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APPLICATION OF KKS CLASSIFICATION

SYSTEM FOR TURBINE AND ITS

INSTRUMENTATION AND CONTROL

PROJECT : 4 X 250MW RAIGARH TPS

CUSTOMER : JINDAL POWER LIMITED

CONSULTANT : DCL

03 07/01/05 Cl.5.3 modified KBB KBB KBB

02 03/09/04 Cl.5.3 added VK VK KBB
01 01/03/02 (Converted SS SS KBB
to MS-WORD)
00 (B S Rana) (K B Batra) (A Ali)

Rev Date Prepared By : Checked By : Approved By:

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1.0 INTRODUCTION

KKS system is a classification system for the complete power plant and its
components and provides a common language for the designer, the
manufacturer and the user. This paper provides an overview of KKS
application for turbine and its instrumentation and control system.

1.1 COMPLETE TAG/CODE NUMBER

Complete tag number for any component is of the form :

AAANN A A N N N (A) AANN

----------- ----------- --- ---------

Function Equipment Process Equipment

Key Key Key

A : Alphabetic symbol
N : Numeric symbol
(A) : Optional

2.0 FUNCTION KEY

2.1 FIRST LETTER OF THE FUNCTION KEY

The meaning of the first letter of the function key can be seen from the
following list.

A = Alphabetic symbol

N = Numeric symbol

AAANNAANNN

Example MAA50 CP001

A Grid and distribution plant

B Unit main and auxiliary current supply system
C Parts of instrumentation and control
D
E Conventional fuel and ash handling
F Handling of nuclear technical parts
G Water supply and drainage
H Conventional heat generation system (Boiler)
I Nuclear heat generation
K Nuclear auxiliaries

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L Steam, condensate and gas cycle

M Main machinery (turbine, generator etc.)
N Process energy distribution (external)
P Cooling water system
Q Auxiliaries
S Ancillaries
U Civil work
X Large machinery

2.2 THE FUNCTION KEY "C.."

A A A N N A A N N N (cabinet for EHC module)

Example CJJ02HB114 position HB 114)

C Parts of instrumentation and control

CC Cabinets for binary signal conditioning and drive control

CCA Drive control and binary signal conditioning (train-1)

CJ Unit coordinator level

CJJ I&C Cabinets for turbine

CJN Cabinets for generator voltage regulator

CW Control stations

CWA Main control desk

CX Local control stations

2.3 THE FUNCTION KEY "L.."

AAANNAANNN

Example L B A 1 0 C P 0 0 1 (Main steam pressure before stop valve-1)

L Steam, condensate, gas cycles

LA Feed water system

LAB Feed water piping system (from deaerator to boiler)

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LAD HP - heater

LB Steam systems

LBA Main steam piping

LBB Hot reheat piping

LBC Cold reheat piping

LBE Back pressure system

LBF HP bypass system

LBG Auxiliary steam system

LBH Start up steam system

LBK Process heat transfer

LBQ HP extraction piping system

LBS LP extraction piping system

LBT

LBU Common blow-off piping

LBW Seal steam system

LBX Medium supply for control and protective units

LBY Control and protective units

LC Condensate system

LCA Main condensate system

LCB Main condensate pumping system

LCC LP heating system

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2.3 THE FUNCTION KEY "M.."

AAANNAANNN

Example M A B 5 0 C P 0 0 1 (steam pressure behind blading IP- casing)

M Main machinery

MA Steam turbine

MAA H.P. turbine

MAB I.P. turbine

MAC L.P. turbine

MAD Bearings

MAG Condenser including flash boxes and measuring devices

MAJ Air extraction

MAK Power transmission between turbine & genr, shaft turning gear

MAL Turbine drain system

MAN LP bypass system including injection water system

MAP (only for nuclear power plants)

MAQ Vent system

MAV OIL system

MAW Seal, heat and cooling system.

MAX Control fluid system

MAY Control and protective system

MB Gasturbine plant

MK Generator

MKA Genarator casing inclusive stator and rotor

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MKC Excitation

MKD Bearings

MKF Primary water cooling system

MKG Gas turbine

MKQ Exhaust gas system

KMW Seal oil system

MKY Control and protective system

MY Control governing and protective equipment.

MYA for steam turbine plant

2.5 THE FUNCTION KEY "P.." and X.."

A A A N N A A N N N

Example P G B 1 3 C T 5 0 2 (cooling water before oil cooler 2)

P Cooling water system

PA Main cooling water system

PAA Mechanical cooling water cleaning facilities

PAB Pipe and canal system

PAC Main cooling water pumps

PAH Condenser cleaning system

PAL Ventilation, evacuation

PG Conventional closed cooling water system

PGB C.W. for oil, control fluid cooler etc.

PGM Secondary water for generator primary water cooler

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XA Boiler feed pump turbine

2.6 The Numerical Symbols of the Function Key

A A A N N A A N N N

Example M A A 0 0 E C 0 0 1 ( start-up program )

The numerical symbols of the different functions (systems or sub-systems)

are usually standardised in order to recognize the type of system valid for the
power plant concerned. Therefore in most of the cases the number is not
counted continuously starting with 01,02,..

Examples for complete function keys are given in clause 3.10. For a detailed
listing of all function keys used for the turbine - generator sets it is referred to
the piping and instrumentation drawings and to the measuring point list.

00 For superordinated signification (as in the given example, start-up /

shut-down program for turbine) the 00 is used.

3. Equipment Unit Key

3.1 The First Letter of the Equipment Unit Key

The meaning of the first letter of the equipment unit key can be seen from
the following list. The darkened areas of interest for I&C of the
turbogenerator set and are explained in more detail in the lists given under
3.2 ... 3.7.

A A A N N A A N N N

Example M A X 5 1 C P 0 1 2 (trip fluid pressure)

A Units (incl. drives.)

B Tanks, heat exchangers, apparatus ...

C Measuring circuits

D Close Loop Control circuits

E Processing of measured values

G Electrical equipment (subdistributors etc.)

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H Subassemblies of heavy machines

I Nuclear subassemblies

3.2 The Equipment Unit Key "A."

A A A N N A A N N N

Example MA G 1 0 A A 0 0 1 (vacuum breaker valve)

A. Units incl. drives

AA Valves

AN Air exhauster, vacuum pumps

AP Pumps

AZ Overspeed governor, shaft position

3.3 The Equipment Unit Key "B."

A A A N N A A N N N

Example M A X 4 5 B Y 0 0 1 (hydr. speed governor)

B. Apparatus

BB Vessels and tanks

BC Heat Exchangers

BP Flowing limitation

BT Separators, filters

BY Mechanically driven regulators

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3.4 The Equipment Unit Key "C."

AAANNAANNN

Example L B A 0 0 C F 0 0 1 (main steam flow)

C. Measuring circuits

CD Density measurements

CE Electrical quantities

CF Flow rate measurements

CG Distance, length or position measurements

CL Level measurements

CP Pressure measurements

CS Velocity, speed or frequency measurements

CT Temperature measurements

CU Combined quantities

CW Weight force or mass measurements

CY Vibration or expansion measurments

3.5 The Equipment Unit Key "D."

AAANNAANNN

Example M Y A 0 1 D S 0 0 2 (speed controller of EHC)

D. Closed loop control circuits

DD Density control circuit

DE Control circuit for electrical quantities

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DF Control circuit for flow

DG Control circuit for distance/length

DP Pressure control circuit

DS Control circuit for speed/frequency

DT Control circuit for temperature

DU Control circuit for combined quantities

3.6 The Equipment Unit Key "E."

AAANNAANNN

Example M A Y 0 1 E P 0 0 1 (stress evaluator)

E. Processing of measured values

EA Unit control

EB Group control

EC Subgrup control

EE Subloop control

EG Alarm logic

EP Supervisory computer (e.g. stress evaluator)

EU Combined proceesing of measured values

EY Protective logic

EZ Protection

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3.7 The Equipment Unit Key "F."

AAANNAANNN

Example M K A 0 2 F E 0 0 1 load controller of EHC

F. Measurements with special signal conditioning

FE Electrical quantities (load)

FS Speed /frequency

3.8 The Equipment Unit Key "G."

A A ANNAANNN

Example M A B 0 0 G B 0 0 1 (junction box for signals from IP –section)

G. Electrical equipment

GA Subdistributor for drive-related binary transmitters

GB Subdistributor for non-drive-related binary transmitters

GC Subdisributor for analog transmitters

GF Subdistributor general

3.9 The Numerical Symbols of the Equipment Unit Key

A A A N N A A N N N (A)

Example MAA10 CT001 B

The number of the equipment unit consists of three digits. In most of the
cases it is counted continuously starting with 001, 002, ... But to avoid
confusion other ways of counting are also admitted. If required a last alpha
digit (in the example : B) is used to identify pilot valves, drives with
multiple power supply, double thermometers (as in the example) as sub-units
of a complete equipment unit.

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3.10 Examples for KKS Key (Main Components of the turbine, TSE)

HP casing MAA

HP emergency stop valves MAA10AA001

MAA20AA001

HP control valves MAA10AA002

MAA20AA002

IP casing MAB

Reheat stop valves MAB10AA001

MAB20AA001

Reheat control valves MAB10AA002

MAB20AA002

LP casing MAC

Front bearing of HP casing MAD11

Front bearing of IP casing MAD12
Front bearing of LP casing MAD13
Front bearing of LP casing MAD14

Leak -off control valve MAW50AA001

Gland steam condenser MAW80

Air exhauster MAW80AN001

Control fluid tank MAX11BA001

Control fluid pumps MAX16AP001

MAX16AP002

Overspeed governor M Y A 1 0 A Z 0 0 1, 2

Shaft position MYA10AZ011

Speed measuring device M Y A 1 0 C S 0 11,12,13,14

Check valve cold reheat LBC11AA001

LBC21AA001

Main steam pressure LBA10CP001

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Main steam temperature LBA10CT001

Cold reheat pressure LBC11CP001

Cold reheat temperature LBC11CT001

Hot reheat pressure LBB10CP001

Hot reheat temperature LBB10CT001

NR valves extr. 5 LBQ01AA001

LBQ01AA002

NR valves extr. 4 LBS14AA001

LBS14AA002

NR valves extr. 3 LBS13AA001

LBS13AA002

TSE indicator MAY00CT910

TSE recorder 1 MAY00CT911

TSE recorder 2 MAY00CT912

4. The Process Equipment Key

4.1 The First Letters of the Process Equipment Key

The meaning of the first letter of the process equipment key can be seen
from the following list. The boldened letters are of interest for I&C.

A A A N N A A N N N(A) AANN

Example MAA10 CT001A - B 0 1 (TSE sensor)

K. Mechanical process equipment

M. Mechanical process equipment

Q. Process equipment for I&C

QB Transmitter

QH Annunciation system

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QN Controller

QP Measuring instruments testing equipment

QR Differential pressure lines

QS Equalizing tank, flow chamber

QT thermometer wells

QU Converter

- . Electrical process equipment

----------------------------

-A Modules and component assemblies

-B Transducers from non-electric quantities

-C Capacitors

-D Delay equipment, memory

-E Special facilities

-F Protection equipment

-G Generators, power supplies

-N Annunciation system

-K Relays, contactor

-N Amplifiers, controller

-P Measuring instruments, testing equipment

-Q Power switching devices

-R Resistances

-S Circuit breaker

-T Transformers

-U Modulators, transducers

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-V Tubes, semiconductor

-W Transformer controller , wave guide

-X Terminals, plugs

-Y Electrically actuated mechanic equipment

-Z Terminations, compensating equipment, filters, limiters

X. Used for signal identification code

( signals from a specific signal area, Ref. cl. 5.0)

Y. Used for signal identification code

( signals for a special application, input signal, Ref. cl. 5.0)

Z. Used for signal identification code

( gated signals from a specific signal area, Ref. cl. 5.0)

4.4 Ex. for Electrical Process Equipment at Main Components of the Turb.

A A A N N A A N N N (A) - A N N

1. Feedpump total LAB10 AP001

Feedpump pump LAB10 AP001 -P01
Feedpump E-motor LAB10 AP001 -M01

2. Double thermocouple M A A 1 0 C T 0 0 1
Ist branch MAA10CT001A -B01
2nd branch MAA10CT001B -B01
Indicator MAA10CT001 -I01

3. Position monitoring of valve (several contacts)

Main steam stop valve M A A 1 0 A A 0 0 1 - S 1 1

M A A 1 0 A A 0 0 1 - S 2 1
M A A 1 0 A A 0 0 1 - S 6 1
M A A 1 0 A A 0 0 1 - S 7 1

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4. Position switches at valves

Main steam stop valve M A A 1 0 C G 0 0 1 B -S11

Main steam stop valve M A A 1 0 C G 0 0 1 C -S21
Main steam stop valve M A A 1 0 C G 0 0 1 D -S61
Main steam stop valve M A A 1 0 C G 0 0 1 E -S71

Main steam control valve M A A 1 0 C G 0 0 2 A - S 1 1

Main steam control valve M A A 1 0 C G 0 0 2 A - S 2 1
Main steam control valve M A A 1 0 C G 0 0 2 A - S 6 1
Main steam control valve M A A 1 0 C G 0 0 2 A - S 7 1

5. Thermocouples

TSE sensor HP ESV 100 % MAA10CT001A–B01

TSE sensor HP ESV 50 % MAA10CT001B–B01
TSE sensor HP CTRV 100 % MAA10CT011A–B01
TSE sensor HP CTRV 50 % MAA10CT011B–B01

TSE sensor HP outer casing 100 % M A A 5 0 C T 0 0 1 A – B 0 1

TSE sensor HP outer casing 100 % M A A 5 0 C T 0 0 1 B – B 0 1

TSE sensor IP inner casing 100% MAB50CT011

TSE sensor IP inner casing 100% M A B 5 0 C T 0 1 2 (spare)
TSE sensor IP inner casing 100% M A B 5 0 CT 0 1 3 (spare)

5.0 SIGNAL IDENTIFICATION CODE

It is used for identifying all process signals used in control and

instrumentation system. This code occupies the position of the process
equipment key as indicated below.

AAANN AANNN AANN

--------
Signal ID code

Signal identification code is based either on signal (source) area or on

application area as described below.

5.1 SIGNAL AREA

Initial character is X or Z

X. Signals from a specific signal area

Z. Gated signals from a specific signal area

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. A Functional group control/subloop control

. B Control interface
. C Conventional closed loop control
. G Binary process signals conditioned via transmitter modules
. H Analog process signals conditioned via limit value monitor modules
. J Signals not coming from specified areas
. K Signals from protection systems, Iskamatic C
. L Control room and control stations
. M Non floating individual and group alarms
. N Status display computer/criteria indication
. P Supervisory computer/process computer
. Q Analog signals
. R Major closed-loop controls
. S Step signals from FGC
. T Turbine insrumentation and control
. V Protective logic
. W Hard-wired alarm system

Serial numbers within a signal area are sequentially numbered from 1 to 99.

Examples :

Shaft vibrations < max MAA00 EC001 ZA09

Temp. HP casing Top 50% > 100 C MAA50 CT053A XH52
Oil tank level > min MAV10 CL001 XG02
Auxiliary oil pump on MAV22 AP001 XB01
Fire prot 1 chan 1 operated MAY00 EY001 ZV52
Limit pressure operation on MYA01 DU001 XT37

5.2 APPLICATION AREA

Application refers to the destination of the signal and the initial character is Y.

Y. Signals for special application

YA Functional group control/subloop control

YB Control interface
YC Conventional closed loop control
YJ For unspecified applications
YK Protection systems, Iskamatic C
YL Control room and control stations
YN Status display computer/criteria indication
YP Supervisory computer/process computer
YQ Analog applications
YR Major closed-loop controls
YT Turbine instrumentation and control
YV Protective logic

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YW hard-wired alarm system

Serial numbers within an application area are sequentially numbered from 1 to

99.

Examples :

Auxiliary oil pump 1 on MAV22 AP001 YB21

Lube oil pressure too low MAV10 EG001 ZV06
Power setpoint raise MYA01 DU001 YT35
HP ESV 1 100 % MAA00 EC002 YL16

5.3 RANGES OF SERIAL NUMBERS FOR INSTRUMENTS:

AAANNAANNN

Example : M A V 3 5 C P 5 0 1 Pressure gauge for oil system

1. The numbers for local Gauges will be between 500 to 599.

2. The nos. for PG-Test Instruments will be between 400 and 499.
3. The nos. for ATT Instruments will be between 200 and 299.
4. The nos. for other binary and analog instruments will be between
001 and 199.

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