LOTHERME Ready Reckoner PDF

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D&H Sécheron has been a successful player in the field of
Welding Consumables for 4 decades now and today, the name
is held synonymous with high quality welding consumables, as
well as dedicated customer service. Our comprehensive
product range is well complimented by our interactive customer
education programs, which have two-pronged benefits enabling
proper selection of consumables & the correct usage of them
thus sharpening our own insight of our customer's requirements.
This is in turn helps to fuel our research activities to improve
further....... .
D&H Sécheron has played a vital role in the field of

Maintenance Welding: Repair & Reclamation of components to
enhance their service life. In fact our LoTherme range of
products, are dedicated to maintenance needs of a broad
spectrum of industries that regularly need consumables like
SMAW Electrodes, Open Arc FCW and Composite Wear
Resistant Plates to combat wear, in all forms, and prolong life.
LoTherme consumables are now used by a number of industries

like the Cement, Thermal Power, Mining, Steel, Sugar,
Railways, Transportation and General Engineering Industries.
Several consumables have formed an ideal solution for the
reclamation of the components. This booklet highlights the
various aspects of maintenance welding, the characteristics and
applications of consumables from our LoTherme range.
Apart from this, there are a number of custom-built consumables

for specific applications, like the Wear Resistant Plates. If
required we would be pleased to furnish you details of the same
too. We hope that this booklet will be of use to all the
Maintenance Welding Personnel in the various industries in
enabling them to select the right consumables. Any queries
regarding selection of consumables, its application etc for the
LoTherme Range of products can be sought from us.
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Product LoTherme-200 LoTherme -210 LoTherme 210R LoTherme-351
Main features A special low heat Electrode for low heat Electrode for low heat Hydrogen controlled
input electrode for input welding of mild input welding of mild high yield electrode for
welding mild steel. steel with minimal steel with minimal mild, medium carbon,
distortion. distortion. high Tensile steels.
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Typical applications Sheet metal welding, Sheet metal welding, Sheet metal welding, Heavy structures, plant
structural welding of mild steel of higher mild steel of higher high restrained joints
mild steel. thickness. thickness. and equipment
subjected to dynamic
loading.
4
Hardness - - - -
Tensile Strength 47 Kgf/mm2 48 Kgf/mm2 48 Kgf/mm2 56 Kgf/mm2
Elongation (L=4d) 28% 28% 28% 28%
Sizes (mm) 2.5 3.15 2.5 3.2 2.5 3.2 2.5 3.2
Current (Amps) 50-75 80-120 50-80 80-120 50-80 80-120 60-90 110-140
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
120-160 150-190 110-160 140-200 110-160 140-200 140-170 170-210
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Product LoTherme-352 352R – Rutile LoTherme -353 LoTherme-355
version available.
Main features Hydrogen controlled Hydrogen controlled A low heat input Extra high strength low
electrode for mild, electrode for mild, electrode for welding heat input electrode
medium carbon, medium carbon, cast carbon steel. depositing a low alloy
cast steels & high steels & high Tensile steel weld metal.
Tensile steels. steels.
Typical applications Heavy structures, Heavy structures, Mild, carbon steels of High strength steels,
plant and equipment plant and equipment medium tensile case hardened steels,
subjected to subjected to Strength machine heat treated steels,
dynamic loading. dynamic loading. parts rolls, shaft, gear
Suitable for buffer Suitable for buffer wheel.
5
layers before layers before
hardfacing. hardfacing.
Hardness - - - -
2 2 2 2
Tensile Strength 57 Kgf/mm 57 Kgf/mm 54 Kgf/mm 78 Kgf/mm
Elongation (L=4d) 26% 26% 28% 20%
Sizes (mm) 2.5 3.2 2.5 3.2 2.5 3.5 2.5 3.15
Current (Amps) 60-90 110-140 60-90 110-140 50-90 90-120 60-70 80-120
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
140-170 170-210 140-170 170-210 120-160 150-200 110-140 150-170
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Product LoTherme-357 LoTherme -430 LoTherme 444L LoTherme-444H
Main features Low heat input Low heat input electrode High strength High strength
electrode for carbon for AISI 430 or 17 Cr steels. Martensitic Stainless Martensitic Stainless
steels withstanding Martensitic Stainless Steel Steel Electrode. Steel Electrode.
moderate thermal deposits withstand
shocks. cavitation erosion..
Typical applications Reclamation of Cr, Suitable for Suitable for reclamation Suitable for reclamation
Ni, Mo high strength reclamation of Hydro of Continuous Casting of Continuous Casting
low alloy steels. turbine Pelton Rolls, Hydro turbine Rolls, Hydro turbine
wheels, Valve seat Pelton wheels, ASTM Pelton wheels, ASTM
surfacing. CA 6NM Castings. CA 6NM Castings.
6
Hardness - 250 to 300 BHN as 330 to 400 BHN as 330 to 400 BHN as
welded. welded. welded.
Tensile Strength 60 Kgf/mm2 54 Kgf/mm2 79 Kgf/mm2 79 Kgf/mm2
Elongation (L=4d) 25% 2 2 % Impact 1 7 % Impact 17% Impact

Va l u e @ RT 6 0 J o u l e s . Va l u e @ RT 6 0 J o u l e s . Va l u e @ RT 6 0 J o u l e s .
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-80 90-120 60-90 80-110 60-90 80-110 60-90 80-110
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
140-170 170-200 110-150 150-180 110-150 150-180 110-150 150-180
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Product LoTherme-451 LoTherme-452 LoTherme-453 LoTherme-455
Main features Stabilized low carbon Low heat input AC- Low heat input AC- Low heat input AC-DC,
electrode for Cr Ni DC, all position, extra DC, all position Cr-Ni- all position extra low
Mo steel resistance low carbon Cr-Ni Nb stabilized carbon Cr-Ni- Mo-Cb
to carbide electrode. stainless steel stabilized stainless
precipitation. electrode. steel electrode
Typical applications Welding of AISI 316, Welding of AISI Welding of AISI 308, Suitable for AISI 316,
316L, 316Ti, 317, grades 201, 301, 308L, 321 & 347 316L, 318 paper,
318, 318Ti and 302, 304, 304L, stainless steels. fertilizer, oil refining
other molyb 308, 308L.Suitable Chemical plant, paper and chemical
denum bearing for food & pharma industry. industries
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stainless steels industries.
Hardness - - - -
2 2 2 2
Tensile Strength 61 Kgf/mm 53 Kgf/mm 54 Kgf/mm 54 Kgf/mm
Elongation (L=4d) 35% 35% 30% 30%
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-90 80-110 50-70 70-90 50-70 70-90 50-70 70-90
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
110-150 150-180 90-130 140-170 90-130 140-170 90-130 140-160
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Product LoTherme-456 LoTherme-457 LoTherme- LoTherme-458
Main features Low heat input AC/DC, Low heat input welding and Special electrode for A versatile electrode
all position versatile surfacing of austenitic resurfacing rail points for low heat input
stainless steel manganese steels and and crossings welding of stainless
electrode for high steels of widely varying steels to carbon steels.
corrosion applications. composition
Typical applications For joining stainless Joining of austenitic Resurfacing rail points & Radiographic quality
steels to carbon steels, manganese steels to crossings, worn-out rails joining of SS to CS.
low alloy steels. themselves, and to etc. Smooth surface
Deposits withstand carbon steels. suitable for shaft re-
acidic corrosion & Progressive work building
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suitable for AISI hardening type.
Hardness - AW 200BHN/ Work AW 220BHN/ Work -
Hardens to 550 BHN Hardens 550 BHN
Tensile Strength 57 Kgf/mm2 62 Kgf/mm2 - 57 Kgf/mm2
Elongation (L=4d) 30% 35% 30%

-
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.2
Current (Amps) 60-90 80-110 55-80 80-110 60-90 90-120 50-70 70-100
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
100-130 140-170 120-160 140-170 130-170 160-200 90-130 140-170
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Product LoTherme-464 LoTherme-467 LoTherme-468 LoTherme-468 (SPL)
Main features Low heat input, A "universal" stainless A universal low heat Special purpose
electrode for AISI steel electrode for low input high strength, electrode for welding
310 stainless steels heat input welding and high alloy electrode for Austenitic Manganese
for resistance to overlays on all types crack free welds and Steel.
scaling upto 11000C. of stainless. joining unknown steels
Typical applications Heat exchangers, Salvaging pumps, Dies, tools, springs, Ideal for joining
heat treating pots, Valves / Shaft cushion layers, joining manganese steel
boxes, furnace parts operating at high dissimilar steels liners / components to
etc. temperatures IS:1030 Gr.230-
suitable for Hot 450W/280-520W or to
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Dies. IS 2062.
AW 200BHN/ Work
Hardness - - -
Hardens to 550 BHN --
Tensile Strength 56 Kgf/mm2 68 Kgf/mm2 58 Kgf/mm2 -
Elongation (L=4d) 30% 30% 22% -
Sizes (mm) 2.5 3.2 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 50-70 70-100 60-80 70-90 60-80 75-95 60-80 75-95
4.0 5.0 5.0 5.0 4.0 5.0 4.0 5.0
90-140 140-180 140-180 140-170 100-130 140-170 100-130 140-170
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Product LoTherme-468 XCEL LoTherme-469 LoTherme-470 LoTherme-483
Main features A low heat input electrode A versatile low heat Low heat input
for crack free, high strength input electrode for electrode depositing
welds on all steels. crack free welds on a low carbon Cr-Ni-Mo-
variety of steels. Cu weld metal.
Typical applications Ideal for joining High strength joints in Ideal for critical repair in For welding similar and
manganese steel liners steels, dissimilar joints mining industry. Suitable to other grades of
/ components to in carbon steels to for surfacing stainless steels,
IS:1030 Gr.230- stainless steels etc. applications carpenter steels.
450W/280-520W or to Suitable for buffer layer
10
IS 2062. before hard facing
Hardness - - - -
Tensile Strength - 80 Kgf/mm2 65 Kgf/mm2 54 Kgf/mm2
Elongation (L=4d) 30% 34%

- -
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-80 75-95 50-70 70-90 55-75 75-100 50-70 80-100
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
100-130 140-170 90-110 150-180 95-130 140-170 100-140 140-170
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Product LoTherme-485 LoTherme-510N LoTherme-511N LoTherme-512
Main features Low carbon, fully Inconel type deposit Inconel type deposit for Special purpose
austenitic electrode. having sustained Ni-Cr-Fe alloys electrode for welding
High corrosion creep properties. exposed to high Austenitic Manganese
resistance. temperatures. Steel.
Typical applications High corrosion Thermal shock Joining & cladding of Ideal for power plants
resistance against resistant, suitable Inconel alloys. Hot chemical, food, dairy,
phosphoric acid and for Kiln tyres, blast crack resistant deposit and oil refining
sulphuric media. furnace cquipment, does not tend to industries.
reformer tubes. embrittlement.
11
Hardness - 180 BHN 190 BHN -
2
Tensile Strength 54 Kgf/mm 61 Kgf/mm2 61 Kgf/mm2 57 Kgf/mm2
0 0
CVN Impact @-1960C-6 Joules CVN Impact @-1960C-6 Joules
Elongation (L=4d) 31% 38% 36% 30%
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-90 80-120 55-80 70-100 50-70 70-95 50-70 70-100
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
120-160 160-200 110-150 150-190 100-140 140-190 100-140 140-170
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Product LoTherme-513 LoTherme-514 LoTherme-515 N LoTherme-516 N
Main features Low heat input Hastelloy deposit for Extreme corrosion Extreme scaling
electrode depositing welding Ni-Cr-Mo-W-Co resistance deposit resistant deposit for
practically pure nickel. alloys. Retains strength & with high nickel high temp.
toughness upto 1000oC. content. applications.
Typical applications Ideal for chemical, food, Ideal for extreme Ideal for cold tough 9% Suitable for cladding &
dairy & overlays on chlorine environment, Ni steels at joining of Ni-Cr-Mo
parts used for caustic thermal shock resistant. temperatures of -196OC. Alloys.
soda service. Progressive work
hardening.
12
Hardness Work hardens under
- - -
impact to 400 BHN.
2 2
Tensile Strength 43 Kgf/mm2 70 Kgf/mm2 63 Kgf/mm 73 Kgf/mm
CVN impact @ -196oC – 55 Joules CVN impact @ RT-900C – 55 Joules
Elongation (L=4d) 22% 28% 35% 32%
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 55-75 80-95 55-75 80-110 55-75 80-110 55-75 80-110
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
110-140 140-170 110-140 140-170 120-160 160-200 120-160 160-200
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Main features Tin bronze electrode Tin bronze electrode Aluminium bronze Complex aluminium-
with 6% Sn only for with 7% Sn for AC & electrode for sea water bronze electrode with
DC power source. DC power source. corrosion. high mechanical
properties and sea
water resistant.
Typical applications Joining & surfacing Joining copper and Used for joining and Suitable for marine
on copper and copper, phosphorus surfacing on (up to applications. Work
copper, phosphorus and tin bronze. 10% Al), copper and Hardenable with
and tin bronze & CI. copper alloys, cast smooth surface finish
steel and cast iron. after machining.
13
Hardness - - - -
2
Tensile Strength 32 Kgf/mm 32 Kgf/mm2 46 Kgf/mm2 66 Kgf/mm2
Elongation (L=4d) 30% 30% 20% 25%
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-90 80-100 60-90 70-100 60-90 80-120 60-90 80-120
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
100-130 130-160 120-160 160-200 120-160 160-200 120-160 160-200
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Main features Special alloy for 70 / 30 Cobalt Grade 1, Co-Cr - W Low heat input AC-DC, Low heat input
Cupro Nickel welding -alloy surfacing resisting electrode for electrode for moderately
high temperature wear. machinable overlays hard deposit on ferrous
on all ferrous metals. metals.
Typical applications Ideal for off shore Used mainly for severe Applications on tractor It can be used on mild
applications to resist friction wear, erosion sprockets, gears, shafts, steel, carbon steel, low
sea water corrosion. and corrosion for pump axles, pinion teeth, alloy steels, etc. Repair
bushes, screw crane wheels etc. of gears, shafts, crane,
conveyors. wheels.
14
Hardness 45-55 HRC
- At 600oC 43-48 HRC @ 600oC - -
2 2
Tensile Strength 43 Kgf/mm2 70 Kgf/mm2 63 Kgf/mm 73 Kgf/mm
CVN impact @ -196oC – 55 Joules CVN impact @ RT-900C – 55 Joules
Elongation (L=4d) 22% 28% 35% 32%
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 55-75 80-95 55-75 80-110 55-75 80-110 55-75 80-110
4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0
110-140 140-170 110-140 140-170 120-160 160-200 120-160 160-200
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Product 602B available for LoTherme-603 LoTherme-603 R LoTherme-604
higher build-up.
Main features AC-DC, Low heat AC-DC, Low heat Rutile coated electrode Unique low heat
input electrode for input versatile for wear resistant electrode for overlays
moderately hard electrode for hard surfacing on cold and on machine parts
deposit on ferrous surfacing of widely hot working tools. subject to high abrasion
metals. varying machine parts. & moderate impact.
Typical applications It can be used on Surfacing Used for wear Repair of earth moving
mild steel, carbon applications on a resistant build-ups equipment, Coal
steel, low alloy large variety of particularly for cutting Crushing applications
steels, etc. Repair of machine parts, etc. edges tools and cold
gears, shafts, crane, cutting knives.
15
wheels.
Hardness 280-380 BHN 52-62 RC 55-60 RC 56-62 RC
Tensile Strength - - - -
Elongation (L=4d) - - - -
Sizes (mm) 2.5 3.15 3.15 4.00 2.5 3.15 2.5 3.15
Current (Amps) 55-75 80-110 95-120 120-160 60-90 80-110 60-80 90-120
4.0 5.0 5.00 4.00 5.00 4.00 5.00
120-160 160-200 150-180 110-150 150-180 120-150 150-180
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Main features Low heat input hard Cobalt grade 6 hardfacing Rapid work hardening Versatile low heat input
surfacing electrode, alloy resisting impact and electrode resistant electrode for hardfacing
resistance to abrasion wear. heavy impact, metal and overlay applications
at room temp. as well to metal wear and on high speed steels and
as at elevated temp. deformation. tool steels.
Typical applications Suited for surfacing Valves and valve seats, Surfacing and building Surfacing cutting tolls,
applications agriculture sealing surfaces, hot up of broken or worn out dies, punches, bamboo
HEMM parts, rolling mill shear blades. manganese steel parts. chipper knives, paper
guides etc. cutting knives etc.
16
Hardness 55-60 HRC At RT 32 - 40 HRC 160-200 BHN (as welded) 56-60 RC
AT 600oC - 30-35 HRC 43-53 RC (work hardens under
impact)
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 70-90 90-120 60-90 80-120 50-80 80-110 60-90 90-120
4.00 5.00 4.00 5.00 4.00 5.00 4.00 5.00
120-160 150 -180 120-160 160-200 100-140 150-180 130-160 160-200
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Main features Alloy suitable for Hot Progressive work Low heat input, Cobalt grade 12
Shear Blades. hardening electrode hardfacing electrode hardfacing alloy
for cushion layers on having excellent resisting heat, corrosion
austenitic manganese resistance to abrasion and wear.
steel. with mild impact &
corrosion.
Typical applications Deposit of C-W-Co- Suited for hardfacing, Suitable for Sugar mill Suitable to resist
Cr-V alloy. overlay for carbon / construction / mining corrosion, abrasion
Hardness retention steel, low alloy steel applications. and impact stressing
upto 600OC and austenitic simultaneously.
manganese steel. Cutters and tools.
17
HEMM Parts.
A/W 280-380 BHN 37 - 45 HRC at RT
Hardness 55-60 RC 55 - 58 HRC
W/H 480-550 BHN At 600oC : 35 - 40 HRC
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 60-90 90-120 50-70 90-120 60-80 90-120 60-90 80-120
4.00 5.00 4.00 5.00 4.00 5.00 4.00 5.00
130-160 160-200 130-160 160-200 130-160 150-190 120-160 160-200
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Main features Excellent resistance to Titanium Carbide alloy to Chromium, Niobiu Complex carbide deposit
abrasion, metal to resist abrasion, erosion & carbide deposit for to combat high stress
metal wear at ambient impact. resisting high stress abrasion, erosion at
as well as at high grinding abrasion. moderate temperatures.
temperatures, corrosion
resistance.
Typical applications Suitable for slurry Crack free multi layer Suitable for VRM tyres / Suitable for I.D. Fan,
handling applications, possible for roller press table liners, Coke oven Concrete mixers,
Hopper, B&F Bells. profiling, blow bars, applications & Oil Scraper blades,
impactor arm etc. expeller worms. Conveyor chains.
18
Hardness 48-55 HRC 51-58 HRC 56 – 62 HRC. 57 - 62 HRC
Sizes (mm) 3.15 4.00 3.15 4.00 3.15 4.00 2.5 3.15
Current (Amps) 100-120 140-170 100-140 160-190 100-120 130-160 70-90 100-140
5.00 180-220 5.00 190-230 5.00 170-220 4.00 5.00
140-180 180-220
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Product LoTherme-618 LoTherme-618S LoTherme-619 LoTherme-621
Main features Highly alloyed "Spray" electrode for Hardfacing electrode for Cobalt grade 21 type
Complex Carbide roughening the cast- reconditioning of worn deposit to withstand
deposit having iron crushing rolls in out Mn steel points and Impact, pressure at
outstanding high the SUGAR industry. crossings for use in high elevated temp.
temperature abrasion traffic density routes.
/ erosion resistance.
Typical applications For hardfacing carbon Highly abrasion / Rail crossings, bullet Work hardenable crack
steel and austenitic Corrosion resistant, proof steel plates. resistant, resistance to
manganese steels, increases Sugar abrasion, corrosion
Sinter Breaker, Coke productivity. upto to 900oC.
Pusher,Clinker handling
19
applications etc.
Hardness 57 - 63 RC 55 - 60 HRC on C.S. 240 - 250 BHN A/W @ RT 25 - 32 RC
58 - 62 HRC on C.I. 400 - 470 BHN (WH) @ 600OC - 220 – 280
BHN W/H - 45 RC
Sizes (mm) 2.5 3.15 2.5 3.15 2.5 3.15 2.5 3.15
Current (Amps) 70-90 120-140 70-100 100-140 70-90 100-140 60-90 80-120
4.00 5.00 4.00 5.00 4.00 5.00 4.00 5.00
140-160 180-220 140-170 170-200 140-180 160-200 120-160 160-200
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Product LoTherme-622 LoTherme-624 BE LoTherme-625 LoTherme-627
Main features Unique deposit to Excellent resistance to Low heat input A special low heat input
withstand high temp. abrasion, metal to metal hardfacing electrode hardfacing electrode.
abrasion & erosion. wear at ambient as well for reconditioning of
as at high temperatures. worn out MM steel and
points and crossings
35 GMT routes.
Typical applications Suitable for Clinker Suitable for Blast For welding high Ideally suited for
breaker hammers / furnace Hopper & Bells, manganese steel rail reclamation of steel
hood, Sinter breaker / Valve seats, Hit shear. crossings and points, jaw, mill rolls.
deck / grizzly bars crusher hammers etc.
reconditioning.
20
Hardness 61 to 67 HRC @ RT 50-53 HRC 200 - 300 BHN A/W 280 - 380 BHN
@ 550OC 40 – 43 HRC. 400 - 470 BHN (after W/H)
Sizes (mm) 3.15 4.00 3.15 4.00 3.15 4.0 2.5 3.15
Current (Amps) 100-120 140-170 100-120 140-170 100-130 130-160 60-90 90-120
5.00 170-220 5.00 180-220 5.00 6.3 4.00 5.00
160-190 200-250 130-160 160-200
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CORPORATE OFFICE HEAD OFFICE
info@dnhsecheron.net | www.dnhsecheron.com
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info@dnhsecheron.

D&H Sécheron has played a vital role in the field of

LoTherme consumables are now used by a number of industries

Apart from this, there are a number of custom-built consumables

Tensile Strength 47 Kgf/mm2 48 Kgf/mm2 48 Kgf/mm2 56 Kgf/mm2

Elongation (L=4d) 28% 28% 28% 28%

Elongation (L=4d) 26% 26% 28% 20%

Elongation (L=4d) 25% 2 2 % Impact 1 7 % Impact 17% Impact

Elongation (L=4d) 35% 35% 30% 30%

Elongation (L=4d) 30% 35% 30%

Elongation (L=4d) 30% 30% 22% -

Tensile Strength - 80 Kgf/mm2 65 Kgf/mm2 54 Kgf/mm2

Elongation (L=4d) 30% 34%

Elongation (L=4d) 31% 38% 36% 30%

Elongation (L=4d) 22% 28% 35% 32%

Elongation (L=4d) 30% 30% 20% 25%

Elongation (L=4d) 22% 28% 35% 32%

Hardness 280-380 BHN 52-62 RC 55-60 RC 56-62 RC

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