MANIPAL UNIVERSITY JAIPUR

DEPARTMENT OF AUTOMOBILE ENGINEERING

PROGRAMME STRUCTURE

B Tech Degree Program Automobile Engineering 2015-19

THIRD SEMESTER
Exam Relative weightage
duration
(Hrs.)
Course Theo Pract CWS MTE PRS PRE ETE
Subject L T P C
Code ry ical
EO1323 Economics 3 0 0 3 3 30 30 40
MA1313 Engineering Mathematics-III 3 0 0 3 3 30 30 40
Material Science and
AU1302 3 0 0 3 3 30 30 40
Metallurgy
AU1305 Strength of Materials 3 0 2 4 3 2 10 30 15 5 40
Theory of Automotive
AU1306 3 0 2 4 3 2 10 30 15 5 40
Engines
Kinematics and Dynamics of
AU1308 3 0 2 4 3 2 10 30 15 5 40
Automobiles
Computer Aided Drawing,
AU1333 0 0 4 2 2 60 40
GD & T Lab
Total 18 0 10 23

FOURTH SEMESTER

Exam duration Relative weightage

(Hrs.)
Course Theor Pract CWS MTE PRS PRE ETE
Subject L T P C
Code y ical
Value Ethics &
HS1101 2 0 0 2 3 30 30 40
Governance
Engineering Mathematics-
MA1410 3 0 0 3 3 30 30 40
IV
Automotive Chassis
AU1407 3 0 2 4 3 2 10 30 15 5 40
System
Automotive Pneumatic &
AU1409 3 0 2 4 3 2 10 30 15 5 40
Hydraulic systems
AU1410 Production Technology 3 0 2 4 3 2 10 30 15 5 40
----------- Open Elective I 3 0 0 3 3 30 30 40
Advanced Computer
AU1433 Aided Drawing, GD & T 0 0 4 2 2 60 40
Lab
Total 17 0 10 22
 FIFTH SEMESTER

Exam
duration Relative weightage
(Hrs.)
Course Theor Pract CWS MTE PRS PRE ETE
Subject L T P C
Code y ical
Organization
BB1540 3 0 0 3 3 30 30 40
&Management
Automotive
AU1512 3 0 2 4 3 2 10 30 15 5 40
Transmission System
Heat Transfer in
AU1513 3 0 2 4 3 2 10 30 15 5 40
Automotive system
AU1514 Automotive Design 3 0 2 4 3 2 10 30 15 5 40

AUXXXX Program Elective I 3 0 2 4 3 2 10 30 15 5 40

------------ Open Elective II 3 0 0 3 3 30 30 40

Total 18 0 8 22

SIXTH SEMESTER

Exam
duration Relative weightage
(Hrs.)
Course The Pract CWS MTE PRS PRE ETE
Subject L T P C
Code ory ical
AU1602 Automotive Electrical
3 0 2 4 3 2 10 30 15 5 40
Systems
AU1606 Electronic Control for
3 0 2 4 3 2 10 30 15 5 40
vehicle system
AU1607 Quality Assurance and
3 0 2 4 3 2 10 30 15 5 40
Reliability Engineering
AUXXXX Program Elective II 15
3 0 2 4 3 2 10 30 5 40

AUXXXX Program Elective III

2 0 2 3 3 2 10 30 15 5 40
--------------
Open Elective III 3 0 0 3 3 30 30 40
AU1630
CAD/ CAM lab 0 0 4 2 2 60 40
Total 17 0 14 24
 SEVENTH SEMESTER

Exam
duration Relative weightage
(Hrs.)
Course Theo Pract CWS MTE PRS PRE ETE
Subject L T P C
Code ry ical
AU1705 Vehicle Dynamics &
3 0 2 4 3 2 10 30 15 5 40
Stability Control
Electric and Hybrid
AU1707 3 0 2 4 3 2 10 30 15 5 40
Vehicle

AUXXXX Program Elective IV

2 0 2 3 3 2 10 30 15 5 40
AUXXXX Program Elective V
3 0 2 4 3 2 10 30 15 5 40
AUXXXX Program Elective VI
3 0 0 3 3 30 30 40
-------------- Open Elective IV 3 0 0 3 3 30 30 40
Lean Six Sigma Green
AU1733 belt pre work for 0 0 2 1 2 40
60
Internship
Summer Training
AU1782 0 0 0 1 100
/Internship
Total 17 0 10 23

EIGHTH SEMESTER

Exam duration
Relative weightage
(Hrs.)
Course Practi CWS MTE PRS PRE ETE
Subject L T P C Theory
Code cal
Industrial internship and
AU 1881 Lean Six Sigma Green 3 0 0 3 3 30 30 40
belt Training
AU1884 Industrial Project 0 0 0 9 100
OR
Industrial internship and
AU1881 Lean Six Sigma Green 3 0 0 3 3 30 30 40
belt Training
AU1885 Departmental Project 0 0 0 9 100
Total 3 0 0 12
Course
Code Course L T P C
Program Elective I
AU1553 Advanced Internal Combustion Engines 3 0 2 4
AU1554 Two and Three Wheeled Vehicle Systems 3 0 2 4
AU1555 Materials and Manufacturing of Automotive Components 3 0 2 4
Program Elective II
AU1657 Product Design and Development 3 0 2 4
AU1658 Automotive Air Conditioning Systems 3 0 2 4
AU1659 Metrology and Measurement System Analysis (MSA) 3 0 2 4
Program Elective III
AU1660 Computer Aided Design & FEA 2 0 2 3
AU1661 Vehicle Body Engineering 2 0 2 3
AU1662 Quality System Management 2 0 2 3
Program Elective IV
AU1759 Automotive Noise, Vibrations & Harshness 2 0 2 3
AU1760 Earth Moving Equipment 2 0 2 3
AU1761 Manufacturing Quality Management 2 0 2 3
Program Elective V
AU1762 Computational Fluid Dynamics 3 0 2 4
AU1763 Autotronics and Automotive Safety Systems 3 0 2 4
AU1764 Supplier Quality Management 3 0 2 4
Program Elective VI
AU1765 Vehicle Ergonomics and Styling 3 0 0 3
AU1766 Automotive Service Operations 3 0 0 3
AU1767 Statistical Process Control and Statistical Quality Control 3 0 0 3

Course Subject L T P C
Code
Open Elective –I
AU1490 Fundamentals of Automobile Engineering 3 0 0 3
AU1491 Electrical and Hybrid Vehicle 3 0 0 3
AU1492 Engine Emissions and Control 3 0 0 3
Open Elective – II
AU1590 Lean Six Sigma Green belt 3 0 0 3
AU1591 Advances in Automotive Manufacturing Technology 3 0 0 3
AU1592 Advances in Automotive Materials 3 0 0 3
Open Elective – III
AU1690 Vehicle Maintenance and Garage Practice 3 0 0 3
AU1691 Automotive Safety Systems 3 0 0 3
AU1692 Autotronics 3 0 0 3
Open Elective – IV
AU1790 Modern Automotive technology 3 0 0 3
AU1791 Trends in Vehicle Styling and Ergonomics 3 0 0 3
AU1792 Process Control and Reliability Engineering 3 0 0 3
COURSE CONTENT
B. Tech Automobile Engineering THIRD SEMESTER 2015-19
EO 1323 ECONOMICS [3 0 0 3]
Definition, nature and scope of Economics, Introduction to Micro and Macro Economics, Law of demand and
supply, Elasticity of demand and supply, Cardinal and ordinal approaches of Utility. Production: Laws of
production, Cost and revenue analysis, Various market situations, Break-even analysis, Capital Budgeting
Macro Economics: National Income and it’s Concepts, Value of money and its Changes, Foreign Exchange
Rate, Monetary and fiscal Policies and other Macro concepts (Balance of Payment, Business Cycle etc.)
Text Book:
1. Peterson H C et.al. , Managerial Economics, Pearson, 9th edition, 2012.
References:
1. P. L. Mehta, Managerial Economics, Sultan Chand & Sons New Delhi (2012 Edition).
2. G. J. Tuesen & H. G. Tuesen, Engineering Economics, PHI, New Delhi (2008 Edition).

MA1313 ENGINEERING MATHEMATICS-III [3 0 0 3]

Vector Calculus: Gradient, divergence and curl, vector integrals and related theorems Laplace Transforms:
Transforms of elementary functions, inverse transforms, convolution theorem, Application of Laplace in
solution of ordinary differential equations with constant coefficients Fourier series: Fourier series, Dirichlet’s
conditions, even and odd functions, half range series, change of interval, harmonic analysis Fourier
Transforms: Fourier integrals, complex Fourier transform, Fourier sine and cosine transforms, solution of
heat and wave equations Finite Differences and Interpolation: Finite difference operators, Newton’s
forward and backward interpolation formula, Lagrange’s and Stirling interpolation formula, Numerical
differentiation and integration.
Text Books:
1. B. S. Grewal, “Higher Engineering Mathematics”, Khanna Publishers, Delhi, 2006
References:
1. Srimanta Pal, Subodh C. Bhunia, Engineering Mathematics, Oxford University Press.2015
2. H.K. Das, Advanced Engineering Mathematics, S. Chand, 2015
3. Erwin Kreyszig, Advanced Engineering Mathematics, Wiley India Eastern, 2006.
4. B V Ramana, Higher Engineering Mathematics, Tata McGraw Hill Education Private Limited, New
Delhi 2007.
AU1302 MATERIAL SCIENCE AND METALLURGY [3 0 0 3]

Introduction: Materials classification, Crystallography, Miller indices: Miller Bravais indices, Crystal
structure determination, Imperfections in Crystals: Point defects, Line defects, Surface defects, Plastic
Deformation, Metals and Alloys, Dislocation, Slip and twinning, Schmids law, Strengthening mechanisms:
Solid solution strengthening, Work hardening, Recovery recrystallization and grain growth, Diffusion: Steady
state and non-steady state diffusion, Solidification of Metals and Alloys: Solid solution, Hume Rothery's
rules, Phase diagrams Phase and Lever Rules relationship of micro Structure and properties, Isomorphs
systems, Eutectic system, Eutectoid peritectoid reactions, Iron- Carbon equilibrium diagram, Development of
microstructure in Iron Carbon alloys, Phase transformation in steel, Heat Treatment ,TTT diagram,
Steel: Low, medium, and high carbon steels, Stainless steels-ferritic, Austenitic, Martensitic, Duplex steels,
Tool steels, Aluminium and its alloys, Magnesium and alloys, Titanium and its alloys, Ceramics and other
materials: Super alloys, ceramics, Refractories, Composites and glasses, Nano-materials.
Text Books:
1. V.Raghavan, Material science and engineering, Prentice Hall India, 2004.
References:
1. R.Shackelford, Materials science for Engineers, Prentice Hall New Jersey, 1996.
2. A. Sidney, Introduction to physical metallurgy, McGraw Hill International, 1991.

AU1305 STRENGTH OF MATERIALS [3 0 2 4]

Stresses & Strains: Overview of simple stresses and strains. Shear Force and Bending Moment: Bending
moment and shear force diagrams for different types of static loading and support conditions on beams. Strain
Energy: Strain energy due to various types of loading, Strain energy due to self-weight, Strain energy due to
shear force, Strain energy in terms of principal stresses. Pure bending and Shear stress in beam: Theory of
simple bending, bending stresses, section modulus and transverse shear stress distribution in circular, hollow
circular, I, Box, T, angle sections etc. Combined Direct and Bending Stress Torsion: Torsional shear stress in
solid, hollow and stepped circular shafts, angular deflection and power transmission capacity, Strain energy
in torsion. Principal Planes, Stresses and Strains: Members subjected to combined axial, bending and
torsional loads, maximum normal and shear stresses, concept of equivalent bending and equivalent twisting
moments, Mohr's circle of stress and strain. Column and strut: Instability and elastic stability, long and short
columns, ideal strut, Euler's formula for crippling load for columns of different ends, concept of equivalent
length, eccentric loading, Rankine formulae and other empirical relations. Deflection of Beam: Elastic curve
of neutral axis of the beam under normal loads, Beam deflection and slope, Relation between deflection,
bending moment, shear force and load, transverse deflection of beams and shaft under static loading.
Lab: Tension test on mild steel, Compression test on cast iron, Hardness tests , Rockwell hardness , Brinell’s
hardness, Charpy Impact test, Izod test on mild steel, Shear test, Torsion test on mild steel, Fatigue test on
mild steel, Test on leaf spring, Test on Helical spring, Bending Test on Wood, Compression test on wood.
Text books:
1. E.P. Popov, Engineering Mechanics of Solids, Prentice-Hall of India, New Delhi, 1997.
References:
1. S.M.A. Kazimi, Solid Mechanics, Tata McGraw-Hill Publishing Co, New Delhi, 1981.
2. G.H. Ryder, Strength of Materials, Macmillan India Ltd, 2002.
3. F.P. Beer and R. Johnston Mechanics of Materials, McGraw-Hill Book Co, Third Edition, 2002.

AU1306 THEORY OF AUTOMOTIVE ENGINES [3 0 2 4]

Engine Construction and Working- Classifications, Constructional details, working principle, 4 stroke
engine, otto cycle, diesel cycle, dual cycle, indicator diagram, actual fuel and air cycles, cylinder layout and
configurations, engine balancing Fuel, Cooling and Lubrication Systems – Carburetor, petrol injection in
SI engines, firing order, flammability limits, AF requirement at different engine loads, GDI concept, Diesel
fuel injection – conventional and CRDi, fuel pumps- jerk and distributor type, Injector, types of nozzles,
electronic fuel injection. Spray characteristics, split and multiple injection, cooling systems- need, types- air,
forced circulation, pressure cooling and evaporative cooling systems, Lubrication systems – need, Types-
Mist, wet and dry sump lubrication, lubricants – properties, Coolant – Properties, Recent Technologies, Octane
rating and cetane rating. Two stroke Engines – Types, terminologies, theoretical scavenging process,
scavenging efficiency, scavenging pumps, rotary valve engine. Air motion, combustion and combustion
chambers – Air intake systems, air motions- squish, swirl and tumble, swirl ratio, fuel air mixing, Stages of
combustion in SI and CI engine, Delay period, Knocking in SI and CI engine, factors affecting combustion &
knocking, Combustion chambers for SI and CI engine Supercharging and Turbocharging – Necessity and
limitation, types of supercharging and turbocharging, intercooler, matching of supercharger, engine
modifications, variable geometry, variable nozzle turbocharger, e-turbocharger, Modern Vehicle
Technologies – DTSi, DTS-Fi, DTS-Si, VVT, Camless engine, Jetronic concepts
Lab: Engine overhaul and testing: Automotive petrol and diesel engine- dismantling, assembly, inspection
for wear and tear, Workshop tools: types, functions, usage, workshop safety practice, tool arrangement,
Automotive stationary petrol and diesel engine – performance tests for power and efficiency, variables
affecting engine performance, engine performance terminologies, Heat balance, methods to improve engine
performance, Morse test, study on dynamometers, FIP calibration
Text Books:
1. V Ganesan, I.C Engines. Tata McGraw Hill Publishing Co Ltd, 2008.
References:
1. K.Newton, W. Steeds, T.K. Garrett, The Motor Vehicle, SAE Publications, 2004.
2. M L Mathur and R P Sharma, A course in Internal combustion Engines, Dhanpat Rai publications, Pvt.
Limited, 2009.
3. R.B. Gupta, I C Engines, Satya Prakashan Publications, 1997.
4. R.K.Rajput, Internal Combustion Engines, Laxmi Publications, P. Ltd, 2008.

AU1308 KINEMATICS AND DYNAMICS OF AUTOMOBILES [3 0 2 4]

Basic Concepts: Mechanism and machine, kinematic pair, link, chain and inversions, Degree of Freedom,
four bar mechanism and its inversion in automobile and linkages used in earth moving equipment, Velocity
and Acceleration: Solution of simple mechanisms for velocity and acceleration analysis, velocity and
acceleration of crank slider crank mechanism used in IC Engines, Cams: Types of cams, Types of followers,
Follower displacement programming, Motions of followers like SHM, Uniform velocity and cycloidal motion,
Layout of Cam profile for an IC Engine, Gears: Introduction, Classification of Gears, Application of gears in
automobile, Gear Terminology, Law of gearing, Involute tooth profile, Path of contact, Arc of contact,
Contact ratio, Interference in involute gear, Parallel and crossed helical gear, Gear trains: Simple, compound,
reverted and epicyclic gear train, classification of automotive transmission using gear train, gear train Solution
by tabular column method only, Torque transmitted by epicyclic gear train, differential gear drive of an
automobile, Static and dynamic balancing: Balancing of revolving masses in single plane and different
planes, Balancing of in-line IC Engine and V type Engine, Governors: Classification, Characteristics of
governors, Porter and Proell governor, Hartnell governor, Centrifugal governors and modern automotive
governors Gyroscope: Gyroscopic couple of a spinning disc, Stability of four wheelers and two wheelers
while negotiating a turn.
Lab: Simulation of different mechanisms used in automobiles. Mini CATIA projects to develop link
mechanisms used in steering systems, gear selector, multilink suspension, door lock mechanism, wiper
mechanism.
Text Books:
1. S.S. Rattan, Theory of machines, Tata Mc Graw Hill, 2005.
References:
1. J.S. Rao, Theory of machines and mechanisms, New Age International, 2004.
2. H. H. Mabie, Mechanisms and dynamics of machines, John Wiley and sons, 1987.
3. J.E. Shigley, Theory of Machines and Mechanisms, Mc Graw Hill International, 1985.

AU-1333 COMPUTER AIDED DRAWING, GD & T LAB [0 0 4 2]

Introduction: commands & exercises, Solid Edge, ST Software, Drafting module, Part drawings of the
following machine components: Thread forms, Bolts, nuts, connecting rod, stuffing box, steam engine cross
head, Plummer block, simple eccentric, non- return valve, screw jack, swivel bearing, c-clamp, drill jig, square
tool post, Part module: commands and simple exercises. Three dimensional part drawings of Bearings,
couplings, joints, stuffing box. GD & T: Introduction and overview of GD & T , Part feature ,Symbol, screw
threads, gear and splines, Basic dimension , Tolerances, size limit boundaries, limit and fits, Datum and plane.

Reference:
1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.
B. Tech Automobile Engineering FOURTH SEMESTER 2015-19
HS1101 VALUE, ETHICS & GOVERNANCE [2 0 0 2]
Values: Meaning of value education, Three Gunas and their relevance, Nature and kinds of value,
Understanding Harmony at various Levels: Nature, in existence; Ethics and Business: Values and attitudes
for professional accountants, Legal frameworks, regulations and standards for business, Nature of ethics and
its relevance; Rules-based and framework approaches to ethics; Personal development and lifelong learning;
Personal qualities; Ethical principles; Concepts of independence, skepticism, accountability and social
responsibility; Ethical Conflict: Relationship between ethics, governance, the law and social responsibility,
Unethical behaviour, Ethical dilemmas and conflicts of interest; Corporate Governance: The role and key
objectives of organizattional governance in relation to ethics and the law; development of organizattional
governance internationally; the role of directors in relation to corporate governance; the role of the board,
Types of board structures and corporate governance issues, Policies and procedures for ‘best practice’
companies, Rules and principles based approaches to corporate governance
Text book:
1. Gaur R.R., Sangal R. and. Bagaria, G.P:”A Foundation Course in Human Values Professional Ethics,”
Excel Books, 2010.
References:
1. Sadri S & Sadri, J Business Excellence Through Ethics & Governance, 2nd edition, 2015.
2. Mathur, U C Corporate Governance and business ethics, MacMillan India Ltd, 2009.
3. Baxi, C V: Corporate Governance, Excel Books, 2009
4. Sadri S, Sinha A K and Bonnerjee, P: Business Ethics: concepts and cases, TMH, 1998.

MA1410 ENGINEERING MATHEMATICS-IV [3 0 0 3]

Tensor: Introduction to tensors, Cartesian tensors, Rank of tensor, First, second and higher order tensors,
Algebraic operation on tensors, contraction of tensors, Contravariant and convariant vectors and tensors,
Theorems based on tensors. Solution of Non-Linear Equations: Bisection, Newton-Raphson, Regula Falsi,
Secant methods. System of Simultaneous Linear Equations: Gauss elimination method, Gauss-Jacobi,
Gauss-Seidel. Solution of Initial Value Problems: Taylor’s series method, Euler method, modified Euler
method, Runge-Kutta 4th order method. Finite Difference Methods: Solution of Laplace and Poisson
equations by standard five point formula, solution of heat equations by Crank-Nicolson method, solution of
wave equations. Statistics: Correlation, Regression, random variables, probability distributions- Binomial,
Poisson and Normal.
Text Books:
1. B. S. Grewal, “Higher Engineering Mathematics”, Khanna Publishers, Delhi, 2006
Reference:
1. Erwin Kreyszig, “Advanced Engineering Mathematics”, Wiley India Eastern, 2006.
2. B V Ramana, Higher Engineering Mathematics, Tata McGraw Hill Education Privare Limited, New
Delhi 2007.
3. Srimanta Pal, Subodh C. Bhunia, “ Engineering Mathematics” Oxford University Press.2015
4. H.K. Das, “Advanced Engineering Mathematics” S. Chand, 2015
AU1407 AUTOMOTIVE CHASSIS SYSTEM [3 0 2 4]

Load Distribution: Types of load carrying structures, closed, integral, open, flat types, Frames: Types of
frames, general form and dimensions, materials, frame stresses, frame sections, cross members, proportions
of channel sections, constructional details, loading points, sub frames, testing of frames, effect of brake
application of frame stresses, defects, Numerical problems. Chassis layout, power location, types of
automobiles, layout of an automobile with reference to power plant, weight distribution, stability, Numerical
problems, Light weight EV chassis – skateboard based design, Renault modular open source platform Brakes:
Stopping distance and time, brake efficiency, weight transfer, brake shoe theory, determination of braking
torque, classification of brakes, types, construction, function, operation, braking systems ,mechanical,
hydraulic, disc, drum, Power brakes, Air brakes, vacuum brakes and electric brakes, Numerical problems,
Axles and Steering Systems: Steering systems, Front Axles, Rear axles. In-Wheel electrical motor based rear
axle drive module for buses and commercial vehicles Suspension: Types of suspension springs, construction,
operation and materials, leaf springs, coil springs, torsion bar, rubber springs, air bellows, pneumatic
suspension, hydraulic suspension, telescopic shock absorbers, independent suspension, front wheel
independent suspension, rear wheel independent suspension, types, stabilizer, trouble shooting, Numerical
problems. Wheels and Tyres.
Lab: Study of Light duty Vehicle Chassis Frame. Overhaul, routine service, diagnosis and repair of Front
Axle and Rear Axle, Braking System (Disc Brake, Drum Brake, Hydraulic Brake and Compressed air Brake),
Steering linkage, steering gear box, suspension system (Rigid axle suspension system and Independent
suspension system).
Text Books:
1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.
References:
1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.
2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.
3. N.K. Giri, Automotive Mechanics, Khanna Publications, New Delhi, 2003.

AU1409 AUTOMOTIVE PNEUMATIC & HYDRAULIC SYSTEMS [3 0 2 4]

Fundamentals: Definition and properties of fluids, intensity of pressure, variation of pressure in a static fluid,
Absolute, Gauge, Atmospheric and Vacuum pressure Manometers, Fluid statics: Hydro static forces and
Centre of Pressure on vertical and inclined plane surfaces, hydrostatic applications in braking systems (master
cylinders, wheel cylinders, force distribution in brake linings), clutch cylinder, hydrostatic drives used in
automobile and earthmoving equipment, Kinematics and Dynamics of fluid flow : Types of fluid flow;
laminar flow, turbulent flow applications in engine intake, exhaust systems and torque converters; Continuity
equation, one dimensional Euler’s equation of motion, Bernoulli’s energy equation and their application in
vehicle dynamics, Fluid flow measurements: Venturi meter, Orifice meter, Pitot tube and Notch, Viscous
Flow Reynolds Number, laminar flow through circular pipes & tubes, Hagen Poiseuille’s equation, laminar
flow between fixed parallel plates, applications in automotive lubrication systems Flow Through Pipes &
Tubes: Minor and Major losses, Darcy and Chezy equation. Fundamentals of Automotive Hydraulic
Pneumatic Pumps: gear pumps, rotary pumps, crescent pumps, fuel pumps, oil pumps and coolant pumps
etc., (Constructional feature, working principle velocity triangle, governing mechanisms and simple
problems), Automotive Hydraulic & Pneumatic Devices:, torque convertors, fluid couplings, Automotive
Pneumatic Hydraulic valves: Construction and working of various types of direction control, pressure
control, flow control valves, servo valve, proportional valve, accumulator, Hydraulic & Pneumatic circuits:
Regeneration, meter in, meter out, bleed off, sequencing, counter balancing, pressure reducing and typical
application circuits.
Lab: Flow measuring devices: Hydraulic actuators: linear actuators- single acting & double acting cylinder,
rotary actuator- Hydraulic motor, Stepper Motor, Hydraulic pumps: gear, vane and piston pump. Hydraulic
valves: direction control, pressure control, and flow control valves, servo valve, and proportional valve.
Hydraulic accumulator, Hydraulic trainer, Pneumatic trainer, hydraulic braking assembly, Anti-lock braking,
Text Books:
1. V.L. Streeter and E. Beinzamin, .Fluid Mechanics, Willy Int, New York. 1998.
References:
1. K. L. Kumar, Engineering Fluid Mechanics, Eurasia Publishing House, New Delhi. 2000.
2. R. K. Bansal, Fluid Mechanics and Hydraulic Machines, Laxmi Publication. New Delhi, 2006.
3. D S Kumar, Fluid Mechanics and Fluid Power Engineering, Katson Publishing House. New Delhi, 2001.

AU1410 PRODUCTION TECHNOLOGY [3 0 2 4]

Introduction: Introduction to production technology, Classification and applications of different

manufacturing process relevant to automobile industry. Metal Casting Process: Introduction to Casting
Processes, Pattern: Materials used for Pattern making, Types of Patterns, Allowances, Core, Core prints;
Elements of Sand Mould Casting; Sand Properties and Types; Moulding Methods; Design of Patterns and
Cores; Design of Gating Systems; Solidification of Castings; Fettling. Casting Treatment, Inspection and
Quality Control Casting Defects, Design and Placement of Risers. Special Casting Methods: Shell-mould
casting, plaster mould casting, Investment casting, permanent mould casting, slush casting, pressure casting,
die casting, centrifugal casting, continuous casting. Welding: Classification of Welding Processes; Arc
Welding- Principle of Arc, Metal Transfer, Arc Characteristics; Working and applications of Carbon Arc
Welding, Flux Shielded Metal Arc Welding (SMAW), TIG (GTAW), MIG (GMAW), Resistance Welding-
Spot, Seam, Projection and Flash Butt; Thermit Welding; Solid State Welding Processes; Welding Defects,
Allied Processes- Brazing and Soldering. Metal Cutting & Tool Life: Introduction, basic tool geometry,
single point tool nomenclature, chips types and their characteristics, mechanics of chips formation, theoretical
and experimental determination of shear angle, orthogonal and oblique metal cutting, metal cutting theories,
relationship of velocity, forces, and power consumption, cutting speed, feed and depth of cut, coolant,
temperature profile in cutting, tool life relationship, Taylor equation of tool life, tool material. Introduction
to metal forming process. Sheet Metal Operations: Forging, Shearing, Punching, blanking, embossing,
coining, perforating, parting, notching, lancing, slitting, bending, stretch forming, bulging, curling, roll
forming, Sheet Metal Dies: Simple, progressive, compound and combination dies.
Lab: Machine Shop Practice: Preparing turning Models by using Lathe. Exercises involving plain turning,
step turning, knurling, chamfering, taper turning, facing, free hand turning and "V" & Square thread cutting.
Demonstrations on eccentric turning, internal threading, taper turning by taper turning attachment and tail
stock set over method, Capstan and turret lathe etc., Milling Practice, Shaping Practice, Grinding Practice.
CNC lathe, CNC milling. Practical study on smithy process: preparation of models. Practical study on
molding process: mold preparation, sand casting operation. Welding Practice: Preparation of welding joints,
Demonstrations on gas welding, Arc welding, brazing etc.
Text Books:
1. R. K. Jain, Production Technology, Khanna Publishers, 2008.
References:
1. P. N. Rao, Manufacturing Technology, TMH, 2008.
2. O. P. Khanna, Production Technology, Vol. I, Dhanpat Rai Publications, P. Ltd, 2009.
3. S.K. Hajara and Chaudhury, Elements of Workshop Technology, Vol. 1 &Media Promoters & Publishers Pvt.
Ltd., Mumbai, 2004.
AU-1433 ADVANCED COMPUTER AIDED DRAWING WITH GD&T LAB [0 0 4 2]

Introduction : Commands & Exercise through Auto CAD and CREO 2.0 software with different module-
Sketcher, Part, Assembly and surface module , manufacturing etc. Part modeling of automotive
components: Piston, connecting rod, crank shaft, cylinder, valve, gear train, differential. Automotive
component Assemblies: piston connecting rod and crank shaft, automotive transmission assembly etc.
Application of GD & T: Holes, calculation of clearance hole, Hole variation, Floating and fixed fasteners,
Pinned interface, Precision Metrology, Automating the tolerance process, Machining symbols.

Reference:

1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.
B. Tech Automobile Engineering FIFTH SEMESTER 2015-19
AU1512 AUTOMOTIVE TRANSMISSION SYSTEMS [3 0 2 4]

Power Required for Propulsion: Resistances to Motion of the Automobile, Traction, tractive effort,
Performance curves, acceleration, gradeability, drawbar pull, Numerical Problems Clutch: Types of clutches,
construction and operation of all types, Numerical problems, Gear box: Performance characteristics in
different gears , Desirable ratios of 3speed and 4speed gear boxes, Constructional details of different types of
gear boxes , numerical problems, Fluid Coupling and Torque converters :Constructional details,
performance characteristics, slip, principles of torque multiplication, 3 and 4 phase torque converters, typical
hydrodynamic transmission, Epicyclic Transmission: Principle of operation, types of planetary transmission,
Calculation of gear ratio in different speeds, Hydrostatic Drives: Principles of hydrostatic drives, different
systems of hydrostatic drives, construction and operations, Automatic and Electric Transmissions:
Construction and operation.
Lab: Overhaul, routine service , diagnosis and repair of - Clutches, Gear boxes, Transfer box, Universal
joint, Constant Velocity joints, Propeller shafts, Fluid couplings, Torque Converters, Semi-Automatic gear
box, Automatic Gear boxes, Differential mechanisms with differential lock and non-slip differential, Types of
axles, Electric and Hybrid drives. Hydrostatic and hydrodynamic drives, Determination of gear ratios by
experiments.
Text Books:
1. W.H.Crouse, Automotive transmissions and power trains, McGraw Hill Co. 5th edn, 1976.
References:
1. K.Newton and W. Steeds Motor Vehicle, W. Butter Worths and Co., Publishers Ltd, 1977.
2. Kirpal Singh, Automobile engineering Vol.1, Standard Pub, 2004.
3. G.B.S.Narang, Automobile Engineering, Khanna publication, New Delhi, 2008.

AU1513 HEAT TRANSFER IN AUTOMOTIVE SYSTEMS [3 0 2 4]

Introduction: Various modes of heat transfer, combined modes, conductivity and film coefficient of heat
transfer, Thermal diffusivity, overall heat transfer coefficient, thermal resistance and conductance. Heat
Transfer by conduction :General heat conduction equation ,Linear heat flow through Plane Wall, Composite
Walls, radial heat flow through cylinder, Composite Cylinders, Sphere and Composite spheres, critical
thickness of insulation Heat Transfer from Extended Surfaces: Heat transfer from fins of uniform cross
section heated at one end or both ends, Efficiency and effectiveness of fin, Heat Transfer by convection:
Free and forced convection heat transfer, Application of dimensional analysis to free and forced convection,
Reynolds, Prandtl, Grashof, Nusselt and Stanton numbers, Heat Exchangers: Classification of heat
exchanger. Analysis using LMTD, Effectiveness-NTU Method, fouling mechanism, growth and design to
minimize fouling, small types of heat exchangers, Plate-Fin heat exchangers Heat transfer in IC engines:
Radiator construction, Engine Cooling system construction, coolant properties. Design parameters for radiator
& water pump design, hoses, Thermostat Valve, Radiators Cap, Radiator fan, Radiator Fan shroud, Surge
Tank. Radiation: Thermal radiation, absorption, reflection and transmission of radiation, Kirchhoff’s Law.
Wien’s displacement Law, Stefan Boltzmann’s law, Intensity of radiation, Lambert’s cosine law.
Lab: Thermal conductivity of concentric sphere ,Heat transfer through lagged pipe, Heat transfer in pin-fin, Heat
transfer in forced convection apparatus, Heat transfer in natural convection, Parallel and counter flow heat
exchanger, Emissivity apparatus, Stefan Boltzman Apparatus.
Text Books:
1. Dutta, Binay K, Heat Transfer: Principles and Applications, PHI Publication
References:
1. S G Arora and S Domkundwar, A course in Heat and Mass transfer, Dhanpat Rai and Co, 2008.
2. Mathur and Sharma, Internal combustion engine Dhanpat Rai Publications, P. Ltd, 2009.
AU1514 AUTOMOTIVE DESIGN [3 0 2 4]

Introduction: Auto Design, Various Aspects, Classification, Requirements, general procedure of design,
principles of design optimization, Brain storming. Design of flywheel: Determination of the mass of a
flywheel for a given co- efficient of speed fluctuation. MI of flywheel, Engine flywheel - stresses on the rim
of the flywheels. Design of hubs and arms of the flywheel, turning moment diagram. Design of Engine
Components: Design of various cylinder heads and cover plates Design of piston, piston pin, piston rings and
their materials, design of connecting rod and its material. Design of crank shaft, crankshaft materials, Design
considerations of valve design, intake and exhaust valve design. Design of rocker arm. Design of clutches
and Brakes: Design of Single plate clutch, Multi plate clutch, and Centrifugal Clutch. Design of Drum brake
and Disc brake. Design of Suspension Spring: Design of laminated leaf spring and coil spring. Design of
Gear: Design consideration- Strength of gear teeth, Lewis equation- Dynamic tooth load. Design of Spur Gear
and helical gears.
Lab: Design of various engine components, Design of flywheel, clutches, brakes, Suspension springs and
Gears using design software.
Text Books:
1. J. Shigley, Mechanical Engineering Design, McGraw Hill New York, 1980.
References:
$1. V.B.Bhandari, Design of Machine Elements, Tata McGraw Hill Publishing Company, New Delhi, 1904.
2. B.N. Pajithaya and B.G.S.Prabhu, Machine Design-Theory and Problems, MIT Manipal, 1993.
3. Maleev and Hartman, Mechanical Design ,International Text Book Company ,1996.
4. M.F Spotts, Design of Machine Elements, Pearson Education, 2003.
B. Tech Automobile Engineering SIXTH SEMESTER 2015-19
AU1602 AUTOMOTIVE ELECTRICAL SYSTEMS [3 0 2 4]

BATTERIES: -- Different types of batteries, Characteristics, rating, capacity and efficiency of different
batteries. Battery charging methods. Battery Diagnosis using various tests. Maintenance and troubleshooting.
Applications- SLI, EVs and Large Scale Energy Storage. STARTING SYSTEM:- Condition of starting
behavior of starter during starting. Starter motor and its characteristics. Principle & construction of starter
motor. Working of different starter drive units. Starter circuit, Care & maintenance of starter motor, Modern
Starting system- Integrated Starter Generator. CHARGING SYSTEM:- Alternator- operating principle,
charging circuit, characteristics curves, design. Components of DC and AC Charging System for vehicle,
charging circuit, controls – cut out, relays, voltage and current regulators. Fast Charging, Ultra-Fast charging
systems. Charging system maintenance & troubleshooting. IGNITION SYSTEM Types, construction &
working of battery coil and magneto ignition systems. Centrifugal and vacuum advance mechanisms. Types
and construction of spark plugs, Electronic Ignition system. Digital ignition system. Maintenance and
troubleshooting LIGHTING SYSTEM & ACCESSORIES:- Vehicle earthling & insulation, earthling
methods. Positive & negative earth systems Electrical circuits, symbols & diagrams & protection, electrical
safety procedures. Wire Harness & connectors. Details of headlights, sidelight. Head light dazzling &
preventive methods. Electrical fuel-pump, Digital display of information & warnings, Speedometer, Fuel, oil
& temperature gauges, Horn, Wiper system, Fault Diagnosis & troubleshooting
Lab: Use of electrical and electronic testing & measurement equipment digital multimeter (volt meters,
ammeters, ohmmeters, etc) battery testing equipment, cell discharge tester, hydrometer Testing, servicing,
charging, present state of charge of batteries, in-vehicle & outside. Battery Monitoring System with Data
Loggers Testing, servicing, dismantling, assembly, inspection of Alternator, generator, starter motor.
Electrical wiring diagrams, connectors, fuses, electrical load calculations, identification and replacement of
faulty components Repair, servicing or replacement of condition monitoring trip counters, visual displays,
Electronic ignition systems, direct ignition spark plugs, electronic fuel control, electronic diesel fuel injection,
electronic control of carburetion, electronic petrol fuel injection, Computer based diagnostic equipment:
Use of On Board Diagnostic kit for scanning ECU, data scanners, test lights, test LEDs, pulse generators etc.

Text Book:
1. N. R. Khatawate Automotive Electrical systems and equipment, S. Chand and Co, 1986.
References:
1. C.P.Nakra Basic automotive electricity Dhanpat Rai, 2003.
2. Ramesh S Gaonkar, Microprocessor Architecture, Programming and application with 8085, 4thEdition,
Penram International Publishing, New Delhi, 2000.

AU1606 ELECTRONIC CONTROL FOR VEHICLE SYSTEM [3 0 2 4]

Introduction Role of electronics in automobile engineering, concept of a system, semiconductor devices,

integrated circuits, digital circuits, microprocessors, Electronic control unit , Open loop and closed loop
control Microcontrollers difference between microprocessor and microcontroller, requirements of
microcontroller for automobile, compiler, debugger, emulator, simulator, programming of microcontroller,
architecture of HCS12, microcontroller peripherals and configuration Sensors: Basic of sensors, sensors for
automobile applications, classifications, measuring principles, Types of sensors i.e. speed sensors, pressure
sensors, temperature sensors, position sensors, knock sensors, acceleration sensors, torque sensor, rain/light
sensor and Lambda oxygen sensors. Actuators: Basic of actuators, types of actuators i.e., electromechanical,
fluid mechanical and electrical machines, their automotive applications. Automotive Networking
Requirement of automotive networking, need of bus system, classification of bus system, examples of bus
system in automobile communication devices used in automobile
Lab: Verifying logic gates (OR, AND,NAND,NOR,EX-OR,NOT) ,characteristics of Full wave rectifier,
square wave form in 555 TIME, Characteristics of Thermocouple, Thermistor, Hall effect transducer and
inductive pickup, Resistive Temperature Detector, DC servo motor speed control system, programming on
microcontroller, interfacing of peripherals.
Text books:
1. Douglas V., Hall, Microprocessors and Interfacing, TMH.
Reference:
1. Rafi Quazzaman M, Microprocessors Theory and Applications: Intel and Motorola, Prentice Hall of India,
Pvt. Ltd., New Delhi, 2003.
2. J.P. Hasebrink and R. Kobler, Fundamentals of Pneumatic Control Engineering, Festo Didactic GMBH
& Co, Germany, 2002.
3. F. Ebel and S. Nestel, Proximity Sensors Festo Didactic GMBH & Co, Germany, 2003.

AU1607 QUALITY ASSURANCE AND RELIABILITY ENGINEERING [3 0 2 4]

Introduction to Quality: Definition of quality, quality control, quality assurance, quality audit, Dimension
of quality, cost of poor quality (COPQ) calculation methodology, type of quality cost. Organization for quality,
TQM, General quality control engineering fundamentals, Advanced Product Quality Planning procedure
Measures of central tendency and dispersion like Average, Standard deviation, Median, Mode, Range,
Variance, Concept of variation, Causes of Variation, Patterns of variation, Frequency distribution, The Normal
distribution curve, Inequality theorems, Shewhart’s experiments, overview of SAP and ERP
Reliability: Concepts of reliability, Quality and Reliability, Methods of Estimating of Reliability , Field
Failure Data Analysis, Failure Rate, Failure Density, Life testing, MTBF, MTTF, Maintainability &
Availability, Reliability Allocation - Series Systems, Parallel Systems, Combined Series and parallel Systems.
Block Diagrams, Fault tree analysis, Event tree analysis, Design review and validation, Design for reliability.
Lab: Minitab exercises for: Identifying common cause and special cause variation, Identifying out of control
processes using control charts, developing statistical models of reliability.

Text Books:
1. E.L. Grant, Statistical Quality Control, 6th Edition, McGraw Hill Publications, New York, 1988.
2. A.J. Duncan, Quality Control and Industrial statistics, Irwin Press, New York, 1970.
References:
1. J.M. Juran, Quality Planning and Analysis, McGraw Hill Publications, Delhi, 1980.
2. B. L. Hansen, Quality Control-theory and applications Prentice Hall India, Delhi, 1987.
3. C. Douglas, Introduction to Statistical Quality Control, l, 2nd Edition, John Wiley and Sons, New
York, 2000.

AU1630 CAD/CAM LAB [0 0 4 2]

Exercises on geometric modelling of automotive components using CATIA, CAM using CATIA.

Reference:
1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.
B. Tech Automobile Engineering SEVENTH SEMESTER 2015-19
AU1705 VEHICLE DYNAMICS & STABILITY CONTROL [3 0 2 4]

Performance of cars and light trucks: Vehicle drag-deformation of the wheel, deformation of the ground,
Total resistance to a moving vehicle- air, rolling and grade resistance, power for propulsion, traction and
tractive effort, Road performance curves- acceleration, gradability and drawbar pull, acceleration time and
elasticity, fuel consumption and fuel economy, strategy for lowest fuel consumption, factors affecting fuel
economy. Aerodynamic forces: Aerodynamic drag, drag components, drag coefficient, aerodynamic aids,
aerodynamic side force, lift force, pitching moment, yawing moment, rolling moment, cross wind sensitivity
[moved to Vehicle Body Engineering] Vehicle handling: Steering angle, cornering force, low speed turning,
high speed cornering, suspension effects on cornering, self-righting torque, slip angle, over steer, under steer,
steady state cornering, driving torques on steering, effect of camber, camber thrust, transient effects in
cornering. Stability of vehicles: Distribution of weight (Three wheeled and four wheeled vehicles), stability
of a vehicle on a slope, Dynamics of vehicle running on a banked track, Stability of a vehicle taking a turn,
Braking requirements, stopping distance, braking efficiency, work done in braking, tyre adhesion, braking of
vehicles. Road testing methods: Measurement of aerodynamic drag force in a coast – down test, cross wind
tests, engine cooling road test, wind noise measurement on the road.
Lab: FEM: Introduction, general steps of FEM, need of FEM, limitation of FEM.ANSYS: Introduction to
ANSYS APDL, operation modes of ANSYS, Selection logic in ANSYS. Boundary conditions: select types
of element, Shape function, define element types, real constant, section properties, types of load applying.
Modeling in ANSYS: 1 D , 2 D and 3 D modeling in ANSYS (Exercises). Meshing: free meshing, mapped
meshing. Solvers: types of solver, setup, solving multiple load steps. Post processing: contour plot viewing,
path operation, time history processor, report generator
Text Book
1. W. Steeds- Mechanics of road vehicles- Wildlife book Ltd, London, 1990
Reference:
1. Thomas D. Gillespie – Fundamentals of road vehicles - SAE, 1992
2. Wolf- Heinrich Hucho – Aerodynamics of road vehicles, SAE
3. J.G. Giles- Steering, suspension and tyres, Wildlife books Ltd, London, 1968
4. P.M. Heldt- Automotive chassis, Chilton Co., New York, 1952

AU1707 ELECTRIC AND HYBRID VEHICLE [3 0 2 4]

Electric Vehicles fundamentals - Introduction, Vehicle dynamics – Roadway fundamentals, vehicle kinetics,
Dynamics of vehicle motion - Propulsion System Design. IC engine versus EVs. Battery Basics:- Types,
Parameters – Capacity, C-rate, SOC, DOD. Technical characteristics of Lithium Ion and Lead-Acid batteries.
Battery pack Design, Thermal issues in batteries. Electrical Machines (DC & AC): Motor and Engine rating,
Requirements, DC machines (BLDC & BDC), Three phase A/c machines, Induction machines, permanent
magnet machines, switched reluctance machines. Motor Power controllers. Thermal issues in motors. Solar
Powered & Hybrid Electric Vehicles: Layout, advantage, limitations, Specifications and System component.
Hybrid Types – series, parallel and mild parallel configuration – Design – Drive train, sizing of components
Electric Vehicle Drive Train -Transmission configuration, Components – gears, differential, clutch, brakes
regenerative braking, motor sizing. Fuel Cell Powered Vehicles: Introduction, Open Circuit voltage,
Operational cell voltages, Types- PEM fuel cells, Alkaline Electrolyte, Direct Methanol fuel cell, Medium
and high temperature and fuel types, fuel cell stacks, Delivering fuel cell power, Integrated Air supply and
humidification concepts for fuel cell systems, Fuel cell Auxiliary systems. Automotive Application of Fuel
Cells.
LAB: Battery Monitoring System, Battery Charger, Battery Management System for Lead Acid battery and
Li-ion Battery, Characteristics for DC shunt motor, BLDC Motor and Induction motor, Regenerative Energy,
Integrated Starter Motor and generator, Design a Motor Controller, Series and parallel Hybrid Powertrain.
Text Book:
1. Mehrdad Ehsani, Yimin Gao, Ali Emadi, “Modern Electric, Hybrid Electric and Fuel Cell Vehicles:
Fundamentals”, CRC Press, 2010.

References:
1. Iqbal Hussain, “Electric & Hybrid Vehicles – Design Fundamentals”, Second Edition, CRC Press,
2011.
2. James Larminie, “Electric Vehicle Technology Explained”, John Wiley & Sons, 2003.
3. Sandeep Dhameja, “Electric Vehicle Battery Systems”, Newnes, 2001
4. Christian Glaze and Sylvie Genie, “Lithium Batteries and Other Electrochemical Storage System”,
John Wiley & Sons 2013.
5. G D Rai , Non-conventional Energy Sources, Khanna Publications,1997.
6. S Rao and B B Parulekar, Energy Technology, Khanna Publishers, 2004.
7. A W Culp, Principles of Energy Conversion, Mc Graw Hill International, 2001.

AU1733 LEAN SIX SIGMA GREEN BELT [0 0 2 1]

PRE WORK FOR INTERNSHIP
Introduction to Six Sigma, Lean, Lean Six Sigma and DMAIC (Define, Measure, Analysis, Improve &
Control); Linking Lean Six Sigma to Strategy and Project Selection as it pertains to the Internship program,
Understand the Lean Six Sigma Roadmap – Define, Measure, Improve, Control; Actions required for
completing the Define Phase – Project Definition, Prioritize projects based on value, resources required,
timing, Select projects with buy in from Industry sponsoring internship. Establish accountability between
business and student intern. Develop and present project charter.
Text Book
1. Michael L. George, John Maxey, David T. Rowlands, Malcolm Upton, Lean Six Sigma, McGraw-Hill
Education India, 2004
Reference:
1. Issa Bush and Barbara Lawton, Lean Six Sigma using Sigma XL Minitab, McGraw-Hill Education
India, 2010

AU-1782 SUMMER TRAINING / INTERNSHIP [0 0 0 1]

Each student will complete a project based industrial training for a period of 45 days or more. This training
project may be completed during summer vacation periods from end of fourth semester or sixth semester.
Students will submit a project report to faculty member assigned for industrial training. The report should
include a certificate issued by sponsor.
Students have to deliver a project presentation to a PROGRAM panel as per a schedule during their seventh
semester.
B. Tech Automobile Engineering EIGHTH SEMESTER 2015-19
AU1881 INDUSTRIAL INTERNSHIP& LEAN SIX [3 0 0 3]
SIGMA GREEN BELT TRAINING
Pre-Internship/Dept. Project Week : Students will participate in a 5 days on campus workshop before going
on internship or working on a departmental Project to learn about applying Lean Six Sigma methods pertaining
to Define, Measure and Analysis phase during their internship project. The tools that will covered are – Project
Chartering, Project Planning and Management, Establishing baseline to measure improvement, Process
Mapping, SIPOC Value Stream Mapping to identify Value Add and Non-Value Add, Spaghetti diagrams,
Cause & Effect analysis, FMEA, Measurement System Analysis (MSA), Gage R&R, Process capability
analysis and process control (SPC) using Minitab, Presentation Skills. This workshop will be attended by the
student’s faculty advisor to ensure continuity during periodic progress review throughout their internship
program.
Mid-Internship Week: Students will participate in a 5 days On Campus workshop after completing 4 weeks
of internship to present progress made in Define, Measure and Analysis phases of their project. After first day
of presentations, they will learn about applying Improve and Control tools and methods to complete their
Internship LSS project. The Improve Phase methods will verify critical inputs using DOE by practicing use
of Minitab; Improvement tools such as – Establishing single piece flow using Kanban / Pull methods that are
trigged by customer demand, Mistake Proofing, Quick Changeover, Workplace Organization, Process
Mapping, Process Documentation, Piloting a new process to test for improvement. The Control Phase tools
and methods will develop a control system to ensure long term sustainability using - Control Plans, Process
Documentation, Training Plans, Statistical Process Control and Process Capability. This workshop will be
attended by their faculty advisors to ensure benefits are being delivered to the company/PROGRAM research
project sponsoring their internship

Text Book:
Michael L. George, John Maxey, David T. Rowlands, Malcolm Upton, Lean Six Sigma, McGraw-Hill
Education India, 2004
Reference:
Issa Bush and Barbara Lawton, Lean Six Sigma using Sigma XL Minitab, McGraw-Hill Education India,
2010
 PROGRAM ELECTIVE-I

AU1553 ADVANCED INTERNAL COMBUSTION ENGINES [3 0 2 4]

Theory of SI and CI engine combustion, Ignition delay – physical and chemical, Flame velocity, area of
flame front, fuel spray characteristics – droplet size, depth of penetration and atomization. Chemical energy,
heat of reaction, chemical equilibrium and adiabatic flame temperature calculations, Combustion equation,
progressive combustion, pre-mixed and diffusion combustion, flame quenching, flammability limits,
Pollutant – sources, formation, effect of pollution on environment, human health, regulated and unregulated
emissions, emission standards, Formation of NOx, CO, uBHC, smoke from petrol and diesel engines,
Formation of soot, particulate, intermediate compounds from CI engine, Control of Pollutants – Catalytic
converter, charcoal canister, PCV, secondary air injection, thermal reactor, Laser Assisted combustion,
Fumigation, EGR, HCCI, Particulate traps, SCR, Testing and Emission measurements – Constant volume
sampling 1 and 3, Sampling procedures, Chassis dyno, seven mode and thirteen mode cycle for emission
sampling, emission analyzers – NDIR, FID, Chemiluminescent, smoke meters, dilution tunnels, SHED tests,
Sensors for engine management- load, speed, air flow, temperature, pressure, lambda, throttle position,
knock etc., their working principle and location, Non-conventional IC engines – concept of LHR, VCR,
Wankel engine, dual fuel engine, free piston engine, stratified, lean burn, locomotive and marine engines.
Photographic studies of combustion process – Analysis of P-Theta diagram, knock study for pressure crank
angle histories, HWA, PIV, LDA, endoscope, optical engine for flow and combustion visualization,
Alternative fuels like alcohols, vegetable oils, hydrogen, bio gas, natural gas – their production, properties,
performance and emission standards, safety, material compatibility, engine modifications.
Lab: Experiments on Trans esterification, bio diesel synthesis, performance and emission measurements on
an engine test rig fuelled with diesel, petrol and bio-diesels for various CRs and various levels of EGR
circulation, Simulation of combustion process, analysis of pressure crank angle diagrams, Performance and
emission tests from a vehicle mounted on a 2 wheeler chassis dynamometer
Text Books:
1. John B Heywood. “Internal combustion engine fundamentals” Mc Graw Hill
References:
1. K.Newton, W. Steeds, T.K. Garrett, The Motor Vehicle, SAE Publications, 2004.
2. M L Mathur and R P Sharma, A course in Internal combustion Engines, Dhanpat Rai publications, Pvt.
Limited, 2009.
3. R.B. Gupta, I C Engines, Satya Prakashan Publications, 1997.
4. R.K.Rajput, Internal Combustion Engines, Laxmi Publications, P. Ltd, 2008.

AU1554 TWO AND THREE WHEELED VEHICLE SYSTEMS [3 0 2 4]

Introduction - Evolution, classification and layouts of 2 and 3 wheelers, 2 and 3 wheel automotive industry
in India and Rest of World, recent developments, electrical vehicle technology and developments for 2 and 3
wheelers. Aerodynamics of 2 and 3 wheelers origin of forces and moments, lateral stability, methods to
calculate force and moments, stability under cross winds, dirt accumulation on vehicles, add-ons to improve
handling and stability. Instrumentation for two and three wheelers measurement of force, torque, pressure
power, temperature, fluid flow, vibration, rotational speed, velocity, acceleration and angular motion, IS code
for engine testing, instrumentation for performance testing on engine, R&D, noise, vibration, in cylinder gas
flow, flame temperature, dynamic cylinder pressure. Maintenance need, classification, general service
procedures for different types of vehicle, study on basic and special service tools. Maintenance fundamentals
for engine, engine subsystems, clutch, rear axle, shaft, bearings, differential assemblies, steering systems,
braking systems, suspension, tyres, brakes – typical faults, their identification and diagnosing methods.
Servicing of electrical components like batteries, charging system, starting system, body electricals –
diagnosing using scan tools, Introduction to body repairs like panel beating, tinkering, soldering, polishing
and painting
Lab: Workshop operations, workshop safety, first aid, general engine service, fuel delivery adjustments for
max. power, max. fuel economy, clutch – general check, adjustment and service including clutch play, service
and inspection of steering, braking systems, wheels – alignment, balance, removal and fitting of tyres, tyre
wear, rotation and inspection, transmission systems – chain drives – slack and lubrication, fundamentals of
vehicle washing, delivery checklists etc. Vehicle electrical – replacement, of head lamps, turning indicators,
tail lamp, basic wiring, battery installation and removal, installation and removal of vehicle accessories like
indicator buzzers, horn, horn tuning, hands-on techniques like soldering, polishing, painting.
Text Book:
1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.
References:
1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.
2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.

AU1555 MATERIALS AND MANUFACTURING [3 0 2 4]

OF AUTOMOTIVE COMPONENTS
Introduction Classes of engineering materials, Selection strategy, Attribute limits and Material indices,
structural index Selection procedure: process - types of design, requirements, Material attributes, processing.
Design processes and their influence on design, Process attributes, Systematic process selection, Process
selection diagrams, cost, Energy consumption for production, Material costs, Availability, Recyclability,
Environmental consideration. Computer aided selection Materials for Automotive components overview
and material selection criteria for body construction-Such as steel sheet, timber, plastics and GRP. Body trim
items-body mechanisms. Vehicle corrosion-Anticorrosion methods-Modern painting process procedure.
Materials selection for bearings, leaf springs, chassis & frames, Bumper, shock absorbers, wind screens,
panels, brake shoes, Disc, wheels, differentials , damping and antifriction fluids, Tyres and tubes. Electronic
Materials electronic devices meant for engine control, ABS, Steering, Suspension, Sensors, anti-collision,
Anti-fog, Head lamps. Manufacturing processes Surface treatment – Plastics- Processing of plastics - Body
Panel and emission control devices - Thermoforming and hydro forming, press forming, stretch forming and
lamp housing. Welding – types, use of Robots in Body weldment, injection molding of instrument panel.
Bumpers -reinforced reaction injection molding, tooling and tooling. Manufacture of polymer panels.
Manufacturing methods for Vehicle Frame Manufacturing, Wheel drum, Brake drum, Brake shoes, wheel rim
and wheel housing manufacturing. Steering systems, shock absorbers. Tire and tube manufacturing, spray
painting, powder coating, Prototype Manufacturing - RPT, 3-D Printing, chemical vapour deposition, physical
vapour deposition, cryogenic grinding of powders, sealants, sound proof materials, structural adhesives, MMC
liners.
Lab: mini project based on automotive materials, casting, Machining and heat treatment of automotive
components
Text Book:
1. B P Bhardwaj, “The complete book on production of automobile components and allied products” NIIR project
consultancy services, 2014
References:
1. Cantor, “Automotive Engineering: Lightweight, functional and novel materials” Taylor and Francis, London 2007
2. Gladius Lewis, Selection of Engineering Materials, Prentice Hall Inc USA, 2017
3. Metals & Alloys in the Unified Numbering System, 4th ed., Society of Automotive Engineers, 1986
 PROGRAM ELECTIVE-II

AU1657 PRODUCT DESIGN AND DEVELOPMENT [3 0 2 4]

Introduction: Design theory, design materials, human factors in design, man-machine system, applied
ergonomics, characteristics of successful product development, challenges to product development. Fatigue
Considerations in Design: Variable load, loading pattern, endurance stresses, influence of size, surface finish,
notch sensitivity and stress concentration, Goodman line, Soderberg line, Design of machine members
subjected to combined, steady and alternating stresses, Design for finite life, Design of Shafts under Variable
Stresses Development process and product planning: Generic development process, Concept development,
product development process flows, product planning process-Advanced Product Quality Planning, Product
specifications: Introduction to QFD, Identify Voice of Customer (VOC) using Kano Analysis and prioritize
for using QFD. Product specification, steps to establish the target specifications using QFD. Concept
generation Concept generation, five step concept generation method, concept selection, concept screening,
concept testing, and product architecture. Product design methods: Creative and rational, clarifying
objectives - the objective tree method, establishing functions- the function analysis method, setting
requirements – the performance specification method, determining characteristics using QFD, generating
alternatives – morphological chart method, evaluating alternatives – the weighted objective method,
improving details – the value engineering method and design strategies. Product Lifecycle Management:
Concept of Product Life Cycle, Components / Elements of PLM, Emergence of PLM, Significance of PLM,
Customer Involvement. Company’s PLM vision, The PLM Strategy, Principles for PLM strategy, Preparing
for the PLM strategy, Developing a PLM strategy, Strategy identification and selection, Change Management
for PLM. Understand the information flow process for product lifecycle management (PLM), Product Data
and Product Workflow. Identify the gaps in the information flow and devise PLM database. Collaborate with
system developers and implement PLM database.
Lab: Project based on developing Kano analysis, Pugh selection criteria and QFD
Text book
1. Stephen Porter, The PLM Primer: A Guide to Successfully Selecting and Deploying Product Lifecycle
Management Solutions, Zero Wait-State; 1st Edition, 2013
Reference
1. Michael Grieves, Product Lifecycle Management: Driving the Next Generation of Lean Thinking,
McGraw-Hill Professional, 2005

AU1658 AUTOMOTIVE AIR CONDITIONING SYSTEMS [3 0 2 4]

Introduction to Air Conditioning : Components of Air conditioners, Operation of an Air-conditioning

System, Type of Air conditioners, Heaters, Vehicle ventilation, combination heater and air conditioner,
manually controlled air conditioner and heater system, automatically controlled air conditioner and heater
systems, Air Heating equipment, Ducts, Registers and Grills, blowers, filters, Trouble Shooting and Services,
Servicing of Air Conditioners, Psychrometry: Psychometric properties and processes, sensible and latent heat
loads, characterization and SHF load for ventilation and filtration, concepts of SHF and ESHF and ADP,
concepts of human comfort and effective temperature,
Lab:- Tools used for Air conditioning overhauling, service, diagnosis and repair, Overhauling, routine
service, diagnosis and repair of compressor, evaporator, condenser, receiver dryer expansion valve,
accumulator and orifice, Testing of air conditioning system
.Text Book:
1. B. H. Dwiggins, Automotive Air Conditioning, Cengage Learning.,2001.
References:
1. C. P Arora, Refrigeration and Air Conditioning, Tata Mc Graw Hill, 2008.
2. M. Prasad, Refrigeration and Air Conditioning New Age International, 2002.

AU1659 METROLOGY AND MEASUREMENT SYSTEM ANALYSIS (MSA) [3 0 2 4]

Introduction: Concept and definition, generalized measurement system-Units and standards measuring
instruments, sensitivity, readability, range of accuracy, precision, random errors-correction and calibration.
Metrology and Inspection: Definition, linear and angular measurement, line and end standards. Linear and
angular measurements devices and systems. Limits, Fits and Tolerances: definition and concept, Grades of
Tolerances, fits, Clearance, Interference and Transition, System of fits - hole and Shaft basis, Gauges: Limit
gauges classification, construction, Taylor’s Principle of Gauge Design and application, Interchangeability
and selective assembly. Comparators: Types of comparators, construction, design and application. Optical
measuring instruments: Principles of design, construction and operation. Measurement of Form Errors:
Straightness measurement, using straight edge, using Autocollimator, Flatness measurement, as extension of
straightness, Square measurement, Indicator method, Engineer’s Square tester, Optical Square, Simple
numerical examples on Straightness, Flatness and Square measurement. Screw Threads: Types of screw
threads, principles of design and application. Surface Texture measurement: Methods of measurement,
Principles of design and operation. Gear measurement: Gear terminology, Errors in gears, Composite Tooth
thickness, Gear tooth Vernier callipers, Constant chord method, Base tangent method, using precision rollers.
Measurement System Analysis: Introduction, measuring instrument and tools calibration gage study,
attribute gage study, Gage R&R, ANOVA, factors affecting measurement systems.
Lab: Linear and angular measurement: Basic measuring instruments, Vernier calipers, Gear Tooth Vernier
Caliper, micrometer, Floating gauge Micrometer, Tool Maker's Microscope, tachometer, Comparator, bevel
protractor, sine bar, Height gauge, Parkinson gear tester, Gear roller tester, Profile projector, Planimeter &
slip gauges, Measurement of effective diameter of a screw thread using 3 wire methods, Coordinate
Measuring Machine, Measurement of Form Errors: Straightness measurement, Flatness measurement, Square
measurement, Measurement system analysis: measuring instrument and tools like calibrated gage study,
attribute gage study, gage R&R, ANOVA gage R&R using Minitab software.
Text Book:
1. R.K. Jain, Engineering Metrology, Khanna Publishers, New Delhi, 1997.
References:
1. ASTME, Handbook of Engineering Metrology, Prentice Hall of India, New Delhi, 1972.
2. I.C. Gupta, Engineering Metrology, Dhanpat Rai Publications, New Delhi, 1997.
 PROGRAM ELECTIVE-III

AU1660 COMPUTER AIDED DESIGN & FEA [2 0 2 3]

Principles of Graphics: Generation and display of simple elements like line, circle, ellipse, Transformations,
Translation, Rotation and Scaling, reflection, Clipping, Line, polygon, text, Geometric Modelling: Types
and representation of curves, Analytical curves , line, ellipse, parabola, Synthetic curves , Cubic, Bezier and
B-spline curves, Types and representation of surfaces, Analytic surfaces , Plane, ruled, revolution and
tabulated surfaces, Synthetic surfaces , cubic, Bezier and B-spline surfaces, Types and representation of solids
, Solid representation, half spaces, Boundary Representation, Finite Element Modelling and Analysis:
Strain, displacement and Stress strain relations, General procedure of FEM, Formulation and solution of
typical problems with Spring, Truss and Beam elements ,Element equations, Assembly of elements, Boundary
conditions and External loads, Solution of global equations, Introduction to Plane stress / strain and solid
elements.
LAB:- Finite Element Analysis of Vehicle Chassis Frame by using ANSYS. Conduct front, side and rear
crash impact. Conduct Drop test of vehicle model.
Text Book:
I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.
Refrence:
1 D. F Rogers and J. A. Adams, Mathematical Elements for Computer Graphics, Tata McGraw Hill New
Delhi, 2002.

AU1661 VEHICLE BODY ENGINEERING [2 0 2 3]

Car Body Details: Types: Saloon, Convertibles, Limousine, Estate Van, Racing & Sports Car Visibility,
Regulation, drivers visibility, test for visibility, method of improving visibility & space in cars, safety design
equipments for car; car body construction. Vehicle Aerodynamics: Objectives, Vehicles drag and types,
various types of forces & moments, effect of force & moments, side wind effects on force & moments, various
body optimization, technique for minimum drag- Wind tunnel testing: flow visualization techniques, Scale
model testing, component balance to measure force & moments. Bus Body Details: Types: Mini bus, Single
Decker, Double Decker, Spirit Level & Articulated bus- bus body Layout, floor height, Engine location,
Entrance & Exit location - Sitting dimensions, Construction details: Frame construction, Double skin
construction - Types metals sections used, Regulation, Conventional & integral type construction.
Commercial Vehicle Details: Types of body: Flat platform, Drop side, Fixed Side, Tipper body, tanker body,
light commercial vehicle body types, dimension of driver seat in relation to control, Drivers cab design. Body
Materials, Trim & Mechanism: Steel sheet, timber, plastic, GRP, Properties of materials corrosion,
anticorrosion methods, escalation of paint & painting process; Body trim items; body mechanisms. Body
Loads: Idealized structure, Structural surface, shear panel method, Symmetric & asymmetrical vertical loads
in a car, longitudinal loads and Different Loading situations.
Lab: Perform the visibility test on the vehicle, Study of different types of tool used in body shop, Perform the
welding process on vehicle body penal, Assembling and dismantling of Door lock mechanism, Window
winding machine mechanism and Passenger seat mechanism, Perform the dent beating process on the metal
sheet using different dent beating tools, Perform the various painting process on the vehicle using 2k paint
coating, Make the different scale model like Bus body model, mini truck model and car models, perform the
wind tunnel test on the models like aerofoil, sphere and cylinder, Study the different vehicle crash analysis
process with help of crash analysis software.
Text Book:
1. Andrew Livesey and A. Robinson, The Repair of Vehicle Bodies, Routledge Publication, 2013

Reference:
 2 Julian Happian smith ,A Introduction to Modern vehicle design,Butterworth-Heinemann
Publication 2001
3. David A. Crolla ,Automobile Engineering, Power train chassis system and vehicle body, Butterworth-
Heinemann Publication 2009

AU1662 QUALITY SYSTEM MANAGEMENT [2 0 2 3]

Quality Management System (QMS) guidelines: IATF 16949:2016/ ISO 9001:2015: , Risk-based thinking,
Integration of customer specific requirements, Manufacturing feasibility, Process and product quality
monitoring, Non-Conforming (NC) product analysis, Warranty management, Product safety, code of ethics.
Control measures for automotive manufacturing and support process inputs, outputs. Key performance
indicators and the formulation of action plans for when any targets are missed. Web based QMS system
knowledge and methodology of information flow. ISO 19011 Internal auditing and Quality
Monitoring/Improving Systems: 13 steps of an internal audit, internal auditor’s checklist, and certification
training.
Lab: Simulate an internal audit for processes and the corresponding products as per ISO/IEC17025 for a QMS
based on IATF 16949:2016/ ISO 9001:2015. Develop an audit report and generate CARs.
Text book
1. IATF 16949: 2016 - Quality Management System Requirements for Automotive Production and
Relevant Services Parts Organizations, AIAG, 2016
References
1. IATF Auditor Guide for ISO/TS 16949, 2nd Edition, AIAG, 2014
2. Patrick Ambrose, ISO 9001:2015 and IATF 16949:2016 Rationalized: Making Sense of How the Two
Standards Work Together in a Process Based Manufacturing Environment, Create Space Independent
Publishing Platform, 2017
 PROGRAM ELECTIVE-IV

AU1759 AUTOMOTIVE NOISE VIBRATION & HARSHNESS [2 0 2 3]

INTRODUCTION TO NVH Noise, Vibration and Harshness (NVH) and its role in automotive design and
development. Physiological effects of noise and vibration, sources of vibration and noise in automobiles. BASICS
OF VIBRATION ANALYSIS Basic concepts, mathematical models, formulating the equations of motion linear
and torsional system characteristics and response – damped and undamped single & two degree of freedom systems
under harmonic force, coordinate coupling, generalized coordinates and modal analysis. VIBRATION
CONTROL TECHNIQUES Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments,
Applications: isolation of the engine from vehicle structure and control of torsional oscillation amplitudes in engine
crankshaft. NOISE FUNDAMENTALS: Fundamentals of acoustics – general sound propagation – structure
borne sound & air borne sound, Plane wave propagation - wave equation, specific acoustic impedance, acoustic
intensity, Spherical wave propagation – acoustic near and far fields, Reference quantities, The decibel scale,
relationship among sound power, sound intensity and sound pressure level, summation of pure tones, Decibel
addition, subtraction and averaging, Effects of reflecting surfaces on sound propagation, octave band analysis,
Anatomy of Human Ear, Mechanism of hearing, loudness, weighting networks, equivalent sound level. NVH
MEASUREMENTS Vibration and Noise Standards – Pass/Drive by noise, noise from stationary vehicles, interior
noise in vehicles, NVH measurement tools and techniques, Modal parameter (natural frequency, mode shape and
damping) estimation techniques, signal and system analysis. AUTOMOTIVE NOISE SOURCES AND
CONTROL TECHNIQUES Methods for control of engine noise, Transmission Noise, Intake and Exhaust Noise,
Aerodynamic Noise, Tyre Noise, Brake noise. Noise control strategy, noise control at source – along the path –
isolation, damping, balancing, resonators, absorption, barriers and enclosure.
Lab: ANSYS: Modelling, Meshing, Modal Analysis & Harmonic Analysis to calculate natural frequency,
mode shape and deflection. Basic working of Data Acquisition Systems with LABVIEW.
Text Book
1. William T Thomson, Dahleh and C Padmanabhan, Theory of Vibration with Applications, Pearson, 5th ed,
2011
References:
1. Malcom J. Croker, Noise and Vibration Control, Wiley, 2007.
2. Norton MP, Fundamental of Noise and Vibration, Cambridge University Press, 2003.
3. Boris and Korney, Dynamic Vibration Absorbers, John Wiley, 1993.

AU1760 EARTH MOVING EQUIPMENT [2 0 2 3]

Classification and requirements of off road vehicles: Land clearing machines Earth moving machines
Scrapers and graders Shovels and ditcher’s Power plants, chassis and transmission, multi axle vehicles.
Transport equipment; Powered equipment, Tractors and Trollies, Trailers, Platform lift trucks, Fork lift
trucks, containers and Supports. Hauling equipment: Types of dump trucks, On-high way vehicles, off high
way vehicles. Hoisting equipment: Jacks, truck mounted crane, Crawler crane, Outriggers. Tractors and
tractors units: Tractors in earth moving Applications of tractors, Rating of Tractors, Wheeled and Crawler
tractor, recent trends in tractor design, power shift transmission and final drive in caterpillar tractor. Motor
grader, recent trends, control mechanism of a caterpillar motor grader, Earth moving machines: Bulldozers,
cable and hydraulic dozers. Crawler track, running and steering gears, scrapers, drag and self-Powered types
- dump trucks and dumpers - loaders, single bucket, multi bucket and rotary types - power and Capacity of
earth moving machines.
Lab: Hydraulic trainer explains the hydraulic principle used in crawler tractor, power shift transmission and
final drive. Pneumatic trainer explains the circuit used in pneumatic brake system used in heavy vehicle.
Text Book:
1. Abrosimov. K. Bran berg.A. And Katayer.K., Road making Machinery, MIR Publishers, Moscow,
1971.
Refrences:
1. Wang.J.T. Theory of Grand vehicles, John Wiley & Sons, New York, 1987.
2. Off the road wheeled and combined traction devices - Ashgate Publishing Co. Ltd. 1998
3. R.L. Peurifoy, Construction Planning Equipment and Methods, McGraw Hill Publishers, 1956
4. Mahesh Varma, Construction Equipment and its Planning and Applications, Metropolitan Books Co.,
Delhi, 2004

AU1761 MANUFUCTURING QUALITY MANAGEMENT [2 0 2 3]

Monitor Process and Product Quality: Process validation methodology followed. Inspection checkpoints
for product and process audits. ISO/IEC17025 standard; General requirements for the competence of testing
and calibration laboratories. Calibration certificate contents, Standards room parameters and requirements,
Dimension validation and testing methods for product. Layout inspection methodology for dimension
validation. Customer Quality Management: Monitor final product quality; Dock audit checklist, Pre
Delivery Inspection, Information flow system followed at customer’s end , Improving quality standards of
final product, Failure testing done for validation, Inspection check points for NPD, Production, and Dock
Audit etc. Testing equipment operational knowledge. Tests performed for product and process parameters
maintenance. Failure testing done for validation.
Lab: Prepare a quality plan and comprehensive checklists for product and process audit. Simulate an internal
audit for processes and the corresponding products as per ISO/IEC17025. Develop a Control Plan from a
PFMEA.
TEXT BOOK:

1 Frank Gryna, Richard Chua, Joseph Defeo, Juran’s Quality Planning and Analysis, McGraw Hill
Education, 5th edition (20 June 2006)
 PROGRAM ELECTIVE-V

AU1762 COMPUTATIONAL FLUID DYNAMICS [3 0 2 4]

Introduction to CFD: Objectives of the course, motivation, and course plan, evaluation method, references,
Governing Equations- Introduction to models of flow, conservation laws of physics, derivations of
Continuity, Momentum and Energy equations. Initial and Boundary conditions- Inlet, outlet, wall boundary
conditions. Numerics:- Discretization Process- concept and structure, Methods of deriving the discretized
equations, Finite Difference, Finite Volume methods. Stability criteria, errors in calculations, Solution
algorithms: One-way and two-way co-ordinates, Explicit Taylor series expansion, The Four basic rules in
control volume formulation. Staggered Grid, Pressure corrections as Poisson's Pressure equation, QUICK,
SIMPLE, PISO algorithms, TDMA, Point Iterative Methods, Explicit methods- Crank Nicolson, Implicit
methods, Result Visualization:- Usage of plotting software (open source, commercial), contour plots,
velocity vectors, heat maps, etc.
LAB:- Generation of 3D model CFD modelling for aerodynamic drag over a CAR using ANSYS (Fluent).
Generation of 3D model and Modelling of the flow of fuel, lubricants, oil and water in the vehicle piping
system. Generation of 3D model and Thermal analysis of exhaust system.
Text Book:
1.J D Anderson Jr., Computational Fluid Dynamics- The Basics with Applications, International Edition,
McGraw Hill, New York., 1995.
References:
1. K.Muralidhar and T.Sundararajan, Computational Fluid Flow and Heat Transfer, Narosa Publishing House,
New Delhi, 2003.
2. D.A.Anderson, J.C.Tannehill, and R.H.Pletcher, Computational Fluid Mechanics and Heat Transfer,
Taylor and Francis Group, New York, 1997.

AU1763 AUTOTRONICS AND AUTOMOTIVE SAFETY SYSTEM [3 0 2 4]

AUTOMOTIVE SAFETY AND SECURITY SYSTEMS: Seat belt, automatic seat belt lightener system,
Anti-theft systems, Automatic door locks (ADL), Electronic active and passive safety, Antilock braking
system, air bags, electronic system for activating air bags, supplementary restraint systems (SRS), Collision
warning system, causes of rear end collision, frontal object detection, rear vehicle object detection system,
object detection system with braking system interactions, Electronic chassis control system. COMFORT
AND CONVENIENCE SYSTEM: Steering and mirror adjustment, central locking system, tire pressure
monitoring system, rain sensor system, environment information system, Head up display, Driver information
systems, On board navigation system, Electronic climate control, Electronic cruise control, electronically
controlled sunroof, Electronically controlled headlight systems, Electronically controlled mirrors.
ADVANCED ELECTRONIC POWERTRAIN CONTROL: Gasoline direct injection, Electronic Diesel
Control, Unit Injector System, Common Rail System, Data processing, Fuel-injection control, Electronic
transmission control, Special adaptations for Internal and external modification using digital computer
management system, utilizing electronic circuit design and reprogramming.
FAULT DIAGNOSIS: OBD II, On-board diagnosis, Organic light emitting displays for diagnosis, anti-
lock braking system/air bag scan tools, automotive scanners, graphing scanners, different diagnosis tools,
Testing equipments, Test benches, Diagnosis in the workshop.
LAB:- Mini projects:- development of Anti-Theft system, ABS fault diagnosis, Vehicle ECU diagnosis using
OBD kit, Development of Head-up display system, collision warning system
Text Book:
1. Robert Bosch Gmbh, “BOSCH: Automotive Electrics and Automotive Electronics”, 5th edition,
Springer 2007
References:
1. William B. Ribbens, “Understanding Automotive Electronics”, Seventh Edition, Elsevier, 2012.
2. K. Reif, “BOSCH: Diesel Engine Management”, John Wiley & Sons, 2003.
3. Ljubo Vlacic, Michel Parent and Fumio Harashima, “Intelligent Vehicle Technologies”, First Edition,
Butterworth Heinemann, 2001

AU1764 SUPPLIER QUALITY MANAGEMENT [3 0 2 4]

Monitor quality of incoming materials: Supplier Environment, capacity, capability, cost structures, delivery
time, and reliability factors. Packaging and transportation methods for each part and sub-assembly Incoming
inspection checkpoints, dimension validation and performance testing methods. Production Part Approval
Process (PPAP); requirements, documentation. Information systems such as SAP, ERP etc., P.O.s raised in
SAP, Inspect and maintain product quality and implement corrective action: supplier audit methodology,
checklist for supplier audit, composite score calculation technique, method of updating supplier ratings in
SAP, suppliers’ organization details retrieval methods from SAP, information flow for updating supplier’s
records Collaborate with suppliers for cost reduction and process improvement: Corrective and
Preventive Action (CAPA) implementation procedure and methodology, Supplier Corrective Action (SCAR)
reporting format). Evaluate and manage performance of suppliers, supplier performance metrics, and
measurement process techniques such as supplier scorecard/MIS/KPIs, supplier contract terms,
customs/import/other duties levied for overseas suppliers, charge back rates, product unit cost calculation
systems followed by sourcing team
Lab: Develop a Supplier Audit plan and calculate composite score to identify CAPAs for improving Supplier
performance. Develop a Part Approval Process (PPAP) report.

TEXTBOOK
1. Mark Allen Durivage, The Certified Supplier Quality Professional Handbook, , American Society for
Quality, ASQ Quality Press, 2017
REFERENCE
1. Frank Gryna, Richard Chua, Joseph Defeo, Juran’s Quality Planning and Analysis, McGraw Hill
Education, 5th edition (20 June 2006)
 PROGRAM ELECTIVE-VI

AU1765 VEHICLE ERGONOMICS AND STYLING [3 0 0 3]

Introduction to styling Car Design, Fundamentals of perspective drawing, Automotive Sketching, Styling
process, Car proportions, Aerodynamics, Crashworthiness and its influence on body design, Designing of
Interiors Form studies Form studies, Speed Forms, Clay Modeling, 2D systems, 3D systems Fundamentals
of Ergonomics Dimension Determination, Anthropometry – Need, Data collection methodology, Different
postural considerations, Measuring Procedures Subject and Sampling size selection, Measurement of
Hands/Feet/Full posture, Applying Anthropometry data, Application of percentile curves Vehicle
Ergonomics Passenger Compartment, Floor Pan, Technical requirements, Dash board equipments
arrangement, Positioning of operational controls, Force Analysis, Seating and position(ECE Regulations),s
Human Factors, Navigation systems, pedal positioning Vehicle Packaging R-Point, AHP, Manikin
positioning of 2-D pattern, car entry/exit, Sight – All round visibility, View of Instruments, Mirror design,
Logical formation of cockpit, Boot lid packaging, Loading/Unloading analysis.
Text Book:
1. Vivek D Bhise, Ergonomics in the Automotive Design Process, CRC Press; 1 edition (20 October 2011)
References:
1. Tony Lewin, How to Draw Cars like a Pro, Motor books International, 2003
2. Thom Taylor, Lisa Hallett, How to Draw Cars like a Pro, Motor books International; 2Rev Ed edition, 2006
3. Julian Happian-Smith, An Introduction to Modern Vehicle Design, Butterworth Heinemann, 2001
4. Fenton John, Handbook of Automotive Body and System Design, Wiley-Blackwell, 1998

AU1766 AUTOMOTIVE SRRVICE OPERATIONS [3 0 0 3]

Warranty Processing: Overview of warranty policies, various types of warranty offered by OEMs, terms
and conditions of warranty, benefits and tenure condition of warranty, claim procedure of settlement in
warranty condition. Procedure of processing warranty claim through manual and software. Nomenclature and
technical specification of parts numbering make and variant under warrant, new warranty policies
implementation procedure as per warranty manual issued by manufactures. Communication procedure of
warranty requirement of the newly launched vehicle, various types of failed parts in warranty room Spare
Parts Management : Overview of parts supply chain management, measurement of performance of OEM ,
technical specification of spare parts issued by OEM and competitors, knowledge of child parts, recording of
parts numbering system and parts terminology Parts catalogue of newly launched vehicle, Forecasting demand
of parts, cost elements while managing inventory, FIFO Method price negotiation of parts, payment cycle and
order system, knowledge of tax regulation, manual handling technique of parts without assistance, stock
management of parts, , checking incoming parts stock against requirements, New parts location system against
new vehicle launch. Overview of parts management for retro fitment. Manage dead and slow moving stocks.
Knowledge of profit and loss statement, Delivery of spare parts, damaged parts claim procedure. Service
Advisor : Estimation of time and cost of materials, customer agreements on job cards and cost estimates,
estimation of parts and flat labor rate, closing of job card after completion of work, service contract under
warranty condition offered by the dealership. Service bulletin issued by manufacturers. Documents under
routine service, body repairs and maintenance. AMC offered by dealership. Access procedure of service
bulletin, Area Technical lead : Overview of customer feedback system, technical specification of OEM
product for service, Planning for better service offering by OEM, Marketing campaign for effective service
delivery, sales tool, customer queries about service offering by OEM Customer Care: Activities related to
service center performance enhancement ( Expert training, profitability, value added service), Improvement
of service level with in dealership network, Service Parameter: customer engagement Index, service quality,
dealer satisfaction index, skill enhancement, customer centric activities. Product performance and feedback.
Cost effective services at dealership, Service office Management: knowledge of service related reports
parameters, monitoring service related training at dealership, Market requirement for OEM product, Market
research
Text book:
1. Anil Chikara “Automobile Marketing & workshop techniques” Automobile Engineering Vol-3,
Satya publication
References:
1. Rezin , Andrew, Automotive Service Management- Principle to service, PHI publication
2. Clifton E. Oven, Basic Automotive Service and System, Delmar Cengage Learning, 2015

AU1767 STASTISTICAL PROCESS CONTROL AND [3 0 0 3]

STASTICAL QUALITY CONTROL

Introduction: Statistical Methods for Quality Control and Improvement; Methods and Philosophy of
Statistical Process Control: Variation, cause of variation, Chance and assignable causes, Statistical Basis of
the Control Charts - basic principles, choices of control limits, sample size and sampling frequency, rational
subgroups, analysis of pattern on control charts, warning limits, ARL, sensitizing rules for control charts.
Implementing SPC: An Application of SPC, Nonmanufacturing application of SPC. Control Charts for
Variables: Control Charts for X bar and R, X bar and S, Individual Measurements - development and use,
estimating process capability; interpretation and average run length; Applications of Variables Control Charts.
Control Charts For Attributes: Control Chart for Fraction - p, np c and u chart, Nonconforming - OC curve
of the control chart, variable sample size, nonmanufacturing application, the OC function and ARL
calculation; Control Charts for Nonconformities or Defects; Choices between Attribute and Variable Control
Charts, ImR and XbarR charts, Guideline for Implementing Control charts. Lot-By-Lot Acceptance
Sampling For Attributes: Concept of sampling inspection and acceptance Sampling, Comparison with 100%
Inspection, Cost of inspection, sampling by attributes – Single, Double and Multiple sampling plans,
Operating characteristic curve, AOQ curve, AOQL, Producer’s and Consumer’s risks,, Dodge-Romig and
MIL-STD acceptance sampling tables. Process Capability Analysis: PCA analysis using a histogram or a
probability plot, process capability ratios, Cpk, Cp, Ppk, Pp, confidence interval for process-capability ratio,
PCA using a control chart, estimating natural tolerance limits of a process.

Text book:
M. Mahajan, Statistical Quality Control, Dhanpat Rai and Co, 2016
Reference:
Eugene Grant , Richard Leavenworth, Statistical Quality Control, McGraw Hill Education, 2000
 OPEN ELECTIVE-1

AU1490 FUNDAMENTALS OF AUTOMOBILE ENGINEERING [3 0 0 3]

Evolution of Automobile engineering, Automotive engines, different types of chassis and frame, ignition
system, lubrication system, carburetor and injection system. Steering systems and axles: Steering systems,
Front Axles, Rear axles, Brake Introduction, classification, construction, function, operation of mechanical,
hydraulic, disc, drum, Power brakes, Air brakes, vacuum brakes. Transmission System: clutch, Gear box and
differential, Suspension: construction, operation and spring materials, leaf springs, coil springs, torsion bar,
rubber springs, air bellows, pneumatic suspension, hydraulic suspension, Wheels and Tyres. Basic wiring
diagram of vehicle electrical system, Vehicle air conditioning: Introduction, construction and working of
compressor, condenser, evaporator and expansion devices.

Text Books:
1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.
References:
1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.
2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.
3. N.K. Giri, Automotive Mechanics, Khanna Publications, New Delhi, 2003.

AU1491 ELECTRICAL AND HYBRID VEHICLE [3 0 0 3]

Electric vehicles: Introduction, Components, vehicle mechanics – Roadway fundamentals, vehicle kinetics,
Dynamics of vehicle motion - Propulsion System Design Battery :Basics – Types, Parameters – Capacity,
Discharge rate, State of charge, state of Discharge, Depth of Discharge, Technical characteristics, Battery pack
Design, Properties of Batteries. DC & AC electrical machines :Motor and Engine rating, Requirements, DC
machines, Three phase A/c machines, Induction machines, permanent magnet machines, switched reluctance
machines. Electric vehicle drive train: Transmission configuration, Components – gears, differential, clutch,
brakes regenerative braking, motor sizing. Hybrid electric vehicles: Types – series, parallel and series,
parallel configuration – Design – Drive train, sizing of components.

Text Books:
1. Iqbal Hussain, Electric & Hybrid Vechicles – Design Fundamentals, Second Edition, CRC Press, 2011.
References:
1.. James Larminie, Electric Vehicle Technology Explained, John Wiley & Sons, 2003.
2. Mehrdad Ehsani, Yimin Gao, Ali Emadi, Modern Electric, Hybrid Electric, and Fuel Cell Vehicles:
Fundamentals, CRC Press, 2010.
3. Sandeep Dhameja, Electric Vehicle Battery Systems, Newnes, 2001

AU1492 ENGINE EMISSIONS AND CONTROL [3 0 0 3]

Laws and Regulation: Regulatory test procedures, exhaust gas pollutants, particulate pollutants, European
statutory values, inspection of vehicles in circulation, Factors affecting emissions in CI engines, Analysis of
pollutants. Economic challenges :cost of improvement to SI engines, cost of injection systems, cost of
improvement in Diesel engines, economic consequences of introducing the catalyst, additional costs incurred
by diesel traps, cost of periodic inspection of pollution control systems and evaporative control systems,
Instrumentation for pollution measurements: NDIR analyzers, thermal conductivity and flame ionization
detectors, analyzers for Nox, gas chromatograph, Orsat apparatus, smoke meters, spot sampling and
continuous indication types like Bosch, Hartridge, Particulate measuring systems. Dilution tunnels, full flow
and partial flow, SI and CI engine fuel requirements, Knock in SI and CI engines. Knock rating of SI and CI
Engine fuels, Alternative fuel like Hydrogen, Natural gas, LPG, Vegetable oil and biodiesel, their production,
properties, storage and performance as engine fuels.

Text Books:
1. P. Degobert, Automobiles and Pollution, SAE Publications, 1998. .
References:
1. H. Aeisth Internal Combustion Engines, SAE Publications. 1994.
2. V.L Maleev, Diesel Engine Operation Manual, CBS Publications, 1993.
 OPEN ELECTIVE-II

AU1590 LEAN SIX SIGMA GREEN BELT [3 0 0 3]

Introduction to Six Sigma, Lean, Lean Six Sigma and DMAIC (Define, Measure, Analysis, Improve &
Control); Linking Lean Six Sigma to Strategy and Project Selection as it pertains to the Internship program,
Understand the Lean Six Sigma Roadmap – Define, Measure, Improve, Control; Actions required for
completing the Define Phase – Project Definition, Prioritize projects based on value, resources required,
timing, Select projects with buy in from Industry sponsoring internship. Establish accountability between
business and student intern. Develop and present project charter.
Text Book:
Michael L. George, John Maxey, David T. Rowlands, Malcolm Upton, Lean Six Sigma, McGraw-Hill
Education India, 2004
Reference:
Issa Bush and Barbara Lawton, Lean Six Sigma using Sigma XL Minitab, McGraw-Hill Education India,
2010

AU1591 ADVANCES IN AUTOMOTIVE [3 0 0 3]

MANUFACTURING TECHNOLOGY

Powder Metallurgy: Process flow chart - Production of metal powders and their raw materials - Manufacture
of friction lining materials for clutches and brakes - Testing and inspection of PM parts. Casting and
Machining: Sand casting of cylinder block and liners - Centrifugal casting of flywheel, piston rings, bearing
bushes, and liners, permanent mould casting of piston, pressure die casting of carburettor other small auto
parts. Machining of connecting rods -crank shafts - cam shafts - pistons - piston pins - piston rings - valves -
front and rear axle housings - fly wheel - Honing of cylinder bores - Copy turning and profile grinding
machines. Forming Process: Forging - process flow chart, forging of valves, connecting rod, crank shaft, cam
shaft, propeller shaft, transmission gear blanks, foot brake linkage, steering knuckles, Extrusions: Basic
process steps, extrusion of transmission shaft, steering worm blanks, brake anchor pins, rear axle drive shaft,
axle housing spindles, piston pin and valve tappets. Hydroforming: Process, hydro forming of manifold and
comparison with conventional methods- Hydro forming of tail lamp housing. Stretch forming - Process,
stretch forming of auto body panels, super plastic alloys for auto body panels. Gear Manufacturing: Gear
milling, Hobbing and shaping - Gear finishing and inspection. Welding: laser beam welding applications in
automobiles. Recent Trends in Manufacturing of Auto Components: Powder injection moulding –
Shotpeen hardening of gears - Production of aluminum MMC liners for engine blocks - Plasma spray coated
engine blocks and valves - Recent developments in auto body panel forming - Squeeze casting of pistons -
aluminum composite brake rotors.
Text Book
1. Haslehurst.S.E., Manufacturing Technology, ELBS, London, 1990.
References:
1. Rusinoff,, Forging and Forming of Metals, D.B. Taraporevala Son & Co. Pvt Ltd.,Mumbai,1995.
2. Sabroff.A.M. et al., Forging Materials & Processes, Reinhold Book Corporation, New York, 1988.
3. Upton, Pressure Die Casting, Pergamon Press, 1985.
4. ASTME High Velocity Forming of Metals, Prentice Hall of India (P) Ltd., New Delhi, 1990.
AU1592 ADVANCES IN AUTOMOTIVE MATERIALS [3 0 0 3]

Introduction: Engineering materials, material classifications, mechanical, thermal, electrical, magnetic ,

chemical, optical and physical properties of materials, effects of alloying elements on properties of steel,
carbon steel, low alloy steels, stainless steel, tool steels and die steels. Alloys of Ni, Al, Cu, Mg; properties
and their applications, Recrystallization temperature, their effect on the properties of materials. Ceramic
Materials: Introduction, nature of ceramic materials, types, products, properties developments in ceramics.
Glass, Rubber. Plastics Materials: Introduction, definition and concept, properties of plastics, thermoplastics,
thermosetting plastics, deformation of plastics, plastic alloys. Fundamentals of composites: need for
composites, Enhancement of properties, classification of composites, Matrix-Polymer matrix composites
(PMC), Metal matrix composites (MMC), Fibre reinforced composites, Applications of various types of
composites. Polymer Matrix Composites, Ceramic Matrix Composites Selection of materials: Factors
affecting the selection of materials, Cryogenic wear, corrosion, fatigue, creep and oxidation resistance
application. Criteria of selecting materials for automotive components viz cylinder block, Cylinder head,
piston, piston ring, Gudgeon pin, connecting rod, crank shaft, crank case, cam, cam shaft, engine valve, gear
wheel, clutch plate, axle, bearings, chassis, spring, body panel - radiator, brake lining etc. Materials for heavy
duty vehicles: special alloys, plastics, seat fabrics and materials for bumpers.
Text Book
1. Dogra Rakesh, “Advances in Material Science”, Katson Books.
References:
1. Khanna.O.P., “Material Science and Metallurgy ", Dhanpat Rai and Sons.
2. Agarwal B.K., “Introduction to Engineering Materials”, Tata McGraw-Hill.
3. Dogra Rakesh, “Advances in Material Science”, Katson Books.
4. Mathews F.L. and Rawlings R.D., “Composite Materials”, Chapman and Hall,
 OPEN ELECTIVE-III

AU1690 VEHICLE MAINTENANCE & GARAGE PRACTICE [3 0 0 3]

Introduction: Maintenance Objectives, classification, preventive, running and breakdown maintenance,

maintenance schedule for clutch system, Gear Box, Propeller shaft, universal joints, differential, axles, wheel
bearings, tires, workshop manuals, owner’s manual, Warranty Procedures, Pre-delivery inspection (PDI):
front manager, service advisor: functions and duties. Vehicle Maintenance Tools And Equipment’s:
Specifications of standard tools, non-Standard tools, denting tools, painting equipment’s, testing equipment’s,
Service station equipment’s, Hydraulic lift, Tyre changer, Tyre inflation gauge, Car Washer, Air Compressor,
Spark Plug Cleaner and Tester, brake and transmission bleeding equipment, Grease Guns, Hydraulic Hoist,
use of compression gauge, vacuum gauge, engine analyzer, exhaust analyzer Maintenance of Vehicle:
Lubrication, maintenance and assembly and disassembly of clutch system, Gear Box, Propeller shaft, universal
joints, differential, axles, wheel bearings, tires, differential, axles, steering, suspension system (leaf spring and
Mc Pherson strut), Drum and disc Brakes, bleeding of brakes, Gaps and Clearances. Lubricants: Cooling and
lubrication system, Type of lubricants like Machine oil, Brake fluid, Engine oil, standards SAE 20 -30, SAE
40-50, SAE 90-120, coolant etc. Engine Tuning: Specification of petro / diesel Engine, Troubles and
diagnosis MPFI engines and CRDI engine, S.I Engine tuning, Cam-dwell angle, valve tappet clearance,
replacement of engine oil and filter, ignition timing setting, Procedure for engine removal from vehicle;
disassembly; cleaning procedures; agents; Decarburizing; Top overhauling; Visual inspection; inspection by
measurement. Tyre and wheels: Tyre maintenance and wheel balancing; service limits and wheel alignment
Engine Overhauling:

Text book:
1. Shrivastava, Sushil Kumar., “Industrial Maintenance Management”, S Chand & Company Ltd.
References:
1. Kohli, P.L., “Automotive Chassis and Body”, McGraw Hill;
2. Maruti Suzuki Manual;

AU1691 AUTOMOTIVE SAFETY SYSTEM [3 0 0 3]

Introduction: Design of the body for safety, energy equation, engine location, deceleration of vehicle inside
passenger compartment, deceleration on impact with stationary and movable obstacle, concept of crumble
zone, safety sandwich construction. Safety concepts: Active safety: driving safety, conditional safety,
perceptibility safety, operating safety- passive safety: exterior safety, interior safety, and deformation behavior
of vehicle body, speed and acceleration, characteristics of passenger, compartment on impact. Safety
equipments: Seat belt, regulations, automatic seat belt lightener system, collapsible steering column, tilt able
steering wheel, air bags, electronic system for activating air bags, bumper design for safety. Collision warning
and avoidance: Collision warning system, causes of rear end collision, frontal object detection, rear vehicle
object detection system, object detection system with braking system interactions. Comfort and convenience
system: Steering and mirror adjustment, central locking system, Garage door opening system, tire pressure
control system, rain sensor system, environment information system
Text book:
1. Bosch - “Automotive Handbook” - 5th edition - SAE publication - 2000.
References:
1. Powloski.J - “Vehicle Body Engineering” - Business books limited, London - 1969.
2. Ronald.K.Jurgen - “Automotive Electronics Handbook” - Second edition- McGraw-Hill Inc., - 1999.
AU1692 AUTOTRONICS [3 0 0 3]

Application of electronics in Automobiles: Electronic ignition systems. Programmed ignition, distribution

less ignition, direct ignition spark plugs, Electronic fuel control, Electronic control of carburetion, Electronic
control of braking, traction and Electronic control of Automatic transmission, Traction control system and
combined TCS and ABS, Introduction and description, Anti-lock braking system, Control of gear shift,
Electronic controlled steering system, Electronic clutch, Various sensors used for different parameters sensing
driver instrumentation systems, vehicle condition monitoring trip counter, different types of visual display,
Wiring for auto electrical system: Wiring diagram for typical automotive lighting system, flashing
indicators, horn, wind screen wiper, back up light, window winding and central door locking, Power windows,
Lighting system trouble shooting, Engine management system: Engine control systems, open loop , closed
loop , additional engine management functions , Lean burn engine control , combustion monitoring, Combined
ignition and fuel management systems, Exhaust emission control. Digital control techniques, complete
vehicle control systems, Artificial intelligence and engine management.
Text Books:
1. D. Knowles, Automotive Electronic and Computer Controlled Ignition Systems, Prentice Hall, Englewood
Cliffs, New Jersy, 1998.
References:
1. T.M. William, Automotive Electronic Systems Heiemann Ltd, London, 1978.
2.R. K. Jurgen, Automotive Electronics Handbook, McGraw Hill, Inc, 1999.
 OPEN ELECTIVE-IV

AU1790 MODERN AUTOMOTIVE TECHNOLOGY [3 0 0 3]

Fuel Cells and Alternative energy systems: Introduction to fuel cells, Operational fuel cell voltages, Proton
Exchange membrane fuel cells, Alkaline Electrolyte fuel cells, Medium and high temperature fuel cells, fuel
and fuel chose, fuel processing, fuel cell stacks, Delivering fuel cell power, Integrated Air supply and
humidification concepts for fuel cell systems, A comparison of High pressure and low pressure operation PEM
Fuel cell systems, Fuel cell Auxiliary systems, Modern Developments in Automobiles: Air compression
systems, Air powered vehicles, Vehicle Automated Tracks: Preparation and maintenance of proper road
network-National highway network with automated roads and vehicles-Satellite control of vehicle operation
for safe and fast travel. Modem electronic and micro control systems in automobiles: Electronically
controlled concealed headlight systems, LED and Audible warning systems Electro chromic mirrors,
automatic review mirrors, OBD II, Day time running lamps (DRL), Head up display, Travel information
systems, On board navigation system, Electronic climate control, Electronic cruise control, Antilock braking
system, Electronically controlled sunroof, Anti-theft systems, Automatic door locks (ADL), engine
management system, Electronic transmission control, chassis control system, Integrated system Vehicle
Operation and Control: Computer Control for pollution and noise control and for fuel economy-Transducers
and operation of the vehicle like optimum speed and direction.
Text book:
1. Barry Hollembeak - Automotive Electricity, Electronics and computer controls, Delmer publishers
Reference:
1. Bob Brant - Build your own electric vehicle
2. SAE - Electric and hybrid electric vehicles and fuel cell technology, SAE
3. Andrew Dicks - James Laminine - Fuel cell systems explained, SAE
4. SAE - Fuel cells and alternative fuels / Energy systems
5. SAE - Fuel cell power for transportation 2001
6. Rickard Stobart - Fuel cell Technology for vehicles - SAE
7. Tom Denton - Automotive Electronics, SAE

AU1791 TRENDS IN VEHICLE STYLING AND ERGONOMICS [3 0 0 3]

Introduction to styling Car Design, Fundamentals of perspective drawing, Automotive Sketching, Styling
process, Car proportions, Aerodynamics, Crashworthiness and its influence on body design, Designing of
Interiors Form studies Form studies, Speed Forms, Clay Modeling, 2D systems, 3D systems Fundamentals
of Ergonomics Dimension Determination, Anthropometry – Need, Data collection methodology, Different
postural considerations, Measuring Procedures Subject and Sampling size selection, Measurement of
Hands/Feet/Full posture, Applying Anthropometry data, Application of percentile curves Vehicle
Ergonomics Passenger Compartment, Floor Pan, Technical requirements, Dash board equipments
arrangement, Positioning of operational controls, Force Analysis, Seating and position(ECE Regulations),s
Human Factors, Navigation systems, pedal positioning Vehicle Packaging R-Point, AHP, Manikin
positioning of 2-D pattern, car entry/exit, Sight – All round visibility, View of Instruments, Mirror design,
Logical formation of cockpit, Boot lid packaging, Loading/Unloading analysis.
Text Books
1. Vivek D Bhise, “Ergonomics in the Automotive Design Process”, 2013, ISBN-10: 1439842108
References
1. Tony Lewin, “How to Draw Cars like a Pro”, Motorbooks International, 2003
2. Thom Taylor, Lisa Hallett, “How to Draw Cars like a Pro”, Motorbooks International; 2Rev
Ed edition, 2006
3. Julian Happian-Smith, “An introduction to modern vehicle design”, Butterworth Heinmenn,
2001
4. Fenton John, “Handbook of automotive body and system design”, Wiley-Blackwell, 1998
5. J. Brian Peacock, Waldemar Karwowski, “Automotive ergonomics”, Taylor & Francis ltd,
1993

AU1792 PROCESS CONTROL AND RELIABILITY ENGINEERING [3 0 0 3]

Introduction to Total Quality Control: Organization for quality, General quality control engineering
fundamentals , Measures of central tendency and dispersion like Average, Standard deviation, Median, Mode,
Range, Variance, Concept of variation, Causes of Variation, Patterns of variation, Frequency distribution, The
Normal distribution curve, Inequality theorems. Shewhart’s experiments, Control chart for variables, Process
capability indexes, Sampling: Acceptance sampling by attributes – Single, Double and Multiple sampling
plans, Operating characteristic curve ,OC curve, AOQ curve, AOQL, Average Total Inspection, Average
Fraction Inspected, ASN curve, Producer’s and Consumer’s risks, Dodge-Romig and MIL-STD acceptance
sampling tables, Specifications and Reliability: Concepts of reliability, Statistical Models of reliability,
Reliability of hazard functions, System reliability, Redundancy techniques, Failure modes, effects and
criticality analysis, Fault tree analysis, Event tree analysis, Design review and validation, Design for
reliability.
Text Books:
1. E.L. Grant, Statistical Quality Control, 6th Edition, McGraw Hill Publications, New York, 1988.
References:
1. J.M. Juran, Quality Planning and Analysis, McGraw Hill Publications, Delhi, 1980.
2. B. L. Hansen, Quality Control-theory and applications Prentice Hall India, Delhi, 1987.
3. C. Douglas, Introduction to Statistical Quality Control, l, 2nd Edition, Jhon Wieley and Sons, New York,
2000.
4. A.J. Duncan, Quality Control and Industrial statistics, Irwin Press, New York, 1970.