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CERTIFICATION
This is to certify that this project work “design, construction of 3kva inverter with
automatic charging system was carried out by Ngirigwa uzoma b. with reg
Technology, Owerri.
…………………. ………………………
(Project supervisor)
……………………. ………………………
(H.O.D)
……………………... ………………….......
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CHAPTER ONE
1.0 INTRODUCTION
1.1 Background
current (AC). The converted AC can be at any required voltage and frequency
with the use of appropriate transformers, switching, and control circuits. Inverters
With the increasing popularity of alternate power sources, such as solar and wind,
AC form has increased substantially. Inverters use the concept of accepting the
DC supply into the oscillator section which converts the high current DC signal
to a low current AC; these signals are carried by high current switching devices
(MOSFETs) at a fixed frequency from the oscillator. Since the MOSFETs are
There are basically two kinds of DC-AC inverters in the market today. One
category is the “pure sine-wave” inverter, which produces sine waves with total
harmonic distortion (THD) in the range of 3%. The other is a modified sine wave
Waveforms approaching sine waves, with minimal distortion, are required in any
case. These inverters are available in sizes up to several thousand watts. Early
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techniques for designing these true sine wave inverters incorporated significant
linear technology, reducing their efficiency and contributing to their higher cost.
a sine wave.
The significant advantage of the PWM approach is that switching techniques are
However, PWM, with the pulse width made to vary according to the amplitude of
a sine wave, requires significant control circuitry and high-speed switching. This
is because the frequency of the PWM signal has to be much higher than that of
the PWM approach introduces significant complexities and switching losses. The
wave outputs, which could logically be called “modified square waves” instead.
They are basically square waves with some dead spots between positive and
Inverters are typically used for medical instruments and other critical
applications. For example, they are used in boats and as the main source of
electricity, and some feed energy back into the utility power grid, they are also
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There should be no limitations in the use of an electric gadget at a fixed location
Finally, there are a couple of important safety aspects to bear in mind whenever
you’re using a DC-AC inverter. Many people assume that because an inverter is
operated from a nominal 12V battery and it can’t deliver as much output as a
normal mains power outlet, it’s relatively safe. Nothing could be further from the
truth. Even a low power inverter rated at a mere 60 watts has an output which is
potentially fatal, if you should end up connected across it. Such an inverter can
typically deliver up to about 360mA at 230V, which is over TEN TIMES the
current level needed to stop your heart. Needless to say higher power inverters
There are various types of power inverters in the market. They range from the
very expensive to the inexpensive, with various degrees of quality, efficiency and
power output capability. Continuous power supply has always been an issue
The objectives of this project are to develop an automatic power inverter that can
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To serve as an alternative source of power for homes when electrical
The scope of work is to design an inverter circuit and automatic battery charger
that will recharge the battery while in use and produce a continuous power
supply. The output voltage waveform of the inverter is to be sinusoidal and with a
end our dependence on fossil fuels. Homes, businesses, community groups and
schools are being encouraged to install solar power and other renewable sources
of energy, like the power inverters to reduce green house effect on the
environment.
This is a simple project which is easy to build and cheap, as all the parts are
inverter circuit can be made and used at all times. It can be constructed and used
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in the villages where there is no electricity. The inverter can be transported and
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CHAPTER TWO
the use of rotary converter or motor- generator set. In the early twentieth century,
vacuum tubes and gas filled tubes were used as switches in inverter circuits. The
most widely used type of tube was the thyratron (any of several types of
generator windings are combined into one armature, with slip rings at one end
and a commutator at the other end with only one field frame. The result with
Since early transistors were not available with sufficient voltage and current
silicon – controlled rectifier (SCR) that initiated the transition to solid state
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inverter circuits. The commutation requirements of SCRs are a key consideration
They only turn off when the forward current is reduced to below the minimum
holding current, which varies with each kind of SCR through some external
naturally every time the polarity of the source voltage reverses. SCRs connected
the current to zero when commutation is required. The least complicated SCR
circuits employ natural commutation rather than forced computation, with the
addition of forced commutation circuit, SCR have been used in the types of
motor control systems. Another type of SCR inverter circuit is the current source
input (CSI) inverter. A CSI inverter is the dual type of six – step voltage source
current source rather than a voltage source. The inverter SCRs is switched in a six
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and parallel capacitor commutation. With both methods, the input current
transistor or IGBTs that can be turned off by means of control signals have
DC and AC current
In the world today, there are currently two forms of electrical transmission, Direct
Current (DC) and Alternating Current (AC), each with its advantages and
source of DC transmission as current flows from one end of a circuit to the other.
Most digital circuitry today is run on DC power as it has the ability to provide
either a constant high or constant low voltage, enabling digital logic to process
code executions.
and was a DC power line. However, this electricity was of low voltage, due to the
inability to step up DC voltage at the time, and thus it was not capable of
When the voltage is increased, the current decreases exponentially, therefore high
voltage transmission reduces the power loss. For this reason, electricity was
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generated at power stations and delivered to homes and businesses through AC
power.
specified frequency and its ever changing current and voltage makes it easy to
step up or down the voltage. For high voltage and long distance transmission
It should be noted that since 1954, there have been many high voltage DC
produced. The three major waveforms are: square wave, modified sine wave and
Square wave inverters are largely obsolete, as the waveform shape is not well
suited for running most modern appliances. Prices have come down considerably
in comparison with the superior modified sine wave and true sine wave types.
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2.2.3 Modified sine wave
The least expensive type of modern inverter produces modified sine wave power.
The waveform looks like a stair step, where the power rises from zero to upper
peak voltage returns to zero and straight to lower peak voltage, resting to each
Modified sine wave inverters can be used to run many household appliances such
Sensitive equipment like battery chargers, tools with variable speed motors, laser
printers and certain heating controllers may run erratically but not with modified
For a remote cabin with only the “basic” running on the electrical system,
modified sine wave inverters are also often well suited for solar powered
electrical systems.
The power supplied by utility companies and engine generator is a true sine
waveform. This is the most reliable waveform for household use. True sine wave
power passes from the upper and lower peak voltages in a smooth curved wave,
All appliances and electronic equipment runs as intended when using sine wave
power. True sine wave inverters produces Ac power as good as or better than
utility power, ensuring that even the most sensitive equipment runs properly.
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While sine wave inverters are more expensive than the modified sine wave
models, the quality of their waveform can be a definite advantage. This cost,
devices, allow inductive loads to run faster and quiet, and reduce the audible and
electric noise in audio equipment, TV’s and fluorescent lights (Alanskan ABS,
2006).
Grid tie inverters can feed energy balk into the distribution network because they
produce alternating current with the same wave shape and frequency as supplied
by the distribution system. They can also switch off automatically in the event of
a blackout.
Micro – inverter converts direct current from individual solar panels into
alternating current for the electric grid. They are grid tie designs by default.
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Uninterruptible power supply (UPS)
power when main power is not available. When main power is restored, a
The development of static UPS clearly was dependent on the availability of solid
– state switching devices. The earliest conversion systems available in 1960 for
DC to AC were no more than mechanical vibrators with ratings not higher than
transistors enabled the first true static inverters to be built, applications in the
Induction heating
Inverter converts low frequency main AC power to higher frequency for use in
controlling the frequency and voltage of the power supply to the motor. An
inverter provides the controlled power. In most cases, the variable frequency
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drive includes a rectifier so that DC power for the inverter can be provided from
Adjustable speed motor controlled inverters are currently used to power traction
motors in some electric and diesel – electric rail vehicles as well as some battery
electric vehicles and hybrid electric highway vehicles such as the Toyota prius
also takes power from the motor (now acting as a generator) and stores it in the
batteries.
2.3 TRANSFORMER
The transformer is the part of the circuit that is responsible for boosting the
voltage. It does this by means of iron ferrite core, primary and secondary
windings. It is important to note that the transformer does not create power; it
Ideally, power in is equal to power out, but in a real world case there is some
power loss in the device. The transformer operates by inducing a magnetic flux
on the core from the current flowing through the primary winding. This flux
passing through the core is induced onto the secondary winding and current flows
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The transformers used in this project is used to step up the voltage to provide an
2.4 Battery
Essentially, a battery consists of one or more cells connected in series to give the
required voltage. A battery provides a voltage source that has a small internal
resistance.
The capacity of a battery is expressed in watts – hour (WH). The product of the
capacity and the voltage of a battery and its amount of energy are expressed in
ampere – hour (Ah). These three parameters vary with both temperature and the
rate of discharge.
Immediately a current is taken from the battery, there is a voltage drop across its
internal resistance and the terminal voltage drops to the plateau value. The larger
the current taken from the battery, the smaller will be the plateau voltage.
The open – circuit voltage may be larger than the nominal voltage by as much as
15%.
When the battery is exhausted its terminal voltage rapidly falls to a low value and
electric energy must be replenished from the electric network. The quality of the
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battery chargers play a key role in the eye and preface of today’s industrial
batteries.
AC line voltage into a regulated DC voltage to meet the changing needs of the
have been in existence for many years; new switch mode technologies are making
headways into the industrial battery charger markets. This is due to the higher
efficiencies and smaller sizes and weights that switch mode technologies offer
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CHAPTER THREE
1 IC SG3524 1
LM358 1
2 CAPACITOR 1µF 3
10µF 4
100µF 6
0.1µF 4
3 RESISTOR 1K 10
10K 4
47K 2
4.7K 5
22K 4
1M 1
100K 4
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4 DIODES LED 2
ZENER
4.7V 1
IN4148 9
5 TRANSISTORS MOSFET
IRF3205 9
BJT
BC327 3
BC547 1
6 TRANSFORMER STEP UP 1
STEP DOWN 1
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3.1.1 BASIC BLOCK DIAGRAM OF THE INVERTER WITH
CHARGING SYSTEM
This project consists of few semiconductor devices which help in the conversion
of the incoming Dc voltage to AC voltage in the oscillator stage,
Charger
INPUT (AC) TRANSFORMER RECTIFIER CHARGE
CONTROLLER
240 VOLTS
Inverter
INPUT (DC) OSCILLATOR AMPLIFIER OUTPUT (AC)
Figure 3.1; Basic block diagram of inverter with the charging system.
The current is amplified by the switching transistors and sent to the transformer
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3.1.2 BASIC OSCILLATOR BLOCK DIAGRAM
the output terminals of the IC. The voltage regulator LM7812 keeps the 24volts
AC
INPUT (DC) VOLTAGE INTEGRATED
REGULATOR CIRCUIT
24 VOLTS
This stage also has a FET driver which charges and discharges the MOSFET gate
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3.1.3 MOSFET DRIVER
R1 determines the operating point of the driver and also controls the base current
positive pulses to pass through it. While Q1 as it goes on and off, discharges the
comparator having a fixed voltage at the inverting input and a variable voltage at
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INPUT OP.
(DC) AMP. RELAY
24
VOLTS
At the non-inverting input pin, we have resistors connected in series using the
voltage divider rule to sense the decrease in the battery voltage so as to allow the
OP. AMP. Change its state at the output region. When the output is low, the IC
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3.2 THE CHARGING SYSTEM
When the mains input (240v) comes in, the transformer steps down the voltage to
about 27volts and the bridge rectifier converts the ac to dc, then the rectified
voltage is sent to the battery through the charge controller, when the battery is
because they are in series, the controller disconnects the battery from the charger
with the help of a relay, thereby keeping the battery cells in a good charge
condition.
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3.2.1 FABRICATION PROCEDURE
This design is divided into three sections, the oscillator section, the
supply by the inverter. To start this process, battery supply is given to the pin-15
of the ICSG3524 through on/off switch which passes through the normally close
contact of the relay. Pin-8 is connected to the negative terminal of the battery. A
voltage regulator LM7812 is connected across the battery through two capacitors
connected in parallel and grounded as shown in the circuit below. This regulates
Pin-6 and 7 of the IC are the oscillation section pins. The frequency produced by
the IC depends on the value of the capacitor and resistor connected at these pins.
The two capacitors (each 0.1uf) are connected to pin-7 and decide the 50Hz
frequency output by the IC. Pin-6 is timing resistance pin and helps the oscillator
the IC and used so that the value of the output frequency can be adjusted to a
constant 50Hz. A fixed resistor of 100k is connected in series with the variable
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F=1/ (RTCT)
This 50Hz frequency alternating signal has an output at pin-11 and 14 of the IC.
This alternating signal may also be known as the MOS drive signal. This MOS
drive signal at pin-11 and 14 are between 5-6V. Voltage at these pins should be
same, because any variation in the voltage at these pins could damage the
MOSFET at the output. The circuit diagram of the oscillation section is shown
below.
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Figure 3.6; the circuit diagram of the inverter
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Figure 3.7; the snapshot of the designed inverter whose circuit diagram is shown
in figure 3.6
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3.2.3 SWITCHING SECTION
The MOS drive signal from the pin-11 and 14 of the IC are given to the base of
the transistor T1 and T2. This results to the MOS drive signal getting separated
into two different channels. Transistor T1 and T2 amplify the 50Hz MOS drive
signal at their base to a sufficient level and output them from the emitter while
50Hz signal from the emitter of T1 is given to the gate of each MOSFET in the
MOSFET channel, through resistance R4-2K. Each MOSFET gate receives the
And also 50Hz signal from the emitter of T2 is given to the gate of each MOSFT in the second MOSFET
channel, through resistance R19-2K. Each MOSFET gate receives the 50Hz signal through a resistor
(R14 –R17). When the first MOSFET channel is switched on, the current flows through the first half of
the inverter transformer winding and when the second MOSFET channel turns ON, the current flows
through the second half of the inverter transformer winding. This switching on/off of the MOSFET
channels will start an alternating current in the winding of inverter transformer. This AC current in the
winding will induce an AC current of 50Hz, in the 220 and 240v tapings of the transformer. The AC
voltage output from the transformer is connected to the normally close of the relay to the output
socket.
The 50Hz alternating MOS drive signal reaches each MOSFET channel separately. This results in the
MOSFET channels being alternating on and off that is when the first channel is ON the second channel
will be OFF, and when the second channel is ON, the first will be OFF. This on/off switching is repeated
50 times per second. The drain (D) of all the MOSFETs of one channel is connected together and
connected to one end of the inverter transformer’s winding. Likewise the drain of the MOSFET of the
second channel is also connected together and connected to the other end of the inverter
transformer’s winding. The position terminal of the battery is connected to the centre tapping of the
winding and results to positive supply reaching the drain of each MOSFET transistor through each end
of the winding. The Source (S) terminal of each MOSFET is connected to the negative terminal of the
battery through a shunt of low value resistance. This is because polarity of the 50Hz MOS drive signal
at pin-11 and 14 are different at a time, only one channel from the output channel remains ON, the
other channel stays OFF.
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CHAPTER FOUR
Firstly, the battery was tested for polarity and the actual value, which is 24volts
also obtained. If the battery voltage is lower than this value, the inverter would
not function.
Secondly, test was carried out on the charging system of the inverter. The
multimeter showed that 27volts was available for charging, below which the
Thirdly, the no load current which the inverter was drawing from the battery was
measured and 0.5A obtained (the load current for this work is in the range of 0-
The inverter output was connected to an oscilloscope to check the output wave
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CHAPTER FIVE
5.1 CONCLUSION
Investigations showed that the inverter with automatic charger was realized and
can be applied to house hold appliances and electrical equipment. The PCB was
gadget at a fixed location due to power limitations and unreliable power supply.
The invention can make power supply more accessible to everyone, both those in
the remote and rural areas. In other to achieve goals of this project, two batteries
were used to switch the device at 24volts. The batteries recharge automatically in
automatic charger could be further improved on the efficiency and reduce size by
the harmonics that were produced using the high frequency switching can be
Better PCB software should be used in other to simulate the circuit diagram
before building the hardware. This will ensure higher efficiency of the inverter.
batteries from the inverter and also used in the oscillator. The microcontroller
in other to make the switching of the transistors more efficient, IGBTs should
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REFERENCE
John bird (2000); Electrical and Electronics Principle and Technology, Great;
Say M.G (1978), Alternating Current Machines, 4th Edition, London; Pitman
Theraja B.I. and Theraja A.K. A text book of Electrical technology 24th ed.
S.schand and company ltd, Ram Nager New Delhi (2008) pp 1069, 1116, 2163,
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Principles of Electronics by V.K. Mehta.
Boston.
andTroubleshooting.
/http://www.packsc.org/pk/projects/studensts-project-i
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