CALCULATION OF CLARIFIED WATER PIPE SIZE FROM SOURCE POINT TO CDQ10&11

COMMON POINT
Atmospheric Pressure Pa 101 kPa
Design Pressure of Clarified water P 400 kPa (g)
O
Max. Operating Temp. T 38 C
Max. Velocity of Clarified water in Pipe 2 m/s
Volumetric Flow Rate of Clarified water (Design) Qd 153.3 m3/h
164.6161
Clarified water Pipe I.D. di mm
743
Selected Nominal Pipe Size 200
Pipe O.D. d 219.1
Piping class as per PMS 150CS4
IS 3589 /
Piping DESIGN / DIM. STD. ASME
B36.10
IS 3589
GR.410 /
Piping Material
API 5L
GR.B
CARBON
DESCRIPTION STEEL,
BE, ERW
(as per Table A-1 of
Appendix A of ASME
Allowable Stress at Design Condition S 110316 kPa
B31.3-Page-161-
16ksi)
(as per Table A-1B of
Quality Factor E 0.85 Appendix A of ASME
B31.3-Page-215)
(as per Table 304.1.1
Y Coefficient Y 0.4 of ASME B31.3-Page-
19)
(As Per Approved
Corrosion Allowance and tollerance for mechanical PMS and as per
C 2 mm
surface and grooves (1.5+0.5) ASME B31.3-Page-
19)

ASME B31.3-Page-20
Minimum Wall Thickness t
Eq.3d

Minimum Wall Thickness Calculated t 0.47707

Required Minimum Thickness tmin t+C mm

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 Required Minimum Thickness tmin 2.477
Selected Pipe Thickness tsel 6.3 mm

CALCULATION OF CLARIFIED WATER PIPE SIZE FROM CDQ10&11 COMMON POINT TO CDQ 10

Atmospheric Pressure Pa 101 kPa

Design Pressure of Clarified water P 400 kPa (g)
O
Max. Operating Temp. T 38 C
Max. Velocity of Clarified water in Pipe 2 m/s
Volumetric Flow Rate of Clarified water (Design) Qd 77.4 m3/h
116.9693
Clarified water Pipe I.D. d mm
044
Selected Nominal Pipe Size 150
Pipe O.D. 166.5
Piping class as per PMS 150CS4
IS 1239
Piping DESIGN / DIM. STD.
(PART-I)
IS 1239
Piping Material
(BLACK)
CARBON
DESCRIPTION STEEL,
BE, ERW
(as per Table A-1 of
Appendix A of ASME
Allowable Stress at Design Condition S 110316 kPa
B31.3-Page-161-
16ksi)
(as per Table A-1B of
Quality Factor E 0.85 Appendix A of ASME
B31.3-Page-215)
(as per Table 304.1.1
Y Coefficient Y 0.4 of ASME B31.3-Page-
19)
(As Per Approved
Corrosion Allowance and tollerance for mechanical PMS and as per
C 2 mm
surface and grooves (1.5+0.5) ASME B31.3-Page-
19)

ASME B31.3-Page-20
Minimum Wall Thickness t
Eq.3d

Minimum Wall Thickness Calculated t 0.3645

Required Minimum Thickness tmin t+C mm
Required Minimum Thickness tmin 2.36

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 Selected Pipe Thickness tsel 4.8 mm i.e. Medium

CALCULATION OF CLARIFIED WATER PIPE SIZE FROM CDQ10&11 COMMON POINT TO CDQ 11

Atmospheric Pressure Pa 101 kPa

Design Pressure of Clarified water P 400 kPa (g)
O
Max. Operating Temp. T 38 C
Max. Velocity of Clarified water in Pipe 2 m/s
Volumetric Flow Rate of Clarified water (Design) Qd 75.9 m3/h
115.8303
Clarified water Pipe I.D. d mm
357
Selected Nominal Pipe Size 150
Pipe O.D. 166.5
Piping class as per PMS 150CS4
IS 1239
Piping DESIGN / DIM. STD.
(PART-I)
IS 1239
Piping Material
(BLACK)
CARBON
DESCRIPTION STEEL,
BE, ERW
(as per Table A-1 of
Appendix A of ASME
Allowable Stress at Design Condition S 110316 kPa
B31.3-Page-161-
16ksi)
(as per Table A-1B of
Quality Factor E 0.85 Appendix A of ASME
B31.3-Page-215)
(as per Table 304.1.1
Y Coefficient Y 0.4 of ASME B31.3-Page-
19)
(As Per Approved
Corrosion Allowance and tollerance for mechanical PMS and as per
C 2 mm
surface and grooves (1.5+0.5) ASME B31.3-Page-
19)

ASME B31.3-Page-20
Minimum Wall Thickness t
Eq.3d

Minimum Wall Thickness Calculated t 0.36

Required Minimum Thickness tmin t+C mm
Required Minimum Thickness tmin 2.36
Selected Pipe Thickness tsel 4.8 mm i.e. Medium

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 PRESSURE DROP CALCULATION OF CLARIFIED WATER PIPE LINE:-
Source point to Common point
Pipe Size 200 NB
OD 219.1 mm
Thickness 6.3 mm
ID 206.5 mm
Length 100 m
BEND 2
Gate valve 1
m3/
Flow 153.3 h
Velocity 1.270968809 m/s
Renolds no. vd/ν
Kinematic
Viscosity(ν) 0.01*10^(-4)
Renolds no. 262455.0591
0.079/
Friction factor (Re^(1/4))
Friction factor 0.003490305

Common point to CDQ 10

Pipe Size 150 NB
OD 166.5 mm
Thickness 4.8 mm

ID 156.9 mm
Length 40 m
BEND 2
Gate valve 0
m3/
Flow 77.4 h
Velocity 1.111547236 m/s
Renolds no. vd/ν
Kinematic
Viscosity(ν) 0.01*10^(-4)
Renolds no. 174401.7614
0.079/
Friction factor (Re^(1/4))
Friction factor 0.0038658
Common point to CDQ 11
Pipe Size 150 NB

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 OD 166.5 mm
Thickness 4.8 mm
ID 156.9 mm
Length 500 m
BEND 4
Gate valve 0
m3/
Flow 77.4 h
Velocity 1.111547236 m/s
Renolds no. vd/ν
Kinematic
Viscosity(ν) 0.01*10^(-4)
Renolds no. 174401.7614
0.079/
Friction factor (Re^(1/4))
Friction factor 0.0038658

Clarified Water pump house to Junction

house 3 (Source Point)
Pipe Size 400 NB
OD 406.4 mm
Thickness 8.8 mm
ID 388.8 mm
Length 300 m
BEND 10
Gate valve 1
m3/
Flow 900 h
Velocity 2.104858215 m/s
Renolds no. vd/ν
Kinematic
Viscosity(ν) 0.01*10^(-4)
Renolds no. 818368.8739
0.079/
Friction factor (Re^(1/4))
Friction factor 0.002626575
Frictional loss
Frictional loss 4flv2/2gd

Frictional loss DN400 1.830591728 mWC

Frictional loss DN200 0.556639565 mWC
Frictional loss DN150 (CDQ 10) 0.248252286 mWC
Frictional loss DN150 (CDQ 11) 3.103153581 mWC
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 (4fv2/2g)*(l/d)*d*no
Frictional loss in bend of bend
For DN400, 10 no bend, l/d=50 0.461203673 mWC
For DN200, 2 no bend, l/d=50 0.023736363 mWC
For DN150, 2 no bend, l/d=50
(To CDQ10) 0.015278445 mWC
For DN150, 4 no bend, l/d=50
(To CDQ11) 0.03055689 mWC

Frictional loss in valve Kv2/2g

Frictional loss in Gate valve

DN200 0.057632681 mWC
Frictional loss in Gate valve
DN400 0.090324732 mWC

Pressure at clarified water pump

house (ref. drg. No.- 010034-
030-U-P-00510-010) 50 mWC
Pressure at TOP 10 (PWIT) 46.96459281 mWC
Pressure at TOP 11 (PWIT) 43.84616079 mWC

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 Note: - Trestle no. GK 28 (Trestle for COB10 &11 of ACRE design area) indicated as common point.

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