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C30/37
MIX-DESIGN CONTENT
1- CONTENT ………………………………….………………………….……………………………………………..…….. 1
3.3- Exposure Categories for Durable Concrete (Adapted from ACI 318) ….………………..…...……..6
CONCRETE MIX-DESIGN
PROCESS
START
Mix-Design Lab Batch
Select among
Determine requirements
available
(Exposure Classes etc)
aggregates
Calculate cementitious
content
Proportions
Prepared By Approved By
YES NO
> 30 consecutive
YES NO
Two groups of consecutive
tests
YES NO
15 to 29
consecutive tests
Required average OR
Required average strength strength
END
Prepared By Approved By
Min. Design
Max
Exposure Categories Compressive
w/c
Strength, Mpa
Prepared By Approved By
0.45 Power Plot of Job-Mix Formula & Combined Grading of Fine and Coarse Aggregate
100
100
90
80
90 70
60
Passing %
50
40
80 30
20
10
0
70 0.01 0.10 1.00 10.00 100.00
Cumulative Percent Passing (%)
60
50
40
100
30 90
80
70
Passing %
60
20 50
40
30
20
10 10
0
1.00 10.00 100.00
CA Spec Limit CA MIX
0
2.36 4.75 9.5 12.5 19.0 25.0 37.5
0.075
0.150
0.300
0.600
1.18
Prepared By Approved By
Prepared By Approved By
55
Compressive Strength, MPa
50
45
40
35
30
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Sample Number
28 DAYS Upper Control Line (+3s) Lower Control Line (-3s) Upper Warning Line (+2s) Lower Warning Line (-2s)
Batch Weight (kg) 360.0 162.0 4.3 4.3 256.4 600.5 534.1 291.3 145.7 2358.6
Concrete Cold-Bin Aggregate & Cement Paste Concrete Cold-Bin Aggregate & Cement Paste
Batch Weight (kg) Batch Weight (%)
15.3% 6.2%
600.5
534.1
CA3 145.7 6.2% 12.4%
CA2 291.3 12.4%
6.9%
CA1 534.1 22.6%
360.0 FA2 600.5 25.5%
0.2%
291.3 FA1 256.4 10.9%
256.4 ADMXT-2 4.3 0.2%
10.9% ADMXT-1 4.3 0.2% 22.6%
145.7 162.0
WATER 162.0 6.9%
CEMENT 360.0 15.3%
TOTAL 2358.6
4.3 4.3
CA3 CA2 CA1 FA2 FA1 ADMIX-2 ADMIX-1 WATER CEMENT 25.5%
Prepared By Approved By