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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR8054-01
July 2018
© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description
Location Location
Accumulator GP B-5, H-12, G-10, I-11 1
Accumulator GP - Ride Control E-7 2
Breather - Hydraulic Tank C-7 3
Cylinder GP - Hydrualic Coupler H-8 4
Cylinder GP - Lift I-3 5
Cylinder GP - Tilt (LH) I-4 6
Cylinder GP - Tilt (RH) I-4 7
Filter AS - Hydraulic and Transmission Oil F-11 8
Fitting GP - Quick Coupler I-2 9
Manifold GP - Ride Control E-7 10
Motor GP - Fan J-9 11
Motor GP - Hydraulic Fan (Demand) E-10 12
Motor GP - Hydraulic Fan (Standard) F-9 13
Motor GP - Hydrostat (One Speed) (236D/242D) H-14 14
Motor GP - Hydrostat (One Speed) (257D) I-13, I-15 36
Motor GP - Hydrostat (Two Speed) (257D/259D) F-14 15
Motor GP - Hydrostat (Two Speed) (LH) D-15 16
Motor GP - Hydrostat (Two Speed) (RH) D-13 17
Pump GP - Gr 1 Basic D-10, C-10 18
Pump GP - Hydrostat A-13 19
Pump GP - Implement (High Flow) E-10 20
Pump GP - Implement and Charge (Standard Flow) B-10 21
Radiator and Hydraulic Oil Cooler GP A-9 22
Sensor GP - Pressure H-4 23
Sensor GP - Speed (236D/242D) E-12, E-15 24
Sensor GP - Speed (257D/259D) F-12, F-15, I-13, I-15 25
Strainer AS - Hydraulic Tank C-8 26
Tank GP - Hydraulic C-7 27
Valve and Mounting GP - Hydraulic Coupler H-8 28
Valve GP - Check (Cooler Bypass) A-15 29
B-5, H-12,
Valve GP - Check (E) 30
G-10, J-11
Valve GP - Check (Ride Control) E-7 31
Valve GP - Implement Control (Standard Flow & High Flow) F-4 32
Valve GP - Loader Arms Manual Lower I-3 33
Valve GP - Pilot Shutoff (One Speed) H-12, J-11 34
Valve GP - Pilot Shutoff (Two Speed) B-5, G-11 35
TAP LOCATION
Tap Schematic
Description
Number Location
AA Implement Pump Pressure G-5
EE Charge Pressure A-13
MB Main System Pressure (Pump 2 Forward) C-14
MC Main System Pressure (Pump 1 Forward) C-13
SOS Oil Sampling E-10
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(11) MOTOR GP
(30) VALVE GP FAN
258-2577
CHECK (E)
M3
6E-4701
LOC C-13
ONE SPEED HYDROSTAT MOTORS 257D
J REVERSING FAN MOTOR (IF EQUIPPED) J
(34) VALVE GP
To Cooler CI
CI PILOT SHUTOFF (ONE SPEED)
LOC A-10 Br Dr Dr Br 456-1838
3
358-5009
2
R L 2B
(1) ACCUMULATOR GP 1
M3 149-0686
4
1A 3A 3B
1
LOC C-13
3
To Tank
B2
LOC A-9 P 2 3 1
2
H ONE SPEED H
PILOT SHUTOFF FOR 236D AND 242D S2 C1
2 2 (34) VALVE GP
L R
OUTLET T
PILOT SHUTOFF (ONE SPEED) TWO SPEED
456-1838 PILOT SHUTOFF FOR 257D/259D
I I
(30) VALVE GP
CHECK (E)
X X 6E-4701 T
M3
LOC C-13 AA
B A X7 D C CI B1 C2 Pg
LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 LOC B-7
LOC A-10 LOC B-10
(1) ACCUMULATOR GP
From Charge Pump To Tank
149-0686
INLET
G (35) VALVE GP
GAUGE G
PILOT SHUTOFF (TWO SPEED)
456-1839
P2 P1
STANDARD
B A X7 D C (15) MOTOR GP FAN STANDARD FAN
(15) MOTOR GP (25) SENSOR GP SPEED FO FI
(25) SENSOR GP SPEED LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 HYDROSTAT (TWO SPEED)
HYDROSTAT (TWO SPEED) DEMAND FAN FmO FmI DEMAND FAN P
262-3764 373-8424 (FOR 257D ONLY) 262-3764
373-8424 (FOR 257D ONLY)
442-5648 (FOR 259D ONLY)
442-5648 (FOR 259D ONLY) SOS
(12) MOTOR GP H
TWO SPEED HYDROSTAT MOTORS 236D/242D HYDRAULIC FAN (DEMAND)
(31) VALVE GP
258-2577
E (24) SENSOR GP SPEED DEMAND FAN CHECK (RIDE CONTROL) E
304-6756
262-3764
(24) SENSOR GP SPEED
262-3764 A R
T R
(20) PUMP GP
IMPLEMENT (HIGH FLOW)
358-5002
B
TWO SPEED HYDROSTAT MOTOR (236D/242D)
I I
B
B1 RIDE CONTROL
HIGH FLOW IMPLEMENT PUMP
(18) PUMP GP
S1
CHARGE PUMP -GR 1 BASIC
X Y Y X 258-2555
S L2 L1 L
(17) MOTOR GP
TO IMPLEMENT VALVE LS
(16) MOTOR GP HYDROSTAT (TWO SPEED) RH
HIGH FLOW IMPLEMENT PUMP
HYDROSTAT (TWO SPEED) LH 358-5013 (236D/242D)
358-5011 (236D/242D) WORK TOOL PUMP
B X
STANDARD FLOW IMPLEMENT PUMP
(18) PUMP GP
CHARGE PUMP -GR 1 BASIC
258-2555
(3) BREATHER
HYDRAULIC TANK
B1
258-2829
C C
(27) TANK GP
HYDRAULIC
(26) STRAINER AS 345-4581
MB MC
TWO SPEED HYDROSTAT MOTOR (236D/242D)
TWO SPEED HYDROSTAT MOTOR (257D/259D)
C
B
6E-4701
LINE PATTERNS
L2 L1
MB B A M3 X7 D C MC Pressure Line
WORK TOOL PUMP
Pilot / Load Sensing Pressure
P Air Line
S2 D1 C2
B1 Component Group
B B1 CALLOUTS
A1
T
(21) PUMP GP YY Taps (Pressure, Sampling, Sensor - by letter)
B
M B
IMPLEMENT AND CHARGE (STANDARD FLOW)
373-8426 DL DL D Connectors (By letter)
HIGH FLOW IMPLEMENT PUMP Callout Number Component
B1 (Machine Location from (52) VALVE GP - CONTROL Name
WORK TOOL PUMP Component LocationsTable)
138-1234 Part Number
STANDARD FLOW IMPLEMENT PUMP
(35) VALVE GP
PILOT SHUTOFF (TWO SPEED)
STANDARD FLOW IMPLEMENT PUMP 456-1839
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STANDARD FAN
DEMAND FAN
A A
THIS SCHEMATIC IS FOR THE 236D AND 242D SKID STEER LOADER,
257D MULTI TERRAIN LOADER, AND 259D COMPACT TRACK LOADER
HYDRAULIC SYSTEM
MEDIA NUMBER: UENR8054-01
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 10, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS
32
23 MB
30
MC
19
28
21
14
20
18
9
24
6
7
4
REAR VIEW
VIEW ALL CALLOUTS
12 13 SOS
22
11
15 36
EE 29 25
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
3 AA 1
34
35
31
10
5 2
16
33
27
26
17