2.

CONTROL VALVE
1) STRUCTURE

11
1
2 12
8
13
4
14
9 15
5
16
17
6 20
10
21
7
22
18
23
24
36
3
35
37
25
26
27
45
19
28
34 29
44 33
32 30

43 31 31

38
42
39

40
41

1 Elbow 16 Spring 31 Solenoid coil

2 Tube assy 17 Shift spool 32 O-ring
3 Elbow 18 Pipe plug 33 O-ring
4 Valve plug 19 Gasket 34 O-ring
5 Shift spool 20 Plug 35 Control valve housing
6 Spring 21 Spool stop 36 Spool stop
7 Shift spool 22 Spool 37 Ground wire harness
8 Plug 23 Spring 38 Screw
9 Valve spool 24 Valve body 39 Receptacle & wire assy
10 Spring 25 Pipe plug 40 Lock washer
11 Plug & O-ring 26 Lock washer 41 Nut
12 Spring 27 Screw 42 Grommet
13 Shift spool 28 Lock washer 43 Dust cover
14 Spool stop 29 Screw 44 Dust cover seal
15 Roll pin & plug stop 30 Shuttle valve solenoid 45 Mounting stud

3-92
2) DISASSEMBLY AND ASSEMBLY
The numerical sequence shown on the 4 3
illustration is intended as a guide to
disassembling.
7
For assembly the sequence should be
reversed. 6

(1) When disassembly

Depress spool 22 to remove stop 21. 5 8
Renew oil seals when spools 5 and 13 2
are removed.
1
Depress spool 9 to remove stop 36.
(2) When assembly 9 10
Depress spool 9 to fit stop 36. 11 12
Take care not to cut lips of oil seals
when refitting spools 5 and 13.
Depress spool 22 to fit stop 21.
Refer to tightening sequence as shown
in the figure.
Torque settings

Item N m kgf m lbf ft

27, 29 31-33 3.2-3.4 23-25

3-93
3. AXLE
1) GENERAL INSTRUCTIONS
Before starting operations for disassembling, overhauling and reassembling the following points
should be borne in mind.
(1) Cleaning components
Never use gasoline, solvents or other inflammable fluids to clean components. Use
approved commercial solvents that are uninflammable and non-toxic.
Maximum cleanness is recommended when working on an assembly, consequently, all
components should be thoroughly cleaned before reassembly.
Ambient where operations are carried out should be dust free and as clean as possible.
Make sure that tools and equipment are at hand, particularly those listed and shown in this
manual. Components that have been misplaced may be cause of failures on assembly
operations as well as chips or foreign matters.
When overhauling the assembly we suggest to replace the following parts with new ones:
Seal rings
Gaskets
O-ring
Threaded rings with notched collar
Any component damaged during disassembly
In case of failure and breaking inside of assembly, all ducts and casings should be duly cleaned
up so as to remove all material left to prevent further damage after assembling components.
In order to heat bearings use proper heating plates, pipings or suitable ovens.
Never heat parts by using a torch. Oil bath, heated by a torch, may be used to warm up
components.
Lubricate all sections concerned when reassembling shafts, bearings, etc.
When mounting heat fitted components make sure of their proper position after they cooled off.
Lubricate O-ring seals before installing them in relevant seats to prevent kinking during assembly,
such a position would impair proper sealing.

3-94