,16V2000

Item # Tesco # Qty Description


1 13803 1 ASSY,ENGINE SKID,16V2000,DD,WELDMENT
2 13919 1 SKID,PUMP,D6P,16V2000
3 16195 1 SKID ASSY, HOSE REEL, D6P
4 3229 1 ASSY,HELIROLL,SKID ROLL,D4/6P
5 3613 1 SKID,OIL TANK, D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


273
SKID ASSEMBLY, HOSE REEL, D6P STANDARD PARTS LISTS

SKID ASSEMBLY, HOSE REEL, D6P

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


274
STANDARD PARTS LISTS SKID ASSEMBLY, HOSE REEL, D6P

Parts List
Part # 16195
Drawing # I-16195 Rev. 0 Refer: 1 Illustration
File # I-16195.xls Page 2 of 2
Drawing Title: SKID ASSY, HOSE REEL, D6P

Item # Tesco # Qty Description


1 14171 1 SKID WELDMENT, HOSE REEL, D6P
2 15089 1 CONNECTION WELDMENT,HYD HOSES,LH,HOSE REEL,D4P/D6P
3 16079 1 CONNECTION WELDMENT,HYD HOSES,RH,HOSE REEL,D6P
4 3614 1 REEL WELDMENT, D6P
5 3926 1 ASSY,GUARD LOWER,HOSE REEL CHAIN,D6P
6 3927 1 ASSY,GUARD UPPER,HOSE REEL CHAIN,D6P

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


275
SKID ASSEMBLY, HOSE REEL, D6P STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


276
STANDARD PARTS LISTS

CHAPTER 8: DRILLER ’S PANEL


This chapter contains all the parts lists and the accompanying illustrations for the driller’s
panel components for the 500/650TON HCI(S) 750/1205HP top drive.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


277
DRILLER’S PANEL STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


278
STANDARD PARTS LISTS DRILLER’S PANEL, HCI

DRILLER ’S PANEL, HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


279
DRILLER’S PANEL, HCI STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


280
STANDARD PARTS LISTS

This page has been left blank intentionally.

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


281
KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI STANDARD PARTS LISTS

KIT, MISCELLANEOUS, DRILLER ’S PANEL, HCI

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


282
STANDARD PARTS LISTS KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


283
KIT, MISCELLANEOUS, DRILLER’S PANEL, HCI STANDARD PARTS LISTS

Parts List
Part # 730748
Drawing # I-730748 Rev. 0 Page 3 of 3
File # I-730748.xls Refer: 2 Illustrations
Drawing Title: Kit, Miscellaneous,Drillers Panel, HCI
Item # Tesco # Qty Description
1 12948 1 ASSY,CORD,37/14,10',11/9ST,MA
2 12949 1 ASSY,CORD,37/14,10',11/9ST,FEM
3 14574 1 CORD,DRILLERS CONSOLE,"C"DRWRKS INTERLOCKS
4 14575 1 CORD,DRILLERS CONSOLE,"D",MUD PUMP INTERLOCKS
5 14576 1 CORD,DRILLERS CONSOLE,"E"
6 14577 1 CORD,DRILLERS CONSOLE,"F",BRAKE HANDLE
7 14578 1 CORD,DRILLERS CONSOLE,"G",MUD LOGGER
8 14579 1 CORD,DRILLERS CONSOLE,"H"
9 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
10 3802 3 JUMPER,WIELAND,12 PT COMBINED
11 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
12 9375 1 HEATER,STRIP,50W,24V,F/DRL.PNL
13 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
14 16298 A/R WIRE,RED,14AWG/41 STRAND,125DEG C,GTF
15 16299 A/R WIRE,BLACK,14AWG/41 STRAND,125 DEG C,GTF
16 11467 A/R WASHER,FLAT,1/4,TYPE A,NARROW (SAE),HARDENED,PLD
17 0960 A/R NUT,HEX,1/4-20UNC,GR8,PLD
18 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
19 16294 A/R NUT,WING,14-20UNC,PLTD
20 16293 A/R STUD,WELD,1/4-20UNC X 2 LG,SS
21 16296 A/R LANYARD,CLEAR,INSULATED,1/16,STEEL WIRE
22 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
23 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
24 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
25 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
26 16297 A/R STUD,WELD,1/4-20UNC X 3/4 LG,SS
27 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
28 10632 A/R WASHER,FLAT,3/8,TYPE A,NARROW (SAE),HARDENED,PLD
29 7135 A/R WASHER,LOCK,HELICAL SPRING,3/8,ALLOY,PLD
30 6550 A/R Marker,6mm,Blank,10/Strip,Enlarged,F/Terminal
31 0816 A/R Jumper,Screw,70P,F/Terminal,WK 4/U,Plated

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


284
STANDARD PARTS LISTS DRILLER’S PANEL, HCI, WITH PLC

DRILLER ’S PANEL, HCI, WITH PLC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


285
DRILLER’S PANEL, HCI, WITH PLC STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


286
STANDARD PARTS LISTS DRILLER’S PANEL, HCI, WITH PLC

880006 REV B 500/650TON HCI(S) 750/1205HP ©TESCO CORPORATION, 2005


287
DRILLER’S PANEL, HCI, WITH PLC STANDARD PARTS LISTS

This page has been left blank intentionally.

©TESCO CORPORATION, 2005 500/650TON HCI(S) 750/1205HP 880006 REV B


288

Você também pode gostar