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A new method to derive one set of scaling criteria for reactor natural circulation
at single and two-phase conditions
Donghua Lu a,∗ , Zejun Xiao b , Bingde Chen b
a
CNPRI, China Guangdong Nuclear Power Company, Shenzhen 518026, China
b
The National Key Laboratory of Bubble Physics and Natural Circulation, Nuclear Power Institute of China, Chengdu 610041, China
a r t i c l e i n f o a b s t r a c t
Article history: Natural circulation is one of the most important thermal-hydraulic phenomena that makes the fluid flow
Received 7 April 2010 along a closed loop without any external driving force. With this merit, it is adopted by the passive heat
Received in revised form 2 August 2010 removal system to bring the residual heat out of the core at accidents, and by the primary system of some
Accepted 20 August 2010
new conceptual reactors instead of pumps to drive the coolant in the loop at operation. To investigate the
reactor natural circulation and verify system thermal-hydraulic codes, it is a way to construct an inte-
grated effect test facility and perform experiments on it with the scaling criteria. With one-dimensional
assumption, the natural circulation system was simplified as the heat source, heat sink and pipes, and
described by two groups of equations independently for the single-phase and two-phase flow condi-
tions. Based on these equations, a set of non-dimensional equations were derived and the criteria were
obtained both applicable for single-phase and two-phase natural circulation. According to these criteria,
the practical application was analyzed and discussed. In the paper, the property similarity was strongly
suggested in most cases. Though equal height simulation was widely used in the past, the reduced height
simulation is a good way to reproduce three-dimensional (3D) phenomena that are of concern in the
investigation. The CHF simulation is not suggested. The mass of metal and its distribution is of concern
instead of heat transfer at transient simulation.
© 2010 Elsevier B.V. All rights reserved.
0029-5493/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.nucengdes.2010.08.012
3852 D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861
are 1:1. But this simulation always has the vessel with very thin the similarity criteria for both phases are different. This may be
cross section. It makes the design of test facilities become more possible to make the design and data explanation become much
difficult, and has more metal mass in simulators than the scaling complex.
requires. With small diameter, some 3D phenomena are distorted Generally, if the scaling criteria both for single-phase and two-
in the model. Then new scaling methodology adopted the reduced phase are the same, then the single-phase and two-phase natural
height simulation. It means time and velocity are scaled. This sim- circulation simulation experiments can be performed on the same
ulation gives out a model that has bigger diameter than the equal test facility. In this paper, the investigation is to derive a united
height one. The 3D phenomena are easier to be reproduced in this set of criteria for both the single and two phases natural circula-
simulation. But till now, the equal height simulation is still useful tion, directly from the mass, momentum, heat transfer and energy
for some very simple natural circulation systems, which are mainly equations.
controlled by one-dimensional physical effect. Then the reduced
pressure simulation was applied to the integrated effect test of 2. Modeling natural circulation system
reactors. Its practice is much more complex.
In all natural circulation scaling methodologies, no doubt 2.1. Assumptions
the Ishii and Kataoka’s occupies very important position. Many
researchers adopted it as their scaling criteria. It is the basic of the Usually the reactor primary system is very complex. To perform
present paper too. So it is necessary to introduce their method at the scaling analysis, some assumptions are needed to simplify it
first. while the natural circulation characteristic is kept:
Ishii and Kataoka (1984) established their description for single-
phase natural circulation based on one-dimensional equations, a. One-dimensional assumption: the fluid flows along axis of equip-
including the continuity, momentum, energy and heat transfer ment and pipes, and heat transfer happens in the radial direction
equations. Then, equations were transformed into the following at boundary vertical to flow direction;
forms: b. Characteristic number, such as the hydraulic diameter can be
Continuity equation used to express the effect from radial direction with widely used
a0 single and two phases empirical correlations;
ui = ur . (1)
ai c. Heat loss, axial heat transfer along the loop, and high stage items
in equations are negligible.
The Boussinesq assumption was used before the momentum
equation was integrated:
2.2. Basic equations
dur a0 u2r
fl a 2
0
li = ˇgTlh − +K . (2)
dt ai 2 d ai With above simplifications, each section i of the primary coolant
i i i loop is described with the following basic equations for single-
Fluid energy equation (ith section) phase and two-phase conditions independently. The drift-flux
model is added in two-phase equations.
∂T ∂T 4h Continuity equation
Cp +u = (Ts − T ). (3)
∂t ∂s d Two-phase
source number and geometry similarity groups. The similarity cri- + = hTP,j (Tw,j − Tsat )
∂t ∂s a i
teria for two-phase flow are mainly composed by the phase change j i
number, subcooling number, Froude number, drift-flux number,
density ratio number, friction number, time ratio number, heat ∂ ˛i g f
− hfg Vgj,i . (10)
source number, and geometry similarity groups. It means for one ∂s m,i
test facility to perform the single-phase and two-phase simulation,
3854 D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861
Single-phase
∂i hi ∂i ui hi j
Single-phase
∂
˛g f
tum equation, and this variation is decided by the heat added into
m um hm + hfg Vgj
the fluid or removed out of it. The key point is the total heat trans- ∂s m i
ferred and its position in the system. If the parameters about heat j a ∂X
r
j
transfer are not simulated one by one, but the total heat and distri- i
= qj,i ⇔ r ur hfg = qj,i . (21)
bution is simulated, thus the density variation is simulated. Then, ai ai ∂s ai
j j
natural circulation is still simulated too. Therefore eliminating the
heat transfer item helps simplify equations.
Single-phase
To a natural circulation system with the given geometry, if the
Quality Xi is applied to Eq. (18) and an equation same as Eq. (21)
heating power and pressure are constant, then the density distri-
is obtained:
bution along the loop is invariable, thus the flow rate is invariable.
a ∂X j
When the transient is of concern, the variation with time should be ∂i ui hi j r i
= qj,i ⇔ r ur hfg = qj,i
considered. To simplify the criteria derivation, the partial difference ∂s a ai ∂s a
j i j i
∂/∂ t is neglected because: (a) any big ∂/∂ t caused by fast depres-
surizing means the circulation flow rate is not controlled by the
Thus the energy equation has the same form for both single-
natural circulation mechanism; (b) any density variation induced
phase and two-phase.
by the power transient will not fully affect the circulation flow rate
Considering the one-dimensional assumptions of this natural
instantly till this altered density is transported to the whole loop to
circulation model, it is better to symbolize the heat sink and source
change the density difference between cooling and heating section
with heat Qj,i instead of the product of the heating circumference
as Fig. 1 shows.
and heat flux j qj,i in each section:
Incorporating the energy equation with the heat transfer equa-
tion and eliminating the heat transfer item, the following energy a ∂X
r
Qj,i
i
equations are obtained. r ur hfg = (22)
ai ∂s ai
Two-phase j
Density difference: + = . From Eq. (35) the following equation yields:
+
0
Qj,i
Heat sink and source: Qj,i = q . r
= 1. (36)
0 0
0 0 R
In which, u0 , 0 , a0 are initial core inlet parameters at time 0; lhc
is the initial vertical core distance between the heating and cooling This criterion indicates the pressure relationship between the
section; and a0 = ar . 0 is the core inlet heating circumference, and prototype and simulator exists:
q0 is the average heat flux of core. PM
0 = in,0 − out,0 , is the initial core inlet and outlet density ≡ constant. (37)
PP
difference.
Non-dimensional criteria ˘ in Eqs. (23)–(25) are defined as: For the water–water simulation, it means that the pressure
Richardson number is equal in the model and prototype; for the fluid–fluid simula-
tion, the pressure ratio is decided by the saturated density ratio
0
g0 lhc
= , (26) (g /f )M = (g /f )P . The detailed discussion is presented in the
Ri r u0 2 latter part of this paper. In fact, the water–water simulation is often
used in practice.
denotes relationship between buoyancy force and inertial force.
Then yields:
Resistance number
Ar 2 + fl 0
= 1. (38)
r
˘Fr = +K , (27) 0
Ai i+ dh i
R
i
From Eq. (24), the following similarity is reasonable while a
denotes the sum of the friction loss and orifice in the loop. transient is simulated.
Phase change number
(Lhc )R = 1. (39)
0
q0 lhc 0 For the velocity transient, the time similarity is required:
˘pch = , (28)
r ur ar hfg
tu0
denotes relationship between the heating power and fluid enthalpy R = 0
= 1. (40)
lhc R
rise in each section.
Heat source and sink number: To satisfy the simulation, the following equations should be
equal to unity.
˘H = Q +. (29)
j (˘Ri )R = 1, (˘Fr )R = 1, (˘pch )R = 1, (˘H )R = 1
With Eq. (36), (˘Ri )R is simplified as:
= M . (30)
R
P
0
g0 lhc 0
g 0 lhc
( ) = = = 1. (42)
If ˘ R = constant, it means that the parameters in the model cor- Ri R r u0 2 0 u0 2
respond to those of the prototype one to one.
The following result is obtained with Eq. (37).
The velocity response is of concern in a natural circulation sys-
tem. It is better to have: fg
u = 1. (43)
i
g
Ui,R = = 1, (31) R
u0 R
(˘pch )R is re-written as follows with Eqs. (36) and (43):
and
u 0
q0 lhc 0
0
q0 lhc 0 fg
r (˘pch )R = = (44)
Ur,R = = 1, (32) r ur ar hfg 0 u0 a0 hfg g
u0 R R R
The following equation is needed: This is the non-dimensional phase change number in the paper
(Ishii and Zuber, 1970).
A + From the definition of quality Xi = (hi − hf )/hfg and Eq. (43), the
r r
= 1, (33)
Ai R i+ following non-dimensional subcooling number is derived:
R
hsub fg
To have Eqs. (23) tenable. ˘sub = . (45)
In most cases, the similarity of the relative flow area is required: hfg g
(ai /a0 )M It is concluded from Eq. (21) that the quality change is equal
Ai,R = = 1. (34)
(ai /a0 )P from the core inlet to outlet while (˘pch )R = 1 and (˘H )R = 1. If the
quality at the core exit is the same:
The case of Ai,R =
/ 1 is not discussed here.
According to Eqs. (33) and (34), (Xe )R = 1. (46)
+
Then at inlet yields:
r
= 1. (35)
i+ R (Xin )R = 1. (47)
D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861 3857
Therefore the following equation is obtained in each section: From the phase change number, the ratio of heat flux of fuel rod
simulators was obtained:
(˘sub )R = 1. (48)
0
q0 lhc 0 fg a0
Furthermore, to simulate the drift-flux model, a transformation (˘pch )R = = 1 ⇒ (q0 )R = .
of Eq. (14) is done to change it into the following equation: 0 u0 a0 hfg g 0 0
lhc
R
R
1/4
Vgj g fg X 1.4 gfg (55)
= 0.2 1− 1+ + . (49)
u0 f g ur f2
If the configuration of the prototype fuel assemblies was
When the property ratio satisfies Eq. (38) requirement, and the adopted, there is (a0 )R = (0 )R . So the above equation can be sim-
X distribution is kept along the loop, the following equation is plified as:
obtained for the drift-flux model simulation:
1
(˘d )R = 1. (50) (q0 )R = . (56)
0
lhc
Here: R
Vgj This means that heat flux is doubled in a 1/4 height scale simu-
˘d = . (51) lation.
u0
a0 is used as the reference parameter in the non-
From the momentum equation, there is:
dimensionalization of equations. Here defines:
L (a0 )M
i
= 1. (52) = Cs. (57)
Ai (a0 )P
i R
This ratio indicates the area ratio at core inlet. The detailed dis-
The criteria above are feasible to the water–water simulation
cussion about this ratio will be presented later in this paper.
or the fluid–fluid simulation such as the water-Freon simulation if
Power ratio:
their density ratio satisfies Eq. (43).
QR = (q0 a0 lhc )R = lhc a0 . (58)
6. The water–water simulation R
Volume ratio:
Here gives out an example to derive the criteria for the
water–water simulation with the identical properties and same VR = (a0 lhc )R = (lhc a0 )R . (59)
geometry of subchannels in the SG and core. All parameters for this example are listed in Table 1.
From the Richardson number, the relationship between the
height ratio and velocity ratio is obtained:
7. Simulation types and equations
0
g0 lhc 0
lhc
( ) = = ⇒ (u0 )R = 0 ) .
(lhc (53)
Ri R 0 u0 2 u0 2 R 7.1. Simulation and types
R R
With Eq. (53), the time ratio is obtained: Though the simulation experiment widely exists in many
research fields, what is an accurate simulation is still a very dif-
tu0 0 ) .
R = 0
= 1 ⇒ tR = (lhc R
(54) ficult question for a researcher to answer. It is true the distortion
lhc R will make parameters in a simulation test facility diverge from the
Table 1
Scaling parameters for the water–water simulation under identical properties.
1 0
(lhc )R = Ht Determined by the prototype scale, electricity power and 3D phenomenon effects.
2 (l0 )R = Cs
i R
L
7 i
Ai
=1 Related to the transient simulation of the velocity response
i R
(ai /a0 )M
8 Ai,R = =1 Flow area ratio
0
(ai /a0 )P
l
hc
9 ( ) = (q0 )R a
=1 Determining the heat flux of the fuel simulator and heat transfer area. The axial one-dimensional
pch R
R distribution simulation is needed. From this criterion the total power ratio can be deduced.
10 tR = 0
(lhc )R Time ratio
Vgj
11 ( ) = u0
=1 Drift-flux model simulation. It is automatically satisfied under the condition of similar properties.
d iR iR
3858 D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861
Table 2
The scaling simulation types.
1 1:1 1:1 Similar Though the scaling is easy to reach, it is only possible for some very small reactors.
2 1:1 – Similar Very popular to investigate natural circulation in a large scale power station. With a greatly shrunk
diameter, the test facility has very thin figure. The 3D phenomenon is not expected by this method. In
this simulation, it is easy to keep the ratio of time, velocity and quality as 1:1.
3 – – Similar A typical one is the reduced height simulation. This method is helpful to reproduce 3D phenomenon in
a small scaled test facility. But be careful of the time ratio.
4 – – – With the reduced height and pressure, the difficult level and the cost of the test facility is lowered. The
3D phenomenon is considered. The problem is about the two-phase simulation. It cannot keep quality
equal to the prototype. The application is quite complex.
true ones in the prototype. This always exists because the test facil- reason is not only for the heat source or sink have different heat
ity is not the prototype itself. Another problem is that researchers transfer behavior during the transient, but rather many factors are
cannot know all phenomena in a complicated system when they involved, such as the convective heat transfer, heat capacity, and
start working on it, thus they cannot purposely avoid any possible reverse heat transfer in SGs. Heat capacity can not be neglected. In
distortion that they do not want. a typical RPV of the PWR, the weight of the metal is about 300–400
In a natural circulation system, there are a lot of thermal- tons. Thus heat storage is a quite large number. It affects natural
hydraulic phenomena, but only some of them are of concern by circulation during the transient. For fuel assemblies, heat comes
researchers. On the one hand, researchers want to reproduce those from the nuclear reactivity, but during the transient, when tem-
phenomena they really want to investigate in an integrated effect perature drops fast, the effect of the heat accumulated in fuel rods
test. Thus similar criteria should satisfy this need. On the other should be evaluated according to its percentage devotion in the
hand, in an integrated effect test facility, not all thermal-hydraulic total heat transferred. Here the detailed simulation of each heat
phenomena are easy to be reproduced because some of them sink and source is not discussed because their simulation belongs
require a very special environment. For example, the critical heat to another issue.
flux (CHF) depends very much on the flow channel geometry, heat Though not all parameters in a natural circulation system are
flux distribution and local fluid parameters. Usually, a natural circu- mentioned in equations, it does not mean their simulation is not
lation simulation is used to model natural circulation at first. After reached. Some parameters correlate with others. This is why the
that some local phenomena and their effects on natural circulation drift-flux model is automatically satisfied when the cross sectional
are investigated, such as the 3D effect of the RPV downcomer. But area ratio is ensured and property similarity is adopted. On the
this cannot be directly included in the criteria derivation process other hand, it should be understood that the certain simulation
because of the one-dimensional assumption. criteria do not cover all phenomena. They exist in both prototype
The core height distance between the cooling and heating sec- and model though the simulation does not purposely describe them
tion is quite crucial in the simulation. The property similarity is with equations.
another crucial factor in simulation. If properties are not simu-
lated, both the design of the test facilities and data explanation 7.3. Similarity of properties
are complex.
From these two factors, their combinations have four types During the transformation of the continuity equation, ∂i /∂ t
listed in Table 2. was assumed to be negligible. Then for Eq. (33), there are two cases
From Table 2, it is strongly suggested to apply the No. 2 or 3 for the cross section area ratio:
method, for it has many virtues. First, the two-phase simulation A A
r r
and transient from single to two-phase is simple. Second, quality, =1 and =
/ 1
Ai R Ai R
power and velocity are just related to the height ratio and area ratio
with the identical pressure. At last, the 3D phenomenon is easy to From the former equation, the property similarity was derived
be reproduced with the relative big diameter/height ratio. In this because only the property similarity can satisfy this ratio under any
type of simulation, the heat capacity in metal is worried about, but condition. For the water simulation, it means identical properties.
it can be solved by carefully designing. Here, the pressure effect on density needs to be discussed. It is
true that density of the liquid water is less affected by pressure, but
temperature has large effect on density. It is possible to simulate
7.2. Explanation for equations and its transformation
water natural circulation under different pressure if the tempera-
ture is identical. For the two-phase simulation, the density ratio
In the basic equations, the momentum equation reveals three
of the saturated water to steam f /g is a reference parameter.
key factors: the density difference, vertical distance between the
This parameter shows that quality and velocity cannot be simu-
heating and cooling section core, and gravity for the natural cir-
lated at the same time if the property is different. For low pressure
culation phenomenon. There are many heat transfer components
simulating high pressure, if the velocity is simulated, the quality
such as SGs, fuel assemblies, and component walls working as a
is lower than that of the prototype, and this means power is not
heat source or sink. In a passive system simulation, some other heat
simulated. Therefore it is very difficult to simulate high pressure
exchangers are entangled in heat transfer. These components have
by low pressure at the two-phase condition.
different heat transfer modes and parameters with 3D distribution.
On the other hand, for the non-identical property condition,
To simply describe them with these one-dimensional equations,
there is the following equation:
the average heat flux q along the Z direction and heat circumfer-
A a
ence at a cross section were used to remark characteristics of the r+ i r i
fuel rod heat transfer, or their product q presents the total heat = ⇔ = . (60)
i+ R
Ar R i R ar R
transferred in each section. Here, the heat flux q is like the statis-
tic average as Eq. (16) shows. In this paper, a new energy equation To help understand the above equation, an example is made
relates the enthalpy of the fluid to the heat source or sink. The here. If the density at some place of the loop has density half of the
D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861 3859
reference point in the prototype, and it is one forth of the reference 8.2. Non-dimensional phase change number and subcooling
point at the corresponding point in the model, this will need the number
ratio of flow area in the model twice of the prototype. This enlarged
area can have a low density mixture with the velocity same as the The non-dimensional phase change number shows the rela-
prototype. Thus the power ratio is only related to the height and tion between the heat and fluid enthalpy variation. Different heat
flow area ratio only. Of course in the heating or cooling section of sources or sinks have different types of heat transfer. In this paper,
the model, the flow area is gradually enlarged or shrunk to satisfy the average heat flux of the fuel rod surface was used to symbolize
the requirement from the above equation. This shape of the core or heat transfer because it is related to the power ratio.
SG is a little bit difficult to design, but if the integral effect on the The non-dimensional subcooling number denotes temperature
driving force is equal, a constant flow area may be possibly used to or quality of fluid at the inlet of the core. This number requires
replace the original one. This simulation with different properties the inlet fluid has the same enthalpy when property similarity is
is only useful for a pressure constant test. adopted. In this paper, quality X was used to mark the enthalpy
both of the single and two phases flow. Then equal inlet quality is
required.
7.4. Two-phase flow similarity Ishii and Kataoka (1984) adopted these two non-dimensional
numbers to simulate the possible flow instability in a two-phase
The two-phase flow simulation is much more difficult than the system. But not all instability can be simulated only with them in a
single-phase. Fortunately most of the two-phase flow phenomena natural circulation system.
are related to the hydraulic diameter and properties, usually to the
saturated density of liquid and vapor. If the diameters are equal, 8.3. Heat source and sink number
with identical properties, the two-phase flow is certainly the same.
This is why for the core and SG simulation, the same flow channel In a natural circulation system, there are many components act-
configuration is suggested. ing as the heat source or sink, such as SG tubes, fuel rods, and metal
If the diameters of pipes, vessels and components are greatly blocks involved in heat transfer. In this number, the integral effect
shrunk, the flow pattern simulation is not possible in some cases. of heat transfer is scaled in each section.
Considering the flow resistance is mainly generated by the core and Two parts exist in the heat transfer simulation. First part is the
SGs, this shortcoming is not very serious except that when a break controlled heat source such as the heat from the nuclear reactivity.
needs simulated to study the break position effect. With different It is simulated by electrical heated rod simulators. If the transient
break positions, the spray of two-phase flow is different. This needs response of the system needs to be of concern, the transient heat
simulating the flow pattern. transfer should be considered in the second part by simulating the
metal heat capacity. The transient heat transfer is very complicated.
It is better to calculate it with some software like Relap5 to compare
8. The physical meaning of criteria the similarity of the model and prototype.
The heat source and sink number reveals that heat transfer in
8.1. Richardson number and resistance number each section should be simulated, but heat transfer itself is related
to the convective and conductive modes.
The Richardson number and resistance number symbolize the
driving force and its balance force in a natural circulation loop. 8.4. Geometry simulation
The Richardson number Ri is the relationship between the iner-
tial force and buoyancy. Here the distance of the heating section and The geometry simulation includes Eqs. (34), (39) and (52).
cooling section core were used to symbolize the thermal-hydraulic The core distance of the heating and cooling sections is a very
height of the gravity driving force, instead of the system height used important parameter. Its ratio controls many other criteria as
by Ishii and Kataoka (1984). Table 1 shows.
In Ishii and Kataoka’s method, for single-phase, Ri number is: The ratio of the relative cross sectional area (ai /a0 )R gives out
the radial similarity of the model and prototype. This ensures the
gT0 l0 density simulation in two-phase flow when the property similarity
˘Ri = . (61)
u0 2 is used.
Eq. (52) is related to the transient simulation. It controls the time
For two-phase, Ishii and Kataoka (1984) used the Froude number that the fluid passes through this section and transport the density
in their criteria: change into the next section in the scaled time.
u20 9. Discussions
˘Fr = . (62)
gl0 ˛0
9.1. Flow instability simulation
Evidently, Eq. (61) is identical to Eq. (42) when the Boussinesq
assumption is used. The Fr number equation is a special expression The two-phase flow instabilities are divided into two types: the
of Eq. (42) at the two-phase condition. static and dynamic instability. Each of them includes many kinds
Ishii and Kataoka thought the resistance similarity was easy to of instabilities with different mechanisms. For natural circulation,
obtain because this factor is a lumped effect of all resistance along different instabilities happen with different loop parameters, flow
the loop. To keep the resistance similar, an orifice is usually used to channel geometries and local fluid conditions. For example, the
adjust the total resistance of the loop. The flow rate of natural circu- density wave oscillation (DWO) is quite common in the two-phase
lation is affected by many factors, such as the flow area, hydraulic flow. Though it is related to the dimensionless phase change num-
diameter, length, friction number and orifice. In the transient case, ber Npch and dimensionless subcooling number Nsub , the pressure,
to minimize the distortion, it is better to ensure each section has channel length, and configuration of channels have a very strong
strictly scaled, thus the two-phase flow pattern and velocity are effect on it. To simulate the DWO in the core or SG, which has
simulated. parallel channels, it is better to adopt a typical subchannel of the
3860 D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861
prototype. The flow excursion happens easily in natural circulation. it adds extra difficulty to simulate this complex requirement. For
It is related to the flow resistance, and driving force generated by instance, the cross mixing is different in a reduced height core,
the gravity and density difference. If the equal height and identical and the CHF is different when a fuel rod has the uniform or non-
properties are used in the simulation, it can be simulated. uniform heat flux distribution.
For those simulations with the reduced height, the DWO is not
possible to be reproduced because the time ratio is different, though
The CHF experiment has its own simulation method. It is better
the flow excursion may be simulated. Simulation with different
not to consider the CHF simulation in natural circulation. The CHF
properties cannot reproduce flow instability at the predicted point.
is only a design limitation for the fuel rod simulator.
9.2. Heat transfer simulation
9.4. Simulators of the reactor core and SG
In the above section, a conclusion was made that the simula-
tion of the convective and conductive heat transfer is not quite The SG and reactor core are not only the flow path, but also
necessary. The simulation of the temperature gradient in metal the heating section. The flow rate, heat, and friction need to be
components is not either. The real key factor is the total mass of considered together, but they are related to the different scaling
the metal which controls the heat released into the fluid. When a ratios. The flow rate is related to its flow area ratio; and the friction
small diameter ratio is adopted, this issue becomes evident because and heat are related to the fuel rod diameter. Furthermore, the SG
at this moment, the thickness of wall become relative thicker than and reactor core are composed by many similar subchannels with
the similarity criteria requires. Thus it produces the distortion dur- the same thermal-hydraulic characteristic. It is reasonable to regard
ing the transient. Of course it is possible to adjust the wall thickness this subchannel as a basic unit in the simulation. Thus, grid spacers
that involves in heat transfer by inserting some ceramic materials and SG tubes for the prototype can be used again. It is of great
into metal blocks. convenience to use the prototype geometry of fuel assemblies and
The transient heat transfer exists in some complicated simula- SG tubes.
tions, such as the safety injection in the APEX simulation for the The reactor core power has the radial and axial non-uniform
AP1000 safety injection. During the safety injection the cold water heat flux distribution. Usually, the radial non-uniform power is
is sprayed into the RPV downcomer. In this instance, the hot wall not as important as the axial because the vertical density differ-
contacts the cold water near the injection nozzle. So the thickness ence is mainly considered at natural circulation. To simulate this
simulation is not the only key point, the real difficulty is the flow power distribution, a type of the non-uniform heated rod simula-
regime. The injection is a high 3D phenomenon. While the height tor is needed. Usually it is an indirectly electrically heated simulator
and diameter have different length ratios, and the velocity ratio is with an axial cosine distribution of the ohmic resistance. By the
usually bigger than the diameter ratio, it is not expected to have a way, for wisely simulating the axial power distribution, it is better
very high similarity in this transient. to divide a rod simulator into several sections, each section with an
In general, simulating heat transfer is concentrated on the total independently electricity adjustable heater.
heat and its distribution along the axis of the core instead of the The radial power distribution is easy to reach by dividing rod
inner temperature gradient of the metal components or convective simulators into two zones or more. The center has higher heat flux
heat transfer between the wall and fluid. It can be concluded that than the circumference.
investigating the temperature gradient of components, or the con-
vective heat transfer is not the task of such integrated simulation
if the scale is not 1:1. 10. Reference flow area ratio
9.3. Critical heat flux (CHF) In the momentum equation, natural circulation is connected
with the height of the plant, or core distance of the heating sec-
In the papers (Ishii and Kataoka, 1984; Reyes and Hochreiter, tion and cooling section. Thereafter, many criteria are related to
1998), the CHF simulation is mentioned. In most cases, it is not a the height ratio. Though Eq. (34) indicates the flow area should
good idea to simulate the CHF in an integral effect test facility. It is have the same ratio between the prototype and model, it is just a
because: relative ratio related to the reference area. In this paper it is the
area at the core inlet. It means there is no direct limitation to the
a. The mechanism of the CHF is very complex. CHF includes DNB reference area.
(departure nucleate boiling) under the subcooling condition, Ishii and Kataoka (1984) emphasized the effect of heat capacity
dryout under high quality, and the CHF under CCFL (counter cur- on natural circulation during the temperature transient. Based on
rent flow limit). Till now, there is no such unique correlation to this thought, they obtained an expression dR = ıR /(Cp )R to show
describe all these CHFs correctly. A lot of empirical correlations the relationship between the diameter ratio and conductive depth
are used in different conditions. Therefore it is impossible to find ratio. A flow area ratio was established by the above correlation.
one or two CHF correlations that are suitable for deriving criteria Reyes thought the friction similarity was a start point. Thus, he got
in this one-dimensional natural circulation equation group. an expression dR = u2R fR among the fluid velocity u, friction coeffi-
b. The law of the pressure effect on the CHF indicates that the CHF cient f, and hydraulic diameter d. Because the friction coefficient is
increases with pressure rising from very low at first, then at some determined by Reynolds number and pipe roughness, to perform
pressure point, the CHF falls while pressure continuously rises. simulation with smaller diameter pipes, the inner wall of pipes was
This is why no correlation can predict the CHF in a very wide purposely polished to reduce its roughness.
pressure range. So this special CHF characteristic prevent exper- In practice, the hydraulic diameter d is different in different
iments getting correct CHF phenomenon when the simulation is sections of a reactor. Its simulation is different too. In pipes, the
performed with the different pressure or pressure transient. hydraulic diameter is equal to the real diameter of pipes, but in the
c. The CHF is strongly affected by local parameters, especially by core and SG, the hydraulic diameter is not scaled when the ves-
the local quality at high pressure. Furthermore, CHF is sensitive sel diameter is greatly shrunk. So the hydraulic diameter cannot
to the configuration of subchannels, such as the mixing vane in express the flow area in some components such as the core and SG,
fuel assemblies. In the simulation of a natural circulation system, which produce the majority share of the flow resistance.
D. Lu et al. / Nuclear Engineering and Design 240 (2010) 3851–3861 3861
In fact, the reference flow area ratio is decided by the power sup- 7. The CHF should not be simulated in the scaling experiment for
plier mainly. Of course some other factors should be considered. In its simulation is not compatible with the natural circulation sim-
them, the 3D phenomenon is an important one when some asym- ulator in most cases.
metrical thermal hydraulics is investigated. For example, one side 8. The reduced height simulation is a good way to balance the
broken of the direct vessel injection pipe. Therefore, the reference power scale and 3D phenomenon simulation.
flow area is decided by the power and cost at first. If the 3D phe-
nomenon needs to be studied, a diameter ratio close to the height Finally, with Ishii et al.’s work, the single-phase and two-phase
ratio should be adopted. natural circulation scaling method was established and applied to
the steady-state and transient thermal-hydraulic investigation of
11. Applications the reactor primary loop. After that, some researchers developed it
into the transient simulation of venting and draining during LOCA
The possible applications of these criteria include: conditions, thus greatly expanded its application scope. The scaling
simulation of natural circulation is still in evolution. With develop-
(a) The steady-state and transient simulation of some reactors that ing of system codes, the 3D phenomenon simulation is required to
utilizes natural circulation as their primary system driving force verify 3D calculation codes.
fully or partially.
(b) Establishing the simulation laws for reactor transient during Acknowledgements
severe accident together with other scaling criteria such as
venting and draining, etc. Here the authors want to show their thanks to Prof. Qiao Wu,
(c) Other natural circulation system except reactors with heat The Department of Nuclear Engineering and Healthy, Oregon State
sources at the lower position and heat sinks at the higher posi- University, USA for his help during the writing this paper.
tion.
References
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