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SAEx3 - SAEx100

SAREx6 - SAREx100

SACEx3 - SACEx100
SARCEx6 - SARCEx100

EN ISO 9001
Certificate : 041005262
AUMA INDIA Ammonia, Industrial Methane, Blast furnace gas,
FLAME PROOF / Carbon monoxide, Propane, Butane, Pentane,
EXPLOSION PROOF ACTUATORS Hexane, Heptane, Iso-Octane, Decane, Benzene,
Xylene, Cyclohexane, Acetone, Ethyl methyl
Auma (India) Ltd. is a subsidiary of Auma Werner ketone, Methyl acetate, Ethyl acetate, n-propyl
Riester GmbH, Germany, pioneers in the field acetate, n-butyl acetate, Amyl acetate,
of Electrical Actuators and Gear Operators for Chloroethylene, Methanol, Ethanol, Iso-butanol,
automation of Industrial Valves, Dampers & n-butanol, Amyl alcohol, ethyl nitrite, 1.3-
Gates. Butadiene, ethylene, diethyl ether, ethylene ox-
ide, town gas & coke oven gas.
ACTUATORS
The enclosures of Flame Proof / Explosion Proof
Auma India Actuators are special gear units driven Actuators are designed to withstand, when the
covers are properly secured, an internal explosion
by electric motors used for remote operation of
of flammable gases or vapour which may occur
shut off or regulating valves. They can be equipped
without suffering damage and without commu-
with switching or signalling devices. A great
nicating the internal flame to external through the
variety of standard or optional features are joints of the enclosure.
available to meet each exacting requirement.
TEST CERTIFICATES
Auma India Actuators are designed for various
service conditions and duty cycles. Auma India The Actuators of various sizes and types have been
SA Actuators for standard version for OPEN- subjected to Type Tests at Central Mining
CLOSE duty and SAR Actuators for Regulating Research Institute, Dhanbad as per the statutory
or Modulating duty are well established products requirements of IS:2148-1981. The enclosures
of Auma India. A new version of Actuators for have been duly certified by the nodal certifying
Flame Proof / Explosion Proof application are agencies such as :
developed exclusively for use in hazardous 1) Bureau of Indian Standards - BIS
explosive gas atmosphere. 2) The Directorate General Factory Advice
Services and Labour Institutes -
The enclosure of Flame Proof / Explosion Proof DGFASLI
3) The Chief Controllerate of Explosives -
Actuators is Designed and Tested in accordance
CCE
with standard laid down in Indian Standard
IS:2148-1981 ''Specifications for Flame Proof
Following is the list of Test Certificates of CMRI :
Enclosures of Electrical Apparatus''. The
enclosure of actuator qualifies as flame proof Model CMRI report
enclosure of air filled electrical apparatus having No. & date
free spaces accessible to gases and vapours. The SAEx3-SAEx15 CMRI/TC/P/H1524,
enclosure is suitable for installation in locations SAREx6-SAREx15 dtd. 23.12.99
where a mixture of air and flammable gas or CMRI/TC/S/H1198,
vapour may occur as classified under group IIA dtd. 24.11.00
& IIB of IS:2148-1981. SAEx25-SAEx60 CMRI/TC/P/H9,
SAREx25-SAREx60 dtd. 06.01.00
Grouping of Enclosure :
CMRI/TC/S/H1196,
dtd. 24.11.00
Enclosures of Auma India Flame Proof /
Explosion Proof Actuators are suitable for Group SAEx100 CMRI/TC/P/H1529,
SAREx100 dtd. 23.12.99
II gases and in applications other than coal mines.
CMRI/TC/S/H1197,
dtd. 24.11.00

1
CMRI report indication. Reversing contactor should be
Model installed separately & wired to motor. For
No. & date
signalisation of switching & to trip the contactors
SACEx3-SACEx15 CMRI/TC/P/H23, over micro switches, control wiring is nec-
SARCEx6-SARCEx15 dtd. 07.01.00 essary from actuator terminal compartment
CMRI/TC/S/H1201,
cover to the reversing contactors installed sepa-
dtd. 24.11.00
rately (refer fig. 1) in a control cabinet.
SACEx25-SACEx60 CMRI/TC/P/H1532,
SARCEx25-SARCEx60 dtd. 24.12.99
CMRI/TC/S/H1200,
dtd. 24.11.00
SACEx100 CMRI/TC/P/H1560,
SARCEx100 dtd. 31.12.99
CMRI/TC/S/H1199,
dtd. 24.11.00

The above models qualify for Direct & Indirect


Entry type cables.

GENERAL DESCRIPTION auma norm


OF ACTUATORS Fig. 1.

Actuators are mainly classified into Norm & Regulating Duty Actuators :
Compact Actuators. In Norm & Compact, On-
Off and Regulating duty versions are available. This version designated by SAREx is suitable for
regulating service. The regulating duty actuators
Actuators operate between two set bands in closed loop and
(Explosion Proof) the motor is started, stopped and reversed at short
intervals to correct the deviations from preset
value.
Norm Compact
Regulating duty Actuators differ from On-Off
duty actuators in several points :

On-Off Regulating On-Off Regulating - Less overshoot since 4 pole motors are
SAEx SAREx SACEx SARCEx used (1400 nominal rpm).

Norm Actuators : - Worm/worm wheel with high quality surface


finish on tooth flanks for better efficiency.
In this type, two versions are available depend-
- Disc springs on worm shaft are precompressed
ing upon duty cycle, viz On-Off duty & Regulat-
to reduce dead band when reversing. While
ing duty.
selecting Auma India actuators for regulating
Norm On-Off duty Actuators : duty applications, following points to be noted :

- Max. no. of starts 1200 cycles/hour


This version designated by SAEx offers complete with motor power upto 0.55 kW and
actuator with Electric motor, torque switch for 600 cycles / hour with motor power
OPEN-CLOSE directions, limit switch for both above 0.55 kW.
end positions & blinker transmitter for running - Output speed of actuator max. 45 rpm.

2
- Torque for regulating duty should not Compact Actuators:
exceed 50% of max. torque of actuators. This version designated by SACEx and SARCEx
- Max. torque of actuator can be used for simplifies installation and wiring considerably
seating / unseating of the valve. (fig3).
- For reversing the motor, duration of Remote Control
impulse should be 50ms minimum. Centre (RCC)

- Electronic position transducer or precision Power


Supply
potentiometer should be used for remote
position indication. Cabinet with disconnect
Switch, Fuses
- The motor should be short time duty class
S4-25%.
The SAREx actuator basically consists of control
units as explained in following diagram (fig.2) Control coble
Motor power supply

Process Local controls

V M auma compact

MU
Fig .3

MSAR MUSAR The Compact Actuator is ready for service complete


SAREX
with all electrical control gear. The reversing
YR
XR contactors are fitted within watertight enclosure
which is directly mounted on actuator housing. The
CU 01
Process control cover of the enclosure carries switch gear sub
Electronic Positioner assembly. This consists of selector switch for local
W
& remote control and push buttons for Open-Stop-
Fig. 2 SE
Close positions. Double compression flame proof
cable glands for electric cables are provided at the
SAREx : Explosion Proof Regulating Duty terminal compartment cover.
Actuator
Auma India Compact Actuators offer remarkable
MSAR : Sensor for actuator i.e. position advantages such as :
transducer at actuator
(potentiometer of inductive LVDT) - Motor is completely wired with reversing
contactors.
MUSAR : Signal converter for SAREx i.e.,
electronic position transducer RWG - Only terminal compartment cover needs to be
1001/RWG 2002) or inductive opened for electrical connections. The switch
position transmitter (IWG1002/IWG gear is well protected in the housing.
1003) - No additional control box is required.
CU01 : Electronic positioner - Selected type of control (Local-Remote) is
V : Regulating valve indicated by the position of selector switch.
M : Sensor for regulating valve - Control Push Buttons Open-Stop-Close
MU : Signal converter for sensor operate the actuators on Local control
SE : Setting nominal value position of selector switch. The running
W : Reference input direction is indicated by LED.
XR : Input value at controller - Selector switch has 3 positions LOCAL-
YR : Output value at electronic positioner OFF-REMOTE.

3
Position LOCAL : FEATURES OF AUMA INDIA FLAME
The actuator can be operated locally i.e. directly PROOF/EXPLOSION PROOF ACTUATORS
with control switching. All technical specifications and features of Auma
Position OFF: India Flame Proof / Explosion Proof Actuators are
The actuator is off and cannot be operated either same as Auma India Norm & Compact Actuators
with local control or from remote control point to except that constructional features of enclosure are
ensure safety during maintenance. made to provide Flame Path and withstand the
Position REMOTE : explosion pressure as per the standard. For detailed
Actuator can be operated only from remote control description, refer Auma India Actuator Catalogue.
point. It is not possible to operate from local push Brief description of main features are as follows:
buttons. Output drives :
The selector switch can be locked in any position
Following output drives as per DIN 3210 can be
by pad lock to prevent unauthorised operation.
mounted to the actuator (Refer pages 17 & 19)
Compact actuators are available in On-Off and
Type A- stem nut
Regulating Duty versions.
Type B- plug sleeve
Fieldbus interface (Option)
Type C- dog coupling
Auma India integral starter actuators are available Type D- stub shaft
with 2 wire control. The actuators follow open Type E- bore with key way
industrial protocol conforming to Modbus RTU
Ambient Temperature :
standards (other protocols on request).
Modbus defines the functional features of a serial Auma India Flame Proof / Explosion Proof Actuators
0
fieldbus system with which distributed digital are suitable for ambient temperature range -20 C to
0
automation devices can be interconnected. +50 C
Transfer Mode Operating speed range :
lRS-485 twisted pair cable 4-180 rpm in fine steps of output speed
lAuma actuators support baud rates upto
38.4K Bits. Enclosure Protection :
Bus Access IP65 / IP67 / IP68 - IS 13947
lMaster-slave technique Mounting position :
lMaster and slave stations : max 247 stations Auma India Actuators can be mounted directly on the
connected to one bus, without repeaters max. valve. They work in any position. Valves can be
32 stations. operated by drive shaft from above or below the
Communication actuator.
lMaster-slave data exchange vis query-
Limit switching :
response cycle (Polling procedure).
l Modbus RTU protocol Two train counter gear (fig.4) or four train counter gear
Protection functions (fig.5) arrangement can be provided. Two train
counter gear provides limit switching at two end
lParity check for each message
positions whereas four train counter gear provides two
lCRC check for each message
additional intermediate switching positions.
lQuery response cycle monitoring with
configurable timer interval at the master.

4
Hand wheel operation :

In case of supply failure, the manual drive can be


engaged to operate with hand wheel. When motor
starts running, manual drive gets disengaged
automatically.

Space heater :
Fig. 4
A space heater of 10W can be provided inside the
switch compartment cover to prevent water
condensation on electrical / electronic components.

Reduction gear unit :

Reduction gear unit (RGU) is used for


mechanical position indicator, remote position
indication and for auxiliary switches.
Fig. 5
Mechanical position indicator :

Through a sight glass in the switch compartment


Torque switching : cover, the position of the valve can be read off
continuously.
The torque switches switch off the motor after
set torque is reached. Two switches are provided Remote position indicator :
which operate in Close & Open direction. If limit
switching is selected to operate prior to torque A potentiometer mounted on output shaft of RGU
switching then torque switching serves as over gives output signal proportional to valve position.
load protection (fig. 6). Thus valve position can be read off continuously
using a position meter or digital display.

Auxiliary switches :

These are mounted on output shaft of RGU in sets


of 2 or 4 switches and can be used for control or
indication in relation to position of the valve.

Auma motors :

Auma India actuators are driven by Auma special


purpose 3 Phase AC Induction motors of short
time duty S2-15 min or S4-25% available as
standard. Refer electrical data sheets for details.
Fig. 6 (Page Nos. 11, 12 & 14).

5
Thermal protection of motors : Electronic position transducer
RWG 2002 :
To avoid damage to motor winding due to high
temperature, motors are thermally protected by This is basically same as RWG 1001, however
three thermoswitches embedded in stator with 2 wire system.
windings. They interrupt control circuit when
o
winding temperature exceeds 140 C and close the Inductive position transmitter
o
circuit after cooling down to 110 C. IWG 1002 :

Blinker transmitter : For a precise read out of position in regulating duty


actuators, IWG 1002 can be used. The linearity of
Blinker transmitter can be used for running the unit is less than 0.3%. This is a non-contact type
indication of actuator. transducer with LVDT as sensor.

Cable gland entry : Inductive position transmitter


IWG 1003 :
Auma India Flame Proof / Explosion Proof
Actuators are provided with double compression IWG 1003 is similar to IWG 1002 however with 3
cable glands qualified for flame proof application. wire system.
As a standard execution, 2 cable glands with
BSC 1'' thread are supplied. Additional cable Electronic positioner CU01 :
glands of sizes BSC 3 4 '', 11 4 '' can be provided on
request. NPT, PG or any other special threads can CU01 is designed to compare two input signals
also be provided. (reference input signal & feedback signal) and
determine the difference. When the difference
Direction of rotation : exceeds a certain value, actuator is switched on
until the reference input signal (from process con-
Connection of motor wires to Phases RYB will trol) and feedback signal (from potentiometer /
give running direction 'Closed' of the actuator, LVDT) become equal.
that is, clockwise rotation looking at hand wheel.
Power supply unit PS01 :
ELECTRONIC CONTROL FOR
REGULATING DUTY ACTUATORS This unit gives 24V DC (+1V) regulated power
supply for input voltage of 230V / 110V AC. The
Sensor for Actuator : 24V DC is required for electronic position trans-
ducer and electronic positioner.
A potentiometer with 4.7k ohms and linearity of
+0.5% is available for this purpose. Signal isolator :

Electronic position transducer Isolator gives isolated 0/4-20mA or 1-5 V output-


RWG 1001 : single or dual. Isolation is provided between input
& output and between two outputs. Isolators are
This device is a signal converter for transformation available for various power supply conditions.
of resistance value to proportional current signal.
The position determined by potentiometer is
converted into current signal of 4-20mA. This
device requires 24V DC power supply and it is a
3 wire system.

6
Ordering information :
To have correct specifications of Auma Flame
Proof / Explosion Proof Actuator, Please use fol-
lowing ordering information :
1. Version :
Explosion Proof, Norm :
ON-OFF duty SAEx
Regulating duty SAREx
Explosion Proof, Compact :
ON-OFF duty SACEx
Regulating duty SARCEx
2. Max. tripping torque, Kgm :
3, 6, 12, 15, 25, 30, 50, 60 & 100
3. Output drive type :
A,B,C,D, or E
4. Output rpm :
4 to 180 (ref. Technical Data Sheets)
5. Accessories :
(Ref. Page 8)
Example :

SACEx 12 E 45 Accessories

Version

Max. tripping
torque Kgm

Output drive
Output rpm

Accessories
Ref. page 8

7
Technical Data Accessories for Auma India Flame Proof/Explosioin Proof Actuators

Norm Compact
Sl.
Description ON-OFF REGULATOR ON-OFF REGULATOR
No.
SAEx SAREx SACEx SARCEx

Two train gear with limit switches, single OR

Two train gear with limit switches, tandem OR


1
Four train gear with limit switches single OR

Four train gear with limit switches tandem

Torque switches, Open-Close, single OR


2
Torque switches, Open-Close, tandem

3 Mechanical position indicator with RGU

4 Potentiometer for remote position


indication with RGU

2 Nos. intermediate switches (1 No. + 1 NC) OR


5
4 Nos. Intermediate switches (1No. + 1 NC)

Analog remote valve position indicator


6 loose supply

Digital remote valve position indicator


7
loose supply

8 Space heater 10 watts

9 Top bevel gear set

10 Blinker transmitter

11 Position transmitter - precision potentiometer

Electronic position transducer RWG 1001 OR

Electronic position transducer RWG 1002 OR


12
Electronic position transmitter IWG 1002
OR
with LVDT
Inductive position transmitter IWG 1003
OR
with LVDT
13 Electronic positioner CU01

14 Power supply unit PS01

15 Signal isolator

Local / remote control selector


16 with Open Stop-Close
push buttons
8
Technical Data SAEx3 - SAEx100
Open-Close duty
Torque Range1) Hand Wheel Weight
Output Valve Attachment Stem Dia. Permissible Hand
S2-15min Running Wheel Ratio approx.
Speed Torque 2) O/P drive Thrust for
Model Dia.
at 50Hz S2-15min Standard Type A Type A With
Option Std. With Std.
rpm Min.Nm Max.Nm Nm Max.mm Max. kN Std. TBG*
DIN:3210 ISO:5210 mm TBG* kg
kg
11
16
22
32
SAEx 3
45 20 30 11 G0 F10 26 25 250 1:1 2:1 63 69
63
90
1253)
1803)
4
5.6
8
11
16
SAEx 6 22 20 60 21 G0 F10 26 40 250 1:1 2:1 63 69
32
45
63
90
1253) 55
1803)
4
5.6
8
11
16
SAEx 12 22 40 120 42 G0 F10 38 60 250 1:1 2:1 63 69
32
45
63
90
1253) 110
1803)
4
5.6
8
11
SAEx 15
16 50 150 53 G0 F10 38 60 250 1:1 2:1 63 69
22
32
45
63
4
5.6
8
11
16
SAEx 25 22
100 250 88 G1/2 F14 52 120 360 1:1 3:1 92 107
32
45
63
90
1253) 220
1803)
1) Tripping torque adjustable for both directions 2) Permissible average torque for the whole travel 3) Not Self Locking

We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

9
Technical Data SAEx3-SAEx100
Open-Close duty
Torque Range1) Hand Wheel Weight
Output S2-15Min. Running Valve Attachment Stem Dia. Permissible Hand Ratio approx.
Speed Torque 2) O/P drive Thrust Wheel
Model With
at 50Hz S2-15min Standard Option Type A for Type A Dia. Std. With Std.
rpm Min.Nm Max.Nm Nm Max.mm Max.kN mm Std. TBG*
DIN:3210 ISO:5210 TBG* kg
kg
4
5.6
8
11
16
22 100 300 105 G1/2 F14 52 120 360 1:1 3:1 91 107
SAEx 30
32
45
63
90
1253)
264
1803)
4
5.6
8
11
16
22 200 500 175 G1/2 F14 52 160 640 1:1 3:1 94 111
SAEx 50
32
45
63
90
1253)
450
1803)
4
5.6
8
11
16
22
SAEx 60 200 600 210 G1/2 F14 52 160 640 1:1 3:1 94 111
32
45
63
90
1253)
540
1803)
4
5.6
8
11
16
SAEx 100
22 400 1000 350 G3 F16 65 190 800 1:1 4:1 153 174
32
45
63
90
1253)
900
1803)
Explosion protection : Group IIA, IIB - IS : 2148-1981.
Enclosure : IP65 / IP67 / IP68 - IS : 13947
Temperature class : T4 - IS 13346 (T6 - Optional)
Actuators are rated for short time duty S2 - 15 min, based on 400C ambient temperature. The nominal Current is based on running torque
approximately 35% of max. torque. The max. torque can be utilised for a short time (e.g. to seat or unseat a valve) and the current can rise to
max value. Refer corresponding column for current at max. torque in Electrical Data.
Note : Revolution for Full Stroke (Min. / Max.) -1 - 480 or 1 - 4800
* Top Bevel Gear Set.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

10
Electrical Data SAEx3 - SAEx100
Open-Close duty
Three phase Squirrel cage AC Motor 415V, 50 Hz
Output
Current at
Speed Torque Nominal Nominal Starting Full Load
Model Speed Max. Power Factor
at 50Hz max. Output Size Current 1) Current Efficiency
rpm Torque Cos ø
rpm Nm kW A A (%)
A
11 0.06 1400 71 0.3 0.30 1.2 0.6 46
16 0.06 1400 71 0.3 0.38 1.2 0.6 46
22 0.06 1400 71 0.3 0.50 1.2 0.6 46
32 0.12 1400 71 0.5 0.62 2.3 0.6 55
SAEx 3 45 30 0.18 2800 71 0.6 0.84 3.3 0.7 60
63 0.18 2800 71 0.6 1.16 3.3 0.7 60
90 0.37 2800 71 1.0 1.62 5.5 0.76 68
125 0.37 2800 71 1.0 1.40 5.5 0.76 68
180 0.37 2800 71 1.0 2.05 5.5 0.76 68
4 0.06 1400 71 0.3 0.25 1.2 0.6 46
5.6 0.06 1400 71 0.3 0.30 1.2 0.6 46
8 0.06 1400 71 0.3 0.38 1.2 0.6 46
11 0.12 1400 71 0.5 0.45 2.3 0.6 55
16 0.12 1400 71 0.5 0.62 2.3 0.6 55
60
22 0.12 1400 71 0.5 0.90 2.3 0.6 55
SAEx 6
32 0.18 2800 71 0.6 1.18 3.3 0.7 60
45 0.37 2800 71 1.0 1.62 5.5 0.76 68
63 0.37 2800 71 1.0 2.34 5.5 0.76 68
90 0.55 2800 71 1.8 3.08 9.0 0.62 70
125 0.55 2800 71 1.8 2.45 9.0 0.62 70
55
180 0.55 2800 71 1.8 3.52 9.0 0.62 70
4 0.06 1400 71 0.3 0.38 1.2 0.6 46
5.6 0.12 1400 71 0.5 0.46 2.3 0.6 55
8 0.12 1400 71 0.5 0.62 2.3 0.6 55
11 0.12 1400 71 0.5 0.90 2.3 0.6 55
16 0.25 1400 71 1.4 1.45 4.6 0.5 50
120
22 0.25 1400 71 1.4 1.80 4.6 0.5 50
SAEx 12
32 0.37 2800 71 1.0 2.42 5.5 0.76 68
45 0.55 2800 71 1.8 3.08 9.0 0.62 70
63 1.1 2800 71 2.9 4.58 16.0 0.72 72
90 1.1 2800 71 2.9 6.50 16.0 0.72 72
125 1.1 2800 71 2.9 5.10 16.0 0.72 72
110
180 1.1 2800 71 2.9 7.50 16.0 0.72 72
4 0.06 1400 71 0.3 0.45 1.2 0.6 46
5.6 0.12 1400 71 0.5 0.55 2.3 0.6 55
8 0.12 1400 71 0.5 0.83 2.3 0.6 55
11 0.25 1400 71 1.4 1.36 4.6 0.5 50
SAEx 15 16 150 0.25 1400 71 1.4 1.66 4.6 0.5 50
22 0.37 2800 71 1.0 2.0 5.5 0.76 68
32 0.55 2800 71 1.8 2.75 9.0 0.62 70
45 1.1 2800 71 2.9 4.26 16.0 0.72 72
63 1.1 2800 71 2.9 5.67 16.0 0.72 72
4 0.12 1400 71 0.5 0.65 2.3 0.6 55
5.6 0.25 1400 71 1.4 1.29 4.6 0.5 50
8 0.55 1400 71 2.8 1.64 12.0 0.51 60
11 0.55 1400 71 2.8 1.92 12.0 0.51 60
16 0.55 1400 71 2.8 2.60 12.0 0.51 60
250
22 0.55 1400 71 2.8 3.58 12.0 0.51 60
SAEx 25
32 1.1 2800 71 2.9 4.75 16.0 0.72 72
45 1.1 2800 71 2.9 6.58 16.0 0.72 72
63 2.2 2800 90 4.6 8.44 40.0 0.83 80
90 2.2 2800 90 4.6 12.5 40.0 0.83 80
125 2.2 2800 90 4.6 8.95 40.0 0.83 80
220
180 2.2 2800 90 4.6 13.6 40.0 0.83 80
1) Current at max. torque. We recommend to select switchgear and cables suitable for those values.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

11
Electrical Data SAEx3 - SAEx100
Open-Close duty
Three phase Squirrel cage AC Motor 415V, 50 Hz
Output
Speed Current
Model Torque Nominal Nominal at Max. Starting Power Full Load
at 50Hz Speed
max. Output Size Current 1) Current Factor Efficiency
rpm rpm Torque
Nm kW A A A Cos ø (%)
4 0.12 1400 71 0.5 0.82 2.3 0.6 55
5.6 0.25 1400 71 1.4 1.39 4.6 0.5 50
8 0.55 1400 71 2.8 1.77 12.0 0.51 60
11 0.55 1400 71 2.8 2.20 12.0 0.51 60
16 0.55 1400 71 2.8 3.08 12.0 0.51 60
300
22 1.1 1400 90 3.7 3.95 25.0 0.58 72
SAEx 30
32 1.1 2800 71 2.9 5.72 16.0 0.72 72
45 1.25 2800 90 2.7 8.65 22.0 0.81 79
63 2.2 2800 90 4.6 10.0 40.0 0.83 80
90 2.5 2800 90 5.3 15.5 40.0 0.83 79
125 2.5 2800 90 5.3 11.5 40.0 0.83 79
264
180 4.0 2800 90 10.2 16.5 65.0 0.7 78
4 0.25 1400 71 1.4 1.48 4.6 0.5 50
5.6 0.55 1400 71 2.8 1.95 12.0 0.51 60
8 0.55 1400 71 2.8 2.60 12.0 0.51 60
11 0.55 1400 71 2.8 3.58 12.0 0.51 60
16 1.1 1400 90 3.7 4.80 25.0 0.58 72
500
22 1.1 1400 90 3.7 6.65 25.0 0.58 72
SAEx 50
32 2.2 2800 90 4.6 8.52 40.0 0.83 80
45 2.2 2800 90 4.6 12.5 40.0 0.83 80
63 4.0 2800 90 10.2 17.1 65.0 0.7 78
90 4.0 2800 90 10.2 26.0 65.0 0.7 78
125 5.0 2800 112 9.9 18.2 80.0 0.86 88
450
180 5.0 2800 112 9.9 28.5 80.0 0.86 88
4 0.25 1400 71 1.4 1.67 4.6 0.55 50
5.6 0.55 1400 71 2.8 2.2 12.0 0.51 60
8 0.55 1400 71 2.8 3.08 12.0 0.51 60
11 0.55 1400 71 2.8 5.15 12.0 0.51 60
16 1.1 1400 90 3.7 5.75 25.0 0.58 72
600
22 2.2 1400 90 6.9 7.92 40.0 0.63 72
SAEx 60
32 2.2 2800 90 4.6 10.04 40.0 0.83 80
45 4.0 2800 90 10.2 15.05 65.0 0.70 78
63 4.0 2800 90 10.2 21.08 65.0 0.70 78
90 5.0 2800 112 9.9 31.08 80.0 0.86 88
125 5.0 2800 112 9.9 22.5 80.0 0.86 88
540
180 5.0 2800 112 9.9 35.5 80.0 0.86 88
4 0.55 1400 71 2.8 2.55 12.0 0.51 60
5.6 0.55 1400 71 2.8 3.85 12.0 0.51 60
8 0.75 1400 90 2.0 4.65 12.0 0.72 75
11 1.1 1400 90 3.7 6.65 25.0 0.58 72
16 2.2 1400 90 6.9 9.06 40.0 0.63 72
1000
22 2.2 1400 90 6.9 12.5 40.0 0.63 72
SAEx 100
32 4.0 2800 90 10.2 17.5 65.0 0.70 78
45 4.0 2800 90 10.2 26.0 65.0 0.70 78
63 7.5 2800 112 15.6 40.0 116.0 0.78 86
90 7.5 2800 112 15.6 60.0 116.0 0.78 86
125 7.5 2800 112 15.6 44.6 116.0 0.78 86
900
180 7.5 2800 112 15.6 68.0 116.0 0.78 86
Permissible voltage variation : + 10%. Permissible frequency variation : + 5%. Permissible combined variation : 10%. If voltage drops below
there will be reduction of nominal output.
Auma motors are provided with 3 thermo switches, one in each winding connected in series to protect windings. Our Warranty is void if these
thermo switches are not connected in control circuit.
Motor data are approximate. Due to manufacturing tolerances, given values may deviate.
1) Current at max. torque. We recommend to select switchgear and cables suitable for those values.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

12
Technical Data SAREx6 -SAREx100
Regulating duty
1)
Torque Range Hand Wheel Weight
Output Modulating Valve Attachment Number Stem Dia. Hand
S4-25% Ratio approx.
Speed Torque2) of starts O/P drive Thrust for Wheel
Model
at 50Hz S4-25% Standard Option max. Type A Type A Dia. With Std. With
rpm Min.Nm Max.Nm
c/h Max.mm Max. kN Std. mm Std.
Nm DIN:3210 ISO:5210 TBG* kg TBG* kg

4
5.6
8
11
SAREx 6
16 30 60 30 G0 F10 1200 26 40 250 1:1 2:1 63 69
22
32
45
4
5.6
8
11
SAREx 12
16 60 120 60 G0 F 10 1200 38 60 250 1:1 2:1 63 69
22
32
45 900
4
5.6
8
SAREx 15 11 60 150 75 G0 F 10 1200 38 60 250 1:1 2:1 63 69
16
22
32
4
5.6
8 1200
SAREx 25
11 120 250 125 G 1/2 F 14 52 120 360 1:1 3:1 91 107
16
22 900
32
45 600
4
5.6
8 1200
SAREx 30 11 1
16 150 300 150 G /2 F 14 52 120 360 1:1 3:1 91 107
22
32 600
45
4
5.6 1200
8 900
11 250 500 250
1
G /2 F14 52 160 640 1:1 3:1 94 111
SAREx 50
16
22
600
32
45
4
5.6
1200
8
SAREx 60 300 600 300 G 1/2 F14 52 160 640 1:1 3:1 94 111
16
22 600
32
4 1200
5.6
8 900
SAREx 100 11 500 1000 500 G3 F 16 65 190 800 1:1 4:1 153 174
16 600
22
1) Tripping torque adjustable for both directions. 2) Permissible average torque for the whole travel
Explosion protection : Group IIA, IIB - IS : 2148-1981.
Enclosure : IP65 / IP67 / IP68 - IS : 13947
Temperature class : T4 - IS: 13346 (T6 - Optional)
Actuators are rated for intermittent duty S4 - 25% ED, based on 400C ambient temperature. The nominal current is based on modulating torque
of approximately 35% of max. torque. The max. torque can be utilised for a short time (e.g. to seat or unseat a valve) and the current can rise to
max value. Refer corresponding column for current at max. torque in Electrical Data.
* Top Bevel Gear Set.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

13
Electrical Data SAREx6 -SAREx100
Regulating duty
Output Three phase Squirrel cage AC Motor 415V, 50 Hz
Modulating
Speed Nominal Nominal Current at Starting Power Full Load
Model Torque Speed
at 50Hz Output Size Current Max. Torque1) Current Factor Efficiency
Nm rpm
rpm kW A A A Cos ø (%)
4 0.06 1400 71 0.3 0.25 1.2 0.6 46
5.6 0.06 1400 71 0.3 0.30 1.2 0.6 46
8 0.06 1400 71 0.3 0.38 1.2 0.6 46
11 0.12 1400 71 0.5 0.45 2.3 0.6 55
SAREx 6 30
16 0.12 1400 71 0.5 0.62 2.3 0.6 55
22 0.12 1400 71 0.5 0.90 2.3 0.6 55
32 0.25 1400 71 1.4 1.45 4.6 0.5 50
45 0.25 1400 71 1.4 1.86 4.6 0.5 50
4 0.06 1400 71 0.3 0.38 1.2 0.6 46
5.6 0.12 1400 71 0.5 0.46 2.3 0.6 55
8 0.12 1400 71 0.5 0.62 2.3 0.6 55
11 0.12 1400 71 0.5 0.90 2.3 0.6 55
SAREx 12 60
16 0.25 1400 71 1.4 1.45 4.6 0.5 50
22 0.25 1400 71 1.4 1.80 4.6 0.5 50
32 0.55 1400 71 2.8 2.52 12.0 0.51 60
45 0.55 1400 71 2.8 3.52 12.0 0.51 60
4 0.06 1400 71 0.3 0.45 1.2 0.6 46
5.6 0.12 1400 71 0.5 0.55 2.3 0.6 55
8 0.12 1400 71 0.5 0.83 2.3 0.6 55
SAREx 15 11 75 0.25 1400 71 1.4 1.36 4.6 0.5 50
16 0.25 1400 71 1.4 1.66 4.6 0.5 50
22 0.55 1400 71 2.8 2.20 12.0 0.51 60
32 0.55 1400 71 2.8 3.08 12.0 0.51 60
4 0.12 1400 71 0.5 0.65 2.3 0.6 55
5.6 0.25 1400 71 1.4 1.29 4.6 0.5 50
8 0.25 1400 71 1.4 1.64 4.6 0.5 50
11 0.55 1400 71 2.8 1.92 12.0 0.51 60
SAREx 25 125
16 0.55 1400 71 2.8 2.60 12.0 0.51 60
22 0.55 1400 71 2.8 3.58 12.0 0.51 60
32 1.1 1400 90 3.7 4.80 25.0 0.58 72
45 1.1 1400 90 3.7 6.67 25.0 0.58 72
4 0.12 1400 71 0.5 0.82 2.3 0.6 55
5.6 0.25 1400 71 1.4 1.39 4.6 0.5 50
8 0.25 1400 71 1.4 1.77 4.6 0.5 50
11 0.55 1400 71 2.8 2.20 12.0 0.51 60
SAREx 30 150
16 0.55 1400 71 2.8 3.08 12.0 0.51 60
22 1.1 1400 90 3.7 3.95 25.0 0.58 72
32 1.1 1400 90 3.7 5.75 25.0 0.58 72
45 2.2 1400 90 6.9 8.0 40.0 0.63 72
4 0.25 1400 71 1.4 1.48 4.6 0.5 50
5.6 0.55 1400 71 2.8 1.95 12.0 0.51 60
8 0.55 1400 71 2.8 2.60 12.0 0.51 60
11 0.55 1400 71 2.8 3.58 12.0 0.51 60
SAREx 50 250
16 1.1 1400 90 3.7 4.80 25.0 0.58 72
22 1.1 1400 90 3.7 6.65 25.0 0.58 72
32 2.2 1400 90 6.9 9.06 40.0 0.63 72
45 2.2 1400 90 6.9 13.4 40.0 0.63 72
4 0.25 1400 71 1.4 1.67 4.6 0.5 50
5.6 0.55 1400 71 2.8 2.2 12.0 0.51 60
8 0.55 1400 71 2.8 3.08 12.0 0.51 60
SAREx 60 300
16 1.1 1400 90 3.7 5.75 25.0 0.58 72
22 2.2 1400 90 6.9 7.92 40.0 0.63 72
32 2.2 1400 90 6.9 11.1 40.0 0.63 72
4 0.55 1400 71 2.8 2.55 12.0 0.51 60
5.6 0.55 1400 71 2.8 3.85 12.0 0.51 60
SAREx100 8 0.75 1400 90 2.0 4.65 12.0 0.72 75
500
11 1.1 1400 90 3.7 6.65 25.0 0.58 72
16 2.2 1400 90 6.9 9.06 40.0 0.63 72
22 2.2 1400 90 6.9 12.5 40.0 0.63 72
Permissible voltage variation : + 10%. Permissible frequency variation + 5%. Permissible combined variation: 10%. If voltage drops below, there
will be reduction of nominal output. Auma motors are provided with 3 thermo switches, one in each winding connected in series to protect
windings. Our warranty is void if these thermo switches are not connected in control circuit. Motor data are approximate. Due to usual
manufacturing tolerances, given values may deviate.
1) Current at max. torque. We recommend to select switch gear and cables suitable for those values.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.

14
NOTES ON designed for short time duty of S2-15min. This
TECHNICAL SPECIFICATIONS : means that motors can run upto 15 min. without
reaching max. temperature limit. The motor
Reversible actuators : requires sufficient rest time to cool down to
ambient temperature before starting again.
Auma India actuators with output speeds of 125 &
180 rpm have double start worm and are therefore Intermittent duty S4 (Regulating application) :
reversible (non self locking). After the motor is
switched off by torque switches, the worm is The service duty consists of similar load cycles
pushed back to its middle position. This also consisting of ON time & OFF time.
allows torque switch to go back to its normal
position. If the reversing contactor control Example : S4-25% Ed 600 c/h.
system works with normally energised coils, the
motor starts in the same direction until torque This means 25% of the total time for each cycle is
switch trips again. This process repeats without ON time and motor is capable of performing 600
end. To avoid such problem, the electric control cycles per hour. Hence each cycle time is 6 sec. of
system must be provided with auxiliary contactor which (25%) 1.5 sec. is ON time & 4.5 sec. is OFF
(Hold on Contact) to maintain the off signal. time.

Electric motors : When operating at 60 cycles, the output speed is


120% of the speed indicated in technical data
Current values are given for 415V, 50Hz. sheets.
Conversion factors for the current if the voltage is
other than 415V, 50Hz is given in following table: Auma 3 phase AC motors are protected by three
thermo switches placed in each winding. A ther-
mal over load relay is therefore optional.
Service voltage Multiplying Factor
Thermo switches must be connected in the circuit
240 V, 50 Hz 1.73 so that the motor trips.
380 V, 50 Hz 1.09
440 V, 50 Hz 0.94
440 V, 60 Hz 1.09
475 V, 50 Hz 0.87
500 V, 50 Hz 0.83
550 V, 50 Hz 0.75
660 V, 50 Hz 0.63

TYPES OF DUTY - IS 12824

Short time duty S2 (Open-Close control) :

The running time at constant load is short such that


the temperature limit is not reached. The rest time
is long enough to allow motor to cool down to
ambient temperature. Actuator motors are

15
SAEx3 - SAEx100
Explosion Proof Norm Actuator SAREx6 - SAREx100

SAEx3 & SAEx6 SAEx12 & SAEx15 SAEx25 & SAEx30 SAEx50 & SAEx60 SAEx100
Dimensions SAREx6 SAREx12 & SAREx15 SAREx25 & SAREx30 SAREx50 & SAREx60 SAREx100
A 226 226 260 260 287
B 318 318 343 343 369
C 240 240 293 293 376
D 180 250 360 640 800
D1 110 - 125 110 - 125 110 - 160 125 - 160 125 - 200
D2 42 x 3.3 60 x 3.7 76 x 3.7 76 x 3.7 89 x 4.1
E 305 305 305 305 305
F 185 185 185 185 185
J 185 185 225 225 240
L max. 223 223 300 325 331
LL min. 35 35 45 45 60
M min. 140 140 140 140 140
N 110 110 170 170 206
P 187 187 212 212 238
Q 215 215 305 305 305
R (BSC) 3x11 4'' 3x11 4'' 3x11 4'' 3x11 4'' 3x11 4''
T 58 58 58 58 58
Y 208 208 256 256 276
d 125 125 175 175 210
g (TYPE - A) 35 37 51 51 69
g1 (TYPE - B & C) 50 50 65 65 80
g2 (TYPE - D & E) 15 15 22 22 30
DIN 3210 Designation G0 G0 G1 2 G1 2 G3

We reserve the right to alter data, dimensions and weights according to improvements made. (All dimensions are in mm)

Figures and diagrams are not binding.

16
SAEx3 - SAEx100
Output Drives according to DIN 3210 SAREx6 - SAREx100
Dimensions SAEx3/ SAEx12/ SAREx12/ SAEx25/ SAREx25/ SAEx50/ SAREx50/ SAEx100/
SAREx6
(in mm) SAEx6 SAEx15 SAREx15 SAEx30 SAREx30 SAEx60 SAREx60 SAREx100

1 1
DIN 3210 G0 G0 G /2 G /2 G3
F max kN 25/40 40 60 120 160 190
d1 125 125 175 175 210
d2 f 8 60 60 100 100 130
d3 M 10 M 10 M 16 M 16 M 20
d4 28 40 55 55 70
d5 max. 26 38 52 52 65
g 35 73 37 67 51 95 51 95 69 119
h1 3 3 4 4 4
h2 15 15 22 22 30
K 102 102 140 140 165
L1 1 1 2 2 3
L2 30 67 37 67 51 95 51 95 70 120
Z 4 4 4 4 4
Weight kg 1.7 3.9 2 4.2 6 12 6 12 12 28
b1 JS9 12 12 18 18 22
d4 28 40 55 55 70
d5 26 38 52 52 65
d6 H8 42 42 60 60 80
g1 50 50 65 65 80
h1 3 3 4 4 4
L3 45 45 65 65 80
t1 45.3 45.3 64.4 64.4 85.4

Weight kg 1.7 2 6 6 12

b2 H11 14 14 20 20 24
d4 28 40 55 55 70
d5 DIN:3210 28 28 38 38 47
d5 max. 26 38 52 52 65
d7 50 50 75 75 100
g1 50 50 65 65 80
h1 3 3 4 4 4
h3 10 10 12 12 15

Weight kg 1.7 2 6 6 12
b3 h9 6 6 8 8 12
d8 g6 20 20 30 30 40
g2 15 15 22 22 30
L4 50 50 70 70 90
L5 55 55 76 76 96
t2 22.5 22.5 33 33 43

Weight kg 1 1.5 3.5 3.5 6


b4 JS9 6 6 8 8 12
d9 HB DIN 3210 20 20 30 30 40
d9 max. 20 32 45 45 60
g2 15 15 22 22 30
h1 3 3 4 4 4
L6 55 56 77 77 100
t3 22.8 22.8 33.3 33.3 43.3

Weight kg 1 1.5 3.5 3.5 6

17
SACEx3 - SACEx100
Explosion Proof Compact Actuator SARCEx6 - SARCEx100

SACEx3 & SACEx6 SACEx12 & SACEx15 SACEx25 & SACEx30 SACEx50 & SACEx60
SACEx100
Dimensions SARCEx6
SARCEx12 & SARCEx25 & SARCEx50 &
SARCEx100
SARCEx15 SARCEx30 SARCEx60
A 226 226 260 260 287
B 510 510 535 535 561
C 240 240 293 293 376
D 180 250 360 640 800
D1 110 - 125 110 - 125 110 - 160 125 - 160 125 - 200
D2 42 x 3.3 60 x 3.7 76 x 3.7 76 x 3.7 89 x 4.1
E 305 305 305 305 305
F 185 185 185 185 185
J 185 185 225 225 240
K 348 348 348 348 348
L max. 223 223 300 325 331
LL min. 35 35 45 45 60
M min. 140 140 140 140 140
N 110 110 170 170 206
P 380 380 404 404 430
Q 215 215 305 305 305
R (BSC) 3x11 4'' 3x11 4'' 3x11 4'' 3x11 4'' 3x11 4''
S 227 227 227 227 227
T 58 58 58 58 58
V 185 185 185 185 185
W 185 185 185 185 185
Y 208 208 256 256 276
d 125 125 175 175 210
g (TYPE - A) 35 37 51 51 69
g1 (TYPE - B & C) 50 50 65 65 80
g2 (TYPE - D & E) 15 15 22 22 30
DIN 3210 Designation G0 G0 G1 2 G1 2 G3
We reserve the right to alter data, dimensions and weights according to improvements made. (All dimensions are in mm)

Figures and diagrams are not binding.


18
SACEx3 - SACEx100
Output Drives according to DIN 3210 SARCEx6 - SARCEx100
Dimensions SACEx3/ SACEx12/ SARCEx12/ SACEx25/ SARCEx25/ SACEx50/ SARCEx50/ SACEx100/
SARCEx6
(in mm) SACEx6 SACEx15 SARCEx15 SACEx30 SARCEx30 SACEx60 SARCEx60 SARCEx100

1 1
DIN 3210 G0 G0 G /2 G /2 G3
F max kN 25/40 40 60 120 160 190
d1 125 125 175 175 210
d2 f 8 60 60 100 100 130
d3 M 10 M 10 M 16 M 16 M 20
d4 28 40 55 55 70
d5 max. 26 38 52 52 65
g 35 73 37 67 51 95 51 95 69 119
h1 3 3 4 4 4
h2 15 15 22 22 30
k 102 102 140 140 165
L1 1 1 2 2 3
L2 30 67 37 67 51 95 51 95 70 120
Z 4 4 4 4 4
Weight kg 1.7 3.9 2 4.2 6 12 6 12 12 28
b1 JS9 12 12 18 18 22
d4 28 40 55 55 70
d5 26 38 52 52 65
d6 H8 42 42 60 60 80
g1 50 50 65 65 80
h1 3 3 4 4 4
L3 45 45 65 65 80
t1 45.3 45.3 64.4 64.4 85.4

Weight kg 1.7 2 6 6 12
b2 H11 14 14 20 20 24
d4 28 40 55 55 70
d5 DIN:3210 28 28 38 38 47
d5 max. 26 38 52 52 65
d7 50 50 75 75 100
g1 50 50 65 65 80
h1 3 3 4 4 4
h3 10 10 12 12 15

Weight kg 1.7 2 6 6 12
b3 h9 6 6 8 8 12
d8 g6 20 20 30 30 40
g2 15 15 22 22 30
L4 50 50 70 70 90
L5 55 55 76 76 96
t2 22.5 22.5 33 33 43

Weight kg 1 1.5 3.5 3.5 6


b4 JS9 6 6 8 8 12
d9 HB DIN 3210 20 20 30 30 40
d9 max. 20 32 45 45 60
g2 15 15 22 22 30
h1 3 3 4 4 4
L6 55 56 77 77 100
t3 22.8 22.8 33.3 33.3 43.3

Weight kg 1 1.5 3.5 3.5 6

19
automates valves

auma india norm auma india e-pac


SA3 - SA100 SA3 - SA100
SAR6 - SAR100 SAR6 - SAR100
Output torque from 30 to 1000 Nm Output torque from 30 to 1000 Nm

Worm Gear Boxes Bevel Gear Boxes Worm Gear Boxes


GS40.2 - GS125.2 GK10.2 - GK35.1 GF40.2 - GF250
Output torque from 300 to 5600 Nm Output torque from 120 to 8000 Nm Output torque from 300 to 45000 Nm

Worm Gear Boxes Spur Gear Boxes


GS160 - GS500 GST12 - GST1600
Output torque from 8000 to 360000 Nm Output torque from 120 to 16000 Nm

Head Office and Works Branch Office Branch Office


AUMA (INDIA) PVT. LTD. AUMA (INDIA) PVT. LTD. AUMA (INDIA) PVT. LTD.
Plot No. 39-B, II Phase 8-C, Block B-H, Munirka Survey No 12/3V "Siddarth Towers"
Peenya Industrial Area New Delhi - 110 067. Bldg. No. 1, Office No. 712, 713
Bangalore - 560 058. (Near Sangam Press) Kothrud
Pune - 411 038.
Ph : 080-28394656
080-28392808 Ph : 011-26187063 Ph : 020-25410465
Telefax : 011-26109637 Fax : 020-25443186
Fax : 080-28392809
e-mail: info@auma.co.in e-mail : aumandl@vsnl.net e-mail : aumapn@pn3.vsnl.net.in

DD / CT 004 issue 04/07

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