Adjustment Item Menu Guide: TCRU: Model Name

Adjustment Item Menu Guide: TCRU
Model Name:
Pro C900S/Pro C900
Read this manual carefully before using this machine and keep it handy for future reference.
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Replacement Guide: TCRU
Model Name:
Pro C900S/Pro C900

CONVENTIONS USED IN THIS MANUAL
CAUTIONS, NOTES, ETC.

The following headings provide important information that you must read:
RWARNING
Failure to follow the information could result in serious injury or death.
RCAUTION
Follow the information to ensure safe operation and avoid minor injuries.
Important:
• Follow this information to avoid misfeeds and loss of data, and to prevent
damage to the machine and originals.
• The manufacturer shall not be responsible for any damage or expense that might
result from use of other than genuine parts with this machine.
• Some illustrations in this manual might be slightly different from the machine.
Certain options might not be available in some countries. For details, please
contact your local dealer.
Note: This information provides extra information about machine maintenance.
Trademark:
• Acrobat® is a registered trademark of Adobe Systems Incorporated.
• EFI, Fiery and Fiery Driven are registered trademarks of Electronics for Imaging,
Inc. in the U.S. Patent and Trademark Office and/or certain other foreign
jurisdictions.
GENERAL SAFETY INSTRUCTIONS

Switches and Symbols
Where symbols are used on or near switches on machines for Europe and other
areas, the meaning of each symbol conforms with IEC60417.
ON
STANDBY

Power Plug and Power Cord
1. Always make sure that the power plug is fully completely into the wall outlet. A
partially inserted plug could lead to heat generation (due to a power surge
caused by high resistance) that can result in fire and other problems.
2. Always check the power plug and make sure that it is free of dust and lint.
Clean it if necessary. A dirty plug can generate heat that can result in fire.
3. Inspect the length of the power cord for cuts or other damage. A frayed or
otherwise damaged power cord can cause a short circuit which could lead to a
fire or injury from electrical shock. If the power cord is damaged in any way, call
for service.
4. Check the length of the power cord between the machine and power supply.
Make sure the power cord is not coiled or wrapped around any object such as a
table leg. Coiling the power cord can cause excessive heat to build up and this
could result in fire.
5. Make sure that the area around the wall outlet is free of obstacles so the power
cord can be removed quickly in case of an emergency.
6. Make sure that the power cord is grounded (earthed) at the wall outlet using the
ground wire on the plug.
7. Insert the power cord into the wall outlet directly. Never use an extension cord.
8. When disconnecting the power plug from the wall outlet, always pull on the plug,
not the cable.

RWARNING
• Protect the machine from dampness or wet weather, such as rain and snow.
• Unplug the power cord from the wall outlet before moving the machine. While moving
the machine, take care that the power cord is not damaged under the machine.
• When disconnecting the power plug from the wall outlet, always pull the plug (not the
cable).
• Do not allow paper clips, staples, or other small metallic objects to fall inside the
machine.
• Keep toner (used or unused) and toner containers out of reach of children.
• For environmental reasons, do not dispose of the machine or expended supply waste
at household waste collection points. Disposal can take place at an authorized
dealer.
• The inside of this machine gets very hot. Do not touch the parts with a label
indicating the “hot surface”. Otherwise, an injury might occur.
• The fusing section of this machine gets very hot. Caution should be taken when
removing misfed paper.
• Keep the machine away from humidity and dust. Otherwise a fire or an electric shock
might occur.
• Do not place the machine on an unstable or tilted surface. If it topples over, an injury
might occur.
• Do not use aluminum foil, carbon paper, or similar conductive paper to avoid a fire or
machine failure.
• If you use the machine in a confined space, make sure there is a continuous air
turnover.
• If toner or used toner is inhaled, gargle with plenty of water and move into a fresh air
environment. Consult a doctor if necessary.
• If toner or used toner gets into eyes, wash eyes immediately using lots of water.
Consult a doctor if necessary.
• If toner or used toner is swallowed, dilute it by drinking lots of water. Consult a doctor
if necessary.
• Avoid getting toner on your clothes or skin when removing a paper jam or replacing
toner. If your skin comes into contact with toner, wash the affected area thoroughly
with soap and water.
• If toner gets on your clothing, wash it using cold water. Hot water will set the toner
into the fabric and might make removing the stain impossible.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly
when exposed to an open flame.
2. Dispose of used toner, developer, and organic photoconductors in
accordance with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.

Table of Contents
CONVENTIONS USED IN THIS MANUAL.......................................................... 2
GENERAL SAFETY INSTRUCTIONS................................................................. 2
1. BEFORE YOU BEGIN… ..................................................................6
2. COMMON PROCEDURES.............................................................10
2.1 SWITCH THE MACHINE OFF BEFORE BEGINNING ANY PROCEDURE!10
2.2 OPENING THE TCRU DISPLAY................................................................. 12
2.3 REMOVING THE FRONT TOP COVER...................................................... 15
2.4 REATTACHING THE FRONT TOP COVER ............................................... 16
3. CHARGE CORONA UNIT ..............................................................17

3.1 REMOVING THE CHARGE CORONA UNIT............................................... 17
3.2 REINSTALLING THE CHARGE CORONA UNIT ........................................ 20
4. DRUM CLEANING UNIT ................................................................22

4.1 REMOVING THE DRUM CLEANING UNIT................................................. 22
4.2 REINSTALLING THE DRUM CLEANING UNIT .......................................... 25
5. DRUM UNIT....................................................................................28
5.1 REMOVING THE DRUM UNIT.................................................................... 28
5.2 REINSTALLING THE DRUM UNIT ............................................................. 30
6. DEVELOPER..................................................................................33
6.1 REMOVING THE USED DEVELOPER ....................................................... 33
6.2 ADDING NEW DEVELOPER ...................................................................... 38
7. IMAGE TRANSFER BELT CLEANING UNIT ................................41

7.1 REMOVING THE IMAGE TRANSFER BELT CLEANING UNIT.................. 41
7.2 INSTALLING THE IMAGE TRANSFER BELT CLEANING UNIT ................ 44
8. PAPER TRANSFER ROLLER UNIT..............................................46

8.1 REMOVING THE PAPER TRANSFER ROLLER UNIT ............................... 46
8.2 INSTALLING THE PAPER TRANSFER ROLLER UNIT.............................. 48

1. BEFORE YOU BEGIN…
This manual is only operators who have received training in the procedures shown
in this manual. General users are not to perform the procedures shown in this
manual.
• Never perform any procedure in this manual if you have not received proper
training.
• If you have received training and are not sure about how to do a procedure then
call for service.
• Even if you have received training, never attempt any procedure that is not
shown in this manual.
• Contents of this manual are subject to change without prior notice. In no event
will the company be liable for direct, indirect, special, incidental, or consequential
damages as a result of handling or operating this machine.
What You Need

Use only the tools and materials described in this manual. Use of other tools or
materials could damage the machine or cause injury.
c Accessory hex driver

d Black hex screws
3 Developer bottle
4 Drum setting powder pad applicator
RPG017S
You will need the following items:

• Accessory hex driver c (provided). Needed to remove the black hex screws d
from the machine. The black screws in the machine are the only screws that
should be removed.
• Drum setting powder pad applicator (provided). Needed to apply a thin coated of
powder on the drum.
• Newspaper or other paper. Needed to cover your work surface and prevent toner
spillage from components removed from the machine.
Important: The accessory hex driver and drum setting powder pad are included in
the kit that is supplied this machine. Keep this kit in a safe place where you can
find it later. If the kit is not available, contact your supervisor or call for service.

NAMES OF COMPONENTS
1
2
3
4
RPG062S
1. Toner hopper cover

2. Front top cover
3. Inner cover
4. Left front cover
5. Right front cover
6. Control panel
Parts, Screw Color Codes

• Handles and levers colored purple indicate where you should pull or lift a
component or part to move or remove it.
• Black screws are the screws you must remove in order to remove the unit or
component. Never remove screws of any other color.

CONTROL PANEL (Pro C900)
9
1
3 4 5 6
1. User Tools
2. Counter
3. Printer function/[fierydriven]
4. ./* key
5. Enter key
6. Clear key
7. On indicator
8. Operation Switch
9. Number keys

CONTROL PANEL (Pro C900S)
1
8
9
2
3 4 5
1. User Tools
2. Counter
3. ./* key
4. Enter key
5. Clear key
6. On indicator
7. Operation Switch
8. Number keys
9. Program

2. COMMON PROCEDURES
2.1 SWITCH THE MACHINE OFF BEFORE BEGINNING
ANY PROCEDURE!
RWARNING
• To prevent electrical shock, turn off the main power switch and
disconnect the ground wire from the machine and fixing heater.
Preparation
Before performing any procedure shown in this manual, always do the following:
1. Shut down the printer controller.
Depending on the type of controller, the shutdown procedure may be slightly
different. For details, refer to the shutdown procedure for your machine.
2. Press the operation switch to turn the machine off.
3. After turning off the operation switch, turn off the main power switch.
4. Wait a few seconds, and then disconnect the ground leakage circuit breaker
from the machine and fixing heater.
RPG069
5. The fusing unit becomes extremely hot during normal operation. After turning
the machine off and disconnecting the power cable and ground leakage circuit
breaker, do not use the machine for at least 30 minutes. This time will allow the
fusing unit to cool down.
The operation switch is on the control panel. (See "CONTROL PANEL".)
The main power switch is in the upper left corner behind the front left cover.
10

SYSTEM AUTO RESET TIMER (TIMER SETTINGS)
The System Reset setting automatically switches the screen to that of the function
specified in Function Priority if the machine is left idle for a specified period.
• On
• Off
The setting should be “Off”.
If you select "On", you can specify how long the machine waits before switching the
screen. Using the number keys, you can specify a wait time of between 1 and 999
seconds.
Note: For details about changing this setting, see General Settings Guide, which
is supplied with this machine.
11

2.2 OPENING THE TCRU DISPLAY
Overview
• When installed, the TCRU SD card enables an LCD display application
specially designed for use with TCRU machines.
• The TCRU SD card can be installed on TCRU machines only. It will not
function with other models.
• The LCD display application of the TCRU SD card is protected by a built-in
authentication function. This means that the LCD display application cannot be
copied or moved.
RCAUTION
Any attempt to copy or move the LCD application will permanently
disable the TCRU SD card.
12

INSTALLATION, TCRU SETUP
1. Insert the TCRU SD card into a vacant SD card slot on the back of the machine.
2. After connecting the ground leakage circuit breaker to the machine and fixing
heater, turn the machine on and wait for it to warm up.
3. For users of Pro C900, press the Printer function/[fierydriven] key on the control
panel to display the Main Menu.
Note: The Printer function/[fierydriven] key on the control panel functions as a
toggle to rotate the displays on the LCD: Main Menu > Printer function > Main
Menu.
For users of Pro C900S, press the [Program] key on the control panel to
display the Main Menu.
4. Press the [TCRU] button to display the TCRU Menu.
The TCRU Menu is shown below.
Note: The [Fusing Unit] and [Others] buttons are not to be used in any of the
procedures shown in this manual.
For users of Pro C900, press the Printer function/[fierydriven] key to exit the
Main Menu.
For users of Pro C900S, press the [Program] key. When the Program menu is
displayed, press [Exit] on the top right-hand corner of the menu.
13

TCRU MENU SUMMARY
This section explains the functions of the buttons on the TCRU Menu.
The menu displayed under each button in the TCRU menu
The function menu is shown below.
Note: The following is based on the charge corona unit function menu.
1. [Display PM Counter] buttons
There is a [Display PM Counter] button for each unit. When a [Display PM
Counter] button is pressed, the counter of that unit is displayed. Press the
[Confirm] button to return to the previous display.
2. [Reset PM Counter] buttons
There is a [Reset PM Counter] button for each unit. If a [Reset PM Counter]
button is pressed, the machine performs initialization for the selected unit and
clears the counter for that unit.
• If an error occurs during the counter clear/initialization, an error message is
displayed.
• If the counter clear/initialization completes successfully, "Counters have
been reset." is displayed.
3. [PM Counter Log] buttons
There is a [PM Counter Log] button for each unit. By pressing the [PM Counter
Log] button, you can check the last two counter values before the counter was
cleared. By pressing the [Confirm] button, you can check the earlier counter
values also.
You can remove the TCRU SD card even when the machine is on.
14

2.3 REMOVING THE FRONT TOP COVER
Procedure
1. Open the left (2) and right (1) front covers.
2 1
RPG020S
2. Open the toner hopper cover (1).
RPG003S
3. Remove the two screws at (1) and (2) by hand.

Note: Use a coin to turn the screws if they are too tight to turn by hand.
4. Lift up the front top cover (3) and remove it.
1
2
3
RPG056S
15

2.4 REATTACHING THE FRONT TOP COVER
Procedure
1. Hold the front top cover.

2. Align the two tabs (1) on the bottom of the front top cover with the two cutouts
(2) on the frame of the machine, and then hook the front top cover.
3. Align the three tabs (3) on the front top cover with the three cutouts (4) on the
frame of the machine, and then attach the front top cover.
3 4
1 2
3
4
3 2
1
RPG014S
4. Fasten the two screws at (1) and (2) by hand.

5. Close the toner hopper cover (3).
3
1
2
RPG057S
6. Close the left and right front covers.
16

3. CHARGE CORONA UNIT
3.1 REMOVING THE CHARGE CORONA UNIT
What You Need
• Accessory hex driver provided with the machine.
• Newspaper or other paper covering a nearby flat surface on which you can place
removed components.
RWARNING
• To prevent electrical shock, switch off the main power switch and
Replacement Message
Replacement of Charger is now necessary.
Replace Charger.
If this message appears, use the following procedure to replace the unit.
Preparation: Print out the counter list.

1. Press the [Counter] key on the control panel (see "CONTROL PANEL") and
print out the counter list.
2. Switch the machine off. (See "SWITCH THE MACHINE OFF BEFORE
BEGINNING ANY PROCEDURE!")
17

Procedure
1. Open the left and right front covers.

2. Remove the front top cover (See " REMOVING THE FRONT TOP COVER")
3. Hold the charge corona unit (1) with the lock lever (2) pressed down.
1
2
RPG022 RPG023
4. Carefully pull the charge corona unit (1) toward you.
RPG024
5. Holding the sides of the charge corona unit, pull it out in the direction of the
arrow (2).
RPG011S
18

Important:
To protect the charge corona unit from fingerprints, scratches, and dust:
• Always hold the charge corona unit (1) with both hands.
• Never touch the wire mesh (2) below.
• Never allow anything to touch the wire mesh while the charge corona unit is
outside the machine.
RPG012S
6. Lay the charge corona unit with the wire mesh facing down.
RPG025
19

3.2 REINSTALLING THE CHARGE CORONA UNIT
Important:
To protect the charge corona unit from fingerprints, scratches, and dust:
• Never touch the wire mesh on the underside of the charge corona unit.
• Never allow anything to touch the wire mesh while the charge corona unit is
outside the machine.
Procedure
1. While holding the charge corona unit with both hands and with the wire mesh
facing down, set the charge corona unit (1) on its rails (2) , and then carefully
push it in until it can go no further.
2
1
RPG010S
2. Reattach the front top cover and close the toner hopper cover. (See
"REATTACHING THE FRONT TOP COVER".)
3. Reconnect the ground leakage circuit breaker for the machine and fixing heater.
4. Press the main power switch to turn the machine on, close the left and right
front cover, and then wait for the machine to warm up.
5. Open the TCRU display. (See "OPENING THE TCRU DISPLAY".)
6. Press the [Charge Corona Unit] button.
20

7. Press the [Reset PM Counter] button of the item that is the corresponding color.
8. If a confirmation message appears, press the [Continue] button.
Note: The counter will be reset.
9. When the counter is reset, press the [Confirm] button.
21

4. DRUM CLEANING UNIT
4.1 REMOVING THE DRUM CLEANING UNIT
What You Need
removed components.
RWARNING
Replacement Message
Replacement of Cleaning Unit for PCU is now necessary.
Replace Cleaning Unit for PCU.

Procedure
1. Open the left and right front cover, open the toner hopper cover, and then
remove the front top cover. (See "REMOVING THE FRONT TOP COVER".)
2. Remove the charge corona unit. (See "REMOVING THE CHARGE CORONA
UNIT.)
3. Using the hex driver, remove the three black screws (1) from the inner cover (2)
of the development unit drawer.
22

4. Remove the inner cover (2) of the development unit drawer.
1 1
RPG026
5. Loosen the drawer stop knob (1) by turning it counterclockwise, and then
remove it.
RPG027
6. Holding the purple handle (1), carefully pull out the development unit drawer.
RPG028
Important: Do not leave the development unit drawer open for a long time. Also,
do not expose the part where the drum unit is visible to direct sunlight.
23

7. Turn the drum cleaning unit lock lever (1) counterclockwise.
1
RPG029
8. Grasping both sides (1) of the drum cleaning unit as shown, lift the drum
cleaning unit (2) straight up.
2
1 1
RPG007S
9. To avoid spilling toner, always carry the drum cleaning unit level with the
exposed roller (1) facing up (not down).
RPG030
24

4.2 REINSTALLING THE DRUM CLEANING UNIT
Procedure
Note: If you want to replace the drum unit with the drum cleaning unit, see
"DRUM UNIT".
1. Check the drum cleaning unit direction for reinstalling.

• The waste toner collection pipe (1) should be at rear side.
RPG018S
2. Align the purple pin covers (1) at the front and rear edge of the drum cleaning
unit with the guide rails (2), and then set the drum cleaning unit on the frame.
Important: Never touch the green surface of the drum.
2 2
1
1
RPG004S
3. Turn the drum cleaning unit lock lever (1) clockwise until it clicks.
25

4. Gently and firmly push the purple handle (2) into the machine until the drawer
can go no further and locks into place.
1
RPG032
Important: Do not pinch the harnesses (1) on the frame when pushing the
development unit drawer into the machine.
RPG036
5. Install the drawer stop knob (1), and then fasten it by turning it clockwise.
RPG035
6. Attach the inner cover, and then secure it by turning its three black screws
clockwise using the hex driver.
7. Reinstall the charge corona unit. (See "REINSTALLING THE CHARGE
CORONA UNIT")
26

front covers, and then wait for the machine to warm up.
11. Open the TCRU Display. (See "OPENING THE TCRU DISPLAY".)
12. Press the [Drum Cleaning Unit] button.
27

5. DRUM UNIT
5.1 REMOVING THE DRUM UNIT
What You Need
removed components.
RWARNING
Replacement Message
Replacement of Drum Unit is now necessary.
Replace Drum Unit.

28

Procedure
1. Open the left and right front covers, open the hopper cover, and then remove
the front top cover. (See "REMOVING THE FRONT TOP COVER".)
2. Remove the charge corona unit. (See "REMOVING THE CHARGE CORONA
UNIT.)
3. Remove the drum cleaning unit. (See "REMOVING THE DRUM CLEANING
UNIT".)
4. Turn the drum lock nut (1) counterclockwise, and unlock the drum unit.
RPG063
5. Rotate the drum unit using its handle (1) as shown below, and then carefully
pull out the drum unit.
RPG034
29

5.2 REINSTALLING THE DRUM UNIT
Procedure
Important: Never touch the green area of the drum.
1. Set the new drum unit (1) in the development unit drawer, and make sure that
the two guides (2) (front) (3) (rear) at the development unit drawer are inserted
securely in the grooves (4) (front) (5) (rear) at the drum unit.
2
3
44 1 5
RPG016S
2. Take the drum setting powder applicator out of the TCRU kit.
30

3. Using the powder pad applicator, pat the surface of the drum lightly.
25%
RPG019S
Important:
• Setting powder must cover at least 25% of the surface of the drum to prevent
damage to the drum cleaning unit and the drum.
• The setting powder is an inert substance that is not harmful to the human
body.
4. Fasten the drum lock nut (1) by turning it clockwise.
RPG033
5. Reinstall the drum cleaning unit and push the development unit drawer into the
machine. (See "REINSTALLING THE DRUM CLEANING UNIT".)
6. Install the drawer stop knob, and then fasten it clockwise. (See
"REINSTALLING THE DRUM CLEANING UNIT".)
7. Attach the inner cover, and then secure it by turning its three black screws
clockwise using the hex driver. (See "REINSTALLING THE DRUM CLEANING
UNIT".)
8. Reinstall the charge corona unit. (See "REINSTALLING THE CHARGE
CORONA UNIT")
10. Reconnect the ground leakage circuit breaker of the machine and fixing heater.
31

11. Turn the machine's main power switch to ON, close the left and right front
covers, and then wait for the machine to warm up.
12. Open the TCRU Display. (See "OPENING THE TCRU DISPLAY".)
13. Press the [Drum Unit] button.
32

6. DEVELOPER
6.1 REMOVING THE USED DEVELOPER
Overview
You can remove the developer from more than one developer unit at a time.
Important: Dispose of the developer bottle in accordance with the disposal
regulations in your area.
What You Need

• Developer bottle provided with the main machine.
RWARNING
• Before replacing the developer, make sure that the machine's parts are
all closed.
Replacement Message
Replacement of Developer is now necessary.
Replace Developer.
Important: Before this procedure can be carried out, the machine must be
switched on.
33

Procedure
1. Open the left and right front cover, open the toner hopper cover, and then
remove the front top cover. (See "REMOVING THE FRONT TOP COVER".)
2. Check that the developer you are preparing is the correct color by looking at
the combination of the raised markings (1) on the shutter of the developer
bottle. (The combination indicates the developer color, as shown below.)
RPG009S
3. Check if the developer bottle is empty.

4. Align the hole (1) of the bottle with the contact (2) under the outlet for the
corresponding developer.
5. Connect the developer bottle (3).
Note: If you want to remove the developer from two or more development
units, connect empty bottles to the outlets of those units.
2
1
RPG060
34

6. Push the developer bottle to in the direction of the arrow (1) until it it can go no
further and locks into place.
RPG054

8. Press the [Developer] button.
9. Press the [Reset PM Counter Developer:Exhaust] button.

11. Select the developer you want to replace, and then press the [Continue] button.
Note: The old developer is discharged.
35

13. After removing the developer, press the [Confirm] button, and then, while
pressing the lock levers on either side of the developer bottle, carefully pull the
bottle toward you.
Important: To avoid developer spillage while handling the developer bottle, always
keep the developer bottle level.
RPG053
14. Disconnect the developer bottle from the developer outlet contact, and then
remove it.
Important: Cover surrounding surfaces with paper. This will prevent spillage from
the developer bottle spoiling them.
15. Remove the seal (1) that is stuck to the developer bottle.
RPG048
36

16. Attach the seal to the shutter (1) of the developer bottle, as shown.
Note: To prevent developer leaking during transport, cover the developer
bottle's opening.
RPG049
Important: At this point, begin the procedure for adding the new developer. (See
"ADDING NEW DEVELOPER")
37

6.2 ADDING NEW DEVELOPER
Important: Be sure to switch the machine on before beginning this procedure.
This procedure requires the machine to be powered.
Procedure
1. Check that the developer you are preparing is the correct color by looking at
the combination of the raised markings (1) on the shutter of the developer
bottle. (The combination indicates the developer color, as shown below.)
RPG009S
2. Align the hole (1) of the bottle with the contact (2) on the inlet for the
corresponding developer.
3. Connect the developer bottle (3).
3 2
RPG059
38

4. Push the developer bottle in the direction of the arrow (1) until it can go no
further and locks into place.
1
RPG051
5. Pull the seal (1) completely away.
RPG050

7. Press the [Developer] button.
8. Press the [Reset PM Counter Developer:Reload] button.

10. Select the developer you want to replace, and then press the [Continue] button.
Note: The new developer begins pouring in.
39

11. When the confirmation message appears, press the [Confirm] button, and then,
while pressing the lock levers on either side of the developer bottle, carefully
pull the bottle toward you.
RPG052
12. Disconnect the developer bottle from the contact on the developer inlet, and
then remove it.
13. Turn the developer bottle upside down.
15. Close the left and right front cover.
40

7. IMAGE TRANSFER BELT CLEANING UNIT
7.1 REMOVING THE IMAGE TRANSFER BELT CLEANING
UNIT
What You Need
• Accessory hex driver provided with machine.
removed components.
RWARNING
Replacement Message
Intermed. Trans. Belt Cleaning Unit replacement is now
required.
Replace Intermed. Trans. Belt Cleaning Unit.

41

Procedure

2. Remove the two black screws (1) on the inner cover (2) for the image transfer
belt cleaning unit using the hex driver.
3. Remove the inner cover (2).
Note: To remove the inner cover, pull it out and slightly upward.
2
1
RPG044
4. Remove the black screw (1) on the image transfer belt cleaning unit using the
hex driver.
5. Rotate the cleaning blade contact lever (2) clockwise.
1
2
RPG038
42

6. Using the handle (1), carefully pull the image transfer belt cleaning unit toward
you until it can go no further.
RPG039
7. While pressing down the lock tab (1), carefully pull out the image transfer belt
cleaning unit.
RPG058
Important: To avoid toner spillage while handling the image transfer belt cleaning
unit, always keep the image transfer belt cleaning unit level.
43

7.2 INSTALLING THE IMAGE TRANSFER BELT
CLEANING UNIT
Procedure
1. While holding the image transfer belt cleaning unit with both hands, set the
image transfer belt cleaning unit (1) on its rails (2), and then carefully push it in
until it can go no further.
2 2
1 1
RPG040 RPG041
2. Fasten the black screw (1) on the image transfer belt cleaning unit using the
hex driver.
6. Press the [Image Transfer Belt Cleaning Unit] button.
7. Press the [Reset PM Counter:Image Transfer Belt Cleaning Unit] button.

44

11. Rotate the cleaning blade contact lever (2) counterclockwise.
1
2
RPG037
12. Reattach the inner cover and then fasten the two black screws on the inner
cover of the image transfer belt cleaning unit using the hex driver. (See
"REMOVING THE IMAGE TRANSFER BELT CLEANING UNIT".)
13. Close the left and right front covers.
45

8. PAPER TRANSFER ROLLER UNIT
8.1 REMOVING THE PAPER TRANSFER ROLLER UNIT
What You Need
removed components.
RWARNING
Replacement Message
Replacement of Transfer Unit is now necessary.
Replace Transfer Unit.

Procedure
1. Open the left and right front cover.

2. Rotate the lock lever (1) of the registration unit drawer counterclockwise, and
then pull the drawer toward you.
RPG042
46

3. Using the hex driver, remove the black screw in the rear lock (1), and then slide
the rear lock to the rear end.
4. Using the hex driver, remove the black screw in the front lock (2), and then
slide the front lock to the front end.
RPG065S
5. Holding the paper transfer roller unit (1) with both hands, carefully lift it up and
out.
Important: To avoid toner spillage while handling the paper transfer roller unit,
always keep the paper transfer roller unit level.
RPG046
47

8.2 INSTALLING THE PAPER TRANSFER ROLLER UNIT
Procedure
1. While holding the paper transfer roller unit (1) with both hands, align the stays
(2) of the paper transfer roller unit with the shafts of the registration unit drawer,
and then set the paper transfer roller unit on the registration unit drawer.
2. Slide the rear lock (3) forward to align it with the shaft screw hole.
3. Slide the front lock (4) backward to align it with the shaft screw hole.
3
2
4
2
RPG066S
Important: Install the paper transfer roller unit securely, as shown below.
RPG005S
48

Troubleshooting: TCRU
Model Name:
Pro C900S/Pro C900

Table of Contents
1. BEFORE YOU BEGIN .........................................................................3
1.1 GUIDE TO COMPONENTS........................................................................... 3
1.2 ADJUSTMENT: USING THE TCRU SD CARD ............................................. 4
2. TROUBLESHOOTING SERVICE CALL PROBLEMS (SC CODES) ..5

2.1 WHAT ARE SC CODES? .............................................................................. 5
2.2 SC CODE LIST.............................................................................................. 5
3. TROUBLESHOOTING IMAGE QUALITY PROBLEMS ......................7

3.1 IMAGE QUALITY PROBLEMS...................................................................... 7
3.1.1 PROBLEM 1: WHITE SPOTS......................................................... 7
3.1.2 PROBLEM 2: SHARP SPOTS ........................................................ 9
3.1.3 PROBLEM 3: VERTICAL STRIPES.............................................. 11
3.1.4 PROBLEM 4: DENSITY TOO LOW .............................................. 13
3.1.5 PROBLEM 5: DENSITY TOO HIGH ............................................. 15
3.1.6 PROBLEM 6: DIRTY BACKGROUND .......................................... 17
3.1.7 PROBLEM 7: PATCHY................................................................. 19
3.1.8 PROBLEM 8: STREAKS (1) ......................................................... 21
3.1.9 PROBLEM 9: STREAKS (2) ......................................................... 23
3.1.10 PROBLEM 10: WHITE LINES OR DRAG MARKS ....................... 24
3.1.11 PROBLEM 11: TONER STAINS ................................................... 27
3.1.12 PROBLEM 12: DIFFERENCE IN GLOSSINESS .......................... 28
4. TROUBLESHOOTING PAPER DELIVERY PROBLEMS .................29

1. BEFORE YOU BEGIN
If the machine will not print, does not print as expected, or exhibits any other
problem, find the problem in this manual and troubleshoot accordingly.
RCAUTION
Before you replace any unit:
• Always turn the machine off and unplug the power cord from the power
source.
• Let the machine sit idle for at least 10 minutes before you carry out any
procedures. This time allows time for the fusing unit to cool.
1.1 GUIDE TO COMPONENTS

This section introduces the names of the components.
Refer to the following diagrams when replacing units or troubleshooting.
1 2 3 4 5 6 7 89
10
1. Development unit (Yellow)

2. OPC drum (Yellow)
3. Development unit (Magenta)
4. OPC drum (Magenta)
5. Development unit (Cyan)
6. OPC drum (Cyan)
7. Development unit (Black)
8. OPC drum (Black)
9. Charge corona unit
10. ITB (Image Transfer Belt)

1
Y M C K
1. ITB (Image Transfer Belt) unit

2. PTR (Paper Transfer Roller) unit
3. Paper transport belt unit
4. ITB cleaning unit
1.2 ADJUSTMENT: USING THE TCRU SD CARD

The TCRU card enables you to change to the machine's SP adjustment item
values when troubleshooting. To change these values, display the [Adjustment]
menu using the following procedure.
Important: Before opening the [Adjustment] menu, turn the machine’s main power
off. For details about turning the power off, see "Turning On/Off the Power", About
This Machine.
1. Insert the TCRU SD card into a free SD card slot on the back of the machine.
2. Turn the main power on, and then wait for the machine to warm up.
3. After the machine has started up, press the Printer function/[fierydriven] key on
the control panel for users of Pro C900. For users of Pro C900S, press the
[Program] key to display the Main Menu.
4. On the Main Manu, press [Adjustment]. The [Adjustment] menu appears.
NOTE:
• For users of Pro C900, each time you press the Printer function/[fierydriven] key,
the control panel display switches between the [Adjustment] menu and the
printer function screen.
• After you finish using the [Adjustment] menu, remove the SD card from the card
slot. You do not need to switch the machine off to do this.

2. TROUBLESHOOTING SERVICE CALL
PROBLEMS (SC CODES)
2.1 WHAT ARE SC CODES?
If an error occurs during operation, the machine displays an SC code ("SCnnn" ,
where "nnn" is a three-digit number). The machine stops and cannot be used when
an SC code is displayed.
If an SC code appears:
1. Write down the SC number.

2. Turn off the main power switch.
NOTE: The main power switch is the switch on the lower left side of the
machine under the hinged plastic cover.
3. Wait a few moments, then turn the machine on again.
In most cases, cycling the machine off and on will restore it to full operation.
4. If the SC code reappears, check it against the table (see, 2.2 SC CODE LIST).
Check for the SC code in the following table (see 2.2 SC CODE LIST). If the
SC code is listed in the table, carry out the recommended procedure.
-OR-
If the SC CODE is not listed in the following table (see 2.2 SC CODE LIST),
call for service.
2.2 SC CODE LIST

This table contains a list of selected SC codes. If the SC code that is displayed on
the control panel is listed in this table, carry out the recommended procedure. If the
SC CODE is not listed in this table, call for service.
Important: If the error persists after replacing the unit, call for service.
Code Error Procedure

SC300 Charge corona wire high voltage error: K Replace the black charge corona unit
SC301 Charge corona wire high voltage error: C Replace the cyan charge corona unit.
SC302 Charge corona wire high voltage error: M Replace the magenta charge corona
unit.
SC303 Charge corona wire high voltage error: Y Replace the yellow charge corona unit.
SC304 Charge grid high voltage error: K Replace the black charge corona unit.
SC305 Charge grid high voltage error: C Replace the cyan charge corona unit.

Code Error Procedure
SC306 Charge grid high voltage error: M Replace the magenta charge corona
unit.
SC307 Charge grid high voltage error: Y Replace the yellow charge corona unit.
SC308 Charge cleaning unit: Position error: K Detach and reattach the black charge
corona unit or replace it.
SC309 Charge cleaning unit: Position error: C Detach and reattach the cyan charge
SC310 Charge cleaning unit: Position error: M Detach and reattach the magenta
charge corona unit or replace it.
SC311 Charge cleaning unit: Position error: Y Detach and reattach the yellow charge
SC420 Potential sensor error: Vd Adjustment K Replace the black drum unit.
SC421 Potential sensor error: Vd Adjustment C Replace the cyan drum unit.
SC422 Potential sensor error: Vd Adjustment M Replace the magenta drum unit.
SC423 Potential sensor error: Vd Adjustment Y Replace the yellow drum unit.
SC424 Potential sensor error: Vl adjustment K Replace the black drum unit.
SC425 Potential sensor error: Vl adjustment C Replace the cyan drum unit.
SC426 Potential sensor error: Vl adjustment M Replace the magenta drum unit.
SC427 Potential sensor error: Vl adjustment Y Replace the yellow drum unit.
SC432 Potential sensor error 1: Vr adjustment K Replace the black drum unit.
SC433 Potential sensor error 2: Vr adjustment K Replace the cyan drum unit.
SC434 Potential sensor error 3: Vr adjustment M Replace the magenta drum unit.
SC435 Potential sensor error 4: Vr adjustment Y Replace the yellow drum unit.
SC450 PTR HVPS output error Detach and reattach the paper transfer
roller unit or replace it.
SC460 Separation HV output error Detach and reattach the paper transfer
roller unit or replace it.

3. TROUBLESHOOTING IMAGE QUALITY
PROBLEMS
This section describes some common image quality problems and tells you what to
do about them.
Paper Feed Direction
Before you begin this section, note that the dark arrow in each illustration indicates
the direction of paper feed.
3.1 IMAGE QUALITY PROBLEMS

3.1.1 PROBLEM 1: WHITE SPOTS
White dots or small lines appear, spaced at 314 mm (12 in.)
intervals in the direction of paper feed.
CAUSE: The drum is stained.
NOTE: See the following page for an actual sample. The
sample image is not at 1:1 scale.
Step 1 Print three full-page A3 or DLT sheets in each color (cyan, yellow,
magenta, and black).
Step 2 If you can see these white spots, replace the drum unit.
Step 3 If unit replacement does not solve the problem, call for service.

8

3.1.2 PROBLEM 2: SHARP SPOTS
These spots mark the page with very sharp dots at 314 mm (12
in.) intervals in the direction of paper feed.
CAUSE: The drum unit has worn out or the drum is scratched.
NOTE: See the following page for an actual sample. The sample
image is not at 1:1 scale.
Step 2 If these sharp spots appear on the sheets, replace the drum unit.
Step 3 If replacing the drum unit does not solve the problem, call for service.

10

3.1.3 PROBLEM 3: VERTICAL STRIPES
Vertical stripes (less than 1 mm wide) appear, parallel to the
direction of paper feed.
CAUSE:
1. The drum unit has worn out or the drum is scratched.
2. The blade of the drum cleaning unit has worn out and cannot
clean properly.
1. If the drum is scratched:

Step 1 Replace the drum unit.
Step 2 If replacing the drum unit does not solve the problem, call for service.
2. If the drum is not scratched but is stained with toner:

Step 1 Replace the drum cleaning unit.
Step 2 If replacing the drum cleaning unit does not solve the problem, call for
service.
11

12

3.1.4 PROBLEM 4: DENSITY TOO LOW
Sheets are too light, especially in areas of solid fill.
CAUSE: The density setting is too low.
Step 1 In [Adjustment] menu, carry out 3-820-002 (Execute Density Adj).

Step 2 If adjusting the density does not solve the problem, call for service.
13

14

3.1.5 PROBLEM 5: DENSITY TOO HIGH
Sheets are too dark, especially in areas of solid fill.
CAUSE: The density setting is too high, or the
developer has deteriorated.
NOTE: See the following page for an actual sample.
The sample image is not at 1:1 scale.
Step 1 In [Adjustment] menu, carry out 3-820-002 (Execute Density Adj).

Step 2 Print a few sheets. Does the image density appear darker?
Yes Finished!
No Replace the developer.
Step 3 If changing the developer does not solve the problem, call for service.
15

16

3.1.6 PROBLEM 6: DIRTY BACKGROUND
Random "powdered" dots appear, creating a dirty background.
CAUSE: The developer has deteriorated.
Step 1 Replace the developer.

17

18

3.1.7 PROBLEM 7: PATCHY
Printed sheets are patchy.
CAUSE: The developer has deteriorated.
Step 2 If the sheets are patchy, replace the developer.
19

20

3.1.8 PROBLEM 8: STREAKS (1)
Wide streaks appear in the direction of paper feed.
CAUSE: The electrical discharge from the charge corona unit is not
constant.
Step 1 In [Adjustment] menu, carry out SP 3-820-002 (Execute Density Adj).

NOTE: If you carry out “Execute Density Adj”, the machine cleans the
charge corona unit.
Step 2 Print a few sheets. Is the problem solved?
Yes Finished!
No Replace the charge corona unit.
Step 3 If replacing the charge corona unit does not solve the problem, call for
service.
21

22

3.1.9 PROBLEM 9: STREAKS (2)
When printing on one side only, toner streaks appear
only on the printed side or only on the back.
Toner streaks appear even when printing only in cyan,
magenta, yellow, or black.
CAUSE:
1. The image transfer belt cleaning unit is faulty.
2. The paper transfer roller unit is faulty.
1. If toner streaks appear only on the printed side of sheets:

Step 1 Replace the image transfer belt cleaning unit.
Step 2 If replacing the image transfer belt cleaning unit does not solve the
problem, call for service.
2. If toner streaks appear only on the back of sheets:

Step 1 Replace the paper transfer roller unit.
Step 2 If replacing the paper transfer roller unit does not solve the problem,
call for service.
23

3.1.10 PROBLEM 10: WHITE LINES OR DRAG MARKS
White strips (about 314 mm, 12.4 inches wide) or drag
marks appear on prints, or if fine white lines appear on
the front of prints.
CAUSE: There is dirt or oil on the surface of the drum
unit.
Step 1 In [Adjustment] menu, apply 2-810-001 (Clear blurred img).

Step 2 Enable 3-309-010 (Oil removal mode).
Step 3 Apply 2-810-001 (Clear blurred img) again.
24

White lines
25

Drag marks
26

3.1.11 PROBLEM 11: TONER STAINS
Toner stains appear on the prints.
CAUSE: There is dirt or oil on the surface of the drum
unit.
Step 1 In [Adjustment] menu, enable 3-309-010 (Oil removal mode).
27

3.1.12 PROBLEM 12: DIFFERENCE IN GLOSSINESS
There is a difference in glossiness.
CAUSE: This is caused by a difference in the amount
of toner on the surface of the fusing belt.
High glossiness areas
Step 1 Load paper into the paper tray.

You can use A3, SRA A3, DLT, or 12"x18" for test printing.
Step 2 For users of Pro C900, press the Printer function/[fierydriven] key on
the control panel. For Pro C900S, press the [Program] key.
Step 3 Press [Print].
Step 4 Select the tray containing the paper you have loaded in Step 1.
Step 5 Select the black color.
NOTE: You may also print in the other colors. Once you have pressed
the key, you cannot stop the printing.
Step 6 Printing starts automatically.
20 sheets will be printed in the selected color on both sides of the
paper. Then, 3 sheets will be printed in blue on one side of the paper.
The blue color is for checking the image quality.
When the machine has finished printing, "Completed" is displayed.
28

4. TROUBLESHOOTING PAPER DELIVERY
PROBLEMS
Important: For details about the items displayed in [Adjustment] menu, see the
Adjustment Item Menu Guide.
Problem Cause Solution

Sheets cannot be The ends of the sheets are Remove the sheets from the paper tray,
delivered. slightly curled. flatten and fan them thoroughly, and
then put them back into the paper tray.
Sheets are delivered The tray's paper setting does Change the tray's paper setting so it
skewed. not match the size of the paper matches the size of the loaded paper.
loaded in the tray.
Sheets of an undetectable type, In [Adjustment] menu, select [Detect
such as color or preprinted Side Regist] and [Detect Skew] to
sheets, are being used. disable side-to-side registration and
skew detection, and then adjust the
image position in [Side-to-Side
Registration]. Do this for each affected
tray.
The paper size cannot be To print on narrow sheets (139.7-147
detected because sheets no mm [approx. 5.5-5.787 in.]), in
wider than 147 mm (approx. [Adjustment] menu, select [Detect Side
5.787") are being used. Regist] and [Detect Skew] to disable
side-to-side registration and skew
detection, and then adjust the image
position in [Side-to-Side Registration].
Do this for each affected tray.
The ends of the sheets are Remove the sheets from the paper tray,
slightly curled. flatten and fan them thoroughly, and
The tray’s paper guides are not Adjust the tray's side paper guides and
adjusted correctly. end paper guide according to the paper
size.
Paper or a paper fragment is Remove the jammed paper.
jammed inside the machine.
The side-to-side Sheets of an undetectable type, In [Adjustment] menu, select [Detect
registration is wrong. such as color or preprinted Side Regist] and [Detect Skew] to
sheets, are being used. disable side-to-side registration and
skew detection, and then adjust the
image position in [Side-to-Side
Registration]. Do this for each affected
tray.
The paper size cannot be When printing on narrow sheets (139.7-
detected because sheets no 147 mm [approx. 5.5-5.787 in.]), in
wider than 147 mm (approx. [Adjustment] menu, select [Detect Side
5.787") are being used. Regist] and [Detect Skew] to disable
side-to-side registration and skew
detection, and then adjust the image
position in [Side-to-Side Registration].
Do this for each affected tray.
29

Problem Cause Solution
Multiple sheets feed The ends of the sheets are Remove the sheets from the paper tray,
in at once. slightly curled. flatten and fan them thoroughly, and
Sheets of differing paper types Removed mixed sheets from the paper
or thickness are loaded in the tray, and then reload the paper tray with
same paper tray. sheets of one type and thickness only.
Sheets of an undetectable type, In [Adjustment] menu, select [Detect
such as color or preprinted Multi Feed] to disable multi-feed
sheets, are being used. detection.
Double feeding Paper fed from the LCT sticks Change the [Blow Fan Duty Adj.]
occurs when using together. settings.
the LCT. • Specify the same value for both the
front and rear fans.
• Increase the value in increments of 10
starting from 70. If double feeding
continues after you have increased
the value to 100, contact your service
engineer.
• We recommend that you set the value
of both fans to 70 if you are printing
on Thin Paper (60-75g/m2, 16-20 lb),
B5 or 5" x 8" and smaller.
Depending on the type and thickness of
the paper, misfeeds can occur if you
change the [Blow Fan Duty Adj.]
settings.
For details about the [Blow Fan Duty
Adj.] (SP1-920) settings, see “Other
Adjustment Settings”, Adjustment Item
Menu Guide.
Sheets are delivered Sheets are not loaded correctly Set paper in the tray correctly.
with bent corners. in the tray.
Excessively curled sheets are In [Adjustment] menu, specify [Paper
being used. Curl Adjustment] to flatten out the
sheets.
Sheets are delivered Excessively curled sheets are In [Adjustment] menu, specify [Paper
curled. being used. Curl Adjustment] to flatten out the
sheets.
Copyright © 2008, 2009

EN USA G178-9506B
30

4. Using the hex driver, turn the black screws to lock the front (1) and rear (2)
locks.
2 1
RPG068S RPG067S
5. Carefully the registration unit drawer into the machine until it can go no further
and locks into place.
6. Rotate the lock lever (1) of the registration unit drawer clockwise.
RPG043
10. Press [Paper Transfer Roller Unit] button.
49

11. Press the [Reset PM Counter:Paper Transfer Roller Unit] button.

EN USA G178-9504B
50

Introduction
This manual contains detailed instructions and notes on the operation and use of
this machine. For your safety and benefit, read this manual carefully before using
the machine. Keep this manual in a handy place for quick reference.
Important
• Contents of this manual are subject to change without prior notice. In no event
will the company be liable for direct, indirect, special, incidental, or consequential
damages as a result of handling or operating the machine.
Notes:
• Some illustrations in this manual might be slightly different from the machine.
• Certain options might not be available in some countries. For details, please
contact your local dealer.
• Depending on which country you are in, your machine may include certain
options as standard. For details, please contact your local dealer.

TABLE OF CONTENTS
IMPORTANT NOTICE ..................................................................................................... 4
1. Opening the [Adjustment] Menu ...................................................5
2. Display/Items and Features ...........................................................6
3. Values for Settings on the [Adjustment] Menu ............................8

3.1 [Adjustment] List........................................................................................................ 8
3.2 Adjustment Settings ................................................................................................ 11
4. Using the [Adjustment Settings for Skilled Operators] Menu ..28

4.1 Preparation: Displaying the [Adjustment Settings for Skilled Operators] menu ...... 28
4.2 Change the [Adjustment Settings for Skilled Operators] Mode ............................... 31
4.3 Values for Settings on the [Adjustment Settings for Skilled Operators] Menu ........ 33

IMPORTANT NOTICE
IMPORTANT NOTICE
SAFETY INFORMATION
RWARNING
1. Do not open or remove the exterior covers while the main switch is turned on.
2. To avoid injury, never touch moving or high voltage components.
3. Keep hands away from internal components.
Mechanisms inside the machine can activate automatically, causing injury to
hands.
For example: when the machine’s main switch is turned to on and the fusing
unit’s temperature falls below that of the machine, the warm-up mechanism will
start automatically.
SYMBOLS
This manual uses the following symbols:
RWARNING
Indicates a potentially hazardous situation which, if instructions are not
followed, could result in death or serious injury.
RCAUTION
Indicates a potentially hazardous situation which, if instructions are not
followed, may result in minor or moderate injury or damage to property.
Important:
Indicates points to pay attention to when using the machine, and explanations of
likely causes of paper misfeeds, damage to originals, or loss of data. Be sure to
read these explanations.
Note:
Indicates supplementary explanations of the machine’s functions, and instructions
on resolving user errors.
[ ]: indicates the names of keys that appear on the machine’s display panel.
[ ] key: indicates the names of keys on the machine’s control panel.

1. Opening the [Adjustment] Menu
1. Opening the [Adjustment] Menu

Important
Before opening the [Adjustment] menu, turn the machine’s main power switch to
OFF. For details about turning the power off, see "Turning On/Off the Power",
About This Machine.
1. Insert the TCRU SD card into a free SD card slot on the back of the machine.
2. Turn the main power switch to ON, and wait for the machine to warm up.
3. After the machine has warmed up, press the Printer function/[fierydriven] key
on the control panel for users of Pro C900. For users of Pro C900S, press the
[Program] key to display the Main Menu.
4. On the Main Menu, press [Adjustment]. The [Adjustment] menu appears.
Note:
• For users of Pro C900, pressing the Printer function/[fierydriven] key causes the
control panel to switch between the [Adjustment] menu and the printer function
screen.
• For users of Pro C900S, exit the [Adjustment] menu by pressing the [Program]
key. When the Program menu is displayed, press [Exit] on the top right-hand
corner of the menu.
• After you finish using the [Adjustment] menu, remove the SD card from the card
slot. You do not need to switch the machine off to do this.

2. Display/Items and Features
SUP013S
1. Items of Settings
Adjustment Settings are displayed in order.
SUP008S
2. [Open All], [Close All]

Open or close all Adjustment Settings categories at the same time.
3. Sorting
Types of Adjustment Settings can be scrolled or searched through by [Page] or
[Line].
4. [Finished]
Exit the [Adjustment] menu.
5. Adjustment Table
Enter numbers or select items using the [./*], [1-0], and [#] keys.
6. [System Status]
View the status of the machine.

2.1.1 Inputting
To enter numbers or select items, use the machine’s [./*], [1-0], and [#] keys.

3. Values for Settings on the [Adjustment] Menu

3.1 [Adjustment] List
Note:
Items are displayed according to the
direction of paper feed, which you can
specify by pressing [Moving Direction =
Horizontal (right and left)] and [Crossing
Direction = Vertical (top and bottom)].
u Shift Image Adjustment

SP Item Description Reference
1-710 Leading Edge Registration1 Adjust the horizontal position of the 3.2.1
image
1-711 Leading Edge Registration2
(+ rightward; − leftward).
1-720 Side-to-Side Registration1 Adjust the vertical position of the image
1-721 Side-to-Side Registration2 (+ upward; − downward).

u Finishing Position Adjustments

6-700 Staple Pos. Adj. Adjust the vertical position of the 3.2.2
staples.
6-705 Punch Pos. Adj. (V) Adjust the horizontal position of the
punch holes. Specify this setting for all
types of punches. (The vertical position
is determined based on the center of
the paper.)
6-730 Fine Adjust Booklet Adjust Adjust the horizontal position of the
Across booklet staples.
6-735 Fold Pos. Adj. Adjust the horizontal position of the
booklet fold.
6-755 Z Fold Pos. Fine Adj (End) Adjust the width of z-fold’s under fold.
Specify this setting for all sizes of paper
that can be z-folded.
6-760 Z Fold Pos. Fine Adj (Frm) Adjust the width of the z-fold.
Specify this setting for all sizes of paper
that can be z-folded.
6-780 Cover Center Pos. Adj. Adjust the horizontal alignment of the
front page.
6-781 Cover Regist. Pos. Adj. Adjust the vertical alignment of the front
page.
6-782 Rect. Angle Adj. Square the top, bottom, and outside
edges when trimming a deck of paper.
u Jogger Adjustments
6-710 Adj Leading edge stopper Adjust the vertical alignment when 3.2.3
press applying edge stapling. Specify this
setting for each paper size.
6-715 Adjust Output jog Position Adjust the vertical alignment when using
the finisher shift tray. Specify this setting
for each paper size.
6-720 End Bind Jogger Adj Adjust the horizontal alignment when
using the finisher booklet tray. Specify
this setting for each paper size. (Limited
to A3 , B5 , and LT .)
6-740 Adj. Booklet Stapling Pos. Adjust the vertical alignment when
applying saddle stitch stapling. Specify
this setting for each paper size.

u Other Adjustment Settings

1-730 Detect Skew Use this if the print image is misaligned 3.2.4
by more than 2-3 mm when printing on
1-761 Detect Side Regist
color, pre-printed, or narrow sheets up
to 147 mm wide. After disabling "Skew
detection" and "Side-to-Side
Registration" use the "Side-to-Side
Registration1/2" setting to adjust the
alignment.
1-906 Paper Curl Adjustment Specify the method for straightening
curled sheets. Select the method
according to the direction and degree of
curl.
1-908 Erase Paper Lead Edge If paper frequently becomes jammed
inside the fusing unit, adjust the paper
edge margin settings. Specify this
setting for each paper type.
1-910 Detect Multi Feed If double feeding is erroneously
detected when delivering color, pre-
printed, or other special sheets, disable
double-feed detection.
1-920 Blow Fan Duty Adj. If double feeding or paper jamming
occurs when using the LCT, adjust the
strength of the sheet separation
airstream. Specify this setting for each
LCT paper tray.
1-921 Air Feed Start Time Adj. If double-feeds or paper jams occurs
when using the LCT, adjust the duration
of the sheet separation airstream.
Specify this setting for each LCT paper
tray.
2-810 Clear blurred img Use this to remove dirt from the surface
of the drum unit.
3-309 Oil removal mode Use this to remove oil from the surface
of the drum unit and image transfer belt.
3-801 Initialize T Sensor The machine automatically performs the
initialization process every time the
developer is replaced.
3-820 Execute Density Adj. The machine automatically performs the
print density adjustment process.
6-770 Stacker Full Setting Specify the height limit of the delivered
paper stack. Select 100%, 75%, 50%,
or 25%.
10

3.2 Adjustment Settings

3.2.1 Shift Image Adjustment
1. Using the [./*] key and [1-0] keys, enter the value you require for the setting,
and then press the [#] key.
Note:
1. Leading Edge Registration1,2
+ shifts right.
- shifts left.
2. Side-to-Side Registration1,2
+ shifts top.
- shifts bottom.
11

SP Item No Setting Default Maxi- Mini- Grada- Unit

Value mum mum tion
Value Value Value
1-710 Leading Edge 001 - 0 +3 -3 0.1 mm
Registration1
1-711 Leading Edge 001 Main Upper Tray
Registration2
002 Main Lower Tray
004 A4/LT LCT Upper
Tray
005 A4/LT LCT Middle
Tray
006 A4/LT LCT Lower
Tray
007 Main Bypass Tray
008 A3/DLT LCT1 Upper
Tray
009 A3/DLT LCT1 Lower
Tray
Tray
Tray
1-720 Side-to-Side 001 - 0 +3 -3 0.1 mm
Registration1
1-721 Side-to-Side 001 Main Upper Tray
Registration2
002 Main Lower Tray
004 A4/LT LCT Upper
Tray
Tray
006 A4/LT LCT Lower
Tray
Tray
Tray
Tray
Tray
Note:
Settings for A4/LT LCT are available only on Pro C900.
12

3.2.2 Finishing Position Adjustments
SP Item No. Setting Default Maxim Minim Gradat Unit

Value um um ion
Value Value Value
6-700 Staple Pos. Adj. 001 A3 Vertical 0 +2 -2 0.5 mm
002 B4 Vertical
003 A4 Vertical
004 A4 Horizontal
005 B5 Vertical
006 B5 Horizontal
007 DLT Vertical
008 LG Vertical
009 LT Vertical
010 LT Horizontal
011 Other
6-705 Punch Pos. Adj. (V) 001 2 Hole Punch 0 +7.5 -7.5 0.5 mm
(EU/JP)
002 3 Hole Punch
(US/JP)
003 4 Hole Punch
(EU)
004 4 Hole Punch
(US)
005 2 Hole Punch
(US)
6-730 Fine Adjust Booklet 001 A3 Vertical 0 +3 -3 0.2 mm
Adjust Across
002 B4 Vertical
003 A4 Vertical
004 B5 Vertical
005 12"X18"
13


Value um um ion
Value Value Value
Vertical
006 DLT Vertical
007 LG Vertical
008 LT Vertical
009 Other
6-735 Fold Pos. Adj. 001 A3 Vertical 0 +3 -3 0.2 mm
002 B4 Vertical
003 A4 Vertical
004 B5 Vertical
005 12"X18"
Vertical
006 DLT Vertical
007 LG Vertical
008 LT Vertical
009 Other
6-755 Z Fold Pos. Fine Adj 001 A3 Vertical 0 +2 -2 0.2 mm
(End)
002 B4 Vertical
003 A4 Vertical
004 DLT Vertical
005 LG Vertical
006 LT Vertical
007 12"X18"
Vertical
008 Other
6-760 Z Fold Pos. Fine Adj 001 A3 Vertical 0 +2 -2 0.2 mm
(Frm)
002 B4 Vertical
003 A4 Vertical
004 DLT Vertical
005 LG Vertical
006 LT Vertical
007 12"X18"
Vertical
008 Other
6-780 Cover Center Pos. Adj. 001 - 0 +5 -5 0.1 mm
6-781 Cover Regist. Pos. Adj. 001 - 0 +5 -5 0.1 mm
6-782 Rect. Angle Adj. 001 Front Side 0 +10 -10 0.1 mm
002 Rear Side
003 Small Side
14

Note:
Enter the degree of edge square deviation in "Rect. Angle Adj.".
15

3.2.3 Jogger Adjustments

Value um um ion
Value Value Value
6-710 Adj Leading edge stopper 001 A3 Vertical 0 +1.5 -1.5 0.5 mm
press
002 B4 Vertical
003 A4 Vertical
004 A4
Horizontal
005 B5 Vertical
006 B5
Horizontal
007 DLT Vertical
008 LG Vertical
009 LT Vertical
010 LT
Horizontal
011 Other
6-715 Adjust Output jog Position 001 A3 Vertical 0 +3 -3 0.2 mm
002 B4 Vertical
003 A4 Vertical
004 A4
Horizontal
005 A5 Vertical
006 A5
Horizontal
007 B5 Vertical
008 B5
Horizontal
009 DLT Vertical
16


Value um um ion
Value Value Value
010 LG Vertical
011 LT Vertical
012 LT
Horizontal
013 HLT Vertical
014 HLT
Horizontal
015 Other
6-720 End Bind Jogger Adj 001 A4 0 +10 -5 0.1 mm
Horizontal
002 B5 0 +2 -5 0.1 mm
Horizontal
003 LT 0 +10 -5 0.1 mm
Horizontal
6-740 Adj. Booklet Stapling Pos. 001 A3 Vertical 0 +1.5 -1.5 0.5 mm
002 B4 Vertical
003 A4 Vertical
004 B5 Vertical
005 12"X18"
Vertical
006 DLT Vertical
007 LG Vertical
008 LT Vertical
009 Other
17

3.2.4 Other Adjustment Settings

1 Detect Skew
1. Press the selection you require for the setting.
SP Item No. Setting Selection Default

Value
1-730 Detect Skew 001 Main Upper Tray Enable Enable
002 Main Lower Tray Disable
004 A4/LT LCT Upper
Tray
Tray
006 A4/LT LCT Lower
Tray
Tray
Tray
Tray
Tray
Note:
18

1 Detect Side Regist
SP Item No. Setting Selection Default

Value
1-761 Detect Side Regist 001 Main Upper Tray Enable Enable
004 A4/LT LCT Upper
Tray
Tray
006 A4/LT LCT Lower
Tray
Tray
Tray
Tray
Tray
Note:
19

1 Paper Curl Adjustment
SP Item No. Setting Selection Default value

1-906 Paper Curl 001 Paper 0: Default Position: Lower 3: Default Position: Upper
Adjustment Path Path Path
Selection
1: Back curl (weak)
2: Back curl (strong)
3: Default Position: Upper
Path
4: Face curl (weak)
5: Face curl (strong)
20

1 Erase Paper Lead Edge
SP Item No Setting Default Maxim Minim Gradat Unit

Value um um ion
Value Value Value
1-908 Erase Paper Lead 001 Trace: Non-Coated 0 3.0 0 0.1 mm
Edge
002 Plain: Non-Coated
003 MidThick: Non-
Coated
004 Trace: Coated1
005 Plain: Coated1
006 MidThick: Coated1
007 Trace: Coated2
008 Plain: Coated2
010 Trace: Coated3
011 Plain: Coated3
013 Trace: Special1
014 Plain: Special2
015 MidThick: Special1
016 Trace: Special2
017 Plain: Special2
019 Trace: Special3
020 Plain: Special3
022 Trace: Special4
023 Plain: Special4
21


Value um um ion
Value Value Value
025 Trace: Special5
026 Plain: Special5
028 Trace: Special6
029 Plain: Special6
22

1 Detect Multi Feed
SP Item No. Setting Selection Default Value

1-910 Detect Multi 001 Main Upper Tray Enable Enable
Feed
004 A4/LT LCT Upper
Tray
Tray
006 A4/LT LCT Lower
Tray
Tray
Tray
Tray
Tray
Note:
23

1 Blow Fan Duty Adj.

Value um um ion
Value Value Value
1-920 Blow Fan Duty 001 A3/DLT LCT1 Upper 70 100 1 1 %
Adj. Front
Rear
Front
Rear
Front
Rear
Front
Rear
24

1 Air Feed Start Time Adj.

Value um um ion
Value Value Value
1-921 Air Feed Start 001 A3/DLT LCT1 Upper 3 10 1 1 sec
Time Adj. Tray
Tray
Tray
Tray
1 Clear blurred img

2-810 Clear blurred 001 - Execute -
img
1 Oil removal mode

3-309 Oil removal 010 - Execute -
mode
25

1 Initialize T Sensor
1. Press the color to initialize the sensor, and then press the [#] key.
2. If you press [Execute], the machine carries out initialization every time the
developer is replaced.

3-801 Initialize T 007 Color Selection Yellow, Magenta, Yellow, Magenta,
Sensor Cyan, Black Cyan, Black
008 Execute Execute -
1 Execute Density Adj.

3-820 Execute Density 002 - Execute -
Adj.
26

1 Stacker Full Setting

6-770 Stacker Full Setting 001 - 0: 100% 0: 100%
1: 75%
2: 50%
3: 25%
27

4. Using the [Adjustment Settings for Skilled Operators] Menu
4. Using the [Adjustment Settings for Skilled

Operators] Menu
You can specify some of the items that are available on the [Adjustment] menu on
the [Adjustment Settings for Skilled Operators] menu also.
4.1 Preparation: Displaying the [Adjustment Settings for

Skilled Operators] menu
To use the [Adjustment Settings for Skilled Operators] menu, you must first
configure your machine's [Administrator Authentication Management] setting.
1. Press [User Tools] key on the control panel.

2. Press [System Settings] on the display.
3. Press [Administrator Tools].
28

4. Press [Administrator Authentication Management].
If any keys cannot be selected on the display, press [ Next].
5. Press [Machine Management].
6. Select [On] for "Admin. Authentication".

7. Press [OK].
29

8. Press [Exit].
[Adjustment Settings for Skilled Operators] appears.
30

4.2 Change the [Adjustment Settings for Skilled

Operators] Mode
1. Press [Adjustment Settings for Skilled Operators].
2. Press [Login].
3. Enter your login user name, and then press [OK].

If you are logging on as the administrator for the first time, enter "admin".
4. Enter your login password, and then press [OK].
31

5. Enter your login password again, and then press [OK].

The screen appears for Adjustment Settings for Skilled Operators Mode.
Note:
If a print job is suspended, press [APL Window] instead of [Exit] to exit the
Adjustment Settings for Skilled Operators Mode.
32

4.3 Values for Settings on the [Adjustment Settings for

Skilled Operators] Menu
For details about each setting in this menu, see the corresponding SP number in "3.
Values for Settings in the [Adjustment] Menu". Although setting names might differ,
matching numbers indicate the same function.
SP Item
1-920 Wide LCT Fan Duty Adj
1-921 Wide LCT Fan Start Time Settings
2-255 Developer Exhaust
2-256 Developer Fill
2-311 Manual Lubrication Exe
3-801 Init TD Sensor
3-820 Manual ProCon
6-700 Staple Position Adjustment
6-705 Punch Hole Position Adjustment
6-710 (6-755) End Bind Jogger Adjustment
6-715 (6-760) Adjust Output Jog Position
6-720 (6-710) Adjust Leading Edge Stopper Press
6-730 (6-715) Adjust Booklet Stapling Position
6-735 (6-720) Adjust Booklet Fold Position
6-740 Fine Adj Booklet Adjust Across
6-745 Booklet Fold Repetitions
6-755 Fold Position Fine Adjustment
6-760 Fold Position Fine Adjustment
6-770 Stack Full Setting
6-780 Cover Centering Adjustment
6-781 Cover Horizontal Position Adjustment
6-782 Finishing Angle Adjustment
The numbers in parentheses are the [Adjustment] menu numbers.
33

Index
Items of Settings, 6
A
J
Adj Leading edge stopper press, 9, 16
Adj. Booklet Stapling Pos., 9, 17 Jogger Adjustments, 9, 16
Adjust Output jog Position, 9, 16
Air Feed Start Time Adj., 10, 25 L
Leading Edge Registration1, 8, 11, 12, 18, 19, 23
B
Leading Edge Registration2, 8, 11, 12, 18, 19, 23
Blow Fan Duty Adj., 10, 24
O
C
Oil removal mode, 10, 25
Clear blurred img, 10, 25 [Open All], 6
[Close All], 6 Other Adjustment Settings, 10, 18
Cover Center Pos. Adj., 14
Cover Centering Adjustment, 9 P
Cover Regist. Pos. Adj., 9, 14 Paper Curl Adjustment, 10, 20
Punch Hole Position Adjustment, 9
D
Punch Pos. Adj. (V), 13
Detect Multi Feed, 10, 23
Detect Side Regist, 10, 19 S
Detect Skew, 10, 18 Shift Image Adjustment, 8, 11
Side-to-Side Registration1, 8, 11, 12
E
Side-to-Side Registration2, 8, 11, 12
End Bind Jogger Adj, 9, 17 Sorting, 6
Erase Paper Lead Edge, 10, 21 Stacker Full Setting, 10, 27
Execute Density Adj., 10, 26 Staple Pos. Adj., 13
[Exit], 6 Staple Position Adjustment, 9
[System Status], 6
F
Z
Fine Adjust Booklet Adjust Across, 9, 13
Finishing Position Adjustments, 9, 13 Z Fold Pos. Fine Adj (End), 9, 14
Fold Pos. Adj., 9, 14 Z Fold Pos. Fine Adj (Frm), 9, 14
I
Initialize T Sensor, 10, 26
34

EN USA G178-9505B
35

Adjustment Item Menu Guide: TCRU: Model Name

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Adjustment Item Menu Guide: TCRU

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CAUTIONS, NOTES, ETC.

Note: This information provides extra information about machine maintenance.

GENERAL SAFETY INSTRUCTIONS

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SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

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1. BEFORE YOU BEGIN… ..................................................................6

3. CHARGE CORONA UNIT ..............................................................17

4. DRUM CLEANING UNIT ................................................................22

7. IMAGE TRANSFER BELT CLEANING UNIT ................................41

8. PAPER TRANSFER ROLLER UNIT..............................................46

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What You Need

c Accessory hex driver

You will need the following items:

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1. Toner hopper cover

Parts, Screw Color Codes

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1. Open the left (2) and right (1) front covers.

2. Open the toner hopper cover (1).

3. Remove the two screws at (1) and (2) by hand.

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1. Hold the front top cover.

4. Fasten the two screws at (1) and (2) by hand.

6. Close the left and right front covers.

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Preparation: Print out the counter list.

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1. Open the left and right front covers.

4. Carefully pull the charge corona unit (1) toward you.

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Preparation: Print out the counter list.

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1. Check the drum cleaning unit direction for reinstalling.

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Preparation: Print out the counter list.

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What You Need

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3. Check if the developer bottle is empty.