Escolar Documentos
Profissional Documentos
Cultura Documentos
WARNING AVI40571-01
2/F TOPY COMMERCIAL BLDG
CAREFULLY READ THIS DRAWING BEFORE PROCEDING TO ANY EXTERNAL CONNECTION. INDUSTRIAL COR ECONOMICA ST. LIBIS
ALL DAMAGE RESULTING FROM THE NON-RESPECT OF THE INSTRUCTIONS MENTIONED 1110 QUEZON CITY GENSET SERIAL N°:
IN THIS DRAWING LEAD TO THE WARRANTY CLAIM CANCELLATION TOWARDS THE SELLER. TEL.
FAX.
04057101
TELYS
1001
N° N°
DESIGNATION INDEX DESIGNATION INDEX
SHEET SHEET
1001 COVER SHEET A 5101 CIRCULATION PUMP A
2101G04:D+
W001 1 2 3 4
F001 30 56 61 80 CABLE ENTRY POINT MARKER
30
NUMBER OF WIRES FOR WIRING HARNESS
61
NUMBER OF WIRES ON CABLE ENTRY POINT
LOCATION OF COIL 1301-16 TERMINAL NUMBER
TYPES OF WIRES TERMINAL
BLOCK MARKER
MOTOR WIRING
TWISTED SHEATHED
X01-1
SHEATHED TWISTED N OT
61A
TERMINAL
61
END STOP
DEFINED BLOCK FUNCTION
1302-30
NUMBER OF WIRES FOR EQUIPOTENTIAL
2501KA06:30 2101-61A
2101R03:1 2101-61
NUMBER OF WIRES ON CABLE EXIT POINT
TERMINAL TITLE
TERMINAL TITLE
TYPE OF CONTACT WITH TERMINAL BLOCK NO. LOCATION OF CONTACT CROSS-REFERENCING BETWEEN SHEETS
(E.g.: Document 2005 - Column 12) BIO8-IO8/8 APM403
1703-05
TERMINAL REPRESENTATION
DIAGRAM TERMINAL BLOCK
TYPE OF WIRING MARKER CONNECTOR
A=Assemblies, subassemblies in operation
FOR CONTROL B=Transconductors from a non-electrical quantity to an electrical quantity TERMINAL BLOCK CONNECTOR
H05VK-H07VK GREY-BLUE-GRN/YEL: K
C=Capacitors
CENTRAL CONSOLE WIRING HARNESS
E=Miscellaneous equipment
H05VK-H07VK RED-BLUE-GRN/YEL: WIRING INSULATION DISPLACEMENT/SCREW TERMINAL 1.5mm² A
F=Protection devices
G=Generators (power supply devices)
TYPE OF WIRING H=Signalling devices INSULATION DISPLACEMENT/SCREW TERMINAL 2.5mm² B
WIRING DIAGRAM
J17 J3M
1- Water preheating thermostat input Standard emergency
2- + battery input stop input with
CONTACT N0
3- - battery input fuel solenoid
10
4- Oil pressure fault input 2 valve control (80)
AVI40571-01
06
CAN 1 J31
3
3- L3 Current
2- L2 measurement stage Ethernet
1- L1
J1 J28
GROUND USB HOST Customer connection area
NEUTRAL marked by screen printing
PHASE 1
09
J24
10
USB DEVICE
1/2- Overload/Short-circuit J24
J23 FRONT VIEW
1- Low fuel level indicator
2- Low fuel level fault J23
3/4- Ammeter indication J33B
11
battery 0/100mV
5/6- Coolant thermostat input
J21
12
1- Not connected
J20 2- Generating set ready to start
BOARD DETAIL
1/2- Configurable input 8
3- General fault
13
J20 7
3/4- Configurable input 4- Low fuel level fault/alarm
5- 0 Vdc
J10 To electronics J15
6- 0 Vdc
7- 12/24 Vdc 5A
KEY
J11 8- 12/24 Vdc 5A
14
9- IMD or differential
J12
relay fault
4
1
FUSE J13 J14
J14
External starting command
15
J8
EMERGENCY STOP
17
J9
A
HORN
18
Main board
(motherboard)
INDEX
19
1102
FOLIO
20
1201
1301
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
J14
J23
J20
J24
J26
J5-1 GND
J15
J1M
J21
J16
J1
J17
J18 J25
J27
J29 J3M
J31
J28
J33B
J30
15 12 9 6 3 1
4 3
8 5 2 J20 C27
C10-MOT 14 11
2 1
2
13 10 7 4 1 3
15 12 9 6 3
1
C10 14 11 8 5 2 J16 C200 5 4 3 2 1
2
13 10 7 4 1
3 2 1
1 3
6 5 4
C10-BAT J23 C15
2 4 9 8 7
3 2 1
3 2 1 1
6 5 4
2
J17 J15 6 5 4 C14
9 8 7
9 8 7 3
12 11 10
1 2
1
J3-M 2 J14 3
C-MOD 2
3 4 3
5
1
6
2 1
7
3 1
J26 8 J24 C01-3
4 2 2
9
5
1
2 1
1 2
3
J18 C211 C01-4
4 2 3
5 4
1501A02
2501-04 BASE MODULE
2601-03
CUSTOMER CONNECTION
2901-05 J31 J30 J28 J29 J26
3101-04 RS485 ETHERNET USB HOST CAN 1 BUS CAN
R31 ENGINE
3201-03 OFF
ON
3301-04
3608-04
4108-03
S2
P1
S1
CONTROLLER
ON
~ ~ OFF ON MENU
C
ES
CB
U S
E
F
- +
BATTERY CHARGER
FUSE BOX
+ +
B+
B+
- -
+ + DE ALT
ECU
7.8kW B- B-
BATTERY
- -
STARTER CHARGING
ALTERNATOR
ENGINE
G.E 1901G18
U V W
FJ1-M.3 P1
2901-03
1901T19
S1
S2
P2
FJ1-M.2 P1
2901-03
1901T18
S1
S2
P2
FJ1-M.1 P1
2901-03
1901T17
S1
FJ1-M.V/J S2
2901-03 P2
V/J
N1
R1
S1
T1
2002-17
2002-18
2002-18
2002-19
2002-19
CONTACT N0 INDEX FOLIO
AVI40571-01 3P+N ALTERNATOR A 1901
1823 2002
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
1901-17
1901-18
1901-18
1901-19
1901-19
V/J
N1
R1
S1
T1
FJ1.3
2301-01
FJ1.2
2301-01
FJ1.1
2301-01
FJ1.N
2301-01
FJ1.V/J
2301-01
GENSET
GROUND
EARTHING
N/L0
L1
L2
L3
USE
AIPR
CONTACT N0 INDEX FOLIO
AVI40571-01 4P NONE >=160A A 2002
1901 2301
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
FJ1.3
2002-15 2901-03
FJ1.2
2002-15 2901-03
FJ1.1
2002-15 2901-03
FJ1.N
2002-15 2901-03
FJ1.V/J
2002-15 2901-03
2401E03
UMAX=500Vac
BINV 3
2
CUSTOMER
CONNECTION 1
16A PROTECTION (TO
BE FITTED UPSTREAM) N/L0
PE
C146' 1 3 5
C146-A 1 3 5
C146-A: VOLTAGE
BETWEEN PHASE/NEUTRAL
RESISTOR COOLANT NOT CONNECTED NOT CONNECTED NOT CONNECTED BATTERY CHARGER
THREE-PHASE CIRCULATION PUMP N°1
COOLANT PREHEATING 480VAC MAX 277VAC MAX/8A
480VAC MAX/16A 5101 3402
3402
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 PROTECTED VOLTAGE DISTRIBUTOR A 2401
2301 2501
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
NON CONNECTE
C14' 3
F15.200
9
CONNECTOR
1501A02
J15
1501-01
INPUT
VARYING
DESIGNATION
DIFFERENTIAL
RELAY FAULT
IMD OR
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 MODULE INPUTS - F15 A 2501
2401 2601
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
GENSET READY TO
SWITCH CONTROL
GENERAL FAULT
POWER SUPPLY
POWER SUPPLY
MODULE DE BASE
12/24Vdc
12/24Vdc
OUTPUTS
CONNECTOR
1501A02
1501-01 J15
2 3 4 8 6 5 7
F15.201
F15.202
F15.203
F15.147
F15.147
F15.31
F15.31
F15.147
F15.31
F15.147
F15.31
C200' 3 4 5 1 2 C14' 2 1 J15 8 6
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 MODULE OUTPUTS - F15 A 2601
2501 2901
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
+VDC
4108-12 3608-01
0VDC
4108-01 3608-01
2
1
2
FJ1-M.3 J1-M:3 I3 - + H J26:1
CURRENT MEASUREMENT
OFF ON
1901-15 5x20
-OFF
MOTOR WIRING
120Ohms
POWER SUPPLY
Engine CAN
10A
FJ1-M.2 J1-M:2 I2 L J26:6 4713
1901-15
1501A02
FJ1-M.1 J1-M:1 I1 1501-01 GND J26:9
1901-15
BASE MODULE
FJ1-M.V/J J1-M:4 IN
1901-15
2301-20
2301-20
2301-20
2301-20
2301-20
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 MODULE U/I REFERENCE A 2901
2601 3101
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
K1
FUSE
1A
EXTERNAL EXTERNAL
EMERGENCY STOP EMERGENCY STOP 50m max
OR +
NC CONTACT NC CONTACT
=<3m - 1.5mm² 50m max - 1.5mm²
K1
RELAY K1 24V-10/20A+DRL REF. ETA-R2D-4B5-0
B18-0 2 1 B18-0 2 1 -
RELAY K1 12V-20/30A+DRL REF. ETA-R2D-2B5-0
B18-0 2 1
F16.67
F16.68
2 1
CONNECTOR
1501A02
J16
1501-01
INPUT
VARYING
DESIGNATION
EMERGENCY STOP
EXTERNAL
CONSOLE
EXTERNAL
CONTACT N0 INDEX FOLIO
AVI40571-01 EMERGENCY STOP A 3101
2901 3201
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
DESIGNATION
WATER PREHEATING
CONTROL
OUTPUTS
CONNECTOR
1501A02
1501-01 J14'
5
F14.225
3301-07
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 AUTO OPTION A 3201
3101 3301
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
BATTERY CHARGER
7201-14
7201-15
WATER PREHEATING
3402
BINV-1 3 4 C27' 3 1 2
F14.218
F14.219
F14.222
F14.221
F14.225
3201-03
2 3 1 4
CONNECTOR
1501A02
J14
1501-01
INPUT
VARYING
ALTERNATOR POWER
DESIGNATION
STARTING ORDER
CHARGING
EXTERNAL
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 AUTO OPTION A 3301
3201 3402
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
C INV-D 1 5 3 CINV-G 1 3 5 7
FINV-D.V/J
FINV-D.N
FINV-D.1
B1.1 2A
F100-TRI-A.V/J
F100-TRI-A.L1
F100-TRI-A.L2
F100-TRI-A.L3
FINV-D.1A
L2/N L1
4A
180 - 550Vac
1 3 5 7
CB TELYS2 3402KM11
BOOST
24V 10A
AUTO OPTION
3402-11
3301 2 4 6 8
24Vdc C27-AD 2 1
- +
F100-TRI-B.L1
F100-TRI-B.L2
F100-TRI-B.L3
F27-AD.225
F27-AD.221
-V -V +V +V
C29'
ROUGE
BLEU
1
COOLANT
CIRCULATION PUMP
5101
2
B100 V/J L1 L2 L3
F27-AD.93
C30
15A
1 ENGINE
EXTENSION
- + BATTERY CHARGER 3608
2
F27-AD.94
31A
30A
A2
BCHA 31A 30A 3402KM11 WATER PREHEATING
A1 (9000W MAX)
24V ENGINE
MOTOR WIRING
4613
CONSOLE
0VDC
2901-20 4108-01
MOTOR WIRING
4613
4813-19
4813-19
C10-MOT' 18
BMOT FP.18
F18.61 61 BMOT 93 94
F18.93
F18.94
C30' 1 2
7
CONNECTOR
1501A02
1501-01 J17
INPUT
VARYING
DESIGNATION
ALTERNATOR
EXCITATION
FAULT
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 INPUTS - F18 A 3608
3402 4108
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
DESIGNATION
VALVE CONTROL
STOP CONTROL
SOLENOID
CONTROL
STARTER
OUTPUTS
CONNECTOR
1501A02
J17 J18
1501-01
10 11 1
+VDC
3608-20
F18.50A
F18.80
F18.69
86 86 86
4108KA03 4108KA05 4108KA07
2901-01
4108KA03 4108KA05 4108KA07 4108-03 30 4108-05 30 4108-07 30
85 85 85 EV DE KODEC
F18.31C(1)
EV DE
F18.31D
F18.30C
KODEC
F18.31B
F18.30B
F18.30A
F18.080
F18.069
F18.050
F18.30
24V 24V 24V
F18.31C
2901-01
BMOT 31B 31C 31 31A 080 30B 30C 30A 30 069 050 173
COOLANT
31 080
CIRCULATION PUMP
FP.11
FP.12
5101
FP.4
C10-MOT' 11 12
FP.1
4613-01
MOTOR WIRING
4713
4613-03
0VDC
3608-20
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 OUTPUTS - F18 A 4108
3608 4613
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
4108-06
4108-13
FP.4
FP.1
C10MOT' 4 1
C10MOT 4 1
FMOT.31C
FMOT.30C
FUSE
BOX
2
20A
4713-05 4713-02
FMOT.30 FMOT.56
C-10MOT C-10MOT'
FMOT.30CH 2 2 FP.2 BATTERY
FMOT.31CH 5 5 FP.5 CHARGER
ENGINE
3402
EXTENSION
3608
4713-20
C10-MOT' 18
FMOT.61
B+ B+
4613A14 4613A16
D+ D+
DE ALT
4613G03
BATTERY B- B-
FMOT.31B
FMOT.31
-
0VDC
GROUNDING BAR
ALTERNATOR
CHARGING
STARTER
ENGINE
CONTACT N0 INDEX FOLIO
AVI40571-01 KOHLER MOTOR WIRING A 4613
4108 4713
01
BOX
FUSE
4813-01
KODEC
1
FMOT.ECU1B.27
4713E01
3
FMOT.ECU1B.41
+ BATTERY
5
FMOT.ECU1B.55
4613-03
+ BATTERY
6
C-ECU-A700B.X2 27 41 55
5A 15A
4
03
FMOT.ECU1B.69
FMOT.ECU1B.40
04
FMOT.ECU1B.13
- BATTERY
69 40 13
- BATTERY
4613-02
5902
05
FMOT.ECU1B.01
1
FMOT.ECU1B.15
POWER
CONTACT N0
SUPPLY
15
AVI40571-01
MICRO-CONTROLLER
06
FMOT.ECU1B.43
C4 1
FMOT.ECU1B.60X2
07
2
FMOT.ECU1B.29
3
FMOT.ECU1B.61X2
4
FMOT.30A
FMOT.31A
FMOT.31D
43 60 29 61
NON CONNECTE
08
SILVER
ECU N°1
09
4713H09
DIAGNOSTICS
FMOT.ECU1B.50
GOLD
50
FMOT.ECU1B.25
A
24
10
B
G
E
25
A
D
FMOT.ECU1B.W1.11
120Ohms
L
D
C
J
B
11
CAN
11
FMOT.ECU1B.W1.26
C
H
26
FMOT.ECU1B.10
12
10
09
FMOT.ECU1B.W2.23 BLACK
120Ohms
L
23
C-10MOT 42
C10-MOT' 42
13
CAN
FMOT.ECU1B.W2.37 WHITE
H
2901-TELYS2
37
43
43
BASE MODULE
FMOT.ECU1B.30B
IGNITION
FMOT.ECU1B.06
30 6
OVERSPEED TEST
FMOT.ECU1B.57
SYNCHRONISING
16
FMOT.ECU1B.44
ENGINE EXTENSION
ALARM
FMOT.ECU1B.58
FAULT
FMOT.ECU1B.46
OVERSPEED FAULT
21 20 35 49 57 44 58 46
11 12 13 14 15 16 17 29 30 31
17
FMOT.ECU1B.W3.35
A
2
35
FMOT.ECU1B.W3.49
16
36
18
SPEED
FMOT.ECU1B.W3.57
ADJUSTMENT
INDEX
37
NON CONNECTE
38
19
4613
FOLIO
20
4713
ENGINE
4813
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
3608-09
3608-10
4813B06 4813B07 4813B10 4813B13
27 29 P P
FMOT.93
FMOT.94
C3' A B C C8' C-AIR' 2 1 C-AIR2' 2 1 C-T°AIR-A' 1 2 C-GO1' 1 2
FMOT.060
4813B19
FMOT.ECU1B.33B
FMOT.ECU1A.33A
FMOT.ECU1B.05
FMOT.ECU1B.19
FMOT.ECU1A.60
FMOT.ECU1A.23
FMOT.ECU1A.09
FMOT.ECU1A.W4.BLINDE
FMOT.ECU1A.W4.20
FMOT.ECU1A.W4.6
WATER
THERMOSTAT
C-ECU-A700B.X2 5 33 19 C-ECU-A700A.X1 60 33 20 6 25 23 9
LEVEL
PORT SIDE
TEMPERATURE
LOW COOLANT
FAULT
AIR FILTER
PRESSURE SENSOR
AIR FILTER
PRESSURE SENSOR
STARBOARD
SIDE AIR FILTER
SENSOR
WATER IN
FUEL SENSOR
N°1
4713E01
4713-01
KODEC
ENGINE
CONTACT N0 INDEX FOLIO
AVI40571-01 KOHLER MOTOR WIRING A 4813
4713 5101
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
C INV-E
PROTECTED VOLTAGE 1
DISTRIBUTOR
3
2401
5
FINV-E.1
FINV-E.2
FINV-E.3
3402
1 3 5
C29 1 2
5101Q10
F.SD/5101-15
F150.221
F150.93
43
2 4 6
5101Q10
5101-10
44
F150.4
F150.5
F150.6
OF
1 3 5 7
5101KM06
5101-06
2 4 6 8
4108
F150.7
F150.8
F150.9
B150 1 2 3
FINV-E.31
FINV-E.80
NR/1
NR/2
BR
U V W
5101M10 M
V/J
A1 3
GROUNDING
5101KM06 BAR
A2
24V
ENGINE
CONSOLE
8
7201E01 L3
6
L2
NETWORK
4
L1
2
N/L0
7201Q06
N 1 3 5
7201F12
10A 2 4 6
B110 1 2 3 4
F110.N
F110.1
F110.2
F110.3
UMAX=440VAC
UMIN=208VAC
2 4 6 8
7201E10
MAINS VOLTAGE
MAINS POWER DETECTION MEASUREMENT
MAINS POWER CUT
12 14
F111.3
F111.4
3301-05
3301-05
CONSOLE
CUSTOMER CONNECTION
CONTACT N0 INDEX FOLIO
AVI40571-01 MAINS POWER DETECTION A 7201
5101 7301
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
C15.1
C15.2
C15.3
C15.4
C15.5
7301E07
TRANSFER SWITCH
CONTROL BOARD
B35 10 9 8 11 12
F200.147
F200.201
F200.202
F200.203
F200.31
C200' 1 2 3 4 5
EMERGENCY
SWITCH CONTROL
CONTROL
GRID SWITCH
NOT CONNECTED
CONSOLE
CONTACT N0 INDEX FOLIO
AVI40571-01 TRANSFER SWITCH CONTROL BOARD A 7301
7201 9701
01
B18-0
02
B35
05
CONTACT N0
EMERGENCY SWITCH CONTROL:NC 10 730110
AVI40571-01
GRID SWITCH CONTROL:NF 11 730112
06
B100
B110
12
TERMINAL BLOCK
14
B150
15
A
18
INDEX
19
7301
9701
9702
01
BCHA
02
BINV
05
CONTACT N0
PROTECTED VOLTAGE DISTRIBUTOR:PHASE 3 3 240103
AVI40571-01
PROTECTED VOLTAGE DISTRIBUTOR:NEUTRAL N/L0 240103
06
1
PROTECTED VOLTAGE DISTRIBUTOR:EARTH PE 240103
07
08
BINV-1
BMOT
11
4108KA07:30
30 410815
4108KA05:30
TERMINAL A07-0 30A 410814
12
1501A02:J17:2/J18:5
WATER LEVEL SENSOR POWER 30B 410812
1 4108KA03:30
DC POWER SUPPLY: +VDC 30C 410813
4
DC POWER SUPPLY: -VDC 31 410806
4108KA07:85
COOLANT CIRCULATION PUMP CONTROL (-VDC) 31A 410807
13
4108KA03:85
TERMINAL BLOCK
TERMINAL A06-1 31B 1501A02:J17:3/J18:6
410803
4108KA05:85
TERMINAL A07-0 31C 410805
C10-MOT':12 4108KA05:87
050 410817
C10-MOT':18 1501A02:J17:7
14
A
18
INDEX
19
9701
9702
9901
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
SHEET SHEET
MARKER DESCRIPTION GPAO CODE MARKER DESCRIPTION GPAO CODE
NO. NO.
2401E03 2401 PROTECTED VOLTAGE DISTRIBUTOR 31613430303