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BASIC OPERATION
TRAINING OBJECTIVES
• At the end of the course the attendees should be able to
perform basic operation of the equipment.
LESSON 1
FLEX TEST SYSTEM
ULTRA FLEX
SYSTEM OVERVIEW
FLEX Series values performance for linear, mixed-signal and
VLSI (SOC per pin) testing
Tester in a test head architecture, with more integrated analog
instrumentation
Architectured for multisite testing
Can be configured.
Hyperflex DSP for scalable processing requirements
Digital speed up to 200 MHz
SYSTEM REQUIREMENT
• AC SUPPLY REQUIREMENT: 208VAC TO 480VAC
– (208V - 50/60Amps)
• OPERATING TEMPERATURE: 5 ºC – 40 °C
• HUMIDITY: 50 RH
SYSTEM MAJOR COMPONENT
SYSTEM MAJOR COMPONENT
SYSTEM MAJOR COMPONENT
System Description
Ultra FLEX
Support
Manipulator Cabinet
Computer
Test Head
SYSTEM MAJOR SECTIONS
ULTRA
COMPUTER
• Sample IG-XL file
SUPPORT CABINET
2. EMO, Indicators
- EMOs shuts down the system in an emergency.
- Various indicators are used to indicate the system status of various functions.
- Interfaces are used so that the user can communicate with the system.
3. DC Power Supply
- It is located in the support cabinet and contains a +48 VDC module and two
+24VDC modules.
SUPPORT CABINET
• System Monitor/Controller (SMC)
Controls system turn-on/off and monitoring functions
with the intent of protecting the test system. Monitors
signals and DC voltages.
• Cooling
- The iFLEX/mFLEX test systems are air-cooled.
- uFLEX is cooled by water and air.
- Plenum mounts to the test head
- The impeller (cooling system) is located in manipulator
cabinet
- Cooling fans located in the PDU
COOLING
MANIPULATOR
• Electromechanical
hardware that supports the
test head.
• Positions the test head to
the customer’s
handler/prober interface for
docking.
• Allows the test head to be
moved in seven axes.
MANIPULATOR
• Z-travel is motor-driven for i-FLEX.
• It is manually-driven for mFLEX and uFLEX.
TEST HEAD
• Holds the device interface
board (DIB), which holds
the device under test.
• Interface to a customer
supplied handler/prober.
• Contains some of the
electronics needed to test
devices
TEST HEAD
Ultra FLEX
TEST HEAD OVERVIEW
UNDOCKED
STATE
BUTTON
DOCKED
STATE
BUTTON
INSTALLING THE DIB
(ULTRA FLEX)
1. Rotate the test head to the DUT Up position using the Twist
Adjustment. (like micro FLEX)
2. To adjust height of test head, unlock the locking knob by
pulling it out, pull out the stop pin then slowly push the test
head up/down. When the stop pin is line up with the hole on
the manipulator, push it in then lock the locking knob.
INSTALLING THE DIB
(ULTRA FLEX)
3. To remove a DIB from the test head, press the undocked
button. The DIB is ready to be removed from the test head
when the undocked stated LED is steady.
4. When placing the required DIB on
the test head, the DIB is keyed so that
it can only be installed in one orientation.
To complete the inner pull down,
press the “Docked State” button.
The LED will flash green until the
process is complete. When the
light is a solid green the DIB is completely latched.
POWER UP AND POWER
DOWN PROCEDURE
POWER UP PROCEDURE
(iFLEX/ mFLEX)
1. Make sure that all EMOs are in depressed position.
2. Turn ON the Main Power Switch of the tester.
3. Turn ON the Tester Power.
4. Turn ON the User Computer.
5. Login to the user computer.
• Username: prod
• Password: Tes+er
SHUTDOWN PROCEDURE
(iFLEX/ mFLEX)
1. Close all running applications.
2. Shutdown the user computer same as shutting down
an ordinary PC.
3. Wait for the computer to fully shutdown, before
turning OFF the tester power.
4. Turn OFF the main power switch.
POWER UP PROCEDURE
(uFLEX)
1. Unlatch the EMO, turn on Main Breaker and Test System Power
2. Power on the user computer and wait for the log in prompt
3. Log in user name is (prod) and password is (Tes+er)
4. Turn on the DSP Computer . (figure 3)
(figure 3)
- press the DSP Computer switch (other LED should turn on) and wait for approx 10 seconds to boot up
- Indication of DSP computer boot up is upon detection of 1.0Gbps network connection
(figure 1) (figure 2)
- Click the Shutdown All DSP PC’s icon to execute shutdown
- Message will prompt to wait for 30s to finish the shutdown
- Indication of shutdown DSP is when the DSP LED indicators turns-off (only one LED remains on).
(figure 2)
LESSON 2
LOG-IN PROCEDURE
• To login to the Integra Flex tester, the following steps should
be followed:
– On the Compaq computer, press simultaneously the keyboard buttons,
“CTRL”, “ALT”, “DELETE”.
– At the “Log on to windows” combo box logon on to the system using:
• USERNAME: prod
• PASSWORD: Tes+er
– And Click “OK” button using computer mouse.
Use this
computer
USER INTERFACE
• The user interface or production UI give operators
maximum control in selecting program to load, in
specifying a job, part number, channel map, and
environment to use, in specifying which site to test, in
selecting a handler or prober and in setting up data
logging.
• To start production lot testing, double click on the User
interface icon on the desktop to activate it.
PRODUCTION USER INTERFACE
4. For Manual Test mode uncheck the check box, else check
for Handler Mode.
SELECTING MANUAL TEST OR
HANDLER MODE
5. By checking the box , the pull-down menu at the bottom of the
window will now be enabled and will display a list of ADI supported
handler for production selection.
Select the correct handler driver to be used and
press the OK button.
SELECTING MANUAL TEST OR
HANDLER MODE
• After the Technician or Setup Specialist has completed
the selection between “Manual Test” or “Handler”
modes, they are required to click on the “Production”
button on the UI Tool Bar to complete the handler setup
and enable production testing.
LOADING A TEST PROGRAM
1. Click Load File button in the Load Options Window in the
User Interface.
2. After clicking the Load File button, All of the Program Vspec
names will be listed on the right side of the window. Double click
on the Program Vspec. Choose the correct program. “Process
this File” button should then be highlighted.
LOADING A TEST PROGRAM
*Part name of the device is automatically loaded based from the program load file.
ENTERING LOT ID INFORMATION
• TEST TYPE: Following options can be seen on the drop
down. Leave this field empty.
a) PQ – Product Qualification
b) SA – Samples
c) YA – Yield Analysis
• LOT ID: (ex. AE12345.1_2nd_partial)
After typing the LOT ID, please follow them with
description (Ex. std_ver, class, ils, eval, etc.). Use underscore
“_” instead of space in between words.
– Note: Do not use any of the ff. character i.e. (\; * >< “ / |?). This will cause
Tester Hang Up and cause error during STDF creation. If space is use instead
of “_” underscore the STDF file will not open in unix base DATATOOL.
ENTERING LOT ID INFORMATION
• Error will now be triggered if any invalid characters has
been detected on the field box after clicking OK button.
ENTERING LOT ID INFORMATION
• STAGE: Provide the actual Class Test Temperature or you
can refer to PRODs for required class temperature.
• TEST CODE: Following options can be seen on the drop
down. Please use them based on the type of the program.
FT – choose this if using FT or PD program
QA – choose this if using ILS/QC/QA program.
QART – choose this if retesting Lot using ILS/QC/QA program.
QART2 – choose this if retesting Lot to ILS/QC/QA the 2nd time.
– Note: Providing correct data on the “Test Code” will ease up STDF
classification.
Deselect all
Force Thru Site
Interrupt
Loop Test
Close
Window
Test Parameter
Name Low Limit
LESSON 3
SYSTEM CHECKER
• HOW TO OPEN IG-XL MAINTENANCE
• On the standard toolbar:
– Select the test mode (Quick Check, Full Check, or
Performance Check).
– Select the loop count (1, 5, 10, or 20) or enter any number.
SAFETY ORIENTATION/PRACTICES
• Identify parts and locations that are potentially
hazardous both to the equipment and personnel.
• Never attempt to defeat a switch or interlock in any way.
This includes Main power switch, Test system power
switch and Emergency off (EMO).
• Always observe and read all equipment labels. This
includes mechanical hazard label, electrical Hazard Label
and other cautions, danger and warning labels.