Escolar Documentos
Profissional Documentos
Cultura Documentos
1
PowerSync Training 4-Apr-2010
2
PowerSync Training 4-Apr-2010
5
4-April-2019 Confidential. Do Not Distribute.
3
PowerSync Training 4-Apr-2010
PowerSync
Controller
Family
8
4-April-2019 Confidential. Do Not Distribute.
4
PowerSync Training 4-Apr-2010
• Changes/New Functionalities
Improved communication speed
• Changed the MultiPac structure definitions to reduce the MultiPac data
structure sizes
• Changed the MultiPac update command to asynchronous communication
Updated MultiPack state machine for ease of PLC interface
• Added PLCDAT, PLCCOM, SYSINF and PLCSTR for PLC control
Updated the time synchronization from one month to one minute
9
4-April-2019 Confidential. Do Not Distribute.
10
4-April-2019 Confidential. Do Not Distribute.
5
PowerSync Training 4-Apr-2010
PowerSync MultiMaster/Master
• Common Wiring Locations/Designations
• Customer Wiring on TB1
• Pre-Defined Input and Output Functions
• Space for Additional Accessories:
mGuard & WiFi Modules
Remote I/O Module for Seamless Transfer
Additional PLC I/O Modules for MultiMaster
• Example Digital Inputs - Next Slides
11
4-April-2019 Confidential. Do Not Distribute.
PowerSync
MultiMaster
Digital Inputs
12
4-April-2019 Confidential. Do Not Distribute.
6
PowerSync Training 4-Apr-2010
PowerSync
Master
Digital Inputs
13
4-April-2019 Confidential. Do Not Distribute.
PowerSync
Controller
Family
7
PowerSync Training 4-Apr-2010
15
4-April-2019 Confidential. Do Not Distribute.
8
PowerSync Training 4-Apr-2010
17
4-April-2019 Confidential. Do Not Distribute.
18
4-April-2019 Confidential. Do Not Distribute.
9
PowerSync Training 4-Apr-2010
Phoenix Contact
Phoenix Contact develops and manufactures industrial electrical and electronic technology
products that power, protect, connect, and automate systems and equipment for a wide
range of industries. Phoenix Contact GmbH & Co. KG, Blomberg, Germany operates 50
international subsidiaries, including Phoenix Contact USA in Middletown, PA.
20
4-April-2019 Confidential. Do Not Distribute.
10
PowerSync Training 4-Apr-2010
Sales
Germany International
21
4-April-2019 Confidential. Do Not Distribute.
22
4-April-2019 Confidential. Do Not Distribute.
11
PowerSync Training 4-Apr-2010
12
PowerSync Training 4-Apr-2010
26
4-April-2019 Confidential. Do Not Distribute.
13
PowerSync Training 4-Apr-2010
27
4-April-2019 Confidential. Do Not Distribute.
ASP Training
Initial Customer Service Training at Capstone October 29, 2018
Target Distributors Who Have or Expect to Order PowerSync systems
28
4-April-2019 Confidential. Do Not Distribute.
14
PowerSync Training 4-Apr-2010
1000 S - H G 4 - B U 0 0 - A 0 0 0
Option 3: Controller
0 = PowerSync Lite Controller
A = C1000 Controller
R = PowerSync Enhanced Controller
S = PowerSync Master Controller
30
4-April-2019 Confidential. Do Not Distribute.
15
PowerSync Training 4-Apr-2010
31
4-April-2019 Confidential. Do Not Distribute.
Questions?
32
4-April-2019 Confidential. Do Not Distribute.
16
PowerSync Training 4-Apr-2010
Hardware
Review
34
4-April-2019 Confidential. Do Not Distribute.
17
PowerSync Training 4-Apr-2010
35
4-April-2019 Confidential. Do Not Distribute.
36
4-April-2019 Confidential. Do Not Distribute.
18
PowerSync Training 4-Apr-2010
37
4-April-2019 Confidential. Do Not Distribute.
PowerSync MultiMaster
Major Components
38
4-April-2019 Confidential. Do Not Distribute.
19
PowerSync Training 4-Apr-2010
Optional
Customer
PowerSync Master
24 VDC
Major Components
400/480 VAC Power 24 VDC
50/60 Hz Supply
*
* UPS Touch Panel HMI
Terminator UPS
10Base-2 Battery X5
* MCB RS-232
UCB UPS 24
10B2 to VDC*
10BT RS-232
Converter
Reserved for *
Optional HRM**
Serial to
10/100Base-T
To PSMM Ethernet
ESW2 Copper
MultiPac Control Converter
Option
Bay A SCM Expanded View *
Terminator X3 X6
10B2 to 10/100Base-T
10Base-2 10/100Base-T X1 X5 *
10BT 10/100Base-T 10/100Base-T X2 X3
Converter In X2 X4
Out X7 X1
AXC 3050 I/O
UCB RS-232 Ethernet Ring PLC Modules
Serial to X8
Switch
Ethernet
RS-232 Fiber Option
Converter To PSMM
10/100Base-T
Ring In
10/100Base-T
Bay B SCM S/E Converter *
Ring Out X3 X1 Copper
X4 X2 Option To PSMM
Ring In X10
10/100Base-T X5
Bay C SCM S/E Converter
X6 X11
WiFi/M Guard
Ring Out Option
X7 X12
X8 X13 Fiber
Ring In
10/100Base-T X9 X14 Option
Bay D SCM S/E Converter
To PSMM
Ring Out ESW1
Monitoring/
Ring In Service
10/100Base-T
Bay E SCM S/E Converter
Surge
Ring Out
Suppresors
39
4-April-2019 Confidential. Do Not Distribute.
PowerSync Enhanced
Optional
Customer
24 VDC
UPS
*
Touch Panel HMI
UPS UPS 24
Battery VDC* X5
Reserved for
Optional HRM**
Terminator X1
10B2 to AXC 3050 I/O
10Base-2 10/100Base-T
10BT PLC Modules
Converter In
Out
UCB RS-232
Serial to Ethernet Ring
Ethernet Switch
RS-232
Converter
10/100Base-T *
X3 X1 Copper
To PSMM
X4 X2 Option
Ring In X5 X10
10/100Base-T WiFi/M Guard
Bay B SCM S/E Converter X6 X11
Option
Ring Out X7 X12
X8 X13 Fiber
Ring In Option
10/100Base-T X9 X14
Bay C SCM S/E Converter To PSMM
Ring Out ESW1
Monitoring/Service
Ring In
10/100Base-T
Bay D SCM S/E Converter
Ring Out
Ring In
10/100Base-T
Bay E SCM S/E Converter
Surge
Ring Out
Supressors
40
4-April-2019 Confidential. Do Not Distribute.
20
PowerSync Training 4-Apr-2010
PowerSync Lite
Optional
Customer
24 VDC
Reserved for
Optional HRM**
Terminator 10/100Base-T
10B2 to
10Base-2 10/100Base-T 10/100Base-T
10BT
Converter In
Out
UCB RS-232
Serial to Ethernet Ring
Ethernet Switch
RS-232
Converter
10/100Base-T
Ring In
10/100Base-T
Bay B SCM S/E Converter
Ring Out
Notes: Ring In
10/100Base-T
*
X2 X1
Bay C SCM S/E Converter
“Lite” uses smaller box size with same 10/100Base-T and Service
Bay E SCM S/E Converter
Ring Out
41
4-April-2019 Confidential. Do Not Distribute.
PowerSync
C1000 Bay
Connections
42
4-April-2019 Confidential. Do Not Distribute.
21
PowerSync Training 4-Apr-2010
43
4-April-2019 Confidential. Do Not Distribute.
44
4-April-2019 Confidential. Do Not Distribute.
22
PowerSync Training 4-Apr-2010
45
4-April-2019 Confidential. Do Not Distribute.
46
4-April-2019 Confidential. Do Not Distribute.
23
PowerSync Training 4-Apr-2010
47
4-April-2019 Confidential. Do Not Distribute.
Control Network
Coupled Ring
Fiber Example
48
4-April-2019 Confidential. Do Not Distribute.
24
PowerSync Training 4-Apr-2010
Control Network
Coupled Ring
CAT6 Example
49
4-April-2019 Confidential. Do Not Distribute.
Control Network
Direct to C1000 Bays
CAT6 Example
50
4-April-2019 Confidential. Do Not Distribute.
25
PowerSync Training 4-Apr-2010
Service Network
Star to Star
CAT6 Example
51
4-April-2019 Confidential. Do Not Distribute.
Network IP Scheme
Example PowerSync Controller Digital Communications Networks
PSMM with one or more PSMM with up to 10 C200's
Single C1000's with PSM
C1000's with PSM/PSE or up to 2 C1000's with PSL
Controller
Controllers Controllers
Addressable Control Service Control Service Control Service
Devices 192.168.1.xx 172.17.10.xx 192.168.1.xx 172.17.10.xx 192.168.1.xx 172.17.10.xx
HRM's MT # MT # MT #
2, 3… 2, 3… 2, 3…
C1000 MCB S/E 101
MT RING ESW MT # + 100 MT # + 100 MT # + 100
102, 103.. 102, 103.. 102, 103..
MT S/E MT # + 100 MT # + 100 MT # + 100
102, 103.. 102, 103.. 102, 103..
C1000 ESW1 141 14x 141*
(x = C1000 #) 142*
C1000 ESW1 X10 15x
Ext. Device (x = C1000 #)
C1000 ESW1 X11 16x
Ext. Device (x = C1000 #)
C1000 ESW2 171 17x
(x = C1000 #)
C1000 HMI 181 18x
(x = C1000 #)
C1000 PLC 191 191 19x 19x
(x = C1000 #) (x = C1000 #)
PSMM PLC 200 200 200 200
52
4-April-2019 Confidential. Do Not Distribute.
26
PowerSync Training 4-Apr-2010
Network IP Scheme
(example map)
Service Control
53
4-April-2019 Confidential. Do Not Distribute.
Two C1000’s
Example 1
(Fiber)
54
4-April-2019 Confidential. Do Not Distribute.
27
PowerSync Training 4-Apr-2010
Two C1000’s
Example 2
(CAT6)
55
4-April-2019 Confidential. Do Not Distribute.
Two C1000’s
Example 3
(CAT6)
56
4-April-2019 Confidential. Do Not Distribute.
28
PowerSync Training 4-Apr-2010
Three C1000’s
Example (Fiber)
57
4-April-2019 Confidential. Do Not Distribute.
C1000 + C200
Example
(CAT6)
58
4-April-2019 Confidential. Do Not Distribute.
29
PowerSync Training 4-Apr-2010
Remote Access
59
4-April-2019 Confidential. Do Not Distribute.
60
4-April-2019 Confidential. Do Not Distribute.
30
PowerSync Training 4-Apr-2010
61
4-April-2019 Confidential. Do Not Distribute.
Time Synchronization
Controllers Synchronize Time Every Minute
Expect less than 1 second time difference between devices
Setup Options include
using HMI’s internal clock (operator sets initial time & updates)
BMS writes time into Modbus registers
Internet Time, when PSMM Industrial PC has a WAN connection
(mGuard can synchronize with Internet Network Time Protocol “NTP”
server, and IPC sets mGuard as its NTP reference)
62
4-April-2019 Confidential. Do Not Distribute.
31
PowerSync Training 4-Apr-2010
63
4-April-2019 Confidential. Do Not Distribute.
32
PowerSync Training 4-Apr-2010
65
4-April-2019 Confidential. Do Not Distribute.
Consistent HMI
PowerSync MultiMaster PowerSync Master/Enhanced
Capstone Branding
Consistent
Data Format
Easy Navigation
12 Monitoring Screens 7 Monitoring Screens
8 Setup & Control Screens
66
4-April-2019 Confidential. Do Not Distribute.
33
PowerSync Training 4-Apr-2010
67
4-April-2019 Confidential. Do Not Distribute.
PSM/PSE HMI
68
4-April-2019 Confidential. Do Not Distribute.
34
PowerSync Training 4-Apr-2010
PSMM HMI
(also PSM
Remote HMI Same as
Session) PowerSync
Master
Local Main
Screen
PSMM HMI
C1000 Level
Data &
Sub-screen
Selection
35
PowerSync Training 4-Apr-2010
PSMM HMI
(also PSM
Remote HMI
C1000 Level
Session) Data
Communication
Events
C1000 Package
Events
Traditional MT
Fault Events
72
4-April-2019 Confidential. Do Not Distribute.
36
PowerSync Training 4-Apr-2010
73
4-April-2019 Confidential. Do Not Distribute.
74
4-April-2019 Confidential. Do Not Distribute.
37
PowerSync Training 4-Apr-2010
Authorized
User Setup
• Admin Sets Up New Users
• Admin Can Remove User
• Users Require Log In
Password
• Passwords can be changed
• Setup Changes require
“Control Priority”
75
4-April-2019 Confidential. Do Not Distribute.
• Up to 3 Independent Sessions:
1 Local, 2 Remote
• Red Border indicates Authorized User
Logged In
• Green Background indicates User with
Control Priority
• “Guest” or “Local” indicates someone
viewing, but not Logged In
76
4-April-2019 Confidential. Do Not Distribute.
38
PowerSync Training 4-Apr-2010
Control
Screen
Example Same as
Main Screen
Control Screen
78
4-April-2019 Confidential. Do Not Distribute.
39
PowerSync Training 4-Apr-2010
PSM
Microturbine Setup
• Turbine Designation
• Type of System
• IP Addresses
• Catalog & Serial Numbers
79
4-April-2019 Confidential. Do Not Distribute.
PSMM
Microturbine Setup
• Matrix 6 Rows x 5 Columns
• Top 2 Rows either C1000’s or
C200’s
• Bottom 4 Rows only C1000’s
• Selecting Left Boxes brings up
Setup Screen similar to PSM
80
4-April-2019 Confidential. Do Not Distribute.
40
PowerSync Training 4-Apr-2010
Turbine Level
• Control Logic
• Auto Select
Settings
81
4-April-2019 Confidential. Do Not Distribute.
Turbine Level
• Control Logic
• Auto Select
Settings
82
4-April-2019 Confidential. Do Not Distribute.
41
PowerSync Training 4-Apr-2010
PSM
HRM Setup
• IP Addresses
• Mode & Setpoint Fixed or
Modbus TCP Control
• Additional HRM Setup Info
83
4-April-2019 Confidential. Do Not Distribute.
84
4-April-2019 Confidential. Do Not Distribute.
42
PowerSync Training 4-Apr-2010
Dispatch Elements
The process of turning microturbines on and off and setting their
output power
Need to Answer Four Questions:
1. When to Start/Stop (what Time, or who has control)
2. What Amount of Power is Required
3. How Many Microturbines Are Needed for that Power
4. Which Ones Should be Selected
Acronym: WAMO
When, What Amount, How Many, Which Ones
85
4-April-2019 Confidential. Do Not Distribute.
86
4-April-2019 Confidential. Do Not Distribute.
43
PowerSync Training 4-Apr-2010
87
4-April-2019 Confidential. Do Not Distribute.
88
4-April-2019 Confidential. Do Not Distribute.
44
PowerSync Training 4-Apr-2010
89
4-April-2019 Confidential. Do Not Distribute.
Dispatch
Requires
“Availability”
90
4-April-2019 Confidential. Do Not Distribute.
45
PowerSync Training 4-Apr-2010
OFF
Modbus TCP Write Registers Can Control Turbine Dispatch Two Ways:
1. Direct Turbine Control using:
Start/Start bits for Available Turbines Set for “Auto” Control
2. Indirect Turbine Control using:
Power Demand, Spinning Reserve, and Min Run Capacity
Auto Select Settings (Stop Delay, Delta TNS, and OFF Timer)
91
4-April-2019 Confidential. Do Not Distribute.
92
4-April-2019 Confidential. Do Not Distribute.
46
PowerSync Training 4-Apr-2010
Customer Drivers:
• Increased Electrical Efficiency
• Improved Emissions
• Increased Equipment Life
• Predictable Service Intervals
94
4-April-2019 Confidential. Do Not Distribute.
47
PowerSync Training 4-Apr-2010
95
4-April-2019 Confidential. Do Not Distribute.
96
4-April-2019 Confidential. Do Not Distribute.
48
PowerSync Training 4-Apr-2010
97
4-April-2019 Confidential. Do Not Distribute.
Example
Operating
Cost vs Load
Steady State Operation
57%
Increase
98
4-April-2019 Confidential. Do Not Distribute.
49
PowerSync Training 4-Apr-2010
Example
Sensitivity
Analysis
50
PowerSync Training 4-Apr-2010
Turbine Level
• Control Logic
• Auto Select
Settings
101
4-April-2019 Confidential. Do Not Distribute.
Turbine Level
• Control Logic
• Auto Select
Settings
102
4-April-2019 Confidential. Do Not Distribute.
51
PowerSync Training 4-Apr-2010
103
4-April-2019 Confidential. Do Not Distribute.
104
4-April-2019 Confidential. Do Not Distribute.
52
PowerSync Training 4-Apr-2010
Acronym: WAMO
When, What Amount, How Many, Which Ones
105
4-April-2019 Confidential. Do Not Distribute.
106
4-April-2019 Confidential. Do Not Distribute.
53
PowerSync Training 4-Apr-2010
PSMM vs PSM
Conceptual System Start/Stop Diagrams
107
4-April-2019 Confidential. Do Not Distribute.
108
4-April-2019 Confidential. Do Not Distribute.
54
PowerSync Training 4-Apr-2010
109
4-April-2019 Confidential. Do Not Distribute.
110
4-April-2019 Confidential. Do Not Distribute.
55
PowerSync Training 4-Apr-2010
111
4-April-2019 Confidential. Do Not Distribute.
PSM / PSE
Conceptual System
Start/Stop Diagram
when connected to a
PSMM
112
4-April-2019 Confidential. Do Not Distribute.
56
PowerSync Training 4-Apr-2010
113
4-April-2019 Confidential. Do Not Distribute.
114
4-April-2019 Confidential. Do Not Distribute.
57
PowerSync Training 4-Apr-2010
Service Log
Any Authorized
User that is
Logged In can
enter new
Service Data
115
4-April-2019 Confidential. Do Not Distribute.
Service Log
System
Recalculates
“Next Service Due”
every 24 hours
Calculation uses
“Time to Next
Service” in hours
divided by
Rolling Average
Operating Hours
per Day to
Identify Unit with
Lowest Calendar
Days to Next
Service
116
4-April-2019 Confidential. Do Not Distribute.
58
PowerSync Training 4-Apr-2010
Next Scheduled
Service Due Info
Condition
Monitoring Alarm
(engine filter P,
electronics Temp)
Main Data Screen
117
4-April-2019 Confidential. Do Not Distribute.
118
4-April-2019 Confidential. Do Not Distribute.
59
PowerSync Training 4-Apr-2010
BMS Connection at
PLC X3 (Modbus TCP)
119
4-April-2019 Confidential. Do Not Distribute.
Modbus TCP
Register Map
(PSMM)
120
4-April-2019 Confidential. Do Not Distribute.
60
PowerSync Training 4-Apr-2010
121
4-April-2019 Confidential. Do Not Distribute.
61
PowerSync Training 4-Apr-2010
123
4-April-2019 Confidential. Do Not Distribute.
Configuration Log Change Driven 1,000 lines Time Stamped with User ID and Current Setup
Configuration Details
Trend Chart Data Every 30 1 year Five Key Parameters YES
Seconds (1,000,000 lines) (Six when Seamless Transfer
enabled)
MultiPac Data 1 to 30 min 10 MB User Configurable Logging Rate Current Data
124
4-April-2019 Confidential. Do Not Distribute.
62
PowerSync Training 4-Apr-2010
C1000_2_TYPE=6
C1000_2_IP=172.17.11.53
C1000_2_SERIAL=12342
C1000_2_DESIGNATION=C1000#2
C1000_2_CATALOG = C1000CAT#2
C1000_2_C200_NUM=3
125
4-April-2019 Confidential. Do Not Distribute.
63
PowerSync Training 4-Apr-2010
127
4-April-2019 Confidential. Do Not Distribute.
Configuration Form
128
4-April-2019 Confidential. Do Not Distribute.
64
PowerSync Training 4-Apr-2010
129
4-April-2019 Confidential. Do Not Distribute.
65
PowerSync Training 4-Apr-2010
131
4-April-2019 Confidential. Do Not Distribute.
132
4-April-2019 Confidential. Do Not Distribute.
66
PowerSync Training 4-Apr-2010
133
4-April-2019 Confidential. Do Not Distribute.
67
PowerSync Training 4-Apr-2010
135
4-April-2019 Confidential. Do Not Distribute.
68
PowerSync Training 4-Apr-2010
69
PowerSync Training 4-Apr-2010
SEL-700GT Relay
to
Microgrid
• Full-Function Utility-Grade Relay
• Seamless Transfer uses:
25 Sync Check, 59/27 Voltage, and 81 Frequency Functions
Voltage/Frequency/Phase Angle Sensing thru Modbus TCP
Breaker Control thru Modbus TCP
• Can act as Power Meter with Optional CT’s
4-April-2019 Confidential. Do Not Distribute. 140
70
PowerSync Training 4-Apr-2010
Digital Outputs
Multimode Fiber
Transition Scenarios
Type of Transition
Grid Connect to Stand Alone to
Stand Alone Grid Connect
71
PowerSync Training 4-Apr-2010
72
PowerSync Training 4-Apr-2010
73
PowerSync Training 4-Apr-2010
Four Step
Reconnect Logic
74
PowerSync Training 4-Apr-2010
75
PowerSync Training 4-Apr-2010
MT Current
500 Sag to 40% Voltage
Load Current
400
300
200
100
-100
-200
-300
-400
76
PowerSync Training 4-Apr-2010
Application Guidance
• Set SEL-700GT for Appropriate Response
Fast response best for loads, but may cause nuisance operation
Slow response avoids nuisance trips, but not best for all loads
Requires understanding of load sensitivity and typical site faults
• Assure Adequate Generating Capacity
PowerSync GC Dispatch Control provides Spinning Reserve setting
Set GC Power Demand according to expected SA load (e.g. run all Available
microturbines or use Load Following with GC Spinning Reserve)
• Work with End User to Set Proper Expectations
Define “protected” load characteristics & review site fault history
Seamless Transfer capability can significantly improve, but not completely
eliminate, all potential load disturbances
77
PowerSync Training 4-Apr-2010
View Status
of Reconnect
Process
Manually
Initiate
Reconnect
Control
Control Priority
(Admin in this example)
Control Screen
4-April-2019 Confidential. Do Not Distribute. 155
CT Connections
(Optional)
Load PT
Connections (Wye or
Open Delta) Fiber to
Second
CAT6 Cable to Master or MultiMaster SEL-2505
4-April-2019 Confidential. Do Not Distribute. 156
78
PowerSync Training 4-Apr-2010
Example C1000S
Connections LCM Sensing
Circuit PowerSync Master
Controller
SEL-2505
GC & SA
Remote I/O
Enable Inputs
CB Position &
Alarm Inputs
to PLC
SEL-2505
Remote I/O
at Main CB
Example
PowerSync Master
Controller
79
PowerSync Training 4-Apr-2010
159
4-April-2019 Confidential. Do Not Distribute.
QUESTIONS?
FINAL EXAM
160
4-April-2019 Confidential. Do Not Distribute.
80
PowerSync Training 4-Apr-2010
Thank You
www.capstoneturbine.com
161
4-April-2019 Confidential. Do Not Distribute.
81