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Article history: The purport of this study is to efficiently recycle waste glass, one of silica-based industrial by-products,
Received 17 April 2017 and use it as a cement substitute for sustainable construction. Waste glass powder (WGP) and waste
Received in revised form glass sludge (WGS) were manufactured from the waste glass and their feasibility, for use in concrete as
10 August 2017
partial replacement of cement, was evaluated. 20% of cement (by weight) was replaced with WGP and
Accepted 3 September 2017
Available online 14 September 2017
WGS and the resulting concretes were tested for mechanical properties and durability. Porosity and
phase identification studies were also carried out. After 90-day age, the WGS incorporated concrete
exhibited the highest compressive strength. Also, it was found that WGS incorporation in concrete led to
Keywords:
Waste glass
reduced porosity due to their greater pozzolanic activity owing to the inherent amorphous nature of
Glass powder WGS. Investigations on frost resistance and chloride ions penetrability further showed that these glass
Glass sludge wastes are better in improving these properties. After 50 cycles of freezing e thawing, the concretes
Concrete incorporated with WGP and WGS showed lower mass loss as compared to normal concrete, by 24% and
Mechanical properties 36% respectively. Also, WGS incorporation resulted in 24% reduction in chloride ion diffusion coefficient.
Durability Summarily, the results indicate that WGS is superior in enhancing mechanical, microstructural, and
durability e related properties of concrete and as such its use in concrete shall help sustainable devel-
opment due to efficient waste utilization, reduced associated carbon dioxide emissions, and lower
production costs.
© 2017 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.jclepro.2017.09.133
0959-6526/© 2017 Elsevier Ltd. All rights reserved.
684 H. Lee et al. / Journal of Cleaner Production 170 (2018) 683e693
slag, silica fume and rice husk etc., which are industrial by- particles, it has been reported to lower the permeability of concrete
products, have mainly been used. Incorporating these industrial and therefore enhancing durability through increase in the
by-products to partially substitute the use of cement in concrete pozzolanic activity and the pore micro filling effect in the cement
has become widespread (Collepardi et al., 2004; Hanif et al., 2017e; matrix (Bignozzi et al., 2015; Gopalakrishnan, 2011; Shi et al.,
Kwan and Chen, 2013; Li and Ding, 2002; Rodríguez De Sensale, 2005). The resulting performance improvement of concrete re-
2006). While using such industrial by-product as replacements duces end user costs and repair/maintenance cost by decreasing
for cement, not only there is a reduction in associated CO2 emis- the period/interval of maintenance. Thus, it is expected to signifi-
sions, but also there are effects of lowering the impact on the cantly contribute to the social aspect of using concrete as well (Jani
environment related to landfills and waste. The recycling of in- and Hogland, 2014; Khmiri et al., 2012a, b).
dustrial by-products further precludes exploitation of natural re- Waste glass finds its applications in concrete in a variety of ways.
sources, and by reducing the consumption of finite resources, there It can be used as inert filler aggregate (when used in larger sized
are not only environmentally friendly benefits, but through cost particles) or supplementary cementing material (SCM) (when finer
savings there are also economic benefits (Hanif et al., 2017a; Kumar particle gradation is used) by replacing some weight fraction of
et al., 2014; Raju and Kumar, 2014). In the case of the domestic cement with it. It has been demonstrated earlier that the me-
industrial by-product waste glass, there is a currently annual supply chanical properties are drastically reduced due to incorporation of
of 700,000e800,000 tons, of which 70% is being recycled. But the recycled waste glass products. Afshinnia and Rangaraju (2016)
reality is that with exception to waste glass bottles, glass is not studied the use of different sizes and volume fractions of glass as
being recycled. Also 300,000 tons of waste glass sludge, a by- aggregate in concrete. They found that the resulting mechanical
product of manufacturing plate glass, is produced annually, and properties were greatly reduced. Castro and Brito (2011) studied
this entire amount is currently being dumped in landfills or being the use of crushed glass as aggregate and evaluated the durability
discarded (Rashad, 2014). characteristics; it was shown that the particle size is the key gov-
erning factor in controlling various concrete properties. Such
findings were corroborated by other researchers as well e.g.
1.1. State e of e the e art (Corinaldesi et al., 2005; Limbachiya et al., 2012; Nassar and
Soroushian, 2012, 2012; Park et al., 2004; Topçu and Canbaz,
Waste glass is an ingredient with a composite profile of about 2004). Due to such reduction in performance of concrete incorpo-
70% SiO2, and possesses pozzolanic activity which is already rating recycled waste glass products as aggregate, its use was not
confirmed in the hydration reaction with cement (Khmiri et al., encouraged.
2013). This makes it potentially efficient in the long-term perfor- However, when the incorporation was done by replacing
mance enhancement of concrete. While using waste glass as fine
Fig. 1. Manufacturing process of (a) Waste glass powder, and (b) Waste glass sludge.
H. Lee et al. / Journal of Cleaner Production 170 (2018) 683e693 685
Table 1
Physical and chemical properties of Cement, WGP, and WGS.
Classification Chemical composition (%) Average particle size (mm) Specific gravity (g/cm3)
cement while using finer granulometry, improved mechanical 2. Materials and experimental methods
properties could be achieved (Federico, 2013; Matos and Sousa-
Coutinho, 2012). Waste glass powder has been of great interest 2.1. Materials
for such utilization, due to easier manufacturing owing to relatively
larger gradation (Aliabdo et al., 2016; Saribiyik et al., 2013). Me- Cement, waste glass powder (WGP) and waste glass sludge
chanical and durability properties thus determined signified its (WGS), were used as binders. The cement used in this research is
beneficial use. ordinary Portland cement (ASTM Type 1). The quality evaluation of
cement confirmed according to KS L 5201 “Portland cement” and
1.2. Research significance ASTM C 74 “Specification for Portland cement” standards. WGP
used in this research has about a 3% ceramic content. To adjust the
Although, various research findings are available on concretes particle size distribution of waste glass, after crushing with Roller
and mortars incorporating waste glass powder as SCM, studies on M/C, it was ground using a Ball mill and a Jet mill. The processing of
waste glass sludge (which is a more fine graded form of powder) waste glass powder is shown in Fig. 1. WGS used in this study was
are sparse. Finer particle size is anticipated for further mechanical produced as a by-product of plate glass or in glass processing plant,
enhancement of the cementitious composites (concrete), and and during grinding process of glass, residues thus produced go
hence glass sludge waste is deemed a viable option. The novelty through cohesion and dehydration to form lumps. To use this state
and research contribution of the present study is the performance as a cement substitute ingredient, after a re-drying process, it was
evaluation of concrete incorporating WGS as SCM by determining crushed using a Jet mill to adjust the particle size. As a result, the
various properties, including mechanical strength, chloride ion waste glass satisfied the standard content of having more than 70%
permeability, freeze thaw resistance, porosity and corresponding of the major acidic oxide (SiO2, Al2O3, Fe2O3) for ASTM C618. As
correlations, and comparing these against the corresponding shown in Fig. 3, crystal structure of waste glass powder was shown
properties of WGP incorporated concrete. As there are no published to have typical XRD pattern of an amorphous material. The chem-
findings on such properties of WGS containing concrete, hence, ical composition of WGS was found somewhat similar to that of
there is a necessity to fill these research gaps. The objective of this WGP, and is shown in Table 1. The elemental analysis of the binders
research is to replace (partially) cement with WGP and WGS. To was done to quantify the chemical compositions. For this purpose,
confirm the viability of such replacement, the mechanical proper- X-ray fluorescence spectrometry was carried out (XRF). After
ties and durability of developed concretes were examined. Based adjusting the particle size in sludge form, particle size distribution
on the test results, conclusions on the role, compatibility and is shown in Fig. 2; average particle size was measured as 14.7 mm.
applicability of waste glass in concrete were deduced. WGS was also confirmed to have a typical XRD pattern of an
amorphous material as shown in Fig. 3.
The coarse aggregate and fine aggregate used in this research
conformed to KS F 2526 “Concrete aggregate” and ASTM C 33
“Standard specification for concrete aggregate” standards and
quality. The physical properties of the coarse and fine aggregates,
used in this study, are shown in Table 2 and the corresponding
Fig. 2. Particle size distribution of binders. Fig. 3. XRD patterns of Cement, WGP, and WGS.
686 H. Lee et al. / Journal of Cleaner Production 170 (2018) 683e693
Table 3
Mixture proportions of concrete specimens.
Binder Aggregates
Fig. 11. XRD patterns and corresponding peak identification for various concretes.
filler effect (Chen et al., 2006; Du and Tan, 2013) thus reducing the
porosity while increasing the solid phase. These conclusions are
further verified by porosity studies.
Fig. 10. Mechanical strength parameters; (a) compressive strength, and (b) Strength 3.3.1. Resistance to frost damage
activity index. The results of testing the resistance to frost damage when
subjected to freezing and thawing cycles is shown in Fig. 13. The
durability factor was estimated from the last 300 cycles for each
found. The Ca/Si ratio was found affected with WGS and WGP Mix ID. When waste glass powder and waste glass sludge are
incorporation. In OPC, the Ca/Si ratio is about 1.5e1.7, while lower mixed, the durability factors at the 300 cycles are 97.0 and 96.7,
ratios (0.6e1.3) were detected when finer WGS particles were respectively. The highest durability factor is presented when waste
mixed with cement. The pozzolanic activity is generally associated glass powder is mixed. This is because freezing and thawing
with fine amorphous particles which react with Portlandite to form resistance is determined by entrained air and strength of cement
C-S-H having a low Ca/Si ratio (<1.4) (Li, 2011; Mindess et al., 2003). matrix rather than the packing (filler) effect and contribution of
Thus, the strength gain due to addition of amorphous WGS particles pozzolanic reaction.
is attributed to the pozzolanic activity that resulted in lower Ca/Si The scaling resistance test evaluated the scaling mass loss. The
ratio. The finer granulometry of WGS (Fig. 1), also introduces the scaling resistance test evaluated for exposure to deicing and
H. Lee et al. / Journal of Cleaner Production 170 (2018) 683e693 691
Fig. 13. Results of frost resistance testing; (a) Durability factor, and (b) Scaling
resistance.
and thawing resistance test. Better scaling resistance for WGP and
WGS is attributed to the fine particle filling effect and pozzolanic
reaction. Polley et al. (1998) determined that waste glass resulted in
minor effects in concrete. However, in this study, with incorpora-
tion of WGS greater scaling resistance is achieved.
4. Conclusions
Acknowledgement
evaluated at ‘Very low grade’ at 626 coulombs. At 56 days of aging, ACI Committee 211, 2002. Standard Practice for Selecting Proportions for Normal,
all specimens showed a ‘Negligible’ grade, which is mainly due to Heavyweight, and Mass Concrete (ACI 211.1-91).
Afshinnia, K., Rangaraju, P.R., 2016. Impact of combined use of ground glass powder
the slower hydration rate after 56-day age. WGS20 exhibited the and crushed glass aggregate on selected properties of Portland cement con-
best performance among all. This is attributed to not only the pore crete. Constr. Build. Mater. 117, 263e272. http://dx.doi.org/10.1016/
filler effect caused by the fine particles of WGS, but also due to the j.conbuildmat.2016.04.072.
Aliabdo, A.A., Abd Elmoaty, A.E.M., Aboshama, A.Y., 2016. Utilization of waste glass
pozzolanic reaction, which is a long-term reaction effect of aging.
powder in the production of cement and concrete. Constr. Build. Mater. 124,
WGP incorporation resulted in the highest chloride diffusion co- 866e877. http://dx.doi.org/10.1016/j.conbuildmat.2016.08.016.
efficient and correspondingly greatest penetration depth indicating ASTM C143-03, 2003. Standard test method for slump of hydraulic-cement con-
crete. Am. Soc. Test. Mater.
its poor performance in regards to chloride ion penetration. WGS
ASTM C185-99, 1999. Standard test method for air content hydraulic cement
showed the least penetrability, which is attributed to the greater mortar. Am. Soc. Test. Mater. http://dx.doi.org/10.1520/D3123-09.2.
pozzolanic reactions (as already discussed earlier). ASTM C231-04, 2004. Standard test method for air content of freshly mixed con-
crete by the pressure method. Am. Soc. Test. Mater. http://dx.doi.org/10.1520/
H. Lee et al. / Journal of Cleaner Production 170 (2018) 683e693 693