Amal Kumar Banerjee Tel - 03326332013, Mo: 9434999656

C/O: Ms. Swapna Chakraborty E-Mail ID: amalbanerjee1953@gmail.com

386 R.B. Avenue Lichubagan
P/O: Bhadreswar, Dist. Hooghly,
Pin - 712124, W.B. India.

Career Objective: Associate with a progressive organization (Refractory process – Lab. activities –
Procurement – Application and Technical services in Steel, Cement and power plant) with challenging
environment, which enhances my administrative and technical skills and inductance to share my
knowledge, skills and experience for the qualitative growth of the organization.

Summary of Professional Achievement:

A ♦ FAILURE ANALYSIS♦ REFRACTORY MAINTENANCE ♦ APPLICATION SUPPORT & MAINTENANCE
♦ DEVELOPMENT/IMPROVEMENT OF LINING LIFE STATUS ♦ COST EFFECTIVENESS & BUDGETARY ALLOTMENT
SKILLS &ENDORSEMENT:-INSPECTION, PROCUREMENT, PROJECT PLANING (REFRACTORY ) &ENGINEERING-
MANUFACTURING (REFRACTORY)
• M/s Shyam Sel & Power Ltd. 2013... Cont.
Technical Advisor (Refractory)
 M/s MSP Steel &Power Ltd. 2009-2013
Technical Consultant (Refractory)
 M/s Maithan Ceramic LTD. 1993-2003
Dy.Production Manager (Basic Div. & Technical Services in steel)
Asst. Production Manager (Basic Div. & Technical Services in steel)
Application and Technical Services: Well conversant to monitor project - Procurement schedule -
Quantity and Quality assessment - Nature of job – Job quality - Progress - Man power assessment -
Commercial viability - Time bound completions.
Forecast to prepare Plan Procurement of refractory materials considering plant criticality. Set up lean period for
ultimate procurement. Floating enquires to Approved Vendors. Critical supervision at working site to avoid
improper laying of Bricks & Monolithics. Set up environmental friendly work culture. Reconciliation& Assessment
of day- to- day received materials. Maintain minimum inventory & report to Management. Adequate traceability
for critical shelf consuming materials.
Interim maintenance: Parametric wear out profiles analyses - diagnostic evaluation and assessment of
Refractory failure - selection of refractory (Bricks and Monolithic) - procurement schedule - quality and
Quantity assessment - nature of job - job quality - progress - man power assessment- time bound
completion - commercial viability.
Ferrous: MS and Grade steel
Iron making unit: (2009 – till contu.)
DRI (100 TPD - 350 TPD - 500 TPD) Pellet (0.4 - 0.6 MTPA GRATE KILN Indurations system), SMS, Rolling
Mill&Power plant. Attached with MSP Group & Shyam Group looking after projects, interim maintenance
of DRI, Pellets, SMS, and Rolling mill-Power plant. Refractory procurement and inspection at vendor's end.
 Steel making units: (1993 - 2003)
EAF, Ladle (LRF, LHF and Transport) SMS and Rolling mill. Technical supervisions to maintain proper
laying & heat up schedule before move to operations. Assessment of critical operational parameters for
continual development and enriched the products.

Associated with, in application and technical support services,

INTEGRATED STEEL PLANT: M/S TATA STEEL, BOKARO, VIZAG& DSP.
MINI STEEL PLANTS: M/S VISL, SUN FLAG, LLOYD STEELS, USHA ALLOYS, JSPL AND INDIAN SEAMLESS
WITH MGO-C BRICKS,
Product Range: MgO - C, MgO- Chrome, Al- 75, MgO- Al.Spinel-C, Alumina - carbon, Alumina-Sic-C
products.
Besides Conversant with Application of Cement Plants:
PRE-HEATER & CALCINAR VESSELS(UPPER CYCLONE & RISER DUCTS-LOWER CYCLONE & RISER DUCTS-KILN INLET
CHAMBERS & CALCINAR VESSELS, ROTARY KILN(PRE-BURNING ZONE & TRANSITION ZONE-BURNING ZONE-
DISCHARGE ZONE), (Bricks and Monolithics)
B. ♦ SYSTEM CONTROL (REFRACTORY PROCESS MANAGEMENT) ♦TESTING & INSPECTION (R/M &
FINISHING PRODUCTS) ♦ TECHNICAL INNOVATION (R&D) ♦ ISO – DOCUMENTATION
♦ PROCUREMENT PLANNING (R/M Fireclay, Calcined Bauxite, Synthetic Materials, Basic Raw
Materials, Spinel Materials, SIC and Additives)
 M/S SKG Refractory Ltd. 2007-09
 Sr. Manager – (Process & Development)
 M/s. Valley Refractory Ltd. 2003-07
Manager (complete range of Light weight Refractory)
 M/s. Maithan Ceramic Ltd. 1986-03
DY. Manager (RNC laboratory and ISO implementations)
DY. Manager (Basic Division)
Asst. Production Manager (Basic Division)
Asst. Production Manager (F/C, H/A, Insulation & Monolithic)
 M/s. Reliance Fire Bricks & Pottery Works 1984-86
Technical Manager Production and development (Acid Resistant, Fire Brick
& High Alumina Refractory)
 M/s Naveen Industries (P) Ltd. 1982-84
Production Manager (Pouring refractory F/C, H/ A, Insulation & Monolithic)
 M/s. Orissa Industries Ltd. , Lathikata 1979-82
Chemist (RNC Laboratory)
Refractory Process Management: Typically check works order with Drawing and Dimensions, unit weight,
specn, Pricing and Delivery Commitment. To coordinate between vendors and plant Regarding Qualities,
Quantities and priority of manufacturing. Finalization and flow up party’s day to day performance and
delivery within stipulated time.
Review of Production (Plant Activities) related matters, Planning of RM Procurement, Execution and
Target achievement. Monitor day-to-day routine tests of finished Products, Monitoring Sorting, and
Inspection Dispatch Program.
Monitor contribution product wise and a data file is maintained with adequate traceability reference with
batch formulation, specification and cost effectiveness in products.
Well conversant with complete manufacturing processes of refractory –MILLING-MIXING-SHAPING (Press
able-H/M-Pneumatic) BURNING-SORTING-DISPATCH.
Conventional Refractory: F/C, H/A, A/R, Insulation, Magnesite, Mag-Chrome, Chrome-Magnesite etc.
Specialty Refractory: MgO-C, MgO-Al2O3-C, Mgo-Al2O3-SiC-C, Spinel - C, Spinel, Zircon, Zirmul, Mullite
MgO-Spinel, Chrome etc.
Monolithics: Ramming masses and mortars of different quality and use area.
Castables - Conventional, LCC, ULCC etc. PCPF Blocks in intricate shapes with LCC and ULCC Castables.
Lab activities: Testing of refractory raw materials, additives and finished products. Products Development
/ Improvement with application and cost effectiveness. Implementation of ISO - systems and maintain
with adequate documentations.
Well conversant with the system ISO -9001(2000):-Framing of quality objective (action plan formatting
&documentation) Control of Materials-Equipments-Utilities- Environment- Process-measurement and
Associated activities.
Verification of process in sequence to prevent quality objective and non-conformance. To organize
training programme for the supervisor/operator to update their knowledge and skills.
Procurement: Well conversant with different sources of Refractory raw materials - explore new resources
- negotiate techno- commercially.
Personal Details:-
EDUCATION:
Ram Krishna Mission Ashram, Rishra, Hooghly.
Higher Secondary, West Bengal Board of Secondary Education.
G.M. College, Sambalpur University, Sambalpur, ORISSA
Bachelor of Science with Chemistry (Hons.) Physics & Mathematics
Computer Knowledge –
*Operating System: MS WINDOWS 9xp
*Office Application: MS Word 2000, MS Excel 2000 & Internet
Present Package: - 9.6Lacs (Nine Lacs Sixty thousand Per Annum) with Family Accommodation.
Expected: - Negotiable.
D.O.B. – 29.05.1954
Passport no. – R 2215078

I sincerely hope that this letter registers in right spirit of my willingness to work in responsible position in a
company and infuse a value in activities for the qualitative and quantitative growth of organization.
I do look forward to hearing in affirmations.

A. K. Banerjee
(9434999656)