SRA - GEN

Document Type: Risk evaluation and risk assessment

Disassembling of Generator, rotating rectifier, shaft
pump
(Evacuation of stator winding, circuit ring, rotor winding, No: 004 Revision: 1
exhaust (primary water-)SS-System, activate pipeline,
Energy Sector Activity: remove elevated tanks)

Location: Site Date: 01/2013

Document reviewed:
Generator TYPES (THDF,THFF( only by using of Issued by: HSE- Department
Document released: Work area: following title ALL Types))
Document Handling: For Siemens internal use only
Persons Affected (e.g. operators, maintenance, visitors, public etc): Preliminary
Status: Review: Following any significant legislation or
Those performing the task and others in the work area Final  procedure changes but no later than: - 12 Months

The Risk Assessment Severity (S) Likelihood of harm (L) Risk Rating (R) = S x L
1. Identify and record for each hazard/risk 1 = No Injury 1= Very Unlikely 1 to 6 = Low Risk (L) (Acceptable, Monitor & Review) Likelihood of harm
identified the appropriate rating for 1 2 3 4 5
severity and likelihood without controls. 2 = Minor Injury 2 = Unlikely 8 to 12 = Medium Risk (M) (Acceptable with controls)
1 1 2 3 4 5

Severity
3 = Lost time Injury 3 = Likely >12 = High Risk (H) Unacceptable
2. Identify and record the control 4 = Major Injury 4 = Very Likely
2 2 4 6 8 10
measures to be used then repeat the
5 = Death or Permanent Disability 5 = Certain
3 3 6 9 12 15
assessment with the controls in place
4 4 8 12 16 20
NOTE: If after risk evaluation and with all the necessary controls in place; the risk rating (R) is HIGH,
the HS&E department are to be contacted for guidance on the task/process. 5 5 10 15 20 25
Assessment Assessment
(No Controls) (With Controls)
Hazard/Risk Controls
S L R S L R

• Maintain distance from load

• Keep transport routes free
• Use edge protection to prevent damage to lifting gear due to
sharp edges
• Prepare lifting plan if complex crane operations are to be
WORKING WITH BUILDING/CEILING CRANE
5 4 H performed 5 1 L
• Weight measurement (if possible), use load cell or truck scales
• Lifting gear / load rigging shall be visually inspected before use
• Check inspection tag
• Notify supervisor of defective lifting gear/load rigging
• Mark the defective lifting gear red and block for further use

WORKING UNDER ELEVATED PHYSICAL STRESS
3 4
USE / HANDLING OF HAZARDOUS SUBSTANCES
3 3
(solid, liquid, gas, dust, fumes)
• Always monitor load and crane
• Use chain hoist for small lifting operations or use chain hoist on
crane hook; use the actual crane for larger operations
• Do not give any direction commands while the weight is
swinging from the crane hook; wait until the weight has come
to a standstill
• Keep slack hoist chain as short as possible
• When lifting with the crane hook, take care to ensure that the
chain does not become snagged
• Plan all crane activities in advance and prepare the set down
area
• Never work under a suspended load.
• Ensure clear and precise signals between rigger and crane
operator
• Only the rigger shall give signals to the crane operator
• Do a walk down of the lift path before crane work and warn
personnel working in the hazardous area
• All personnel shall clear the hazardous area if the load is to be
moved above work areas
• Always use the correct device for lifting operations; consult
your supervisor if you are uncertain
• Never turn your back on the load
• Use only appropriately trained and qualified personnel
• Schedule sufficient breaks
• Prevent exertion which is too frequent (unbalanced) or too
long, over excessive distances, or insufficient recovery time
• Use lifting or carrying aids if possible
• Take employee’s physiological condition into account
• Characteristics of the load such as size, weight, manageability,
location of center of gravity, external and/or internal properties
M 3 2 L
shall be accounted for
• Characteristics of the work area such as insufficient space,
uneven floor and climatic conditions shall be accounted for
• Appropriate instruction on correct handling of loads and on the
hazards resulting from incorrect handling
• Only use personnel who are physically suited to perform the
task
• Barricade off work area if possible
M 3 1 L
• Substitution with substances not hazardous to health
 • Safety instructions in the safety data sheets shall be observed
• Immediately remove escaped liquids and dispose of in
accordance with statutory and local guidelines
• Prevent ingress of hazardous substances in confined spaces
by complete physical separation
• Immediately clean up oil and spills of any type – oil absorbents
shall be available
• Follow the instructions in the safety data sheet or the operating
instructions when using hydraulic fluid
• Store minimal quantities
• Perform risk assessment in accordance with safety data sheet
• Keep risk assessments in hazardous goods cabinet
• Use exhaust equipment such as air cleaning, ventilation or
respirator helmets
• Wear personal protective equipment
• Barricade off work area if possible
• Accessing the barricaded area is strictly prohibited
• Only use tools which are suitable or intended for the activity
• Safety instructions and operating instructions shall be
HAZARD DUE TO HIGH PRESSURES observed
5 3 H 5 1 L
• Visual inspection before use
• Check to ensure that safety equipment is intact
• Check tools for inspection tags
• Use only appropriately trained and qualified personnel
• Wear appropriate personal protective equipment
• Barricade off work area if possible
HAZARD DUE TO PINNING AND CRUSHING • Use only appropriately trained and qualified personnel
2 4 M 2 3 L
• Keep personnel who are not required from the hazardous area
• Wear gloves

WORKING WITH POWER TOOLS
(e.g., pneumatic, electric, hydraulic)
WORKING WITH HAND TOOLS/MEASURING EQUIPMENT
• Use low-vibration equipment or schedule sufficient breaks
• Secure tools in such a way that slipping away during operation
is prevented
• Shield adjacent work areas if injuries to others are possible
due to flying particles or slung parts
• check inspection tag
• Safety instructions in the instruction manual shall be observed
• Only use tools which are appropriate or intended for the activity
4 4 H 4 1 L
• Visual inspection before use
• Check to ensure that safety equipment is intact
• Use only appropriately trained and qualified personnel
• Lines (electrical, pneumatic, compressed and process air) shall
be safely routed and secured
• If hydraulic fluid is used, follow the instructions in the safety
data sheet or the operating instructions
• Wear appropriate personal protective equipment
• Only use tools which are appropriate or intended for the activity
• Visual inspection before use
3 3 M • Safety instructions in the instruction manual shall be observed 3 1 L
• Wear appropriate personal protective equipment

• Obtain permit to work

• Perform visual inspection of Tag out and lockout for correct
implementation before entering confined spaces
• Only use electrical equipment with safety extra-low voltage
(SELV) or protected extra-low voltage (PELV)
WORKING IN CONFINED SPACES • Assign manhole watch
(inadequate evacuation and rescue possibilities, poor communication to • Maintain constant contact with manhole watch
the outside, risk of panic attacks, poor ventilation conditions, insufficient 5 3 H • Check atmosphere (oxygen concentration) before start of work, 5 1 L
room to move)
keep rescue equipment ready if necessary
• Ensure tidiness and cleanliness during maintenance work in
confined spaces
• Working alone is prohibited; 2 employees as a minimum
• Suitable persons
• Use respirator equipment if necessary
• Install continuous ambient air monitoring if necessary
• Installation of scaffolding or barriers, only access scaffolding
that has been inspected and approved
HAZARD DUE TO FALLING 4 4 H 4 1 L
• Observe work instruction on use of PPE to prevent falling!
• Use PPE to prevent falling
• Permit to work shall be issued
UNINTENTIONAL ACTIVATION OF SYSTEMS/COMPONENTS
5 4 H • NOTE: Permit to work shall be prepared and issued only by 5 1 L
person tested and authorized by the customer
 Supervisors must review the work activity & complete the following sections, before commencing work to ensure that all risks are identified and controlled.

Assessment Assessment
(No Controls) (With Controls)
Additional Hazard/Risk Additional Controls
S L R S L R
• CORRECT PPE AT ALL TIMES
• TOOLBOX TALK TO BE GIVEN BEFORE
COMMENCEMENT OF WORK
• ALL PERSONNEL TO BE SUITABLY QUALIFIED AND
EXPERIENCED(SQEP)
UNAUTHORIZED PERSONS/ OTHER SUBCONTRACTORS IN
• Mark areas and barricade off if necessary
WORK AREA 5 4 H 5 2 M
• Inform subcontractors of risks

POOR LIGHTING 3 4 M 2 1 L
• Lighting that is appropriate to the situation shall be provided
• Select low-noise work procedures
• Observe all noise protection and hearing protection
NOISE / AMBIENT SOUNDS 4 4 H 4 1 L
instructions
• Wear appropriate personal protective equipment if necessary
• Try to route lines overhead
• Materials and tools which are not required shall be removed
SLIPPING, STUMBLING AND FALLING ON SAME LEVEL 3 3 M from the work area 3 1 L
• Traffic routes shall be kept free
• ensure area is tidy and clean

Primary Legislation: Associated Documentation:

ArbSchG: GV 02 Risk Assessment(s):-
Method Statement(s)
BGV: A3,C16, Lifting Plan if Required
COSHH Assessment(s)
BGR: 189, 191,192,193,194,195,197.198,500 Process Specification Sheet:-
Site Procedure:-
BGI: 515, 593, Local Management Instruction(s)

TRBS:2131,2111-1/2/3/4,2210

Assessed by Supervisor: Name: Date:

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