Escolar Documentos
Profissional Documentos
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1A5AV-450E3
( )
NEWS NO. DATE COMMENT
PE0-MC-030033 April,11,2003 T105(5AV4) Fig.19/25/26 LIST CORRECTION
PE0-MC-040013 April,8,2004 T105(5AV4) FIG.1/21/25/28 LIST/ILLUSTRATION CORRECTION
2012/2/16 PE0-MC-050007 Jun.,20,2005 MOD:T105(5AV4) HEADLIGHT UNIT ASSY P/No. CORRECTION
PE0-MC-050034 April,4,2005 COR:T105/E(5AV4/5/6) CRANKSHAFT & PISTON LIST CORRECTION
PE0-MC-060058 May.24.2006 COR:T1050(5AV4) FIG19/25/26/29 LIST/ILLUST. CORRECTION
PE0-MC-070089 Dec.,28,2007 MOD:T105/E(5AV4/5/6) FIG.25/26 LIST/ILLUST. CORRECTION
PE0-MC-110043 Dec.,5,2011 COR:FIG.1 CYLINDER HEAD LIST CORRECTION
T105
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, July 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E1102–01 CYLINDER HEAD ASSY 1
3 93440–10153 .CIRCLIP 2
4 5AV–E4651–00 BOLT 2
5 5AV–E1161–00 ABSORBER 1 8
7 93210–63556 O-RING 1
10 93210–44704 O-RING 2
17 5AV–E1311–00 CYLINDER 1 1
18 93210–568G8 O-RING 1
20 90465–08230 CLAMP 1
21 90430–06192 GASKET 2
1
FIG. 2 CRANKSHAFT & PISTON
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E1400–20 CRANKSHAFT ASSY 1
2 5AV–E1412–00 .CRANK 1 1
4 93310–326M9 .BEARING 1
6 5AV–E1422–00 .CRANK 2 1
8 93306–20595 BEARING 1
12 93450–14088 CIRCLIP 2
15 93306–20229 BEARING 2
2
PARTS NEWS
News No PE0-MC-050034 Date: April, 4, 2005
Signature: K.Otsuka
LIST CORRECTION
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E2111–00 VALVE, INTAKE 1
10 90170–05302 NUT 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E2170–00 CAMSHAFT ASSY 1 1
2 5AV–E2171–00 .CAMSHAFT 1 1
4 93306–00210 .BEARING 1
5 5AV–E111F–00 PLATE 1
6 91317–06012 BOLT 1
7 90387–167L5 COLLAR 1
10 90101–08590 BOLT 1
14 91317–06016 BOLT 4
17 90430–06014 GASKET 2
4
FIG. 5 OIL PUMP
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E3300–00 OIL PUMP ASSY 1
5 5AV–E1198–00 GASKET 1
8 5AV–E3451–00 FILTER,ROTARY 1
5
FIG. 6 INTAKE
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E3586–01 JOINT, CARBURETOR 1 1
2 5AV–E3595–01 JOINT 1
3 93210–25552 O-RING 2
4 91317–06025 BOLT 4
5 95317–06700 NUT 2
10 5AV–E4452–00 SEAL 1
16 90467–11106 CLIP 1
18 90387–06737 COLLAR 2
6
FIG. 7 CARBURETOR
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E4301–00 CARBURETOR ASSY 1 1
3 5AV–E4385–00 .FLOAT 1
8 4FP–E4349–00 .PIPE 1
10 214–E4513–00 .O-RING 1
13 4JP–E4561–00 .GASKET 1
14 5AV–E4594–00 .NUT 2
23 5AV–E4118–00 .CAP 1
24 5AV–E4197–00 PIPE 1
25 90467–07029 CLIP 1
7
FIG. 8 EXHAUST
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E4610–00 EXHAUST PIPE ASSY 1 1
8
FIG. 9 CRANKCASE
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E5111–00 CRANKCASE 1 1
2 5AV–E5121–00 CRANKCASE 2 1
3 5AV–E5371–00 BREATHER 1
7 90467–13064 CLIP 1
13 90465–10833 CLAMP 1
9
FIG. 10 CRANKCASE COVER 1
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E5411–00 COVER, CRANKCASE 1 1
10 93210–14369 O-RING 1
12 93210–32172 O-RING 1
13 5AV–E5113–00 PLATE 1
16 5AV–E5492–00 COVER 1
20 93210–19522 O-RING 1
22 90430–06014 GASKET 1
10
FIG. 11 STARTER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E5660–00 KICK AXLE ASSY 1
3 90468–23194 CLIP 1
6 5AV–E5644–00 SHIM 1
7 99009–19400 CIRCLIP 2
11 99009–15400 CIRCLIP 1
14 97017–06025 BOLT 1
11
FIG. 12 STARTER CLUTCH
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E5512–00 GEAR, IDLER 1 1
4 5AV–E5644–00 SHIM 1
9 91317–06010 BOLT 3
12
FIG. 13 CLUTCH
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 90560–16385 SPACER 1
5 4ST–16586–00 CAGE 1
11 90179–12659 NUT 1
12 90560–17384 SPACER 1
21 90560–17328 SPACER 1
23 90179–14469 NUT 1
13
FIG. 14 TRANSMISSION
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E7411–00 AXLE, MAIN 1
5 93410–20038 CIRCLIP 3
8 93306–203X8 BEARING 1
9 93306–001Y1 BEARING 1
16 90387–1503D COLLAR 1
18 93440–15012 CIRCLIP 1
19 93306–20301 BEARING 1
20 93306–204Y6 BEARING 1
14
FIG. 15 SHIFT CAM & FORK
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E8540–00 SHIFT CAM ASSY 1
8 99009–10400 CIRCLIP 2
15
FIG. 16 SHIFT SHAFT
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–E8101–00 SHIFT SHAFT ASSY 1
5 99009–20400 CIRCLIP 1
11 93340–21210 BEARING 1
13 5AV–E8179–00 GUIDE 1
21 93210–06422 O-RING 1
24 97027–06020 BOLT 1
16
FIG. 17 FRAME
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F1110–00 FRAME COMP. 1
5 5AV–F139R–00 COVER 2 2
6 5AV–F117F–00 COVER 1
7 5AV–F139X–00 DAMPER 3
9 90480–10334 GROMMET 2
10 5AV–F117N–00 COVER 3 1
17
FIG. 18 FENDER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F1511–00–MW FENDER, FRONT 1 UR BIB
2 90480–12314 GROMMET 3
3 90387–06737 COLLAR 3
8 97007–06020 BOLT 4
9 90387–060G7 COLLAR 2
10 90480–13398 GROMMET 2
12 90387–06500 COLLAR 2
14 5AV–F1638–00 DAMPER 1 1
15 5AV–F160E–00 BOX 1
16 90387–062M9 COLLAR 2
18
FIG. 19 SIDE COVER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F1711–00–MW COVER, SIDE 1 1 UR BIB
3 90387–060G7 COLLAR 4
4 90480–13398 GROMMET 4
11 5AV–F174X–01 DAMPER 2
13 90387–06500 COLLAR 4
14 90480–10334 GROMMET 2
19
FIG. 19 SIDE COVER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
20 5AV–F173F–50 .GRAPHIC 2 1 UR FOR DPRC3
22 5AV–F174Y–00 DAMPER 1
23 5AV–F174G–00 .GRAPHIC 3 2
20
FIG. 20 REAR ARM & SUSPENSION
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F2110–00 REAR ARM COMP. 1
2 5AV–F2123–00 BUSH 1 2
6 92903–12600 WASHER 1
9 47V–F2315–00 CAP 1
11 95307–10600 NUT 2
21
FIG. 21 STEERING
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 1KL–F3412–00 RACE, BALL 2 1
2 93501–04011 BALL 19
5 93503–16003 BALL 22
7 90179–25033 NUT 2
11 90387–06681 COLLAR 2
13 5AV–F3108–10 EMBLEM 1
16 97017–06012 BOLT 4
23 5AV–F331A–00 STAY 1
24 90387–053Y7 COLLAR 2
22
FIG. 21 STEERING
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
25 90480–15896 GROMMET 2
26 90338–10846 GROMMET 2
23
FIG. 22 FRONT FORK
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F3100–00 FRONT FORK ASSY 1
10 5AV–F3147–00 .O-RING 1
13 5AV–F3158–L0 .GASKET 1
24 5AV–F3147–00 .O-RING 1
27 5AV–F3158–L0 .GASKET 1
24
FIG. 22 FRONT FORK
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
28 5AV–F3111–00 .BOLT, CAP 1
32 5AV–F3346–00 .BOLT 1 1
25
FIG. 23 FUEL TANK
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F4110–00 FUEL TANK COMP. 1
3 97007–06020 BOLT 2
5 90480–18476 GROMMET 3
6 90387–084N8 COLLAR 3
10 5AV–F4312–10 PIPE 2 1
11 5AV–F4313–00 PIPE 3 1
12 90467–10008 CLIP 4
14 97017–06012 BOLT 2
26
FIG. 24 SEAT
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F4730–20 DOUBLE SEAT ASSY 1
5 90109–065E0 BOLT 1
6 95607–06100 NUT, U 1
12 5AV–F4742–00 GROMMET 2
14 5AV–F4796–00 COVER 1
27
FIG. 25 FRONT WHEEL
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F5111–00–33 HUB, FRONT 1 YB
5 93306–300Y1 BEARING 2
17 90101–06278 BOLT 1
18 95307–06600 NUT 1
19 47V–F5351–00 CAMSHAFT 1
28
FIG. 25 FRONT WHEEL
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
28 90185–10091 NUT, SELF-LOCKING 1
30 90387–10830 .COLLAR 1
29
FIG. 26 REAR WHEEL
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F5311–00–33 HUB, REAR 1 YB
2 90560–12812 SPACER 1
3 93306–301Y6 BEARING 1
4 93306–301Y5 BEARING 1
5 93210–41817 O-RING 1
7 47V–F5364–00 DAMPER 4
11 47V–F5351–00 CAMSHAFT 1
13 90101–06822 BOLT 1
14 95307–06600 NUT 1
19 93306–004Y1 BEARING 1
21 47V–F5412–01 WASHER 2
22 90101–08672 BOLT 4
23 90179–08168 NUT 4
30
FIG. 26 REAR WHEEL
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
28 94414–17837 RIM (1.40-17) 1
32 90387–121U1 COLLAR 1
33 90387–181U2 COLLAR 1
34 90170–18165 NUT 1
37 95307–06600 NUT 2
40 94568–39097 CHAIN 1
43 90109–08183 BOLT 1
47 95307–08700 NUT 2
48 90468–12007 CLIP 2
31
FIG. 27 STEERING HANDLE & CABLE
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F6210–00 HANDLE 1
2 97007–08016 BOLT 3
5 5AV–F6113–00 DAMPER 6
6 5AV–F6129–00 WASHER 2
14 90480–01321 GROMMET 1
19 5AV–F6241–00 GRIP 1
22 5AV–F629T–00 BOOT 1 2
23 5AV–F6326–00 GROMMET 2
24 5AV–F6129–00 WASHER 2
32
FIG. 27 STEERING HANDLE & CABLE
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
26 5AV–F6393–00 HOLDER 1
29 90249–12008 PIN 1
31 5LK–F413B–00 EMBLEM 1
33
FIG. 28 STAND & FOOTREST
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F7111–00 STAND, MAIN 1
5 93430–12008 CIRCLIP 1
11 90249–12008 PIN 1
16 90109–08034 BOLT 1
17 95307–08700 NUT 1
19 5AV–F7411–00 FOOTREST 1 1
24 90209–18070 .WASHER 1
25 90109–066F1 BOLT 2
26 95607–06100 NUT, U 2
34
FIG. 28 STAND & FOOTREST
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
28 5AV–F7433–00 .COVER, REAR FOOTREST 1
29 90209–18070 .WASHER 1
32 97027–10020 BOLT 2
35
FIG. 29 LEG SHIELD
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–F8311–10 LEG SHIELD 1 1 UR FOR BIB
3 90387–060G7 COLLAR 4
6 90480–13398 GROMMET 4
8 5AV–F8321–00 STAY 1 1
10 90560–06201 SPACER 2
11 90480–13018 GROMMET 2
12 97007–06020 BOLT 2
13 5AV–F8322–00 STAY 2 1
17 5AV–F8435–00 DAMPER 4 2
36
FIG. 29 LEG SHIELD
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
20 5AV–F8392–40 .GRAPHIC 2 1 UR FOR BIB
23 5AV–F834V–00 PROTECTOR 1 1
37
FIG. 30 GENERATOR
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H5550–10 ROTOR ASSY 1
3 91317–06025 BOLT 3
4 91317–06014 BOLT 2
38
FIG. 31 STARTING MOTOR
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H1800–00 STARTING MOTOR ASSY 1
2 5AV–H182L–00 .O-RING 1 1
3 5AV–H1861–00 .GASKET 1
4 5AV–H1828–00 .BOLT 2 2
39
FIG. 32 FLASHER LIGHT
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
40
FIG. 33 METER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H3510–00 SPEEDOMETER ASSY 1
3 5AV–H3517–00 .BULB 4
8 93210–108H4 O-RING 1
41
FIG. 34 HEADLIGHT
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H4310–10 HEADLIGHT UNIT ASSY 1 Go to P/N:PE0-MC-050007
4 5AV–H4317–00 .NUT 1
6 5AV–H4347–00 .BULB 1
8 97007–06012 BOLT 1
42
PARTS NEWS
News No. PE0-MC-050007 Date: January, 20, 2005
Signature: K.Otsuka
LIST CORRECTION
FIG.34 HEADLIGHT
Fig.No-
P/No. PART NAME Q'TY REMARKS
Ref.No.
OLD 5AV-H4310-10 1 Standard type
34-1 HEADLIGHT UNIT ASSY
NEW 1D8-H4310-00 1 Multi Reflector type
OLD 5AV-H4120-00 1 Standard type
34-3 .LENS ASSY
NEW 1D8-H4120-00 1 Multi Reflector type
OLD 5AV-H4140-00 1 Standard type
34-5 .SOCKET CORD ASSY
NEW 1D8-H4140-00 1 Multi Reflector type
Go to P/N:PE0-MC-050007
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H4710–00 TAILLIGHT UNIT ASSY 1
2 5AV–H4714–00 .BULB 1
9 90480–18881 GROMMET 2
11 90387–066M1 COLLAR 2
12 90480–13426 GROMMET 2
43
FIG. 36 HANDLE SWITCH & LEVER
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H3973–00 SWITCH, HANDLE 3 1
4 5AV–H3922–00 LEVER 2 1
5 90109–06797 BOLT 1
6 95607–06100 NUT, U 1
8 97007–06025 BOLT 1
44
FIG. 37 ELECTRICAL 1
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H2310–00 IGNITION COIL ASSY 1
2 97007–06016 BOLT 2
12 91317–06012 BOLT 2
45
FIG. 38 ELECTRICAL 2
REF.
5AV4
PART NO. DESCRIPTION REMARKS
NO.
1 5AV–H5540–10 C.D.I. UNIT ASSY 1
5 93210–22382 O-RING 1
12 5AV–H3371–V0 HORN 1
46
NUMERICAL INDEX
47
NUMERICAL INDEX
48
NUMERICAL INDEX
49