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This model is meant to calculate the OEE (Overall Equipment Efficiency) of a Boiler primarily based on the Direct Method of Calculation
1. The Boiler Running-in Data needs to be filled in the Worksheet "Input_Machine_Running_In_Data" after the user has selected the frequecn
for the purpose of referncing and do not hold implications in the efficiency calcultaions.
2. Other details need to filled in the worksheet "Output_OEE_Boiler" where the effectiveness of the Boiler is calculated and the GAP with resp
3. The worksheet "Steam_Table_Lookup" is a look up Table to locate the enthaply values for Feedwater and Steam as per the Temperature a
he Direct Method of Calculation
ter the user has selected the frequecny of calculation of the OEE for the Boiler. The Data has to be filled Datewise. The Dates are used only
er is calculated and the GAP with respect to the Rated Boiler Efficiency is also calculated.
r and Steam as per the Temperature and Pressure measured respectively.
The Dates are used only
Boiler Running-In Data
Instructions: If the Frequency is daily, then the values for Uptime & donwnt
Frequency at which
Fortnightly be picked up from cell Range A6 to F12, similarly if the Frequency is Fortni
OEE is to be analysed
Frequency is Monthly then the values will be picked up from cell Range A6
Uptime Downtime
Date Hours Minutes Date Hours Minutes
7-Nov-10 22 30 7-Nov-10 2 30
6-Nov-10 6-Nov-10
5-Nov-10 6-Nov-10
4-Nov-10 5-Nov-10
3-Nov-10 4-Nov-10
2-Nov-10 3-Nov-10
1-Nov-10 2-Nov-10
31-Oct-10 1-Nov-10
30-Oct-10 31-Oct-10
29-Oct-10 30-Oct-10
28-Oct-10 29-Oct-10
27-Oct-10 28-Oct-10
26-Oct-10 27-Oct-10
25-Oct-10 26-Oct-10
24-Oct-10 25-Oct-10
values for Uptime & donwntime will be picked from cells A6 to F6. If the Frequency is Weekly then the values will
rly if the Frequency is Fortnightly then the values will be picked up from cell Range A6 to F20 and finally if the
icked up from cell Range A6 to F36
Cumulative Numbers
Hours Minutes
Total Uptime 22 30
Total Downtime 2 30
Input Machine Oil Consumption Data
Tank 1
7-Nov-10 0 10 1 1 7-Nov-10
6-Nov-10 0 0 0 6-Nov-10
5-Nov-10 0 0 0 6-Nov-10
4-Nov-10 0 0 0 5-Nov-10
3-Nov-10 0 0 4-Nov-10
2-Nov-10 0 0 3-Nov-10
1-Nov-10 0 0 2-Nov-10
31-Oct-10 0 0 1-Nov-10
30-Oct-10 0 0 31-Oct-10
29-Oct-10 0 0 30-Oct-10
28-Oct-10 0 0 29-Oct-10
27-Oct-10 0 0 28-Oct-10
26-Oct-10 0 0 27-Oct-10
25-Oct-10 0 0 26-Oct-10
24-Oct-10 0 0 25-Oct-10
23-Oct-10 0 0 24-Oct-10
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
Total Consumption for the
Frequency Selected in 10
Ltrs
Tank 2
Cumulative
Consumption in Consumption of the
Reading In Cms Refill done in Ltrs Refill done in Cms Tanks in Cms
Cms
0 0 1
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
Feedwater Temperature Data
Date
Time 0:00 22:59 21:59 3:00 19:59 5:00 6:00 16:59
7-Nov-10 100 100
6-Nov-10
5-Nov-10
4-Nov-10
3-Nov-10
2-Nov-10
1-Nov-10
31-Oct-10
30-Oct-10
29-Oct-10
28-Oct-10
27-Oct-10
26-Oct-10
25-Oct-10
24-Oct-10
Average Feedwater Temperature
Err:512
Date
Time 0:00 22:59 21:59 3:00 19:59 5:00 6:00 16:59
7-Nov-10 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5
6-Nov-10
5-Nov-10
4-Nov-10
3-Nov-10
2-Nov-10
1-Nov-10
31-Oct-10
30-Oct-10
29-Oct-10
28-Oct-10
27-Oct-10
26-Oct-10
25-Oct-10
24-Oct-10
Average Output Steam Pressure
Err:512
Input Data
Please enter the Gross Calorific Value of the Fuel Used by the Boiler in Kcal/KG 3200.0000 Kcal/Kg
Please enter the Quantity of steam (in tonnes ) generated during the period in
which the OEE is to be calculated 25.00 Tonnes
Quantity of Fuel Consumed for Steam Generation in Tonnes Per Hour (TPH) Err:501
Output Parameters
608.0952
611.1905
613.5714
615.4762
621.4286
625.0000 Temperature of Feedwater in 0c Err:512
627.8571 Pressure of steam in Bar or Kg/cm3 Err:512
630.0000
631.6667 Enthalpy of Feedwater in Kcal/Kg Err:512
633.3333 Enthalpy of Steam in Kcal/Kg Err:512
634.7619
635.9524
636.9048
641.4286
644.5238
648.8095
652.1429
654.5238
656.4286
658.0952
659.2857
660.4762
661.4286
666.6667
667.6190
666.9048
665.2381
662.8571
660.0000
656.6667
652.8571
648.8095
644.2857
639.2857
633.8095
628.0952
621.6667
614.5238
606.4286
597.6190
586.9048
574.0476
499.7619
MATHEMATICAL CALIBERATION CHART OF TANK ( Furna
Dia = 1950 mm Length=5500mm.