DIAGRAM F1 DIAGRAM F2 DIAGRAM F3 DIAGRAM F4 Form 70

SINGLE LEVEL SERVICE DIFFERENTIAL LEVEL SERVICE LOW LEVEL LOCKOUT SERVICE HIGH LEVEL LOCKIN SERVICE Sheet P/N 7800590
Warrick® Series 1
HIGH OR LOW LEVEL CUTOFF PUMP DOWN LOW LEVEL CUTOFF & ALARM HIGH LEVEL CUTOFF & ALARM
AND ALARM WITH MANUAL RESET WITH MANUAL RESET Rev. E
To AC To AC To AC To AC
Supply Supply Supply Supply
Electromechanical Controls
1 2 1 2 1 2 1 2 Installation and Operation Bulletin
To Load To Load To Load To Load
3 4 3 4 3 4 3 4

5 6
To Load
5 6
To Load N.O. 5 6
To Load
5 6
To Load This bulletin should be used by experienced personnel as a guide to the installation of Series 1 controls. Selection or instal-
To Load
lation of equipment should always be accompanied by competent technical assistance. We encourage you to contact Gems
7 8 7 8 7 8 7 8
N.C. Sensors or its representatives if further information is required.
9 10 9 10 9 10 9 10
Important: provide
Ground Ground Important: provide Important: provide Ground jumper between
Ground
Reference Reference jumper between terminal pair 8-10.
Electrode Electrode
jumper between Reference
terminal pair 8-10. Electrode
Reference
terminal pair 8-10. Electrode IMPORTANT!
Before proceeding to install the control,
Contact Operation: Load
contacts 3-4, 5-6 and 7-8
Contact Operation: Load contacts
3-4 and 5-6 close when the level
Contact Operation: Load contacts 3-4
and 5-6 open when the level recedes
Contact Operation: Load contacts 3-4
and 5-6 close when the level rises to
Read and thoroughly understand these instructions.
close when the level rises to rises to the short electrode below the electrode. They close when the electrode. They open when the
the electrode. They open when connected to terminal 10. They open the level rises to the electrode and the level recedes below the electrode and
the level recedes below the when the level recedes below the normally open pushbutton switch is the normally closed pushbutton switch
electrode. electrode connected to terminal 7. momentarily actuated. is momentarily actuated.
General
DIAGRAM G1 DIAGRAM G2 DIAGRAM G3 DIAGRAM G4
LOW LEVEL LOCKOUT SERVICE HIGH LEVEL LOCKIN SERVICE
SINGLE LEVEL SERVICE DIFFERENTIAL LEVEL SERVICE
LOW LEVEL CUTOFF & ALARM HIGH LEVEL CUTOFF & ALARM Series 1 controls are simple, industrial type controls for Temperature: -30 to +130°F ambient.
HIGH OR LOW LEVEL CUTOFF PUMP DOWN OR PUMP UP
AND ALARM WITH MANUAL RESET WITH MANUAL RESET
low sensitivity applications. They contain 2 or 3 pole Terminals: #8 pan head screw with captivated wire clamping
To AC To AC To AC To AC
Supply Supply Supply Supply contacts with high contact ratings. The transformer/ plate. Maximum of 1 – #12 or 2 - #14 AWG prepared wires
relay combinations allow for multiple primary and second- per terminal. Use prepared conductors only, when wiring this
2
1 2 1
1
2 1 2 1 ary voltages. They are suitable for use in non-hazardous control.
To Load
3 4
To Load
3 4
To Load
3 4
To Load
3 4 locations with conductive liquids less than 20,000 Ohm/ Time Delays: NONE
To Load To Load N.0. To Load To Load cm specific resistance. Listings: Open Type – UL recognized, Enclosed
5 6 5 6 5 6 5 6

To Load Type – UL Listed (File MP1430, Limit Control)

7 8 7 8 7 8
N.C.
7 8
Specifications CSA – Motor Control, Open or Enclosed
9 10 9 10 9 10 9 10
Important: provide Important: provide Important: provide
Ground Ground jumper between Ground jumper between Ground jumper between Control Design: Electrical-Mechanical level relay for use
Reference Reference terminal pair 8-10. Reference terminal pair 8-10. Reference terminal pair 8-10.
Electrode Electrode Electrode Electrode with conductivity probes.
Contact Design: 2 or 3 SPST (Non-Powered): Offered in
Contact Operation: Load contact 3-4 Contact Operation: Load contact 3-4 Contact Operation: Load contact 3-4
Contact Operation: Load contact 3-4 opens and load contact 5-6 closes closes and load contact 5-6 opens opens and load contact 5-6 closes when
both N.O. and N.C. - See contact configuration chart.
opens and load contacts 5-6 and 7-8 when the level rises to the short when the level recedes below the the level rises to the electrode.Contact
close when the level rises to the electrode connected to terminal 10. electrode. Contact 3-4 opens and 3-4 closes and contact 5-6 opens when
Contact Rating: 16A @ 115VAC; 8A @ 230VAC, 1H.P.
electrode. Contact 3-4 closes and Contact 3-4 closes and contact 5-6 contact 5-6 closes when the level rises the level recedes below the electrode @ 115 of 230 VAC
contacts 5-6 and 7-8 opens when the opens when the level recedes below to the electrode and the normally open and the normally closed pushbutton
the long electrode connected to pushbutton switch is momentarily switch is momentarily actuated. Supply Voltage: 24,115,230,460,575 nominal, plus
level recedes below the electrode. terminal 7. actuated.
10%, minus 15%, 50/60 Hz.
DIAGRAM H1 DIAGRAM H2 DIAGRAM H3 DIAGRAM H4
SINGLE LEVEL SERVICE DIFFERENTIAL LEVEL SERVICE LOW LEVEL LOCKOUT SERVICE HIGH LEVEL LOCKIN SERVICE Supply Current: 115,230,460,575 VAC, Relay energized
HIGH LEVEL CUTOFF & ALARM
HIGH OR LOW LEVEL CUTOFF PUMP UP LOW LEVEL CUTOFF & ALARM
WITH MANUAL RESET WITH MANUAL RESET
draws 15VA.
AND ALARM
To AC To AC To AC To AC Secondary Voltage: 25,75,150,300,500 VAC RMS with
Supply Supply Supply
Supply open circuit on probes.
1 2 1 2 1 2 1 2 Secondary Current: 6VA with short circuited electrode
1
To Load To Load To Load
4
To Load circuit.
3 4 3 4 3 4 3

To Load To Load To Load

Sensitivity: Models operate from 50 to 20,000 OHM
To Load N.0. 5 6
5 6 5 6 5 6
maximum specific resistance – Factory Set.
To Load 8
7 8 7 8 7 8 7
N.C.
9 10 9 10 9 10 9 10 Dimension diagram of open control Internal Wiring
Important: provide Important: provide Important: provide
Ground Ground jumper between Ground jumper between Ground jumper between 3 keyholes for #6 mounting screws
Diagram
Reference Reference terminal pair 8-10. Reference terminal pair 8-10. Reference terminal pair 8-10.
Electrode Electrode Electrode Electrode
1 2

Contact Operation: Load contacts
3-4 and 5-6 open and contact 7-8
closes when the level rises to the
electrode. Contact 3-4 and 5-6 close
and contact 7-8 opens when the
level recedes below the electrode.
1 5/16” 3 4
Contact Operation: Load contacts 3-4 Contact Operation: Load contacts 3-4 Contact Operation: Load contacts 3-4
and 5-6 open when the level rises to and 5-6 closes when the level recedes and 5-6 open when the level rises to
3 3/16” 5 6
the short electrode connected to below the electrode. They open when the electrode. They close when the
terminal 10. They close when the the level rises to the electrode and the level recedes below the electrode and
1 5/16” 7 8
level recedes below the long normally open pushbutton switch is the normally closed pushbutton switch
electrode connected to terminal 7. momentarily actuated. is momentarily actuated.
9 10
Gems Sensors Inc.
2 1/2”
One Cowles Road Contact Configuration
4 1/4” 3 3/16”
Plainville, CT 06062-1198 ‘G’ is shown
Tel: 860-793-4579
 Application Table
Series 1 X X X X X
**Required Wiring Contacts^^
Basic Service Function
Electronics Diagram Symbol^ N.O. N.C.
High Level Alarm or C1 C 2 0 Secondary Voltage Options
2 Contact Configuration AC Line Voltage Enclosure
Low Level Cutoff F1 F 3 0 L e t t e r N.O. N.C. # Voltage L e t t e r Sec. Volts Sensitivity Dist/FT.* # Type Letter Type
C 2 0 1 115 VAC A 25 50 75,000 0 OPEN A N.O. Reset Sw.
High Level Cutoff or E1 E 0 2 D 1 1 2 B 75 450 7,500 1 NEMA 1 C N.C. Reset Sw.
2 230 VAC
Single Level Low Level Alarm J1 J 0 3 E 0 2 4 460 VAC C 150 1.5K 1,750 4 NEMA 4
F 3 0 5 575 VAC D 300 7.0K 500
D1 D 1 1 2 1 6 115/230 VAC E 500 20.0K 150
High or Low Level G
2 G1 G 2 1 H 1 2 7 24 VAC
Cutoff or Alarm J 0 3
H1 H 1 2 * Distance based on 14 AWG wire type THHN or MTW
C2 C 2* 0
Pump Down 3
F2 F 3* 0
Note: For liquids of known specific resistance choose a sensitivity greater than and closest to that value in ohm/cm.
Differential D2 D 1* 1
Level Pump Up 3
H2 H 1* 2
Pump Down or Pump Up 3 G2 G 2* 1
D3 D 1* 1
Low Level Alarm with
Manual Reset
2
H3 H 1* 2
Dashed Lines Represent Field Wiring
C3 C 2* 0 DIAGRAM C1 DIAGRAM C2 DIAGRAM C3 DIAGRAM C4
Low Level Low Level Cutoff with SINGLE LEVEL SERVICE DIFFERENTIAL LEVEL SERVICE LOW LEVEL LOCKOUT SERVICE LOW
Lockout 2 HIGH LEVEL LOCKIN SERVICE
Manual Reset F3 F 3* 0 HIGH OR LOW LEVEL CUTOFF PUMP DOWN LEVEL CUTOFF & ALARM HIGH LEVEL CUTOFF & ALARM
AND ALARM WITH MANUAL RESET WITH MANUAL RESET
Low Level Cutoff and
2 G3 G 2* 1 To AC To AC To AC To AC
Alarm with Manual Reset Supply Supply Supply
Supply

High Level Alarm with C4 C 2* 0

2 1 2 1 2 1 2 1 2
Manual Reset F4 F 3* 0
To Load To Load To Load To Load
High Level D4 D 1* 1 3 4 3 4 3 4 3 4
High Level Cutoff with
Lockout 2
Manual Reset H4 H 1* 2 5 6 5 6
N.O.
5 6 5 6

High Level Cutoff and To Load

2 G4 G 2* 1 7 8 7 8 7 8 7 8
Alarm with Manual Reset N.C.
9 10 9 10 9 10 9 10
* One normally open contact required to seal electrode circuit. Number of normally open contacts available for Important: provide
Important: provide Important: provide
Ground Ground jumper between Ground Ground
load duty therefore one less than figure indicated. Reference Reference terminal pair 8-10. Reference jumper between
Reference
jumper between
terminal pair 8-10. terminal pair 8-10.
** Terminal 9 of control assumed connected to a reference electrode. Terminal 9 may be grounded to the vessel Electrode Electrode Electrode Electrode
if the vessel is mettalic.
^ Letters represent 2nd place symbol in the component number of the control.
Contact Operation: Load Contact Operation: Load contact Contact Operation: Load contact 3-4 Contact Operation: Load contact 3-4
^^ All contacts available for load duty unless otherwise indicated by footnote. contacts 3-4 and 7-8 close 3-4 close when the level rises to opens when the level recedes below closes when the level rises to the
when the level rises to the the short electrode connected to the electrode. It closes when the electrode. It opens when the level
Mounting and Wiring Instructions electrode. They open when terminal 10. It opens when the level rises to the electrode and the recedes below the electrode and the
the level recedes below the level recedes below the electrode normally open pushbutton switch is normally closed pushbutton switch is
The Series 1 control may be wired in various ways. Select the wiring diagram, on pages 3 and 4, that matches the contact configura- electrode. connected to terminal 7. momentarily actuated. momentarily actuated.
tion of your model number and your application. The Application Table on this page can assist you in determining which wiring
diagram to use. DIAGRAM D3 DIAGRAM D4
DIAGRAM D1 DIAGRAM D2
SINGLE LEVEL SERVICE HIGH OR LOW DIFFERENTIAL LEVEL SERVICE LOW LEVEL LOCKOUT SERVICE HIGH LEVEL LOCKIN SERVICE
The Series 1 control must be mounted on a vertical surface with the transformer on the left-hand side. The control should be LEVEL CUTOFF AND ALARM PUMP UP LOW LEVEL CUTOFF & ALARM HIGH LEVEL CUTOFF & ALARM
WITH MANUAL RESET WITH MANUAL RESET
mounted in an enclosure of proper Nema integrity and wired following N.E.C. and local codes. Terminals on the control are num-
To AC To AC To AC
bered and are in the same relative position as the terminals shown in the wiring diagrams. To AC
Supply Supply
Supply Supply

1
Each control has a data label on the right hand side of the terminal block. Terminal pair 1-2 must be continuously energized from an 1 2 1 2 1 2 1 2
AC supply line of the same electrical characteristics as shown on the data label. Each dry contact used for load duty must be wired
To Load To Load To Load To Load
in series with the load, and that series branch connected across a power source compatible with the load. 3 4 3 4 3 4 3 4

N.0.
5 6 5 6 5 6 5 6
Grounding:
Series 1 controls mounted in an enclosure have a grounding terminal and wires provided for adequate grounding of the control and 7 8
To Load
7 8 7 8 7 8
conduit entrances to any external metal parts that may become energized. Conduit connections on fiberglass enclosures must be N.C.
connected via the green ground wire provided for in the enclosure. Caution: Bonding between conduits must be made. 9 10 9 10 9 10 9 10
Important: provide Ground
Ground Important: provide Ground Important: provide
Ground jumper between
Reference Reference jumper between jumper between
Wiring must be provided to the electrodes as shown. Terminal 9 is a reference electrode termination and may be grounded to the Reference
Electrode
terminal pair 8-10. Electrode terminal pair 8-10.
Reference
terminal pair 8-10.
Electrode Electrode
vessel if the vessel is metallic. When the vessel is non-metallic, terminal 9 must be connected to an additional electrode of a length
equal to, or longer than, the longest electrode used in the vessel. If the electrode fitting used has a metallic body and is supported
directly upon a metallic vessel, the ground reference connection is facilitated by securing that end of the reference conductor beneath Contact Operation: Load contact Contact Operation: Load contact Contact Operation: Load contact Contact Operation: Load contact 3-4
3-4 opens and load contact 7-8 3-4 opens when the level rises to 3-4 closes when the level recedes opens when the level rises to the
the head of one of the four screws which fasten the terminal housing to the body of the fitting. The jumper between terminal pair 8- the short electrode connected to
closes when the level rises to the below the electrode. It opens when electrode. It closes when the level
10 and the pushbutton switch wiring on diagrams X2, X3 and X4 are required field connections. electrode. Contact 3-4 closes and terminal 10. It closes when the the level rises to the electrode and recedes below the electrode and the
contact 7-8 opens when the level level recedes below the long the normally open pushbutton normally closed pushbutton switch
The control-to-fitting wire distance should not exceed those listed in the secondary voltage chart located on page 3. recedes below the electrode. electrode connected to terminal 7. switch is momentarily actuated. is momentarily actuated.