Evaluacion de Discos Cat

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Product: WHEEL LOADER
Model: 938G WHEEL LOADER 9HS00479
Configuration: 938G WHEEL LOADER 9HS00001-UP (MACHINE) POWERED BY 3126 Engine
Reuse And Salvage Guidelines

Procedure to Salvage Tang Slots on Transmission and Brake Pistons {0679, 3160, 4011,
4251}
Media Number -SEBF8178-08 Publication Date -27/03/2013 Date Updated -27/02/2019
Caterpillar: Confidential Yellow
i07694458
Procedure to Salvage Tang Slots on Transmission and Brake

Pistons {0679, 3160, 4011, 4251}
SMCS - 0679; 3160; 4011; 4251
Articulated Truck
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Asphalt Paver
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Backhoe Loader
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Challenger
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Engine
G3512 (S/N: A3S1-UP; A3T1-UP)
G3516 (S/N: A3X1-UP)
Integrated Toolcarrier
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Landfill Compactor
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Motor Grader
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Off-Highway Truck/Tractor
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On-Highway Transmission
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Paving Compactor
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All
CX38-P892 (S/N: B4R1-UP)
Pipelayer
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Pumper All
Utility Mounted
Skid Steer Loader
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Soil Compactor
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Track-Type Loader
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Track-Type Skidder
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Track-Type Tractor
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Transmission
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TH55FT-E90 (S/N: THE1-UP)
Underground Articulated Truck
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Wheel Dozer
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Wheel Feller Buncher
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Introduction
Table 1
Revision Summary of Changes in SEBF8178
08 Added Tables 2and tools in Table 3. Updated effectivity and boilerplate information.
Added new serial number prefixes for New Product Introduction (NPI).
Updated copyright date to 2018.
07
Removed old point of contacts.
Added new point of contact.
Updated effectivity for All OEM Transmissions and added Canceled Part Numbers and
06
Replaced Part Numbers section.
05 Update Media with Group Effectivity
04 Update to SIS web Authored Format r462het
© 2019 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use
of this document or the proprietary processes therein without permission may be violation of intellectual
property law.
Information contained in this document is considered Caterpillar: Confidential Yellow.
This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts
reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit
from cost reductions. Every effort has been made to provide the most current information that is known to
Caterpillar. Continuing improvement and advancement of product design might have caused changes to your
product which are not included in this publication. This Reuse and Salvage Guideline must be used with the
latest technical information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback
in the Service Information System (SIS Web) interface.
Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use the Numerical Part
Record (NPR) on the Service Information System Website (SIS web) for information about canceled part
numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Important Safety Information
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. This person
should also have the necessary training, skills, and tools to perform these functions properly. Safety
precautions and warnings are provided in this instruction and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every
possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and
the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating
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technique that is not recommended by Caterpillar is used, ensure that it is safe forCaterpillar:
you and for other people
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to use. Ensure that the product will not be damaged or the product will not be made unsafe by the operation,
lubrication, maintenance, or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product

can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on

this product, until you have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. Refer to Illustration 2 for an example of a “WARNING”
Safety Alert Symbol.
This safety alert symbol means:
Pay Attention!
Become Alert!
Your safety is Involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this
publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
safety information in this document and the safety information on the machine are not all inclusive.
Determine that the tools, procedures, work methods, and operating techniques are safe. Determine
that the operation, lubrication, maintenance, and repair procedures will not damage the machine.
Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the
machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information
which was available at the time of publication. The specifications, torques, pressures, measurements, r462het
adjustments, illustrations, and other items can change at any time. These changesCaterpillar:
can affect Confidential
the service that
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is given to the product. Obtain the complete, most current information before you start any job. Caterpillar
dealers can supply the most current information.
Summary
This guideline contains the latest standards of engineering, which will help minimize owning and operating
costs. A part is expected to reach the next Planned Component Rebuild (PCR) if the part meets the
specifications within this guideline and the part is intended for a similar application. Use this guideline to
determine whether a part should be reused. Do not install a part that is not reusable. During
reconditioning, correct any condition that might have caused the original failure.
During normal operation, wear occurs in the slots of transmission and brake piston tangs. Just as the slots
become worn on clutch plates, the slots of the piston tangs also become indented on one or both sides. Refer
to Illustration 4. This wear causes unnecessary circumferential movement that could cause an interference
with the housing resulting in incorrect shifting or braking.
Refer to Table 4 for wear limits in the pin slots.
References
Table 2
References
Media
Publication Type & Title
Number
"Why Reuse and Salvage Parts"
Channel1
https://channel1.mediaspace.kaltura.com/media/Why+Reuse+and+Salvage+Parts/0_ae9rhu2z
Special Publication
PERJ1017
"Dealer Service Tools Catalog"
Reuse and Salvage Guidelines
SEBD0512
"Caterpillar Service Welding Guide"
Reuse and Salvage Guidelines
SEBF8187
"Standardized Parts Marking Procedures"
Service Advisories, Service Letters, and Technical Service Bulletins
NOTICE
The most recent Service Advisories, Service Letters, and Technical

Service Bulletins that are related to this component should be reviewed
before beginning work. Often Service Advisories, Service Letters, and
Technical Service Bulletins contain upgrades in repair procedures,
parts, and safety information which pertain to the components being
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repaired. Caterpillar: Confidential Yellow
Tooling and Equipment
NOTICE
Failure to follow the recommended procedure or the specified tooling

that is required for the procedure could result in damage to
components.
To avoid component damage, follow the recommended procedure

using the recommended tools.
Note: The Tooling and Equipment in Table 3 is not an all inclusive list of Tooling required to perform every
task within this document. Tooling needs may vary for the scope of work to be performed for each specific
rebuild.
Table 3
Required Tooling and Equipment
Part Number Description Designation
— (1) Personal Protective Equipment (PPE) Personal Protection
Measurement
367-9109 Caliper (Digital) (6-Inch)
Checks
Caliper - Digital Measurement
423-4373
0 - 200 mm (0.0 - 8.00 inch) Checks
Surface
1U-5516 Disc (Coarse) Preparation
/ De-burring
Surface
1U-5518 Threaded Shaft Preparation
/ De-burring
Surface
1U-5519 Holder (Disc Pad) Preparation
/ De-burring
Surface
Die Grinder
222-3076 Preparation
(Right Angle)
/ De-burring
Surface
222-3074 Wheel Grinder Group Preparation
/ De-burring r462het
— 1/4 inch Shank Carbide Burring Bit
Surface
Preparation
/ De-burring
9U-7377 (2) Metal Marking Pen Parts Marking
6V-2010 Polishing Stone Gear Polishing
1U-9918 Brush General Cleaning
1U-5512 Abrasive Material (Roll) General Cleaning
8T-7765 Surface Reconditioning Pad (180 Grit) General Cleaning
162-5791 Towel General Cleaning
288-4209 Paper Towel General Cleaning
Visual Surface
— (3) Bright Incandescent Light
Inspection (VT)
— Degreaser Weld Preparation
Vise
233-8145 Weld Preparation
(4.00 inch)
4C-3750 Jaw Cap Weld Preparation
— Weld Electrode Ø 2.00 (0.078 inch) Diameter Welding
Reaction Pin
— Gauge Weld Repair
Ø 15.88 mm (0.625 inch)
— Ø 2.70 mm (0.500 inch) Gauge Weld Repair
Feeler Gauge
8H-8581 Gauge Weld Repair
0.038 - 0.635 mm (0.0015 - 0.0250 inch)
(1)
Refer to PERJ1017Special Publication, "Dealer Service Tools Catalog" for Personal Protective Equipment (PPE) part numbers
suitable by geographic location and local safety standards.
(2)
Available in the United States only.
(3)
Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for suitable tooling.
Pin Slot Wear
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Nomenclature for pin slot wear limits
Table 4
Pin Slot Wear Information Measurements taken
Radial Indent Width
Reaction Pin Slot Width (A) Actual (A) Actual (B
(B)
Diameter Maximum Measurement Measurement
Maximum
Ø 2.70 mm 16.3 mm
9.7 mm (0.38 inch)
(0.500 inch) (0.64 inch)
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9.7 mm (0.38 inch) Caterpillar: Confidential Yellow
Ø 15.88 mm 19.3 mm
(0.625 inch) (0.76 inch)
Preparation
NOTICE
Ensure that the jaw caps are in place to prevent damaging the face of
the piston.
Thoroughly clean and de-grease the piston. Secure the piston in the vise. Use the die grinder and bit to buff
the worn surface of the pin slot, prior to welding.
Salvage Procedure
Worn Area
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938G WHEEL LOADER 9HS00001-UP (MACHINE) POWERED BY 3126 Engine(S... Page 10 of 11
Welded Area
1. Position the piston with the worn side of the slot downward. Use weld electrode to build up the worn
area. Do not put an excessive amount of weld in the slot, higher than the unworn area. Refer to
Illustrations 5 and 6.
Slot ground flush with unworn surface.
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938G WHEEL LOADER 9HS00001-UP (MACHINE) POWERED BY 3126 Engine(S... Page 11 of 11
Completed piston with parallel sides.
2. Use the die grinder and bit to grind the weld flush with the unworn surface of the tang. Grind both
sides of the tang and slot area. The ground surface in the pin slot should be parallel with the other side
of the slot. The shot width should approximately be 0.25 mm (0.010 inch) to 0.38 mm (0.015 inch)
larger than the reaction pin diameter. Refer to Illustrations 7 and 8.
Copyright 1993 - 2019 Caterpillar Inc. Wed Jun 12 21:06:27 EST 2019
All Rights Reserved. r462het
Private Network For SIS Licensees.
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938G WHEEL LOADER 9HS00001-UP (MACHINE) POWERED BY 3126 Engine(SE...

Reuse And Salvage Guidelines

Procedure to Salvage Tang Slots on Transmission and Brake

Information contained in this document is considered Caterpillar: Confidential Yellow.

Canceled Part Numbers and Replaced Part Numbers

Important Safety Information

Improper operation, lubrication, maintenance or repair of this product

Do not operate or perform any lubrication, maintenance or repair on

This safety alert symbol means:

Your safety is Involved.

Refer to Table 4 for wear limits in the pin slots.

Service Advisories, Service Letters, and Technical Service Bulletins

The most recent Service Advisories, Service Letters, and Technical

Tooling and Equipment

Failure to follow the recommended procedure or the specified tooling

To avoid component damage, follow the recommended procedure

Pin Slot Wear

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