Client : QATAR PETROLEUM (QP)

KTSQ Project No : 13330-10179.

Client PO No : 4300097403.
Project Title : Tube Bundle Complete for Core Fluid HTR
Client Item No. : 6112-E-02
Qty : 1 No.
Plant Location : Mesaieed.

Client Approval status:

Name and Signature:

Designation:

Date :

0 FIRST ISSUE Bilin Babu 08.07.2019 Arun Kumar 08.07.2019

Rev. Description of revision Drawn by Date Checked by Date

EQUIPMENT : Tube Bundle for Shell &Tube HX

TITILE : INSPECTION TEST PLAN

ITEM : 6112-E-02

DOC Rev.
No 10179 A01 0075 0 Kelvion Thermal Solutions W.L.L (KTSQ)
P.O. Box : 23794, New Salwa Industrial Area, Doha, Qatar.

© Kelvion Thermal Solutions W.L.L Qatar - Confidential – Communication, copying of this document, and use of its contents, are not
permitted without prior written authorization.

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 INSPECTION AND TEST PLAN No: 10179. A01.0075 Rev.0
Kelvion Thermal Solutions W.L.L (KTSQ)
CLIENT ITEM : 6112 E 02
KTSQ ITEM : A01

CONTENTS
I) Explanations
II) Description of activités

Activities Location Applicable page

A. Pre Inspection Meeting (PIM If required) QP/KTSQ 4

B. Review / Approval of documentation QP 4

C. Material receiving and Tube bundle Assembly KTSQ 5

D. Tube Bundle Assembly KTSQ 5&6

E. Final Inspection/ Testing KTSQ 6

F. Inspection Release KTSQ 6

III) Used abbreviations:

NDE : Non Destructive Examination WPS : Welding Procedure Specification

DPT : Dye Penetrant test PQR : Procedure Qualification Record
QP : QATAR PETROLIUM WPQ : Welder Performance Qualification
WHS : Weld History Sheet KTSQ: Kelvion Thermal Solutions WLL

IV) Reference Standard/Spec.: TEMA/API 660 / ASME SEC VIII DIV 1/ Client Specification.

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 INSPECTION AND TEST PLAN No: 10179. A01.0075 Rev.0
Kelvion Thermal Solutions W.L.L (KTSQ)
CLIENT ITEM : 6112 E 02
KTSQ ITEM : A01

EXPLANATIONS

1) - In column "DESCRIPTION" :
State any inspection / test activity which will be executed. For each project, inspections and tests will be adapted in accordance with purchase requirement.

- In column “APPLICABLE DOCUMENTS” :

Indicate documents references with which inspections / tests have to comply.

- In column “ACCEPTANCE CRITERIA” :

Indicate the acceptance criteria with which inspections / tests have to comply.

- In column “REPORT” :
Indicate type of reports to be issued.

2) W = Witness Point :
The point of which the Contractor and/or Inspection Authorities must be notified. The Manufacturer may proceed if the Contractor and/or Inspection Authorities will not be present.

H= Hold Point :
The point of which the Contractor and/or Inspection Authorities must be notified. The Manufacturer shall not proceed unless specifically so instructed by the party indicating the hold point.

S = Surveillance:
Inspection will take place during surveillance visits as a standard performance.

R = Review Document :
Verification by the concerned party if data given in inspection document(s) meets the requirements.

E = KTSQ Inspection :
Inspection carried out by KTSQ Quality Department.

A = Supplier Inspection :
Inspection carried out by KTSQ supplier

DA=Document Approval

3) Notification

KTSQ will give a notification of 3 days in advance for all W and H points.

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 INSPECTION AND TEST PLAN No: 10179. A01.0075 Rev.0

Kelvion Thermal Solutions W.L.L (KTSQ) CLIENT ITEM : 6112 E 02

KTSQ ITEM : A01

APPLICABLE ACCEPTANCE Inspection By

DESCRIPTION REPORT
DOCUMENTS CRITERIA 1 2
KTSQ QP TPI QP

PO - MOM H - H
A PRE INSPECTION MEETING, If applicable

B Documentation review and Approval.

---
1 Review of QP purchase order Customer drawings Customer drawings R R R

Drawings &
2 Drawings and Design calculation review Customer drawings Customer drawings Calculation Note ER R R
Approved
Welding Book review (for welding non- KTSQ Doc No. WPS, PQR and
3 ASME Sec IX List of qualified ER DA DA
pressure weld) and List of welder qualification 10179-A01-0060
welders
KTSQ Doc No. ASME Sec V ASME
Approved
4 NDE (DPT) Procedure review. KTSQ- NDE-001 Sec VIII Div.1 ER R R
Procedure
QP-STD-R-008.
KTSQ- NDE- ASNT NDT Level 2
Approved
5 Review of list of NDE personals & Certificates. Personal/quali, QP Spécification ER R R
certificates
QP-STD-R-008 QP-STD-R-008.
KTSQ Doc No. API 660 Approved
6 Tube Expansion Procedure review. Procedure ER DA DA
10179-A01-0021 Applicable drawing

KTSQ Doc No. ASME Sec VIII Div 1/ Approved

7 Hydro test procedure review. Procedure ER DA DA
10179-A01-0078 API 660

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 INSPECTION AND TEST PLAN No: 10179. A01.0075 Rev.0

Kelvion Thermal Solutions W.L.L (KTSQ) CLIENT ITEM : 6112 E 02

KTSQ ITEM : A01

APPLICABLE ACCEPTANCE Inspection By

DESCRIPTION REPORT
DOCUMENTS CRITERIA 1 2
KTSQ QP TPI QP

C MATERIAL RECEIVING INSPECTION

Material receiving inspection for pressure parts Visual and
(i)Tube sheets** ASME SEC II Part A, Dimensional
Material Specification, inspection, NDE
(Carbon 0.25%max. & Sulphur 0.025% max.) UT & PT
Applicable Drawings, PO Applicable Drawing, report(**).
1 - Traceability, visual & dimensional Check. ER W R
Internal procedure HT & ECT
UT before drilling & PT after drilling. QP specification reports(*).
QP-STD-R-001.
(ii) Tubes* NACE MR0175 EN 10204
- Traceability, visual & dimensional Check. MTC 3.1 Type

Material receiving inspection for non-pressure Applicable Drawings, ASME SEC II Part A MTC 2.2 type
ER R R
2 parts Internal procedure Applicable Drawing or COC

Material receiving inspection for welding

3 Applicable WPS MTC ER R R
consumables if any ASME SEC II C
.
D Tube bundle Assembly

Applicable Drawing. Applicable Drawing.

1 Skeleton Assembly - ER - -

Visual and NDE (PT) inspection on the tack 10179-A01-0060 ASME Sec VIII and IX,
2 Report ER R R
weld KTSQ- NDE-001 QP-STD-R-008.

Tube insertion on the skeleton assembly and Applicable drawing

3 - ER S -
tube end projection check. Applicable drawing

Tube-to-Tube sheet strength expansion 100% KTSQ Doc No. Tube Wall thinning Expansion
4 ER W W
check with GO and NO-GO Gauge. 10179-A01-0021 6% TO 8% percentage. report

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 INSPECTION AND TEST PLAN No: 10179. A01.0075 Rev.0

Kelvion Thermal Solutions W.L.L (KTSQ) CLIENT ITEM : 6112 E 02

KTSQ ITEM : A01

APPLICABLE ACCEPTANCE Inspection By

DESCRIPTION REPORT
DOCUMENTS CRITERIA 1 2
KTSQ QP TPI QP

Tube bundle final dimension & Visual

5 Inspection. Applicable Drawings Applicable Drawings Reports ER W W

E FINAL INSPECTION / TESTING

Tube side Hydrostatic test on the tube
bundle.
KTSQ Doc No. No leak / HT Report &
1 ER H W
10179-A01-0078 No deformation. Pr.Chart
Note: Shell side hydrostatic test will be
performed by client at QP site.
Without any foreign
2 Draining & drying of bundle. API 660 matter - ER S -

F INSPECTION RELEASE

1 Final Dossiers (MDDB) review. Purchase order Purchase order Dossier file ER R R

Inspection
Packing and Final inspection prior to Purchase order, release
2 Purchase order ER H -
shipment. certificate
(IRC)

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