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0 Too high value. Valid data, but higher than normal operating range.
1 Too low value. Valid data, but lower than normal operating range.
Check cable
Change fuel
filter.
Change
fuel
prefilter.
Check if
pressure
can be
Low fuel
built up
PID94/ pressure No with the
hand
94/FMI 3.8 FMI (feed). limitation. – –
pump.
Drain water
separator.
Clean
metal filter
in the fuel
feed’s
hose
connection
on the
engine.
Check fuel
PID97/ Water in No filter and
fuel pre-
97/1 2.1 1 fuel. limitation. – –
filter.
Check cable
harness
Check cable
harness
Check oil
level. Change
oil filter.
Check the
system
pressure
valves
and the
safety
valve in
the
lubrication
system.
PID100 Low engine Engine is ENGINE,
Check the
100/1 6.6 oil pressure. shut off. –
/1 sensor. menu 6
Check cable
harness
between the
Volvo
Sensor oil control unit
TWD1240VE:
pressure and the
D794/1:14
cable short- component.
PID100 circuited to No Volvo ENGINE,
Check the TAD1250VE:
100/3 3.1 volt- age. limitation.
/3 sensor. D794/B:11 menu 6
Check cable
har- ness
turbo-
charger.
Check the
sensor.
Check
Boost
fuel
PID102 pressure too No quality ENGINE,
and
102/0 3.5 high. limitation. –
/0 injectors. menu 6
filter.
Check the
turbo-
charger.
Check the
Boost Reduced
sensor.
PID102 pressure too engine Check the ENGINE,
fuel feed
102/1 3.5 low. power. –
/1 pressure. menu 6
smokes harness
Check coolant
level.
Check that
the charge-
air cooler
is clean.
High charge-
Check
thermostat.
PID105 air Engine is ENGINE,
Check the
105/0 6.2 temperature. shut off. –
/0 sensor. menu 7
Check cable
Sensor harness
Check cable
Volvo
harness
Sensor TWD1240VE:
between the
charge-air D794/1:2
control unit
temperature,
PID105 No and the Volvo ENGINE,
cable short-
TAD1250VE:
105/4 3.3 limitation. component.
/4 circuited to D794/A:47 menu 7
ground or Check the
open circuit. sensor.
Check cable
harness
between the
control unit
and the
Boost component.
Check if
there’s air
in coolant
system.
Check the
sensor.
Check cable
Check cable
harness
Volvo
TAD1250VE:
top up if
Volvo
needed.
TAD1250VE:
PID111 Low coolant No
Check the
111/1 2.2 level. – –
/1 limitation. sensor.
Check cable
Volvo
harness
TWD1240VE:
between the
Volvo
Sensor Engine is control unit
shut off. TWD1240VE:
coolant and the
D794/2:7
level, short-
Volvo
component.
TAD1250VE:
111/ PID111 circuited to Volvo
No
Check the TAD1250VE:
FMI 2.3 volt- age. –
/FMI limitation. sensor. D794/B:23
Clean
crankcase
ventilation.
Check
Crankcase wear of
cylinder
ventilation
liner,
153/ PID153 pressure too piston, and
piston
FMI 7.7 high. No limitation. – –
/FMI rings.
Sensor
crankcase
pressure, harness
charge the
batteries.
Check cable
Check the
lubrication
High engine Reduced
system’s
thermostat.
PID175 oil engine ENGINE,
Check the
175/0 5.8 temperature. power. –
/0 sensor. menu 7
Check cable
har- ness
temperature, TWD1240VE:
control unit
harness
Volvo
between the
temperature, D794/1:1
and the
Ease off
throttle or
Several error
codes for
defective Check
sensor. cable
Volvo
Voltage feed harness
Reduced TWD1240VE:
to sensors, engine between
D794/1:5
cable short-
power. the control
620/3 SID232 circuited to Incorrect unit and the Volvo
instrument TAD1250VE:
9.3 voltage. component. –
1079/2 /3 values. D794/B:17
Several error
codes for
defective Check
sensor. cable
Volvo
Voltage feed harness
Reduced TWD1240VE:
to sensors, engine between
D794/1:4
cable short-
power. the control
620/4 SID232 circuited to Incorrect unit and the Volvo
instrument TAD1250VE.
9.3 ground. component. –
1079/3 /4 values. D794/B:17
Check
cable
harness
between
Check
cable
harness
between
Preheating Volvo
Preheating Check
PID45/ can- not be TWD1240VE: ENGINE,
relay open cable
626/5 5.4 5 activated. D794/2:36
circuit on harness menu 5
cable or between Volvo
defective the control TAD1250VE:
D794/B:25
component. unit and the
component.
Check
the
relay.
Control unit
Engine
engine
doesn’t start.
(D794)
SID254 internal Engine Change the
runs
629/ FMI 9.9 error. control unit. – –
/FMI rough.
Control unit
engine
(D794) Engine
Engine
takes
longer
time to Volvo
start than
Check cable TWD1240VE:
normal.
takes
longer
time to Volvo
start than
Check cable TWD1240VE:
normal.
Volvo
TWD1240VE:
Check cable
Engine is D794/1:30,
harness
extremely
1:31
Sensor between the
difficult to
control unit and Volvo
engine rpm, start and
flywheel, runs
TAD1250VE:
the
irregular component. ENGINE,
D794/B:37,
rough, if Check the
637/2 2.4 SID22/2 signal.
it starts. sensor. B:38 menu 2
Volvo
TWD1240VE:
Check cable
Engine is D794/1:30,
harness
extremely
1:31
Sensor between the
difficult to
control unit and Volvo
engine rpm, start and
flywheel, runs
TAD1250VE:
the
abnormal component. ENGINE,
D794/B:37,
rough, if Check the
637/3 2.4 SID22/3 frequency.
it starts. sensor. B:38 menu 2
Connection and Diagnostic
Description Limitation Action
Code Flash J1587 component menu
Control unit
engine
(D794) Engine
Engine
takes
longer
time to Volvo
start than
Check cable TWD1240VE:
normal.
Engine
takes
longer
time to Volvo
start than
Check cable TWD1240VE:
normal.
TWD1240VE:
Check cable
Engine is D794/1:30,
harness
extremely
1:31
Sensor between the
difficult to
control unit and Volvo
engine rpm, start and
flywheel, runs
TAD1250VE:
the
irregular component. ENGINE,
D794/B:37,
rough, if Check the
637/2 2.4 SID22/2 signal.
it starts. sensor. B:38 menu 2
Volvo
TWD1240VE:
Check cable
Engine is D794/1:30,
harness
extremely
1:31
Sensor between the
difficult to
control unit and Volvo
engine rpm, start and
flywheel, runs
TAD1250VE:
the
abnormal component. ENGINE,
D794/B:37,
rough, if Check the
637/3 2.4 SID22/3 frequency.
it starts. sensor. B:38 menu 2
Connectio
Check cable
Volvo
harness
between the
TWD12
Engine is control unit and
D794/1:
extremely the component.
1:31
Sensor engine difficult to start Check that the
Use diagnostic
Engine off:
menu to find
engine cannot
incorrect
be started.
segment. Volvo
Engine on:
Communication engine Check TWD12
goes to cable
error with D794/2:
idle and harness
Engine control can only between Volvo
be stopped the control TAD125
unit (D794),
by using unit and the
639/FMI SID231/FMI configuration the component. D794/B:
emergency Check the
6.5 error.
2017/FMI PSID201/FMI stop. control unit. B:55
Use diagnostic
menu to find
incorrect
segment.
Check
Communication cable har-
error with
ness
between
Engine control the control
unit (D794), Instruments
unit and the
component.
SID231 configuration and controls
Check the
639/FMI 6.4 error. do not work. –
/FMI control unit.
It may not be
Check cable
Engine runs Volvo
Electric failure, harness
on 5 cylinders,
injector cylinder between the TWD12
sounds rough
651/2 7.1 SID1/2 1. control unit and
and has D794/1:
reduced the 1:12
power. component.
Check the Volvo
injector.
TAD125
D794/A:
A:24
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:11,
cylinders, harness
1:12
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:11,
cylinders, harness
1:12
sounds between the
Engine Volvo
runs on 5
Check fuel
pressure. Check
valve clearance.
Check cable
harness
between the
the Volvo
component. TWD1240VE:
Incorrect Runs
Check the
compression rough at injector. D794/1:11, 1:12
Perform
or defective low rpms
compression Volvo
injector and low test and TAD1250VE:
check D794/A:20,
651/7 7.1 SID1/7 cylinder 1. load. –
cylinder 1. A:24
Diag-
Volvo
Engine
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:22,
cylinders, harness
1:12
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:22,
cylinders, harness
1:12
sounds between the
Volvo
Electric rough and control unit and
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:22,
cylinders, harness
1:12
sounds between the
Volvo
Electric rough and control unit and
Engine TWD1240VE:
runs on 5 Check cable
D794/1:22,
cylinders, harness
1:12
sounds between the
Volvo
Electric rough and control unit and
Check fuel
pressure.
Check valve
clearance.
Check cable
harness
between the
control unit
and
the
component. Volvo
Incorrect Runs
Check the TWD1240VE:
injector.
compression rough at D794/1:22, 1:12
Perform
or defective low rpms
compression Volvo
injector and low test and TAD1250VE:
check D794/A:12,
652/7 7.2 SID2/7 cylinder 2. load. –
cylinder 2. A:16
power.
TAD1250VE:
D794/A:12,
A:16
Volvo
Engine TWD1240VE:
runs on 5 Check cable D794/1:23,
cylinders, harness
1:12
sounds between the
Volvo
Electric rough and control unit and
Volvo
Engine TWD1240VE.
runs on 5 Check cable
D794/1:23,
cylinders, harness
1:12
sounds between the
cylinders, Volvo
ness between
sounds TWD1240VE:
the control unit
Engine
cylinders, Volvo
ness between
sounds TWD1240VE:
the control unit
Check fuel
pressure. Check
valve clearance.
Check cable
harness
between the
the Volvo
component. TWD1240VE:
Incorrect Runs
Check the
compression rough at injector. D794/1:23, 1:12
Perform
or defective low rpms
compression Volvo
injector and low test and TAD1250VE:
check D794/A:28,
653/7 7.3 SID3/7 cylinder 3. load. –
cylinder 3. A:32
reduced injector.
Volvo
power. TAD1250VE:
D794/A:28,
A:32
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:34,
cylinders, har- ness
1:24
sounds between the
Volvo
Electric rough and control unit and
140
failure, has the component. TAD1250VE:
Volvo
TWD1240VE:
Engine
Engine TWD1240VE:
runs on 5 Check cable
D794/1:34,
cylinders, harness
1:24
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:34,
cylinders, harness
1:24
sounds between the
Check fuel
pressure. Check
valve clearance.
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:34,
cylinders, harness
1:24
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:35,
cylinders, harness
1:24
sounds between the
Volvo
Engine
Engine
cylinders, Volvo
ness between
sounds TWD1240VE:
the control unit
Engine
cylinders, Volvo
ness between
sounds TWD1240VE:
the control unit
Check that
cabling to the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:35,
cylinders, harness
1:24
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:36,
cylinders, harness
1:24
sounds between the
Volvo
Engine
A:40
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:36,
cylinders, harness
1:24
sounds between the
Volvo
Engine TWD1240VE:
runs on 5 Check cable
D794/1:36,
cylinders, harness
1:24
sounds between the
Connection and D
Check fuel
Volvo
pressure. Check
TWD1240VE:
Incorrect Runs rough at valve clearance.
D794/1:36, 1:24
compression low rpms and
Check cable
656/7 7.6 SID6/7 or defective low load. harness Volvo –
between the TAD1250VE:
injector control unit D794/A:36,
cylinder and A:40
6.
the
component.
Check the
injector.
Perform
compression
test and
check
cylinder 6.
Volvo
TWD1240VE:
Check cable
D794/1:36,
harness
1:24
Engine runs on between the
Volvo
Electric 5 cylinders, control unit and
Volvo
Check cable
Instrument TWD1240VE:
Main relay, harness
panel loses D794/1:32
cable short- between the
voltage when
circuited to control unit and Volvo
ignition key is
TAD1250VE:
1485/3 5.1 PPID5/ 3 voltage. the component. –
turned to start D794/A:8
position. Engine Check the
doesn’t start. relay.
Check sensor
boost pressure.
Check the
Internal
component.
(IEGR)
EGR, electric
Contact
problem or Volvo
Volvo Penta
2791/ PPID1 mechanical workshop TAD1250VE:
for more
FMI – 9/FMI problem. No limitation. D794/B:30 –
information.
Check
Sensor
cable
piston
harness
cooling
between
pressure
the control
short-
unit and the
circuiting to
component.
voltage, Volvo
52019 PPID8/ ground, or No Check TAD1250VE:
the
6.8 FMI open circuit. limitation. D794/B:14 –
2/FMI sensor.
Check that
engine’s oil
pressure is
and Diagnostic
rpm harness
rpm harness
Check cable
harness
Check cable
harness
Check cable
harness
Communication
control unit
Electric harness
Connection
and Diagnostic
problem harness
Risk of
white
exhaust
smoke and
Engine
Check oil level
power
in the engine,
drops
PID10 Low engine top up as need- ENGINE,
gradually,
100/1 415 oil pressure. ed. –
0/1 after 30 menu 6
seconds
the engine
is shut off.
No
warning for
Check cable
harness
Check cable
in the engine,
top up as need-
ed.
100/ PID10 Low engine No ENGINE,
Check the
143 oil pressure. limitation. –
18 0/1 sensor. menu 6
Sensor
boost
pressure
indicates
high boost
Check cable
Sensor harness
Connection
and Diagnost
Check cabling
Sensor boost
between control
pressure,
unit and
cable short-
component.
circuited to Reduced
PID10 ground or engine Check D794/ ENGINE,
sensor boost
102/4 123 open circuit. power.
2/4 pressure. Black:3 menu 7
Overspeed Reduced
103/ PID10 protection engine Check the
level in the
engine, top up as
needed.
Check that
the charge-
Engine
air cooler is
clean, clean
power drops as needed.
gradually,
Check that
after 30 the fan belts
are intact.
seconds the
Check
PID10 Inlet air too engine is sensor inlet ENGINE,
air
105/0 155 warm. shut off. –
5/0 temperature. menu 7
Check cabling
between control
unit and
component.
Check that
Sensor
sensor
charge-air
charge-air Risk of white temperature
temperature, exhaust
is installed
correctly and
cable short- smoke. No connected.
circuited to warning for
Check
PID10 voltage or high coolant sensor D794/Sen- ENGINE,
charge- air
105/3 153 open circuit. temperature. sor:38
5/3 temperature. menu 7
ground or temperature.
Check that
open circuit. sensor is in-
stalled
correctly and
connected.
Check the
sensor.
Electric
problem
Check cable
Connection
and Diagnostic
Electric
pressure, harness
Check coolant
level.
Check that
radiator is
clean.
Check if
there’s air in
coolant
system.
Engine
Check the
power drops
cap on the
gradually, expansion
tank.
after 30
seconds the
Check the
sensor.
PID11 High coolant engine is ENGINE,
Check
110/0 151 temperature. shut off. –
0/0 thermostat. menu 7
Sensor
coolant
Check cable
harness
Engine
after 30 top up if
Check cable
harness
Connection
and Diagnostic
imbalance generated.
PID11 between Rough
Troubleshoot
166/2 951 cylinders. idling. – –
6/2 the engine.
Warning D794/
Warning D794/
Warning
active until
voltage is
correct,
D794/
D794/
Check coolant
Engine
level and oil level
power drops
in engine, top up
High engine
gradually,
PID17 as needed. ENGINE,
oil
after 30
175/0 214 temperature. Check that –
5/0 seconds the menu 7
the oil cooler
engine is is clean,
shut off. clean as
need- ed.
Check that
the fan belts
are intact.
Check the
sensor.
Check cable
harness between
circuited to of oil
Check that
PID17 voltage or temperature the sensor is D794/Sen- ENGINE,
correctly
175/3 212 open circuit. engine. sor:42
5/3 connected. menu 7
Connection
and Diagnostic
Check cable
harness
between the
short- component.
circuiting to
Check the
ground. solenoid
valve.
Fuel feed is
restricted
problem harness
Check cable
Electric harness
position, on component.
190/ PID19 of two signals No D794/Sensor:
Check the
121 0/10 is missing. limitation. 47, 50 –
10 sensor.
Speed
191/ PID19 limitation Speed is Ease off
Internal error
PID25 Control unit
Check cable
harness
Check cable
harness
Connection
and Diagnos
D794/ OEM:
Electric
SID23 No 03,
problem sensor Check cable
558/2 431 limitation. –
0/2 throttle ped- al, between control 13
idle switch data unit and
error. component.
Check
component.
Electric
D794/ OEM:
Communication
26,
error with
SID25 Control unit No Check the 27, 36, 37,
608/2 412 engine (D794). limitation. control unit.
0/2 46
D794/ OEM:
Communication
26,
error with
SID25 Control unit No Check the 27, 36, 37,
608/9 414 engine (D794). limitation. control unit.
0/9 46
voltage. coolant
Check the
level. control unit.
Reduced
Check cable
harness between
Reduced
engine
power.
and Diagnostic
Internal error
629/ SID25 Control unit No Check the
Reduced
engine
power.
Engine
Check cable
Electric
harness
problem
between the
solenoid valve
control unit and
fuel shut-off,
the component.
cable short-
SID01 circuited to No Check the D794/Actuator:
solenoid
632/3 255 voltage. limitation. 33 –
7/3 valve.
Check cable
Electric
harness
problem
between the
solenoid valve
control unit and
fuel shut-off,
the component.
cable short-
SID01 circuited to Engine is Check the D794/Actuator:
solenoid
632/4 254 ground. shut off. 33 –
7/4 valve.
Communication Functions Use diagnostic
Communication
Communication
error with
Check cable
harness
Electric
Cooling fan D794/Ac-
problem fan Check cable
SID03 al- ways
connection, harness
tuator:10,
647/4 245 driven. –
3/4 cable short- between the Actuator: 9
circuited to control unit and
Check the
component.
Engine
Engine
Check cable
Electric harness
Engine
problem between the
runs on 5
injector control unit and
cylinders,
cylinder 2, the component.
sounds
SID00 open circuit D794/Actuator: 7,
rough and
Check the
652/5 331 on cable. 8 –
2/5 has injector.
reduced
power.
Engine
Engine
Engine
Electric runs on 5
Electric Engine
reduced
Check the
power. injector.
Engine
Connection
and Diagnost
Engine
cylinders, harness
power.
Engine
runs on 5
Engine
Check cable
harness
Check cable
Electric harness
Check cable
Electric harness
Communication
control unit
Connection
and Diagnostic
Engine
Electric Check cable
1043/ PID22 only runs D794/ OEM:
problem harness
387 on idle. 48 –
3 1/3 throttle pedal between the
reference control unit and
cable short-
Check the
circuited to component.
voltage.
Electric
Check cable
harness
between the
Electric
control unit and
problem Engine
the component.
solenoid brake 1
1072/ SID07 valve engine cannot be Check the D794/Actuator:
solenoid
388 0/11 brake 2. activated. 44 –
11 valve.
Check cable
harness
between the
Electric
control unit and
problem Engine
the component.
solenoid brake 2
1073/ SID02 valve engine cannot be Check the D794/Actuator:
solenoid
392 9/11 brake 2. activated. 44 –
11 valve.
Electric
reference harness
Electric
reference harness
Electric
Check cable
problem
harness
solenoid
between the
valve
control unit and
wastegate 1
the component.
short- Reduced
1188/ SID03 circuited to engine Check the D794/Actuator:
solenoid
465 voltage. power. 24 –
3 2/3 valve.
Electric
Check cable
problem
harness
solenoid
Reduced between the
valve
1189/ SID08 engine control unit and D794/Actuator:
wastegate 2
491 power. the component. 23
3 8/3 short-
circuited to Check the
voltage. solenoid
valve.
Connection
and Diagnostic
Check cable
Electric
harness
problem
between the
solenoid
control unit
valve
and the
wastegate 2
component.
short- Reduced
1189/ SID88/ circuited to engine Check the D794/Actuator:
solenoid
492 4 ground. power. 23
4 valve.
Check cable
Electric
harness
problem
between the
solenoid
control unit
valve oil-
and the
burn, cable
component.
short-
1265/ SID08 circuited to No Check the
solenoid
223 ground. limitation. – –
4 5/4 valve.
Check cable
harness
Check oil
level in the
engine, top
1380/ PID01 Low oil level No up as need-
Engine shut
off in
another way
than with
Engine shut
off in
another way
than with
Check cable
Electric No harness
Electric No harness
Check error
other control
units on the
machine,
primarily
Control unit
cab (D790-1)
and Control