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Pure Line®

Water Purifier
Model WE200

Instruction Manual

First Edition

● Thank you for choosing the WE200 Pure Line


water purifier by Yamato Scientific Co., Ltd.

● For proper equipment operation, please read this


instruction manual thoroughly before use. Always
keep equipment documentation safe and close at
hand for convenient future reference.

Warning: Read instruction manual warnings


and cautions carefully and
completely before proceeding.

Yamato Scientific Co., Ltd.


Printed on recycled paper
Table of Contents
1. SAFETY PRECAUTIONS ............................................................. 1
Explanation of Symbols ............................................................... 1
Symbol Glossary ..................................................................... 2
Warning and Cautions ................................................................ 3
2. PRE-OPERATION PROCEDURES ..................................................... 5
Installation ........................................................................... 9
3. COMPONENT NAMES AND FUNCTIONS.............................................. 18
Main Unit ........................................................................... 18
Internal Plumbing System ............................................................ 19
Control Panel ....................................................................... 23
4. OPERATION PROCEDURE .......................................................... 24
Prior Confirmation ................................................................... 24
Operation Procedure ................................................................. 24
Ion Exchange Water Sampling Procedure............................................... 25
Water Quality Index .................................................................. 26
Reverse Osmosis (RO) Membrane Flush ............................................... 26
Water Purity Assessment Process ..................................................... 27
Water Quality Characteristics Data (reference) .......................................... 28
Water Sample Size Data Based On Water Temperature (reference) ........................ 29
5. OPTIONAL ITEMS & MODIFICATIONS ................................................ 30
Optional Components ................................................................ 30
Optional Power Cable Accessories..................................................... 31
Optional Remote Sampling Terminal ................................................... 33
Optional Remote Alert Terminal ........................................................ 33
6. MAINTENANCE PROCEDURES ...................................................... 34
Maintenance Guide .................................................................. 34
Ion Exchange Resin Cartridge Replacement ............................................ 35
Pre-process Cartridge Replacement ................................................... 35
Reverse Osmosis (RO) Membrane Replacement ........................................ 35
Wear Item Replacement Alert Reset ................................................... 36
Water Supply Hose Filter Maintenance ................................................. 38
ELB Function Check ................................................................. 38
7. EXTENDED STORAGE & DISPOSAL ................................................. 39
Disposal Considerations .............................................................. 40
8. TROUBLESHOOTING ............................................................... 41
Error Codes ........................................................................ 41
Malfunctions ........................................................................ 43
9. SERVICE & REPAIR ................................................................ 45
10. SPECIFICATIONS ................................................................. 46
11. WIRING DIAGRAM ................................................................. 47
Wiring Diagram Glossary ............................................................. 48
12. WEAR ITEMS ..................................................................... 49
13. LIST OF HAZARDOUS SUBSTANCES ............................................... 50
14. SETUP CHECKLIST ............................................................... 51
1. SAFETY PRECAUTIONS
Explanation of Symbols

A Word Regarding Symbols

Various symbols are provided throughout this text and on equipment to ensure
safe operation. Failure to comprehend the operational hazards and risks
associated with these symbols may lead to adverse results as explained
below. Become thoroughly familiar with all symbols and their meanings by
carefully reading the following text regarding symbols before proceeding

Signifies a situation which may result in serious


Warning injury or death (Note 1.)
Signifies a situation which may result in minor injury (Note 2)
Caution and/or property damage (Note 3.)

(Note 1) Serious injury is defined as bodily wounds, electrocution, bone


breaks/fractures or poisoning, which may cause debilitation requiring
extended hospitalization and/or outpatient treatment.
(Note 2) Minor injury is defined as bodily wounds or electrocution, which will not
require extended hospitalization or outpatient treatment.
(Note 3) Property damage is defined as damage to facilities, equipment, buildings or
other property.

Symbol Meanings

Signifies warning or caution.


Specific explanation will follow symbol.

Signifiies restriction.
Specific restrictions will follow symbol.

Signifies an action or actions which operator must undertake.


Specific instructions will follow symbol.

1
1. SAFETY PRECAUTIONS
Symbol Glossary

WARNING

Danger!: High Danger!: Danger!: Moving Danger!: Blast


General Warning
Voltage Extremely Hot Parts Hazard

CAUTION

Caution: Do Not
Caution: Caution: Caution: May
General Caution Heat Without
Shock Hazard! Burn Hazard! Leak Water!
Water!

Caution: Caution: Toxic


Water Only Chemicals

RESTRICTION

General Do Not
No Open Flame Do Not Touch
Restriction Disassemble

ACTION

General Action Connect Ground Inspect


Level Installation Disconnect Power
Required Wire Regularly

2
1. SAFETY PRECAUTIONS
Warning and Cautions

Warning

NEVER operate equipment near combustible gases/fumes.

Do not install or operate WE200 unit near flammable or explosive gases/fumes. Unit is NOT
fire or blast resistant. Negligent use could cause a fire/explosion.
See “List of Hazardous Substances” (P.50).

ALWAYS ground equipment.


Always ground equipment properly to avoid electric shock.

Connect power cable securely to equipment.


Insert the power cable completely and securely into power socket located on the rear panel
of main unit. A loose power cable connection may cause overheating or fire.

DO NOT operate equipment when abnormalities are detected.


If smoke or unusual odors begin emitting from unit, or if any other abnormalities are
detected, terminate operation immediately, turn off main power switch (Earth Leakage
Breaker - “ELB”) and disconnect power cable. Continued operation under such conditions
may result in fire or electric shock.

DO NOT operate equipment with bundled or tangled power cable.

Operating unit with the power cable bundled or otherwise tangled, may cause power cable
to overheat and/or catch fire.

DO NOT damage power cable.

Damaging the power cable by forcibly bending, pulling or twisting may cause fire or electric
shock to the operator.

NEVER disassemble or modify the equipment.

Attempting to dismantle or modify unit in any way, may cause malfunction, fire or electric
shock.

DO NOT place items on equipment.


Do not place any objects on unit. Doing so may cause unit to become unstable and tip over,
resulting in possible equipment damage or personal injury.

DO NOT step on or climb on top of equipment.


Do not attempt to climb onto unit or use as a substitute for a proper step ladder. Unit chassis
is not designed to support bodily weight and damage may result. In addition, unit may
become unstable and tip over or fall resulting in equipment damage, serious injury or death.

3
1. SAFETY PRECAUTIONS
Warning and Cautions

Warning

DO NOT adjust pressure reduction valve.


The pressure reduction valve has a default water sampling rate of approximately 0.8L/min
(base water pressure: 0.30MPa, pressure reduction valve: 0.20MPa, throttle valve:
0.60MPa, water temperature: 20°C without membrane filter), as set at factory before
shipping. Do not attempt to adjust it.
Altering any of the factory settings may cause unit to leak or have decreased flow rate.

DO NOT turn ELB OFF.


Water is routinely flushed through the system, even while water samples are not being
drawn. Be advised that if the ELB is turned “OFF” for an extended period of time, water
retained in the system cannot be flushed through, resulting in accelerated deterioration of
the reverse osmosis (RO) membrane degraded water purity.

DO NOT shut off water supply.


Water is routinely flushed through the system, to protect the RO membrane and maintain
water quality. The water supply tap should normally be left open to keep the flush function
enabled. Be advised that the flush function produces normal water discharge from system.
Prepare accordingly.

Caution

DO NOT operate equipment during thunderstorms.


In the event of a thunderstorm, terminate operation and turn off main power switch (ELB)
immediately. A direct lightning strike may cause damage to equipment, or result in fire or
electric shock.

Power loss.
Although unit naturally stops when a power failure occurs, turn main power switch (ELB)
“OFF” for safety. Follow procedures under “Turning power ON” (P.24) after power is
restored.

4
2. PRE-OPERATION PROCEDURES
Installation Precautions and Preparations

Warning
1. Ground wire MUST be connected properly.
・ Ground wire must be connected to a proper grounding line or teminal in order to
prevent electric shock.
・ Never connect ground wire to gas lines or water pipes.
・ Never connect ground wire to telephone grounding lines or to lightning conductor rods.
Doing so may result in fire or electrical shock.
・ Never insert multiple plugs into a single outlet. Doing so may result in power cable
overheating, fire or drop in voltage.
Connect to grounded outlet Use grounded adaptor for ungrounded outlets

Grounded 3-prong power plug


Ground wire
Grounded 3-prong
power plug
To 2-prong 100V power
supply


Grounding W
prong G

When no ground terminal is found: Ground adapter


● Grounding to Electrical Equipment ● Insert grounded plug into ground adapter.
Technical Standards, Section 19, class D Connect grounding wire (green) from
(Grounding Resistance Max. 100Ω) is ground adapter to a ground terminal.
required in Japan. Contact a local dealer,
electrician, or Yamato Sales office for
location-specific electrical requirements.

2. Choose an appropriate installation site.


DO NOT install unit:
・where flammable or corrosive gases/fumes ・on uneven or unstable surfaces
will be generated. ・where base water pressure is higher than
0.50MPa or lower than 0.13MPa
・ where ambient temperature will exceed
・where water temperature is 10ºC or lower
35ºC, will fall below 5ºC or will fluctuate. ・where temperature is 30ºC or higher
・in excessively humid or dusty locations.
・where there is constant vibration.
・where power supply is erratic.
・in direct sunlight or outdoors.

Install WE200 unit in a location with Min.10cm


sufficient space, as specified on the right.
Min.10cm Min.10cm

30cm
Near side

5
2. PRE-OPERATION PROCEDURES
Installation Precautions

3. Install in a location free of flammables and explosives.


●Never install near flammables or explosives. This unit is NOT fire or blast resistant.
Simply switching the main power switch (ELB) “ON” or “OFF” can produce a spark, which
can then be relayed during operation, causing a fire or explosion when near flammable
or explosive fluids, chemicals or gases/fumes.
●See “List of Hazardous Substances” (P.50) for more details on flammable and explosive
gases.

Explosive gases

Flammable gases

4. Install on a level surface.


●Install unit on level and even surface. Failure to do so may cause abnormal vibrations or
noise, resulting in possible complications and/or malfunction.

5. Connect power cable to proper outlet.


● Use an outlet which conforms to proper electrical capacity rating (15A or greater).
● If capacity is inadequate, sample sizes will be too small, or performance will be impaired
due to voltage drop. Connect to a power supply with stable power and proper rating.
Electrical capacity: WE200 rated voltage: Single phase AC100-240V
Rated frequency: 50/60Hz
Rated maximum current: 1.5A
● Using a cord reel extension cord may cause voltage to drop.
●Inserting multiple plugs into a single outlet (with adapter) may cause voltage drop or fire.
6
2. PRE-OPERATION PROCEDURES
Installation Precautions

6. Power cable connection.


●Insert the supplied power cord securely into socket on rear of main unit. Be sure that the
ELB on the right panel is “OFF (o)” before connecting power cable plug to facility outlet. Be
sure unit is grounded properly

●If a power cable other than the one supplied is to be used, be sure that it facilitates proper
grounding and that it conforms to power supply and to equipment power ratings.

ELB Power cord

Cable socket

7. Handle power cable with care.


● Never operate this unit with power cable bundled or tangled; and do not modifiy, bend,
forcibly twist or pull on power cable. Doing so may cause fire and/or electrical shock.
● Do not risk damage to power cable by positioning it under desks or chairs, or by pinching
it between objects. Doing so may cause fire and/or electrical shock.
● Do not place power cable near kerosene/electric heaters or other heat-generating
devices. Doing so may cause power cable insulation to overheat, melt and/or catch fire,
which may result in electric shock.
● Turn off main power switch (ELB) immediately and disconnect from facility terminal or
outlet, if power cable becomes partially severed or damaged in any way.
Failure to do so may result in fire or electric shock.
Contact a local dealer or Yamato sales office for information about replacing power cable
if it becomes damaged.
● Always connect power cable to appropriate facility outlet or terminal.

7
2. PRE-OPERATION PROCEDURES
Installation Precautions
8. Base water.
●Use tap water as base.
●Never use chemicals or lubricants. Malfunction may result and water quality will be
compromised.
●Verify that base water does not contain rust or other contaminants. Contaminated base
water not only prevents specification-quality water but may also cause malfunction.
●Give particular care to base water quality.

9. Keep base water pressure within specified range.


●Keep working base water pressure within 0.13MPa~0.50MPa (1.3kgf/cm² ~ 4.9kgf/cm2),
including during evening and night time.
Base water pressures below 0.20MPa (2.0kgf/cm2), however, may result in water
samples of 0.5ℓ/min or less.
●Working base water pressure range does not change with optional “Water Supply Nozzle
Unit” (P.30).

8
2. PRE-OPERATION PROCEDURES
Installation

1. Connect water supply hose securely.


● Use the included water supply hose kit (connector, water supply hose). Place main unit
on a level and stable surface, near a water tap and sink.
● If hose is not connected securely, water supply hose or connector may slip off and cause
water to spray or otherwise leak.
● Do not over tighten the supply hose connector fitting, or it may be damaged.

2. Connect tap.
1. Slide the socket sleeve ③ down in the direction of arrow. Connector fitting and water
supply hose can be disconnected.
2. Loosen the plug ② from the ring ①.
3. Tighten the 4 mounting screws ⑤ equally, while inserting the tap nozzle firmly into the
nozzle ring ①, keeping the gasket ⑥ even on the tip of the tap nozzle. If a chemical
tap is to be used, adjust the position of nozzle ring so that the mounting screws are in
one of the grooves on the tap nozzle, as shown, when tightened.
4. Turn plug ② clockwise to tighten securely. This will allow tap nozzle and connector
fitting to be sealed by the gasket ⑥.
* When the socket is removed, a valve inside of connector plug stops water flow.

Water Tap Tap Nozzle


Connector Components
①Nozzle Ring
②Plug

Connector ③Socket

Plug ④Spacer
⑤Mounting Screw
⑥Gasket

Water ⑦Filter
Connector
Supply
Socket Hose
Sleeve
Water Supply
Hose Chemical Tap

9
2. PRE-OPERATION PROCEDURES
Installation

3. Make water supply connection.


(1) Remove rubber cap from connector
plug ⑧.
(2) Insert connector plug ⑧ securely
into connector socket ⑨ with the
sleeve held down in direction of
arrow. Sleeve returns to the
original position when released, If
connection is secure. Valve
Sleeve ⑧Plug
※ The connector socket contains a
valve, which opens only when
socket is inserted. When socket is ⑨Socket
removed, water cannot enter.

4. Connect water supply hose only to tap equipped with sink, where possible.
If water supply hose is connected to a
Connection port Body
water tap without sink facilities, Tap
flooding may occur if water supply
hose is unintentionally disconnected or
damaged. Connecting to a water tap Connector
having a sink is therefore preferable.

Water supply
hose

Sink

5. If no sink is available.

●Use optional Water Supply Port Unit (found on P.30) designed to provide a more secure
connection under fluctuating water pressure than the standard connector kit and hose.

6. If no tap is available.

●Use one of the appropriate optional Water Supply Port Coupler Joints on P.30.

10
2. PRE-OPERATION PROCEDURES
Installation

7. Install the ion exchange resin cartridge.


●Turn power off and close water tap before installing or replacing the ion exchange resin
cartridge.
●Install procedure:
(1) Remove rubber cap from ion
exchange resin cartridge.

(2) Install ion exchange resin cartridge


securely into the resin drum
installation plate, inside the WE200
unit. (See Figure 1.)

(3) Push quick coupler from “IE OUT” Figure 1


tube onto the cartridge “OUT”
coupler fitting, until it clicks. (See
Figure 2)

(4) Push quick coupler from “IE IN” tube


onto the cartridge “IN” coupler fitting,
until it clicks. (See Figure 2)

●Removal procedure:
(1) Remove quick coupler by pushing
the black part of the coupler casing Figure 2
toward the cartridge while pulling the
coupler off. (See Figure 3)
(2) Remove the coupler from the IN side Slide
first, followed by the OUT side.

Figure 3

※ Quick couplers may be stiff with first few uses and cartridge coupler fittings may break off, if
too much force is applied. If installing the couplers is too difficult with ion exchange cartridge
installed, remove it from the main unit and connect the hoses, first. Be sure not to kink the
plastic tubes while using this method.

※ Once hoses are connected, give each coupler a gentle tug to verify that they are securely in
place.

※ When removing quick couplers, water may drip from the ion exchange resin cartridge fitting.
Be careful not to let water get on the leak sensor.

※ Be sure not to cross the hoses (e.g. connect IN hose to OUT tip and vice versa) when
replacing the ion exchange cartridge. Malfunction may result.

11
2. PRE-OPERATION PROCEDURES
Installation

8. Install the pre-process cartridge.


●Turn power off and close water tap before installing or replacing the pre-process
cartridge.

●Install procedure: Pre-process cartridge


(1) Remove rubber cap from the process bracket
cartridge.

(2) Place pre-process cartridge into


designated bracket, inside the
WE200 unit. (See Figure 4)

(3) Connect the pre-process coupler,


“PWF OUT” to the “OUT” fitting on
the pre-process cartridge, while
sliding the light blue coupler tip back.
(See Figure 5 & 6)

(4) Connect the pre-process coupler,


“PWF OUT” to the “OUT” fitting on Figure 4
the pre-process cartridge, while
sliding the light blue coupler tip back.
(See Figure 5 & 6)

●Removal procedure:
(1) Remove the pre-process coupler
simply by holding it by the light blue
tip and pulling upward. (See Figure
6.)

(2) Remove from the “IN” side first,


Slide
followed by the “OUT” side.
Coupler tip (blue)

Figure 5 Figure 6

※ Once pre-process hoses are installed, give each coupler a gentle tug to verify that they are
securely in place..

※ When removing pre-process couplers, water may drip from the pre-process cartridge fittings.
Be careful not to let water get on the leak sensor.

12
2. PRE-OPERATION PROCEDURES
Installation

9. Install the membrane filter.


 Install the membrane filter as follows:
 Unless watertight connection is made, threaded portion may leak fluid which could mix
with and contaminate pure water samples. Always ensure a secure, watertight
connection.

(1) From the included items, take out two membrane filters and the roll of Teflon thread
seal tape.
(2) Observe the direction of the arrow on the membrane filter. Apply thread seal tape
by winding it clockwise around the threads, as shown, for two to three turns, while
pulling on tape to stretch it slightly. Begin wrapping at third thread from the tip, so that
first two threads remain exposed. Cut remaining tape away.
Detail
Membrane filter

Thread seal tape

Leave first two


threads exposed

(3) Screw the membrane filter into receptacle on front of unit, so that the side with the
thread seal tape is up. Exercise care not to crush threads. Draw a pure water sample
and check for leaks from membrane filter. If any leaking is found, screw membrane
filter in further. The reference number of turns to tighten is two and a half to three.

※ Store the remaining thread seal tape in a safe and convenient location. It is used for every
membrane filter change.

13
2. PRE-OPERATION PROCEDURES
Installation

10. Connect drain hose.


● Follow the procedures below to connect drain hose.
● Be sure to connect the drain hose securely, or water may leak from connection joint.

(1) While holding the quick coupler by hand, push the drain hose completely and evenly
into the drain port on the rear of unit.

Drain hose

To remove:
Push in
Ring

Quick coupler

※ To remove the drain hose, pull out while pushing in the quick coupler ring.
※ Be sure to put drain hose into sink, once it is removed.

11. Exercise care in routing drain hose.


● If drain hose is bent, kinked or otherwise obstructed, drainage cannot be expended
properly. Drainage back-up or damage to the cooling hose may result.
● Place the end of the drain hose so that it is lower than the drain port on unit, and avoid
drain systems which allow fluid to remain in pipe or to puddle near the outlet, causing
drainage resistance or obstructions.

12. Confirm stability.


Unit may tip over or fall in the event of an earthquake or other similar incident, resulting in
injury or death. As an added safety precaution, be sure to implement measures to properly
stabilize unit.

14
2. PRE-OPERATION PROCEDURES
Installation
13. Install the reverse osmosis (RO) membrane.
●Turn power off and close water tap before installing or replacing the reverse osmosis
(RO) membrane.
●WE200 unit is shipped with an RO membrane installed. Review the following when
replacing.

●Install procedure:
(1) Place RO membrane into designated
brackets as shown in Figure 7.
Brackets
(2) Push tube marked, “RO IN” evenly
into the upper coupler on RO
membrane.

(3) Push tube marked, “RO Left” evenly


into lower left coupler on RO
membrane.

(4) Push tube marked, “RO Right” evenly


into lower right coupler on RO
membrane.
Figure 7

●Removal procedure: RO IN Upper coupler


(1) Tubes are easily removed from
couplers, simply by pushing the
coupler collet in and pulling tube out.
(See Figure 9.)

※ Tubes are more easily removed by


pushing entire collet in, rather than
RO RO
only a portion of it.
Left Right

Lower left coupler Lower right


coupler
Figure 08

Collet
Pull

Figure 09
※ Once all three tubes have been connected, give each a gentle tug to verify that they are
connected securely.

※ When removing tubes, water may drip from RO membrane couplers. Be careful not to let water
get on the leak sensor.

15
2. PRE-OPERATION PROCEDURES
Installation
14. Run initial wash for reverse osmosis membrane (after unit delivery and after
each time membrane is replaced)

Initial wash selector switch ① Remove the four retaining screws from
the right cover of main unit and remove
cover. Turn the initial wash selector
switch to “ON”.

② Turn ELB “ON” (|), then press and hold


PUSH.
● appears in water quality
display.
● flashes in information
display.

③ Press and hold PUSH again and initial


wash begins. ※ Remaining water
volume (in ℓ) used for initial wash will
appear and be counted down.
● appears in water quality
② display
● flashes in information
display

④ A buzzer sounds when initial wash has


finished.
● appears in water quality
display
③ ● flashes in information display

⑤ Be sure to turn the initial wash selector


to “OFF”.
※ Normal operation cannot be performed
with the initial wash selector switch “ON”.

⑥ Press POWER to complete the process.


Replace the cover.

※ Press and hold CLR to stop initial wash while in progress. In this case, mode will skip to ⑥.
※ If a power loss occurs during initial wash, mode shifts to ② when power is restored. Start
initial wash again, from the beginning.

16
2.PRE-OPERATION PROCEDURES
Installation
15. Calibrate pressure for reverse osmosis membrane.
●Calibrate pressure for the RO membrane ONLY while taking a water sample.
●This process must be conducted when WE200 is first installed and each time RO
membrane is replaced.

●Pressure calibration procedure:


(1) Remove the right cover of main unit and Cover
confirm the location of pressure
calibration valve and pressure gauge.
(See Figure 10.)

(2) Turn ELB “ON”( | ) and begin water


sampling process. (See P.25)
Pressure
calibration
(3) Press and hold UNIT while drawing valve
water sample to display the current
water temperature. (See Figure 11.)

(4) Using the temperature shown in the


information display, refer to Table 1 for a Pressure
Figure 10 gauge
corresponding pressure. Calibrate to the
appropriate pressure by turning the
pressure adjustment valve.

Example:
If information display shows “20” (20°C),
corresponding pressure is 0.60MPa.

(5) When calibration is completed, close


the right cover on main unit.

Figure 11

Table 1
Water Pressure Water Pressure
temperature (MPa) temperature (MPa)
(°C) (°C)
10 0.69 21 0.59
11 0.68 22 0.58
12 0.67 23 0.57
13 0.66 24 0.56
14 0.65 25 0.55
15 0.64 26 0.54
16 0.63 27 0.53
17 0.63 28 0.52
18 0.62 29 0.51
19 0.61 30 0.50
20 0.60
※ If pressure is not calibrated according to the procedure above, specified sample size cannot be
dispensed. If incorrect sample size is suspected after calibrating pressure, call for service.

※ Replacing the reverse osmosis membrane, hosepipes and the pressurization pump at the
same time, every two years, is recommended. Contact nearest sales office or dealer for
assistance.

17
3. COMPONENT NAMES AND FUNCTIONS
Main Unit

Pre-process cartridge Pressure


calibration
Product code:253099 valve
Initial wash
selector switch

Pressure
gauge

Ion exchange resin reverse osmosis (RO)


cartridge:CPC-T membrane:RO-1S
Product code:253257
Product code:253256 Leak sensor
ELB

Optional terminal block


Membrane filter location

Power cable
Water
socket supply port

Drain port Leak sensor


Control panel Serial number sticker

Front Caution/Rating sticker Rear

18
3. COMPONENT NAMES AND FUNCTIONS
Internal Plumbing System

⑧ ⑪

⑤ ⑨ ⑫

⑩ ⑬

Water sampling outlet






Water supply port

① ④ ⑥

Drain outlet

1. Pressure reduction valve 9. reverse osmosis (RO) membrane
2. Pressure switch 10. Ion exchange resin cartridge CPC-T
3. Water supply solenoid valve 11. Water quality sensor
4. Pre-process cartridge 12. Water sampling solenoid valve
5. Flow sensor 13. Membrane filter
6. Pressurization pump 14. Pressure calibration valve
7. Damper tank 15. Concentrated water drain solenoid valve
8. Pressure gauge 16. Filtered water drain solenoid valve

19
3. COMPONENT NAMES AND FUNCTIONS
Ion Exchange Water Sampling Process

⑧ ⑪

⑤ ⑨


Water sampling outlet





Water supply port

④ ⑥

Drain outlet

● Ion exchange water sampling process route is as follows: ①pressure reduction valve, ③water
supply solenoid valve, ④pre-process cartridge, ⑤flow sensor, ⑥pressurizing pump,⑨reverse
osmosis (RO) membrane, ⑩ion exchange resin cartridge, ⑪water quality sensor,⑫water
sampling solenoid valve, ⑬membrane filter (water sample outlet).

● Water concentrated in the reverse osmosis (RO) membrane is drained through the ⑨reverse
osmosis (RO) membrane and ⑭pressure calibration valve.

● Draining is also done during water sampling process for water concentrated in the reverse
osmosis (RO) membrane.

20
3. COMPONENT NAMES AND FUNCTIONS
Initial Wash for RO Membrane

⑧ ⑪

⑨ ⑫

⑩ ⑬

Water sampling outlet



② ⑭
Water supply port

④ ⑥

Drain outlet

● Initial wash is necessary for stable quality in the pure water sampling process, by removing filler
from new RO membrane cartridges. Be sure to conduct this process on new installation and
each time the RO membrane is replaced.

● To run an initial wash, refer to the procedure on P.16.

● In an initial wash, water is routed via ①pressure reduction valve, ③water supply solenoid valve,
④ pre-process cartridge, ⑤ flow sensor, ⑥ pressurization pump, ⑨ reverse osmosis (RO)
membrane, ⑭pressure calibration valve, and ⑯filtered water drain solenoid valve. Initial wash
stops automatically when 20L of water is flushed though the reverse osmosis (RO) membrane.
(See P.16.)

21
3. COMPONENT NAMES AND FUNCTIONS
System Flush Function

⑧ ⑪

⑤ ⑨ ⑫

⑩ ⑬
③ ⑯

Water sampling outlet




Water supply port

① ④

Drain outlet

● The flush function protects the RO membrane and prevents contamination of water remaining in
the pipes by removing foreign matter in the reverse osmosis (RO) membrane. This function is
automatic. Thus, keeping water supply/drainage enabled and leaving ELB “ON” (|) is required.

● Flushing, washing and drainage is routed via ① pressure reduction valve, ③ water supply
solenoid valve, ④ pre-process cartridge, ⑤ flow sensor, ⑥ pressurizing pump, ⑨ reverse
osmosis (RO) membrane, ⑮condensed water drain solenoid valve, ⑭pressure adjusting valve
throttle valve, and ⑯ filtered water drain solenoid valve. Flushing stops automatically after
approximately one minute.

● The system is flushed out automatically, six hours after the last operation session and every 24
hours thereafter.

22
3. COMPONENT NAMES AND FUNCTIONS
Control Panel



④ ⑤ ⑥

No. Name Function


① Power key power ON/OFF
② Water quality display Displays quality of ion exchange water
Displays errors, wear item replacement alerts and operation
③ Information display
status.
④ PUSH key Start/Stop ion exchange water sample
⑤ UNIT key Toggles between water quality indexes (x10-4S/m⇔x104Ω・m)
⑥ CLR key Utilized for replacing wear items.
⑦ Water quality index lamps Illuminates to show which water quality factor is currently ON
⑧ In-operation lamp Illuminates when ion exchange water is being sampled

List of display characters


0 1 2 3 4 5 6 7 8 9

A B C D E F G H I J

K L M N O P Q R S T

U V W X Y Z - Blank

23
4. OPERATION PROCEDURE
Prior Confirmation

Confirm the following before operating WE200.


(1)Inspect water supply and drainage
・Confirm that water supply hose is securely connected.
・Confirm that drain hose runs to sink unobstructed and has no bends or kinks.
・Open water tap.
・Confirm that there are no leaks at connection joint in water supply hose.
(2)Inspect power supply
・Confirm that the power cable has been connected to proper outlet.
・Confirm that the power cable has been securely and completely inserted into the cable
socket on main unit.

Operation Procedure

To begin operation, follow the procedures below.


Turning power ON
ELB
Turn the ELB, located on the right panel of
l ON main unit, to “ON (|)”.

OFF

Control panel (initial display)


● Initial display will appear for
approximately four seconds. Then, only
water quality lamp illuminates.

24
4. OPERATION PROCEDURE
Ion Exchange Water Sampling Procedure

Sampling ion exchange water

① Press POWER.

● Water quality appears in the water quality


display

② Ion exchange water may be sampled by


pressing PUSH. Sample will not stop
dispensing after releasing key.
● “In-operation” lamp illuminates and
information display shows sample
dispensing progress.

Sample dispensing progress:

※ Quality of water remaining in system


deteriorates if sample is not taken within
a certain timeframe. While confirming
quality in the display, draw sample until
water purity improves.

② Pressing PUSH once more stops


dispensing ion exchange water sample.
● “In-operation” lamp goes out.
● Sample dispensing progress stops
showing in information display.

※ Sample may take a moment to begin dispensing from newly purchased unit or from unit on
which a wear item has just been replaced, due to air in the system.

25
4. OPERATION PROCEDURE
Water Quality Index

Changing water quality index

The water quality index may be changed by


pressing UNIT .

● Conductivity reading

● Resistivity reading

※Index conversion formula is shown below:


Conductivity 1 1
= Resistivity (Ω・m) =
(S/m) Resistivity (Ω・m) Conductivity (S/m)
See “How conductivity/resistivity relates to water purity” (P.27) for details.

Reverse Osmosis (RO) Membrane Flush

If ELB is ON, the RO membrane flush function automatically begins six hours after last
sample draw or 24 hours after last system flush.

● Control panel displays will appear as shown


on the left, during RO membrane flush.

● Flush duration is about one minute.

※ Samples may be taken during RO membrane


flush and resumes automatically when
sample is finished dispensing.

26
4. OPERATION PROCEDURE
Water Purity Assessment Process

Electronic conductivity measurement and display


The water conductivity meter on the control panel displays the conductivity at the outlets of the
ion-exchange resin cartridge and at the distilled water condenser. The value displayed can be
used as an indicator for replacing the ion-exchange resin cartridge. Conductivity value is valid
only when the electrode is fully moistened with water, or when pure water is flowing. Proper value
is not displayed in the following instances due to dry electrodes or air bubbles.
1. At beginning of an operation and when operation is paused
2. Just after pre-process cartridge or ion-exchange resin cartridge replacement

How conductivity/resistivity relates to water purity


 Electronic conductivity is shown as a value to indicate how easily electricity flows. In water,
electricity flows more easily in higher electrolyte (electrically charged ions from impurities)
concentrations. The higher the concentration of electrolytes, the greater the conductive value.
The lower the concentration of electrolytes, the smaller the value.
 Accordingly, the smaller the electronic conductivity value, the more pure the water. Here, the
electronic conductivity value indicates electrolyte content only, and does not consider the
presence of non-conductive substances (organic and colloid substances, soluble gases, and
microorganisms). This value is intended only as a single-tier indicator for showing water purity
level, and is not all-encompassing.
 Resistivity is based on the same content as electric conductivity. Resistivity, however, is
inversely related to electronic conductivity, so as value decreases, purity improves.
 Resistivity is obtained from electronic conductivity based on the following, where specific
resistivity is R and electronic conductivity isρ:
1 1
R[Ω・m]= R[x104Ω・=m]
ρ[S/m] or ρ[x10-4S/m]

Therefore, the theoretical value of absolute pure water is as follows:


R=18.2x104Ω・m(18.2MΩ・cm)25°C
ρ=0.055x10-4S/m(0.055µS/cm)25°C

Ion exchange water quality


Ion exchange resin removes virtually all electrolytes from water so that water with the lowest
electronic conductivity is obtained. Non-electrolytes, however, cannot be removed at this stage.
In addition, water purity degrades slightly, immediately after ion exchange resin cartridge
replacement and when water supply resumes following a pause in flow.

Reverse osmosis (RO) membrane water quality


The reverse osmosis (RO) membrane removes virtually all fine particles - electrolytes and
non-electrolytes from water. Keep in mind, however, that it cannot remove ultra-fine particles
which are smaller than the porous diameter of the membrane. Additionally, purity degrades
slightly, just after RO membrane replacement and when water supply resumes following a
pause in flow.

27
4. OPERATION PROCEDURE
Water Quality Characteristics Data (reference)

Useful lifespan of ion exchange resin cartridge (reference)


20 600
Resistivity
18 TOC value
500
16

14
400

(ppb)
Resistivity R (×104Ω・m)

12

10 300

TOC
8
200
6

4
100
2

0 0
0 400 800 1200 1600 2000 2400 2800 3200
Cumulative water volume (ℓ)
4
※Tap water in Kanagawa・・・Resistivity R: Approx. 0.007×10 Ω・m
TOC (total organic carbon): Approx.800ppb
※Water temp.・・・20°C setting

Initial water quality characteristics following ion exchange resin cartridge


replacement (reference)
18

16

14

12
Resistivity R (×104Ω・m)

10

2 Resistivity (MΩ・cm)
比抵抗  (MΩ・cm)

0
0 2 4 6 8 10 12 14 16 18 20
Water sampled has the transient characteristic shown above, immediately following ion exchange
cartridge replacement, where several minutes are necessary for water quality to stabilize.
Approximately 4ℓ water need to be discarded immediately following ion exchange cartridge
replacement. Above information varies with base water quality and cartridge used. Use only as a
reference.
28
4. OPERATION PROCEDURE
Water Sample Size Data Based On Water Temperature (reference)

Water temperature in samples range from 10 to 30°C. Samples dispense slower at colder
temperatures due to reduced RO membrane transmission pressure at 10°C compared to 30°C.
Actual water sample volume may deviate slightly from graph below, depending on unit calibration
and RO membrane cartridge used.

1200

1000
Water sample volume (L/min)

800

600

400
Base water pressure
0.20~0.50MPa
200 0.13MPa

0
10 12 14 16 18 20 22 24 26 28 30

Water temperature (°C)


※Pressure calibration valve:0.6MPa
※Membrane filter used

29
5. OPTIONAL ITEMS & MODIFICATIONS
Optional Components

Item name Product Specification Description


code
Water sampling stand 253266 Stand (included in connection kit) allows samples
(supplied in connection to be taken from a location apart from main unit.
kit) Membrane filter is installed on stand and a 3m
(OWL40) tube is run from membrane filter port on main
unit to membrane filter on stand. Stand should be
placed on a table.
Water supply port unit 253686 Optional unit designed for use in the absence of
(OWH10) a sink under the water line supplying base water.
A water tap/faucet must be installed on water
supply line.
Water supply port coupler 253764 Screw-in See “List of connection patterns with the water
(OWG32) type supply port” (P.32) for application details.
Water supply port coupler 253765 For water
joint A pipe G1/2
(OWG34)
Water supply port coupler 253766 For water
joint B pipe G3/4
(OWG36)
Water supply port coupler 253767 For
joint C chemical
(OWG38) faucet W26
Water supply port coupler 253768 For
joint D chemical
(OWG40) faucet W30
Water supply port coupler 253771 For
joint E chemical
(OWG46) faucet W24
Remote water sampling 253279 Optional terminal which allows samples to be
function taken remotely via remote signals (ON-OFF
Connection terminal only input). Must be specified when ordering main
(OWE12) unit.
※ 1 *Switch not included. If switch is desired, OWL14
※ 2 is recommended.
Remote water sampling 253280 Optional footswitch allows samples to be taken
function hands-free. Most beneficial when used in
With connection terminal conjunction with supplied water sampling stand.
+sampling foot switch Must be specified when ordering main unit.
(OWE14)
※1
External alarm output 253278 Optional function generates an alarm signal
terminal when a leak and other malfunctions/errors occur
(OWE16) or when wear items need replacement. This
※1 function can be linked to a pilot light, buzzer or
other device to which a signal can be sent. Must
be specified when ordering main unit.
MIZU guard 254199 Optional leak sensor designed to encircle water
purifiers, MIZU guard detects leaks on/in unit and
stops them via a motorized valve, which shuts off
water supply.
※1 Option/function which must be specified when ordering unit.
※2 MIZU guard (product code:254199) is recommended for added safety in remote installations.

30
5. OPTIONAL ITEMS & MODIFICATIONS
Optional Power Cable Accessories

Item name Product Other information


code

Power cable 255410 Optional power cable with plug meeting Electrical
PSE/UL standard Appliances and Material Safety Act, UL standard and CSA.
TYPE A Plug type :KP300C
(ORE12) Cable type :Common for VCTF/SJT3/14AWG
※1 Socket type :KS-16F
Ratings :15A-125V
Total length :2m
*DO NOT use this power cable with any electronic devices
other than those supported and specified herein.
Power cable 255411 Optional power cable with plug meeting CEE standard.
CEE standard Plug type :CEE7(S TYPE)
TYPE S Cable type :H05VV-F/3×0.75mm2
(ORE14) Socket type :IEC60320(Former IEC320)C13
※2 Ratings :10A-250V
Total length :1.8m
*DO NOT use this power cable with any electronic devices
other than those supported and specified herein.
Power cable 255412 Optional power cable with plug meeting BS standard.
BS standard TYPE Plug type :BS1363(BF TYPE)
BF Cable type :H05VV-F/3×1.0mm2
(ORE16) Socket type :IEC60320(Former IEC320)C13
※2 Ratings :10A-250V
Total length :2m
*DO NOT use this power cable with any electronic devices
other than those supported and specified herein.
Power cable 255413 Optional power cable with plug meeting AS standard.
AS standard Plug type :AS(0 type)
TYPE O Cable type :GTSA/3×1.0mm2
(ORE18) Socket type :IEC60320(Former IEC320)C13
※2 Ratings :10A-250V
Total length :2m
*DO NOT use this power cable with any electronic devices
other than those supported and specified herein.
4m power cable 253273 Optional power cable with plug meeting PSE.
(OWL52) Designed to be used when the length of supplied power
cable is insufficient.
Ratings :7A-125V(700W)
Total length :4m
*DO NOT use this power cable with any electronic devices
other than those supported and specified herein.

※1 Standard power cable supplied with unit.


※2 Is not certified by the Electrical Appliances and Material Safety Act. Use in Japan is prohibited.

31
5. OPTIONAL ITEMS & MODIFICATIONS
Optional Water Tap Supplies

Table of connection combinations for water supply


Cap for standard water supply Water supply port coupler joint A (OWG34)・・・・water pipe
hose (with stopper) connection using G1/2 threaded male coupler
Connection for chemical tap
(hose connection tap) G1/2
G1/2 G1/2 G1/2 G1/2 15.5
G1/2

Double nut union joint Double external Hose coupler


thread valve

Water supply port coupler joint B (OWG36)・・・・Water pipe


connection using G3/4 threaded male coupler

G3/4 G1/2
G3/4 G1/2 G1/2 G1/2 15.5

Double nut union joint Double external Hose coupler


thread valve
Water supply port coupler joint C (OWG38)・・・・For W26 type
chemical tap connection

W26山20 G1/2
W26山20 G1/2 G1/2 15.5
G1/2

Water supply port coupler


(OWG32) 1/2 thread disconnect
(threaded type・with stopper)
Universal faucet outlet or swivel Outlet (small) Single-nut valve Hose coupler
faucet outlet as removed for
connection

Water supply port coupler joint D (OWG40)・・・・For W30 type


chemical tap connection
W26山20

G1/2
W30山20 W30山20 G1/2 G1/2 15.5
G1/2

1/2 thread disconnect

Outlet (large) Single-nut valve Hose coupler


Water supply port coupler coupling E (OWG46)・・・・For TOTO
W24 type chemical tap connection

G1/2
W24山16 W24山16 G1/2 G1/2 15.5
G1/2

Conversion adapter Single-nut valve Hose coupler

32
5. OPTIONAL ITEMS & MODIFICATIONS
Optional Remote Sampling Terminal

The remote sampling terminal allows sampling with an input device from a remote location.
Connection terminals Connect a switch or other input device to the
remote sampling input terminals, located on right
(Terminal block screw size:M4)
panel of main unit.
Terminal block: Input contact: Non-voltage
ALARM REMOTE
REMOTE input terminal
(output) (input)
・Remote sampling procedure:
Sample is dispensed when contacts (circuit) are
closed by switch or other device.
・Sample stops being dispensed when contacts are
opened.

※ Do not apply voltage to the remote sampling


input terminal. Unit malfunction may result.
PUSH key is disabled during remote sampling.
※ MIZU guard (product code : 254199) is
Example: Connect and use a switch. recommended for added safety in remote
installations.

Optional Remote Alert Terminal

The external alarm function generates an alarm signal when unit errors occur or when wear items
need replacement.
Connection terminals Connect pilot light or other alert devices to external
alarm output terminals, located on right panel of
(Terminal block screw size:M4)
main unit.

Terminal block:ALARM Output circuit:Relay


ALARM REMOTE a-contact (Normal
Open)

Contact capacity: AC250V 1A (Resistance load)


DC30V 1A (Resistance load)

・ Relay contact closes when alarm signal is


Load power Connection generated.
supply load ・ External alarm signal will continue to be
generated, even if alarm is cancelled.
・ All external alarm signals, excluding those for
leaks, stop once power key is turned OFF.
Connection load example:
Connect alarm lamp or alert buzzer..

33
6. MAINTENANCE PROCEDURES
Maintenance Guide
Maintenance schedule (conduct daily general inspection for optimal performance)
Maintenance/inspection items Interval Additional information
Ion exchange resin cartridge Continue drawing samples until
When appears in water quality improves and CPC
replacement *1
information display notification clears. (automatic
(See P.11) recovery)
Other indicators: An alert can be manually
Conductivity reading of cleared by pressing and holding
1x10-4S/m or higher. CLR.
Resistivity reading of
1x104Ω・m or lower
* Processing capacity: Approx.
3,000ℓ
Reverse osmosis (RO) When appears in Notification can be cleared by
pressing and holding CLR,
membrane replacement *2 information display
following replacement.
(See P.35) (See P.Error! Bookmark not
Appears when cumulative life defined.)
reaches two years Be sure to run initial wash and
* Processing capacity: Approx. to adjust pressure calibration
20,000ℓ valve after replacing RO
membrane (See pgs.16 & 17).
Pre-process cartridge When appears in Notification can be cleared by
replacement *2 information display pressing and holding CLR,
(See P.12) following replacement
* Processing capacity: Approx.
(See P.Error! Bookmark not
5,000ℓ
defined.).
Membrane filter replacement Notification can be cleared by
When appears in
(See P.13) *2 pressing and holding CLR,
information display
following replacement (See
* Processing capacity: Approx.
P.Error! Bookmark not
3,000ℓ
Other indicators: defined.).
Replace when dispensing rate
drops to 0.5L/min or less,
even if does not
appear in display.
Replace relevant wear items
Two or more notifications Conduct maintenance for all
(See P.Error! Bookmark not
occur at once items.
defined.).
Water supply hose filter Clean earlier if base water
cleaning quality is degraded.
(See P.Error! Bookmark Every 6 months
not defined.)
Hose replacement inspect for water leaks at least
Every 2 years
once a month.
Pressurization pump Replace every 2 years.
Every 2 years
replacement
Solenoid valve and pressure Replace every 5 years.
Every 5 years
reduction valve replacement
ELB inspection Inspect once a month.
Every month
(See P.38)
*1 Unit automatically displays replacement notification for this wear item based on water quality.
34
*2 Unit automatically displays replacement notification for this wear item based on sample draw time,
beginning when CLR was last pressed to reset notification.

35
6. MAINTENANCE PROCEDURES
Ion Exchange Resin Cartridge Replacement

For replacement procedure, see “Install the ion exchange resin cartridge” (P.11). Notification alarm will
automatically reset once water quality improves, following cartridge replacement.
・ Degraded water quality and processing capacity will be exhibited from cartridges stored for an extended
time period. Discretion is therefore advised in preparing spare cartridges. Cartridge shelf life is
approximately 4 months.
・ Spent cartridges should be discarded as non-combustible material or returned to Yamato (applicable in
Japan only). Use the mailing label supplied with cartridge for returns. Yamato Scientific promotes
collection and recycling for preservation of the environment.
・ Following cartridge replacement, discard the first 4ℓ of water dispensed to purge system of air and initial
impurities.

Pre-process Cartridge Replacement

For replacement procedure, see “8. Install the pre-process cartridge” (P.12). To reset notifications/alerts, see
“How to reset after replacement of consumable parts” (P.36).
・ Ion exchange resin cartridge life will shorten if unit is used without replacing the pre-process cartridge at
specified interval.
・ Spent cartridges should be discarded as non-combustible material or returned to Yamato (applicable in
Japan only). Use the mailing label supplied with cartridge for returns. Yamato Scientific promotes
collection and recycling for preservation of the environment.

Reverse Osmosis (RO) Membrane Replacement

To replace, see “13. Install the reverse osmosis (RO) membrane.


To reset notifications alerts, see “Wear Item Replacement Alert Reset” (P.36). Running Initial wash and
adjusting the pressure calibration valve must be done after replacing RO membrane. For initial wash pressure
calibration procedures, see “Run initial wash for reverse osmosis membrane” (P.16) and “15. Calibrate
pressure for reverse osmosis membrane.
(P.17).
・ Ion exchange resin cartridge life is shortened and specified water quality and/or sample size will not be
accurate if RO membrane is not replaced at specified interval.
・ Spent cartridges should be discarded as non-combustible material.

36
6. MAINTENANCE PROCEDURES
Wear Item Replacement Alert Reset

The useful life of each replaceable cartridge is determined by cumulative water volume it can reliably
filter within a predicted timeframe.*1 The WE200 unit counts the cumulative water volume filter time
(in hours) for each cartridge and generates notifications to the user when replacement is needed
(See display descriptions on P.41). When replacing filter cartridges, reset cumulative water volume
hours using the procedures outlined below.
Resetting replacement notifications/alerts

① Turn the ELB “ON (|)”.

② Press POWER.

・For single item alert


③ Pressing and holding CLR sounds an
acceptance tone and resets the notification
so that normal operation may be resumed.
③ ②
・For multiple item alert
③ Pressing and holding CLR sounds acceptance
tone and resets the notification.

④ Pressing and holding CLR again sounds


acceptance tone and resets the
notification.

⑤ Repeat to clear any other alert items so that


normal operation may be resumed.

* Reset the alerts ONLY after replacing items for which alerts were generated.
* When multiple replacement alerts are generated, reset order is as follows. Replace all items
and clear all alerts before attempting to resume operation.
Reset order: → → →
* If premature replacement notifications/alerts are suspected, call for service.
*1 Useful life of ion exchange resin cartridge is determined by water quality.

37
6. MAINTENANCE PROCEDURES
Accumulated Volume Hour Reset

Replacing items and resetting volume hours before notification is generated

① Turn the ELB “ON(|)”.

② Press POWER.

③ Pressing and holding CLR brings up


in water quality display and unit
enters wear item reset mode.
③ ②
④ Each time UNIT is pressed, indicators can be
toggled through in the information display as
follows.
→ →

⑤ Select item to be replaced, press and hold


CLR (acceptance tone will sound) to reset
cumulated water volume hours for that item.
Normal operation can be resumed. To exit
reset mode without resetting, press and hold
⑤ ⑥ UNIT to resume normal operation.

* Reset the volume hours ONLY after item has been replaced. Be advised that cumulated volume
hours cannot be restored once they have been reset.
* Use the above procedure for replacing wear items which show time-related deterioration before
a replacement notification is generated.

Cartridge/filter replacement, according to the following intervals is recommended to maintain


consistent water quality, regardless of replacement alerts.
 Membrane filter Yearly
 pre-process cartridge Yearly
 ion exchange resin (CPC-T) cartridge Yearly
 Reverse Osmosis (RO) membrane Every 2 years

38
6. MAINTENANCE PROCEDURES
Water Supply Hose Filter Maintenance

1. Turn ELB off (O). Turn water supply tap Tap


off. Slide the sleeve in direction of arrow, ④
and remove water supply hose from the ①
connection port. ⑤
② Connection Port Body
2. Remove plug ② from ring ① while
turning. ⑥ ①Ring
3. Clean filter ⑦ seal filter with water. One-touch
②Plug
Joint
4. Scrub filter with brush or other appropriate ⑦ ③Socket
cleaning utensil until thoroughly cleaned. ③ ④Spacer
⑤Mounting Screw
5. reassemble by reversing the above
⑥Packing
procedure
⑦Filter
* Clean the water supply hose filter
approximately once every six months.
Sleeve

Tap side

ELB Function Check

・ Conduct this test with power cable connected.


・ Turn ELB “ON (|)”.
・ Press ELB test button with a fine-tipped object,
such as the tip of a ball point pen, and confirm
that the ELB turns off, indicating normal
operation.

Test button

39
7. EXTENDED STORAGE & DISPOSAL
Warning
1. Equipment disposal
●Discard as bulky waste.
●Do not leave unit unattended, or in a location where children may have access.

2. Maintaining water quality and RO membrane stability


●As a rule, see that the following elements are maintained to keep automatic flush function
enabled.
1. Leave ELB “ON (|)”.
* POWER key may be kept ON or OFF.
2. Keep water supply tap open and keep drain unobstructed.

3. Resuming operation after extended storage


When possible, leave ELB “ON (|)” and water tap open, even if unit will be out of service
for an extended period of time (7 days or longer).
Close water tap if circumstance necessitates turning OFF the ELB. If unit is not operated for
some time, the quality of water remaining in the system will deteriorate and a water quality
error (CPC display) may be displayed when resuming operation. Press the “PUSH” key to
completely clear the sampling path, and wait for the CPC display to clear before proceeding
further.
If adequate performance cannot be restored after resetting ELB and thoroughly clearing the
sampling path, replace applicable wear items.

40
7. EXTENDED STORAGE & DISPOSAL
Disposal Considerations

Dispose of or recycle this unit in a responsible and environmentally friendly manner.


Yamato Scientific Co., Ltd. strongly recommends disassembling unit, as far as is possible, in order to
separate parts and recycle them in contribution to preserving the global environment.

Major components and materials, comprising WE200 units are listed in the table below:
Names of major
Material
components
Major component breakdown
External casing Iron and galvanized steel, melamine resin baked finish
External casing back plate Iron and galvanized steel, melamine resin baked finish
Door ABS resin
Door backing plate Stainless steel SUS304
Installation fixtures (painted) Iron and galvanized steel, melamine resin baked finish
Installation fixtures
Stainless steel SUS304
(unpainted)
Hinges Stainless steel SUS
Rubber feet Synthesized rubber
Nameplate Polyethylene terephthalate (PET)
Major components of water
circulation system
Water supply port Brass
Water quality sensor Polypropylene Other composites
Membrane filter Polycarbonate Other composites
Water circulation components
pre-process cartridge Polystyrene Other composites
ion exchange resin cartridge Polystyrene Other composites
Reverse Osmosis (RO)
Polyamide Other composites
membrane
Resin drum casing Polypropylene
Water quality sensor
Titanium
electrode
Pressure reduction valve
Body: brass
(metal parts)

Major part name Material


Major components of plumbing system
Water supply hose Vinyl chloride
Hose pipe (white) Polyethylene
Drain hose Polyolefin
Quick coupler (resin) Polypropylene
Brass
Quick coupler (metal)
Stainless-steel
Major components of electrical system
Water supply solenoid valve Body: brass Other composites
Water sampling solenoid
Body: PDM Other composites
valve
Concentrated water drain
Body: Stainless-steel Other composites
solenoid valve
Filtered water drain solenoid
Body: Stainless-steel Other composites
valve
Power cable, wire material, Synthesized rubber sheathed and resin sheathed wire materials
other and substrates

41
8. TROUBLESHOOTING
Error Codes

Error Code Troubleshooting


When an error appears in information display, record details of error, turn ELB “OFF (o)” immediately
and shut off water supply tap. If an abnormality occurs, component replacement or unit inspection
may be necessary. Contact a local dealer or sales office for assistance. Be prepared to give unit
serial number, specific error details and background when making service calls.
Error indications Error code Possible causes Possible solutions
 Water quality sensor’s
temperature compensator is
disconnected, severed or
 Reset ELB. If error
Water quality has short-circuited
persists, call for
sensor error  Water temperature is
service.
temporarily outside
measurable range
(0°C~100°C).
 Memory element settings
cannot be read correctly  Reset ELB. If error
CPU board error  Settings are incorrect. persists, call for
 A/D circuit error has been service.
detected.
 Supply water temperature is
 Confirm that base
less than 10°C
water temperature
 Reverse Osmosis (RO)
is within proper
membrane is clogged
working range of
Upper limit  Water sampling solenoid
10°C~30°C.
pressure error valve malfunction has been
detected
 Reset ELB. If error
 Pressure reduction valve
persists, call for
malfunction has been
service.
detected
 Pressure calibration valve
 Inspect unit for
has been improperly
leaks. If leak is
adjusted
found in plumbing
 Reverse osmosis (RO)
system, call for
Lower limit membrane is damaged
service.
pressure error  Defect in pump has been
detected
 Reset ELB. If error
 Drain solenoid valve
persists, call for
malfunction has been
service.
detected
 If water leaks onto
leak sensor during
replacement of
filter cartridges,
reset ELB and
allow leak sensor
 Water has dripped on leak
Water leak error to dry. (See
sensor
P.Error!
Bookmark not
defined.)
 If leak is found in
plumbing system,
call for service.
 Flow rate sensor is not
properly detecting the  Install a
specified working flow rate wider-mouthed
Solenoid valve  Water supply solenoid valve water tap outlet. If
error malfunction has been error persists after
detected modification, call
 Pre-process cartridge is for service.
clogged

42
8. TROUBLESHOOTING
Error Codes

Other indications Error code Possible causes Solution


Measurable upper limit of water  Press PUSH to begin
quality range has been drawing sample. If
numeric values fail to
exceeded appear during or after
-4
・Conductivity <0.05x10 S/m taking sample, call for
Out of measurable ・Resistivity >20x10 Ω・m
4 service.
range Measurable lower limit of water  Replace the ion
exchange resin
quality range has been cartridge (See P.11).
exceeded If numeric values fail
-4 to appear after
・Conductivity >10x10 S/m
replacement, call for
・Resistivity <0.1x10 Ω・m
4
service.
 Confirm that water
supply is on and that
 Base water pressure is water supply tap is
open.
too low (at or
below  Install a
Water supply error
0.13MPa) or water supply wider-mouthed water
tap outlet. If the error
has been cut off persists after tap
modification, call for
service.
 Working flow rate has
dropped below specified
value  Reset ELB. If error
Pressurization
 Pre-process cartridge is persists, call for
pump error service.
clogged
 Reverse osmosis (RO)
membrane is clogged

43
8. TROUBLESHOOTING
Malfunctions

More on leak detection error


●Confirmation
1. Confirm that the water supply connection coupler and quick couplers on ion exchange resin
cartridge, pre-process cartridge and the Reverse Osmosis (RO) membrane are securely
connected.
* If leaks are discovered coming from unit plumbing system, turn ELB off immediately, shut off
main water supply tap and contact local dealer or sales office for assistance.
2. Confirm that water has not dripped on leak sensor while replacing a cartridge or other wear item.
●Solution procedures
(1) Turn the ELB “OFF(O)”.
(2) Isolate leak. Leak sensors are located at the two positions shown below:
・Front side - visible when the door is opened.
・Rear of main unit
(3) Remove leak sensor from main unit, thoroughly wipe all moisture from electrode and from
interior of unit. Allow them to dry completely.
(4) When dry, be sure to replace leak sensor(s) in original position.
(5) Replace door and close.
(6) Turn ELB “ON (|)” and press the POWER key to resume normal operation.

* ALWAYS shut main water supply tap off BEFORE attempting to disassemble system
plumbing (i.e. to repair a leak).

Leak sensor

44
8. TROUBLESHOOTING
Malfunctions

Symptom Possibility of a malfunction Countermeasures


Reinsert the power cable
●Power cable not connected securely
Confirm connection
No power
●Facility power supply is defective or Confirm facility power supply is
does not properly meet unit rating single phase AC100V~240V
●Water tap outlet opening too small Use wider-mouthed tap outlet
●Insufficient water supply pressure or Confirm that water supply tap is
No (or poor) water water supply has been cut off turned on
flow Reconnect water supply hose
●Water supply hose not connected
Confirm connection (See pgs. 9 &
securely
10)
●Pre-process cartridge, ion exchange Confirm whether items have gone
resin cartridge or membrane filter is without being replaced for longer
Water sample
clogged than designated
cannot be drawn
●Water supply solenoid valve or water
Replace
sampling solenoid valve is defective
Operate unit within specified water
●Water temperature is too low (<9°C) supply temperature range (10°C ~
Water sample size 30°C)
is too small ●Reverse Osmosis (RO) membrane is
Replace
clogged
●Initial wash switch is ON Turn initial wash switch OFF.
Operate unit within specified water
●Water temperature is too high
supply temperature range (10°C ~
Water sample size (>30°C)
30°C)
is too large
●Reverse Osmosis (RO) membrane is
Replace
damaged
Run initial wash for reverse osmosis
●Reverse Osmosis (RO) membrane
(RO) membrane, if it has not been
has not had initial wash
done yet (See P.15).
●Ion exchange resin cartridge is
Water quality is deteriorated
Sample about 10ℓ
degraded ●Air remaining in ion exchange resin
If water quality does not improve,
cartridge
replace the ion exchange resin
●Ion exchange resin cartridge has
cartridge.
gone unused for an extended period
of time

45
9. SERVICE & REPAIR

Requests for Repair

When a problem occurs, terminate operation immediately, turn off main power switch (ELB) and
disconnect power cable.
Contact a local dealer or Yamato sales office for assistance.

The following information is required for all repairs. Refer to serial no. and rating
● Model name sticker on unit.
● Serial Number See “Component Names and
● Date (year/month/day) of purchase Functions” (P.18) for sticker
● Description of problem in as much detail as possible location.

Guaranteed Supply Period for Repair Parts

Guaranteed maximum supply period for repair parts is 7 (seven) years from date of discontinuation for
WE200 model. “Repair parts” is defined as components which, when installed, allow for continued unit
operation.

46
10. SPECIFICATIONS
Model WE200
Water sample flow
Perfor-
RO membrane→ion exchange→filtration
mance

order
Water supply Resin hose connected to tap water via quick coupler
Pure water sample JIS K 0557 A4-equivalent
Sample size and mode
※1 0.5~1.0L/min・continuous
*2
Pre-process cartridge 0.1µm hollow fiber + activated charcoal included (PWF-1)
Flow sensor Open pulse signal (NPN) output
Reverse osmosis (RO)
Pressurized water supplied to reverse osmosis (RO) membrane
Configuration

membrane pump
Pressure gauge Universal pressure switch for fluid
Reverse osmosis (RO)
Thin membrane mix type
membrane
Ion exchange 2ℓ ion exchange resin containing activated charcoal (CPC-T) 1
Water quality sensor Electrode system
Final filtration 0.1µm Membrane filter
Leak sensor Parallel dual electrode system
Base water pressure
0.13~0.50MPa (1.3~4.9kgf/cm2)
range ※2
Base water
10°C~30°C
temperature range
Water cut-off error, Water quality sensor error, CPU board
Standards

Safety device error, upper/lower limit pressure error, leak error, flow
alarm/error, ELB
Maximum discharge Approx.2ℓ/min (during system flush)
Rated voltage: single phase AC100-240V, Rated frequency:
Power supply *3
50/60Hz
Outer dimensions *4
350mm×430mm×470mm
(W×D×H)
Water sampling port 250mm above floor
Weight Main body:Approx. 30kg (dry)
Water quality 7-segment LED display (Conductivity/Resistivity)
Indica-
tions

Wear item replacement alert display (ion exchange resin,


Other pre-process cartridge, reverse osmosis (RO) membrane,
membrane filter), warning display (leak alert)
Water supply hose (w/connection kit) 1
Power cord 1
Instruction manual 1 (this document)
ion exchange resin cartridge(CPC-T) 1
Included accessories
pre-process cartridge 1
Membrane filter 1
Seal tape 1
Drain hose 3m×1
Component Model Product code
ion exchange resin cartridge CPC-T 253256
pre-process cartridge PWF-1 253099
Wear items reverse osmosis (RO) membrane
RO-1S 253257
cartridge set
Membrane filter (2 included) MFRL727 9020010004
Thread seal tape --- F0260021
※1 Performance data based on AC100 to 240V power supply, 23°C±5°C room temperature and 65%RH±20%
humidity. Peripheral operating temperature range is 5°C to 35°C.
2
※2 Performance is guaranteed at 0.2 to 0.5MPa (2.0~.9kgf/cm ) base water pressure, at water temperature of 20°C.
Water sample sizes vary with water temperature changes.
※3 100V power cord (with grounded 3-prong plug) is included. Use optional power cord for voltages other than
AC100V.
※4 Protrusions excluded from standard dimensions.

47
11. WIRING DIAGRAM

48
11. WIRING DIAGRAM
Wiring Diagram Glossary

・Standard components
Symbol Part name Symbol Part name
S Power outlet (AC250V, 15A) MV1 Water supply solenoid valve
(DC24V, N.C.)
ELB Electric Leakage Breaker MV2 Water sampling solenoid valve
(AC100-240V,10A) (DC24V, N.C.)
NF Noise filter (AC250V,3A) MV3 Filtered water drain solenoid valve
(DC24V, N.O.)
T1 Terminal block for wiring MV4 Concentrated water drain solenoid
(AC250V, 20A) valve (DC24V, N.O.)
T2 Terminal block for wiring E Water quality sensor
(AC250V, 20A)
T3 Terminal block for wiring WL1 Leak sensor 1
(AC250V, 20A)
X1 Output relay for pressurization WL2 Leak sensor 2
pump (DC24V)
MAIN Planar substrate (T00MA-Q) PS Pressure switch (AC250V, 3A)
PIO Display substrate (T00DP) P Pressurization pump (DC24V)
DC DC power supply (DC output: DC DC power supply
POWER 24V, 2.1A) POWER2 (DC output:24V, 3.0A)
1
PRE Pressure gauge (DC12-24V) SW1 Initial wash select switch
(DC30V,10A)

・Optional components
Symbol Part name Symbol Part name
T4 Terminal block for auxiliary X2 External alarm output relay (DC24V)
components (AC250V, 20A)

49
12. WEAR ITEMS

Component name Code No. Specification Manufacturer

Ion exchange resin cartridge 253256 CPC-T Yamato


pre-process cartridge 253099 PWF-1 Yamato
reverse osmosis (RO) membrane 253257 RO-1S Yamato
Membrane filter(2 included) 9020010004 MFRL727 Yamato
Plumbing hose LT00036230 HW-TU-14 1/4*0.17 Yamato
Drain hose 3040036003 PL-4 8×10 Milk white NITTA MOORE
Quick coupler
3140030008 QJ-22D Wamoto
(for ion exchange resin cartridge)
Pre-process coupler LT00036217 TSF-2WR JOPLAX
Water supply hose LT00015141 With mesh and stopper Iida Rubber

50
13. LIST OF HAZARDOUS SUBSTANCES
Never attempt to process explosives, flammables or any items which contain explosives or
flammables

①Nitroglycol, Glycerine trinitrate, Cellulose Nitrate and other explosive nitrate esters
②Trinitrobenzen, Trinitrotoluene, Picric Acid and other explosive nitro compounds
Substance
Explosive

③Acetyl Hydroperoxide, Methyl Ethyl Ketone Peroxide, Benzoyl Peroxide and other organic
peroxides
④Metallic Azide, including Sodium Azide, etc.
①Metal “Lithium” ②Metal “Potassium” ③Metal “Natrium” ④Yellow Phosphorus
ExplosiveSsubsta

⑤Phosphorus Sulfide ⑥Red Phosphorus⑦Phosphorus Sulfide


nces

⑧Celluloids, Calcium Carbide (a.k.a, Carbide)⑨Lime Phosphide⑩Magnesium Powder


⑪Aluminum Powder ⑫Metal Powder other than Magnesium and Aluminum Powder
⑬Sodium Dithionous Acid (a.k.a., Hydrosulphite)
①Potassium Chlorate, Sodium Chlorate, Ammonium Chlorate, and other chlorates
Oxidizing Substances

②Potassium Perchlorate, Sodium Perchlorate, Ammonium Perchlorate, and other perchlorates


③Potassium Peroxide, Sodium Peroxide, Barium Peroxide, and other inorganic peroxides
④Potassium Nitrate, Sodium Nitrate, Ammonium Nitrate, and other nitrates
⑤Sodium Chlorite and other chlorites
⑥Calcium Hypochlorite and other hypochlorites
①Ethyl Ether, Gasoline, Acetaldehyde, Propylene Chloride, Carbon Disulfide, and other
Flammable Substances

substances with ignition point at a degree 30 or more degrees below zero.


②n-hexane, Ethylene Oxide, Acetone, Benzene, Methyl Ethyl Ketone and other substances
with ignition point between 30 degrees below zero and less than zero.
③Methanol, Ethanol, Xylene, Pentyl n-acetate, (a.k.a.amyl n-acetate) and other substances
with ignition point between zero and less than 30 degrees.
④Kerosene, Light Oil, Terebinth Oil, Isopenthyl Alcohol(a.k.a. Isoamyl Alcohol), Acetic Acid
and other substances with ignition point between 30 degrees and less than 65 degrees.
Combustible

Hydrogen, Acetylene, Ethylene, Methane, Ethane, Propane, Butane and other gases
Gas

combustible at 15℃ at one air pressure.

Excerpt from Table 1, Hazardous Substances, in Cabinet Order from Occupational Safety and Health
Law (substances related to Articles 1, 6, and 9)

51
14. SETUP CHECKLIST
* Setup WE200 units using the following procedure:
Installation Installed by (company or Installation Assessed
Model Serial number
Date personnel) approved by by

Section No. & Instruction manual Assessed


No. Item Implementation Procedure
reference page by
Specifications
Confirm number of included
1 Accessories 10. Specifications P.46
accessory items
・Check site visually.
2. Pre-Operation Procedures
Caution: check for hazards P.5
・At installation site・・・
・Prepare installation space.

・Measure line voltage (power


distribution terminal, outlet, etc.) 2. Pre-Operation Procedures P.5~6
with voltmeter.
・Measure line voltage during
2 Installation operation.
(Must meet required voltage
rating) 10. Specifications P.46
Caution: Confirm outlet rating or ・Standard-Power supply
breaker power rating meet
unit requirements.
2. Pre-Operation Procedures
Check base water ・Base water P.8

Orientation
4. Operating procedure P.24~
27
Explain function of each component
1 Operation
as written in instruction manual 1. Safety Precautions P.1~4

List of dangerous substances 50

Installation of Explanation of how to install the RO 2. Pre-Operation Procedures


2 ・Installation P.9~17
RO membrane membrane and perform initial washing
8. Troubleshooting P.41~
Explain error codes and reset ・Service & Repair 45
3 Error Codes procedures as written in instruction
manual

Explain of inspection and 6. Maintenance Procedures P.34~


Maintenance
4 maintenance procedure as written ・Inspection & maintenance 38
& Inspection
in instruction manual
9. Service & Repair P.45

・ Fill in installation date and name


Installation of installing personnel or
data entry company on unit “OK and
5
Service Sticker”
Completion ・ Explain how to contact
technician

52
Limited Liability
Always operate equipment in strict compliance to the handling and operation
procedures set forth by this instruction manual.
Yamato Scientific Co., Ltd. assumes no responsibility for malfunction, damage, injury
or death, resulting from negligent equipment use.
Never attempt to disassemble, repair or perform any procedure on WE200 units which
are not expressly mandated by this manual. Doing so may result in equipment
malfunction, serious personal injury or death.

Notice
● Instruction manual descriptions and specifications are subject to change without
notice.
● Yamato Scientific Co., Ltd. will replace flawed instruction manuals (pages missing,
pages out of order, etc.) upon request.

Instruction Manual
Non-heating Water Purifier Pure Line®
WE200
First edition March 8, 2013
Last Revision August 2, 2013
Yamato Scientific Co., Ltd.
〒103-8432
2-1-6, Nihonbashi, Honcho, Chuo-ku, Tokyo
Customer support center
Tool free: 0120-405525
http://www.yamato-net.co.jp

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