- -- - - -~ - -~ - - -- - - - - - - - - -- . ·- -·· - .

-- - - -
LIST NO. ME-01 ·
HISTORY
2002-07-26 ISSUED FOR FINAL PLAN.

THE INFORMATION SHOWN ON THIS DRAWING

OR DOCUMENT IS THE EXCLUSIVE PROPERTY
OF MES. YOU ARE REQUESTED TO HANDLE IT
IN STRICT CONFIDENCE. IT MUST NOT BE
USED COPIED OR REPRODUCED WITHOUT THE
EXPRESS PERMISSION OF MES. IFIN ISHED PLAN I
( TOTAL SHEETS WITH COVER)

MITSUI ENGINEERING & SHIPBUILDING CO.,LTD.

T A MA N O WOR KS
NAVAL SHIP DESIGN DEPT. SHIP' S NO SHIP'S NAME
APPROVED
TS1541 NAVIOS MERIDIAN
MACHI. OUTFIT. DESN. SEC
APPROVEQ, •
N. Yamaguchi
CHECKED

CHARGED
S.Akatsuka
DRAWN COMPOSITE BOILER
DATE
Tel 3232 )
JOB NO. JOBCLASS IF. t«> SCALE DRAWING NO.
TS1541 5VB0511
LI ST NO .
ME-01
 DRAWING LIST

OSAKA BOILER MFG. CO., LTD.

FINISHED PLAN
SHIP YARD MITSUI ENGINEERING & SHIPBUILDING CO. LTD.

SHIP NO. TS1541

02 4 -4
WORK NO. 1 3 3 3 1

N A ME OEVC2-1OO/8O-18
VERTICAL COMPOSITE BOILER

NO. NAME DRAWING NO.

1 SPECIFICATIONS A-11O77
2 PARTICULARS OF BOILER A-11O78
3 GENERAL VIEW OF BOILER A-11225
4 FLOW SHEET A-11O79
5 POSITION OF EXTERNAL FITTINGS A-11O8O B
6 FURNACE A-94O1
7 LAGGING OF BOILER A-8642
8

1 0

1 1 SAFETY VALVE R-8365

1 2 SURFACE & BOTTOM BLOW-OFF VALVE M2OKFA25A
1 3 WATER LEVEL GAUGE OZ-1OO8N
1 4 WATER LEVEL CONTROLLER R-7138
1 5 REMOTE LEVEL INDICATOR R-8199
1 6 WATER COLUMN R-8397

• 1 7 PORTABLE AIR WASHING TOOL R-8395

1 8 FIXED TYPE STEAM SOOT BLOWER A-11167 FOR EXH. GAS SIDE
1 9 MANOMETER R-8O73
2 0 OIL BURNING APPARATUS

2 1

2 2

F No. MB-1878
 ,.....
'
,..,.,...,., .... .....,..,.,...,.,....,..,.,.... ..... ..... .....,...,.,.... .....,...,.,
, , , , ,

'
i
'
' SPECIFICA TIONS i
'
'
! OF !
'
'! AUXILIARY BOILER !'
'

!' !'
' '
(OEVC2-10 0/80-18)
'
't ...,.....,...,.,...,.,.....,..,.....,.....,.....,..,,,...,.,...,.,....,....,.,..,,,..,.,....,}''

CUSTOMER MITSUI ENGINEERING & SHIPBUILDING CO., LTD.

SHIP No. TS1540, TS1541

DATE: JUL. 11. 2001

OSAKA BOILER MFG. CO., LTD.

APPROVED CHECKED CHARGE

REV.
y /J t \
MARK DATE HISTORY CHA. APP. /JI r../Mt , S, //,~

DRAWING NO. A-11077

F No. MB-3353
 P. 1

1. Test and Inspection.

Test and inspection shall be made pursuant to classification society's rule under
the presen~e of owner and surveyor of the classification society and shall succeed
in such test and inspection.

2. Constructions and Materials.

2-1 Boiler proper.

The boiler proper shall be weld construction consisted of upper drum, intermediate
drum, lower drum, furnace, water tube section on exhaust gas side, water tube and
downcomer section on oil burning side.
Water tube group sections on both the upper exhaust gas side and on the lower oil
burning side shall be completely separated from each other.
Water tube shall be inserted into the plate and both ends of the each tubes shall
be secured by expanding and welding.
Manhole shall be provided to afford entry into the inside of the boiler.

Following materials for boiler proper shall be used:

Shell plate, End plate, Tube plate and furnace. Boiler steel plate.
Water tube and Stay tube. ----- Boiler steel tube.
Downcomer tube. ----- Carbon steel pipe for high temperature service.

2-2 Internal fittings of boiler.

Inside of the boiler shall be equipped with the following fittings.

Baffle plate of steam outlet 1 set

Feed water internal pipe. 1 set
Surface blow off internal pipe. 1 set

2-3 Furnace
The boiler shall be delivered with refractories arranged on the bottom
section of the furnace.

2-4 Smoke box.

The smoke boxes on both the exhaust gas side and oil burning side shall be steel
plate made casing provided with cleaning hole to facilitate check and cleaning.

2-5 Lagging.
Outside of the boiler shall be provided with means for lagging protected with
precoated galvanized sheet.

F No. MB-3353
 P.2

3. External attachments.
The following items shall be supplied as external attachments of a boiler.

Safety valve.
Steam stop valve.
Feed water stop valve and check valve.
Surface and bottom blow-off valve.
Pressure gauge root valve and Pressure switch root valve.
Boiler water sampling valve.
Air vent valve.
Water level controller root valve.
Water column root valve and blow-off valve.
Water level gauge and cock.
Pressure gauge and cock.

l)Gaskets, bolt and nuts for valves at the boiler side shall also be supplied.
2)Details are shown as "FLOW SHEET".
3)Since these attachments shall be delivered without being installed, they should
be installed by the shipyard.

4. Accessory equipment.
The following equipment shall be delivered as accessory equipment of a boiler.

4-1 Oil burning apparatus. 1 set.

Details are shown as " Specifications o·f oil burning apparatus" .

4-2 Water column & Floatless switch. 1 set.

Transmitter signals are used for high/ low water level alams and lowest water
level fuel oil cut-off.

4-3 Water level controller. ----- 1 set.

Type Pneumatic differential pressure type.
Control : Pump On/Off control.

4-4 Remote water level indicator. & Pressure transmitter. ----- 1 set.
Type : Electric signal type. (DC4-20mA)

4-5 Soot cleaner.

1) Exhaust gas side. Fixed position type. ----- 1 set.

Manual operation (steam jet)

2) Portable type air jet system. 1 set.

This shall be delivered for cleaning of water tubes removal of soots to be

performed when the boiler is out of operation.
For this purpose, fresh air and source with 0.686 MPa of pressure should be
provided by the shipyard.

4-6 These accessory equipment shall be delivered without being installed.

Therefore, they should be installed by the shipyard.

F No. MB-3353
 P.3

5. Spare parts and tools.

The following spare parts and tools shall be delivered along with those specified
in the applicable rules and regulations of a specific classification society.
Details are shown as n LIST OF SPARES & TOOLSn.

5-1 Spare parts.

Mud hole gasket.

Water level gauge frame complete.
Glass for water level gauge with gasket.
Packing for water level gauge cock.
Spring of safety valve.
Valve disc and seat for feed water check valve.

5-2 Tools.

Spanner for manhole.

Spanner for mud hole.
Pot for boiler water sampling.
Pressure gauge.
Tube stopper.
Spanner for safety valve.
Rubbing tool for safety valve.
Hydraulic test gag for safety valve.
Exchange tool for sleeve packing of water level gauge cock.

5-3 The above spare parts and tools shall be delivered in a separate steel box for
exclusive use, except those of larger dimensions.

F No. MB-3353
 P.4

6. General items.
l)Painting
Boiler Heat resistant aluminium paint (1 coat).
Accessory Rust inhibiting coating of necessary parts and finish coating with
designated paint color.

2)Power source.
For power AC 440 V, 60 Hz, 3P.
For control : AC 110 V, 60 Hz, lP.

3)Compressed air source.

0.686 MPaG

4)The unit to be used in instruments, etc. shall be based upon the SI system.

5)For screws, ISO metric screws shall be used.

6)Pipe flanges and valves shall be in accordance with the JIS.

(Japanese Industrial Standards)

7)The language to be used shall be as follow.

Name plate English.
Caution plate English. Japanese.
Drawing English.
Instruction book English. Japanese.

8)Counter flanges, bolts & nuts and gaskets to be used for connection of supply
items, should be arranged by th~ shipyard.
However, special flanges and/or nipples shall be supplied by the boiler manufacturer.

9)Bolts & nuts and liners for installation of equipment, and vibration preventive
fittings should also be arranged by the shipyard.

F No. MB-3353
 OEVC2-100/80-18
TYPE VERTICAL COMPOSITE BOILER

NO. OF MANUFACTURE 1SET/SHIP

RULE/REGULATION NK '
JIS
o. 6 86
t!J ~,
DESIGN PRESSURE
IE jJ
NORMAL WORKING PRESSURE
(GAUGE)
MPa
(kgf/cm2)
MPa
( 7. 0)
o. S8 8
~ m EE jJ (GAUGE) (kgf/cm2) ( 6. 0)
OPENING PRESSURE OF SAFTY VALVE MPa o. 6 8 6
~ ~ # it>z tB ff jJ (GAUGE) (kg f/cm2) ( 7. 0)
HYDRAULIC TEST PRESSURE MPa 1. 0 3
EE .:;- A ~ EE jJ (GAUGE) (kgf/cm2) ( 1o. 5)
*
STEAM TEMPERATURE
'B
~ ~ 1JIJ1. 1t
"C
SATURATED TEMPERATURE
tHfall
FEED WATER TEMPERATURE
'B "C 60
~
*1JIJ1. 1t
EVAPORATION
kg/h
OIL BURNING SIDE EXHAUST GAS SIDE

?l ~
~
I
MCR cso 85'6 IMCR IWUfNTBR)INCR ISUMMBR)
1000 800 1095 1445
HEATING SURFACE
nf 20 12 2
~ ~ 00 fl
VOLUME OF COMBUSTION CHA.MBER m3 1. 8 4
~ ~ ~ ~ fl
VOLUME OF STEAM SPACE m3
~ ~ $
3. 8 2
~ flt
WATER CONTENT m3
$ ~ ft CAT N. W. L., Abt. 5. 4 2
<] *
WEIGHT OF BOILER (ONLY PRESS. PART)
t Abt. 8. 68
*' ~ £ 11!
..!EL
CJJD.EE-$ ~)
1 7
*
WEIGHT OF BOILER WITH ACCESSORY
;f-' 1
J ' 7 ~ {rm ~ I
MAIN ENGINE
(DRY)
• t Abt. 12. 4

± •~

EXHAUST GAS GAS AMOUNTxGAS Kg/h

-
cso 58000
-----
X 238
INLET TEMPERATURE X MCO !WINTER) 64800 X 248
CONDITION tl.AS:Xjl.A}\ j.iilt • 'C MCO (SUMMER) 60120 X 28 1
1:j~jl;z~# DRAFT LOSS
mmAq MCO (WINTER) (SUMMER)
~mlilffl~ 17 2 15 5
TYPE OF BURNER
,l~-f-~.i\ PRESSURE JET TYPE
FIRING SYSTEM OIL BURNING AT FORCED DRAFT
~~1.iit:. M!~~JIM!l
KIND OF FUEL HEAVY FUEL OIL DIESEL OIL
~~O)flffi (3 8 0 CS t a t. SO t)
WORK No.
® 133 3 0, 133 3 1
CUSTOMER
@ MITSUI ENGINEERING &SHIPBUILDING CO., LTD.
SHIP No.
© TS 1 5 4 0, TS 1 5 4 1
@
@ PARTICULARS OF BOILER
REV.
DATE HISTORY CHARGE APPROV ~ §
MARK

,,
~~ -
CHARGE

DRAWN
>, ./JnL,,r'
SCALE

DATE
_.....,,,.. SIZE I A4 I DRAWING No.
I A-11078
CHE~<'
,-11,~ S. MI NO J UL. 1 1. 2 0 0 1 OSAKA BOILER MFG. co. ' LTD.
 INSULATION

M/E EXH.
M/E EXH. N. W. L. GAS OUTLET
GAS INLET SMOKE BOX
SMOKE BOX

I CLEANING
I HOLE
TUBE

CLEANING
HOLE
SOOT BLOWER
MANHOLE OIL BURNING
GAS OUTLET
SMOKE BOX
CLEANING DOOR
DOWNCOMER TUBE
WATER TUBE
MANHOLE
MUD
BURNER SET
PLATE

REFRACTORY MATERIAL

® WORK NO. 13330, 13~31

@ CUSTOMER MITSUI ENGINEERING &
SHIPBUILDING CO .• LTD.
© SHIP No. iSIS40,, TSl541

~~--+---+---~~~OEV C2 GENERAL VIEW OF

REV. DATE
COMPOS I TE BOILER
HI STORY CHARGE APPROY
MARK
PPROV /""i? CHARGE SCALE
~ - .s~ "?7;-4,-.:rf' SIZE A4 DRAWING NO. A-11225
HECK A._, DRAWN DA TE
• • ? /']1,,VJef S. M I NO J U L. 1 1• 2 0 0 1 OSAKA 80 ILER MFG. CO., LTD.
SYMBOLS

CONTROL AIR
PIPE LINE
OIL
WATRR, STEAM.
PIPE LINE

1---------J
BURNER ON/ OFF

L. P. A.
I ALL PIPING, WIRING &
TO BE CARRIED OUT BY
FITTING WORKS
SHIPYARn
I
I ,----- I
POWER ELECTRIC
WIRING I I THESE ITEMS ARE SUPPLIED BY OSAKA BOILER
CONTROL ELECTRIC h
WIRING
C)
p PT PS
-
C)

B2 PRESSURE SWITCH 2 WITH 3 WAY TEST COCK

82
:
I
Cl0 B1 OIL BURNER
>
80 r
STEAM
cs PRESSURE TRANSMITTER MIU YO: SMP-MB

= =
"' C4 REMOTE LEVEL INDICATOR
1 •1TB 3 WAY TEST COCK
1 TME 12 0
00 00
V9
... D :> C3 PRESSURE SWITCH 3 WITHDANFOSS:RT-11~
3 JAY TEST COCK
C2 L...J L.J
' 7 C2 LEVEL CONDENSER 1 LCR-16

y V
BURNER ~:i,. -t. ~ ' :i,.
C1 6P/P TRANSMITTER YAMATAKE:KDP22Y
V1 Vl V 11
CONT. PANEL
3/8 MINIATURE VALVE

_1~,
M1 2

1,--~
hi\
:e:
~=
c::< V 12
i ______ !:~_c!!_:1_~R!_H
R. L. A. 11 L. L. A. 1 I M
F
MANOMETER
WATER COLUMN
WITH LEVEL SWITCH
TYPR: UA-1
RANGE : ±150mm

=~
=:,Po.
• V 14
~~-J ~ t F -f><t-
V20 1 AIR WASHING TOOL PTt/4
GUN TYPE

V
-I V3 ~!EA~_§TOP XALVE

r ....@
• •
V14 V 10 1 40 FuR "'"uT BLuWER
! 't '"{
u
=i[il><r
> > '::J,-
. -f><r

~
D3 80 SMOKE BOX DRAIN OUTLET 2 JIS SK
I ~I: I =~I / ,71

~ ~, ~~, ~:;! / .v A-:.

>
- - ,_ - - - ~_........,I_ _ _~
D2
D1
40
40
SMOKE BOX DRAIN OUTLET
FURNACE DRAIN OUTLET
JIS SK
JIS SK
1:~I :~I /
, -........--T" _ _ --------------------
0
c~ M/8

'1i' 1=1=1 EXH. GAS -

- ;:;o
i:aa
i::l><
EIH. GAS SIDE
Sl(OKE BOX
V14-1
V14 25
BLOW-OFF VALVE
20
WATER COLUMN ROOT VALVE 2
JlS 17303-20
D II S : SUS
JIS F 7303-25

~~~~:
Ml Ml V 13 15 Do. (STEAM SI DE) JIS F 7304-15
G-+-,.""--c:><.::1-----~ ,---..~,•------,..•1,...,_.~,. . .-1~1:x:~1....-6>
Ill

c:t c:t c:t ~ u,

~~ [IM
V12
V 11
15 WATER
6
LEVEL ~UNTROL
ROOT VAT VE (WATR~ s rnR\
AIR VENT VALVE
JIS F 7304-15
JIS F 7388-6SC
I
I
I
I
I
I ,--.
=<I) -
en<
Cl) VlO 1 0 BOILER WATER SAMPLING VALVE J IS F 7422-1 OSC
i:aa
DPX <!> V9 PRESS. SWITH ROOT VALVE JIS F 7389-GC

To-
- - - --' - - - - - ' - - - _ .J __ - 6
..J

p5
~
Cl .....,_,..,........,_ __
Jl
-------------------- ------------ ______ _____........._
......_ ____, va- 1 PF 1/2 PRESSURE GAUGE WITH COCK BVS1/21I001t. 5Mpa 1151l
JIS nm-112ec

AIR SUPPLY
~-----''
.,,'
' 0
D3 V101
------------ -- -- ~_--.....-~~~--~ D3J.L va
V7-1
6 PRESS. GAUGE ROOT VALVE

20
WA~ER LEVEL GAUGE 1 SEE DWG. NO.
WITH COCK & DRAIN COCK set OZ-1008N (9Bl
J IS F 7389-6C
JIS FS609

OIL SIDE WIRR T"ANr. i;m

FRESH A IR LlNE
PTl/4

~~
)
I
U"I

~
- ; ; t · _..
SMOKE BOX

---------+-,
-_-Jlh BURIUR POWKR I1
VG
vs
25
25
BOTTOM BLOW-OFF VALVE
SURFACE BLOW-OFF VALVE
HITACHI : FCMB
M7nKFA
HITACHI : FCMB
M10KFA

- f-l CONTROL SOURCKl

t-----m -:i PAHKL •---0
V3-1 25 MAIN FEED WATBR CHECK VALVE JIS F "1410-2~
VI 0
0 ,, u ,;i-
VG
: --r._.__ O_I_L_L_IN_E_~•
1

V3 25 MAIN FEED WATER STOP VALVE

D & S : SUS
J IS P B0:i-Z~
-c. ~ V2 MAIN STEAM STOP VALVE
D & S : SUS
JI S F 7308-S0S
80
- - -
U"I U"I U"I C)

00
D1
~
L B 1 SEE
BURNER FLOW SHEET V1
No
40 SAFETY VALVE 2

'7 ' 7
, 7
V MAU
or BORE I T B M Q11t REMARKS
j ~
'~ ' :i,.
® IOU NO.' 13330. 13331
:::, ® CU ST O11K R MITSUI BNGINBKRIKG l SHIPBUILDING CO., LTD.
It\ /rt,. It\
I I
u,
(',,j
...u
-
c::,
= =
(',,t 00 ..= =.. © SRIP No. TS1S40, TS1541
FEED WATER LINE 4 0 -
- ,, /rt,. It\
,. It ,, ®
@
OEVC2 COMPOSITE BOILER

:!:i ~AU Bl STOU CHIU UPIOf FLOW SHEET

SIZR I A2 IDRAWING 10.1 A-11079
OSAKA BOILER MPG. CO., LTD.
 H. L. A.
0
lf1 lf1
--q PUMP OFF
N. W. L. LEVEL
I.I)
I.I) PUMP ON
-.,t
L. L. A. 0
I.I)
2 2 00 2200
,F. O. CUT 560 16 40 1640 560
0
m _1_5•o _ _ '-'-1..::..5-=--o- so o 1S 0 15 0
!WATER LEVEL CONTROL !
JIS F7 805
L ONG I. JO INT A-TY PE lll900 6-W250x:H1 00
(UPP ER S HEL L) ~- (EXH. GAS OUTL ET)
LOOSE I

S.UPPLY ~~
I
I ,---;r------J~

co
I
I
0
0

I21 o•I 121 o• I - ----4- ----- 25 0

11so•I

JIS F7805
A-TYPE r/1900
(EXH. GAS INLET) SUPP LY
! SE CTION "B"~"B"I

. LOOSE
SUPPLY
!1 8 0 • I IV I EW •A~~• A. I
. ~

BURN ING GAS

OUTLET FLANGE NOZZLE HE IGHT
•A•
JISS K 300A
F "A "
u,
co m INSULATION LONG I. JO I.NT .
37 --- SUPPORT FOR WATER COLUMN 1' ------
-cl" N

I
7 (M I DDLE SHELL) 36
35
--- HANG ING LOG & ROLLING STAY LUG
--- MANOMETER SEAT
1 150 t32 R- 10
• 65HOLB

0 34 . CARRYING LUG
. 4 11 0 t 16 R- 50
0 0. D. 18 2'4 • 37HOLB
C.D
I
u, 33 --- CARRY ING BASE 2 90
- ' ' - - - - - - - -- - -....11---- Ll!:
~a~ 'f'F!~
N
0- [I[:] PP BOSS FOR MANOMETER
32 3/B 2 . -----
C) 0 .=-=:t!J---.JJ 121 o• I ·~ pp
3 l 3/ { BOSS FOR THERMOMETER
•. I
I
0 u, 2
N
" B" Ln
30 40 SOOT BLOWER SEAT

r 14 JIS 1 OK
N. W. L. 0 29 --- • SO D CLEANING HOLE 2
Ln
Ln 28
•B•

n 7
27
26 --- CLEAN°ING DOOR 3

?!~
25 40 FURNACE SOOT DRAIN NOZZLB 1 ,; ,
65 J IS SK
U"I 24 --- 300x 4 DO CLEANING HOLE .1
N 11 so· I 23 40 DRAIN. NOZZLE JIS SK
---r-t-,,- 22 BO DRAIN NOZZLE
0
Cl I 0
0
ISECTION ·c·""'·c·1 21 --- BURNER SET PLATE
2 JIS SK
100
- - - -I, ---
. --1' -.,t
20 --- HANGING LUG 3 150 132 R- 70
~
• 65HOLE
C)
I.I)
r----}---7 W"l 19 41 130 MUDHOLE 3
u, . : r ~- ,- -7 :
l..f'l
0
,:-- u,
0--
0--
I1 I ..
I 'J It 1
I
t..n
0-
18 --- 30 5x405 MANHOLE 3
12s R- so
(.0 0
- I
- r· - - - , - -I ---1' 1'1 --- ROLLING STAY LUG 2 150 43HOLE
. c. ·. L/7
c.D
t
I I
I
t
1
r I
I L - -· - ... .J I
L.,.. _ _ _ _ _ _ _ J
l I
16
•

LONG!. JOINT
F I

• C.
OF LOWER SHELL
15
14 25 WATBR COLUMN ROOT V. SEAT
1 3 1S WATER LEVEL · CONT. ROOT V. SEAT
2 120 · J IS ! OK
18 260 J I S !O K
7 12 15 W ATER Ll>Vl!L CONT. ROOT V. SEAT
11 6 AI R VENT VA LVE SEAT
120 J IS l OK
138 SCREWED
2 6 1-+---+--+--- - r - - - - - - -- -11-1--l- . - -· -I · -- · . , _;,_
0
Jr
@ ~. l 0 1 0 BOILER WATER SAMPLING V. SEAT 1. 11 0 SCREWED
· n· ·n· 9 6 PRESS. SWITCH ROOT VALVE SEAT o
r 0 rn
N
er-
11 SCREWED

7 1 1o
·N rn
0--
8 6 PRESS. GAUGR ROOT VALVE SEAT SCREWED
= 18

-~,=~
m 7
co
Ln 6 25 BOTTOMBLOW-OFF VALVB SEAT 120 JIS 20K
N
,,..--l~ 0
lD
c.D
0
co
Ln
[.D
N
N

0
5
4
25 SURFACE BLOW-OFF VALVE SEAT 120 JI S 2 0K
-=
I
~ 3 25 MAIN FRED WATER STOP V. SBAT 120 J I S 10 K
Cl
1-+--+---t---+ ;:: - t - - - ; - - - - ' - - - - - + - - M 'b-
I
I
2 80 MAIN STEAM STOP V. SEAT 1 160 J I S 1OK
·"'+ - • -l-----..---+-j.......-1----l---l-( 50 SAFETY VALVE SEAT (40A) 2 15 0 J IS B 2220
-1995 m:

1-+--t---+--+-~ ~ - o - . . - - - - --lj
0
co u, I OP BORR NAME· QUANT.
H
REMARKS
u:, MARK
.• E • 0
• E• ®
r . , ...
rn

7 @
@
won HO .
CUSTOMBR

SRIP H• .
13 330. 13 331
IIITSUI B"GIHBBRIHG & Sll!PBUILDIHG CO.,
TS1540, TS15 4-1
LTD.

11ao• I
HISTORY CHARGB APPROV POSITION OF EXTERNAL FITTINGS
!SE CTION " D"~"D " l APPR0,'1..-J CIIARGB , SCA!.
~✓
- ...,. .. _,> ,..·~Y'~L-(r- I : 25 I : I 0 SIZE A1 DRAWING No. A- 110BOB
llA.TB
MAY. 30, 20 0 1 OSAKA BO I.LER MFG. CO. , LTD• .
 340
175 300 300 300 EXPANSION
300
GROOVE

l.f'l
r:- I

0 f
0
m I
I

.o 1 ~ ~t
0
m I I
I
I
I
I i I I
I
I
I
I
I
FURNACE
12 7 0 .,
I I

_cb_J!_- -'-T<b--•;; s---;-'-

I

e
I I

----"b
I \

I_,__ f-- -
I I

¢4-VENDIN G HOLES
DRAIN NOZZLE
• ,-
3 ,1,,_I'
2'I DEEP=40. P:#:150
(~2=-4 O. ~·o/7"., 1 5 O)

RBFERENCB DRAWING. : POSIT ION OF BXTERNAL FITTINGS.

<J # II II 111 :Mo S ff • A 6t • II

<I> 18 0 0 9 RIB SUS PB3 2 X t 4. 5

8 PIPE SUS304TP 40A Sch20s
1 2- <I> 1 5 7 FLANGE SS400 JJS SK-40
HOLES
l 6 PACKING T/#1995
16 15 5 0
</J
s BOLT & NUT Ml2XL45
I
4 BURNER SET PLATE
SS400
I TYPE:VJ
I C) C) \
75 1 106 3 SUPPORT SUS FB25xt4
<I> C) m
--d' l.f'l
"8, "8,
---+-
... 2 INSULATING MATERIAL SILICA BOARD

Lil I I

~~
/ REFRACTRY MATERIAL PLASTIC
T E M
PLIBIICO SUPII AB
OR IOIIIVALM
ex:, OF I MATERIAL QUA. REMARKS
M
WORK No.
® 13330, /333 I '
@ CUSTOMER
SHIP No.
© -,s,s4-o 75154-i

~~ ~
Yl_
@
...,_;;;;....+-- -+---------t-- +----t OEVC2-¢18 00
@

~2~3
CHAIGB APPROV FURNACE
A3 A-9401
0. D. 5 3 0 x I. D. 4 4 5 x t 3 C6) SIZB DRAWING No.
OSAKA BOILER MFG. CO.. LTD.
 -
,------

0,35
75
0=~1824
rr-- ~1
SUPPLY SCOPE
nrime
~
MAKER SHIPYARD
.
l~ !! !! :J.--JJ jlfajff
'
,, I I
MATE-RI AL SET ----
~" 1

1.
I

ii
I

I
I ,, PROCESS
1JD:r:
1 SET -----
I 11
FITTING WORK -----
0 I
I
II,, •
IMUDH LE!
llt 1 SET
LO
I IMANHQL El
i
0
,-
II
::i:: I ,, 7 HEXAGONAL WI RE HX-G
'• 6 POP RIVET ALUMINUM ~
w
...I
5 TAPPING SCREW
0=¢1B24 4 IRON WIRE SWM-01 0
CD

3 'INSULATION w
z

----~
I 11
. 2 LAGGING COVE,R
LIGHT GAUGE STEEL 5S400
CGCC2t 0

(75x45xl5xtl2, 3
I•: NO
MATERIAL
!NOZZLEI OF
MARX
I T E M QUANT.
N_O.---"---"------f
,..@-.---...... ---'-=----~.-- -,-W-0-RK__

@ CUSTOMER
O=s6l824 (ID SHIP No, TSIS'40. TS154)

@
l-@--1-_ __..,_ _ _ _ _-f---+---( 0 EV C2 - I OO/ 80 - I 8
0

DAT£ HISTORY CHAIGEAPPAOY LAGGING OF BOILER

L __ __:__f----
CAL
SIZE A3 DRAWING NO, A-8642
DATE LTD.
OCT. 28, '98 OSAKA BOILER MFG. CO.,
 CUSTOMER MITSUI ENGINEERING & SHIPBUILDING CO., LTD.

SHIP NO. TSt54O., TSl541

WORK NO. t~.:330, t3'331

ITEM OF ACCE~SORY
SAFETY VALVE

SPECIFICATION

BORE 40 mm

SET PRESS. 0. 6 8 6 MP a
(7 kg/cm2)
CAPACITY CONE SET) 2205 kg/hr

QUANTITY 2 SETS/ 1 BOILER

® APPROV CHECK CHARGE

@ MTE JUL. 11. 2001

@ DRAWING NO. R-8365
RRV.
MARK DATE HISTORY CHARGBAPPROV OSAKA BOILER MFG. CO. , LTD.
GROUP•EDUC USER•CADWK DWG •4-5 ll888 R3 DATE•O 1/0 3/0 I

NAU E IUT ERI AL

COPPEI ALLOY CAST

PUIB FACE
Ha 350<

ALLOY STEEL

ll LEYF.I BLACUFJIT MALLEABLE IROK

IJ 1< - FOIBZll
ll LIFT S'llfPER COPPF.I ALLOY CAST
::c •J 7 1- u mmacm
II SPLET PIN

IS SEAL
'= :, s•
STEEL 111£

S.T£EL IIIE l LEAD

f EPIUlfl ISET

BOTroll SPI IIIG IASHEI COPPEI

· 25 ti 1·11 cm2 1
ll RETAINING RING SPECIAL STEEL
A 7-:, 1' IJ ~ 1SB II
!T SCRO mPPEI
11
\ ,a ilt "' 1- cm21
l! ET SCREI STAINLESS STEEL
~ fll iJt JI, I- SUSI01
.L1 --..! ::~: :l:= ::'\. --... la;; p.;• ariq
;~~ ~=t :~= --L 20b NAIi Pl.All Ui : : :
I---F-=-------:;1=~
----
INLET FWG! C-FOOGED STEEL or C-STEE-L+ - - t - - - - 1
a 7 ., ~ !J smo1 nu me
FLANGE DIMMENSIOlf SEE 4-50317JI0.4-503172R
0
75YAalBC-50lll1R0.4-513ll2RI.

SUE OVER ALL

CONHCTJON HEIGHT. WIDTH DRAIN VALVE
THROAT SEAT

~-i ~
Ill ft,:,Ji DU DIA LIFT APPROX
INLET OUTLET DISMANTLJNG MIN MASS
llf(lll SCR£1 SCIElf HEIGHT
ADbC :11• t.lC ti #iOtDil IJJt-
.1,1, Ii
dI s IXl I s2x12 LI L2 H u· B S3
20 RIXI S RP IXI 5
al a2 S4 dl D 1
76 50 185 215 75 RCl/8 51 40 RP 1/4 15
~kg
25 RI• l/4X22 RPI· l/4Xl 5 83 55 200 230 20 J 4
83 RCl/8 60 42. 5 RP 1/4 19 25 3. 8
40 R2X26 RP2X20 108 70 265 305 5
50 120 RCl/4 75 64 RPJ/8 29. 5 34
R2• l/2X30 RP2 • 1/2)(20 121 BS 295 335 14 I RCl/4 8 I
1 9
13. S RP3/8 38 44· 8. 8 14
TOA VALVE CO ., LT D.
TYPE NO. Al 6.27
3 01/03/01 ll«H0HTARON2ii2~t. ,J,t ii~ tJll FULLBORE SAFETY VALVE
2 00/08/04 LI, H, u·, alifi!tl!Lk ~\! t~ IJII
1 00/01/18 1J1(-MffSUSt 30UCllB2 7Otff~ Jj\i i3 t¾JII JJ~iRY~it
0 99/01/25 ,J,t ~& IJII SIZE 20tv50mm
iE 8 f.t !l $. t~~ II jftffi
DWG No.
 GROUP•SV USER•STOWK bWG •~-~ )558 90JA • l/1 DA TE•O 0/0 9/ ! 4

PAGE

DISCHARGE ELBOW AND DRIP PAN

UNIT DIMENSIONS
tJ~l~tJ{~L,~ftd.)g,~~'.l*
ANCHOR VENT PIP I HG SOL IDLY TO
VEN PE DW BLDG. STRUCTUR
· JIH11RUtDJCll1tJX«>ll;tll2Lt'"'f~L'•
II .iltf

11 \ 11
SPACING AS
' OSS IBL!
i:.«>lfllf;:!itiU
L."CftLt'na.,.

11

~ : ·:

DRAIN-OPEN
TO WASTE
ra.,::.,11@11:1,
i!WL'CT~L',

SET BOLT
X

.,--
1
L_
I
•
0
,:ii::
D..
11.
<

MAKE.SHORT AS POSSIBLE
NOT TO EXCEED Lz
( ([i:,t,:L ,t,:.iS l, -CT~L '•

CONNECTION
SIZE CENTER TO FACE SIZE OF
INLET OUTLET DRAIN DRIP PAH VENT
HEIGHT
SCIEW SCREW PIPE
'fllil
di
20
.l.OtlC

RI
S1
mar.u:
S2
RPI
L1
76
i
• L2
t:1,:,
Db
S5 Rcl /8 Rcl /8
DB
f9 ,1,c:,
Dd E h
Jlif lli101~
DW H
25 RI· 1/4 lPI • 1/f 11 5 63 55 2B U' 265
8l IO 5 Rel /I Rcl /8 115 69 z-112a:Jl1 280
40 R2 RP2 108 55
135 Re 1/4 Rc3/8 15 5 87 70 3B ~lli 365
50 R2 • 1/2 U2 • 1/2 121 160 Re 1/4 Rc3/8 15 5 96 70 u. Mt' 398
TOA VALVE CO. , LTD.
0/0 9/ l 4 Htiil!, h, Eif";!ID.ntt.:. a~ 1J,t t~ TYPE NO. Al627
FULLBORE SAFtTY VALVE
0 0/08/03 5~ ,J,t ~~ . 7JIJ~Yli~
DATE DESCRIPTION SIZE 20~50mm
BY cur o PPR'
8 f.t ;z i~ I I DWG No.
' jfJJ
io
 ·RE L·I EV IN G. CA PA CI .TY
OF SA FE TY VA LV E
...
By NK rule s (i996) Par t D-9.9.3
...
1. Designed evaporation.
Evaporation .
' Peak load evaporation
(g/h ) {g/h)
Oil firi ng _side i
/00 0 .X 10 3
Ex~aust gas ·sid e
..
(Exhaust.gas
• ·/4 45 " X 10 3
· econo11i~er)
rota l ·z< 1-4 S X 10 3

2. Relieving cap acit y.·

I= A' X 14 X (1.03 X.P + 0.1) X 102. X n

Where·
W = Relieving cap acit y.
g/h
A' =. The aggregate area of the ori f_ice
s through
the thro at: of the valv e. .
K4 = Coe ffic ient .
(According to you~ spe cia lly approved valu
e)
40
P = Set pressure.
o,l,81> MPa
n ~ Qua ntit y of ··safety valv e •

..
3. Par ticu lars of safety valv e.

·Ty pe. • Full bore type.

Qua ntit y ; 2.
.
·· Nominal bor e': (111m) 40 ~
, Throa,t dia. : (111m) 29. 5 .=fi=
lfaker. 3; Type.: Toa Val ye Co •• Ltd. (Type No.Al627)

F No. IZ-6003
 Document No. l'AG!
1(-!J
.. H059-980 2
No. NAME OF PIECE MATERIAL QTY. REMARKS
t BODY FCMB•835 1
2 . BONNET FCMB-S35 1
3 STEM SUS403 1
4 DISC 8US403 1 . Hard Facln1
& BODY SEAT RI NO SUS403 .. 1 Hard Faclni
.... 7 UNION BONNET RING FCMB-S35 1
(j} SIZE SOA 8 PACKING BUSH SPCC .. 1
9 GLAND SUS420J2 1 .
10 PACKI NII NUT FCMB-S35 1"
11 HAND WHEEL FCD450 1 ..
12 SPRJ"NII WASHER
13
14
NUT
BONNET GASKET
SWRJl57
SS400
HUOO
.. 1
1
·l
15 GLAND PACKING 8350 hat
18 LOCK NUT SUS304 l
17 SET SCREW SUS304 1

I
..... , ..., .

. I [
•
VS: SURFACE /!JLDW-o FF VALV£
VI,_: SoTrot,:I BLOW - o'FF VAi-VE. ...

l'IESSUB! SHELL HYDRAULIC. 4.31 {441

DiMENSiONS mm TEST
MPa
UD Tlftlff

SEAT
All
HYDRAULIC:'
-
a_ 14 cau
--
Nomlnal END FLANGE DIMENSIONS (APR.) (APR.) WEIGHT AIR
Size dl D1 I H (Kd (fcaf/c111 1)
L D C , t f DRILLING BOLT d BACK SEAT HYDRAULIC.
fl\ C No h SIZE Lift Open AIR -
.END CONNECTION JIS 8 2210 20K-RF
DRAWN BY
CHECKED". BY
I
I
J.Uruaml
H. Al hara
GOURD lJ BRAND
CHECKED BY IS.Saka MALLEABLE IRON 20K
APPROVED BY: H.Na~aoka ANGLE VALVES
Aar.•1-88
FLANGED SIZE lOA~SOA
Hitachi· Valve, Ltd. oaa. 1--_ _ _ _ _ __.,_sc_AL:-:E___,.H_oH.,;;,E_ __,

M20-16 JAPAN Na. H20KFA10A..._._50A 2

 n
CUSHION l'ACICING
4 l'ACKING
3 GAUGE GLASS
2 GAUGE COVER
K· I GAUGE BODY

0
If)

0
m

3 FLAN<r£

---«~J~PaQ__· ~·1 ._: 65

2 DRAIN COCK BODY
I A.B GAUGE COCK BODY

~~ iABLE OF LEVEL GAUGE NO, !'ARTS

~ SIZ-E (H) (8) (V) (G) .(A) n m

0: N088 550 295 320 107 5 7
01 335
-I
I ~ N0.9B 550 355 315 340 97. 5 '7 14 16.2kg
I 0.S AK A Z OK I ·VAL YE I ND •. CO •• LTD.
~ ~ • · - .,~ ,IL, 7 .:c. - ~ ~ • ~.::t
DATE
DEC.!&, ?9
SCAL.£ D~.NO. OOB
OZ-l . N
 CUS-TOMER MITSUI ENGINEERING & SHIPBUILDING CO., LTD.

SHIP NO. TS\54 -0, TSl541

WORK NO. 133.3 0} 1333 I

ITEM OF ACCESSORY
WATER LEVEL CONTROLLER

® APPROV CHECK·· CHARGE

@
©
@ JUL. 1 1. 2 0 0 1
@ DRAWING NO. R-7138
RRV.
MARK DATE HISTORY CHARGE APPROV OSAKA BOILE R MFG. CO. , LTD.
 P2
Please arrange the copper pipe intrusio~ joint of-each.
air connection place in the ~~ipbui14ing yard.
~ ~ r"\
<
'~
IO

0 @
II,

rz..
·~ +> q,
:,
0
zH z rz..
0
.
~.W.~ '? II, O,J 0 IJ
a.. 0.. a.. rz..
- \~ H
a..
--
Q

~ ~
-- O! 0

•
I BOILER
DRUM
I " < fJ:l
>- 0z
:ii:: <
0 O!
0

0
Q
O!
< . 0 UT P UT S I GNAL . 0 • 2'\, 1. 0 le/ c1!
£ (0.0196-0.0981MPa)
- DOCK YARD ARRANGE PIPING(;6Cut)
se.t .Press,

~
C~f-/~J i'....
F.W.P OFF IJ."J
SYMBOLS
63 ~N.W. L "· I, .
~ F. W. P ON o.~ I :. STEEL PIPINGS
½' • • : AIR PIPINGS
0-.
,F. O; Cut o. 31 1 ·- /
~
: ELECTRIC CABLES

I
!' zoo tLLJ-t
II) ~ ~-- •
E E

F. A. S : FILTERED AIR SUPPLY(~9. 9Kg/cm2G)

[~O. 9712MPa]
'""'
SET: 1. 4kg/cm2
h"'
LJ"-0·. - (0. 1373MPa) DETAIL OF@
.. F._ A. S 0 RING

1aE
~

41111 ....

COPPER T U B ~

NO. NAME MODEL NO.AND SPEC WT. (Kg) Q'TY DWG.NO. PAGE

1 LEVEL CONDENSER LCR-16 4 1 R-6 2 7 2 3

aP/P TRANSMITTER I

2 WITH:AIR SET .. KDP22Y-1122-67 1 2 .o 1 OB-101-1 4

MANIFOLD VALVE

3 ¢40 PRESS. G_AUGE W/T JOINT 0.2 1 0-0 8 4-0 0 6 5

l RESTRICTION VALVE 0.1 1 0-084-006 5

5 PRESSURE SWITCH RT-112

~ 6 3 17-1013 6

MODEL NO.
DIAGRAM AND SPECIFICATIONS [O.E3]
DATE JUN. 30, 1998 DRAWING NO.
{1«]Asahi .kecha.tronic Corpora.t.ion· REF.
OBA-0011
 P3
205
160
60

tn ··;-===r· - ---
to
:i
f I
0
~
.-t.C
I I
--1-- - _J__L_ _ _ _ _ _ _ _ _ . 0
m ti.)
m
"9- <(
0
0) 0
CD
.c.
0
r- U)
oS21. 7
C\J 15A 5Ch80
LO

INSTALL A
L~VEL CONDENSER
s·eEc IE 1CAT I ONs· (1.596MPa )
1. MAX USJNG PRESS 16 k·g1cm1
~
2. US I NG TEMP. 203 ·c
LU
_J 1- 3. WEIGHT 4.0 kg
< t-
1-:E No DESCRIPTION MATERIAL
zcn N.W. L
UJZ
~< 1 PIPE BOA 5Ch40 SlEEL PIPE STPG370
a:
UJ
lLl- 2 PIPE 15A schBO SlEEL PIPE STPG370
lL •
-(I) fl 3 BLIND PLATE MILD STEEL SM400
cun v
w 4 FLANGE 16K-15A STEEL BAR 525C
D~
·I- a.
5 NEEDLE VALVE STAINLES STEEL SU5304

® WORK NO.

@ CUSTOMER

© SH JP No.

@
LCR-16
®
HISlORY CHARGE APPRDV
LEVEL CONDENSER
SJZE
R-6272 All DRAWJ NG NO.
DRAWN DATE
H, Oh tan I JUN. 2, • 92 OSAKA 801 LER MFG. co., LTD.
 P.4

WITH COMPANION FLANGES I IOLTS,NUTS

LOW PRESS.CONN.PTI 2 . HIGH PIESS.CONN.PTl/2
CONDENSER SIDE WAm SIDE
MANIFOLD VALVE (HODEL NO.HYGI)
HA STEEL PIPE

2s.,
t
80

184

2• PIPE

a.----332- ---te----
BOTTOM CONNECTION
fl>DEL NO.
AIR SET KZ03-1A

SPECIFICATIONS RING JOINT DETAIL

1. SUPPLY AIR PRESS.: 1.4±0.1kg/aico.1373±0.009BMPa) .rn~:RiI~:::\ :8
2. OUTPUT PRESS. : o.2-1.01cg/crCo .01e&-o.oas1M Pa)----.
TO H~RE :u~~
-.-1----
3•. AIR CONSUMPTION :5Nl/mfn

:~ :~!:"!ouNTING BRA~::~g I ~-P,-E-R~,w -

6. MEASURING RANGE :0--250,0 . . . . . 5500mmH20
(MIN) (MAX)

MODIL NO.
PNEUMATIC DIFFERENTIAL PRESSURE TRANSMITTER KDP22Y-112 2-67·
Yamatake- Hone~ll ~ Ltd DA Tl JllUO, 1991 DRAWING IO•
R&F OB-101-1
TOKYO JAPAN
 P.5

FITTING METHOD

INSERT COPPER
TUBE UP TO HERE
THEN TIGHTEN
THE NUT
3
•
•

.,,
co

NO. PARTS NAME MATERIA L o'

NIPPLE BsBM
2 KNOB PHENOL
4 PL SI
18
..1..-_......,:..--1::rrfA 3 CAP BsBM
PRESS E RANGE_- 11- 1
4 NEEDLE PLUG BsBM
0~2 •• 1cmz "5iiof-"""-- +--'-
(O-o. 1982MPa) 5~ I DIF~~..ITIAII 5 0- RING NBR
PRE
TRANSMITTER
~l(DP~~Y)
RE
I
:
s· BODY
40mm
BsBM

WEIGHT:O .3kg 7 PRESS GAUGE

8 T JOINT BsBM

MODEL NO.
RESTR ICTION VALVE 6 40mm PRESSURE GAUGE RE·s-4 0
DAT JW.80,1998 DRAWING NO.
Asahi Mechatronic Corporation_ REF. 0 - 084 - 00 6
A 8 n r
 P.6
REVISIO N APPR 'CHE- ICHAi.-
O\IED CKED
DATE
GEO

PG13.5(BE BASED ON CABLE GLAND JIS15. a-c)

• I

-~1---==1= :-:--;;:
_________ _ - · - - · -

[D I

•
•
Mox.
Settino Differentio I Permissib le Weight
Type ronoe range Pressure
Code No.
bar- bor bar Kg

RT 110 017-5291 0.2 "'-" 3 0.08 ~0.25 7 I. 2

RTll2 017-5191 0.1 """I. I 0.07"' 0.16 7 1.2
RT 5 017-5255 4 "- 17 1.2 _,4 25 f• I
RT 116 017-5203 I "' I 0 0.3 -1.3 2~ 1.2
RT 117 011...:5295 10 ,..,30 I ~4 35 I. 2
4
RT200 · 017-5237 0.2 ,v 6 o:zs ~ 1.2 25 I. 2

WI ring
3 (N.O.) Contact between 2·"" 3:
Turned on due to Pressure increase.
(Cl 2 ~ICN.C .J Contacts between 2" I :
Turned on due to Pressure decrease.
Contact 2: Common
Rated Capacity
A. C Non- inductive 380V, 10 A
Inductive lf0"'-380V , 4A
5 0. C 2 2 0 V, 12 W, 24 V., IA MAKER : DANFO SS (JAPAN )
MODEL NO.
PRESS URE CONTR OLS TYPE RT RT TYPE
JUN. 30, 1998 DRAWING NO,
Asa hi Mech a tronic Corporation DA TE
RE F. MlR.13, axx) 17- 1013
A B 4-C D E
 CUSTOMER MITSUI ENGINEERING & SHIPBUILDING CO.• LTD.

SHIP NO. TSl540., TSl541

WORK NO. 13330, 13331

ITEM OF ACCESSORY
REMOTE LEVEL INDICATOR

® AµRov CHECK CHARGE

@ ,. nirT-E' JUL.11.2001
@ DRAWING NO. R-8199
RRV.
MARK
DATE HISTORY CHARGE APPROV OSAKA BOILER MFG. CO. , LTD.
 EQUIPMENT . P. 2
~ • 4S ELECTRIC WATER LEVEL INDICAJING SYSTBM
(S I)
'
. :. '
ENGINB ltOOM BUR~ER
CONTROL ®
(!).
.PANEL
-·--
- . .
.......= --
- ---
- + IP • -
-- .
. · l J 1+1-1 ~l-;-1-
I I .
--~ f I (I· . .
.,, , • 1

•••
__ a I ·t ·
,.
"""2om&. ·L1+ . .. I I I L
:.1
.
I I_

-JR PRESS. •
~~ I· L __ ]C__
I I µAR..U>
__ _i,-; ;;~ -:- --- --:•.l L .--
----:
. . -.. PQW ER.SOtmCE 0 · .
t A N ~ ,. · l ·14',... ~ _._ - - -t ,_Ll - . . _l".'L\
__ - - - - - --- - - . ~ ,.. •
00:L'PO'J: SIGNAL I ,1)C24V : . . DC2-AV
I L __ ~- -. .,, • · -----
I '
I ·' •
... ·L- -:- --- --- -·- --- .~~ oc + · ..
DO CID ltD JmtANGE ; ·· .
PIPING (!' 6 cm) · .. EA.Rm
NO. MODEL NO: AND SPEC.
411!- 1T (kg) Q1l DRI. NO. PAGB
·I! it Ji t> .ff: ti . ll: t Mt llit iltl t '(-! '
.
1
· PRESSlJRB TO cmumNT CP/I) ffiR SMP-IIB
CONYBRTEil INPUT .: 0. 02...__0. 111Pa . o. 54 1 MP-'11715B

.. M1 20 . .
.2 MOVING COi~ TYPB INDICATOR.. INPUT : DC4----20
mA
(+ 2DD , - ZOO mm) % 1. 2
1 C-5157-1 4.

.
.
.
.
.
. .
.

DIAGRAM.AND SPE~IFICATIONS MOD EL NO.

D~T E APR. ~8•. 1999 DRA WIN G NO. ·

REP . OB A- 0 2 0 2
 P. 3
93
3-fS.6

0
a:,

CABLE GLAND
-',-~JI, ,,:-, Jt
JIS PBBOl 1'1
(15 b)

an •
ao·

SPECIP ICATIO N5
ft.
SOURCE
•
,------:---~---,..-7
11 • I, DCZ4V
+ LOAD fftllh\3 + mltter
Trans- '1
S OUllCE R. IP P LE : 6 0 OmV p-p 111 1 (P.t"f)
• • !1 , -:I ,,,,, .- MP ·
OUTPUT SIGNAL :DC4-Z0mA
IQ jJ fl • .
1,
..
·
nc,~zomA
,.._Jlf lll ,
• .....,_~_
I
I

LOAD ·IMPEDANCE :&&00 at DC24V

:ft · • • iit · (souRcE
.·
cinn -11 JVJ a)
o·. o 2 I.Al
I CONNECTION
M • II___ ~ . , __J' .
. ____:__. _____
_______
.

ACCUR ACY r:t 1. o" F. a.

ff . ll ··
(at AMBIEN T TEMP. 28:t:l't le SOURC E DC24V: t10%)
C.IJIIU 2 3 :I: 2 't, UUD C 2 4 V:1: 1 o"ltii~''t' )
TEMP. DRIFT ::o.oa " r.s./'C
lllt Jt JI :11•
·oVER LOAD :t.5 Time • of max pr111. r1n11.
fi IE jJ tt~•o 1. &ff
WATER RESIST ANCE :JP54
II- . • • it .

..
CABLE CLAND
',-;1,1, ,, ~ Jt
COLOR
MATER IAL
. # ,C
WE I GHT
~
:Maker '
~-~ ..
·:J IS F8801 1&1,

:CONNE C:r PORT

:CASE
: O. & 4 k 1 .
1 1 tandar cl
etEEtl)
(~-;.)
5US
ADC
RANGE 0.02~ 0.lMP a .
• t
PERFORMANCE TEuP. :-20-7 0~
& ff! II It
ACCURACY GURANTEE TEMP. :o-&&t
tt • • I! II. • .
Etc. :EMI R.ES I STANCE
-{-,;,l' :EMI tf ffl 6 DWG No. MP-71715B
M31'1fli d R lit «£ fJJ JI 11 ti ~ i-t ~ =!J: TYPE SMP-MB · 16 TITLE
;:&fJ SCALE ~ MEIYO ELECTRIC CO., LTD.
 --=t-,-H=i-
. TERMINAL

le
@ MS
•
@®·
- -- ©21
N .o
- N
@1
@~

PANEL CUT
''

I SPECIFI~TIONS I
........
CW')

·1NPtrr SIGNAL : 4-20mA DC

POWER SUPPLY : DC24V!l:
INSTAILATION : PANEL ',
NET WEIGHT : APPROX. O. 6kg
COLOR : MUNSEIL BLACK Nl.2
I<
41
• I

MOVING COIL TYPE INDICATOR . MODEL NO.

TME12 0
DATE FEB.10.'78 DRAWING NO.
Asahi Mechatronic Corporation REF. 88_02•601 a C5757-1
 GLAND 20b
CONTROL PANEL

OMRON 61F-GPN

EARTH TERMINAL ELECTRODES SUS

(ELS)

HOLDER:OMRON BS-1
t 2 5 INSUL.
JIS
coco
0- 1.n---.c:t
u, N LnLn
n
JIS
...:i...:i...:i...:i 1. .l:18:b ,-t-JU1G LAND 20b •t-t1t0J:, MACO••
VISIBLE 2. -~~,mt~ttl0fa
LENTH WATER COLUMN 3. H& CBS-1) 0tlt#ttli, *~••~r, a :t$1-Nr-1f:-
1./"'1
c,.. 2~ 3U~-:>J;l'.#l;t0~ l:..
1{
11
11
1./"'1
H. L.A.
u,
m Ln
c-
N
-.ct PB1001t&
0 5 SUPPORT SS400
II
11
1./"'1

m
N N. W. L.
u,
0
Ln
u,
C
c,..
c-
C)
C)
4 WATBR GAUGE SEAT 2
PBS01t6
20A1.JIS1DX
11 L. L. A. 3 BLOW-OFF VALVE SIAT •••BD __.
STPG370 .,_........_....,____,____
u F. 0 CUT
EARTH
u,
c-
N
2 JATII COLUMN ROOT V. SBAT
WATER COLUMN
S S4 QO 2 2 5AS-~J.I s t OX
80
100A•JIS101:
-s .. 20
OP I T E M MATERIAL USI SPW TOTAL REMARKS
QUANTITY
C) WORJC No.
N ® 13·330, 13331
JIS @
C)
C)
© TSIS40, TSl54I
@
JIS
10K-20A @ TYPE EL4-10K-550 L
3 WATER COLUMN
A3 DRAWING No. R-8397
OSAKA BOILER MPG. CO.. LTD.
 cus·TOMER MITSUI ENGINEERING &: SHIPBUILDING co. I LTD.

SHIP NO. TSl540, TSl541

WORK NO. l'3330, 13331

ITEM OF ACCESSORY
PORTABLE AIR WASHING TOOL

SPECIFICATION

USE OF FLUID FRESH AIR

MAX. WORKING PRESS. 0. 6 8 6 MP a

(7 kg/cm2)
QUANTITY

® APPROV
-- CHECK CHARGE

@ . /: DAyJ:/ JUL. 11. 2 0 0 1

-v

@ DRAWING NO. R-8395

REV.
MARK DATE HISTORY CHARGEAPPROV OSAKA BOILER MFG. CO. , LTD.
 L1 ± 5

,----,,---- --,....~--- .. (AasiDNGIJN,,a) ·

1 5 1t1'1(A) 1 G-118 .. '
•• , 1•

1 4 /::(Jl,(8} 1 G-114
· · ·M!,
tMl ··-

---
('I')

l3 o.•1 !I 1 l G-134 +l

,2 . 0~;1 1 1 p8 8fl-fi1t.,} ff!M

1 1 0~~1 · ;(, HUU 5-/S
1 S 1 2. 5
l 0 W.l'-"19 ✓ 1~;., 1 IZ.5Xl6 (biiri!• AD-2 ~ )
9 :f. - J\, ;%. -J ') '.I '/ 1 G-133 Cf:
···--·· .. .... -
.
8 ,ct · l ··G-130 .···111;,,JfJUr-· . ....
1 ~I.,' ;.,;f.-JI, . 1 1/41;&.35
•*- w1TH
6 ,rn,-,~- t- l G-132· 1/4 Ho SE ,o wi

5 1<Jl,'1 1 G-131
4 ,f:,,a.,, • '1-:r~:i. 1 G-111
3 'f-y,:1 2 H-226 AD-2 300N 443 300
2 111<- 1 H-225 AD-2 200N 343 200

.,
l -'-1'

arr .iE JI 1B
ti .g
w
u
l H-280
II
AD-2100N 100

G-136
AD-2 lOON·200N•JOON

I.7-17-'l-
(11' 0 Y 7') j Iii)
 ·_.·,:,:,ftrritf:.1-:.:'f : .. . . ..?\ (· .//·:·. ..:~
- .
. -·- -· -·· ..·... - ·-·-· - .,•.-...:~.........__,:~"-•·· ·\ :::/_________ ,j~
__·_~.-.:.._·.:;:.·:
._:_~.;_Ji._..:_:_;_·.: . . . .

~
. . _·._:__
.·.
..::~;~'.
_·.,i_
._;_·,·:··.:.: -·-.~
__-:·,~
·.:_;::_~:~:/·'..',:_; '.:_:.·_'.;'':·:··: .
...-.
: ~.::.:•-·'.
..~-: . .

~-, _,-~_·~ ·~--_

- - ~-
..,._~-.-- -,~-..
t_.~.~
_·~,:.~-.-.·-i~i.t.~.~•.1
~~-)..,....,
.:.·_ .1 ;.;~/.•.• ~~~-•-·-·.··'"'. . . . _,,_.,_ ...··~·-~~--
/,i/,;.µp,kf.;_'4(-,,.-ip.i.~~!l.f#.!J.f.,.ftl✓aff!_ig_.tf_tti,::,#
.:

Wl/i{/jf,rflt{flfli!f

. · 7°?1i (Plug) [D

'• •t~

l:!6li sc,ij, ll ffl Lp tH Ls Bs

17PH 1/4";Ji-.:Z.ffl ·24 54 16 27 1/4"t--~ 99 · 69.5 26.5 27 7.2 4.5
20PH 1/4";Ji-~ 28 30 26 57 16 30 20 9 5 1/4";Hffl 103 107 100 72.5 *,26.5 30 9 5
30PH 3/8";Ji-.:Z.ffl 31 34 27 61 16 34 20 11.3 7.5 7.5 30SH 3/8";Ji-;l.ffl 106 111 101 76.5 *,26.5 34 11 .3 7.5
40PH 1/2";Ji-;l.ffl 53 58 47 63 20 36 20 15 7.5 7.5 40SH 1/2";J.-~ 118 124 118 78.5 *,26.5 36 15 9
400PH 72 67 66 22 36 23 15 9 13 ·400SH 1/2";/;-;l.ffl 220 240 218 83 35 36 15 9
1/2"t.-~ 66
600PH 3/4"1J;-i.ffl 121 132 129 77 30 45 23 21 13 13 600SH 3/4"1/i-iffl 251 273 242 92 35 45 21 14
800PH 1"t--iffl 152 167 150 85 34 55 23 27 20 13 800SH 1"~-~ 273 299 272 102 35 55 27 16

$ .X -

f~ .~
Rc1/B(PT1/8) 22
ffl
• • (g)
MttJ; J(:ffi AT;,vA Lp Hp · A C T

20PM Rc1/4(PT1/4) 25 28 27 41 1-11114 13

37 1-11!14 10 20 R1/8 4 7.5

30PM Rc3/8(PT3/8) 46 50 45 42 t-11!19 14 20 R3/8 7.5 7.5

Bp Bd

20 R1/4 7.5 7.5

l:!&Uc~
10SM
ii ffl
Rc1/8(PT1/8)

30SM Rc3/8(PT3/8)
98

108 119 105

-~ -~
Ls
52.5

56.5
~D Hs
*,26.5
-t-~ mm)
• • (g)

1-11!19
20SM Rc1/4(PT1/4) 101 104 96 55.5 *,26.5 M\19 13 R1/4
*,26.5 1-11!19
;z.;-:,t,;z.
A
10

14
T
R1/8

R3/B
5
7
8
Bs

20 R1/2 12 7.5 40SM Rc1/2(PT1/2) 131 136 120 59.5 *,26.5 *z;'(,i23 16 R1/2 9
40PM Rc1/2(PT1/2) 59 66 62 46 7'1~22 16
50 t.11!22 16 23 R1/2 13 13 400SM Rc1/2(PT1/2) 213 232 207 63 35 1-11!29 16 R1/2 13
400PM Rc1/2(PT1/2) 69 77 70
600PM Rc3/4 (PT3/4) 116 126 115 55 t.11132 18 23 R3/4 19 13 600SM Rc3/4(PT3/4) 260 283 241 67 35 1'11132 19 R3/4 16
23 R1 22 13 800SM Rc1(PT1) 288 317 303 72 35 *,;'(,i35 22 R1 16
800PM Rc1(PT1) 152 152 198 63 i'.11!35 22
20PM • 30PM • 40PM~t:t;t :,,-JL,~i-t i! tNPT=?- ::,iifili> •J ~9 (i~~~O)h) 20SM • 30SM • 40SM~l:t;t: ,,-J1,,~i-t1H :NPTi::;tf~• J~T (jij~IIJO)h)

~ ~ ':'!!,~
[ ~ llill.bL..~
 6

I I

, , ,.,., ------~
I
I
- ,I - r o
•
---
-i-,.,._._..,,,......,=------t
I
I I _,, ,,:7 -===- ,I
~
'9,.
.___ - - ----I / -; -
I
,-::::7
ft

11__
_.d!h_ A,:.'
I --- . ~ - =>==I=- u ~ - - - - --, ~~~
I

, - - .:.
,"

8-¢8 NOZZLE i.ri

_L ____ 7---:,~.L~·-----~---:~--~-~~c__+:___...,,....__I..J"'I--+--- HOLES
,
I
N
..-
DETAIL OF ELEMENT TUBE
(BLOWING ANGLE)
I :
:I C)
1200
I : STEAM CONSUMPTION : ab. 23. 4kg/mi n. /1 set
a t 0. 5 8 8MP a (6 k g/CufG)
: I-- ,1-
, ... '
I -i-----,-~f_,-:-- / , \

I:
1 '
. . _, /
10 •T• SOCKET SS400 40A
ss
:I 9
8
SUPPORT
M10 •u• BOLT&NUT SS400
LSO:r50:r6

I : GASKET T#1995 JIS K- A

:I l_z 7
6 BOLT&NUT SS400 4
t.
M16:r55L

~--~+=--- _ IJ
ll'U
I : FLANGE
,.
N JIS10K-40A
5 SS400
; L. 4 NOZZLE STPG370 40Au ch#80
I
3 SOCKET SS400 1 40Auch#80
I
I

..J=======+===-= I .
I
I
I
um 2 BL IND PLATE
ELEMENT TUBE
SS400
STPG370
2
1
UT 40Auch#80
N.
T E M MATERIAL USE SPARE TOTAL REMARKS

Tr
OF I
MARK QUANTITY
WORK No.
® 1 33 3 o. 1 33 3 1
CUST MER
IVIEW @ MITSUI !NGINBBRING l SHIPBUILDING CO., LTD.
I : o ~ © SHIP No.
TS 154 0, TS 154 1
:L ~
L __ =--:_---+- @
@
OEVC2-,1aoo

FIXED TYPE STEAM SOOT

IBV.
MARJ: DATE HISTORY CRARGB APPROY BLOWER FOR EXH. GAS SIDE
SCALI
I: 12, 1: 2 SIZB A3 DRAWING No, A-1116 7
STEAM DATB
JUN. 25. 2001 OSAKA BOILBR MFG. CO., LTD.
 ·420
15 390 15
,_,g_ !i If n u;s BO 150 I 150 BO -

'"\ I\~ ~- A~- =------= = - - ..,. = - ..... -

n
~
I
i
___,,_. - = = ...... - - =
_r,
JIIII'- -
- ,,, .
II
: :~ .-
. .- ~ I
I I

0
m -- ,,,..
~
fi ~ r I
\, ~ t:.r · •- I- L,J -
-• ~ -
... ~ ....
0

~~-~-- -. - - -=-- - .!
•-..- -. -;- - =---- = = .... ----- - = = ....... - . I
I
I
I
- .
I ~

• - I
I

c(. d
a.
t
I I
I

.-..
0

-
ID

I !. I' !
I •
+-M-- ---- II

I .
I
-
c< ·~ - :Lt-,
I •
! I!
I •
. - E.-.-----3-:--
• _.
~
•
s

_._ .I.

--- -
u
Ill

--
.

'.
I
I
8
a
7
8
& Cr PIPE CONNECTS~ VINYL TUBE 2 ti I 0
4
.. ..
9 SCALE · A 1'050P I
2 Q-AUGE GLASS .. PYLEX I
I BODY WOOD I
IIL
I T E M MATERIAL QUA REMARKS
(E)
"
IHI
WDRIC ND. I 3330 , 13331
(D) CUSTOMER.

© HIP No. TSi5401 TSIS4\·

® UA-I Oi t &o·mmH10
@
arr.
NAIi IITI' 111m, CDIU UPIIY MANOMETER
, ._ ....
AP~

.. ~ l •-1 •
_,_..,_•
iWli&
-
IAU
~--·• •cw
F~•

IC. DICUDA I
1 -

DAU
---
NOY, U, 1 88
SIZE AS
OSAKA BOILER
IDRAWING ND.
MFG. CD.
R-8073
I LTD.
 HM1285A. JBW

USER'S: MITSUI ENG. &SHIPBUILDING CO.,LTD, S-.No. 1540/1541

TO : MESSRS. OSAKA BOILER IIFQ. co. LTD. I

••••••••••••••••••••••••••••••••••••••••••••••••••••••
* OIL BUR NIN G APP ARA TUS
• • ;lb • • • • •
(VJ -90 -3) •
•
• LISH ED DRA WING •
•...... ...... ...... ...... ...... ...... ...... ...... ...... ..•
ACC OMP

MARINE EQUIP.SECT. ENG'G. DESIGN DEPT.

cnlBUSTION ENG'G. DIVISION
APPROVED

CHECKED
K.N •
. -r DRAWN

DATE

REVISIONS
No
£
DESCRIPTION
IUVIS~'/J ( P-1.Z)
DATE
~#2- J,2/>
APPROVED
~..,~ CHECKED
~-A/ )<,,,,,,_.-
DRAIN
 HM1285. J8W

MITSUI S.NO. 1540/1541

No. DRAWING NUMBER TITLE TYPE PAGE

Ill
1 HM1285/86
iii
• .fl- ~

SPECIFICATION "
12 it ". -~·
1-6
2 246611Pa • A CHARACTERISTIC CURVE K-11 7

3 2048347-01 PIPING DIAGRAM VJ-90-3 8

4 3048348-01 BURNER ASSEMBLY VJ-90-3 9

5 4011416-01 METAL THROAT MTH-200 10

6 3014417-13 VJ BURNER HEAD ASSEMBLY VJ-90-1 11
7 132-4014005-03 VJ BURNER FLOW CHART 12
8 3049310-00 PANEL OUTLINE VIEW & PRATS LIST PNA-VJ 13
9 3049311-00 PANEL NAME PLATE LIST II 14
10 3049312-00 PANEL SCHEMATIC DIAGRAM(l) II 15

11 3049313-00 II (2) II 16
12 3049314-00 II (3) II 17

13 3049315-00 II (4) II 18
14 3049316-00 II (5) II 19
15 3049317-00 PANEL EXTERNAL WIRING DIAGRAM PNA-VJ 20
16 N-NSW-33214-3 PRESSURE SWITCH SNS-CllOWQ 21
•
17-1 3028505-04 F.O.BURNING PUMP UNIT TOP-204HWGVB-22VO 22
18 THB-3088-26-0 TROCHOID PUMP TOP-204HWGVB-22VO 23
19 3014244-02 ELECTRIC OIL HEATER EHDM-4(M)-VJ 24
20 3051234-00 RELIEF VALVE ASSEMBLY TOP-2VBD 25
21 3050850-00 MAGNETIC VALVE VLD3-2040-15AUKJ 26
22 4051235-00 FLAME EYE Fl-SN 27

23 A-0600-2005 PRESSURE CONTROLS CAS-145 28

 Hll1285. JBW

SPECIFICATION No.HM1285/1286

USER'S MITSUI ENG.& SHIPBUILDING CO. ,LTD. S.NO. 1540/1541

TO MESSRS. OSAKA BOILER MFG.CO. ,LTD.

Name of product Fuel Oil Burning Equipment

Rule NK,JIS

Electric source AC 440V, 60HZ, 3 q,

Control circuit AC 11 OV, 60HZ, 1 q,
Burner apparatu s painting color SILVER
Control panel painting color MUNSELL No.7.5BG7/2
Name plate -ENGLISH

Caution plate ENGLISH & JAPANESE

1. General specific ation

-1. Boiler specific ation

Type OEVC2-100/80-18
Evaporat ion capacity 11.C.R. 1000 kg/h
Steam pressure llax. 7 kg/bmG (0.686 MPaG) •
Nor. 6 kg/crriG (0.588 MPaG)

Steam temperat ure Saturate d temperat ure

•
Draft system Forced draft

Combusti on system Automati c combusti on control

& Heavy oi I burning
Furnace pressure Max. 35 mmAq

Fuel oi I cons~mp tion M. C.R. 79 kg/h

Air temperat ure 35 °C

-2. Burner Specific ation

Type VJ-90-3 Ful I automati c burner
(ON/OFF contro I)

Capacity Max. 83 kg/h

Fuel oi I spray pressure 19 kg/cm (1. 862 MPa)

Used atomizer K-11
Oi I viscosit y at R.W.No. 1 70 sec.

Burning draft loss 68 mmAq

Excess air ratio 1. 2

 HM1285. JBW

-3. Used fuel oil

NOR.USE COLO START USE

Specie s Heavy oi I Diesel oi I

Calori fic va I ue (Lower) 9800 kcal/k g

Specif ic cravit y(at 1514°C)

Viscos ity 380 cSt/SO°C R. W. No. 1 40 sec.

Burner unit inlet temp.t o be 60 °C

(Make sure that the oil to be used shall be treate d ·by means
of

the F.0. purifi er to remove water, sludge , etc.)

-4. Inspec tion and test

a) Hydrau lic test(f or each pressu re appara tus)
b) Outsid e dimens ion
c) Operat ion test(co ntrol panel)
d) High Voltag e test

•
-5. Others
Any other .items than the descri ptions in the Volcan o's
specif icatio n shall be out of Volcan o's suppli es.

2. Delive ry Articl e
no. Item Q'ty Type Weight
Item

1-01-0 Burner unit 1 VJ-90- 3 220 k1

3-01-0 Pressu re Switch 2 SNS-C110WQ 2.6 kg

3-02-0
Contro l Panel 1 PAN-VJ 100 kg
2-01-0
lletal throat 1 MTH-200 28 kg
5-01-0
7-01-0 F.O.Burn.Pump unit· 1 TOP-204HWGVB-22VO 30 kg

Spares lset 9.5 kg

30-00- 0

2
 0000929 S. JBW

3. APPARATUS PARTS LIST

ITEII. NO. BURNER TYPE VJ-90

1-10-0 MOTOR FOR TYPE T. E. F. C.
F.0.FAN INSULATION CLASS B
OUT PUT kl 2.2
REVOLUTION r. p . .m. 3600
PROTECTION TYPE IP-44
RATING CONTINUOUS
AIB IENT TEIIP .. °C 45
STARTING CURRENT A 28.5

1-11-0 F.D.FAN TYPE TlRBO FAN

CAPACITY Rl
3
• iti/ 22
PRESllJRE kPa 1. 47
IIIIIAq ( 150 )
REVOLUTION r. p. •· 3600

1-12-0 F.0.HEATER TYPE ELECTRIC HEATER

CAPACITY kg/h 100
TEMP.RISES RANGE °C 60
POWER kW 4

7-02-0 F.O.BURN.Pt.llP TYPE TROCHOID PlllP

CAPACITY k1/h 340
DEL. PRESS. 1Pa' 1. 91
kgf/e112 ( 19. 5 )
sue. PRESS. 1Pa o-o. 03
kgf/011 2 ( o-o. 3 )
REVOLUTION r. p.11. ..,,.
1800

7-03-0 MOTOR FOR TYPE T. E. F. C.

F.O.BURN.PlllP INSlLATION CLASS B
OUT PUT kl 0. 75
REVOLUTION r. p, Ill. 1800
PROTECTION TYPE IP-44
RATING CONTINUOUS
AllB IENT TEMP. °C 45
STARTING CURRENT A 9.8

3
 HM1285. JBW

4. Burner Operat ion & Reset

Burner out Lamp TO C/R

IGNITION FAILURE OR 0 *
FLAME FAILURE OR 0 *
F.D.FAN TRIP OR 0 *
LOW OIL TEMP. OR 0 •O

HIGH OIL TEMP. - 0 -

LOWEST,W. LEVEL OR 0 *
LOW W. LEVEL - 0 0

HIGH W. LEVEL - 0 0

FLAIE PRESENT - 0 0

SOURCE ALIVE - 0 -
SOURCE FAILURE OR - *
LOW OIL PRESS. OR 0 •
- 0 0
LOW STEAi PRESS.
ALARM REPOSE - - 0

THERI_QSTAT BYPASS - 0 -
BURNER ABNOR.STOP - - 0

(REPRESENT ALARI· OF N * " IARKED ITEii) •

R llanua I reset

G Genera lized extern al

4
 Hll 285. J8W

5. Design settings on safety control instruments

Instrument Use Type Rance Difference s~

Flame for Burner Fl-SN 0"'100" ( 50-eoj
t::_---.. \'
detector Inspection
Thermostats for Low oi I TR711-N220 40"'140°C 1os 0c

(with heater) tem_perature

for oi I temperature TR711-N220 40 ... 140°C 120°C

control
for Heater TR711-N220H 40 ... 22o°C 150°C

safety(hich temp.)
Pressure for Burner SNS-C110WQ 1-10 1-3 5.4/6.4

switches ON/OFF control kc/cm kg/cm kg/cni

(0. 098- (0. 098- (0. 529/
0.98 1Pa) 0. 29411Pa) 0. 62711Pa)
for Low steam SNS-CllOWQ 1-10 1-3 4.5
press. kg/cm kg/cm kg/cni
(0. 098- (0. 098- (0. 441
0. 98 11Pa) 0.2941Pa) 11Pa)

for Low o i I CAS-145 4-40 o. a-2. 4 9.5

• kg/cm k1/cni
press. kg/cm
(0. 392- (0. 078- (0. 931
3. 92 MPa) 0. 23511Pa) 1Pa)

for F.O.press. low CAS-145 4-40 0. 8-2. 4 10.5

kg/cm kg/cni k,/cni
(0. 392- (0. 078- (1. 03
3.92 1Pa) 0. 2351Pa) 1Pa)

for High low in sequencer 10 sec.

Delay w. level alarm

timers for Lowest w. in sequencer 10 sec.

I eve I burner cut

for F. 0. in sequenoe.r 30 sec.

circulation

5
 HM1285. JBW

6. Guaran tees

approv ed by
1. Volcano shall guaran tee the produc ts suppli ed by Volcano and
ry of the
Purcha ser for a period o_f Twelve (12)mo ntha from the date of delive
of the
Ships to Owner, or Eighte en(18) months from the date of delive ry
result ing
produc t to Purcha ser, whiche ver comes earlie r, agains t any defect
from defect s in workmanship and design .
discov ery,
2. Purcha ser shall notify Volcano in writin g •of any defect upon
caused
inform ing the nature of the defect and/or the extent of the damage
thereb y .
ts has been
Upon receip t of notifi cation thereo f and provid ed that the produc
ard
install ed and mainta ined and operat ed in accord ance with good shipbo
remedy the
practi ces and any specif ic instru ction of Volcan o.Volc ano shall
of the
such defeot forthw ith at its own expens es by repair or replace ment
defect ive parts at its option .
the
Parts furnish ed as replace ment or repair s for origin al parts under
period , and no
guaran tee shall endure unti I the end of the origin al 1uaran tee
longer .
•
lation of any
3. Votcano shall not be respon sible for costs of removal or instal
sible for
parts whethe r · or not suppli ed by Volcano nor shall Volcano respon
•
•
any transp ortatio n charge .
damages and
4. The guaran tee shall not be applie d to defect s , malfun ction,
produc ts and
missin g caused by operat or ' s neglig ence and mishan dling of the
produc ts to
by an accide nt during the transp ortatio n after delive ry of the
Purcha ser .
of the on
5. The effect s of normal wear and tears and conseq uent supplem ent
tee . .
board spare parts shall be specif ically exclud ed from this guaran

6
FOR VJ BU NER ' I t I • •

HH111~1mmmmmim~m~~~mm~!~~ . . . . . . . . . . . . . . . 0, • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

:::::::==
..........::::==:=: ::::::::::
........... ...... :::===:==::::=:=====I
.... ........... ......... CHARACTiRISTIC a111
CURVES =:::: ::::::::::
:::::::::: ::::::::::
:::::::::: :::::::::: :::::::::i
:::::::=== ::::::::::
::::::::::
::::::::::=
:::::::::: :::::::::::: :::::::::: ::::::::::.• PR&SSURE JET "'If' T¥-P8 A'l\OMIZ.E· ~~~l~~~;~~ g~~~gg~ ~~g~g~~~ ~g~g~~Ei
...••••..•••.•••..•...• :::::::::: ::::::::
......................... •.••...
....... :::
t••·····················
::::::: :::::::::: -- ---·'
...................... . ........... ..................... ..........................
················ . ---.-· ---..........................
::'!~::: ::: : ::::: :::: ::::: ::::: ::::::::•:
...................
............
.............
.........................
.............................................
. ....................................
.................................
................ ................. ......
......... ..................................
........................................
....................................... ... .............
..............................
..................................
.................................... ..................................
....................................
. .......................................
~
............... .........
..............................
...........................
...................................................................
..............................
................................... ................................... .............. .............................................................................
.. ...................................... .................................................................... .
:::::::::: ::::::;;::: ~ :::::::::: :::::::::: ::;::
................................. .......... ::::::::::
.................................... :::................................
::: :::::::. ......
.................
::: :·····--···
:: :::::::................................
:::::::::: :::::::::: ::::::::::
.................................. ::::::::::
......................
::::::::;: :::::... ... ..
~
:::::::::: :::::::;::::::;::::: .................................................................. .................... ........................... .
immmmmmimmmiimmm ,
;JSCOSITY R.W.No. l. ~O sic. gii1igmirn!1;iimg
. .,_ - .....
................ mmimmmm1mm
.... .. m1m1mm
SPECIF C GRAVIT . ...................
............... ........
.................. .
.............
.............. .......
......
. . .... . ...... ... - ..
...... ... .. .... ·--~ ...... .
...................
............ .......
..... ....
~

...........................
........................
.........................
................ ....
............
.....................
......................
............ .............. .
.......................... ..............
..............
......... ..... ....
............
.........................
... •••r• .... ., ............ .,., ~

........... .............
.............................. . ...............
.............
.............. ....
.......
...... ....
~

.............................
............................
............. ............. . ............... ......
....................
............ ............
.....................
........... ..............
........................... . ........
............. .....................
......... ..... ...........
...........
.......................
........................... . ....... .............. ..................
.............
.................. ...........
............. .....
..............
............
.................
........
.....
!: ~~~:: :::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: : : : : :~ : :~: :~:~ ~:: : :~: ~=~~:: : : :::::::::: ::::::: : :=::~:::::Bl:::::::::::!::::::::
:::::::::: :::::~::::111
...................................
...............................
:::::::::: :::::::~::...................................
...................................
......... ..............................
;;;;:::::; :::~::::::::::::::::
......................................
;~;;;:;;;; ;~; ; ;:~~;;:;;;;::~
................................
............. ................................
::::::;::: ; ~..............................
....................... '.'. :: ;:;::::::::::~:::::::::::~~::::::::
...................... ::::::
.......:.
......................... ......... .................................
... ..............................
........................................................................

............................... ...................
..... ....
....................................................... , .................

................... . ........................... ................................ ...... ..............................

~ ...................................................... r

........... ...................
••••

............................
... . . . . . . . . . . . . . . . . . . . . . . . . .,,. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

..................................... ........... ..............................

••••• ........................
............................... ............ ........
................................................
..... .............. ,,. ...........................
............. ,. .. ••••••• ................
..... ................................ .. •••••• ..........
••• ...............
. .........
................................ ........................
..............................
"
, ............ ••••••• .. ••• .. ••••• ............... ••••••• .... •••• .................
.. •• .. •~ ..... ,.,••••• ......................................
•• .......................... ••••............................
.. •• r• .................
~

::::::::::
.............
.... ::: .:::...............................
.............. :::::::::: ::::::::::. ::::::::::
................................. :::::::::: :::::.................................
................................. :: ::: :::::::::: ::::::::::
................................. ................................ ~ :::::::
:::::::::: ::::::::; ...................................
::: ::;:::: :: ::;:::::::
.......................... ········· ~...·................................
:: :::::::: ::::::::::....
····-· . ·· . _ .....
·····--··......
................... .. ............ .................................
.........................
......................................
....................................
.............. ...............
......................................
.................................... ..... .............. ................................
..............
.................................. ............ ........ .....
.................................. ................. ........... ....................................
...................................
..................................
..................
...................
............................... ,. ... .
..............
• • • .. • • • .. • • .. -

.......... . ...................................
. . . . . . . . . . . . . . . . • • • • • • • • • . . . . . . . . . . . . . . . . . . • • • • • • • .... • • .. • • .. • • • • • • .... • • • ........ • • • ....

...................................
~
................................... .......... ................................. ..
• • • • • .... • • • • • • • • . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .... .
,

.............. .......................................................................................
::::::::::
•11••--·· :::
••• :::
• :::::::::: ::::::: ::: ::::::::::
.................................. :::::::::: ::::::::::
.................................. ::: :::: :::
...............................: ::: :: :::: :: : ::: :
' .............................: : : .. ::::::::
............... ...............................
::: :: ::::: =.. ;: :: : : ::: : ::::::
.....................................................................
::::::::::
. ............................... ..................................... :::::::::: ~
::::::::::
......................................
~
.....
~

:::::::::
...............::: .:::.................................
:::::::::: :::::::::::::::::::: :: :::::::: :::::::::: :::::::::: :::::::::: :::::~:::: :::::::::: :::=::::::
~
::::::: :: ::~:::::::
..................................... .......................................................................... ....... - ........................ ...................... [BIi :::::::::: :::::::::: ........ .,
t • o• .. •••........ .. ................................ ........................... •• .... • .. •••• ..... ••••••• , .. r .. ••••• .. - . ................... •••••

:::::::::: ::: ::: :::::::::: :::::::::: ::::::::::: :: ::::: :: :: :::::: :: ::::::: ::: :::::::;:~ :::::::::: :::::=:~:: ::::::::::: ::=:~: :: :::::::::: ::::::::::
....... ............ " ... , ................................... ...................... ••••
•••••1 .............. ......... ••• ••
• •• .. •••• .... • ........... • • ......................

::::::::::::::::::::
.. ••••••••
.. •• .. ••• .. • , .. •••r ••••• .. ••••• .. ••• .. .,. ................................. ...... o.. •••• .. •••• .. ••••• .. •• .. •• .. ••• .... •••• •• .. • .. •
:::::::::: ::: ::: :::::: :::: :::::::::: :::::::::: :::::::::: :::::::::: :::::::::: ::::" .:::: :::::::::: ·: :::::::: :::::::·~· ::::::: :: :::::::::; :::::::::: :::::::::: ::::::::::
, ................. - ............................................................. , ............................
I ..................... , ..................... • •••••••••• .................................
c•••••••• .. .. ......... ... .
E~Ei~ ~ii .~~~......iiiiiESiE~ iiiii~i~i~ ~iiE~aiE~i
. ...

~Sii.~............. iiiiiEiEai ;iiiii;i~i.................................

i~iiiEi~~~ :~~i~E~E~i ;~:;i:;~ ii ;~~i~;~:;i ;:;ii~~i~i; ~~;ii~ i~ i;i~~~;~Ei...................................
......_. ... i~iiiiiEi~ ~Ei~i~S!ii
......
::::::::::
. . .

-........
::::::::::
.

..
:::
.. ::
., .................................
............. - ..... ~
.................................
............................................................
................. .............................
................................
................................................ ...................................
~ :::::::::: :::::::::: :::::::::: :::::::::: ::: :.::::: ::::: ~: . :: :::::::: ~: :. :::::::: ::::::::::: :~·::: :: :::::::::: :::::::::: :::::::::: ::::::::::
...........................................................
... ....... ::: ::: :::::::::: :::::::::: :::::::::: ::: ::::::: :::::::::: :"~::::::: ::'.9r. ;::::: :: :::~ . :: ~:::::: ::: :::::::::• :.::::: :: ::::::::::
...........................................................
..........
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-

......................................................................................................... ~
# ................................... . ..............................................

:::::::::: :::::::::: ::::::::::

. . . ..

. ......... .,.......

..................
.
• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _. . . . . . . . . . . . .

.. .............................. .............................. .............................. ..............................

...... ................ r
........................................................................
................ , ..... , .......................... , ....... , . . . . . . . . . . , ......... ,. • • , . . . . . . . . . . . . . . . . . . . . . . . . . . .

.............................. ............. . ................. . ......... c ......... ..

........... . --·-~--··. . i:i~: i~~ii : : :i~ii i~: ~i:ii: :i ~~ii '.i;i~::i:i '.~i;i~i:i ~ii:i i i ; ~; ; ~; :~i~i~i i iiiii~i ii i ~;~i i :i:::;:;:: : ~~!:;~: :~~::~~~:i
,..ii

0
mmimimmmmmmimmm1m1=:i;:11mmmg=~:~;=gmm1m1~mm=i:i;~:g 11m1mmm1mm1mmmmimm
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;\;;;;;;;;; !:;;;;;;;;;;;;;;;;;;;;::;;;~;; ;;;;;;;;;; ;;;;;;; :; ::;;;;;;;;-;;;;;;;;;;;;;;;;;;;;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : ............................. . .................................
I

...........................................................
................................... ............................ ........ ....................
........... ...................
................................. .......................
....................... . ............. ................................
...................................................
.. : .

..... ...... . .,,

....................
................. u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

................................
::::::::::
................................. ...........
:::::::::: :::::::::: ...............................
:::::::::: .;:::::::: ::::::::·:
................................. .... .... ...............................
. ::::::::: ::::::::::. ..·~:.::::::
............................ - . ...............................
::::: :: :: ::::::::::
................................ ...............................
................................
~ ..............
:::::::::: ::::::::::::::::::::
........................
I.. , .. •• a••• I...... ••I• I• I• .. • • • • •• ... •..
:::::::::: :::::::::: :::::::::: :::: ••I••••• • .. •• .... • • • • •.. • .... •I •• •I• ..... • .. •• ~
• • .. C •

:::::::::: ::::· . :::::: :::: : ~~ :::::. ::::: ::::: :::::::::~ ~ :::::: :: ::... :::::: ~ :::::::::: ::::::::::
• .. • • • .. • • .... • • • • • • .... • • • .. • • .. • .... •. • · •• • •. • • •• · • • • ... • · · • ·

:::::::::: :::::::::: ::::::::::

................................... :::::::::: ::::::::::
.................................. ::::::=::~ ::::::::::...............................
............................. ::::::::;: ~=:.:::::: ::::::: :: :::::::::: ::::::::::
................................. :::::::::: ::::::::::..
.................................
5 O :::::::::: :::::::::: ::::::::::: ::::::::: :::::::::: ::::........
:::::::::: ................................
.............................. .......................... -••.:r ................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .
: : ~: : ~
:::::: ::::::: :: ::::::::::....~···· .. ::::::::::
-- -· •· ............................... ~

............ .................................................................. ................................ ..... - -···· ............................... .. . . ..........................

~
;: ~: :~: ::::::::::
............. . . . ..... .. .
...............................
. ..................... . _ ............... . ....................... . .

............................... .... ..............

_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. !I

...................... ....................................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , ... ~

:::::::::: :::::::::: :::::::::: :::::::::: ::::::!~~- :::::: ::::: :: ::::::· •~; .. i::::: ~::::::::: ::::::: :: :::::::::: .................................... .................... ,:;."=
...................................... -

:::::::::: :::::::::: ::::::::::

_
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. !I

iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiii iiii ;;;i~~ii iiiiii ii:i ;;;iiii:iiiiiiiiiiii iiiiiiiiii iiiiiii ;; ;;;iiiiiii iuii iiiiiiiiiiiiiiiiiiii
................................
, ........................... ••••............................. .....
..... ..........
_..............................................
...... ............................... ............................... ..........
......................................................................... ........................... - ............ . .............................. .......................... ........... -
................................
.
.. •••••• .. •• .....................
............................
................................. ........... ................................
................................ - . _........ ••• .. ••• ...................................
. ..................................
~

.................................. ............ ••o• .. •••

....................... .
.................... ................................. ... ................................
..... _................................................................................... - ..................................... .............................. . ........... ... ...,
............................. . _
_
~
................................................................
_

!~:
1~1m~ ~m mm Irn ::: ~~ lrn ~ !!l!~! ! ! ~~1 m
:.................................
::::::::: :::::::::: :::::::::: :::::::::: :::;:;:;:: ::~:: :::
!~
::
~~~ ~~~!~! !~!~m:~~ !! ~!~~~~! i:! ~ ~ ~ ~:~~~! !~~~m!!~
::~::::::: :::::::::: :::::::::: :::::::
:!~~!~~:!i !:~!l '. '. :; t~~
:: :::::::::: :::::::::: :::::: :::: ::::::::::.
~!
................... . .
...............................
.................................
..........
............... ···-··
......... .....····· ...
.................................... ·· ................................
..............
......
....................................... ........
.........
.........
................................
-- ................................
-- ----- ................................
................................
,..............................
..............................
................................
...................................
--- --- - - - -- - - - - - ......
....... --- - -
................................
........... . ...............................
................................. ....
........................ .......
.....• ................................. .............................
,
...............................
,, .......
...... ,, ~

................................. .......... ........................ ...... :1 ............ .......................... . ..........................

.................................. .................................... ...... -· ...... WO NG ANG ............ ............................... ............................
...... -- ............................... , ......................... . .
. . . . . . . . . . . . . . . . . . . . . . . . . . ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.................................
OI ..

. .................................................................
...................................... ........................... . . . ......................
• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. . . . . . p

.... ......
..
.......................... . .............................. • • • - • • • ••• .. •••
.................. ............. .. .................
.................................
....................... . ...... .. ... ..........
...........................
,
, . ........... _
••• .... • • • • • •• .......... .. ...... .. ........ e .. ..... . ......... . . .... m.. a • .. •

. .:·· :. ... _............:...................

. ...... .....
• . ...... c . . . . . . . . . . . . . . . . . ._ .... ... . . . . . . . . . . . . . . . . . . . . .. . " • •
0 ..................................
0
o.,a l,47 1.96
FUEL OIL ATOMIZING PRESSURE(qf~
MPa

7
 ;:t.O~BJ'-=;:l;#~S.:...1.:..N.¥..:o•-aluS:.J.4.¥..0'
/ -.A.:
t ~il.J,µ.1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ - - - - -- - - - - - - - - - - - - - - - - - - - - - - -......
r--··---B_U~_N_E,._R_U_~_I_T
____l_:- o 1- o ____
1 V J ,~ - t i 1.1: © Ji I ' II
I
1
•
Hl-~
'
!
111' PLUG -
, l!:S
"¢
- ~·
( F • 0 • 1f - =: , 1' I ::,, 111 nl)

~I~
@¥<-t1::-,Hfo.>F , 0, t-t <•I-12-0) o.>).Cltiillli60t"l 't0t', H.F. O. ll1i1<-t1::.,t,). • ~tllf60tij.J:t'
:~::~ ) M•Y cocr/~ _,,_, ttMl,'t:T!L 1• lUH. F. O. ,__l:!,.1::.,?t,1;1t-t 1::, t-).• -4.>E•l'-IF. 0. IIIU:4.>IBJ"t'tll6 0tl,U:tltV(T!L 1 •

I
I
--~, . I____ - - __ j~ -----,
\-17-G
- ,..--------, : : )3: : ~
-+~-f,
l-.,-f n § M. D. o. litlli:"Clll,"(T°!LI.
H.F. 0, 1?111.>llfl('tl), H, F. O. llt.:11Af-.t..l-v-Ai til;lf1f~}l;:IIl,"CT ~L 1• ( ....,,,..,,.JIii;}) .

(/ I
I RI PLUG :l.f]./.I.71!Jfv-1f F. 0. 1<-=.::.,IJ#.:t1 (Na 7- 0 1 - 0) 1Alii::li111l.!T~L1 • ~, 1fA-<::., t-llt:tJ'-b<ti11IL'J: ; , 1.1Jil
...
HM
Ii \~· i :'. I
.P!UJ_l.flJi.l(_ ____ ~
• I
!-JAY COCK

...
1;:Jtijl,"(T!L1. --<::., 1-l(;:t:jflftl:t~L1t'T!L1.
@ F. O. 1<-=.::.,1Jil':.,10t ,<J~~-J1,llti.ll:.11.>tl), 11'-/z. 7-tutv-1 t F. o. 1<-::::.:'11':;., 1t~IIT.lftlf;:f1fJl:.~~1:fJ1:.lill
.
... I
I
•-t
i-13- l
1-11-•1
1-19-0

1-12-A
- - .._. --- - - -

f,-12-1 HM
~

HS-I•
•
JI
II

,,I
t
,
I
I
I

B.
l:11-1

c. p.
I
I

§
tl/lt11~Llt'T~L' •
•
F. O. 1<-::::.,1Jil(::.,1}. • IE1J~l'lf0"'0, 3-f/ii(O. 03MPa) a.> lt;:(t~.t,IIIVfltl tll,"CT!L 1•
F. o. ,t-::::,'Jt-:;.,1111av <-t1::., t-J-Dl0l~IE.:1Jl~!:2. Olaf /al ( 0. 2 MP a) ~J'i1;:~~l ?IIJHfEIHtit,-CT ~L 1 •

V" H.F. 0. ,--~}.1:;.,?fb • tJli:>11'-/.I.Y1!1f1t-11DIYllllft'a>Efl:tl.:1JI( l,!T!L 1 •

_9_
1-13- §1 / 1-11-1 ~I
I
.....,......,,...,,,..,,,...,-(:,io..,,,..,,:,-:1
r --- ,..-
-
- 1---,,_...,_,,..,,.,11 SET Pit!~~. 1,i.1..
\-ll- l========= =::.J I
(I. HKPa)
1- ~ • .--
I CJ Guidancefor theinstallatio n, piping and operation of VJ type burner
••
1-10-{ [
'I
I
.0
1-15-lj •
I
'
I
..•
I

(Separate installation of F. O. burning pump.)

I
I
I
,A" 1.. ~l-15-0 I
~ I
,-- I @ In case o-f H. F.O. operation, the fuel temperature at the heater inlet in the burner

J
I
I

~"------*u '
t
unit and ·all the line between the H.F.O. service tank and burner unit 1hould be
: J,J
I
'
I
1
: GAS/All
s-- ,.. -·
kept always more than 60t, u the heating capacity of F. 0. beater Olll-12-0) designed
Ht- AI R I N : based on the inlet temperature of 60t.
1-u-L: : SHIP YAIID SUPPLY
GAS VENT @In case of M.D.O. (Diesel oil)operation,th e fuel may be supplied at the ambient
I
temperature to tbe burner.
@ To prevent the heat release from the pipe surface, al 1 the pipe surface for H.F. 0.
~

.r~
ST!Al( TRACE
/ :!
I \
should be covered with the heat insulation material and steam tracing as shown on
/ ;
:\o,t1ii\1IA1-... the hiltcb.ina part, (.......,.,)

~~
Q!L I)!LKT::::,.,,, // . *1 :, (5l-15Al @Aus/air separator should be mounted at the F. O. burning pump (1.7-01-0) inlet, as
CZU-20Al t
15A vertical as posaible to make the gas vent releasing always.No valve should be laid
STUii TRACli SHJDV&III SQPPI.V ,,..,.,,..,..,.,,.,.,.,,..,..,_...,.,.,.,...,.,.,...,.,.,"7'"'1\~ out in the vent pipe.
Jl O cup
~ ~
~
- H. ,. 0 M.D.O @To prevent the oil seal damage in the F.O.burning pump.no _check valve · or non revers i b l e
SIT PIISS. • 1!)\.;J ·~ T,ANK TANK equipment in the line between gas/air separator and F.O. booster pump inlet should be
MAGNETIC VALV! ' 1,, s,11• ..-1 L ij
I (1, 9111P al \ \. ,..1:1.1;t
laid out.
~ N!EDLI VAL VE \
~1-u-[I 51(-25, "'• @ The arrangement of al I equipment and piping should be designed so as to keep the F. 0.
*3 pressure at the F. 0. bur-ning pump inlet within the range of 0"-plus 0. 3krf/ci(O. 03YPa)
t><l STOP VALVE I •;
~ LI FT D. CH!CIC VALVE
i 0A
"""",._......,.......,.......,.......,.,..,, -
..,..,..,,..,..,pq__~/""'9_ ~ 5A
~ 1,<,1~-~~-...,.,,,..,,.,.,.,,.,.... -\2
.a·- .. (!]) _
SA - -
'
throughout the burner operatio~
@The arrngement of all equipment and piping should be designed so as to keep the max.
pressure drop between the F.~ burning pump outlet and the burner unit inlet within
~
- P.O. LIN! M !:HTPU•D SUPPI.Y 2. Olaf/al (0. 2MP a).
STUii LIU ,.____,
t-t~ ,
@ The pipe length between the H.F. 0. service tank out let and the connection part to the
F. O. BURNING PUMP gas/air separator return pipe should be laid out as short as po s a i b l e.
1 - - - . - - - - - - - - - - r - - - , - - - - - - - - r - - - - , ~ - - - - - - - - - , - - - , - - - - - - ~ 1 ~ - - : - : 1 7 = - --=-0~1=-=c,==1=r:-:IO:::-ll-:l::-:Ll:-::C=n:-::o=-=01:-----r--::2""T:H:-::T--:-1:-:-L--:-V::-:J:-_-:--I- - -
-,
3-02-0 PHSS. SI. FOi LOI STUii PIISS. l SIIS-C 11 OIQ 1-11-0 All DAIIPU SOLIIOJD l AS-41-1111141
3-01-0 PHSS, SI. POI BURHll ON/OPP I SNS-CllOWQ 1-15-D OIL IILIIP. YALYI l TOP-ZVID-ZO
1-14-0 TRUIDITIR 2 TM-2-2
1-13-3 THIRIOST.AT POI HIGH OIL T!IP, 1 TR? 11-lf220R
2-01-0 BURNIR COWTROL PAIIL 1 PAI-VJ 1-13-2 THIRll>STAT POI OIL TIIIP,COlt 1 Tll111-lf220
7-03-0 MOTOR FOR P.O.BURNING PUMP 1 CIIH-0, 75-4484-RR 1-13-i THllll>STAT POI I.Of OIL T!MP. 1 Tll711-1'220
7-02-0 F. O. BURNING PUMP 1 TOP-204HIGVB-22VO 1-41-0 PRISS, SI. FOR P. 0. PRESS, 1 CAS-145 1-13-0 OIL HIATII IUIIINT 1 SIAN-t-3544-VJ
7-01-0 P. 0. BURNING PUMP UNIT 1 1-3&-0 IIIDLI YALYI
1-35-0 CIICI VALVE
1 fGll2110
- !!.Q.!!
1 PLIZIIO
1-12-1 All YIIT YALYI 1 IIRFl-1/4PT
r:-, Mark parta are supplied br VOLCANO.
1-12 -1 OIL HI.ATII BODY 1 IHDIH 00 -VJ
TYPI
i - - - - + - - - - - - - - - - + - - t - - - - - - - - + - - t - - - - - - - - - - t - - - + - - - - - - - + 1__ 11__-~o~•-~o.~•,..u__,....,,....,......,,...,------,t---1-t-".P"'.":'.D!=--~'O""'.:J_-"."":s-=-•~-:---t
- __
1-10-0 IKITOI POI P. D. Ull
1----+--- -------1-- -+-------- t----1---- -----+---t -------+-- t-----·---- ---1~-t-- -----• 6_ - - - - - - - - - - - - - - . - - sc,1.11 IOI
1 CIIP-2, 2-HBZ-RL
3 T IT LI
I 8 UR N E R P I P I N G D I A GR A M VJ

APPlOVID .A-L ~~Al!'.i

1-----1-- --------+- -+------1 ---+------ ---1,--+- ------+--il --- - ------+-- ;-------1. 6. - _l-..:....1---4- --4~~::3!~~:: :::..J
1----+---- ------1---+ --------+- ---l------- --+--+---- ---+,--,-~~ ==~-=-=~~~+ --t---:-~-:---,- -----I
1- 0&-I _IIAGNITJC VAi.Vi POR P. 0. INLIT 1 VLD3-21t0-15AUIJ t-_(t)_E}__-1 CRICIID ~ ~..,_ - ?' _, 1:: ______________ _ _
'----+----------t- --+--------+=--'- --c-t---,~~~----- 1-22-0 PRISS. GAUGI 1 AYTl/4X60X5MPA
+---+,;..;.....;;.;. ....;_;.,;;....;;..;= !Pl 1-0 5-t ATOIIIHI ILOCI
.;;..;..-+a....a..,- ,.~~---................ 1 AB-I ~-----------------· -
6. DUI CRICIID K".'"NAGATA ,------+-..a.-t ------------t 1------+-- --+------- -t
1-21-0 PRISS. SI. POR P. 0. LOI PRISS. 1 CAS-145
1---4-- -,,,..,,,,....,,..--:=- -----~-+=-:-:-:--- ---+=-~~-:::-="-= ::-'-=-'-'-=:..;;....: ==-+-=-+~~'-=-- 1-04-8 ATOIIIZIR POI PUIL OIL 1-
1 .;.-~~-=--------
----+~~H::-~~~; ...:,_,;~=~--+-. 16_ - - AUG, 3 0. 2 0 DI DU1JII N. U
5-01-0 MITAL THROAT I IITH-200 1-20-0 FLAIi !YI 1 Pl-SI 1-os-e PL.AMI PIIIIEL 1 FP-195
1-19-0 SBCOIIDAIIY CAILI 2 LlGI-VJ 1-oz -1 STAIILJZII 1 STl-191-12-1 UY, HnQIPTIOI DATI 11,•etn1
,1O11cr I t, HM128S/1286 DIV ISIO I I 111
1-11-0 IGNITIOI TlAJSP0ROl 1 IS-CUlB-1 1-01-0 VJ BUIIU Ull lT 1 VJ-91
N 0, NU! ll "TY RIII ARKS NO. NAU Q'TY RUUU:S NO. HIii IQ' Tl . RUARKS 2 4 8347- l VOLCANO CO., LTD. ::~· o o
OB
" C"
~20

"C"VIEW
E

-- -...
.......
,,;.
UIITIIUCI
C V
"A"
-.. •

f> • a• VIEW WEIGHT ab. 220ka

TYPI
flTLI VJ BURKER ASSEMBLY VJ- 9'
A SCALI IOI APPIOYII
6 --------------
6 CIICIID

6. DATI CHCUD X. NAGATA

6
6 AVG. 3 0. 2 Ol l DUWI 11. U
A IR u,. DUVCllnlGI ll&TI ·m PIDIICT ••• HIU285/1286 DIYISIOI 1 13
INLET VOLCANO CO., LTD. 10. DWG,
3 04 8 3 48- 0 1
 ., • • I

~
BOLT. NUT. PACKING ARE
O.
NOT SUPPLIED BY VOLCAN
NUT AND PACKING O.
12 -~ 15
ARE SU PP LI ED BY VOLCAN
200

, ,
~~~~
I

I I I

I I
I
--
1-·-
I
11 I
= I

I
-
00 I I
= r- I I
..,,
-e. -s. 11

'

METAL THROAT •

BO IL ER MOUSE
IT EM No . 5- 01 -0

W EI G H T ab . 28 kg

TY PE
ME TA L TH RO AT MT H- 20 0
TI TL E
14 • 12 T , _ K s c AL t/ 5 APP RO V!D T. KURIMOTO
6_ -~I t~ ¢ 3 7 8 t I! t -6 • _
_ "· '

6. - --- - CH !Cl& D

6. ---- - $Et CB ICU D

6 --- - - DA T!
6 ---- - AP R. 0 2. -1 9 9 6 DllA lfl( JC. DEGUCH I
,
6 PRODUCT DIV ISI ON l 3Z
DAT I NAN I NO.
R BC, 110TB RIV . 10.
DWG.
4 0 1 1 4 1 6 - 0 -1
VOLCANO CO., LTD. NO.
/()"
 U5

SI

r-::-r=
--1~--
5
-... JL ~

11 $ECOIDARY CABLI 2 LIGB-VJ

10 BITI JOINT 3
9 BIT! JOINT
a SHORT PIPB
ASSEMBLY
TY
7 VJ-I0-1
6-t------------t-2-+H_T_-_BL_-_v_J-_l
IGNITION BLBCTIODI _ _ _ _--1
6.
6 ------------ - - - - - ICAL IOI APPIOYID

5 ATOIIAIZER BLOCK 1 Al-1

.....-------------+----1----------16. - --- - -
- - - - - $Et
CIICIII
I TYPI
4
.....-------------+----1---------....1.~
ATOIIIZIR
6
°A

- -·- - - - - - -- - -
--- - - DAU CIICIU It. NAGATA
3
2
___.-------------+----1----------~A
CAP NUT
FLA.Ill FUNNEL
Cl-6
PP-195 w.
FIi, 8', 2180 IUWI •• u
IC, IITI DUI IAMI DIVlS IOi 1 u:,,
STABILIZER an. ,o;
.D WI.
NO. NAIii Q. TY IIIIAUS VOLCANO CO.,LTD.- 10. 30 1 4 4 17 - 13
 ·1

CAB?-)
~--->---------- • - - - , :
---------- ------
SOURCE FAIL.
0---- __P_._Q_P_U)l(p ___
FLAIII
__TR_IP____
IGNITION FAILURI
PA_I_L_UR_&_
_____
0
v
F. 0. PAN TRIP ---- ~
WATIR LBVBL LOWIST , ----
P. Q LQY Tl.MP - - - -
F. Q LOW PRESS. - - - -

INTERLOCK
NOR.

(18) p
BURNIR SW
OFF
V
1 INTERLOCK
---, I _______ .,
,. ABHOR. I

1&-
PROO~ START

• __
.___'_·t_T_~_T _.II. .__ ' __
,:_.s_~_:AR_,AN_T

•
• PRB-PURGE
60SEC.

,
AIR DAMPU
SHUT
OtVQFF
F. Q VALVE
OPEN

IGNITION STOP
- - - - - - - -:>I

2 SEC.

AIR DAMPER
OPEN
CONTINUOUS BURNING
I
r---------
_ __t_ _ _ •I

'
, ..._ ___
BURNBR
:____,,,;
EXTINGUISHING )

.... I
PROGRAM I ,-------,
RE-START • - - -> AIR DAMPBR I

•
•
POST-PURGE
60 S!C.
I
I
L-~-_J
I
F. D. F. I ,-------,
STOP ~ - - -> F. Q VAi.Vi I

L-~-_J

F. Q PUMP
STOP
PROGRAM.
STAND-BY VJ BURNER
FLOW CHART
13Z-4014005-03 ,z
 .
g 5 . 6 7 8 q 1n
I ?.
'
650 -- 30 220 . 6
-- - .

--
600
--
550
I<
FH-6-
1
-&f+ -1- -
F

,I\
' '"
'
NP-A
:D
<viii 111111111 ~I 20 51Q
19 BBQ
THERMAL RELAY FOR
MAGNETIC SWITCH FOR
F. 0. PUMP
l
1

m-c .,.,
r:-
.,.,
18
E

0
17 PLC SEQUENCER 1 Co.Ml
FLOATLESS SWlTCH 3 61F-GP-N
.
16 FLS1~3
c::, c::,

~~ -
.,.,
- --
c::,
C'O
tt - 15
14 SPl
SWITCHING POWER SUPPLY
l S82J-05024A
,. - ., 13 0 TERMINAL BLOCK lSET D
._x_.,
,. - - -,-o 12
1
0000
1
~
3 11 51F 'THERMAL RELAY FOR l
L - - .J
.,.. F. D. FAN
....
.,, 10 BBF MAGNETIC SWITCH FOR l
9 88H MAGNETIC SWITCH FOR F. O. HEATER l
,. - .,
I
L
y
- ~
I
8 52 MAIN SWITCH l NF-50CP/30A
7 Fl~4 FUSE 4 NC-1 3A-F l. 2, l0A-F3. 4

CJE ~[Q C
L
ry
6 TR TRANSFORMER l 440V/110V S00VA
·~ )o_::_::_oc T = 5 FDR FLAME DETECTOR RELAY 1 FDR-lTBJ
if .,,

6-150HOLESr
t~---
: k "' I
•

•
~
I
EARTH
TERMINAL

.
4

3 s-
AUX IL. RELAY

MANUAL OPERATING SWITCH

15
2
5
l
MY-4
MY-4
AJ42110/41110/41130
TME-120
(DC.
(AC.
24V)
11 0V)

2 LI WATER LEVEL INDICATOR B

• L15 1 ORANGE
L3~ ll RED
MOTOR 3. 7KW 5. SKW 7. 5KW INDICATING LAMP KRE-196
CAPACITY 0. 7 SKW 2. 2KW L2 1 GREEN
MAGNETIC SW. MSO-N12 MSO-Nl2 MSO-N20 MSO-N21 MSO-N2 1 L 1. 12 l WHITE
l
THERMAL TH-Nl2 TH-Nl2 TH-N20 TH-N20 TH-N2 0 llLB LAMP TEST SWITCH l SB-6 lA (Y)
PAINTING COLOR RELAY 1. 7A 4. 6A 6. 7A l lA 15A
... 3R RESET SWITCH l SB-6 lA (R) A
7. 5BG 7/2 HEATER 6KW
CASING
!!. !;S !¥,'!! CAPACITY • 4KW 18 BURNER MANU/STOP/AUTO SWITCH l AJ4 l 320
CHASSIS N-9. 3 MAGNETIC SW. S-Nl2 S-Nl2 NO. MARK NAME Q' TY TYPE

llAPPD l • CHK' D IIDR' N RISCAL& lltt TITLE Ill~ DWG. NO ..

6.
ftiRH&R
it2REV,NO
6. j(..,,..,.., l 7 :;;~-{)o K. M
1/10 u-. _,.,,., .1 a1tati: VJ
BURNER CONTROL PANEL
OUTLINE VIEW & 3 0 4 9 3 10- 0 0
6 •1tUNIT
VOLCANO CO., LTD. PARTS LIST
6 UDATE 29. AUG. ' 0 l mm I •IHM1285/86 !111HI E 11
13
 . s . Ii 7 A 9 10
' 2 :I
'
Ji.l;A. .
~
"

~-~. . .~. ' . -•• -<b- :tr

•
·, I
. B u R N E R C 0 N T R 0 L p A N E L
<

BURNER
..

LAMP TEST $0URC! THERMOSTAT

BYPASS FLAME PRESENT LOW STM 'PRESS. HIGH \\t LEV&L · LOW W. LEVEL LOWEST W. LEVEL
'
STOP

MANUc@AUTO
0 @) @) @) @ @ @) @ @) "
.,
l
- .,
" . '
' . .
.... ·
.. .. !SET P. n.· PAN TRIP tGNtTJON FAIL. FLAM! FAIL. LOW OU. PRISS.. LOW OIL TIMP. HI GH OH.· TEMP. I
,,..,..
J

t''•·,) :·
lo'
•.:,,: . ,
...
I . . . 0 ® @ @) ® @) @
,v- ,. J

,,I•I . ~
.. ..
"

.
_., I
'
•

.;. .
fl" "'

....
..,,•

~ -qr VOLCAN -0 CO . , LTD~

'

.
~ ~~
.
~",' t
\, . 'I
,,
.
D
·,1 •
. ,
' r
NAME PLATE MP-D
·- -
~

'
.,'" ..
,, A REFERENCE TO ' NP-K HIA.TEJl
• (l} MANU
I,
THERMOSTAT FDF/PUMP d>GNI1'10N 0 VALVE
.
"" 1:'! .. ·~
\ .~ B BYPASS ON (H. F. 0.) (i) MANU ON ~ MANU ON -- ON
,.
C WATER LEVEL

~ ©!roJ (fl)
'
.. D
E
REFERENCE TO • NP-D#
--~ (fP (fl) C
N.:>R. OFF (M. 0. 0, ) AUTO AUTO
F
•• 1111 •

. ,
' MANU. OPE RATION SW.
:
G

I NS I D E OF BCE ..
..< -

"' ~,. X: Y:
' . . B
f• •
'• NOTICE NOTICE
'
IGNITION SWITCH SHOULD BE HELO BY HAND EVEN AFTER THE DISCONNECTING
AT THE f'MANU. ONJPOSITION UP TO THE FLAME PRESENT. SWITCH IS CUT-OFF
IF THE LIGHTING UP DOES NOT TAKE PLACE WITHIN THE RED MARKED TERMINALS
10 SECONDS, F. 0. VALVE SWI~CH SHOULD SE TURNED TO ARE ALIVED ON SOURCE VOLTAG!
fAUTO. J POSITION IMMEDIATELY.
UA-< -;., 7f-' W r.: t; 't' t,
I GN IT t ON A-1 -;.,7(:;t~~ili?rf"Q ~'t- rMANU. ONJ ~MT~·• ~~1.:r~om~n-n ,:t-r.
(!H" 1 0tl>~l.:A!kUtVdl,S,11F. O. VALVE ~1'~r'E''813>f.: fAUTO. J
ttt.:~'t-.
(LETTER: RED) A

• II~
*'",, .1ait-ati:
J.IAP PD HCHK' D IIDR ' N RaSCALE HUT ITLE DWG, NO
f;feR!FH
6.
ilU EV.NO
6. K~_,..; 7. ~-De=
1/1 ~ VJ
K. M BURNER CONTROL PANEL 3049311-00
6 •tUNIT
VOLCANO CO., LTD. NAME PLATE LIST
6. MD.UI 29. AUG.' 01
• t lHM1285/86 l •• ul El?
/4
 '.. SOURCE AC. 440V 60HZ 31
Rl Tl

-T
RO SO TO

5l F 01
. ·.,
F
. , .. : ) 52 ·aaFx
02
SlFX 03
AC p •N 0 0
SPl •
., n S. T. HIGH-OFF
s- 31 88H~ ~- 37
239c:
Rl, Tl 0 0 - THERMOSTAT FOR
TEMP. CONTROL

., -
88Q.X
02A
E
F. 0. HEATER
•'.
,. OKW

,· '"'
''
ITX
0
23
E~ IGNITION TRANSFORMER

-i=~
F. D. FAN 88F 2 lQX 26
25 BURNER ON/OFF
CONTROL VALVE D
2, 2KW

. ' 27 9..2..fil{ 30
0 0 0 .-9;S _ AIR DAMPER SOLENOID
'
..'.
t , t____

F. 0. PUMP
CHECK TERMINAL
O. 75KW
. '
FD: C
. ,, •O
FLAME EYE

< •

i'

Rl Tl A
,.

~!llFll
HR n110
~~-~----- ------7 H APP.D
6..
.6.
HCHl' D l

lc.""4M 7. 7~o
• Dll' N
K. M
.USC.ALI

. .~ilN-l:--T-1
1--
•it•ti:
~ ,Jf JI, tJ ,I
VOLCANO co., LTD.
IHI Tl TLI
VJ
BURNER CONTROL PANEL
SCHEMATIC DIAGRAM (1)
t • H DH, NO

3049312-00
HDATI 29. AUG.' 01 I I HM1285/86 l • lt El2
15
 0

• ,
•

(H) (L)
EXTERNAL ALARM• INDICATING
(L. L)
PLS-1 FLS-2 FLS-3
N WH N WL N LCl FDRX
l0 10 11 10 11 El 0 00 0E2 FLAME PRESENT g
61F-GP-N 61F-GP-N 61F-GP-N
30X
3 9 3 9 3 9
4 5 4 5
0 0 O E4 BURNER ABHOR. STOP (AL-OFF)
4 5
33WHAY
0 · • 0 E6 HIGH WATER LEVBL (AL.- OFF)
ELl EU 33WLAY
------ f{])-- E7 0 0E8 LO WATER LEVEL (AL-OPF)
., 23HX
' 0 HIGH OIL T!NP,
~ .
,,. E9 0£10 (NO USE) (AL-OFF) D
·I' !t.l 0112
..,,· ~ 63SLX
El3 0 0El4 LOW STJIL PRESS. (AL-OFF)
I
(WATER COLUMN)
-
11

'.
,I

' SFY
• # •

El5 0 0 El6 FLAME FAIL CAL-OFF)

(NO USE)
23LX
...._,
tfl-1. . .
• El7 0 0El8 LOW OIL TSMP (AL-OFP') C

..., .
. ,. El9
lBX
PRESS. TRANSMITTER E20 ALA!tM REPOSE
FOR WATElt LEVEL
•
;.;,•,
!O'\PT
+'<Y- LEVEL IND.
r LOW-OFF

o-----f~ lf :J-o
,I I,
......
'·'!..
.,/ rt: ]J
PRESS. SW. FOR
,. 'I 1' PSS PS6 F. O. LOW PRESS.
I '- - - - - - - - - - -a--=-=::..::;.~ 1:-=-.=-=;• N
I B
~ _______ ____ ·+LI + _ _,. p
I

...' .,
A

ftUIFlll 6 IIAPPD 1 • c11 · D nu· I

-=---- ------- ------- t HSUI.I 1 • 11 TI TLI . . . . DH, NO
IUIV.NO 6
-==6=- -------- -----/c. 7"Hf Y.Z-s>o K. M ~--~ ~
etUIIT
*"'1J.1•st•t:1: VJ
BURNER CONTROL ?ANEL 3049313 -00
VOLCANO CO., LTD. SCHEMATI C DIAGRAM (2)
L----=l...),.=------------L-------'---..J.------------'----------------___,;-----------------'
A HUTI 29, AUG,' 0 l I I HMl 2 85/86 HH ltl2
/6
 Rl Tl p N p N

' ... :,1 ._'•.

. i

., .,,.
. '· .. ~
POW&R UNIT F
•·.,
'.
>
CPA203)

(0-00CM) HIGH W. LEVEL

, ..'

.... FLS-2 LOW ·w. LEVEL

04
FORX
FLAME PRESENT E
FLS-3 LOWEST W. LEVEL (1)

05 ti!.,X LOW-OFF
F. D. FAN TR IP r--
..1.
.' 32 .fllll!
15 n---=-=---{io - -o o- -
33WLC2
«»-- -+-- • LOWEST W. LEVEL (2)
18
1'
\•,-.: .... · 1.1
BURNER AUTO
A.

.. - ... 3R
3R
J_
(001CH) cc>--------- -- D
CPU UNIT RESET •
(CPU 11)
ME04K
OiJ
LOW-OFF

llLB u <..ERESS. SW. FOR

J_ LOW STEAM PR!SS.
llLI
LAMP TEST
C
S-2lL
HTR.
.., ·' r THERMOSTAT BYPASS INPUT UNIT
(ID212)

. •
'
H
-
--o o--
83Q
PRESS. SW. FOR
LOW OIL PRESS.
[I[]

~:..'
35 THERMOSTAT FOR
J;' HIGH TEMP. 8
".
L zOFF
38
-n-
23QL
THERMOSTAT FOR
LOW TEMP.
....
7 PRESS. SW. FOR
...
, 13URNER ON/OFF
•
A
06
HTR. ON
., ·,
15
,~!' '
., . . ,
.
~~: ,,
fJU Er £1 l • AfPD HCHI' D l • DR' N USCALI • H TITLI • IH DIG. NO

itUl!V,NO ..=:~=------- .------1/c. 7,%9. K. M i---~ t4ii. JJfJl-,fJ ,/ •st•ti: VJ

BURNER CONTROL PANEL 3049314-00
-=L.::.=---- ------------- --'----- VOLCANO CO., LTD. SCHEMATIC DIAGRAM (3)
£::i. HDATI ·29. AUG.' 01
IIUNIT
' I I HM1285/86 llli El2
,,,
 p N p N
<- ..I
•' 4
i's H
<:--,
.. \,, . Cl0OCH)
A II,
(1 OOCtO
I

A,,S-FQ au
.•,
• • t •
. I C+DO iod-4------ - - - ---, (11) ud--4--!!-....__..,.._=-----,
82
F. O. PUMP ON/OFP
F
(COit
., ·: 83
:,. c12l 1sd-- -- - -- ~ --1 LOW STEAM PRESS.
"'!:I~',' -
. ~ ·-
68
(08} P'. o. PAN ON/OFF
84
'J:•. :·. ..
(13) FLAME FAIL
Ii
70
.(01) IGNITION TRANSFORMER
85
... (U) LOW OIL TEMP I
·•-'t ..
A.S-Ql 72
(02) CON~ROL VALVE ON/OFF
(15)
II,
-~, • I
F1)RX
-
. ·-,·
.
D
...,. ,. ,
.
<OS) 4
74
AIR DAMPER SOLENOID • (+DC) 20
,
.,..,
4'''\
. . .'. OUiPUT UJU T
00-213) (CC!le 19
lM]
I,. 75
•' • co,l s F. O. HEAT-ER ON/OFF
!OUT!

(0$) C
.,. lB <-.,
'
"" . 77 A
~,. '\ . LOWE~T W. LEVEL
I
·., \
M
i. If•
, .
•
(07)
78
BURKER ABNORMAL 87

- ' B
....
.
coal T9
HIGH OIL T!MP,

I'
80
(09) HIGH W. LEVEL

·a1
(10) LOW W. LEVEL
. .
A
, '

..
ftlllF!R .f:.6:L-_ _ __ _ _ _ _ _7
CHI' 1J UDI ' » llllCHI
~ ,Jf)l,'/J ,/•it .,U.~ • HIT ITLI
VJ .
Hn OWG.110

11uv.No 6 ~..,,,,,,;, Y.9.~o K. M .,_,_

H:-u~11":"'::u:--1 VOLCANO CO., LTD. BURNER CONTROL PANEL
SCHEMATIC DIAGRAM (4)
3049315-00
j_i~-------------t:t::.:-DA:-:T;:1~2;9,-:A~U;;;G~..:-;0~1~7 I I HMl 2 85/86 IIH El2
18
 p N p N
I' "4

,....
J .. ~

•' . SOURCE
(10 lCH) F
'• (101 CH)
"
(+DC) (11) l4C J - - - - - - - -L_1_3_ ..... THERMQSTAT BY~ASS

(C
'.
'
(12) 15

1.2
(00) FLAME PRESENT
Cl 3) 16
I•,
I·
L3
(01) IGN. FAIL.
, ,, (1') 17
-✓• •

(02)
u F. D. FAN TRIP
(15) 18

L5
(03) HIGH W. LEVEL
D

L6
(04) ' §r-J------------ LOW W. LE'.VEL
OUTPUT UNIT
(00-2 13)
louTI
• (05)
L7
LOWEST W. LEVEL (+DC) 20 0-- - - - - - - ----...,......

LS
(06) LOW OIL PRESS. (COW 19lr----- - - - - -- -- -~ C

LS
(07) LOW OIL TEMP.
. , . ,.
~

,.,..
'I '
LlO
(08) HIGH OIL TEMP.
..,
,l 1

..
8
Lll
(09) FLAME FAIL,

LlZ
(10) LOW STM PRESS.

fflREFER 6_ l • APPO - • CHK' D l • DR' N .R.ISCALB 1110 TITLE Il l'~ DIG, NO

-==------------------!
UR EV.NO 6_
~6=-----------~~#.lnt ~~
HDATE
, Q

29. AUG.' 0 l
K.M
----
llUNIT
~ ;t;Ja,1., .1ast-att
VOLCANO CO., LTD.
VJ
- BURNER CONTROL PANEL
SCHEMATIC DIAGRAM (5)
I
3 0 4 9 3 1 6 -0 0
I HM1285/86 HU El 2
 J•,,,,J· '~ . : :,'/.-. =·:" ~·tI:.~ . ':" ·. -~· ~, i-•;,.), {'; r"", • I~ r

<t t'. • ,. ~ . '. , ,,..,,

.- •" ,( '. - ,·

"'"' ,.,.,
• ;,i

- TERMINAL BOX IN

1rE- ~o
"'
:<
'JC
Q
...
"'
"'
r-
BURNER UNIT

.- 7 0
'f
H-TPYC-2. 5
I - SO
I> I> I> I>
. ~
I

-2 0f
,H-TPYC.:..J.,5
I EUl TO

'r Q V I

E:~
'2 0b)
t
r -
t F. D. FAN MOTOR
-- - -' I
'""'
Q'
1:~Tf!e-i. s 1'
V2
1. L_ ____ - - -· _ _ j ·. W2
I
r F. - PUMP MOTOR - ',~'--l
,....-i:::!'*-~-_I _Pve . -illr-+EU
_·,.· _-_1._5_ V3
N
I 1
L_ 0.
_ _ _ _J - o
W3

N
168 168
35 35
38 I 38
MPYC-U
;It
••., •"'
I
0
~ 25f
0
0
T 0

I
>
.,, (2h)
• .., Tl Tl
"' Cl
23 23
I 26 26
30 30

•• I 36
I
36
37 MPYCS-2

(C:' l ·T
0

...
c:,

. I
~~ rr
li 20f
-= 0- ! ...
I
h ,= ;_ g
D
.•.
(20a) ' I
:;a I
C: •..,
Cl>
PS5 ~
TTYC-'1 ~- O!
PSS
-. •r- I
15f
.,.
L __ __j PS6 ,_,,: PS&

,- -7 MPYC - 4 ELl
• WATER COLUMN .,__ _ _ _ _ _ _ _ ,A====-------++1 EL2
L_ _ __J
I -
PRESS. SW. FOR BURNER ON/O FF - - ,,___ _ _ _ _ _ _ _ _ _ _ _MPYC -2
_ _ _ _ _ _ _ __
1

~-
1
--~
LEVEL SW.
L_ _LOWEST WATER
__J- - - - - - - - - - - - - - - - - - -

I~;ss.
WA':_ER
TRANS;ITTER FOR
LEVEL-
- lte-::....-:e-=-=--=-=-==-==-==-=+-=--=-=-:=-==-=-~-=--::t-,!f!ot
- _J - - - - - - - - - -

El
E2
I
E3
I CONTROL ROOM CONSOLE TTYC-10
E4
L ____
I
____ _J

0El2
El3
El 4
El 5 CD

El8
•
.•••
B19
• !20

-.
.,
c:,

0
____ _J
-,---------t-t-t --------t--t MPYC -2
44
ORI
N
040
065
.... !L WA;ER(FOR
LEVEL PRESS.
FEED PUMP SW.
ON) - '""'"7
__J_________..,..,,,_________....,.-t PSl
066
....J PS2
I
C>
~TER LBVEL · FRE$S. S • - - - - .7 ~ - - --.....:..---~;!;::,_:... .,___..J_-f P.S3
C> L - (FOR FE~D PU . OFF) - _J PS4
•
••• ! VJ;AL MOTOR- G. S. P. - - 7 ___________ _____
MPYC -7
L ___ _J
L - (Fll:ED P~MP) - - ~, BURNER CONTROL PANEL
w

•
- 0

-
. ...
 .. .. '•

TYPE ~ CXlfTACT
•.&•IC I

_Jl

I ITEI NO. 3-01-0 BURNER ON/OFF

,.UR. .TIGHT TfPI SJS Pl[SSUIE SflTCN

CATALOG NO, ll-t.t. PRESS. PRESS.
'7..,. ·
n~a~•*i • • RJIIEE1J IJHlltltEE 1J
1.0 I l. l Ja.5. 101 j
SNS

S :-,. S -cl _WQ

~

I
~-- .
f£1J ~..f

~-NSW-3321,-3
. 28
0, l l.0 0. l 0. 3 u · 1.M :H.-t! 9i I
iU I. T . .,, • • • l,
I
-"' .,...., .......... ...
0.5 3.0 0.3 1. 0 13 4.0 22 93 2-1 UTE SI~ CII.UGE CHTEH
 250
&b.42 3.5 ab. I 3 I

ab.I 44

,,,,
II

,, 1

-... ----'~-
11

.. - - t"'"..,. -
,rJ-,o
-
I
OIL l!ILIT
(JISSl-25A)
>

--
~.)

Ill

N·OUTLET G

90 2I 135 20
20 43 5 28 175
475

·(2 0 bl

ITEM No. 7-01-0 TOTAL WEIGHT ab. 30q

g FLANGE AND PIPE TYPI

7 FLANGE AND PIPE TOP-204HWGVB-22VO
-+-------------+-----i-----4- --------
6 COVBR FOR COUPLING •
t::..
6 ________________ i"-'-'~•o_v_1o_J.,~~:Q~2::!!~~
Ls_c_•L_•i....:.•1~1_ _
5 COMMON BED
4
-+----------------------------
COUPL !HG MT-60
i CHICUD

3
--------------------+----4---
MOTOR
-------t::..i
0. 75kwX4P
DATI CHICICID

2
---------------+----+----4----- --------t::..
REI. I !P VALVE
I' U. 22. 2 0 0 2 DUH N. U
IIY, IUCllnlOI DATI DIVISION I 34
N F. 0. BURNING PUIIP TOP-204HWGVB-22VO
DIJG.
~ NO. NAME IUTHIAL Q ' TY R!MARKS VOLCANO CO., LTD. NO. 3 0 2 8 5 0 5- 0 4
 . . .. .. .. (DRAWN BY TOP)
----------
3rd ANGLE PROJECIIUN
STANDARDS I J IS
DIMENSION I METRIC

105

. 8

00
I
,-. -
r
2-Gl/2

00
.
I
.,.,
C)

4-l/)90RILL 60

13 38 9 at
60 i 00
E-E _NOTICE
I Prool suctloft pressure:0,03MPa
16 HEXAGON HEAD BOL 1 2 S45C M8
15 RETAINING RING SIISCM P120-RTW-3S 31 BACK UP RING 1 SPCC
HI BALL BEARING if6202 DD 30 HEXAGON HEAD BOLT 2 S4 SC
13 1 TEFLON
. MB
PUMP SPECIFICATION TYPE:TOP-204HWGVB -22VO
PACKING 29 SPRING WASHER 8 SWRH-4B MB
12 COVER PACKING 1 TEFLON 28 HEXAGON NUT 2 SWCH10 MB DISCHARGE J40kll'(al 11501/lla.f.!NPa) _ CRACKING PRESSURE 2. 2MPa
11 NAME PLATE A 1OSOH24 27
10 I BALL BEAR I NG #6301 00 26
2
1 SlSC
FC250 MS WORKING OIL FUEL OILCHEAYEY OIL Cl CRACKING PRESSUIIE RANGE 1, 1-2. SMPa ( L)
1-_;_:.:;.;.:.:.:..:..~_;_::...::....---4....;_;;;;:.:_..:..:.;;..:.:.;:......:..........;____:_~.;..,.;......;__;..;..;.:....;__;____ •
;.:.:..,r-'-':....;_...;;..;...;_;_,_.;...;;,..;..;..;;;.:._--l
I> INNER KEY 25 • S'5C MS NAlltUI OIL 191PERATURE 12 O'C SUCTION PRESSURE 0--,0, 3MPa •
8 SHAFT KEY er ISIC 24
7 TOP COVER ADC12 23
6 BEARING HOUSING FC250 22
5 L
OUTER ROTOR 1 SCMU5H 21
4 INNER ROTOR SCM415H 20
3 SHAFT SCM415H 19 TROCHOID PUMP
2 ROTOR HOUSING FC250 18 2 STKM-1 IA DATAllo, ,1w
I. PUMP BODY FC250 17 2 VITON SC15357 /'- TOP-
-4,..!..,,l~:.::.::.;:_--4_ _ _--l~• ~P~AR~T~S~N~AM_E_.+-,;f~lY+:-M~A~TE~R~I-A_l.µ:::~RE~MA::.:::.:R~K4~M-AR-K~-No-.--li----RE_V_I_SI_ON
N·
H·o, PARTS NAME tr TY MATERIAL REMARK No. _ _ _+-DA-l~E---j2HWGVB-IVO THB-3088-26-0
u FORM
 ,---!.i'-=~:,__·- - - - - - - - - - - -~
THERMOSTAT FOR

LOI rm. CONT. IICI JU,,

ir:IlD•IITill·lill:il·
I I I

I H
UI VI 11

CONT. CIRCUIT POWER CIRCUIT

-...
c»
..,
. 27 IVllll TllllllAL IOX SIUI
2 6 TIUIOSUT POI IIGI nu. Tl71l-112%1H
25
_l_
THUIIOIIITll

22 '3 PACIUG COPPll

22 OIL DUii un PLIS SSUI
2I All YIIT ULYI IC lllfl-1/UT
20 TllllOSTU POI UMP. COIT. Tl7l1-1122t
I9 TlllllOSUT POI LOI nu. Tl711-NZ%t
I8
I7 IATll PlOOf GLUD

I. 0200 .I I5

II '3
PACllU POI TIIUOHTI. CUPPU
I2 HUTII
ILIIIINT uit
11 SOCIIT POI DUii VUT Utlt I GI/I
...,

4t
z I 0 IU TS Sltlt I 1120
9 BOLTS HUI I 1120
..., 8 PACIIIG I
7 SOCIIT IS II t I GI / I
0
6
VIE.I" Y" -· y·
DETAIL • w· 'OIL OUTLIT SOCIIT 11111 I GI/I
3 11D PLAT& IHC
H• U• ITEM No. l-12-0 SZIC
I SHUL STPIJTI I
IL RUIIG TIIIP. S 0° C
'NO. NAME IATIIUL ·, R IIARKS
ILICTRIC SOUit AC U IV, 511&. -I
TYPI
OIL PUSSUU u. ZDkaf/ca'G TITLI ELECTRIC OIL HEATER EHDM-L 6 (Ill -VJ
1
HYDUULIC TIST P. Ukaf/ca G
6.
HIGHT (k1) H H ~ ----------- - ICAL 1/1 lPPlOVID

CIICIII
T.KURIIA.OTO

.... ~
DllllllSIOIS Of A 65& 706
6. CIICIII
DIIIIISIOII Of 8 4·0 0 no ~
DATI

DIIIUSIOIS Of C 27 5 325 & SWAN-Ty p I . u . II, II T. K JUL. 0 9. 1998 DUii N. U

DIIIIISIOIS Of 0 50 50 IC , IOTI DJVISIOI I 3Z
N DIIIIHIOU Of E 37 0 , 20 DETAIL · x• DETAIL • s· DWO. IIY, 10,
~ • VOLCANO CO., LTD. 10. 30 l 42 44- 02
 I 39
t4&o 1111.
I BODY
IUIU IUTUIAL
PC250
·r
I
RBIUUS

a.s I 3 0. 5 2 PLUNGER soc

3 SPRING SEAT NUT sue
.4 SPRIMG SEAT S20C
5 SPRING SWPA
I VALVE CAP AC
7 ADJUSTABLE BOLT s29c
I SET NUT sue I 116
9 • o• RING I Pll
-.. -:..::
..., 10
11
• o• R I N.G
MAME PLATE
I
I
PIOA

12 TAPPING SCREWS 2
13 PACKING
14 BUCKET PC2St
IS PACKING
II BOLT IU-H
17 SPRING WASHER ' IU
%6 '
23

.-..
.,.
--
....
...
- ...
c- I-
-, ~
- .,.
-
I
I
I I
'ITEM No. 1-15-01+-
l-H-O

SPECIFICATION
I. 70
TITLI
~
RELIEF
IPY-:UlS-H-OtCADtt6.
VALVE ASSEMBLY
SCALI t/1 APPIOVID
TYPI
TOP-2VBD

6.
MAX. FLOW 2 0l/m in No.IL 0.8---.7 6 CIICUD

ADJUSTMENT RANGE No. 2L . 8---5. 0 6. OATI CIICUD

No.3L 5.1---11.9 6
6 J AN. I 5 , 2 t t 2 DIAWII N., u
No. L 1 . 0"' u,. DUICIIPTIOI DATI YID no11c, 1-. DIYISIOI I 1Z
ii PART No. 10 IS REMOVED AT ADJUSTMENT PRESS.
LESS THAN Jkgf/~. VOLCANO co., LTD. DH.
RO, 305 l 234- 00
-----------.---:,--.---=.---- ---------~ .. ·•·

i ITEM No. 1 -06-0

23 TERIUUL
... 22 TERMINAL BOX ADC

21 SCllH SWCH
20 OllING NU
I9 80Kll!T SPC
I8 CO IL
.fl ,~
~ STAllLISS l
/~: I
--
I7
16-
PACl'.LIIS
ORING
STl•L
VltON I
n

I
..l.
n
:~ : tJil c:~\
~
I5
1i
13
VALVl JOINT
O RJHG
VALV8 .SBA1'
HOU!
V lTOll
uotiu
I
l
l

l ..
]
1
•
= J
.... 10 PLUHGRR _ 111 ISS I
9 SPRING IT! lH 1·
J'
I
ST~U~

•
7 LEVBR II I
15
6. SPRIKG PIN ST~i~kP 1 1
II
S VALVE SUPPORT BROIUI 1

- ' h.b,c PIN

i-.:..:;~3.:....:.i~S~P~R-IN_G n-g=~~ss S
_ _ _ _ _ _ _ _ _-t7s~~ffii:~~Llll~s~s+-1-+---------1
Inn IN ...
Oll/21 1
- ... CR 1/2) - , ,--~=~2=~~V=A~L=VE==~================~~s:Ti~:f~•n:~f~s:s:=,=:================~
00
/i 1--•---,1-v_A_L_VE.,. __1t_o_DY_________t-~.A-ST_11_10_•_u-t--1--t_ _ _ _ _ _ _ _- i

_j 30
NO.

TJTLI

6.
IMAGNETIC
U-BIOHCAotn..
NAME

VALVE
-
UtllUL Q " T1

SC.t.LII I /I AfP10'llD
R!MARICS
TYPI
VLD3-ZOU-15AUICJ
~ 114-. - • _;:r:::

~~ ========= - ==~: = ~.~ 1-:-::-:-:-:-+--;,-,"1.,~!r"----t

Install the valve horizontal Iv as the above, ~------------
6. - NOV. 2 7. 2 0 0 l DUQ II. U
IP, IISYCllfflOI IIAll ..... lll',n( PlOttCT h. DIVISIOI I 1IB
USE FOR PILOT BURNER !WEIGHT l. 2kil 30 508 50- 00
VOLCANO CO.,LTD. DWG.
XO.
 11 0
20

r---'-t·:
-7'-
' C> .,.,., -
1 I I

\i___ :.
,I I ' -e. c.!> I I
I ~ - - .J
I f'
------,::\:::: ~--
--1~
--,:-_-4J

,.0
.
nl

CD TERMINAL DETAIL

85 j 1rEM No. 1-20-0 l

8 CABLE ·1 TPYB-V
7 CABLE GLAND ADC}O l l Oa
6 DETECTABLE ELEMENT cdi 1 FCIOOHB
5 TERMINAL BOX COVER ADC l 0
TERMINAL
3 TERMINAL BOX BODY ADC 10

2 OUTTER TUBE ADC 10

UNION NUT AOC 10
No. NAME . MATERIAL 'TY REMARKS
TYPE
TITL E FLAME EYE
FI-SN
f::::. E4-2007 IAfCADitfo. SC.AL! 1/1 APPROVED
6
CHECKED
6
6 DATE CHECKED
6
6 F E 8. 0 5. 2 0 0 2 DRAWN N. U
REV. DISUCR I PT ION DATE DIVISION 1l Z
DWG.
VOLCANO CO., LTD. NO. 40 5 12 35- 00
2?
:-ii ~ :,.
. i
·-
.;.
• • ,,. . -
•• ~ . .
., ..
, I!..!. &.:. I ft
MTI

2 - 47
--
...
- &•

.,
.-

........
r-----..
~,..,
~~ \,

-+
Contact load
" ~
Altarnatlng current : JJIV! ~.1A, a.c .
'
---..... • t- Dt,-c:t current : nsv. 1JW d.c.

7 .o.J
'J

~
"' rt + - ! • N
WIRING
1 .C . )

l± l~"' 1 rt
- - I
- )- Contact points 1 "" II
turned ON dua to pr••un Inc,..... .
Contact points 1 ... J
tumed ON due to pressure clec:Aan .
..L.
"
I · ~
I Contact point 1 : CIOMaOII. '
Il
i
1.... ,r
II u
I /1. ....
l I I

'1
-· -------- 'Ill. '

11
- ...
• I ITEM No. 1 - 21 - 0
l

'

Type Code No.

p,.•• .,,..
connection
Aabletlt
temp
tr...,.,-atun
of INdh• ..... Dlff.
. (theed)
Parala. .....
... - ... ----···
,-..,,. tat
Min •
bunt
.
'

pressure ....ght . .
-c
lit
• £.I. ·A.I u . "
-c IOM,I . . . . . .Tl
bar bw bar bar bar Ka
r
-•
• -1., #c.11,.,-.d. 11c.1ahlguro st •
.
CAS 1'3 050-3150 1 -10 1.2 ~-.,C,J'· 12 ·111

, . . '° , ........
• •.
.

••• • ...
......
~C1'S 1111 ff0-3111 - :zs ~ +70 -JS ... +100 o. I 1. J l'RHSURI CO~TROLS TYPE CAS

-· '---·
1/, BSP - 2. , 120 2110
C AS 1111 HD-J IU , .... 50 1 - 3 • • J ~ 0:.2005
. • For ••t•,. and •••• • te,-, ma x. 10-C
•