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Cultura Documentos
IMPROVEMENT PROCEDURE
Ver.1 1999.6.24
Contents
1. Introduction 1− 1
2. Pedestal illustration 2− 1
3. Preparations
4.Actual works
F Potentiometer Adjustment
F−1 EL Potentiometer Adjustment 4−33
F−2 X Potentiometer Adjustment 4−36
If it feels difficult to finish all the works( A ∼ F ) within your time, please work in order of
precedence.
D Damper-bolts installation
A EL axis housing reinforcement
B X axis housing reinforcement
F Potentiometer Adjustment
E Support reinforcement
C Base reinforcement
Attention: After finishing A‘EL axis housing reinforcement’ and B‘X axis housing reinforcement’,
make sure to work F‘Potentiometer Adjustment’.
1−1
2.Pedestal illustration
・ Radiator
・ Y axis ・ Antenna
・ Y potentiometer
・ EL frame
・ X frame
・ EL motor
・ EL axis housing
( Y potentiometer side) ・ AZ axis
・ EL potentiometer
・ EL pulley
・ X potentiometer
・ X motor
・ X pulley
・ X axis ・ EL axis housing
(EL motor side)
・ EL axis
・ Stopper
・ AZ motor
・ Support
・ Base
2−1
3.Preparations
(A)Improvement kit(MPXP31757) confirmation
Please confirm the improvement kit along the following Improvement kit list.
① ⑪
② ⑫
⑩ ⑭ ⑮
⑤ ⑧⑦⑥ ③ ④ ⑯
3−1
(B)Tool check
Please check the tools along the following Tool list.
Tool list
No. Name Quantity Places to use Work number Remarks
(a) Special socket wrench 1 EL axis, X axis A,B Supply
(b) Extension pipe 1 EL axis, X axis A,B Supply
(c) Guide pin(small) 1 EL axis A Supply
(d) Special spanner 1 EL axis A Supply
(e) Guide pin(large) 1 X axis B Supply
(f) Special Allen wrench 1 X axis B Supply
(g) Monkey wrench(large) 1 Damper-bolts D
Base
(h) Monkey wrench(small) ※1 1 C,E
Support
(j) Needle tip pliers 1 Support E
(k) (-)Screwdriver (No1) 1 Potentiometer F
(m) Tester(digital multi meter) ※2 1 Potentiometer F
(n) (+)Screwdriver (No2) 1 A,B,D,F
Allen wrench(with ball point)
(p) 1 A,B,C,E,F
set
(q) Lock plate 1 EL axis, X axis A,F Supply
Screws
(r) 4 Lock plate A,F Supply
(M4×10 SW、W)
(q)
(b)
(a) (r)
(c) (e)
Note 1: 6 mm Box wrench is more convenient than the monkey wrench (small)(h).
Note 2: Recommend the digital multi meter with clips for easy work.
3−2
(C)How to open the hatch
・Wing bolts
(5 pieces)
・Base of the
Radome
・hatch
・Hatch
Loosen five wing bolts equally, and then open the hatch.
・ACU ( Antenna
Control Unit) ・PA/SERVO switch
3−3
4.Actual works
NOTE: Before the work, make sure to turn off the main power supply.
A−1
PURPOSE: Protect the plastic housing from the excessive vibration with installing the
aluminum supports.
When the housing is metallic (the aluminum), this work is
unnecessary.
・EL frame
4−1
1Lock plate
Installation
A−1
Lock plate (q)
M4×10
SW,W (r)
4 pieces Screws(r)
2Set screws
Turn the antenna horizontally for easy
looseness
access.
・Set screws
M3×4
2 pieces
4−2
・EL potentiometer
・EL axis
A−1
3Connectors
Remove two connectors.
removal
・Potentiometer mount
4EL potentiometer
removal
4−3
Pull the EL potentiometer out of the EL
axis.
Attention: ・Do not pull the cable strongly after removing the EL
A−1
potentiometer.
・Do not bend the potentiometer mount.
5Belt removal
4−4
6Special nut
・EL axis
removal
A−1
Special socket wrench (a)
・Special nut
・Ditch ・Projection
・EL frame
・X frame
・EL motor Fix the X frame side of the EL axis with the special
spanner (d).
4−5
Fix this part with the special spanner (d).
A−1
the special socket wrench (a).
Turn the special socket wrench
counterclock-wise for loosening the special
nut, and then remove the special nut.
Attention: ・The special nut is tightened up with about 50 N・m( 500 Kgf・cm) torque.
・Loosening the special nut need big power.
・Be careful not to injure yourself, because the special nut loosens
suddenly.
7EL pulley
removal
Pull EL pulley out of the EL axis.
8 Key removal
Remove the key from the key way with (-)
screwdriver.
4−6
9Bearing-washer
removal Remove the bearing-washer.
A−1
The black plastic EL axis housing is located on
10EL axis housing
the reverse side of the EL frame and is fixed
reinforcement
with the three cap screws.
・M5×10
3 pieces
Attention: ・Do not remove more than two cap screws at once, due to keep the EL axis
centered.
4−7
Aluminum ・Housing
supports①
Cap screw②
M4×20 SW,W
A−1
Aluminum support①
・EL frame
・EL pulley
・X frame
・Special nut
Cap screw②
・EL axis housing M4×20 SW,W
・EL frame
・X frame
・Aluminum supports
4−8
Fix two other aluminum supports one by
one in the same way.
(Three places in all)
11Bearing-washer
A−1
insertion
Insert the bearing-washer
12Key insertion
4−9
14Belt attachment
Attach the belt to the EL pulley.
A−1
15Special nut Note: ・This side is the face.
tightens
Reverse Face
Attention: Do not mistake in the direction of the insertion of the special nut.
Attention: ・Insert the guide pin (small)(c) in the EL axis as 6 ‘Special nut removal’
・Fix the EL axis of the side of X frame with the special spanner.
・Tighten with about 50 N・m( 500 Kgf・cm) torque.
4−10
16EL motor fixation
Pull the motor bracket in the direction
indicated by the arrow.
Fix the four screws, with giving tension to
the belt.
4 pieces
A−1
17Connectors
Insert the EL potentiometer in the EL
connection
axis, and fix the potentiometer mount.
・M4×10
Connect two connectors.
SW, W
1 pieces
18Lock plate
removal
M4×10
Remove the four screws(r) and then
SW, W (r)
remove the lock plate (q).
4 pieces
4−11
A−2 EL axis housing (Y potentiometer side) reinforcement
・Y potentiometer
A−2
1EL axis housing
reinforcement
Attention: ・Do not remove more than two cap screws at the same time, due to
keep the EL axis centered.
Note: ・Adjust the angle of the antenna suitably for easy work.
4−12
M4×20
SW,W ②
3 pieces Overlay the housing with the aluminum
support, and fix it with the cap screw.
Aluminum ・Housing
A−2
supports①
Cap screw
M4×20SW、W②
・EL frame
・X frame
Aluminum supports①
4−13
B X axis housing reinforcement
PURPOSE:Protect the plastic housing from the excessive vibration with installing the reinforcement
metal fittings.
If the housing is the aluminum, this work is unnecessary.
B−1 X axis housing ( X pulley side) reinforcement
B−1
2Belt removal
Manually check the belt tension.
・M4X10 bracket.
Move the motor bracket in the direction
SW,W
4 pieces indicated by the arrow.
4−14
3Special nut
Insert the guide pin (large) ( e ) in the
removal
center of the X axis.
・Special nut
B−1
Special socket wrench(a)
・Ditch ・Projection
At this work, make sure to fit the
projection of the special socket wrench in
the ditch of the special nut.
4−15
Turn the X frame until it stops.
Put on the extension pipe (b) to the
handle of the special socket wrench (a).
Turn the special socket wrench
counterclockwise for loosening the special
nut, and then remove the special nut.
・EL frame
Attention: ・The special nut is tightened up with about 50N・m( 500 Kgf・cm) torque.
・Loosening the special nut needs big power.
・Be careful not to injure yourself, because the special nut loosens suddenly.
B−1
・Stopper
5Key removal Remove the key from the key way with
(-) screwdriver.
4−16
6X axis housing The black plastic X axis housing is located
reinforcement on the X frame and is fixed with the three
cap screws.
Loosen the only one cap screw with the
・M5X10 special Allen wrench, and then remove.
SW,W The removed cap screws are no need.
3 pieces
・X axis housing(the side of X pulley)
Attention: ・Do not remove more than two cap screws at once, due to keep the X axis
centered.
・It does not achieve to loosen the tightened cap screws without the special
Allen wrench
Short
B−1
Standard Allen wrench (p) M4
aluminum support①
Cap screw ②
M4×20 SW,W
・Housing
4−17
Fix two other aluminum supports in the
same way.
(Three places in all)
Note: Adjust the angle of the antenna suitably for easy work.
7Key insertion
Insert the key in the key way.
B−1
8X pulley insertion
Insert the X pulley onto the X axis.
reverse face
Reverse Face
Attention: Do not mistake in the direction of the insertion of the special nut.
4−18
Tighten up the special nut.
Attention: ・Insert the guide pin (large) (e)in the X axis as 3 ‘Removing the special nut’
・Tighten with about 50N・m( 500 Kgf・cm) torque.
10Belt
attachment Attach the belt to the X pulley.
B−1
11X motor Pull the motor bracket in the direction
installation indicated by arrow.
Fix the four screws, with giving tension to
the belt.
After this work, check the belt tension is
・M4×10 like as it was ( 2 ‘Belt removal’).
4 pieces
4−19
B−2 X axis housing (X potentiometer side) reinforcement
・EL frame
・X frame
B−2
direction.(The hole is on the X frame.)
Another one is in the horizontal direction.
Hole
・X potentiometer
・X axis
Note: ・Pay attention not to remove the set screws from the X axis.
4−20
Remove the screw on the potentiometer
mount.
・M4X10
SW,W
1 piece
・X axis housing
B−2
Attention: ・Do not pull the cable strongly after removing the X
potentiometer.
・Do not bend the potentiometer mount.
3 X axis housing
The black plastic X axis housing is located
reinforcement
on the X frame and is fixed with the three
cap screws.
Loosen the only one cap screw with the
・M5X10 special Allen wrench, and then remove.
SW,W The removed cap screws are no need.
3 pieces
Attention: ・Do not remove more than two cap screws at the same time, due to keep
the X axis centered.
・This work is impossible to loosen the cap screws without the special Allen
wrench.
4−21
Special Allen wrench (f) M5
M4X20 ・X frame
SW,W②
3 pieces
B−2
Fix two other aluminum supports in the
same way.
(Three places in all)
・M4X10
SW,W
1 piece
4−22
C Base reinforcement
PURPOSE:Protect the Base from the excessive vibration and shock with installing the
aluminum blocks.
Aluminum block
C
Before reinforcement After reinforcement
1Cap screws
removal
Loosen and remove the four cap screws.
The removed cap screws are no need.
・M6×15
SW,W
4 pieces
4−23
Set the Aluminum block as photo.
2Reinforcement
metal block
setting
3Screws installation
Tighten the two cap screws as photo.
M6X45
SW,W⑤
2 pieces
4Cap screws
installation Install the two cap screws.
M6×25
SW,W④
2 pieces
C
5 Nuts tightens
Install the aluminum block with washers, spring
washers and nuts with the monkey
wrench(large)(g).
M6 Nut ⑥
2 pieces Washers, Spring washers, Nuts
SW ⑦
2 pieces
W ⑧
2 pieces
4−24
Fix three other Aluminum blocks in the same
way.
(four places in all)
4−25
D Damper-bolts installation
PURPOSE:Protect the antenna equipment from the excessive vibration with installing
the damper-bolts..
D
Over view of the Damper-bolt
1Bolt removal
・Bolt
Attention: ・The bolts are tightened up with about 120 N・m (1200 Kgf・cm) torque.
・Loosing the bolts needs big power.
・Be careful not to injured yourself, because the bolt loosens suddenly.
4−26
・bolt
Remove the bolts.
Removed bolts are no need.
But, the washers and spring washers should
be need next step.
Damper-bolt⑨
D
Attention: Tighten with about 70N・m(700Kgf・cm) torque.
Be careful of the overtightening.
4−27
3Spacers and
Set two spacers as photo.
Brackets
installation
・spacer
spacers⑩
spacers⑩
2 pieces
Damper-bolt⑨
Narrow
D
Fix the bracket⑪ and the spacers⑩ with
two screws.
M6×15
SW,W⑫
2 pieces
4−28
Fix the brackets⑪ and the spacers⑩ in
the same way.
(Four places in all)
4−29
E Support reinforcement
PURPOSE:Protect the support from the excessive vibration and the shock with
installing Plates and Special washers.
If both the plates and the special washers installed, this work is
unnecessary.
Bolts⑭
M6×12 SW
7 pieces
Bolt⑮
M6×14 SW
Plates⑯
1 piece
4 pieces
Special washers⑬
4 pieces
After installation
1Confirm the First, watch the connection between the main shaft and the support.
Plate⑯
There are neither plate nor There is the plate, but not the
special washer. special washer.
4−30
2Cap screws
removal Remove two cap screws.
Then go on to 4.
・M6×10
SW, W
(2 pieces)
removal
・M6×14
SW, W Plate⑯
(2 pieces)
Note: ・Be careful not to drop the plate⑯, while removing the cap screws.
4The plate
Installation
Special washer⑬
Special washers⑬
4 pieces
Note: ・Before installing the special washer⑬, bend the end of the special washers
E
as photo for easy work.
M6×14 SW ⑮
(Earth terminal) Special washer⑬
1 piece ・Earth terminal
Plate⑯
Plate⑯
4 pieces
4−31
M6×12 SW ⑭
Plate⑯
7 pieces Support
Special washer⑬
Bolt⑭
M6×12 SW
M6×14 SW ⑮
(Earth terminal)
1 piece Spring washers
5Special washer
Bend up the tab of the special washer
Installation
with (-)screwdriver.
(-)screwdriver(k)
4−32
F Potentiometer adjustment
Attention: Before this work, make sure to turn OFF the main power supply, and turn
ON the PA/SERVO switch of ACU.
・EL pulley
・EL frame
・EL motor
・EL potentiometer
1Set screws
looseness Check the set screws loosened.
If the set screws are not loosened,
loosen as A − 1 − 2 ‘Set screws
looseness’.
・M3X4
2 pieces
One is the perpendicular (the zenith)
direction.
F−1
・EL frame
Fix the lock plate(q) with the three
screws(r) as photo.
Lock plate(q)
・X frame
4−33
Lock plate(q)
M4X10
SW,W(r)
3 pieces
Screws(r)
voltage measure
Measure the voltage between the center pin and
the ground with the tester.
・Clip
・Potentiometer
(-)screwdriver(k).
4−34
5Set screw Fix the horizontal set screw carefully with
UP
installation keeping the voltage as mentioned above
(horizontal) +4.63V±0.05V(4.58V∼4.68V).
・M3X4
2 pieces
6Lock plate
removal
M4X10
SW,W(r)
Remove the three screws(r), and then
3 pieces
remove the lock plate(q).
7Set screw
installation Fix the perpendicular set screw.
perpendicular
beginning.
4−35
F−2 X Potentiometer adjustment
1Lock plate
installation
Lock plate(q)
M4X10
SW,W(r)
4 pieces
Screws(r)
・M3X4
2 pieces
One is in the horizontal direction.
4−36
3X Potentiometer Measure the voltage between the center pin
voltage measure and the ground with the tester.
・Potentiometer
5Set screws Fix the set screws carefully with keeping the
installation voltage as mentioned above
+0±0.05V(-0.05V∼+0.05V).
F−2
・M3X4
One is in the horizontal direction.
2 pieces
4−37
Another one is in the perpendicular direction.
6Lock plate
removal
M4X10
SW,W(r) Remove four screws(r), and then remove the
4 pieces lock plate(q).
・Stopper
・Stopper
Attention: ・The voltage of X Potentiometer is 0[V] at two points.
・If 4 ‘X potentiometer setting’ completed correctly, the result will be as
F−2
mentioned above.
Reference: ・X potentiometer 51 [mV]/1 [deg]
After all repair works( A∼F ), Pay attention not to leave any screws and tools in the radome.
Finally, check the improvement along the 5. ’Final check list’.
4−38
5.Final check list
5−1
C Base reinforcement
No. Check item check
1 Aluminum block installation(4pieces)
2 Screws of Aluminum block tightens(16 pieces)
D Damper-bolts installation
No. Check item check
1 Damper-bolts installation(4 pieces)
2 Damper-bolts tightens(4 pieces)
3 Spacers installation(8 pieces)
4 Brackets installation(4 pieces)
5 Screws of brackets tightens(8 pieces)
E Support reinforcement
No. Check item check
1 Plates installation(4 pieces)
2 Special washers installation(4 pieces)
3 Bolts tightens(8 pieces)
4 Special washers fixation(4 pieces)
F Potentiometer Adjustment
F−1 EL Potentiometer Adjustment
No. Check item check
1 EL potentiometer voltage setting
2 Set screws tightens(2pieces)
3 EL potentiometer voltage check
5−2
Final confirmation
Attention: Before beginning the works(item No.5∼8), make sure to PA/SERVO switch ON.
5−3
Request for Returning ADE Improvement Record
ADE 改修記録返却のお願い
〒141-0032
Japan Radio Co., Ltd. 東京都品川区大崎 1 丁目 18-7
Tokyo Marine Service Center 日本無線株式会社
Marine Service Department マリンサービス部
Osaki 1-Chome 18-7 東京マリンサービスセンター
Shinagawa-ku, Tokyo, 141-0032 電話番号 :03-3492-1305
Japan ファクシミリ番号:03-3492-2238 または 03-3492-2777
TEL:+81-3-3492-1305
FAX: +81-3-3492-2238 or +81-3-3492-2777
ADE Improvement Record ADE 改修記録
Name of Vessel
船名
Serviced Port
港
Date Day: Month: Year:
日付
Order
オーダー
Signature
署名
Note
備考