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Characteristics of Wastewater
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COURSE OUTLINE
Midterm Exam
Course Evaluation
2
Wastewater: is simply that part of the water supply to the community or
to the industry which has been used for different purposes and has been
mixed with solids either suspended or dissolved.
Wastewater is 99.9% water and 0.1% solids. The main task in treating
the wastewater is simply to remove most or all of this 0.1% of solids.
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Type of wastewater from household
Black water Water from flush toilet (faeces and urine with flush
water)
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Why do we need to treat wastewater ?
• To prevent groundwater pollution
• To prevent sea shore
• To prevent soil
• To prevent marine life
• Protection of public health
• To reuse the treated effluent
For agriculture
For groundwater recharge
For industrial recycle
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• Protecting the public health:
Wastewater contains pathogenic microorganisms lead to dangerous
diseases to humans and animals
Hazardous matter such as heavy metals that are toxic
Produces odorous gases and bad smell
• Protecting the environment:
Raw Wastewater leads to septic conditions in the environment and
consequently leads to the deterioration of surface and groundwater quality
and pollutes the soil.
Raw wastewater is rich with nitrogen and phosphorus (N, P) and leads to
the phenomena of EUTROPHICATION.
EUTROPHICATION is the growth of huge amounts of algae and other
aquatic plants leading to the deterioration of the water quality.
Raw wastewater is rich with organic matter which consumes oxygen in
aquatic environment.
Raw
6 wastewater may contains toxic gases and volatile organic matter
Physical, chemicals and biological properties
of wastewater
Characteristic Sources
Physical properties: Domestic and industrial wastes, natural decay of organic
Color materials
Odor Decomposing wastewater, industrial wastes.
Solids Domestic water supply, domestic and industrial wastes, soil
erosion, inflow infiltration
Temperature Domestic and industrial wastes
Chemical constituents:
Organic:
Carbohydrates Domestic, commercial, and industrial wastes
Fats, oils, and grease Domestic, commercial, and industrial wastes
Pesticides Agricultural wastes
Phenols Industrial wastes
Proteins Domestic, commercial, and industrial wastes
Priority pollutants Domestic, commercial, and industrial wastes
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Surfactants Domestic, commercial, and industrial wastes
Priority polluter Sulfur Domestic water supply; doestic, commercial. And industrial wastes
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Viruses Domestic wastes
Physical characteristics- Solids
1. Total Solids (TS): All the matter that remains as residue upon
evaporation at 103oC to 105oC.
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Physical characteristics- Odor
Odor is produced by gas production due to the decomposition of organic
matter or by substances added to the wastewater.
Detection of odor: Odor is measured by special instruments such as the Portable
H2S meter which is used for measuring the concentration of hydrogen sulfide.
Chemical Formula Odor quality
Compound
Amines CH3NH2, (CH3) 3H Fishy
Ammonia NH3 Ammoniacal
Diamines NH2 (CH2)4 NH2, (CH2)5 Rotten eggs
NH2 H25
Mercaptans
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Physical characteristics- Temperature
Temperature of wastewater is commonly higher than that of water supply.
Depending on the geographic location the mean annual temperature
varies in the range of 10 to 21oC with an average of 16 oC.
Importance of temperature:-
Affects chemical reactions during the wastewater treatment process.
Affects aquatic life (Fish, …………).
Aerobic digestion and nitrification stop when the temperature rises to 50o C.
When the temperature drops to about 15°c, methane producing bacteria
become in active.
Color:-
Fresh waste water light brownish gray.
With time dark gray
More time black (septic).
Turbidity:-
It's a measure of the light – transmitting properties of water.
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Chemical characteristics of wastewater:-
Organic mater is derived from animals & plants and man activities.
Proteins (40-60%).
Carbohydrates (25-50%).
Fats, Oils, and Grease (10%).
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Measurements of organic matter:-
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Total organic carbon (TOC)
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Biological Oxygen Demand (BOD):
The following are the theoretical equations used to calculate the BOD.
The Figure shown is used to describe the change of BOD with time. From the
figure the following correlations are derived:
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Example
Determine the 1-day BOD and ultimate BOD for a wastewater whose 5-
day 20 °C BOD is 200 mg/L. The reaction constant K= 0.23d-1 what would
have been the 5-day BOD if it had been conducted at 25°C?
Solution:-
• BODt = UBOD – BODr = UBOD (1-e-kt) =L 0(1-e-kt)
200 = L0 (1-e-0.23x5)
L0 = 293 mg/L (this is UBOD)
• Determine the 1-day BOD:-
BODt = L0 (l-e-kt)
BOD1 = 293 (l-e-0.23x1) = 60.1 mg/L
• Determine the 5-day BOD at 25 C:-
KT = K20 (1.047)T-20 K25 = 0.23 (1.047)25-20
BOD5 = L0 (l-e –kt ) = 293 (l-e-0.29x5) = 224 mg/L
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Theoretical Oxygen demand (ThOD): Example
Calculate the Theoretical Oxygen Demand (ThOD) for sugar C12 H22 O11
dissolved in water to a concentration of 100 mg/L. Calculate "TOC".
Solution:-
C12 H22 O11 + 12O2 12 CO2 + 11 H2O
ThOD = 12 32 gO2
1.123gO2 / g sugar
342 g sugar
ThOD = 100mg sugar 1.123gO2 10 3 mgO2 1g sugar
L g sugar 1gO2 10 3 mg sugar
ThOD = 112.3 mg O2 / L
TOC = 144 g carbon/ 342g sugar = 0.42 gc/ gs
TOC = 0.42 x 100 = 42 mg carbon/L
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Chemical Oxygen demand (COD) and Total Organic carbon (TOC)
Example:
Determine BOD5/COD, BOD5/TOC, TOC/BOD5 ratios for the following
organic compound (C5 H7 NO2). Assume "K" = 0.23d-1.
1. determine COD:-
C5 H7 NO2 + 5O2 5 CO2 + NH3 + 2H2O
Mw =113 mw =160
COD = 160/113 = 1.42 mg O2 / mg C5 H7 NO2
2. Determine the BOD5 of C5 H7 NO2:-
BOD5 = l-e -0.23x5 = 0.68
UBOD
BOD5 =0.68 UBOD but COD = UBOD
So BOD5 = 0.68XCOD = 1.42X0.68=0.97 mg BOD/mg C5 H7 NO2
3. Determine the TOC of the compound:-
TOC = 5X12/113 = 0.53 mg TOC/mg C5 H7 NO2
4. BOD5 = 0.97 = 0.68
COD 1.42
BOD5 = 0.97 = 1.82
TOC 0.53 Note: COD = THOD = UBOD This is true only when
the organic compound is assumed to be completely
TOC = 0.53 = 0.37 biodegradable
COD 1.42
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Inorganic Matter
The following are the main inorganic materials of concern in wastewater treatment:
1. Chlorides:-
• High concentrations indicate that the water body has been used for waste disposal.
• It affects the biological process in high concentrations.
2. Nitrogen:-
TKN = Total Kjeldahl nitrogen.
= Organic Nitrogen + ammonia Nitrogen (120 mg/l).
3. Phosphorus:-
• Municipal waste contains (4-15 mg/l).
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5. Toxic inorganic Compounds:-
Copper, lead, silver, chromium, arsenic, boron.
6. Heavy metals:-
Nickels, Mn, Lead, chromium, cadmium, zinc, copper, iron mercury.
Gases:-
The following are the main gases of concern in wastewater treatment:
N2, O2, CO2, H2S, NH3, CH4
pH:-
The hydrogen-ion concentration is an important parameter in both natural
waters and wastewaters. It is a very important factor in the biological and
chemical wastewater treatment. Water and wastewater can be classified as
neutral, alkaline or acidic according to the following ranges:
PH = 7 neutral.
PH > 7 Alkaline.
PH < 7 Acidic.
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Biological Characteristics:-
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Main groups of Microorganisms:-
The main microorganisms of concern in wastewater treatment are Bacteria,
Fungi, Algae, Protozoa, Viruses, and pathogenic microorganisms groups.
Bacteria:-
Types: Spheroid, rod curved rod, spiral, filamentous. Some
important bacteria:-
Pseudomonas:- reduce NO3 to N2, So it is very important in
biological nitrate removal in treatment works.
Zoogloea:- helps through its slime production in the formation of
flocs in the aeration tanks.
Sphaerotilus natuns:Causes sludge bulking in the aeration tanks.
Bdellovibrio: destroy pathogens in biological treatment.
Acinetobacter: Store large amounts of phosphate under aerobic
conditions and release it under an – anaerobic condition so, they
are useful in phosphate removal.
Nitrosomonas: transform NH4 into NO2-
Nitrobacter: transform NO2- to NO3-
Coliform bacteria:- The most common type is E-Coli or
Echerichia Coli, (indicator for the presence of pathogens).
E-Coli is measured in (No/100mL)
Fungi:
• Important in decomposing organic matter to simple forms.
Algae:
• Cause eutrophication phenomena. (negative effect)
• Useful in oxidation ponds. (positive effect)
• Cause taste and problems when decayed. (negative effect)
Protozoa:
•Feed on bacteria so they help in the purification of treated waste water.
•Some of them are pathogenic.
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Viruses:
Viruses are a major hazard to public health. Some viruses can live as long as
41days in water and wastewater at 20 oC. They cause lots of dangerous diseases.
Pathogenic organisms:
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Typical Wastewater Composition
Concentration
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Nitrogen (total as N) mg/L 20 40 85
Organic mg/L 8 15 35
Nitrites mg/L 0 0 0
Nitrites mg/L 0 0 0
Organic mg/L 1 3 5
Inorganic mg/L 3 5 10
Sulfatea mg/L 20 30 50
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Wastewater treatment standards
The most common WWT standards are set for the secondary treatment
effluent. The main effluent parameter are: BOD 5, TSS, pH and CBOD5.
*CBOD: (Carbonaceous BOD, from organic compounds and oxidation of inorganic compounds such as
ferrous iron)
"secondary treatment" standards in the USA.
unit Average 30-day Average 7-day
Characteristic of concentration concentration
discharge
BOD5 mg/L 30 45
TSS mg/L 30 45
pH pH units Within the range 6-9 always
CBOD5* mg/L 25 40
The standards for the removal of nitrogen and phosphorus (N,P) are not included in this
table because (N) and (P) need tertiary treatment.
Removal of the coliform bacteria is also regulated according to reuse purpose:-
Fecal coliforms < 500/100 ml (disposed into recreational waters)
1000/100 <ml (for irrigations)
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Wastewater Characteristics
Wastewater Characteristics
2 3
4 Ash
2
Total suspended Total dissolved solids Total volatile solids
solids (TSS) (TDS) (TVS)
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1 Settling (cylinder/cone)
2 Evaporation (105ºC)
Volatile SS Non-volatile SS
VSS 3 Filtration (glass fibre filter)
Answer
TSS : 12 mg / 50 ml = 0.24 mg/ml
VSS : (12 – 2.0 mg) / 50 ml = 0.2 mg/l
TS : (12+2.5) mg /50 ml = 0.29 mg/l
Odor: very small amounts cause nuisance (eg. H2S approx. 10 ppb)
Anaerobic Respiration: Organics + SO4-2 * = H2S + odorous organics
Temperature:
Affects treatment performance of many treatment systems.
Optimum temperature for bacterial activity is in the range of 25°C to 35
Aerobic digestion and nitrification stop when the temperature rises to 50o C.
When the temperature drops to about 15°c
Nitrifying bacteria stop activity at about 5°c
Gas eg. O2 solubility is lower at higher temperature
Salinity:
Affects ecosystems in receiving waters
Reduces O2 solubility
Restricts reuse applications (eg. irrigation)
• Colour of WW & biological treatment:
• Soluble dyes (stains) also cause coloring, very difficult to remove (e.g textile)
C, H, O
Soluble
Insoluble
Solubility varies with protein type and ww conditions (eg pH, salt conc. )
Quite rapidly biodegradable to amino acids except when insoluble
Anaerobic degradation creates H2S and other sulphur components => odor
pesticides, herbicides, solvents, etc. Heavy metals (Cd, Cr, Pb, Hg, Ag etc.)
Measurement of Organic Content in Wastewater
DOi DOt
BODt
Where P
BODt = biochemical oxygen demand, mg/L
P = dilution factor
Biochemical Oxygen Demand
(BOD)
microorganism
Organic matter + O2 CO2 + H2O + new cells
microorganism
NH3 + O2 Nitrate-Nitrogen (nitrification)
BOD Curve
BOD (mg/L)
Nitrogenous BOD
Ultimate Carbonaceous BOD,Lo
5-day BOD
COD = UBOD only when the
organic compound is
assumed to be completely
biodegradable Carbonaceous BOD
1 2 3 4 5 6 7 8 9 10 Day
The ultimate BOD (Lo) is defined as the maximum BOD exerted by the waste.
The carbonaceous oxygen demand curve can be expressed mathematically as:
BODt = L 0(1-e-kt)
The recovery of organic material is usually >95% (meaning that also most non-
biodegradable substances are taken into account)
For various types of (waste) waters, there is usually a more or less constant ratio
between BOD and COD:
• domestic wastewater: BOD/COD = 0.65
• surface water: BOD/COD = 0.40
Relation between BOD and COD
Example: Calculate the Theoretical Oxygen Demand (ThOD) for sugar C12 H22 O11
dissolved in water to a concentration of 100 mg/L. Calculate "TOC".
Solution:-
C12 H22 O11 + 12O2 12 CO2 + 11 H2O
ThOD = 12 32gO2
1.123gO2 / g sugar
342g sugar
ThOD = 100mg sugar 1.123gO2 103 mgO2 1g sugar
L g sugar 1gO2 103 mg sugar
ThOD = 112.3 mg O2 / L
TOC = 144 g carbon/ 342g sugar = 0.42 gc/ gs
TOC = 0.42 x 100 = 42 mg carbon/L
Biological Characteristics
Viruses are a major hazard to public health. Some viruses can live as long as
41days in water and wastewater at 20 oC. They cause lots of dangerous diseases.
Pathogenic organisms:
Concentration
Volatile organic compounds (VOCs) Mg/L <100 100 - 400 > 400
Types and numbers of microorganisms typically found in untreated
domestic wastewater
Organism Concentration (per ml)
Total coliform 105 - 106
Fecal coliform 104 - 105
Fecal streptococci 103 - 104
Enterococci 102 - 103
Shigella present
Salmonella 100 - 102
Clostridium perfringens 101 - 103
Giardia cysts 10-1 - 102
Cryptosporidium cysts 10-1 - 101
Helminth ova 10-2 - 101
Enteric virus 101 - 102
Industrial wastewater
• The characteristics of industrial wastewater depend mainly on the type industry it self
• To discharge industrial wastewater to the public sewer it needs special control
requirements
pH 6-10
Temperature 40 C
Suspended solids 400 mg/l
Total toxic metals 10 mg/l
Cadmium 0.1 mg/l
Cyanide 2 mg/l
Sulphate 1000 mg/l
Oil, grease 100 mg/l
Medical wastewater characterization in the Gaza Strip: Al-shifa medical complex
Husam Al-Najar, Aya Ghourab, Reham Eid, Hanady Farhouda
Samples locations from each individual department from Al-Shifa medical complex
Slaughterhouse wastewater characteristics- Gaza central
slaughterhouse
Indicator
pH 7.1
EC 3300 µsm
DO 1.95 mg
BOD 2350 mg/L
COD 4502 mg/L
Ammonia Nitrogen 231 mg/L
TKN 154 mg/L
The Islamic University of Gaza- Civil Engineering Department
Advanced Sanitary Engineering- ECIV 5325
1
Definition of biological treatment: It is the type of wastewater
treatment in which a variety of microorganisms, principally bacteria,
are used to remove dissolved and particulate matter.
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Role of microorganism in WW treatment:-
Classification of microorganisms:-
By kingdoms: "five kingdoms":-
-Animals ----- Rotifers
-Plants ----- some algae
-Fungi ----- mushrooms, yeasts
-Protista ----- Amoebas, some algae
By energy and carbon source:-
- Heterotrophic microorganisms: Microorganisms that use organic matter as a
source of carbon.
3
By their relation to oxygen:-
4
Example:-
5
Role of microorganisms in WWT: Microorganisms are used mainly for
the removal of organic matter, nitrogen, and phosphorus
1. Biological organic matter removal:-
b. Anaerobic Fermentation
Examples:-
(Methanol) 4CH3OH → 3CH4 + CO2 + 2H2O {removal of methanol}
(Methylamine) 4 (C H3)3N+H2O → 9CH4 + 3CO2 + 6H2O + 4NH3 (removal of
methylamine)
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2. Biological nitrogen removal:-
Nitrogen in the form of ammonia (NH3) and organic nitrogen is removed
biologically by two step process, the first step in called nitrification, the second
step is called denitrification.
a. Nitrification:-
In this process ammonia is first converted to NO2- by a bacteria called
nitrosomonas, then NO2- is converted to NO3- by a bacteria called nitrobacter.
2NH4+ + 3O2 → 2NO2- + 4H+ + 2H2O
2 NO2- + O2 → 2NO3-
Note: These bacteria are autotrophic (i.e. do not need organic matter as a
carbon source)
b. Denitrification:-
In this process, NO3- is converted to nitrogen gas N2 by denitrifying bacteria. This
bacteria is heterotrophic, since it needs organic matter as a carbon source. Organic
matter needed for denitrifying bacteria can be taken from raw wastewater, or by
adding other organic materials such as methanol and ethanol.
(Methanol): 5 CH3 OH + 6 NO3- → 3 N2 + 5CO2 + 7H2O + 6OH-
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3. Biological phosphorus removal:-
Phosphorus is removed from WW using special type of bacteria that is able to
store phosphates in their cells under aerobic conditions and able to release
phosphate under anaerobic conditions.
This fact is utilized, and this type of bacteria is allowed to grow in aerobic tanks to
store "P" then this bacteria is separated and taken to anaerobic tanks were they
release "P", then the same bacteria is recycled to aerobic tank and so on.
The principal biological processes used for WWT can be divided into two main
categories:
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Suspended growth process: It is a biological treatment process in which
microorganisms are maintained in suspension while converting organic matter or
other constituents in the wastewater to gases and cell tissue.
• Oxidation ditches.
• Aerated lagoons.
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Attached growth process: It is a biological treatment process in which
microorganisms responsible for the conversion of organic matter or other
constituents in wastewater to gases and cell tissue are attached to some inert
material such as rocks, sand, or specially designed ceramic or plastic materials.
Attached growth treatment processes are also called fixed film process.
• Trickling filters.
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bacterial growth kinetics (Monod equation):-
It is important to understand the way by which the bacterial growth can be
quantified. The most famous equation used to describe the rate of bacterial
growth is the Monod equation:
S . (1)
µ = µm
Ks + S
µm = maximum growth rate, T-1
S = concentration of the limiting substrate, mg/L
Ks = half saturation constant, mg/L
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The above equation is a hyperbolic function as shown on the figure below:
µm
µm
2
S
Ks Limiting Substrate (mg/l)
dx
= µx . (2)
dt
dx = biomass growth rate, mg/L.t (it is also called r growth or r g)
dt
µ = growth rate constant, t-1
X = concentration of biomass, mg/L
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Substitute from (1) into (2):
dx µ m Sx dx
= . (3) ( = rg )
dt K s + S dt
equation (3) accounts for growth only. To account for death or decay of biomass
another term is subtracted as follows:-
dx µ Sx
= m - Kd X . (4)
dt K s + S
The rate of substrate utilization by the biomass is expressed using the following relation:-
- ds = 1 dx . (5)
dt Y dt
ds 1 µ m SX
=− − Kd X . (6)
dt Y Ks + S
Note:-
ds/dt is also given the term: rsu → rate of substrate utilization.
rsu=
1 µ m SX . (7)
− − Kd X
Y Ks + S
µ m SX ds . (8)
rsu = − =
Y (K s + S ) dt
14
Types of reactors used for wastewater treatment:-
Biological reactions used for the treatment of wastewater are carried out in
containers or tanks commonly known as reactors.
Types of reactors:-
The following are the main types of reactors used for WWT:-
Batch reactor:-
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Completely – mixed reactor:-
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Plug – flow reactor: - (or tubular reactor)
- No mixing in the reactor, fluid particles pass through the tank and are
discharged in the same sequence they inter. The concentration of biomass
and pollutants is high at the inlet of the reactor and low at the outlet.
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Packed – bed reactor:-
- a solid media is packed in the reactor to allow the microorganisms to grow on.
18
Modeling of biological treatment kinetics:-
19
Accumulation = inflow mass – outflow mass + generation of mass or substrate
ds
V = Q in So – Q out S + rsu V
dt
For batch reactor Q in = Q out = 0.0
ds − µ m XS
So ⇒ = rsu from eq. (8) → rsu =
dt y (K s + S )
ds µ m XS
= , by integration:-
dt y (K s + S )
S0 µ
K s ln + S 0 − St = X m t . (9)
St Y
So = initial substrate concentration at t = 0.0
St = substrate concentration at time t, mg/L
t = time, days.
Equation (9) is used for the design of batch reactors
20
Modeling completely mixed reactors:-
21
* biomass – mass balance:-
dX µ m XS
V = QXO - Q X +V rg But rg = − Kd X (from eq. 4)
dt KS + S
dx µ m XS
Thus ⇒ • V = QX 0 − QX + V − K d X
dt Ks + S
we assume that Xo = 0.0, and this equation is simplified to:-
Q µ S 1 µ S
= m − Kd or → = m − Kd . (10)
V Ks + S θ Ks + S
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Substrate mass balance:- ds
• V = Q So – QS + Vrus
dt
− µ m XS ds V µ m XS
rsu = → • V = QS 0 − QS −
y (K s + S ) dt Y KS + S
At steady state
ds = 0.0, thus the above equation becomes:-
dt
V µ m XS V
(S 0 − S ) − = 0.0, but = θ
QY K S + S Q
θ µ m XS
Thus ⇒ (S 0 − S ) − = 0.0 . (11)
Y K
S + S
If equation (10) is rearranged in the following form:-
1 1 S
+ Kd = , and this term is substituted in equation(11) ⇒
µm θ KS + S
θ 1 1 Rearranging:-
then eq.(11) Becomes:- (S 0 − S ) − µ m X θ + K d
Y µ
m
Y (S 0 − S )
X = . (12)
23 1 + K dθ
Y obs is the observed biomass yield, which is the actual increase rate of
biomass. If Kd is assumed to be 0.0, then Y obs = Y. But usually K d has a
Value > 0.0, and Y obs is <Y.
24
Biomass – mass balance:-
dx
• V = QX 0 − (Qw X r + Qe X e ) + Vrg
dt
dx
= rate of change of microorganisms in the reactor,
dt
V = reactor volume,
Q = WW flow rate,
Xo = concentration of microorganisms in the influent,
Qw = Waste flow rate,
Xr = concentration of biomass in the return line,
Qe = effluent flow rate,
Xe = concentration of biomass in effluent,
rg = net rate of microorganisms growth (mass/unit volume time)
dx
Assuming steady state conditions then → = 0.0, and assume Xo= 0.0
dt
25
and substitute for rg from equation (4), the above equation simplifies to:-
µ m SX
Q w X r + Qe X e = V − Kd X
Ks + S
Q w X r + Qe X e µmS
= − Kd . (14)
VX Ks + S
The left hand side of equation (14) is the inverse of the mean cell residence time:-
VX
θc = ⇒ so equation (14) becomes:-
Q w X r + Qe X e
1 µ S
= m − Kd . (15)
θc Ks + S
26
* Substrate-mass balance:-
ds µ m SX
• V = QS 0 − (Qw + Qe ) + S + Vrsu where? rsu = −
dt Y (K s + S )
dS
At steady state = 0.0
dt
µ m SX
QS 0 − V = Qw S + Qe S where? Qe = Q − Qw
Y (K s + S )
µ m SX
QS 0 − V = QS ⇒ rearrange
Y (K s + S )
Q
(S 0 − S ) = µ m SX ⇒ Q = 1
V Y (K s + S ) V θ
Y (S 0 − S ) µ S
then ? = m ……………. (16)
Xθ Ks + S
27
28
29
Modeling of plug – flow reactor with solids recycle:-
30
31
32
The Islamic University of Gaza- Civil Engineering Department
Advanced Sanitary Engineering- ECIV 5325
1
Many treatment systems based on suspended microorganisms have been
developed and still used till now.
Some of these systems are aerobic and other are anaerobic.
Some of the most commonly used systems are:
Activated sludge systems:
• Conventional activated sludge system
• Oxidation ditches
• Sequential batch reactor (SBR)
• Aerated lagoons
• Waste stabilization ponds
• Up flow anaerobic sludge blanket (UASB)
2
Conventional activated sludge system
The first version of activated sludge systems are called conventional
activated sludge system.
This system is composed of two parts:
a. Aeration tank:
b. Final sedimentation tank
Influent
Aeration tank Treated flow
TTTTTTTTTTTTTT
Waste
Sludge
The aeration tank in this system can be designed either as a complete mixed
flow reactor (CMFR) or as a plug flow reactor (PFR).
3
Plug-flow aeration tank equipped with dome aeration devices
4
1. Design of activated sludge system as a completely
mixed flow reactor (CMFR).
5
Example 1:-
6
Solution:-
7
Follow Example 1:-
2. Calculate θC:- K s (1 + K d θ c )
S = (this is equ. (18) for CMFR)
θc (µm − K d ) − 1
100[1 + 0.05 ∗θ c ]
11.1 = ⇒ Solve for θC θC = 5 days (mean cell residence time)
θ c [2.5 − 0.05] − 1
1
µm - Kd = 2.5 – 0.05 = 2.45 µ
θ c m = m - Kd
θc 5
So S.F = m = 0.408 = 12.25 d (2<12.25<20) OK
θc
8
Check for smin:-
Kd 0.05
S min = Ks 100 = 2.04 mg BOD/L
µm − K d
2.5 − 0.05
S > Smin → o.k (11.1 > 2.04) So use θc = 5 days, S = 11.1 mg BOD/L
Assume the concentration of biomass (X) is equal to 3000 mg MLVSS (Mixed liquor
volatile suspended solids)/L:-
θ c Y (S 0 − S )
X = . (equ. 17)
θ (1 + K d θ c )
5 ∗ 0.5[84 − 11.1]
3000 = (solve for Ө) θ = 0.0486 day θ = 1.17 hours
θ [1 + 0.05 ∗ 5]
3 3 3
F = 12960m 1 L 84 mg 10 L 1m
. . . . 3 . 3
M d 3
630m 3000mg L 1m 10 L
Typical range for conventional activated sludge system is 0.1 – 0.6 mg BOD/mg
MLVSS .d. (Mixed liquor volatile suspended solids)
This F/M is accepted. In case that we need to change F/M we can change the
assumed X.
10
4. Calculate the amount of sludge to be wasted:
P x = Y obs Q (So – S)
Y 0.5
Yobs = = = 0.4mgVss / mgBoD
1 + K dθc 1 + 0.05 ∗ 5
mg biomass m3 mg.BOD5 103 L 1Kg
Px = 0.4 ∗12960 [84 − 11.1] . 3 . 6
mgBoD5 d L m 10 mg biomass
Px ≅ 378Kg / d
11
Another way to find PX:-
XV mg 630m3 103 L kg
Px = Qw X r + Qe X e = = 3000 ∗ 3
. . 6
θc L 1m 5d 10 mg
Px = 378kg / d
Px 378 ∗ 10 6 mg / d L
Px = Qw X r ⇒ Qw = = = 37800
Xr 10.000mg / l d
QW = 37.8 m3/d
12
5. Calculate the recycle flow Q r:-
Qr X
= = R (Sometimes called ∝ or recycle ratio)
Q Xr − X
3000
R= = 0.43 Qr = 0.43Q ≅ 5573m 3 / d
10000 − 3000
R 0 = Q (S 0 − S ) − 1 . 42 Px
m3 mgBoD 5 10 3 L 1kg kg
= 12960 [84 − 11 .1] . . − 1 . 42 ∗ 378
d L 1m 3 10 6 mg d
R 0 = 408 KgO 2 / d
13
Example 2:-
For example 1, we need to design the CMFR system for both organic matter
removal and nitrification. The microorganisms growth constants for hetrotrophs
are the same as in example 1, and for nitrifies (i.e. autotrophs) are:-
14
Solution:-
1. It was calculated in example 1 that θc required for BOD removal was = 5
days.
(k d ) n 0.04
Smin = Kn = 0.4 = 0.035 mg N/L <1 mg N/L (OK)
(µ m )n − (k d ) n 0.5 − 0.04
15
• Calculate θc for complete nitrification:-
K n [1 + (K d )n θ c ] 0.4(1 + 0.04 *θ c )
N= 1=
[ ( )]
θ c (µ m )n − K d
n
−1 θ c (0.25 − 0.04) − 1
So (θc )n > (θc )BOD ⇒ so take θc = 7.2 days for design purposes.
1
θcm
= µ( )
m n
− ( K d )n
= 0 .25 − 0 . 04 ⇒ θ min
c = 4.76days
7 .2
S .F = = 1 .5 < 2 not OK
4 .76
Note:-
X nitrifiers
To find = ƒn, use the following equation:
X total
0.16(N 0 − N )
fn = , where N0 = TKN in the influent, and
0.6(S 0 − S ) + 0.16(N 0 − N )
N = TKN in the effluent.
* for hetaotrophs:-
10 6 L 1kg
Px = Yobs Q( S o − S ) = 0.4 *12960 (84 − 6.38) • 3 • 6
m 10 mg
Px = 402 kg Vss/d
18
for nitrifiers:-
Y 0.2
Yobs = = ≅ 0.143 mg Vss / mgN
1 + k d θ c 1 + 0.04 *10
10 3 l 1kg
Px = 0.143 *12960 (40 − 0.51) . 6
m3 10 mg
p x = 37.8 kg Vss / d
PX 37.8*10 6 mg / d
(QW ) N = = = 37800 L / d
( X r ) N (10.000) * 0.1 mg / l
402 *10 6 mg / d
(Qw ) BOD = = 44667 L / d
10.000 * 0.9 mg / l
19
Calculate oxygen requirement:-
Ro = Q( SO − S ) −1.42 PX + 4.57 Q ( N O − N )
20
Example 3:-
For example 2, we need to design a separate stage CMFR for nitrification only.
The Data for the nitrifies and TKN are the same as in Example 2.
Q = 12922 m3/d
Q = 12960 m3/d BOD5 removal NH3
removal
Qr Qr
Qw
Qw = 37.8 m3/d
21
Solution:-
1.Calculations for θ cmin , S min for nitrifies:-
From example 2 it was found that:-
θ cmin = 4.76 days, Nmin = 0.035 mg N/L
N = 1.0 mg-N/L.
2. The flow interring the nitrification CMER is:
Q\ = Q – Qw = Qe from the BOD removal CMFR
Q\ = 12960 – 37.8 ≅ 12922 m3/d
3.Calculate for the nitrification CMFR:-
Since no BOD removal occurs in this CMFR, only nitrifies are active in
this reactor, this can be understood from this equation:-
0.16 ( N O − N ) X nitrifiers
fn = =
0.6 ( S O − S ) + 0.16 ( N O − N ) X total
m 3 10 3 L N
12922 * * 3
* 40 mg
VX = d m L = 1 . 723 * 10 9 mgvss
0 . 3 mgN / mgvss . d
9
1 . 723 * 10 3 3
V = ≅ 1149 * 10 L = 1149 m
1500
V 1149
θ = = = 0 . 089 d = 2 . 13 hrs
Q 12922
23
4. find q C:-
θ cY ( N 0 − N )
θ=
X (1 + K d θ c )
θ c * 0.2[40 − 1]
0.089 = ⇒ θ c = 54 days (typical range is 10 − 100 days )
1500(1 + 0.04 *θ c )
Ro = 4.57 Q (NO - N)
(Note:- this is the oxygen needed for nitrification only)
L 1kg
= 4.57 *12922 *10 3 (40 − 1) * 6
d 10 mg
Ro = 2303 kg O2/d
25
7. Calculate the volume of air to be supplied:-
V = 630 m3 V = 1149 m3
3m3/d
37.8m3/d
27
Example 4:- Denitrification
K Dn = 0.16mgNO3− − N / L
28
Solution:-
• The procedure is the same as that followed in example 1,
except that we do not need oxygen for denitrification.
• We need to add organic matter, because denitrifies are
heterotrophic bacteria.
1 Dn Do 39
min
=µ m − K d = 0.4 * − 0.04 ≅ 0.36
θ c K Dn + Do 0.16 + 39
θ cmin = 2.78 d
Kd 0.04 −
S min = Dmin = K Dn Dn
= 0 . 4 * ≅ 0 . 04 mgNo3 −N
µm − K d 0.4 − 0.04
29
2. Calculate θc:-
K Dn (1 + K d θ c )
D=
θ c ( µ mDn − K d ) − 1
0.16[1 + 0.04θ c ]
1= ⇒ θ c = 3.28d
θ c [0.4 − 0.04] − 1
θc > θcmin O.K Cheek factor of safety:-
θc 3.28
S .F = min = = 1.18 < 2 not o.k Take S.F = 2.1
θc 2.78
θc = 2.1 θcmin = 2.1*2.78 ≅ 5.84 days o.k
3. Calculate θ:-
30
4. Calculate V:-
12922Q = 12919Q =
Qr
Qr Qr Qw
Qw Qw
31
b. Design of the final (Secondary) clarifier
The final sedimentation tank or clarifier, is an essential part in the
activated sludge system. It is needed for gathering (by settling) the sludge
and returning part of it to the system. The following parameters are used
to design this tank:-
Qo − Qw
O/F = (As = Surface area)
As
Q
O / F = e (note: Qe interring the settler is pumped from the bottom)
As
• Some times we ignore Qw
m3
• The typical range of O/F is (20-34) 2
m •d
m3 m
the unit is 2 or
m •d d
• In this range we expect good separation of solids from liquid in the
final sedimentation tank. 32
Schematic diagram of sludge collector for circular sedimentation basins.
33
weir
d
Effluent
channel sludge
pipe
ww inlet
treated water
pipe
pipe
34
Effluent channel of circular sedimentation basins.
35
Q0 + Qr
Qe = Q0 - Qw
Qr Qw
It is the amount of flow in m2/d applied to the unit length (m) of the effluent
weir. The weir is the circumference of the sedimentation tank from which the
wastewater leaves the tank.
• The typical range of weir loading (WL) is:-
m3 m2 Qe
WL →125 − 250 or ( ) , (WL = )
m•d d weir length
36
3. The solids loading rate (SL):-
It is the amount of solids in (Kg) applied to the unit area of the settling tank per
day.
(Qo + Qr ) Kg
( SL = •X)
As d .m 2
Typical range of SL is 130 – 300 Kg/ d.m2. If SL is higher than 300
the suspended solids will increase in the effluent of the settling tank.
Final settling basin side water depth (SWD)
Side water depth, m
Tank diameter, m Minimum Recommended
<12 3.0 3.4
12 to 20 3.4 3.7
20 to 30 3.7 4.0
30 to 42 4.0 4.3
>42 4.3 4.6
Source: Joint Task Force of the Water Environment Federation and the American Society of Civil
Engineers, Design of Municipal Wastewater Treatment Plants Vol. I, Manual of Practice No. 8, Chapters 1-
12, Alexandria, VA, 1992 37
Example 5:-
Design the secondary clarifier (final settling tank) for the CMFR in Example 1.
Solution:-
(Qo = 12960 m3/d) , ( Qw = 37.8 m3/d)
Take O / F = 33
m Qe m3
find As:- O/F = The typical range of O/F is (20-34) 2
d As m •d
Qe m3 1
As = =12922 . ≅ 392 m 2
O/ F d 33 m / d
π d2
find the diameter:- As =
4
4 * 392
d = = 22.3 m
II
38
ww surface weir Channel
outlet pipe
SWD
Qe
39
* Select a side wall depth (SWD):
H
Take H = 1.0 m
Qe 12422 m 3 / d m3
WL = = ≅ 184 OK
weir length π (22.3)m m•d
41
Sludge volume index SVI: This parameter is used to check the quality of
settling and the efficiency of the secondary settling tank in activated
sludge systems.
42
1000 ml 1000 ml
30 Minute
SV
Sludge
Volume: ml
43
X = biomass concentration in the biological reactor such as
(CMFR),
106
Xr = mgss / L
SVI
SVI is related to Qr (recycle flow) as follow:-
X Qr
R= =
Xr − X Q
X X
Qr = Q Q
→ r = Q 6
Xr − X 10 −X
SVI
44
* Typical values of SVI:-
SV ml
SVI = * 1000
X g
45
Example 6: For example 1 find the SVI, SV.
MLVSS
Given that MLVSS = 0.8 MLSS ⇒ MLSS =
0.8
46
Solution:-
X r = 10.000 mg vss / L (or 10.000 mg MLVSS / L ) from example 1
mg Vss 1 mg ss
X r =10.000 * =12500 mg ss / L
L 0.8 mg vss
=12500 mg MLss
10 6
Xr = mg MLSS / L
SVI
106 mL mL
SVI = = 80 > 50 o.k , good settling
12500 g g
Qi
Si , Xi V
Q0 – Qw
Q0
S0 S
X0 Xe
Q 0 + Qr
Qr,S
Qw
Xr
S
48
Example 7 Solve example 1 using a PFR.
a. find θc:-
θ cmin was calculated as 0.408 d , for PFR we find θc from equation 20:-
1 µm (So − S )
= − kd
θc S
( S o − S ) + (1 + α ) K s ln i
s
Qo S o + Qr S
Si =
Qi
X 3000
α=R= = ≅ 0.43
X r − X 10000 − 3000
Qr
R= ⇒ Qr = 0.43Qo = 0.43 *12960 = 5573m 3 / d
Qo
Qi = Qo + Qr = 18533m 3 / d
θc 1.92
* Check for S.F:- S .F = m
= = 4.71 > 2 O.K
θc 0.408
b. Calculate θ from equation 19:-
θ Y (S o − S )
X= c , let X = 3000 mg / l
θ 1 + K dθ c
1.92 * 0.5 (84 −11.1)
θ= = 0.0213 d = 0.5 hrs.
3000 (1 + 0.05 *1.92)
* it is typically preferred to have a minimum θ of 1.0 hr. To increase θ we
can either decrease X or increase θc , or do both things. So, assume
θ = 1 hr = 0.042 d , X = 3000 mg / l , and solve for θc .
θc 0.5)84 − 11.1)
3000 = . ⇒θc = 4.18 days
0.042 (1 + 0.05 *θc)
50
θC
* for PFR Should be > 5
θ
4 . 18
= 99 . 5 >> 5 o.k
0 . 042
C. Calculate the reactor volume:-
51
Oxidation ditches:- (OD)
A. Configurations:-
52
The velocity of flow in the OD is maintained at 0.25 – 0.3 m/s to keep the biomass
in suspension. At this velocity, the mixed liquor completes a tank circulation in 5 –
15 min, leading to the dilution of the influent by 20-30 times.
The influent of raw sewage is introduced just upstream of the aerator (Rotor).
53
Oxidation Ditch
54
Oxidation Ditch: carrousel configurations
55
Typical Oxidation Ditch layout 56
B. Hydraulic model:-
Oxidation ditehs combine features of both PFR and CMFR models:
C. CMFR similarity:-
The rapid flow in the OD results in 20-30 dilutions which gives a
considerable amount of mixing. The influent ww is mixed with the
rotating ww at the inlet.
D. PFR similarity:-
The OD are long reactors, and thus they have some similarity with PFR a
long the reactor.
Sludge decaying = Kd XV
So ⇒ YQ (So – S) = Kd XV
Y Y
And ⇒ X= ( So − S ) or XV = Q( S 0 − S )
K dθ Kd
This equation can be used to find X and V that can be used to a chive
zero net sludge production.
59
Processes that can be achived in oxidation ditches:-
• At the end of the anoxic zone and the beginning of the aerobic
zone, we have the remaining organic matter that was not used for
denitrification in addition to ammonium ) NH 4+ ( coming in the
influent in addition to O2 introduced by the aerator.
Aerobic
Anoxic
Rotor (aerator)
61
Example 8:-
Design an oxidation ditch for BOD removal only. The following Data are
given:
• influent BOD = 300 mg BOD/L ( soluble)
• effluent BOD =15 mg BOD/L (soluble)
• Q0 = 20.000 m3/d
• Y= 0.5 mgvss/mgBOD , Kd = 0.03d-1, Ks = 30 mgBOD,
µ m = 2.5d −1
F S 300 mgBODs
= 0 = = 0.063
M Xθ 4750 mgvss.d
6- Calculate Qr:
X
R= , assume Xr = 10000 mgvss/L
Xr − X
4750
R = = 0.9
10.000 − 4750
Repeat the Design in example 8, assuming that we want to allow for some
sludge waste, by using a sludge age ( θ c ) in the range 15 – 30 days.
Solution:
In this case design the oxidation ditch as a CMFR and use the equation of
CMFR. The difference between the conventional CMFR and OD is the
design parameters typical ranges (θ ,θ c , X , F )
M
b- Calculate S:
30(1 + 0.03 * 30) Ks (1 + Kd *θ c)
S= = 0.78mgBODs / L S =
30(2.5 − 0.03) − 1 θ c( µ m − Kd ) − 1
Kd 0.03
S min = K s = 30 * = 0.36mgBOD5 / L < 0.78
µm − K d 2.5 − 0.03
65
c- calculate X:
θ Y ( S0 − S )
X = c
θ (1 + K dθ c )
X =
30
.0.5
[300 − 0.78]
= 3780mgvss / L
0.625 1 + 0.03 * 30
The typical range of X is 2500 to 6000 mgVSS/L, O.k
F
d- check for
M
F S0 300mgBOD5 / L mgBOD5
= = = 0.121 within the range
M θx 0.625 * 3780mgvss / L mgvss.d
(0.02 – 0.15) O.K
66
e- calculate V:
Y 0.5 mgvss
Px = Yobs Q (S 0 − S ), Yobs = = = 0.26
1 + K d θ c 1 + 0.03 * 30 mgBOD5
m3 10 3 L Kg
Px = 0.26 * 20000 (300 − 0.78) 3 . 6 = 1556kg / d
d m 10 mg
Px 1556 *10 6 L
Qw = = = 155600 = 155.6m 3 / d
Xr 10.000 d
67
Advantages of oxidation ditches:
* The produced sludge, if any is stable and needs no further treatment. This
means that no sludge treatment installations are needed.
* easy to operate and the operation and maintenance cost is much less than
conventional activated sludge.
68
Oxidation Ditch process flow sheet:
Waste
return sludge sludge
69
Aerated lagoons (AL):
Configuration of "AL"
Aerated lagoons consist mainly of an earthen basin that has a large surface
area and a shallow depth ( 1-3m). The sides slopes are generally 1:3
(some times (1:2)). The face area is usually square to achieve the best
power transfer applied by the mechanical aerators. Surface mechanical
aerators are used for both oxygen transfer and complete mixing of the
lagoons.
70
Mechanical
aerator
influent
Final Effluent
clarifier
Sludge
Aerated to disposal
lagoon
Floating
mechanical aerator
Influent
Effluent
sludge
71
hydraulic model of Aerated lagoons:
So
Qw
S
73
mixing power requirements:
The power needed for mixing is usually more than power needed
for aeration in aerated lagoons. So we always need to check for
mixing requirements using the following equation:
P= 0.004 X + 5
Where,
Kw
P = power input , 3 3
10 m
X= MLSS in the "AL" , mgss/L
74
Example 10:
75
T
h =2.5m
Slope = 1:3 h
= 3h
B
76
Solution:
2- calculate S:
K s (1 + θK d )
S=
θ (µm − K d ) − 1
T 2 + B 2
From the geometry of the AL→ V = • h , and T = B + 6h
2
(B + 6 • 2.56)2 + B 2
40000 = • 2.5 , solve for B→ B ≈ 118.8 m
2
Then, T= 118.8+6*2.5 = 133.8 m
KgO2 1 1d
Power = 975 • • ≅ 23 Kw
d 1.8( KgO 2 / KWh ) 24h
Kw 3
P = 0.004 • 170 + 5 = 5.68 , but V= 40000 m
10 3 m3
5.68
So the total power needed Ptotal = 40000 • 3 = 227 Kw
10
So mixing power controls the design.
80
Sequencing Batch Reactors (SBR):
SBR are designed as batch reactors. The reactor is filled, then time is
allowed for reaction to occur. During the reaction the reactor is
completely mixed. The design equation of this system is presented in
Unit 2.
For SBR the following equation is applied:
So µm
K s ln − (S o − S t ) = X t
St Y
81
SBR process:
The SBR process is a fill and draw process. This process has five steps
as shown in the figure:
• Fill
• React (Aeration)
• Settle (sedimentation)
• Draw (decant)ﺗﻔﺮﯾﻖ اﻟﻤﺎء اﻟﺮاﺋﻖ
• Idle ()ﻓﺘﺮة اﻧﺘﻈﺎر ﺑﻌﺪ اﻧﺘﮭﺎء دورة اﻟﻤﻌﺎﻟﺠﺔ
3. Settle:-
84
4. Idle:
85
Sludge Wasting:
Sludge wasting is not a separate step, it can be done in the idle step, or
during the react step if the idle step is eliminated.
Sludge Recycle:
No sludge recycle is needed since sedimentation occurs in the biological
reactor, so sludge is already there.
Cycle time in SBR:
The cycle time is the total time needed to complete the five steps
mentioned above:
T cycle = tƒ + tr + ts + td + ti
tƒ = fill step time Note: there is a relation between
tr = react step time tƒ and tr, ts and td:
tr + ts + td
ts = settle step time tf =
n −1
td = draw step time
n= number of SBR tanks used.
ti = idle step time
Typical cycle time is 4-8hrs.
86
• At least two SBR tanks are needed
• No final sedimentation is needed
• No sludge recycle is needed
• If θ c is >20 days, no primary sedimentation tank is needed
• SBR tanks are square tanks in which 5 ≤ L ≤ 30m
• Typical depth = 5m.
87
Advantages of SBR:
88
Example 11:
µ m = 2.5d −1 89
• Assume:
ts= 0.5hrs (typical)
tD= 0.5hs (typical)
tr = 1.0hrs (typically 1-2hrs)→Should be checked by the
batch reactor design equation.
90
2. Determine number of cycles per tank per day:
24hrs cycles
No cycles = =6
4hrs tan k • d
3. Determine fill volume per cycle per tank:
Q0 7500 3
n 2 = 625 m
VF = =
No cycles 6 fill
V
4. Determine F fraction:
VT
VFill = fill volume
Vs = settle volume
VT = VF+Vs
VT X
VT • X = Vs • X s → Vs = Note: VFill = Vdecant
Xs
3500
Vs = • VT = 0.35 VT Vdecant = volume of treated
10,000
91
V F = VT − 0.35VT = 0.65VT wastewater disposed in each cycle.
Since : VF = 625m3
VF 625
VT = = ≅ 962m 3
0.65 0.65
92
6. Determine the portion of heterotrophic and nitrifiers
microorganisms and θ c :
X= Xnitrifiers + Xhetrotrophs = Xn+Xh
mgVss
X= 3500 • 0.8 = 2800
L
QY ( N − Ne)θ c QY ( S − Se)θ c
Xn= n , Xh =
[1 + K dnθ c ]VT [1 + K dθ c ]VT
3750 • 103 • 0.12(40 − 0.5)θ c 3750 • 10 3 • 0.5(150 − 10)θ c
2800 = +
[1 + 0.05θ c ] 962 • 10 3
[1 + 0.05θ c ]962 • 10 3
18.5θ c 272.9θ c mgVss
2800 = + ≅ 178θ c
[1 + 0.05θ c ] (1 + 0.05θ c ) L
θ c ≅ 18.5 days
18.5θ c 18.5 • 18.5 mgVss
Xn = = ≅ 178
1 + 0.05θ c 1 + 0.05 • 18.5 L
272.9θ c 272.9 • 18.5 mgVss
Xh = = = 2623
1 + 0.05 • θ c 1 + 0.05 • 18.5 L
mgVss
Or X h = 2800 − 178 ≅ 2622 93
L
7. Check for the reaction time(tr):
For nitrification:
No µ mn
K n ln + ( N o − N t ) = X n ( )t
Nt Yn
No = concentration of nitrogen in the SBR after dilution resulting from
mixing VFill in VTotal:
N • VFill 40 • 625 mgN
N • VFill = No • VT → No = = ≅ 26
VT 962 L
Nt = 0.5 mgN/L (the required nitrogen influent).
26 0.44
0.5 ln + (26 − 0.5) = 178( )t
0.5 0.12
t = 0.042 day ≅ 1hr (so tr = 1.0 is o.k. as assumed)
94
• Check for BOD removal:
So µm
K s ln + ( S o − S t ) = X h ( )t
St Y
S • V Fill 150 • 625 mgBOD5
So = = ≅ 97.5
VT 962 L
mgBOD5
S t = 10 (the required BOD in the effluent)
L
97.5 2.5
50 ln + (97.5 − 10) = 2623 t
10 0.5
t = 0.0154d ≅ 0.37hrs < 1.0hr (t r = 1.0hr )
* Note:
tr for nitrification always control the design of SBR.
95
8. Calculate sludge procedure:
XV 2800 • 962 • 10 3 KgVss
Px = = 6
≅ 146
θc 18.5 • 10 day
Px 146 • 10 6 m3
Qw = = 3
≅ 18
X s 8000 • 10 d
If Qw is taken during the react step:
Px 146 • 10 6 m3
Qw = = 3
≅ 52
X 2800 • 10 d
Ro = Q( S in − S e ) − 1.42 Px + 4.57Q ( N in − N e )
3
10 3 Kg o 2
6
(150 − 10) − 1.42 • 146 + 4.57 • 3750 • 6 ( 40 − 0.5) = 995 per tan k
10 d
96
10. Check
F QS o 3750 • 103 • 150 mgBOD5
= = 3
= 0.21
M Vx 2800 • 962 • 10 mgVss • d
97
The Islamic University of Gaza- Civil Engineering Department
Advanced Sanitary Engineering- ECIV 5325
1
Introduction:
2
Theory of attached growth treatment:
End products
(CO2+H2O)
+ NO3-
(biomass layer)
( or fixed biofilm) (Qe , Se)
3
According to the figure shown, a biomass layer(bacteria) stick
to the solid media and grow there. The liquid wastewater pass
adjacent to the biomass layer forming a liquid layer. During the
passage of the wastewater in the liquid layer and its contacts
with the biofilm layer the organic matter, ammonia and
dissolved oxygen in addition to other dissolved materials
penetrate into the biomass layer by diffusion. The biochemical
reactions such as organic matter oxidation, nitrification occur
inside the biofilm layer. The end products such as CO2 , H 2 O
,and NO3 − Leave the biofilm layer back to the Liquid Layer and
move out with the liquid flow to the effluent stream.
4
Denitrification can be achieved in attached growth system in
the lower parts of these systems where anoxic conditions
exist.
5
applications of attached growth systems
A rotating biological contactors{RBC}
Introduction
• Rotating biological contactors consist of a series of closely
spaced circular disks of polyvinyl chloride (PVC) that are
submerged in wastewater and rotated through it.
The cylindrical disk are attached to a horizontal shaft and are
provided at standard unit sizes of approximately 3.5m in
diameter and 7.5m in length . The surface area of disks for a
standard unit is about 9300m2 ,and 13900m2 for high density
units
• The RBC unit is partially submerged (typically 40%) in a
tank containing wastewater , and the disks rotate slowly at
about 1.0 to 1.6 revolutions per minute .
• As the RBC disks rotate out of the wastewater , aeration is
accomplished by exposure to the atmosphere .
6
7
RBC process design considerations:-
The following are the main design parameters needed to design the RBC
System :-
1. Staging of the RBC units
2. Organic loading rate
3. Hydraulic loading rate
RBC staging:-
8
NOTE : the number of shafts in each stage depends on the treatment
efficiency required .
• The separation between stages is accomplished by using
baffles in a single tank or by a series of separate tanks .
• As the wastewater flow through the system , each
subsequent stage receives an influent with a lower
organic matter concentration than the previous stage.
• The RBC units may be arranged parallel or normal to the
direction of wastewater flow.
RBC unit
To
secondary
Influent clarifier
The organic loading rate for RBC in typically in the range 4-10 g(BOD)
so lub le
2
for BOD removal only. If both BOD removal and nitrification,
m •d
g ( BOD5 )
the range is 2.5-4
m2 • d
Nitrifying bacteria can not develop in RBC until(BOD5) drops to less than
15mglL. The maximum nitrogen surface removal rate that has been
gN
observed to be about 1.5 2
m •d
st ( BOD5 ) s
The maximum 1 stage organic loading is 12-15 2
.
m •d
10
Hydraulic loading rate:
11
12
RBC with four shaft, flow parallel to shaft
Simplified model of biofilm 13
Typical treatment plan configuration:
14
RBC
units
Primary Final
Bar Grit Sedimentation clarifier
screen removal
effluent
15
Design equation of RBC:
The following empirical equation developed by Optaken( US EPA,1985 ):
As
− 1 + 1 + 0.039( ) S n−1
Q
Sn =
As
0.0195( )
Q
16
Example 1:
Design a rotating biological contractor to treat an influent soluble BOD5 of
90 mg BOD5 /L.
The flow(Q)= 4000 m 3 /d
Solution:
• Assume 1st stage ( BOD5 ) organic loading= 15g/ m 2 .d
BOD5 (loading)= ( BOD5 ) concentration • Qin
mg m 3 10 3 L g g
= 90 • 4000 • 3 • 3 = 360,000
L d m 10 mg d
360,000 g
Disk area= d = 24000m 2 (first area stage)
15 g 2
m .d
m2
Use 9300 so number of shafts needed for the first stage:
shaft
24000m2
N= 2
≅ 2.6 say 3 shafts
9300 m
shaft
17
• Calculate S1, the BOD concentration after the first stage:
As
− 1 + 1 + 0.039( ) S n−1
Q
Sn=
0.0195( As )
Q
For the first stage n=1, Sn=S1, Sn-1 = S0
3
2 m
S0 = 90 mg/L, AS = 3 × 9300 = 27900 m , Q = 4000
d
AS 27900 m 2 d
= = 6. 98
Q 4000 m 3 / d m
− 1 + 1 + 0.039 • 6.98 • 90 mg mg
S1= = 29.75 > 14
0.0195 • 6.98 L L
So we need one more stage.
18
• Add another stage and calculate S2:
Assume two shafts in the second stage:
AS= 2 × 9300m 2 = 18600 m 2
AS 18600 m
= = 4.65
Q 4000 d
Sn=S2, Sn-1=S2-1=S1=29.75mg/L
− 1 + 1 + 0.039 • 4.65 • 29.75 mg mg
S2= = 16.86 > 14
0.0195 • 4.65 L L
So we need one more stage.
Sn=S3,Sn-1=S3-1=S2=16.86mg/L
− 1 + 1 + 0.039 • 2.33 • 16.86 mg mg
S3= ≅ 13 < 14 OK
0.0195 • 2.33 L L
So three stages are enough.
• Check for the hydraulic loading:
Q
HLR=
total number of shafts • Area of each shaft
Nshafts=3+2+1= 6 shafts
m3
4000
d m3
HLR= = 0.072 2 , typical range(0.08-0.16), which is a
6 × 9300 m •d
little bit lower than the range.
20
• Is nitrification possible in any of the three stages?:
21
*Rate of nitrification is related to the soluble BOD5 loading by the
following equation:
gN
rn = 1.5[1 − 0.1( BOD5 )]
m2 • d
nd gN
* So for 2 stage→ rn = 1.5[1 − 0.1 • 6.4] = 0.54
m2 • d
rd g N
* And for 3 stage→ rn = 1.5[1 − 0.1 • 7.25] = 0.413
m2 • d
22
gN nd
rn = 0.54 2
for 2 stage
m •d
gN 2 g
Nitrogen removal = 0.54 2
• (2 • 9300m ) = 10044
m •d d
10044 g d mg
Concentration = • = 2 . 51
d 4000m 3 L
mg
So→ N2 = 30 − 2.51 ≅ 27.5
L
gN
→ rn = 0.413 2 for 3rd stage,
m •d
gN 2 g
Nitrogen removal = 0.413 2 × (1 • 9300 m ) = 3841
m •d d
g d mg
Concentration = 3841 • 3
= 0.96
d 4000m L
mgN mgN
So→ N3 = 27.5 − 0.96 ≅ 26.5
L L 23
If complete nitrification is needed a separate nitrification stage should be added
after these stages.
A = 9300m2
A = 9300m2
Se = 13 mg BOD5 /L
So = 90 mg/L Shaft 1
Ne = 26 .50 mg N/L
N = 30 mgN/L
Shaft 2 Shaft 1
Shaft 2
Shaft 3
Proposed design
1
Sludge definition:
Sludge is made of solid materials separated from the water line during
wastewater treatment. In addition to solids, sludge contains a high percent
of water.
Sludge sources:
2
B. Primary or raw sludge:
Primary sludge is the sludge taken from the bottom of the primary
mg
settling tanks. It contains from 3-8% solids (1% ≅ 10,000 ) .This
L
sludge is composed of settleable raw solids. Almost 7% of the primary
sludge is organic.
C. Secondary Sludge:
This sludge consists of microorganisms and inert materials that has
been wasted from the secondary treatment processes. Thus 9% of this
sludge is organic this sludge contains from 0.8 to 2%
mg
solids (i.e. 8,000 − 20000 ).
L
3
Sludge quantities:
A. Primary sludge:
The quantity of primary sludge is calculated using the following
equation:
M p = E • ss • Qin ………… (1)
Where,
kg
M p = mass of primary sludge,
d
kg
ss= suspended solids in the influent, 3
m
E = efficiency of primary sedimentation tank→ taken from (Figure (1))
m3
Qin = influent flow to primary sedimentation tank, .
d
4
5
Suspended solids
Percent removal
Figure 1
BOD
Overflow rate m/d
kg m3
To convert the sludge quantity from to :
d d
Mp
Qp = ………… (2)
Xp
m3
Qp= flow rate of primary sludge, .
d
kg
Xp=concentration of solids in primary sludge, 3
.
m
X p = ρ sludge • S ………… (3)
where,
k kg
ρ sludge = sludge density, 3 (usually taken as ρ water =1000 3 unless given
m m
S = solids fraction in sludge expressed as decimal fraction (i.e. 0.05 =
5%).
6
Example 1:-
kg
Determine the quantity of primary sludge both in and m3/d, given the
d
following:-
SS = 700 mg/l
7
Qinf P.S A.T S.S Qeff
sludge sludge
1 St Thickener
Qthick
Sludge
digester
Sludge
Qthick 2nd Thickener
Sludge
Qdew Dewatering
8
Solution:-
9
c) Calculate sludge quantity:-
MP = E * SS * Qin
mg 10 3 L kg Kg
SS = 700 • 3 • 6 = 0.7 3
L m 10 mg m
m 3 24hr m3
Qin = 2000 • = 48000
hr d d
Kg m3 Kg
M P = 0.54 • 0.7 3 • 48000 =18144
m d d
M
QP = P
XP
Kg Kg
X P = ρ SL • S = 1000 3 • 0.05 = 50 3
m m
18144 Kg m3 m3
QP = • ≅ 363
d 50 Kg d
10
b) Secondary sludge quantities:-
11
sludge treatment:-
12
Sludge thickening:-
a) Gravity thickening:-
13
14
15
b) Flotation thickeners:-
For sludges with low weights, gravity thickeners are not efficient. In
this case, the sludge floats on the surface and than removed by scum
removal arms.
c) Mechanical thickening:-
16
Sludge conditioning:-
a) Chemical conditioning:-
17
• Organic polymers replace Fe cl3 and AL2 (SO4)3 salts in order to
overcome the major problems involved with these inorganic
chemicals.
18
b) Heat treatment:-
19
Design of gravity thickeners:-
Primary and secondary sludge are either treated in separate thickeners or in one
common thickener. The following table gives the design criteria for gravity
thickeners according to the sludge source:-
5/10 ﺻﻮرة ص
h1 = free board depth above sludge surface, typically taken as 0.6m.
h2 = clear liquid zone, typically taken as 1.0m.
h3 = settling zone, typically taken as 1.5m.
h4 = Thickening zone, it is a sludge storage region and have to be
calculated as shown later.
21
So, the thickener side wall depth (H) is calculated as :-
H = h1 + h2 + h3 + h4
The depth at the center of the thickener is calculated by adding (H) to h5:-
d
h 5 = , d = thickener diameter.
16
To calculate (h4), the thickening zone height, we assume that this zone has
a volume enough to store one day thickened sludge. So the total solids
interring the thickener will accumulate in this zone but the concentration
of solids in the thickened zone will be much more than that in the sludge
interring the thickener so, to calculate (h4):-
VTZ = AT .h4
VTZ = Volume of sludge in the thickening zone, m3
(mT )in
VTZ = ............ 6
( X T ) out
( mT ) in
h4 = ............... (9)
AT ( X T ) out
23
Example (2):-
24
Solution:-
(MT)in = MP + MS
m3 kg kg
M P = QP • X P = Q p • ρ SL • S = 500 • 1100 3 • 0.05 = 27500
d m d
m3 kg kg
M S = Qs • X s = QS . ρ sl . S =150 •1040 3 • 0.01 =1560
d m d
kg kg kg
( M T ) in = 27500 + 1560 = 29060
d d d
2) calculate the area of the thickener "AT":-
( M T )in 29060 kg / d 2 Note: t is always one
AT = = = 581 m
LS 50 kg / m 2 .d day for the design of
thickener
kg
( mT ) in = ( M T ) in * t = 29060 •1d = 29060 kg
d 25
- Find the diameter:-
4 4
d= AT = • 581 = 27.2 m > 20 m (not o.k )
π π
(note:- the maximum diameter for thickeners is 20m)
Use two thickeners:-
581
Area of each thickener = = 291 m2
2
4
d= • 291 =19 m < 20 m o.k
π
3) calculate the depth of each thickener:-
26
(mt ) in
h4 =
AT ( X T ) out
( X T ) out = ( ρ sl )T ( ST ) out
kg kg
=1120 • 0. 07 = 78. 4
m3 m3
29060
(mT ) in = =14530 kg
2
14530 kg m3
h4 = 2
• ≅ 0.64 m , say 0.65 m
291m • 78.4 kg
d 19
h5 = = =1.19 m, say1.2 m
16 16
side wall depth:-
H = h1 + h2 + h3 + h4 = 0.6 + 1.0 + 1.5 + 0.65 = 3.75m
Depth at the center = 3.75 + 1.2 = 4.95m = HC
27
4) Calculate the reduction of sludge volume:-
( M T ) out 29060 / 2
Thickend disch arg e → QT = = =185 m 3 / d
( X T ) out 78.4
28
sludge stabilization:-
The main purpose of this process is to produce a sludge that will not
undergo any further decomposition when disposed to the environment (i.e
stable sludge).
If sludge is disposed without stabilization it will create bad odor and health
hazards.
The most common method used for sludge stabilization is the anaerobic
digestion.
The sludge in the digester is heated to 35oC to give the best digestion
efficiency.
The digested organic matter is converted into gases such as methane (CH4),
carbondioxide (CO2) and (H2O).
30
Sludge transformed to H2
and CH3COOH by
fermentation
31
Cross section through a typical standard rate digester
5/17 ﺻﻮرة ص
From this classification, we understand that the solids reduction will be
performed only on the biodegradable portion of the organic matter, while
the inorganic and the non-biodegradable portions will leave the digester
without reduction.
32
Anaerobic digester design:-
The volume of the digester is determined based on the sludge detention time
(θ ) using the following relation:-
c
V = Qin θ c .. (10)
and (θ c ) is selected in the range of 15-20 days based on the percent of organic
matter destruction. The following equation is used to calculate the percent
reduction as a function of (θ ):-
c
Where:-
33
The diameter of the digester is typically is the range 5-20m.
The sidewall depth should not be less than 8m because of mixing difficulties in
shallow tank, and maximum sidewall depth is 15m.
The floor of the digester is usually conical with a bottom slope of 1:6.
The rate of gas production in digesters is typically taken as 0.5 m3 gas for each
"kg" organic matter destroyed.
The produced gas is collected from the top of the digester and passed through a
water tank in which CO2 and H2S and other gases are dissolved while CH4
(methane) is collected again and stored in a cylindrical tank called gas holder.
Then, methane is used for power generation that can be used in the wastewater
treatment to operate the electrical equipments.
34
Example (3):-
This volume dose not include the volume of the conical volume at the
bottom. Assume the sidewall height
35
V
H = 8m , So the surface area AS =
H
7400
As = = 925 m 2
8
925 * 4
d= = 34 m > 20m not.ok
π
36
So we can either increase the depth "H" to a value in the range of 8-15m, or
we can use two digesters.
7400
So ⇒ As = = 493 m 2
15
493 * 4
d= = 25 m > 20 m not.ok ,
π
37
370
So ⇒ QT = =185 m 3 / d ( for eaeh digester )
2
V = QT .θ c = (185 m 3 / d ) * 20 = 3700 m 3
assum H =15m
3700
As = ≅ 247 m 2
15
247 * 4
d= =17.7 m, say 18m
T
38
0.5 m free beard
H
d
Slope = 1:6
39
if the digesters needed to be lower than 15m we can use 3 or 4 digesters to
get smaller digesters.
Correct "H" for d = 18m :-
Td 2
As = = 254.47 m 2
4
V 3700
H= = ≅14.5 m
A 254.47
add a (0.5m) as freeboard between the maximum sludge level and the
floating cover
• Calculate the conical part depth:-
d 18
h = = =1.5m
12 12
40
2. Calculate the efficiency of solids reduction:-
Rs =13.7 ln θ c +18.9
=13.7 ln 20 +18.9 ≅ 60%
29060
MT = =14530 kg / d ( for each digester )
2
M o = organic matter = 70% x14530 =10171kg / d
( M iaert ) Raw = inert matter = 30% x14530 = 4359 kg / d
41
4) Calculate the gas production:-
10171 kg/d * 0.6 = 6103 kg/d
Gas = 0.5 m3/kg x Mdest
m3 kg m3
= 0.5 • 6103 ≅ 3052
kg d d
m3 m3
Methane = 60% • 3052 ≅1831 from each digester
d d
42
Note: this volume is at standard conditions i.e. T = 0 0C, P = 1 atmospheric. It is
usually stored in gas holders (or gas storage tanks) at a pressure larger than the
atmospheric pressure to reduce the volume of gas holders for example, if the gas
is stored at P = 2 atm the volume
V1 P1 1831*1
V2 = = ≅ 916 m3 so we can size the gas holder.
P2 2
( Md ) 8427 kg / d kg
( X out ) d = = 3
= 45.6 3
Qd 185 m / d m
( X oud ) d kg 1
Sd = = 45.6 3 . ≅ 0.043 = 4.3%
ρ se m kg
1000 3 •1.05
m
44
* Mass and flow balance:-
Md 8427 kg/d
Mr 14530 kg/d
Qd 185 m3/d Qr 185 m3/d
45
Sludge de-watering:-
Dewatering is a physical process used to reduce to water content of sludge
after stabilization. Several methods are used for dewatering as follows:-
A) Natural dewatering:-
Natural dewatering depends on evaporation and percolation. Sludge
drying beds are the most common example of natural dewatering.
Evaporation
Sludge
Fine sand
Gravel
Perforated pipe
47
B) Mechanical dewatering:-
Mechanical dewatering methods are divided to three main categories:-
a) Vacuum filtration:-
Water is removed under applied vacuum through a porous media that
retains solids and allow water to pass.
Vacuum Filtration 48
b) Pressure filtration:-
Water is removed by applying presume (squeezing). Belt filter
process is the most common example on this method.
Sludge
Dewatered sludge
Squeezed water
Sludge disposal
M M
S Dewatering S
unit
X X
Q Q
50
Volume Reduction
• Incineration
– Complete evaporation of water from sludge
– Requires fuel
– Solid material is inert
– Exhaust air must be treated prior to discharge
51